CN118062991B - Light and reusable sulfur autotrophic denitrification filler and preparation method thereof - Google Patents
Light and reusable sulfur autotrophic denitrification filler and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种轻质、可重复使用硫自养反硝化填料及其制备方法。一种硫自养反硝化填料,其制备原料包括:硫磺粉、白铁矿粉、氢氧化铝粉、木质纤维素、阴离子聚丙烯酰胺、海泡石和多孔树脂。本发明自养反硝化填料通过多种原料配合,具有轻质易更换和高传质效率的特点。
The invention discloses a lightweight, reusable sulfur autotrophic denitrification filler and a preparation method thereof. A sulfur autotrophic denitrification filler, the preparation raw materials of which include: sulfur powder, white iron ore powder, aluminum hydroxide powder, wood cellulose, anionic polyacrylamide, sepiolite and porous resin. The autotrophic denitrification filler of the invention is characterized by being lightweight, easy to replace and having high mass transfer efficiency by combining multiple raw materials.
Description
技术领域Technical Field
本发明涉及环境功能材料制备领域,具体涉及一种轻质、可重复使用硫自养反硝化填料及其制备方法。The invention relates to the field of preparation of environmental functional materials, and in particular to a lightweight, reusable sulfur autotrophic denitrification filler and a preparation method thereof.
背景技术Background Art
传统工艺在低C/N比废水的脱氮处理上,由于使用的是异养反硝化菌进行脱氮还原作用,微生物需要足够的有机碳源。对于C/N比低的废水,往往使用大量的外加有机碳源,例如甲醇、乙酸钠和葡萄糖等,大量的使用外加有机碳源将导致污水处理成本上升,剩余污泥产生量大,污泥容易发生膨胀难以沉降,总体管理成本上升。In the traditional process of denitrification of wastewater with low C/N ratio, since heterotrophic denitrifying bacteria are used for denitrification reduction, microorganisms need sufficient organic carbon sources. For wastewater with low C/N ratio, a large amount of external organic carbon sources, such as methanol, sodium acetate and glucose, are often used. The large amount of external organic carbon sources will lead to an increase in sewage treatment costs, a large amount of residual sludge, and the sludge is easy to swell and difficult to settle, and the overall management cost increases.
对低C/N比废水而言,降低成本的方法主要为减少或彻底不使用外加碳源,对此,研究主要集中在自养型生物脱氮工艺。例如厌氧氨氧化、氢自养反硝化和硫自养反硝化等,厌氧氨氧化和氢自养反硝化虽然无需外加碳源,但其微生物的所需的生长环境条件较为苛刻,一般的工程条件难以满足其稳定使用的需求,对于低浓度总氮的去除率较差,难以实现深度脱氮。因此,硫自养反硝化更适用于工业水处理。For wastewater with low C/N ratio, the main way to reduce costs is to reduce or completely avoid the use of external carbon sources. For this, research is mainly focused on autotrophic biological denitrification processes. For example, anaerobic ammonia oxidation, hydrogen autotrophic denitrification and sulfur autotrophic denitrification, although anaerobic ammonia oxidation and hydrogen autotrophic denitrification do not require external carbon sources, the growth environment conditions required by their microorganisms are relatively harsh, and general engineering conditions are difficult to meet the needs of their stable use. The removal rate of low-concentration total nitrogen is poor, and it is difficult to achieve deep denitrification. Therefore, sulfur autotrophic denitrification is more suitable for industrial water treatment.
硫自养反硝化主要依靠硫单质或其它还原性硫的化合物为电子供体,以亚硝酸盐氮和硝酸盐氮作为电子受体,最终实现将氮素转化为氮气从污水系统中除去。硫自养反硝化需要一定量的还原性硫作为电子供体,另外,硫自养反硝化需要消耗碱度,反应还需要补充碱度,其剩余污泥产量少,在选用合适的还原性硫作为硫源时,可以极大地降低运行和管理成本。Sulfur autotrophic denitrification mainly relies on sulfur or other reduced sulfur compounds as electron donors, and uses nitrite nitrogen and nitrate nitrogen as electron acceptors, ultimately achieving the conversion of nitrogen into nitrogen gas and removing it from the sewage system. Sulfur autotrophic denitrification requires a certain amount of reduced sulfur as an electron donor. In addition, sulfur autotrophic denitrification consumes alkalinity, and the reaction also requires the addition of alkalinity. The residual sludge output is small. When suitable reduced sulfur is selected as the sulfur source, the operation and management costs can be greatly reduced.
目前硫自养反硝化更多采用固体填料,微生物被接种在负载有还原性硫的物质上,使其在填料表面形成生物膜,实现快速脱氮反应。但使用该类固体填料本身也存在着许多问题,例如目前大多数填料主要为沉水填料,其密度较大,装卸较为麻烦,在反应器运行时,需要额外安装支撑框架,而金属框架易被腐蚀,存在潜在风险。除此以外,未考虑补充填料时污泥的复用性,例如涂层型填料和部分固相填料。绝大多数驯化成功的污泥附着在原本的填料上不易转移,新增的填料会导致污泥需要重新驯化或把泥洗脱后挂膜,这增加了使用成本和技术复杂度。针对包埋型填料,其制备加工过程复杂,最终完成的填料其被包埋的硫源往往因为其自身在水中的溶解度问题导致与微生物之间的传质变得困难,其广泛使用的聚乙烯醇与海藻酸钠具备一定的生物降解性也导致异养微生物可以附着在上从而抢占了硫自养微生物的生态位,导致硫自养反硝化的启动与驯化变得困难。At present, sulfur autotrophic denitrification uses more solid fillers. Microorganisms are inoculated on substances loaded with reducing sulfur to form a biofilm on the surface of the filler to achieve a rapid denitrification reaction. However, there are many problems with the use of this type of solid filler. For example, most of the fillers are currently submerged fillers, which have a large density and are more troublesome to load and unload. When the reactor is running, an additional support frame needs to be installed, and the metal frame is prone to corrosion, which poses a potential risk. In addition, the reusability of sludge when supplementing fillers is not considered, such as coated fillers and some solid phase fillers. Most of the successfully domesticated sludge adheres to the original filler and is not easy to transfer. The addition of new fillers will cause the sludge to be re-domesticated or the sludge to be washed and biofilmed, which increases the cost of use and technical complexity. For embedded fillers, their preparation and processing procedures are complicated. The sulfur source embedded in the final filler is often difficult to transfer with microorganisms due to its own solubility in water. The widely used polyvinyl alcohol and sodium alginate have certain biodegradability, which also allows heterotrophic microorganisms to attach to them, thereby occupying the ecological niche of sulfur autotrophic microorganisms, making it difficult to start and domesticate sulfur autotrophic denitrification.
因此,针对上述硫自养反硝化填料的不足,需要制备开发一种轻质易更换和高传质效率的硫自养反硝化填料。Therefore, in view of the shortcomings of the above-mentioned sulfur autotrophic denitrification filler, it is necessary to prepare and develop a sulfur autotrophic denitrification filler that is lightweight, easy to replace and has high mass transfer efficiency.
发明内容Summary of the invention
针对当前硫自养反硝化填料仍存在的不足,本发明提供一种轻质、可重复使用的硫自养反硝化填料及其制备方法。In view of the shortcomings of current sulfur autotrophic denitrification fillers, the present invention provides a lightweight and reusable sulfur autotrophic denitrification filler and a preparation method thereof.
为了实现上述目的,本发明所采用的技术方案是:In order to achieve the above object, the technical solution adopted by the present invention is:
本发明第一方面提供了一种硫自养反硝化填料,其制备原料包括:硫磺粉、白铁矿粉、氢氧化铝粉、木质纤维素、阴离子聚丙烯酰胺、海泡石和多孔树脂。The first aspect of the present invention provides a sulfur autotrophic denitrification filler, and the raw materials for preparing the filler include: sulfur powder, white iron ore powder, aluminum hydroxide powder, wood cellulose, anionic polyacrylamide, sepiolite and porous resin.
优选地,所述硫磺粉、白铁矿粉、氢氧化铝粉和木质纤维素的质量比为(2.5~3.5):(0.5~1.5):(0.1~0.2):(0.01~0.05);进一步优选地,所述硫磺粉、白铁矿粉、氢氧化铝粉和木质纤维素的质量比为3:(0.5~1.5):(0.1~0.2):(0.01~0.05)。Preferably, the mass ratio of the sulfur powder, white iron ore powder, aluminum hydroxide powder and cellulose is (2.5-3.5):(0.5-1.5):(0.1-0.2):(0.01-0.05); further preferably, the mass ratio of the sulfur powder, white iron ore powder, aluminum hydroxide powder and cellulose is 3:(0.5-1.5):(0.1-0.2):(0.01-0.05).
优选地,所述阴离子聚丙烯酰胺、海泡石的质量比为(1~3):(2~4)。Preferably, the mass ratio of the anionic polyacrylamide to the sepiolite is (1-3):(2-4).
优选地,所述硫磺粉、阴离子聚丙烯酰胺的质量比为3:(0.02~0.06);进一步优选地,所述硫磺粉、阴离子聚丙烯酰胺的质量比为3:(0.04~0.06)。Preferably, the mass ratio of the sulfur powder to anionic polyacrylamide is 3:(0.02-0.06); further preferably, the mass ratio of the sulfur powder to anionic polyacrylamide is 3:(0.04-0.06).
优选地,所述硫磺粉的粒径≥300目,所述白铁矿粉的粒径≥200目,所述氢氧化铝粉的粒径≥200目,所述木质纤维素的长度为1~3mm。Preferably, the particle size of the sulfur powder is ≥300 mesh, the particle size of the white iron ore powder is ≥200 mesh, the particle size of the aluminum hydroxide powder is ≥200 mesh, and the length of the wood cellulose is 1 to 3 mm.
优选地,所述海泡石的粒径为2~4mm。Preferably, the particle size of the sepiolite is 2 to 4 mm.
优选地,所述多孔树脂包括PVC多孔树脂,PVC多孔树脂材料外观为多孔泡沫型,根据反应器体积其单体材料尺寸和孔径有所变化。Preferably, the porous resin comprises PVC porous resin, and the PVC porous resin material has a porous foam appearance, and the size and pore size of the monomer material vary according to the reactor volume.
优选地,所述阴离子聚丙烯酰胺的分子量为800~1400万,溶于水呈现弱碱性。Preferably, the anionic polyacrylamide has a molecular weight of 8 to 14 million and is soluble in water and exhibits weak alkalinity.
本发明第二方面提供了一种所述的硫自养反硝化填料的制备方法,包括以下步骤:The second aspect of the present invention provides a method for preparing the sulfur autotrophic denitrification filler, comprising the following steps:
(1)取硫磺粉、白铁矿粉、氢氧化铝粉、木质纤维素混合,得到混合干物料;(1) mixing sulfur powder, white iron ore powder, aluminum hydroxide powder, and lignocellulose to obtain a mixed dry material;
(2)取阴离子聚丙烯酰胺、海泡石颗粒和水混合搅拌,得到粘合保护剂;(2) mixing anionic polyacrylamide, sepiolite particles and water to obtain an adhesive protective agent;
(3)将所述粘合保护剂加入到所述混合干物料中,混匀揉合搅拌,即得混合湿物料;(3) adding the adhesive protective agent to the mixed dry material, mixing and kneading, and stirring to obtain a mixed wet material;
(4)将所述混合湿物料加入到多孔树脂中,挤压揉合,取出后沥干,烘干,即得到所述硫自养反硝化填料。(4) adding the mixed wet material into a porous resin, extruding and kneading, taking it out and draining it, and drying it to obtain the sulfur autotrophic denitrification filler.
本发明中,当硫自养反硝化填料中的硫源消耗到一定程度时,可以取出带有污泥的填料,直接取步骤(3)中的混合湿物料与之重新挤压揉合,低温烘干至表明无明显水珠,重新放入到硫自养反硝化反应器中。In the present invention, when the sulfur source in the sulfur autotrophic denitrification filler is consumed to a certain extent, the filler with sludge can be taken out, and the mixed wet material in step (3) is directly taken to re-extrude and knead it, and then dried at low temperature until there is no obvious water droplets, and then put back into the sulfur autotrophic denitrification reactor.
本发明的制备方法中,步骤(2)中的水可以使用常温或38℃以下的水,为了确保混匀和溶解完毕,相应需要调整搅拌时间。In the preparation method of the present invention, the water in step (2) can be water at room temperature or below 38° C. In order to ensure that the mixing and dissolution are complete, the stirring time needs to be adjusted accordingly.
优选地,步骤(2)中,所述阴离子聚丙烯酰胺、海泡石颗粒和水的质量比为(1~3):(2~4):(95~100)。Preferably, in step (2), the mass ratio of the anionic polyacrylamide, sepiolite particles and water is (1-3):(2-4):(95-100).
优选地,步骤(3)中,所述粘合保护剂与混合干物料的用量比为(50~100)mL:(100~150)g。Preferably, in step (3), the usage ratio of the adhesive protective agent to the mixed dry material is (50-100) mL: (100-150) g.
优选地,步骤(4)中,所述混合湿物料的用量为1dm3多孔树脂加入(800~1200)mL混合湿物料。Preferably, in step (4), the amount of the mixed wet material is 1 dm3 of porous resin plus (800-1200) mL of the mixed wet material.
优选地,步骤(4)中,所述烘干的温度≤42℃,烘干程度为填料表面无明显水珠。Preferably, in step (4), the drying temperature is ≤42° C., and the degree of drying is such that there are no obvious water droplets on the surface of the filler.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明提供一种轻质、可重复使用的硫自养反硝化填料,使用氢氧化铝作为主要碱度补充剂,相比较于熟石灰等强碱而言,本发明使用的碱度补充剂具有缓释功能,可以实现长久稳定补充碱度并控制pH稳定;相较于碳酸钙等矿石类作为碱度补充剂,其效率更高,且不会给反应器带来钙离子浓度过高导致出现污泥钙化和管道结垢等问题。(1) The present invention provides a lightweight, reusable sulfur autotrophic denitrification filler, which uses aluminum hydroxide as the main alkalinity supplementer. Compared with strong alkalis such as slaked lime, the alkalinity supplement used in the present invention has a slow-release function, which can achieve long-term stable alkalinity supplementation and control pH stability; compared with minerals such as calcium carbonate as alkalinity supplements, it is more efficient and will not cause problems such as excessive calcium ion concentration in the reactor leading to sludge calcification and pipe scaling.
(2)本发明提供一种轻质、可重复使用的硫自养反硝化填料,使用木质纤维素作为填料的填充物料,相比较于其它矿石填充而言,本发明使用的填充物料具有轻质、填充性能好、提高填料粗糙度和增加大量微生物附着点的优点。不仅如此,木质纤维素可以作为粉料分散剂,避免了各粉料成团,导致填料组成不均。(2) The present invention provides a lightweight, reusable sulfur autotrophic denitrification filler, using lignocellulose as a filler material. Compared with other mineral fillers, the filler material used in the present invention has the advantages of being lightweight, having good filling performance, improving filler roughness, and increasing a large number of microbial attachment points. In addition, lignocellulose can be used as a powder dispersant to avoid the agglomeration of each powder, resulting in uneven filler composition.
(3)本发明提供一种轻质、可重复使用的硫自养反硝化填料,使用了大量轻质材料,通过揉合挤压预留了内部气泡,烘干后会产生大量空心的微孔(通孔)相比较于其他沉水填料而言,本发明制备的硫自养反硝化填料体积密度相较水更小,硫自养反硝化产生氮气后可以在水中悬浮,方便运输和保存,便于装卸。(3) The present invention provides a lightweight, reusable sulfur autotrophic denitrification filler, which uses a large amount of lightweight materials, reserves internal bubbles through kneading and extrusion, and produces a large number of hollow micropores (through holes) after drying. Compared with other submerged fillers, the sulfur autotrophic denitrification filler prepared by the present invention has a smaller volume density than water. After sulfur autotrophic denitrification produces nitrogen, it can be suspended in water, which is convenient for transportation and storage, and easy for loading and unloading.
(4)本发明提供一种轻质、可重复使用的硫自养反硝化填料,使用PVC树脂多孔材料作为填料的主体骨架材料,相比较于其他的固相填料而言,本发明使用PVC树脂多孔材料制备的硫自养反硝化填料的可塑性强,具备良好弹性的同时相较于传统使用的聚氨酯海绵有更高的结构强度,可以在各种反应器中使用并实现低水阻,避免产生“短流”现象,并且填料之间不易产生局部挤压导致变形严重使得传质不够均匀。(4) The present invention provides a lightweight, reusable sulfur autotrophic denitrification filler, which uses a PVC resin porous material as the main skeleton material of the filler. Compared with other solid phase fillers, the sulfur autotrophic denitrification filler prepared by the PVC resin porous material of the present invention has strong plasticity and good elasticity. At the same time, it has higher structural strength than the traditional polyurethane sponge. It can be used in various reactors and achieve low water resistance, avoiding the "short flow" phenomenon, and it is not easy to produce local extrusion between the fillers, resulting in serious deformation and uneven mass transfer.
(5)本发明提供一种轻质、可重复使用的硫自养反硝化填料,使用阴离子PAM和海泡石颗粒加水配制成粘合保护剂,相比较于其他粘合剂而言,阴离子PAM不仅能够充分提供粘度和保水能力,并且无需高温溶解,这为重复利用填料提供可行前提条件。其粘合保护剂通过控制分子量大小可以随着时间溶解或被利用,实现对硫源和碱度补充剂的缓慢释放效果。而海泡石颗粒的高吸水性可以进一步填充填料空隙,且有较高的透水率,防止了微生物和硫源的流失,提供了更多的微生物挂膜位点。除此以外,选用阴离子型PAM和海泡石颗粒是由于此二类物料在纯净水中可以缓慢释放一定的碱性物质,作为辅助碱度补充剂,提高反应器的稳定性。(5) The present invention provides a lightweight, reusable sulfur autotrophic denitrification filler, which uses anionic PAM and sepiolite particles to add water to prepare an adhesive protective agent. Compared with other adhesives, anionic PAM can not only fully provide viscosity and water retention capacity, but also does not need to be dissolved at high temperature, which provides a feasible prerequisite for reusing fillers. Its adhesive protective agent can be dissolved or utilized over time by controlling the molecular weight, thereby achieving a slow release effect on the sulfur source and alkalinity supplement. The high water absorption of sepiolite particles can further fill the gaps in the filler, and has a high water permeability, preventing the loss of microorganisms and sulfur sources, and providing more microbial biofilm sites. In addition, anionic PAM and sepiolite particles are selected because these two types of materials can slowly release a certain amount of alkaline substances in pure water, which can serve as auxiliary alkalinity supplements to improve the stability of the reactor.
(6)本发明提供一种轻质、可重复使用的硫自养反硝化填料,使用的硫源中含有白铁矿,经过优选,传统使用的硫铁矿类别中,黄铁矿的氧化还原速率小于白铁矿,白铁矿更容易被硫自养微生物利用,因此,选用白铁矿可以解决黄铁矿利用率低的问题,进一步提升了铁介导强化硫自养反硝化的能力。(6) The present invention provides a lightweight, reusable sulfur autotrophic denitrification filler, in which the sulfur source used contains marcasite. After optimization, among the types of pyrites traditionally used, the redox rate of pyrite is lower than that of marcasite, and marcasite is more easily utilized by sulfur autotrophic microorganisms. Therefore, the use of marcasite can solve the problem of low utilization rate of pyrite and further enhance the ability of iron-mediated enhanced sulfur autotrophic denitrification.
(7)本发明提供一种轻质、可重复使用的硫自养反硝化填料,其特殊的结构实现重复使用。只需将硫自养反硝化填料取出,简单沥干,将带有污泥的填料直接与混合湿物料揉合,待烘干至表面无明显水珠,重新放入到反应器中即可。(7) The present invention provides a lightweight, reusable sulfur autotrophic denitrification filler, which has a special structure to achieve reuse. The sulfur autotrophic denitrification filler only needs to be taken out, drained, and the filler with sludge is directly kneaded with the mixed wet material, dried until there is no obvious water droplets on the surface, and then put back into the reactor.
(8)本发明提供一种轻质、可重复使用的硫自养反硝化填料,相比较于其它填料而言具备更为丰富的微生物附着位点,在实现传质均匀的同时,污泥不易流失,在短期内可以完成生物挂膜,加速污泥驯化。相比较于其它技术而言,不需要高温加热、造粒、均匀控制涂层等复杂的加工过程,节省生产成本和提高填料成品率,有利于企业生产加工。(8) The present invention provides a lightweight, reusable sulfur autotrophic denitrification filler, which has more abundant microbial attachment sites than other fillers, and while achieving uniform mass transfer, the sludge is not easy to lose, and can complete biofilm in a short period of time, accelerating the sludge domestication. Compared with other technologies, it does not require complex processing processes such as high-temperature heating, granulation, and uniform control of coating, saving production costs and improving the filler yield, which is beneficial to enterprise production and processing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的硫自养反硝化填料的实物图;FIG1 is a physical diagram of the sulfur autotrophic denitrification filler of the present invention;
图2为实施例4的反应器的脱氮效果图;FIG2 is a diagram showing the denitrification effect of the reactor of Example 4;
图3为实施例5的反应器的脱氮效果图;FIG3 is a diagram showing the denitrification effect of the reactor of Example 5;
图4为实施例6的反应器的脱氮效果图;FIG4 is a diagram showing the denitrification effect of the reactor of Example 6;
图5为实施例的污泥门水平微生物群落相对丰度;FIG5 is a diagram showing the relative abundance of microbial communities at the sludge level of the embodiment;
图6为实施例的污泥属水平微生物群落相对丰度。FIG. 6 shows the relative abundance of microbial communities at the genus level in the sludge of the embodiment.
具体实施方式DETAILED DESCRIPTION
下面对本发明的具体实施方式作进一步说明。在此需要说明的是,对于这些实施方式的说明用于帮助理解本发明,但并不构成对本发明的限定。此外,下面所描述的本发明各个实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互组合。The specific embodiments of the present invention are further described below. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each embodiment of the present invention described below can be combined with each other as long as they do not conflict with each other.
下述实施例中的实验方法,如无特殊说明,均为常规方法,下述实施例中所用的试验材料,如无特殊说明,均为可通过常规的商业途径购买得到。The experimental methods in the following examples are conventional methods unless otherwise specified, and the experimental materials used in the following examples are commercially available unless otherwise specified.
实施例1Example 1
(1)取1g氢氧化铝粉、4gAPAM和6g海泡石颗粒分别加入到三个装有200mL纯净水的烧杯中,使用封口膜封口防止空气影响实验,三个烧杯均使用磁力搅拌120r/min搅拌1小时。(1) Take 1 g of aluminum hydroxide powder, 4 g of APAM and 6 g of sepiolite particles and add them into three beakers filled with 200 mL of pure water respectively. Seal the beakers with sealing film to prevent air from affecting the experiment. Stir the three beakers with magnetic stirring at 120 r/min for 1 hour.
(2)搅拌结束后,静置沉淀1小时,取上清液分别测量其pH值,测量结果如下表1:(2) After the stirring was completed, the mixture was allowed to stand for 1 hour and the pH value of the supernatant was measured. The results are shown in Table 1:
表1Table 1
根据上述实验结果可以发现,本发明制备的生物填料所使用的组成物料主要表现为弱碱性,且由于它们的微溶性和弱水解性,提供的碱度是缓慢释放的。氢氧根离子浓度会影响碱度的释放,当pH越高时,碱度释放越慢,充当缓冲物质,与现有技术不同的是,使用了三种碱度补充剂的填料,其碱度调节能力更强,且无钙离子释放,持续提供给硫自养微生物适应稳定的环境。According to the above experimental results, it can be found that the constituent materials used in the biological filler prepared by the present invention are mainly weakly alkaline, and due to their microsolubility and weak hydrolysis, the alkalinity provided is slowly released. The hydroxide ion concentration will affect the release of alkalinity. When the pH is higher, the alkalinity is released more slowly, acting as a buffer substance. Different from the prior art, the filler using three alkalinity supplements has a stronger alkalinity regulation ability and no calcium ion release, which continuously provides sulfur autotrophic microorganisms with a stable environment to adapt.
实施例2Example 2
(1)取300g硫磺粉、100g白铁矿粉、10g氢氧化铝粉和5g木质纤维素充分混合得到混合干物料1;(1) 300 g of sulfur powder, 100 g of white iron ore powder, 10 g of aluminum hydroxide powder and 5 g of lignocellulose were fully mixed to obtain a mixed dry material 1;
(2)取2gAPAM和6g海泡石颗粒缓慢加入到装有180mL纯净水的烧杯中,在其它条件不变下,更换2gAPAM为4gAPAM和6gAPAM到其它两个烧杯中。此时得到了三种不同配方的黏合保护剂。(2) Take 2g APAM and 6g sepiolite particles and slowly add them into a beaker containing 180mL pure water. Under the same other conditions, replace 2g APAM with 4g APAM and 6g APAM and add them to the other two beakers. At this time, three different formulations of adhesive protective agents are obtained.
(3)按75mL黏合保护剂∶100g混合干物料的配比分别将三种不同配方的黏合保护剂加入到混合干物料中,充分搅匀至能发现木质纤维素明显膨胀,得到三种不同的混合湿物料。(3) Add three different adhesive protective agents to the mixed dry materials at a ratio of 75 mL of adhesive protective agent to 100 g of mixed dry materials, and stir thoroughly until the wood cellulose can be found to expand significantly, thereby obtaining three different mixed wet materials.
(4)取三份体积为150立方厘米的PVC树脂多孔材料,其平均单个材料尺寸为2cm*2cm*2cm。三种不同配方的混合湿物料各取150mL分别加入150立方厘米的PVC树脂多孔材料,充分混匀,挤压揉合促进发泡15分钟。待揉合完毕,低温烘干至表面无明显水珠,即得到一种轻质、可重复使用的硫自养反硝化填料。(4) Take three portions of 150 cubic centimeters of PVC resin porous material, the average size of each single material is 2cm*2cm*2cm. Take 150mL of the mixed wet materials of three different formulas and add them to 150 cubic centimeters of PVC resin porous material respectively, mix them thoroughly, squeeze and knead them to promote foaming for 15 minutes. After kneading is completed, dry them at low temperature until there are no obvious water droplets on the surface, and a lightweight, reusable sulfur autotrophic denitrification filler is obtained.
(5)将三种不同配方的硫自养反硝化填料装入三个容积为1L的上升流反应器中,进水为pH值在7.5-8.0的配水,其硝氮浓度为200mg/L,氨氮浓度为5mg/L,总磷为1mg/L,水力停留时间为12h,配水碱度为600mg/L(以CaCO3计),无有机物添加。污泥取自企业已经稳定运行一年的厌氧反应器,配成的污泥混合液浓度约为3000mg/L MLVSS。定时测量三个反应器的硝氮、总磷。结果如下表2-3:(5) Three different formulations of sulfur autotrophic denitrification fillers were loaded into three 1L upflow reactors. The inlet water was a distribution water with a pH value of 7.5-8.0, a nitrate nitrogen concentration of 200mg/L, an ammonia nitrogen concentration of 5mg/L, a total phosphorus of 1mg/L, a hydraulic retention time of 12h, a distribution water alkalinity of 600mg/L (calculated as CaCO3 ), and no organic matter was added. The sludge was taken from an anaerobic reactor that had been in stable operation for one year in the enterprise, and the concentration of the prepared sludge mixed liquor was about 3000mg/L MLVSS. The nitrate nitrogen and total phosphorus of the three reactors were measured regularly. The results are shown in Table 2-3 below:
表2Table 2
表3Table 3
根据以上数据可以发现,制备的硫自养反硝化填料用作硫自养反应器中具备一定的脱氮除磷能力,并且可以确定APAM的最佳添加量为4g。在30天的反应器启动运行中,未添加额外的有机碳源,其硝氮去除率最高达到了71.76%,总氮去除率最高达到了90%,证明制备的硫自养反硝化填料可以实现原位驯化启动,并实现较为良好的脱氮除磷效果。According to the above data, it can be found that the prepared sulfur autotrophic denitrification filler has a certain denitrification and phosphorus removal capacity when used in the sulfur autotrophic reactor, and it can be determined that the optimal addition amount of APAM is 4g. During the 30-day reactor startup operation, no additional organic carbon source was added, and the nitrate nitrogen removal rate reached a maximum of 71.76%, and the total nitrogen removal rate reached a maximum of 90%, proving that the prepared sulfur autotrophic denitrification filler can achieve in-situ acclimation startup and achieve relatively good denitrification and phosphorus removal effects.
实施例3Example 3
(1)取300g硫磺粉、100g白铁矿粉、10g氢氧化铝粉和5g木质纤维素充分混合得到混合干物料1;另取300g硫磺粉、100g白铁矿粉、5g木质纤维素充分混合得到混合干物料2,与混合干物料1的区别在与有无氢氧化铝粉。(1) 300 g of sulfur powder, 100 g of white iron ore powder, 10 g of aluminum hydroxide powder and 5 g of lignocellulose are mixed thoroughly to obtain a mixed dry material 1; another 300 g of sulfur powder, 100 g of white iron ore powder and 5 g of lignocellulose are mixed thoroughly to obtain a mixed dry material 2, which differs from the mixed dry material 1 in the presence or absence of aluminum hydroxide powder.
(2)取4gAPAM和6g海泡石颗粒缓慢加入到装有180mL纯净水的烧杯中,充分搅拌混匀,得到了黏合保护剂1,同时另取4gAPAM缓慢加入到装有180mL纯净水的烧杯中,充分搅拌混匀,此时得到了黏合保护剂2,与黏合保护剂1的区别在于有无添加海泡石颗粒。(2) 4 g of APAM and 6 g of sepiolite particles were slowly added to a beaker containing 180 mL of pure water, and the mixture was stirred thoroughly to obtain an adhesive protective agent 1. Meanwhile, another 4 g of APAM was slowly added to a beaker containing 180 mL of pure water, and the mixture was stirred thoroughly to obtain an adhesive protective agent 2, which differed from the adhesive protective agent 1 in the presence or absence of the addition of sepiolite particles.
(3)按75mL黏合保护剂∶100g混合干物料的配比混合均匀,分别组合成不同配方的混合湿物料,配方有混合湿物料1为混合干物料1+黏合保护剂1,混合湿物料2为混合干物料1+黏合保护剂2,混合湿物料3为混合干物料2+黏合保护剂1,混合湿物料4为混合干物料2+黏合保护剂2。(3) Mix the mixed dry materials in a ratio of 75 mL of adhesive protective agent: 100 g, and combine them into mixed wet materials with different formulas. The formulas are mixed wet material 1, which is mixed dry material 1 + adhesive protective agent 1, mixed wet material 2, which is mixed dry material 1 + adhesive protective agent 2, mixed wet material 3, which is mixed dry material 2 + adhesive protective agent 1, and mixed wet material 4, which is mixed dry material 2 + adhesive protective agent 2.
(4)取4份体积为150立方厘米的PVC树脂多孔材料,其平均单个材料尺寸为2cm*2cm*2cm。四种不同配方的混合湿物料各取150mL分别加入150立方厘米的PVC树脂多孔材料,充分混匀,挤压揉合促进发泡15分钟。待揉合完毕,低温烘干至表面无明显水珠,即得到硫自养反硝化填料1,对照组2,对照组3,对照组4。(4) Take 4 portions of 150 cubic centimeters of PVC resin porous material, the average size of each single material is 2cm*2cm*2cm. Take 150 mL of each of the four different formulas of mixed wet materials and add them to 150 cubic centimeters of PVC resin porous material, mix them thoroughly, squeeze and knead them to promote foaming for 15 minutes. After kneading is completed, dry them at low temperature until there are no obvious water droplets on the surface, and sulfur autotrophic denitrification filler 1, control group 2, control group 3, and control group 4 are obtained.
(5)将4种不同配方的填料装入4个容积为1L的上升流反应器中,进水为pH值在7.5-8.0的配水,其硝氮浓度为200mg/L,氨氮浓度为5mg/L,总磷为2mg/L,水力停留时间为12h,配水碱度为600mg/L(以CaCO3计),无有机物添加。污泥取自企业已经稳定运行一年的厌氧反应器,配成的污泥混合液浓度约为3000mg/L MLVSS。同时设计有内回流,日内回流水量为6L/d。定时测量四个反应器的硝氮、总磷。结果如下表4-5:(5) Four different formulations of fillers were loaded into four 1L upflow reactors. The inlet water was a distribution water with a pH value of 7.5-8.0, a nitrate nitrogen concentration of 200mg/L, an ammonia nitrogen concentration of 5mg/L, a total phosphorus of 2mg/L, a hydraulic retention time of 12h, a distribution water alkalinity of 600mg/L (calculated as CaCO3 ), and no organic matter was added. The sludge was taken from an anaerobic reactor that had been in stable operation for one year, and the concentration of the prepared sludge mixed liquor was about 3000mg/L MLVSS. At the same time, an internal recirculation was designed, and the daily recirculation water volume was 6L/d. The nitrate nitrogen and total phosphorus of the four reactors were measured regularly. The results are shown in Table 4-5:
表4Table 4
表5Table 5
根据表4-5的数据可以发现,不同的物料组成具有不同的脱氮除磷能力,特别的是,在同时添加氢氧化铝、海泡石颗粒等其它物料所制造的填料,比缺少氢氧化铝或海泡石颗粒所制作的填料具有显著优良的脱氮除磷能力。According to the data in Table 4-5, it can be found that different material compositions have different denitrification and dephosphorization capabilities. In particular, the filler made by adding other materials such as aluminum hydroxide and sepiolite particles at the same time has significantly better denitrification and dephosphorization capabilities than the filler made without aluminum hydroxide or sepiolite particles.
实施例4Example 4
(1)以实施例3中的硫自养反硝化填料1配方制得10L填料,装入高为55cm,半径为10cm的硫自养反应器1(以下称“反应器1”)中,填充高度为30cm,设计5cm的安全水位。与硫自养反应器1同样规格准备另一个硫自养反应器2(以下称“反应器2”),其装载为纯硫磺块,填充高度为30cm,设计5cm的安全水位。由于纯硫磺块这类沉水填料装载反应器比硫自养填料1装载反应器带来更大的水阻,因此反应器运行仅控制回流流量与上升流速一致。(1) 10L of filler was prepared with the formula of sulfur autotrophic denitrification filler 1 in Example 3, and loaded into a sulfur autotrophic reactor 1 (hereinafter referred to as "reactor 1") with a height of 55 cm and a radius of 10 cm, with a filling height of 30 cm and a designed safety water level of 5 cm. Another sulfur autotrophic reactor 2 (hereinafter referred to as "reactor 2") with the same specifications as sulfur autotrophic reactor 1 was prepared, which was loaded with pure sulfur blocks, with a filling height of 30 cm and a designed safety water level of 5 cm. Since the reactor loaded with submerged fillers such as pure sulfur blocks brings greater water resistance than the reactor loaded with sulfur autotrophic filler 1, the reactor operation only controls the reflux flow rate to be consistent with the rising flow rate.
(2)向反应器1和反应器2同时添加4L的市政污水厂厌氧反应池的沉淀污泥,其污泥浓度为MLVSS=12g/L。(2) 4 L of precipitated sludge from the anaerobic reaction tank of a municipal sewage plant was added to the reactor 1 and the reactor 2 at the same time, and the sludge concentration was MLVSS = 12 g/L.
(3)取已经经过物化处理和生化处理的线路板络合废水作为反应器1和反应器2的进水,进水为pH值在7.5-8.0,其硝氮浓度为120~140mg/L,氨氮浓度为2.5mg/L左右,总磷通过投加磷酸二氢钾控制浓度为1mg/L,水力停留时间为12h,碱度为600mg/L(以CaCO3计),无额外的有机物添加。污泥取自企业已经稳定运行一年的厌氧反应器,配成的污泥混合液浓度约为3000mg/LMLVSS。同时设计有内回流,日内回流水量为6L/d。每两天测量三个反应器的硝氮。运行80天,结果如附图2所示。(3) The circuit board complex wastewater that has been subjected to physical and chemical treatment and biochemical treatment is taken as the inlet water of reactor 1 and reactor 2. The inlet water has a pH value of 7.5-8.0, a nitrate nitrogen concentration of 120-140 mg/L, an ammonia nitrogen concentration of about 2.5 mg/L, and a total phosphorus concentration of 1 mg/L by adding potassium dihydrogen phosphate. The hydraulic retention time is 12 hours, the alkalinity is 600 mg/L (calculated as CaCO 3 ), and no additional organic matter is added. The sludge is taken from the anaerobic reactor that has been stably operated for one year in the enterprise, and the concentration of the prepared sludge mixed liquor is about 3000 mg/LMLVSS. At the same time, an internal recirculation is designed, and the daily recirculation water volume is 6L/d. The nitrate nitrogen of the three reactors is measured every two days. After 80 days of operation, the results are shown in Figure 2.
根据图2可以发现,硫自养反硝化填料1与传统硫磺块在硫自养反硝化能力对比上,硫自养反硝化填料1具有明显的优势,不仅具备更高的脱氮效率,还有着更短的启动时间,且能够做到深度脱氮,将出水硝氮降至1mg/L以下。该对比实验所处理的废水为已经过物化处理和生物硝化处理的线路板络合废水,该对比实验表明,硫自养反硝化填料1针对该类废水具有优良的脱氮能力。According to Figure 2, it can be found that the sulfur autotrophic denitrification filler 1 has obvious advantages over the traditional sulfur block in terms of sulfur autotrophic denitrification capacity. It not only has a higher denitrification efficiency, but also has a shorter start-up time, and can achieve deep denitrification, reducing the nitrate nitrogen in the effluent to below 1 mg/L. The wastewater treated in this comparative experiment is the circuit board complex wastewater that has been treated with physical and chemical treatment and biological nitrification. This comparative experiment shows that the sulfur autotrophic denitrification filler 1 has excellent denitrification capacity for this type of wastewater.
实施例5Example 5
取实施例4中的反应器继续进行试验,仅更换试验用水,其余不变。进水更改为线路板综合废水,其pH在8.0-9.5,硝氮浓度为30~60mg/L,氨氮浓度为1.5mg/L,总磷通过投加磷酸二氢钾控制浓度为1mg/L。The reactor in Example 4 was used to continue the test, only the test water was changed, and the rest remained unchanged. The influent was changed to circuit board comprehensive wastewater, with a pH of 8.0-9.5, a nitrate nitrogen concentration of 30-60 mg/L, an ammonia nitrogen concentration of 1.5 mg/L, and a total phosphorus concentration of 1 mg/L by adding potassium dihydrogen phosphate.
每天测量三个反应器的硝氮。运行40天,结果如附图3所示。The nitric nitrogen in the three reactors was measured every day for 40 days, and the results are shown in Figure 3.
根据图3可以发现,在更换进水为线路板综合废水的条件下,继续运行反应器1和反应器2,反应器1相较于反应器2表现出更为良好的反硝化脱氮能力,这表明在处理线路板综合废水的条件下,使用硫自养反硝化填料1的反应器可以有更为优秀的脱氮能力。According to Figure 3, it can be found that when the influent is replaced with circuit board comprehensive wastewater, reactor 1 and reactor 2 continue to operate, and reactor 1 shows better denitrification and denitrification capacity than reactor 2. This shows that under the condition of treating circuit board comprehensive wastewater, the reactor using sulfur autotrophic denitrification filler 1 can have better denitrification capacity.
实施例6Example 6
取实施例5中的反应器继续进行试验,试验用水不变,向水中添加硝酸钾进一步提高硝氮浓度,最终进水水质为pH在8.0-9.5,硝氮浓度为250mg/L,氨氮浓度为1.5mg/L,总磷通过投加磷酸二氢钾控制浓度为1mg/L,通过添加碳酸氢钠调整进水碱度为1000mg/L,水力停留时间为12h。The reactor in Example 5 was taken to continue the test. The test water remained unchanged, and potassium nitrate was added to the water to further increase the nitric nitrogen concentration. The final influent water quality had a pH of 8.0-9.5, a nitric nitrogen concentration of 250 mg/L, an ammonia nitrogen concentration of 1.5 mg/L, and a total phosphorus concentration of 1 mg/L by adding potassium dihydrogen phosphate. The influent alkalinity was adjusted to 1000 mg/L by adding sodium bicarbonate, and the hydraulic retention time was 12 h.
定时测量三个反应器的硝氮。运行40天,结果如附图4所示。The nitric nitrogen in the three reactors was measured regularly. The results are shown in Figure 4 after 40 days of operation.
根据图4数据可以发现,在提高进水硝氮浓度条件下,反应器1的脱氮效果显著高于反应器2,这是由于传统硫磺块填料的比表面积、表面粗糙度和固液接触面积较低的缘故,不仅如此,传统硫磺块填料的水力较难平衡,长期运行容易出现短流情况,而本发明的硫自养反硝化填料1则针对这些局限性做了改进,所以本发明的硫自养反硝化填料1的脱氮容积负荷的上限更高,在面对高硝氮负荷进水时仍能保留较高的脱氮能力。According to the data in Figure 4, it can be found that under the condition of increasing the nitrate-nitrogen concentration in the influent, the denitrification effect of reactor 1 is significantly higher than that of reactor 2. This is because the specific surface area, surface roughness and solid-liquid contact area of the traditional sulfur block filler are relatively low. In addition, the hydraulic balance of the traditional sulfur block filler is difficult, and short-flow is prone to occur in long-term operation. The sulfur autotrophic denitrification filler 1 of the present invention has made improvements to these limitations. Therefore, the upper limit of the denitrification volumetric load of the sulfur autotrophic denitrification filler 1 of the present invention is higher, and a higher denitrification capacity can still be retained when facing high nitrate-nitrogen load influent.
实施例7Example 7
取实施例4,实施例5和实施例6中的两个反应器的污泥样品进行高通量测序确定微生物群落特种,其生物样取样时间分别为0天,80天,120天和160天。Sludge samples from the two reactors in Example 4, Example 5 and Example 6 were taken for high-throughput sequencing to determine the characteristics of the microbial community, and the biological sampling time was 0 day, 80 days, 120 days and 160 days, respectively.
根据附图5所示,反应器1和反应器2初始接种的污泥所占的主要菌门为变形菌门(Proteobacteria)、拟杆菌门(Bacteroidota)、厚壁菌门(Firmicutes)和奇球菌门(deinococcota)。污泥初始尽可能地落在反应器内的填料中,经过一段时间反应后,开始出现了弯曲杆菌门(Campylobacterota),并且反应器1在第120天和第160天,弯曲杆菌门的相对丰度为22.03%和46.36%。弯曲杆菌门与硫自养反硝化菌相关,说明在经过硫自养反硝化填料1的驯化后,硫自养反硝化菌表现出较强的生物竞争力,取得了生态位优势,说明硫自养反硝化填料1具有优良的硫自养微生物亲和性。同时,经过驯化,厚壁菌门的相对丰度开始显著下降,这说明厚壁菌门被抑制,这可能是由于C/N比较低以及硫自养反硝化填料1表面具有较强的微生物选择性,该选择性是由于硫自养反硝化反应涉及硫循环,会在填料微观表面形成较高浓度的硫离子,对部分微生物具有抑制性。As shown in Figure 5, the main bacterial phyla occupied by the sludge initially inoculated in reactor 1 and reactor 2 are Proteobacteria, Bacteroidota, Firmicutes and Deinococcota. The sludge initially falls into the filler in the reactor as much as possible. After a period of reaction, Campylobacterota begins to appear, and the relative abundance of Campylobacterota in reactor 1 is 22.03% and 46.36% on the 120th and 160th days. Campylobacter is related to sulfur autotrophic denitrifying bacteria, indicating that after being domesticated by sulfur autotrophic denitrification filler 1, sulfur autotrophic denitrifying bacteria show strong biological competitiveness and obtain ecological niche advantages, indicating that sulfur autotrophic denitrification filler 1 has excellent sulfur autotrophic microbial affinity. At the same time, after acclimation, the relative abundance of Firmicutes began to decrease significantly, indicating that Firmicutes was inhibited. This may be due to the low C/N ratio and the strong microbial selectivity on the surface of sulfur autotrophic denitrification filler 1. This selectivity is due to the sulfur cycle involved in the sulfur autotrophic denitrification reaction, which will form a higher concentration of sulfur ions on the microscopic surface of the filler, which is inhibitory to some microorganisms.
另一方面,从附图6可以看出反应器1微生物属水平主要为硫单胞菌属(Sulfurimonas)、湖沉积杆菌属(Limnobacter)、细粒菌属(Lentimicrobium)、八叠球菌属(Sporosarcina)、特吕珀菌属(Truepera)和泰氏菌属(Tissierella)。硫单胞菌属是一种常见的硫自养反硝化菌属,通过短期的驯化,硫单胞菌属的相对丰度从一开始的未检出到第80天的20%,并且后续其相对丰度仍在不断地提高,说明反应器1经过硫自养反硝化填料1的作用,不断占据大量的生态位,成为了显著优势的菌属。On the other hand, it can be seen from Figure 6 that the microbial genus level of reactor 1 is mainly Sulfurimonas, Limnobacter, Lentimicrobium, Sporosarcina, Truepera and Tissierella. Sulfurimonas is a common sulfur autotrophic denitrifying bacteria genus. After short-term domestication, the relative abundance of Sulfurimonas increased from undetected at the beginning to 20% on the 80th day, and its relative abundance continued to increase subsequently, indicating that the reactor 1 has continuously occupied a large number of ecological niches through the action of sulfur autotrophic denitrification filler 1 and has become a significantly dominant genus.
最后,通过微生物群落的分析可以知道,本发明制得的硫自养反硝化填料具有快速原位驯化硫自养反硝化菌的能力,并且一次投入硫自养反硝化填料至少可以连续使用160天,其相关的硫自养反硝化菌呈现不断上升的生态位优势,这与实施例4~6的脱氮能力表现是一致的。Finally, through the analysis of the microbial community, it can be known that the sulfur autotrophic denitrifying filler prepared by the present invention has the ability to quickly domesticate sulfur autotrophic denitrifying bacteria in situ, and the sulfur autotrophic denitrifying filler can be used continuously for at least 160 days after being put into use once, and its related sulfur autotrophic denitrifying bacteria show a continuously increasing ecological niche advantage, which is consistent with the denitrification ability performance of Examples 4 to 6.
以上对本发明的实施方式作了详细说明,但本发明不限于所描述的实施方式。对于本领域的技术人员而言,在不脱离本发明原理和精神的情况下,对这些实施方式进行多种变化、修改、替换和变型,仍落入本发明的保护范围内。The embodiments of the present invention are described in detail above, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the protection scope of the present invention.
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