CN118058371A

CN118058371A - Processing device and processing method for solid beverage

Info

Publication number: CN118058371A
Application number: CN202410365548.XA
Authority: CN
Inventors: 黄维; 谢栋君; 余烨
Original assignee: Guizhou Daojiyuan Agricultural Development Co ltd
Current assignee: Guizhou Daojiyuan Agricultural Development Co ltd
Priority date: 2024-03-28
Filing date: 2024-03-28
Publication date: 2024-05-24

Abstract

The invention relates to the technical field of solid beverage processing, and discloses a solid beverage processing device and a solid beverage processing method. According to the processing device and the processing method of the solid beverage, the first stirring rod is driven by the gear motor, the first stirring rod drives the ring frame to rotate, the scum scraping plate and the brushing roller are attached to the pore filter screen in the separating barrel and the gauze layer, rolling brushes are arranged on the gauze layer, primary clear liquid is introduced into the concentrating pipe for heating and distilling, meanwhile, the second stirring rod is utilized to rotate, the tea soup is accelerated for distillation and extraction to obtain concentrated clear liquid, and the concentrated clear liquid is discharged and finely filtered again through the filter cloth plate.

Description

Processing device and processing method for solid beverage

Technical Field

The invention relates to the technical field of solid beverage processing, in particular to a solid beverage processing device and a solid beverage processing method.

Background

The solid beverage is prepared from sugar, milk and dairy products, egg or egg products, fruit juice, tea soup or edible plant extract, etc. as main raw materials, and proper amount of auxiliary materials or food additives, wherein each 100g of finished product contains no more than 5g of water, and is in the form of powder, granule or block, such as bean crystal powder, malted milk extract, instant coffee, chrysanthemum crystal, instant tea powder, etc., and can be divided into three types of protein solid beverage, common solid beverage, baked solid beverage, etc.

The instant tea powder also comprises a green tea powder beverage, and the green tea originates from Weijin in China, and is prepared by collecting tender tea leaves in spring, deactivating enzyme with steam, making into cake tea (i.e. tea ball), storing, baking and drying the cake tea on fire until eating, grinding into powder with natural stone mill, pouring into tea bowl, and infusing into boiling water, and stirring tea water in the bowl with tea to generate foam cake, thus the instant tea powder beverage can be drunk and has long history culture.

According to the invention patent with the Chinese patent publication number of CN114344945A, a tea extraction component and a tea extraction device are disclosed, the tea extraction device in the invention can filter tiny leaf residues in tea water through a filter disc, and a transmission mechanism drives a material cylinder to rotate, so that a mixing mechanism continuously turns tea leaves in the material cylinder, the sufficiency and effect of extraction are improved, but the tea extraction device cannot carry out multistage filtration on tea soup, the purity of tea juice extraction cannot be ensured, meanwhile, the tea extraction device cannot carry out distillation concentration treatment, and therefore, the processing device of solid beverage and the processing method of solid beverage are provided.

Disclosure of Invention

(One) solving the technical problems

Aiming at the defects of the prior art, the invention provides a processing device and a processing method of solid beverage, which have the advantages of multiple times of filtration, distillation, concentration, extraction and the like of tea soup, and solve the problems that the tea extraction device in the prior art cannot filter the obtained tea soup for multiple times and is inconvenient to carry out distillation, concentration and the like.

(II) technical scheme

In order to achieve the purposes of multiple filtration, distillation, concentration and extraction of tea soup, the invention provides the following technical scheme: the processing device of the solid beverage and the processing method of the solid beverage comprise an extraction tank, wherein the inner top wall of the extraction tank is fixedly connected with a leaching tank, the top of the extraction tank is fixedly connected with a tea bucket, the back of the extraction tank is fixedly connected with a heating box, the outside of the leaching tank is provided with a filtering anti-blocking structure, the inside of the extraction tank is provided with an evaporation extraction structure, and the left side of the extraction tank is fixedly provided with an operation table;

the filtering anti-blocking structure comprises a gear motor, a separation barrel, a ring frame, a first stirring rod, a slag scraping plate and a bristle roller, wherein the gear motor is fixedly arranged at the top of the extraction tank, the separation barrel is fixedly connected to the inner top wall of the extraction tank, the ring frame is rotationally connected to the inner top wall of the extraction tank, the first stirring rod is fixedly connected to the inner side of the ring frame, the slag scraping plate is rotationally connected to the inner side of the first stirring rod, and the bristle roller is rotationally connected to the inner side of the ring frame;

The evaporation and extraction structure comprises a concentration pipe, a heat preservation cylinder, an electric heating wire, a second stirring rod, a filter cloth plate and a rolling bubble cylinder, wherein the concentration pipe is fixedly installed in the extraction tank, the heat preservation cylinder is fixedly connected to the outside of the concentration pipe, the electric heating wire is coiled on the outside of the concentration pipe, the second stirring rod is connected to the inside of the concentration pipe in a rotating mode, the filter cloth plate is fixedly connected to the inside of the extraction tank, and the rolling bubble cylinder is arranged at the top of the filter cloth plate.

Preferably, the top of the extraction tank is provided with a ring groove, the ring frame is of two ring structures, one ring diameter of the ring is larger than that of the other ring, the top of the one ring penetrates through the inner top wall of the extraction tank and is in sliding connection with the inner side of the ring groove, and the other ring is positioned in the leaching tank.

Preferably, the inner wall of the separation barrel is provided with a through empty groove, a pore filter screen is fixedly connected to the inner side of the empty groove, a gauze layer is fixedly connected to one side of the pore filter screen, which is close to the outer side of the empty groove, the outer side of the first stirring rod is fixedly connected with the inner side of another circular ring through a plurality of first struts, the number of the scraping plates is four, the tops of the scraping plates are all rotationally connected with the bottom of the other circular ring, and the tops of the first stirring rods penetrate through the inner top wall of the extraction tank and are fixedly connected with the output end of the speed reducing motor.

Preferably, the outside of four the scum board all laminates with the inboard of pore filter screen, no. two annular grooves have been seted up at the top of extraction jar, one of them the bottom fixedly connected with of ring is No. two branches of four, the quantity of brushing roller is four, four the top of brushing roller rotates with the bottom of four No. two branches respectively and is connected, and the outside of four brushing roller all laminates with the outside of gauze layer.

Preferably, the bottom fixedly connected with scum pipe of separator tank, the bottom of scum pipe runs through the interior back wall of extraction jar to with the rear side outside of extraction jar, the left side fixedly connected with first fluid-discharge tube of extraction jar, the inside fixed mounting of first fluid-discharge tube has first solenoid valve, and the bottom of first fluid-discharge tube and the top fixed connection of concentration pipe.

Preferably, the top fixedly connected with inlet tube of extraction jar, the interior left wall fixed mounting of heating cabinet has the electrothermal tube, the operation panel is provided with temperature control panel, electrothermal tube and temperature control panel electric connection, the top fixed mounting of heating cabinet has the water pump, the right side of water pump is through the top fixed connection of a water pipe and heating cabinet, and the top fixedly connected with No. two water pipes of water pump, the top and the rear end fixed connection of inlet tube of No. two water pipes.

Preferably, the rock wool board has been laid to the inside of heat preservation section of thick bamboo, heating wire and temperature control panel electric connection, the top right side fixedly connected with steam pipe of concentration pipe, and the bottom left side fixedly connected with second fluid-discharge tube of concentration pipe, the inside fixedly connected with second solenoid valve of second fluid-discharge tube, the top outside fixedly connected with band pulley of first puddler, the right side fixedly connected with frame plate of extraction jar, the top rotation of frame plate is connected with No. two band pulleys, no. one band pulley passes through belt and No. two band pulley transmission connection, the inside rotation of frame plate is connected with No. one awl toothed bar, the top of No. one awl toothed bar and the bottom fixedly connected with of No. two band pulleys, the right-hand member fixedly connected with bevel gear of second puddler, no. one awl toothed bar's bottom and bevel gear's external engagement.

Preferably, the external engagement of bevel gear has two awl ratches, the bottom engagement of two awl ratches has No. three awl ratches, and two awl ratches are double-end awl tooth structure with No. three awl ratches, the inside rotation of filter cloth board is connected with No. four awl ratches, the left end of No. three awl ratches is with the bottom engagement of No. four awl ratches, the quantity of rolling bubble section of thick bamboo is four, four the inboard of rolling bubble section of thick bamboo is all rotated and is connected with No. three branch, four No. three one end of branch all with No. four external fixed connection of awl ratches, the filter cloth board is nylon cloth layer structure.

A processing method of solid beverage comprises the following operation steps:

S1, firstly, putting pre-crushed green tea leaves into a leaching tank through a tea bucket, introducing hot water in a heating box into the leaching tank through a water pump, wherein the water temperature is 35-55 ℃, then adding vegetable fat powder, whole milk powder, whey powder, green tea powder, white granulated sugar, green tea powder and edible essence in a quantitative ratio to adjust tea soup, and driving a first stirring rod to rotate at a rotating speed of 50r/min by matching with a speed reducing motor to soak and stir for 2 hours;

s2, controlling a first electromagnetic valve to discharge leached primary clear liquid through a first liquid discharge pipe, continuously introducing clear water after the clear liquid is discharged, and driving a ring frame by matching with a first stirring rod, so that the ring frame drives a slag scraping plate and a bristle roller to clean tea leaves on a pore filter screen and a gauze layer, and opening a slag discharge pipe to discharge the tea leaves along with water, thereby facilitating recycling;

S3, introducing the primary clear liquid into a concentration tube through a first liquid discharge tube, operating a temperature control panel of an operation table to heat and distill the concentration tube through an electric heating wire in a heat preservation cylinder, heating tea soup to 75-90 ℃ by adopting a high-temperature extraction concentration method, and distilling and extracting for 1h;

s4, utilizing a second belt pulley at the top of a first belt pulley driving frame plate of the first stirring rod, driving the first conical tooth rod and the second conical tooth rod by the second belt pulley, meshing the second stirring rod by the first conical tooth rod to rotate, accelerating the extraction and concentration efficiency of tea soup, obtaining concentrated clear liquid after extraction, and discharging the concentrated clear liquid through the first liquid discharge pipe;

S5, the second conical toothed bar is meshed with the fourth conical toothed bar in the filter cloth plate to rotate, so that the four rolling bubble cylinders are driven to roll on the filter cloth plate, tea soup is finely filtered, and discharged and collected through a discharge pipe at the bottom of the extraction tank.

S6, adopting a freeze drying method for the collected refined tea soup, firstly reducing the temperature of the tea juice to minus dozens of DEG, then gradually heating, decompressing the air, and discharging sublimated water, thereby obtaining the freeze-dried instant tea powder.

Preferably, the vegetable fat powder comprises glucose, oxidized vegetable oil, milk powder, sodium caseinate, mono-glycerin fatty acid ester, diglycerin fatty acid ester, dipotassium phosphate and silicon dioxide, and is prepared according to the proportion of 10% glucose, 2% -5% oxidized vegetable oil, 25% milk powder, 0.01% -0.1% sodium caseinate, 0.01% -0.1% mono-glycerin fatty acid ester, 0.01% -0.1% diglycerin fatty acid ester, 0.1% -0.5% dipotassium phosphate and 0.3% -0.5% silicon dioxide, 25% whole milk powder, 5% whey powder, 5% -10% green tea powder, 20% white granulated sugar, 3% -5% green tea powder and 0.1% -1% edible essence.

(III) beneficial effects

Compared with the prior art, the invention provides a processing device and a processing method of solid beverage, which have the following beneficial effects:

1. According to the processing device and the processing method of the solid beverage, the first stirring rod is driven by the gear motor, the first stirring rod drives the ring frame to rotate through the first supporting rod, the two ring structures of the ring frame respectively drive the slag scraping plate and the bristle roller to be attached to the fine pore filter screen and the gauze layer in the separating barrel, tea slag is prevented from being blocked, primary clear liquid is obtained by separating and filtering the fine pore filter screen and the gauze layer, and the slag discharging pipe and the first liquid discharging pipe are respectively utilized, so that the filtering anti-blocking effect during tea soup leaching and separating is realized.

2. According to the processing device and the processing method of the solid beverage, primary clear liquid is introduced into the concentration tube through the first liquid discharge tube, heating wires inside the heat preservation tube are controlled to be heated and distilled, a first belt wheel on the first stirring rod is used for driving a second belt wheel, the second belt wheel drives a first conical tooth rod and a second conical tooth rod in sequence, the first conical tooth rod is meshed with the second stirring rod to rotate, tea soup is accelerated to be distilled and extracted to obtain concentrated clear liquid, the concentrated clear liquid is discharged through the second liquid discharge tube, fine filtration is conducted again through the filter cloth plate, and therefore the purpose of extracting clear liquid is achieved through multiple filtration.

Drawings

FIG. 1 is a three-dimensional view of the structure of the present invention;

FIG. 2 is a cross-sectional view of the structure of the present invention;

FIG. 3 is a rear elevational view of the structure of the present invention;

FIG. 4 is a partial top view of the structure of the present invention;

FIG. 5 is a schematic view of the ring frame structure of the present invention;

FIG. 6 is a top view of a filter cloth plate structure of the present invention.

In the figure: 1. an extraction tank; 2. a leaching tank; 3. a tea bucket; 4. a heating box; 5. a filtering anti-blocking structure; 501. a speed reducing motor; 502. a separation barrel; 503. a ring frame; 504. a first stirring rod; 505. a slag scraping plate; 506. a bristle roller; 6. an evaporation extraction structure; 601. concentrating the pipe; 602. a heat preservation cylinder; 603. heating wires; 604. a second stirring rod; 605. a filter cloth plate; 606. twisting the soaking cylinder; 7. an operating table.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Referring to fig. 1-6, a processing device for solid beverage and a processing method for solid beverage include an extraction tank 1, wherein an inner top wall of the extraction tank 1 is fixedly connected with a leaching tank 2, a top of the extraction tank 1 is fixedly connected with a tea bucket 3, a back of the extraction tank 1 is fixedly connected with a heating box 4, a filtering anti-blocking structure 5 is arranged outside the leaching tank 2, an evaporation extraction structure 6 is arranged inside the extraction tank 1, and an operation table 7 is fixedly arranged on a left side of the extraction tank 1;

The filtering anti-blocking structure 5 comprises a gear motor 501, a separation barrel 502, a ring frame 503, a first stirring rod 504, a scraping plate 505 and a brushing roller 506, wherein the gear motor 501 is fixedly arranged at the top of the extraction tank 1, the separation barrel 502 is fixedly connected to the inner top wall of the leaching tank 2, the ring frame 503 is rotatably connected to the inner top wall of the extraction tank 1, the first stirring rod 504 is fixedly connected to the inner side of the ring frame 503, the scraping plate 505 is rotatably connected to the inner side of the first stirring rod 504, and the brushing roller 506 is rotatably connected to the inner side of the ring frame 503;

The evaporation and extraction structure 6 includes concentration pipe 601, heat preservation section of thick bamboo 602, heating wire 603, second puddler 604, filter cloth board 605 and rolls bubble section of thick bamboo 606, and the inside fixed mounting of extraction jar 1 has concentration pipe 601, and the outside fixedly connected with heat preservation section of thick bamboo 602 of concentration pipe 601, and the outside of concentration pipe 601 is coiled there is heating wire 603, and the inside rotation of concentration pipe 601 is connected with second puddler 604, and the inside fixedly connected with filter cloth board 605 of extraction jar 1, the top of filter cloth board 605 is provided with rolls bubble section of thick bamboo 606.

Further, a ring groove is formed in the top of the extraction tank 1, the ring frame 503 is of two ring structures, the ring diameter of one ring is larger than that of the other ring, the top of one ring penetrates through the inner top wall of the extraction tank 1 and is in sliding connection with the inner side of the ring groove, and the other ring is located in the leaching tank 2.

Specifically, the ring frame 503 has an upper ring structure and a lower ring structure, wherein one ring is larger than the other ring, and one ring is slidably connected with the first ring groove on the top of the extraction tank 1, and the other ring extends inside the extraction tank 2.

Further, the inner wall of the separation barrel 502 is provided with a through empty slot, the inner side of the empty slot is fixedly connected with a fine pore filter screen, one side of the fine pore filter screen, which is close to the outer part of the empty slot, is fixedly connected with a gauze layer, the outer part of the first stirring rod 504 is fixedly connected with the inner side of the other ring through a plurality of first struts, the number of the scraping plates 505 is four, the tops of the four scraping plates 505 are rotationally connected with the bottom of the other ring, and the top of the first stirring rod 504 penetrates through the inner top wall of the extraction tank 1 and is fixedly connected with the output end of the speed reducing motor 501.

Specifically, the empty slot has been seted up to the inner wall of cask 502, and the inside fixedly connected with pore filter screen and the gauze layer of empty slot, gear motor 501 drive first puddler 504, and first puddler 504 is connected through the inboard of branch and another ring, utilizes another ring to drive four scraper plates 505 laminating and roll on the pore filter screen, prevents tea dreg jam filter screen structure.

Further, the outside of four scraping plates 505 is all attached to the inner side of the pore filter screen, the top of the extraction tank 1 is provided with a second ring groove, the bottom of one ring is fixedly connected with a second supporting rod with four numbers, the number of bristle rollers 506 is four, the top of four bristle rollers 506 is respectively connected with the bottom of the second supporting rod in a rotating way, and the outside of the four bristle rollers 506 is attached to the outer side of the gauze layer.

Specifically, another ring is utilized to drive one of the rings, one of the rings penetrates through the ring groove and drives the four brush rollers 506 at the bottom to roll on the gauze layer in a fitting manner, so that adhered tea residues are cleaned.

Further, the bottom fixedly connected with scum pipe of separator 502, the bottom of scum pipe runs through the interior back wall of extraction jar 1 to with the rear side outside of extraction jar 1, the left side fixedly connected with first fluid-discharge tube of extraction jar 2, the inside fixed mounting of first fluid-discharge tube has first solenoid valve, and the bottom of first fluid-discharge tube and the top fixed connection of concentration pipe 601.

Specifically, the first electromagnetic valve is controlled to enable the first liquid discharge pipe to discharge leached primary clear liquid, then the water pump is used for adding water for a plurality of times to wash the separation barrel 602, and the brush roller 506 and the slag scraping plate 505 are matched to continue rotating, so that adhered tea slag is cleaned, and the tea slag is conveniently discharged out of the slag discharge pipe along with water flow.

Further, the top fixedly connected with inlet tube of extraction jar 1, the interior left wall fixed mounting of heating cabinet 4 has the electrothermal tube, and operation panel 7 is provided with temperature control panel, electrothermal tube and temperature control panel electric connection, the top fixed mounting of heating cabinet 4 has the water pump, and the top fixed connection of water pump and heating cabinet 4 is passed through to the right side of water pump, and the top fixedly connected with No. two water pipes of water pump, the top and the rear end fixed connection of inlet tube of No. two water pipes.

Specifically, the inlet tube at extraction jar 1 top is connected with the water pump top through No. two water pipes, makes things convenient for the water pump to extract hot water, and the external water pipe that adds in the right side of heating cabinet 4 makes things convenient for the clear water of supplementing, utilizes temperature control panel electrical control electrothermal tube to water heating.

Further, the rock wool board has been laid to the inside of heat preservation section of thick bamboo 602, heating wire 603 and temperature control panel electric connection, the top right side fixedly connected with steam pipe of concentrate pipe 601, and the bottom left side fixedly connected with second fluid-discharge tube of concentrate pipe 601, the inside fixedly connected with second solenoid valve of second fluid-discharge tube, the top outside fixedly connected with band pulley of first puddler 504, the right side fixedly connected with frame plate of extraction jar 1, the top rotation of frame plate is connected with No. two band pulleys, no. one band pulley passes through belt and No. two band pulley transmission connection, the inside rotation of frame plate is connected with No. one awl toothed bar, the top of No. one awl toothed bar and the bottom fixedly connected with of No. two band pulleys, the right-hand member fixedly connected with bevel gear of second puddler 604, the bottom of No. one awl toothed bar and the outside meshing of bevel gear.

Specifically, the rock wool board can increase the heat preservation effect of heat preservation section of thick bamboo 602, control heating wire 603 to the outside heating of concentrate pipe 601 through the accuse temperature panel, utilize steam pipe discharge produced steam, concentrate extraction after finishing through the discharge of second fluid-discharge tube, the outside No. one band pulley transmission No. two band pulleys of first puddler 504 simultaneously, no. two band pulleys drive awl tooth pole and awl tooth pole in proper order, the bevel gear rotation of awl tooth pole meshing second puddler 604 right-hand member makes second puddler 604 stir distillation.

Further, the external engagement of bevel gear has two awl ratches, and the bottom engagement of two awl ratches has No. three awl ratches, and two awl ratches are double-end awl tooth structure with No. three awl ratches, and the inside rotation of filter cloth board 605 is connected with No. four awl ratches, and the left end of No. three awl ratches meshes with the bottom of No. four awl ratches, and the quantity of rolling bubble section of thick bamboo 606 is four, and the inboard of four rolling bubble section of thick bamboo 606 is all rotated and is connected with No. three branch, and the wherein one end of four No. three branch all with the outside fixed connection of No. four awl ratches, filter cloth board 605 is nylon cloth layer structure.

Specifically, the two-number conical toothed bar drives the three-number conical toothed bar, so that four rolling foam cylinders 606 outside the three-number conical toothed bar roll along with the filter cloth plate 605, concentrated clear liquid is subjected to fine filtration, and the concentrated filtered tea soup is discharged and collected through a discharge pipe at the bottom of the extraction tank 1.

A processing method of solid beverage is characterized in that: processing device comprising a solid beverage according to one of claims 1-8, further comprising the following operative steps:

S1, firstly, putting pre-crushed green tea leaves into a leaching tank 2 through a tea bucket 3, introducing hot water in a heating box 4 into the leaching tank 2 through a water pump, wherein the water temperature is 35-55 ℃, then adding vegetable fat powder, full cream powder, whey powder, green tea powder, white granulated sugar, green tea powder and edible essence in a quantitative ratio to adjust tea soup, and driving a first stirring rod 504 to rotate at a rotating speed of 50r/min by matching with a speed reducing motor 501, and soaking and stirring for 2 hours;

S2, controlling a first electromagnetic valve to discharge leached primary clear liquid through a first liquid discharge pipe, continuously introducing clear water after the clear liquid is discharged, and driving a ring frame 503 by matching with a first stirring rod 504, so that the ring frame 503 drives a slag scraping plate 505 and a bristle roller 506 to clean tea leaves on a fine pore filter screen and a gauze layer, and opening a slag discharge pipe to discharge the tea leaves along with water, thereby facilitating recycling;

S3, introducing primary clear liquid into a concentration tube 601 through a first liquid discharge pipe, operating a temperature control panel of an operation table 7 to enable an electric heating wire 603 in a heat preservation cylinder 602 to heat the concentration tube 601 for distillation, heating tea soup to 75-90 ℃ by adopting a high-temperature extraction concentration method, and performing distillation extraction for 1h;

S4, utilizing a second belt pulley at the top of a first belt pulley driving frame plate of the first stirring rod 504, driving a first conical tooth rod and a second conical tooth rod by the second belt pulley, meshing the second stirring rod 604 by the first conical tooth rod to rotate, accelerating the extraction and concentration efficiency of tea soup, obtaining concentrated clear liquid after extraction, and discharging the concentrated clear liquid through a first liquid discharge pipe;

S5, the second conical toothed bar is meshed with the fourth conical toothed bar in the filter cloth plate 605 to rotate, so that the four rolling foam cylinders 606 are driven to roll on the filter cloth plate 605, tea soup is finely filtered, and discharged and collected by a discharge pipe at the bottom of the extraction tank 1.

Further, the vegetable fat powder comprises glucose, oxidized vegetable oil, milk powder, sodium caseinate, mono-glycerin fatty acid ester, di-glycerin fatty acid ester, dipotassium phosphate and silicon dioxide, and is prepared according to the proportion of 10% glucose, 2% -5% oxidized vegetable oil, 25% milk powder, 0.01% -0.1% sodium caseinate, 0.01% -0.1% mono-glycerin fatty acid ester, 0.01% -0.1% di-glycerin fatty acid ester, 0.1% -0.5% dipotassium phosphate and 0.3% -0.5% silicon dioxide, 25% full-fat milk powder, 5% whey powder, 5% -10% green tea powder, 20% white granulated sugar, 3% -5% green tea powder and 0.1% -1% edible essence.

Specifically, no preservative or antioxidant is added into all component surfaces, tea powder is considered to contain tea polyphenol during extraction of the tea powder, the tea polyphenol has an antioxidation effect, the content of the tea polyphenol in green tea is maximum, bitterness is removed during extraction, green tea fragrance is kept, meanwhile, the tea polyphenol is kept, oxidized vegetable oil is added, and the vegetable oil subjected to partial or complete hydrogenation is solid or semi-solid at normal temperature, so that the processing requirements can be met, health hazards caused by saturated fatty acid can be avoided, sodium caseinate is added to improve the gel degree stability, monoglyceride fatty acid ester and diglyceride fatty acid ester are added to improve the brewing stability, dipotassium hydrogen phosphate is added to serve as an acidity regulator, the fluctuation of the PH value of green tea liquid is reduced, silicon dioxide powder is added to prevent caking, liquid fluidity is provided, and the green tea powder and edible essence are added to serve as flavoring agents.

In summary, the solid beverage processing device and the solid beverage processing method, the first stirring rod 504 is driven by the gear motor 501, the first stirring rod 504 drives the ring frame 503 to rotate through the first supporting rod, the two ring structures of the ring frame 503 respectively drive the scraping plate 505 and the bristle roller 506 to be attached to the pore filter screen and the gauze layer in the separating barrel 502, the tea residue is prevented from being blocked, the pore filter screen and the gauze layer are utilized to separate and filter to obtain primary clear liquid, the slag discharging pipe and the first draining pipe are utilized respectively, the filtering anti-blocking effect is realized when tea soup is separated, the primary clear liquid is introduced into the concentrating pipe 601 through the first draining pipe, the heating wire 603 in the heat preservation barrel 602 is controlled to heat and distill, meanwhile, the first belt pulley on the first stirring rod 504 is utilized to drive the second belt pulley, the second belt pulley sequentially drives the first conical tooth rod and the second conical tooth rod, the first conical tooth rod is meshed with the second stirring rod 604 to rotate, the tea soup is extracted to obtain concentrated clear liquid, the concentrated clear liquid is utilized to drain the concentrated clear liquid through the second draining pipe, and the concentrated clear liquid is filtered again through the filter cloth 605, and the purpose of filtering clear liquid is achieved through the filtering cloth.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a processing apparatus and processing method of solid beverage, includes extraction jar (1), its characterized in that: the novel extraction device comprises an extraction tank (1), wherein the inner top wall of the extraction tank (1) is fixedly connected with a leaching tank (2), the top of the extraction tank (1) is fixedly connected with a tea bucket (3), the back of the extraction tank (1) is fixedly connected with a heating box (4), the outside of the leaching tank (2) is provided with a filtering anti-blocking structure (5), the inside of the extraction tank (1) is provided with an evaporation extraction structure (6), and the left side of the extraction tank (1) is fixedly provided with an operation table (7);

The filtering anti-blocking structure (5) comprises a gear motor (501), a separating barrel (502), a ring frame (503), a first stirring rod (504), a slag scraping plate (505) and a bristle roller (506), wherein the gear motor (501) is fixedly arranged at the top of the extracting tank (1), the separating barrel (502) is fixedly connected with the inner top wall of the extracting tank (2), the ring frame (503) is rotationally connected with the inner top wall of the extracting tank (1), the first stirring rod (504) is fixedly connected with the inner side of the ring frame (503), the slag scraping plate (505) is rotationally connected with the inner side of the first stirring rod (504), and the bristle roller (506) is rotationally connected with the inner side of the ring frame (503);

the evaporation and extraction structure (6) comprises a concentration tube (601), a heat preservation tube (602), an electric heating wire (603), a second stirring rod (604), a filter cloth plate (605) and a rolling bubble tube (606), wherein the concentration tube (601) is fixedly installed in the extraction tank (1), the heat preservation tube (602) is fixedly connected to the outside of the concentration tube (601), the electric heating wire (603) is coiled on the outside of the concentration tube (601), the second stirring rod (604) is connected to the inside of the concentration tube (601) in a rotating mode, the filter cloth plate (605) is fixedly connected to the inside of the extraction tank (1), and the rolling bubble tube (606) is arranged at the top of the filter cloth plate (605).

2. The apparatus for processing a solid beverage and the method for processing a solid beverage according to claim 1, wherein: the top of extraction jar (1) has seted up a ring groove, ring frame (503) are two ring structures, one of them the ring diameter of ring is greater than the ring diameter of another ring, and the top of one of them ring runs through the interior roof of extraction jar (1) to with the inboard sliding connection of a ring groove, another one the ring is located the inside of leaching jar (2).

3. The apparatus for processing a solid beverage and the method for processing a solid beverage according to claim 2, wherein: the inner wall of separation barrel (502) has been seted up the empty slot that link up, the inboard fixedly connected with pore filter screen of empty slot, one side fixedly connected with gauze layer that pore filter screen is close to the empty slot outside, the outside of first puddler (504) is through the inboard fixed connection of a plurality of numbers branch and another ring, scrape the quantity of slag plate (505) four the top of slag plate (505) all rotates with the bottom of another ring to be connected, the top of first puddler (504) runs through the interior roof of extraction jar (1) to with gear motor (501) output fixed connection.

4. A solid beverage processing apparatus and a solid beverage processing method according to claim 3, wherein: the four the outside of scraping slag plate (505) all is laminated with the inboard of pore filter screen, no. two annular grooves have been seted up at the top of extraction jar (1), one of them the bottom fixedly connected with of ring is the four No. two branches, the quantity of brushing roller (506) is four, four the top of brushing roller (506) is rotated with the bottom of four No. two branches respectively and is connected, and the outside of four brushing roller (506) all is laminated with the outside of gauze layer.

5. The apparatus for processing a solid beverage and the method for processing a solid beverage according to claim 1, wherein: the bottom fixedly connected with scum pipe of separation bucket (502), the bottom of scum pipe runs through the interior back wall of extraction jar (1) to with the rear side outside of extraction jar (1), the left side fixedly connected with first fluid-discharge tube of leaching jar (2), the inside fixed mounting of first fluid-discharge tube has first solenoid valve, and the bottom of first fluid-discharge tube and the top fixed connection of concentration pipe (601).

6. The apparatus for processing a solid beverage and the method for processing a solid beverage according to claim 1, wherein: the extraction tank is characterized in that a water inlet pipe is fixedly connected to the top of the extraction tank (1), an electric heating pipe is fixedly arranged on the inner left wall of the heating box (4), a temperature control panel is arranged on the operating table (7), the electric heating pipe is electrically connected with the temperature control panel, a water pump is fixedly arranged on the top of the heating box (4), a water pipe is fixedly connected to the right side of the water pump through a first water pipe and the top of the heating box (4), a second water pipe is fixedly connected to the top of the water pump, and the top of the second water pipe is fixedly connected with the rear end of the water inlet pipe.

7. The apparatus for processing a solid beverage and the method for processing a solid beverage according to claim 6, wherein: the inside of a heat preservation section of thick bamboo (602) is laid the rock wool board, heating wire (603) and temperature control panel electric connection, the top right side fixedly connected with steam pipe of concentrate pipe (601), and the bottom left side fixedly connected with second fluid-discharge tube of concentrate pipe (601), the inside fixedly connected with second solenoid valve of second fluid-discharge tube, the outside fixedly connected with band pulley in top of first puddler (504), the right side fixedly connected with frame plate of extraction jar (1), the top rotation of frame plate is connected with No. two band pulleys, no. one band pulley passes through the belt and is connected with No. two band pulley transmissions, the inside rotation of frame plate is connected with No. one awl tooth pole, the top of No. one awl tooth pole and the bottom fixedly connected with of No. two band pulleys, the right-hand member fixedly connected with bevel gear of second puddler (604), the bottom of No. one awl tooth pole and the outside meshing of bevel gear.

8. The apparatus for processing a solid beverage and the method for processing a solid beverage according to claim 7, wherein: the external engagement of bevel gear has two number awl ratches, the bottom engagement of two number awl ratches has No. three awl ratches, and two number awl ratches are double-end awl tooth structure with No. three awl ratches, the inside rotation of filter cloth board (605) is connected with No. four awl ratches, the left end of No. three awl ratches is with the bottom engagement of No. four awl ratches, the quantity of rolling bubble section of thick bamboo (606) is four, four the inboard of rolling bubble section of thick bamboo (606) is all rotated and is connected with No. three branch, four the outside fixed connection of one end all with No. four awl ratches of No. three branch, filter cloth board (605) are nylon cloth layer structure.

9. A processing method of solid beverage is characterized in that: processing device comprising a solid beverage according to one of the claims 1-8, further comprising the following operative steps:

S1, firstly, putting pre-crushed green tea leaves into a leaching tank (2) through a tea bucket (3), introducing hot water in a heating box (4) into the leaching tank (2) through a water pump, wherein the water temperature is 35-55 ℃, then adding vegetable fat powder, full-fat milk powder, whey powder, green tea powder, white granulated sugar, green tea powder and edible essence in a quantitative ratio to adjust tea soup, and driving a first stirring rod (504) to rotate at a rotating speed of 50r/min by matching with a speed reducing motor (501), and soaking and stirring for 2 hours;

S2, controlling a first electromagnetic valve to discharge leached primary clear liquid through a first liquid discharge pipe, continuously introducing clear water after the clear liquid is discharged, and driving a ring frame (503) by matching with a first stirring rod (504), so that the ring frame (503) drives a slag scraping plate (505) and a brushing roller (506) to clean tea leaves of a fine pore filter screen and a gauze layer, and opening a slag discharge pipe to discharge the tea leaves along with water, thereby facilitating recycling;

S3, introducing primary clear liquid into a concentration tube (601) through a first liquid discharge pipe, operating a temperature control panel of an operation table (7) to enable an electric heating wire (603) in a heat preservation cylinder (602) to heat the concentration tube (601) for distillation, heating tea soup to 75-90 ℃ by adopting a high-temperature extraction concentration method, and performing distillation extraction for 1h;

S4, utilizing a second belt pulley at the top of a first belt pulley transmission frame plate of a first stirring rod (504), driving the first conical tooth rod and the second conical tooth rod by the second belt pulley, meshing the second stirring rod (604) through the first conical tooth rod to rotate, accelerating the extraction and concentration efficiency of tea soup, obtaining concentrated clear liquid after extraction, and discharging the concentrated clear liquid through a first liquid discharge pipe;

S5, a fourth conical tooth rod in the filter cloth plate (605) is meshed with the second conical tooth rod to rotate, so that the four rolling foam cylinders (606) are driven to roll on the filter cloth plate (605), tea soup is finely filtered, and discharged and collected through a discharge pipe at the bottom of the extraction tank (1).

10. The apparatus for processing a solid beverage and the method for processing a solid beverage according to claim 9, wherein: the vegetable fat powder comprises glucose, oxidized vegetable oil, milk powder, sodium caseinate, mono-glycerin fatty acid ester, diglycerin fatty acid ester, dipotassium hydrogen phosphate and silicon dioxide, and is prepared according to the proportion of 10% glucose, 2% -5% oxidized vegetable oil, 25% milk powder, 0.01% -0.1% sodium caseinate, 0.01% -0.1% mono-glycerin fatty acid ester, 0.01% -0.1% diglycerin fatty acid ester, 0.1% -0.5% dipotassium hydrogen phosphate and 0.3% -0.5% silicon dioxide, 25% full cream powder, 5% whey powder, 5% -10% green tea powder, 20% white granulated sugar, 3% -5% green tea powder and 0.1% -1% edible essence.