CN117924971B - 一种超耐候性超细钛白粉及其制备方法 - Google Patents
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Abstract
本发明属于钛白粉制备技术领域,公开了一种高耐候钛白粉及制备方法,该制备方法包括以下步骤:1)制备二氧化钛浆料;2)通过控流蠕动泵并流的方式将浆料和包膜剂NaAl O2进行预包膜、熟化;3)洗涤、过滤;4)干燥,得到钛白粉产品。该方法制得的钛白粉样品铝包覆均匀,酸溶率低,耐候性好。本发明采用纳米级钛白粉粉体,并加入分散剂进步研磨处理,对浆料进行充分分散,并通过控流蠕动泵将包膜剂和浆料在动态输送中进程定量预包膜处理后,再进行进一步的熟化控制,实现了铝涂料对超细钛白粉的均匀包裹,可提高超细钛白粉的耐候性。
Description
技术领域
本发明属于钛白粉制备技术领域,具体涉及了一种高耐候钛白粉及制备方法
背景技术
钛白粉学名为二氧化钛,它是一种无毒的染料及颜料。其不透明性、白度和光亮度在白色颜料中最佳,在涂料、塑料、橡胶、造纸和油墨等领域应用广泛。而二氧化钛本身存在一些晶格缺陷,其表面上存在许多光活化点,对可见光、紫外光谱段有轻微的吸收,长期在紫外光的照射下,如果有水等催化剂的作用,钛白粉可发生连续的氧化还原反应,生成具有高度活性的羟基和过氧羟基自由基。可使其周围的有机物发生降解,产生失光、变黄、粉化现象。
为了提高钛白粉在工业应用中的稳定性,需对钦白粉的进行后处理,进而制备具有高耐候性的钛白粉。目前,多采用一层或多层硅铝或锆铝在二氧化钛表面形成包覆,隔绝二氧化钛与有机介质的接触。而对于超细的二氧化钛其表面极性强、颗粒微细,使得其在非极性介质不易分散,而在极性介质中往往出现团聚、凝聚现象,直接影响包覆后的优良性能。因此,有必要研发一种超耐候性超细钛白粉及制备方法,以解决上述技术问题。
发明内容
本发明的目的就是针对上述情况而提供一种超耐候性超细钛白粉及制备方法。
本发明提供一种超耐候性超细钛白粉制备方法,该制备方法包括以下步骤:
S1:磨浆:称取纳米级钛白粉粉体,并配置成200-300g/L的浆料,加入分散剂、消泡剂,调节pH值为9.0-10.0,将浆料加入砂磨机中,进行研磨处理得到预处理浆料;
S2:铝包膜:将浆料和包膜剂分为A、B两池,调节浆料的温度为70-80℃,选用碱性NaAlO2作为包膜剂,在一定温度条件下,通过控流蠕动泵并流的方式将浆料和包膜剂NaAlO2进行预包膜,并流入熟化池,熟化0.5-2h;
S3:洗涤、过滤:采用板框压滤机进行重复过滤洗涤;
S4:干燥:在一定温度条件烘干滤饼,去除水分,得到钛白粉。
根据本发明,所述的二氧化钛为纳米级红金石型钛白粉。进一步地,二氧化钛的红金石转化率≥99%,钛白粉的粒径为100-300nm。
进一步地,步骤S1中,分散剂加入量为钛白粉质量的0.05%-1.0%,经预处理后浆料的粘度<500cps;
进一步地,分散剂为磷酸盐、三聚磷酸盐、硅酸盐中的一种或多种。
进一步地,步骤S1中,消泡剂为加入量为钛白粉质量的0.05%-1.0%,消泡剂为二甲基硅烷或聚硅氧烷中的一种或多种。
进一步地,步骤S2中,通过控制NaAlO2的浓度及浆料与包膜剂的并流体积比,控制包膜量为3%,进一步地,NaAlO2溶液的质量浓度为10-40g/L,浆料与包膜剂的并流体积比为10:1-10。
进一步地,步骤S3中,经过重复过滤洗涤后洗涤滤液的电导率≤100μs/cm。
进一步地,步骤S4中,干燥温度为110-150℃,干燥后经过研磨,过筛,得到一种超耐候性超细钛白粉。
本发明有如下有益效果:
本发明采用纳米级钛白粉粉体,并加入分散剂进步研磨处理,对浆料进行充分分散,并通过控流蠕动泵将包膜剂和浆料在动态输送中进程定量预包膜处理后,再进行进一步的熟化控制,实现了铝涂料对超细钛白粉的均匀包裹,可提高超细钛白粉的耐候性。
具体实施方式
以下结合具体的实施例进一步说明本发明的技术方案。以下实施例中所用的原料,如无特殊说明,均可从常规商业途径;所采用的工艺,如无特殊说明,均采用本领域的常规工艺。
实施例1
选用100nm钛白粉粉体,并配置成200g/L的浆料3L,加入0.05%硅酸钠分散剂,加入0.05%二甲基硅烷消泡剂,用碳酸钠调节pH值为9.0-10.0,将浆料加入砂磨机中,进行研磨处理得到预处理浆料。另外,配置10g/L的NaAlO2溶液2L,作为包膜剂待用。将浆料和包膜剂分为A、B两池,调节浆料的温度为70-80℃,在一定温度条件下,通过控流蠕动泵并流的方式将浆料和包膜剂NaAlO2进行预包膜,并流入熟化池,熟化0.5h后,采用板框压滤机进行重复过滤洗涤,在115℃条件烘干滤饼,去除水分,得到钛白粉。
实施例2
选用300nm钛白粉粉体,并配置成300g/L的浆料3L,加入0.05%硅酸钠分散剂,加入0.05%二甲基硅烷消泡剂,用碳酸钠调节pH值为9.0-10.0,将浆料加入砂磨机中,进行研磨处理得到预处理浆料。配置10g/L的NaAlO2溶液3L。将浆料和包膜剂分为A、B两池,调节浆料的温度为70-80℃,选用碱性NaAlO2作为包膜剂,在一定温度条件下,通过控流蠕动泵并流的方式将浆料和包膜剂NaAlO2进行预包膜,并流入熟化池,熟化1.5h后,采用板框压滤机进行重复过滤洗涤,在115℃条件烘干滤饼,去除水分,得到钛白粉。
实施例3
选用200nm钛白粉粉体,并配置成250g/L的浆料3L,加入1.0%硅酸钠分散剂,加入1.0%二甲基硅烷消泡剂,用碳酸钠调节pH值为9.0-10.0,将浆料加入砂磨机中,进行研磨处理得到预处理浆料。配置25g/L的NaAlO2溶液1L。将浆料和包膜剂分为A、B两池,调节浆料的温度为70-80℃,选用碱性NaAlO2作为包膜剂,在一定温度条件下,通过控流蠕动泵并流的方式将浆料和包膜剂NaAlO2进行预包膜,并流入熟化池,熟化2h后,采用板框压滤机进行重复过滤洗涤,在115℃条件烘干滤饼,去除水分,得到钛白粉。
对比例
选用普通钛白粉粉体,并配置成200g/L的浆料3L,加入0.05%硅酸钠分散剂,加入0.05%二甲基硅烷消泡剂,用碳酸钠调节pH值为9.0-10.0,将浆料加入砂磨机中,进行研磨处理得到预处理浆料。配置10g/L的NaAlO2溶液。调节浆料的温度为70-80℃,选用碱性NaAlO2作为包膜剂,在一定温度条件下,直接加入包膜剂NaAlO2进行包膜,包膜后,熟化1.5h后,采用板框压滤机进行重复过滤洗涤,在115℃条件烘干滤饼,去除水分,得到钛白粉。
应用效果对比
将实施例及对比例制得的硅铝包膜钛白粉样品进行酸溶率测试。酸溶率结果如表1所示。
酸溶率测试方法如下:向10mL 98%的硫酸中加入0.2克钛白粉,超声分散1分钟,然后在175-180℃下溶解1小时。取出样品冷却至室温后,加水定容至100mL,过滤,用移液管移取10mL滤液,加入10mL 30%的过氧化氢溶液,用10%的硫酸溶液稀释至100mL。放置1小时,在400nm处测试溶液吸光度,参照标准曲线计算出相应二氧化钛溶解量。
表1对比例与各实施例的酸溶率对比
样品 | 酸溶率(%) |
实施例1 | 8.78 |
实施例2 | 7.89 |
实施例3 | 8.41 |
对比例 | 11.23 |
从表1的数据来看,本发明方法制得的钛白粉的酸溶率明显优于对比例常规的硅铝包膜产品,具有较高的包覆效果,可作为超高耐候性涂料使用。
以上已经描述了本发明的实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的实施例。在不偏离所说明实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。
Claims (4)
1.一种超耐候性超细钛白粉的制备方法,其特征在于,
该制备方法包括以下步骤:
S1:磨浆:称取纳米级钛白粉粉体,并配置成200-300g/L的浆料,加入分散剂、消泡剂,调节pH值为9.0-10.0,将浆料加入砂磨机中,进行研磨处理得到预处理浆料;
S2:铝包膜:将浆料和包膜剂分为A、B两池,调节浆料的温度为70-80℃,选用碱性NaAlO2作为包膜剂,在一定温度条件下,通过控流蠕动泵并流的方式将浆料和包膜剂NaAlO2进行预包膜,并流入熟化池,熟化0.5-2h;
S3:洗涤、过滤:采用板框压滤机进行重复过滤洗涤;
S4:干燥:在一定温度条件烘干滤饼,去除水分,得到钛白粉;
所述的纳米级钛白粉为纳米级红金石型钛白粉,钛白粉的粒径为100-300nm;
步骤S1中,分散剂加入量为钛白粉质量的0.05%-1.0%,所述的预处理浆料的粘度<500cps;
所述的分散剂为磷酸盐、三聚磷酸盐、硅酸盐中的一种或多种;
通过控制NaAlO2的浓度及浆料与包膜剂的并流体积比,控制包膜量为3%,步骤S2中,NaAlO2溶液的质量浓度为10-40g/L,浆料与包膜剂的并流体积比为10:1-5
步骤S1中,消泡剂为加入量为钛白粉质量的0.05%-1.0%,所述的消泡剂为二甲基硅烷或聚硅氧烷中的一种或多种。
2.根据权利要求1所述的钛白粉的制备方法,其特征在于,
步骤S3中,经过重复过滤洗涤后洗涤滤液的电导率≤100μs/cm。
3.根据权利要求1所述的钛白粉的制备方法,其特征在于,
步骤S4中,干燥温度为110-150℃。
4.一种超耐候性超细钛白粉,其特征在于,
钛白粉为采用如权利要求1-3任一项所述的方法制备的铝包覆钛白粉。
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