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CN117863422B - Automatic measurement control system for film thickness of casting machine - Google Patents

Automatic measurement control system for film thickness of casting machine Download PDF

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Publication number
CN117863422B
CN117863422B CN202410075658.2A CN202410075658A CN117863422B CN 117863422 B CN117863422 B CN 117863422B CN 202410075658 A CN202410075658 A CN 202410075658A CN 117863422 B CN117863422 B CN 117863422B
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bolt
film
thickness
adjusting
working condition
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CN117863422A (en
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杨牧
曹精忠
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Techmach Corp
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Techmach Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/34Component parts, details or accessories; Auxiliary operations
    • B29C41/52Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses an automatic measurement control system for film thickness of a casting machine, which comprises: the thickness measuring instrument is arranged on the casting machine and is used for measuring the thickness of the film; the bolt adjusting mechanism is arranged on the casting machine and is used for determining the position of the bolt and adjusting the bolt; the control unit is arranged on the casting machine and is used for controlling the working condition of the bolt adjusting mechanism according to the detected thickness data of the film so as to change the thickness of the film. According to the invention, the thickness of the film on the production line of the casting machine is measured, and the bolt adjusting mechanism is controlled by the control unit according to the detected thickness data of the film, so that the thickness of the produced film can meet the use requirement, the problems of low efficiency and poor stability of a manual control mode are effectively solved, the problems of high power consumption and low response speed of the mode of adjusting the thickness of the film by heating the bolt are avoided, the efficiency and qualification rate of film production are improved, and the quantity of waste materials is reduced.

Description

一种流延机薄膜厚度自动测量控制系统An automatic measurement and control system for film thickness of casting machine

技术领域Technical Field

本发明涉及薄膜厚度测量控制技术领域,特别是涉及一种流延机薄膜厚度自动测量控制系统。The invention relates to the technical field of film thickness measurement and control, in particular to an automatic film thickness measurement and control system for a casting machine.

背景技术Background Art

流延机生产塑料薄膜生产过程是将塑料颗粒加热溶解,再经螺杆输送到膜头,最后从模头的唇口挤出。其唇口内的缝隙宽度由螺栓压紧度控制,每个螺栓控制宽度约为1英寸,根据生产薄膜的宽度不同,一般需要若干个螺栓排列控制全幅的厚度。其中,螺栓又分为电热螺栓和手动螺栓,电热螺栓是通过电热丝使螺栓加热,改变螺栓的膨胀程度,挤压唇口,最终实现唇口开度改变,从而实现薄膜厚度的改变。The production process of plastic film produced by cast film machine is to heat and dissolve plastic particles, then transport them to the film head through the screw, and finally extrude them from the lip of the die head. The gap width in the lip is controlled by the tightening degree of the bolts. Each bolt controls the width of about 1 inch. According to the width of the film to be produced, several bolts are generally required to control the thickness of the entire width. Among them, the bolts are divided into electric heating bolts and manual bolts. The electric heating bolts heat the bolts through electric heating wires, change the expansion degree of the bolts, squeeze the lip, and finally change the lip opening, thereby changing the film thickness.

但是在使用电热螺栓控制薄膜厚度的方式有许多的缺点,比如,螺栓加热需要消耗大量用电,能耗高,增加企业生产成本,同时控制螺栓的还会产生大量的热量,也影响膜头本身的温控,而且高温对操作人员容易产生人体伤害,最后是温度的上升和下降时间较缓慢,会导致控制厚度过程长,产品废品率高。而通过手动调节螺栓的方式来改变薄膜厚度也具有许多的不便,因为手动螺栓的控制方式是由工人使用扳手进行旋转调节螺栓的压紧度来改变薄膜厚度,而人工技能水平和工作态度带来的不确定性也会影响薄膜厚度,造成大幅废料出现,合格率低下,同时通过人工调整的会大大的增加工人的工作量,所以该方式工作效率低。However, there are many disadvantages in using electric heating bolts to control the film thickness. For example, the heating of the bolts consumes a lot of electricity, which is high in energy consumption and increases the production cost of the enterprise. At the same time, the control of the bolts will also generate a lot of heat, which will also affect the temperature control of the membrane head itself. In addition, high temperature can easily cause human harm to the operator. Finally, the temperature rise and fall time is slow, which will lead to a long thickness control process and a high product scrap rate. Changing the film thickness by manually adjusting the bolts also has many inconveniences, because the manual bolt control method is that the worker uses a wrench to rotate and adjust the bolt's compression to change the film thickness, and the uncertainty caused by manual skill level and work attitude will also affect the film thickness, resulting in a large amount of waste and a low pass rate. At the same time, manual adjustment will greatly increase the workload of the workers, so this method has low work efficiency.

发明内容Summary of the invention

本发明要解决的技术问题是:现有技术中的薄膜厚度控制方式存在能耗高、工作效率低、稳定性差、废品率高的问题。The technical problem to be solved by the present invention is that the film thickness control method in the prior art has the problems of high energy consumption, low working efficiency, poor stability and high scrap rate.

为了解决上述技术问题,本发明提供了一种流延机薄膜厚度自动测量控制系统,包括:In order to solve the above technical problems, the present invention provides a film thickness automatic measurement and control system for a casting machine, comprising:

厚度测量仪,设置在所述流延机上,所述厚度测量仪用于测量薄膜的厚度;A thickness measuring instrument, arranged on the casting machine, and used to measure the thickness of the film;

螺栓调整机构,设置在所述流延机上,所述螺栓调整机构用于确定螺栓的位置,并对螺栓进行调整;A bolt adjustment mechanism is provided on the casting machine, and is used to determine the position of the bolt and adjust the bolt;

控制单元,设置在所述流延机上,所述控制单元用于根据检测到的薄膜的厚度数据来控制所述螺栓调整机构的工作条件,以改变薄膜的厚度。A control unit is arranged on the casting machine, and is used to control the working condition of the bolt adjustment mechanism according to the detected thickness data of the film to change the thickness of the film.

进一步的,所述螺栓调整机构包括:Furthermore, the bolt adjustment mechanism includes:

定位装置,用于确定螺栓的位置;A positioning device for determining the position of the bolt;

调整扳手,用于调节螺栓的角度;Adjustment wrench, used to adjust the angle of the bolt;

移动机构,用于带动所述调整扳手移动到螺栓所在的位置上,并将所述调整扳手套设在螺栓上;A moving mechanism, used for driving the adjusting wrench to move to the position where the bolt is located, and putting the adjusting wrench on the bolt;

其中,所述定位装置、调整扳手和移动机构均与所述控制单元电性连接。Wherein, the positioning device, the adjusting wrench and the moving mechanism are all electrically connected to the control unit.

进一步的,所述控制单元包括:Furthermore, the control unit comprises:

采集模块,与所述厚度测量仪连接,所述采集模块用于采集所述厚度测量仪检测到的薄膜的厚度数据;A collection module connected to the thickness measuring instrument, the collection module is used to collect the thickness data of the film detected by the thickness measuring instrument;

处理模块,与所述采集模块连接,所述处理模块用于根据检测到的薄膜的厚度数据设定所述调整扳手的工作指令;A processing module connected to the acquisition module, the processing module is used to set the working instructions of the adjustment wrench according to the detected thickness data of the film;

控制模块,与所述处理模块连接,所述控制模块用于所述根据工作指令控制所述调整扳手进行工作。A control module is connected to the processing module, and the control module is used to control the adjustment wrench to work according to the work instruction.

进一步的,所述处理模块用于根据检测到的薄膜的实测厚度与目标厚度的差值计算出螺栓的调整角度,并根据计算出的螺栓的调整角度设定所述调整扳手的工作指令,螺栓的调整角度的计算公式为:Furthermore, the processing module is used to calculate the adjustment angle of the bolt according to the difference between the detected actual thickness of the film and the target thickness, and set the working instruction of the adjustment wrench according to the calculated adjustment angle of the bolt. The calculation formula of the adjustment angle of the bolt is:

A = (T-TS)*k,A = (TT S )*k,

其中,A为调整角度,T为实测厚度,TS为目标厚度,k为增益系数。Where A is the adjustment angle, T is the measured thickness, TS is the target thickness, and k is the gain coefficient.

进一步的,所述采集模块用于获取螺栓的调整角度△G,所述控制模块用于控制所述调整扳手;Furthermore, the acquisition module is used to obtain the adjustment angle ΔG of the bolt, and the control module is used to control the adjustment wrench;

所述处理模块用于设定调整角度预设值G0,所述处理模块还用于设定第一预设角度差值g1、第二预设角度差值g2、第三预设角度差值g3和第四预设角度差值差值g4,且g1<g2<g3<g4;所述处理模块还用于设定有第一预设工作条件矩阵A1(a1,b1)、第二预设工作条件矩阵A2(a2,b2)、第三预设工作条件矩阵A3(a3,b3)和第四预设工作条件矩阵A4(a4,b4),其中,a1-a4依次为第一至第四预设旋转圈数,且a1<a2<a3<a4,b1-b4依次第一至第四预设旋转转速,b1<b2<b3<b4;The processing module is used to set the preset adjustment angle value G0, and the processing module is also used to set the first preset angle difference g1, the second preset angle difference g2, the third preset angle difference g3 and the fourth preset angle difference g4, and g1<g2<g3<g4; the processing module is also used to set the first preset working condition matrix A1 (a1, b1), the second preset working condition matrix A2 (a2, b2), the third preset working condition matrix A3 (a3, b3) and the fourth preset working condition matrix A4 (a4, b4), wherein a1-a4 are the first to fourth preset rotation numbers, and a1<a2<a3<a4, b1-b4 are the first to fourth preset rotation speeds, and b1<b2<b3<b4;

根据获取到的螺栓的调整角度△G与设定的调整角度预设值G0的差值,来选定预设工作条件矩阵Ai作为所述调整扳手的工作条件;According to the difference between the obtained adjustment angle △G of the bolt and the set adjustment angle preset value G0, a preset working condition matrix Ai is selected as the working condition of the adjustment wrench;

当△G-G0≤g1时,选定所述第一预设工作条件矩阵A1作为所述调整扳手的工作条件;When △G-G0≤g1, the first preset working condition matrix A1 is selected as the working condition of the adjusting wrench;

当g1<△G-G0≤g2时,选定所述第二预设工作条件矩阵A2作为所述调整扳手的工作条件;When g1<△G-G0≤g2, the second preset working condition matrix A2 is selected as the working condition of the adjusting wrench;

当g2<△G-G0≤g3时,选定所述第三预设工作条件矩阵A3作为所述调整扳手的工作条件;When g2<△G-G0≤g3, the third preset working condition matrix A3 is selected as the working condition of the adjusting wrench;

当g3<△G-G0≤g4时,选定所述第四预设工作条件矩阵A4作为所述调整扳手的工作条件;When g3<△G-G0≤g4, the fourth preset working condition matrix A4 is selected as the working condition of the adjusting wrench;

其中,当选定所述第i预设工作条件矩阵Ai作为所述调整扳手的工作条件时,所述控制模块控制所述调整扳手转动所述第i预设旋转圈数ai,所述控制模块还将控制所述调整扳手以所述第i预设旋转转速bi工作,i=1,2,3,4。Among them, when the i-th preset working condition matrix Ai is selected as the working condition of the adjusting wrench, the control module controls the adjusting wrench to rotate the i-th preset number of rotations ai, and the control module will also control the adjusting wrench to work at the i-th preset rotation speed bi, i=1, 2, 3, 4.

进一步的,所述控制模块还用于在计算出螺栓的调整角度后判断螺栓是否达到调整周期,若达到调整周期,则设定所述调整扳手的工作指令,若为达到调整周期,则不设定所述调整扳手的工作指令,螺栓的调整周期计算公式为:Furthermore, the control module is also used to determine whether the bolt has reached the adjustment cycle after calculating the adjustment angle of the bolt. If the adjustment cycle has been reached, the working instruction of the adjustment wrench is set. If the adjustment cycle has not been reached, the working instruction of the adjustment wrench is not set. The bolt adjustment cycle calculation formula is:

W = L/V,W = L/V,

其中,W为调整周期,L为薄膜的膜头到厚度测量仪的距离,V为所述流延机产线的速度。Wherein, W is the adjustment period, L is the distance from the film head to the thickness measuring instrument, and V is the speed of the casting machine production line.

进一步的,所述厚度测量仪测量薄膜厚度的计算公式为:Furthermore, the calculation formula for measuring the film thickness by the thickness measuring instrument is:

h= 1/λ * ln(I0/I),h = 1/λ * ln(I 0 /I),

其中,h为薄膜的厚度,I为薄膜的信号值,I0为透过薄膜前的信号值,λ为薄膜对X射线的吸收系数。Wherein, h is the thickness of the film, I is the signal value of the film, I0 is the signal value before passing through the film, and λ is the absorption coefficient of the film to X-rays.

进一步的,所述移动机构包括:Furthermore, the moving mechanism comprises:

X滑台,设置在所述流延机的X轴上;An X slide table is arranged on the X axis of the tape casting machine;

X轴电机,设置在所述X滑台的一端,所述X轴电机用于调整所述螺栓调整机构在X轴上移动;An X-axis motor is arranged at one end of the X-slide, and the X-axis motor is used to adjust the bolt adjustment mechanism to move on the X-axis;

Y滑台,设置在所述X滑台上;A Y slide, arranged on the X slide;

Y轴电机,设置在所述Y滑台的一端,所述Y轴电机用于调整所述螺栓调整机构在Y轴上移动;A Y-axis motor, arranged at one end of the Y slide, and used to adjust the bolt adjustment mechanism to move on the Y-axis;

Z滑台,设置在所述Y滑台上;A Z slide, arranged on the Y slide;

Z轴电机,设置在所述Z滑台的一端,所述Z轴电机用于调整所述螺栓调整机构在Z轴上移动;A Z-axis motor, disposed at one end of the Z slide, and used to adjust the bolt adjustment mechanism to move on the Z-axis;

所述调整扳手通过一个梅花联轴器连接在所述Z轴电机上。The adjusting wrench is connected to the Z-axis motor via a plum coupling.

本发明实施例一种流延机薄膜厚度自动测量控制系统与现有技术相比,其有益效果在于:Compared with the prior art, the automatic measurement and control system for the film thickness of a casting machine according to the embodiment of the present invention has the following beneficial effects:

本发明通过对流延机产线上的薄膜厚度进行测量,由控制单元根据检测到的薄膜厚度数据来控制螺栓调整机构,以使生产出的薄膜的厚度能够满足使用要求,有效的解决了人工控制方式效率低、稳定性差的问题,同时也避免了加热螺栓调整薄膜厚度方式功耗的大和响应速度慢的问题,提高了薄膜生产的效率和合格率,减少了废料的数量。The present invention measures the thickness of the film on the cast film production line, and the control unit controls the bolt adjustment mechanism according to the detected film thickness data, so that the thickness of the produced film can meet the use requirements, effectively solving the problems of low efficiency and poor stability of the manual control method, and also avoiding the problems of high power consumption and slow response speed of the method of adjusting the film thickness by heating the bolts, thereby improving the efficiency and qualified rate of film production and reducing the amount of waste.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明实施例中流延机薄膜厚度自动测量控制系统的结构框图;1 is a block diagram of an automatic film thickness measurement control system for a casting machine according to an embodiment of the present invention;

图2是本发明实施例中流延机薄膜厚度自动测量控制系统的螺栓调整机构的结构框图;2 is a block diagram of a bolt adjustment mechanism of an automatic film thickness measurement and control system for a casting machine according to an embodiment of the present invention;

图3是本发明实施例中流延机薄膜厚度自动测量控制系统的控制单元的结构框图;3 is a block diagram of a control unit of an automatic film thickness measurement control system for a casting machine according to an embodiment of the present invention;

图4是本发明实施例中流延机薄膜厚度自动测量控制系统的移动机构的结构示意图;4 is a schematic structural diagram of a mobile mechanism of an automatic film thickness measurement control system for a casting machine according to an embodiment of the present invention;

图中,1、X滑台;2、X轴电机;3、Y滑台;4、Y轴电机;5、Z滑台;6、Z轴电机;7、梅花联轴器;8、调整扳手。In the figure, 1. X slide; 2. X-axis motor; 3. Y slide; 4. Y-axis motor; 5. Z slide; 6. Z-axis motor; 7. plum blossom coupling; 8. adjustment wrench.

具体实施方式DETAILED DESCRIPTION

下面结合附图和实施例,对本申请的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation methods of the present application are further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.

在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

塑料薄膜在生产出来后,经所述厚度测量仪的X射线扫描后,测量出薄膜单幅扫描轮廓,然后根据薄膜的膜头螺栓的排列位置,将全幅厚度计算成与螺栓对应的分区厚度,再根据比较各个分区厚度与目标厚度的差值,最后根据差异计算出每个螺栓的调整角度,通过所述螺栓调整机构对其进行调整。After the plastic film is produced, it is scanned by X-rays of the thickness measuring instrument to measure the single-width scanning profile of the film. Then, according to the arrangement position of the film head bolts, the full-width thickness is calculated into the partition thickness corresponding to the bolts. Then, based on the difference between the thickness of each partition and the target thickness, the adjustment angle of each bolt is calculated based on the difference, and it is adjusted by the bolt adjustment mechanism.

如图1所示,在本申请的实施例中,提供了一种流延机薄膜厚度自动测量控制系统,包括:厚度测量仪,设置在所述流延机上,所述厚度测量仪用于测量薄膜的厚度;螺栓调整机构,设置在所述流延机上,所述螺栓调整机构用于确定螺栓的位置,并对螺栓进行调整;控制单元,设置在所述流延机上,所述控制单元用于根据检测到的薄膜的厚度数据来控制所述螺栓调整机构的工作条件,以改变薄膜的厚度。As shown in FIG. 1 , in an embodiment of the present application, a film thickness automatic measurement and control system for a casting machine is provided, comprising: a thickness measuring instrument, arranged on the casting machine, and used to measure the thickness of the film; a bolt adjustment mechanism, arranged on the casting machine, and used to determine the position of the bolt and adjust the bolt; a control unit, arranged on the casting machine, and used to control the working conditions of the bolt adjustment mechanism according to the detected film thickness data to change the thickness of the film.

进一步的,本发明通过对流延机产线上的薄膜厚度进行测量,由控制单元根据检测到的薄膜厚度数据来控制螺栓调整机构,以使生产出的薄膜的厚度能够满足使用要求,有效的解决了人工控制方式效率低、稳定性差的问题,同时也避免了加热螺栓调整薄膜厚度方式功耗的大和响应速度慢的问题,提高了薄膜生产的效率和合格率,减少了废料的数量。Furthermore, the present invention measures the thickness of the film on the cast film production line, and the control unit controls the bolt adjustment mechanism according to the detected film thickness data, so that the thickness of the produced film can meet the use requirements, effectively solving the problems of low efficiency and poor stability of the manual control method, and also avoiding the problems of high power consumption and slow response speed of the method of adjusting the film thickness by heating the bolts, thereby improving the efficiency and qualified rate of film production and reducing the amount of waste.

如图2所示,在本申请的实施例中,提供了一种流延机薄膜厚度自动测量控制系统,所述螺栓调整机构包括:定位装置,用于确定螺栓的位置;调整扳手,用于调节螺栓的角度;移动机构,用于带动所述调整扳手移动到螺栓所在的位置上,并将所述调整扳手套设在螺栓上;其中,所述定位装置、调整扳手和移动机构均与所述控制单元电性连接。As shown in Figure 2, in an embodiment of the present application, a film thickness automatic measurement and control system for a casting machine is provided, and the bolt adjustment mechanism includes: a positioning device for determining the position of the bolt; an adjusting wrench for adjusting the angle of the bolt; a moving mechanism for driving the adjusting wrench to move to the position of the bolt and setting the adjusting wrench on the bolt; wherein the positioning device, the adjusting wrench and the moving mechanism are all electrically connected to the control unit.

具体的,首先由所述定位装置确定螺栓的位置,然后由所述移动机构带动所述调整扳手移动到螺栓所在的位置上,并将所述调整扳手套设在螺栓上,最后,所述调整扳手对当前螺栓的角度进行调整,以对薄膜厚度进行调节,在调整薄膜的厚度完成后,拔出所述调整扳手后,将所述调整扳手移动到下一个待调整的螺栓上,并按照上述步骤继续调整。Specifically, the positioning device first determines the position of the bolt, then the moving mechanism drives the adjusting wrench to move to the position of the bolt, and the adjusting wrench is installed on the bolt. Finally, the adjusting wrench adjusts the angle of the current bolt to adjust the thickness of the film. After the thickness of the film is adjusted, the adjusting wrench is pulled out and moved to the next bolt to be adjusted, and the adjustment is continued according to the above steps.

如图3所示,在本申请的实施例中,提供了一种流延机薄膜厚度自动测量控制系统,所述控制单元包括:采集模块,与所述厚度测量仪连接,所述采集模块用于采集所述厚度测量仪检测到的薄膜的厚度数据;处理模块,与所述采集模块连接,所述处理模块用于根据检测到的薄膜的厚度数据设定所述调整扳手的工作指令;控制模块,与所述处理模块连接,所述控制模块用于所述根据工作指令控制所述调整扳手进行工作。As shown in Figure 3, in an embodiment of the present application, a cast film thickness automatic measurement and control system is provided, and the control unit includes: an acquisition module, connected to the thickness measuring instrument, and used to acquire the thickness data of the film detected by the thickness measuring instrument; a processing module, connected to the acquisition module, and used to set the working instructions of the adjustment wrench according to the detected thickness data of the film; a control module, connected to the processing module, and used to control the adjustment wrench to work according to the working instructions.

在本申请的实施例中,提供了一种流延机薄膜厚度自动测量控制系统,所述处理模块用于根据检测到的薄膜的实测厚度与目标厚度的差值计算出螺栓的调整角度,并根据计算出的螺栓的调整角度设定所述调整扳手的工作指令,螺栓的调整角度的计算公式为:In an embodiment of the present application, a film thickness automatic measurement and control system for a casting machine is provided, wherein the processing module is used to calculate the adjustment angle of the bolt according to the difference between the measured thickness of the film and the target thickness, and to set the working instruction of the adjustment wrench according to the calculated adjustment angle of the bolt. The calculation formula of the adjustment angle of the bolt is:

A = (T-TS)*k,A = (TT S )*k,

其中,A为调整角度,T为实测厚度,TS为目标厚度,k为增益系数。Where A is the adjustment angle, T is the measured thickness, TS is the target thickness, and k is the gain coefficient.

具体的,调整角度A为正值为顺时针方向,负值为逆时针方向。Specifically, a positive value of the adjustment angle A is in the clockwise direction, and a negative value is in the counterclockwise direction.

在本申请的实施例中,提供了一种流延机薄膜厚度自动测量控制系统,所述采集模块用于获取螺栓的调整角度△G,所述控制模块用于控制所述调整扳手;In an embodiment of the present application, a film thickness automatic measurement and control system for a casting machine is provided, wherein the acquisition module is used to obtain the adjustment angle △G of the bolt, and the control module is used to control the adjustment wrench;

所述处理模块用于设定调整角度预设值G0,所述处理模块还用于设定第一预设角度差值g1、第二预设角度差值g2、第三预设角度差值g3和第四预设角度差值差值g4,且g1<g2<g3<g4;所述处理模块还用于设定有第一预设工作条件矩阵A1(a1,b1)、第二预设工作条件矩阵A2(a2,b2)、第三预设工作条件矩阵A3(a3,b3)和第四预设工作条件矩阵A4(a4,b4),其中,a1-a4依次为第一至第四预设旋转圈数,且a1<a2<a3<a4,b1-b4依次第一至第四预设旋转转速,b1<b2<b3<b4;The processing module is used to set the preset adjustment angle value G0, and the processing module is also used to set the first preset angle difference g1, the second preset angle difference g2, the third preset angle difference g3 and the fourth preset angle difference g4, and g1<g2<g3<g4; the processing module is also used to set the first preset working condition matrix A1 (a1, b1), the second preset working condition matrix A2 (a2, b2), the third preset working condition matrix A3 (a3, b3) and the fourth preset working condition matrix A4 (a4, b4), wherein a1-a4 are the first to fourth preset rotation numbers, and a1<a2<a3<a4, b1-b4 are the first to fourth preset rotation speeds, and b1<b2<b3<b4;

根据获取到的螺栓的调整角度△G与设定的调整角度预设值G0的差值,来选定预设工作条件矩阵Ai作为所述调整扳手的工作条件;According to the difference between the obtained adjustment angle △G of the bolt and the set adjustment angle preset value G0, a preset working condition matrix Ai is selected as the working condition of the adjustment wrench;

当△G-G0≤g1时,选定所述第一预设工作条件矩阵A1作为所述调整扳手的工作条件;When △G-G0≤g1, the first preset working condition matrix A1 is selected as the working condition of the adjusting wrench;

当g1<△G-G0≤g2时,选定所述第二预设工作条件矩阵A2作为所述调整扳手的工作条件;When g1<△G-G0≤g2, the second preset working condition matrix A2 is selected as the working condition of the adjusting wrench;

当g2<△G-G0≤g3时,选定所述第三预设工作条件矩阵A3作为所述调整扳手的工作条件;When g2<△G-G0≤g3, the third preset working condition matrix A3 is selected as the working condition of the adjusting wrench;

当g3<△G-G0≤g4时,选定所述第四预设工作条件矩阵A4作为所述调整扳手的工作条件;When g3<△G-G0≤g4, the fourth preset working condition matrix A4 is selected as the working condition of the adjusting wrench;

其中,当选定所述第i预设工作条件矩阵Ai作为所述调整扳手的工作条件时,所述控制模块控制所述调整扳手转动所述第i预设旋转圈数ai,所述控制模块还将控制所述调整扳手以所述第i预设旋转转速bi工作,i=1,2,3,4。Among them, when the i-th preset working condition matrix Ai is selected as the working condition of the adjusting wrench, the control module controls the adjusting wrench to rotate the i-th preset number of rotations ai, and the control module will also control the adjusting wrench to work at the i-th preset rotation speed bi, i=1, 2, 3, 4.

具体的,由于螺栓的调整角度需要经过所述调整扳手进行自动调整,所述调整扳手旋转的圈数会决定螺栓的角度位置,以决定对薄膜厚度的调控,所以根据获取到的螺栓的调整角度与设定的调整角度预设值的差值来选定所述调整扳手的旋转圈数,能够使生产出来的薄膜厚度符合要求,而所述调整扳手旋转转速也要与相应的旋转圈数匹配,不然会发生螺栓在已经拧紧的情况下而快速再拧而出现螺栓损坏的情况,从而保证所述螺栓调整机构能够正常运行。Specifically, since the adjustment angle of the bolt needs to be automatically adjusted by the adjustment wrench, the number of rotations of the adjustment wrench will determine the angular position of the bolt, so as to determine the regulation of the film thickness. Therefore, the number of rotations of the adjustment wrench is selected according to the difference between the obtained adjustment angle of the bolt and the set preset value of the adjustment angle, so that the thickness of the produced film can meet the requirements, and the rotation speed of the adjustment wrench must also match the corresponding number of rotations, otherwise the bolt will be damaged if it is quickly tightened again when it has been tightened, thereby ensuring that the bolt adjustment mechanism can operate normally.

在本申请的实施例中,提供了一种流延机薄膜厚度自动测量控制系统,所述控制模块还用于在计算出螺栓的调整角度后判断螺栓是否达到调整周期,若达到调整周期,则设定所述调整扳手的工作指令,若为达到调整周期,则不设定所述调整扳手的工作指令,螺栓的调整周期计算公式为:In an embodiment of the present application, a film thickness automatic measurement and control system for a casting machine is provided, wherein the control module is further used to determine whether the bolt has reached an adjustment period after calculating the adjustment angle of the bolt. If the adjustment period has been reached, the working instruction of the adjustment wrench is set; if the adjustment period has not been reached, the working instruction of the adjustment wrench is not set. The bolt adjustment period calculation formula is:

W = L/V,W = L/V,

其中,W为调整周期,L为薄膜的膜头到厚度测量仪的距离,V为所述流延机产线的速度。Wherein, W is the adjustment period, L is the distance from the film head to the thickness measuring instrument, and V is the speed of the casting machine production line.

在本申请的实施例中,提供了一种流延机薄膜厚度自动测量控制系统,所述厚度测量仪测量薄膜厚度的计算公式为:In an embodiment of the present application, a film thickness automatic measurement and control system for a casting machine is provided, and the calculation formula for measuring the film thickness by the thickness measuring instrument is:

h= 1/λ * ln(I0/I),h = 1/λ * ln(I 0 /I),

其中,h为薄膜的厚度,I为薄膜的信号值,I0为透过薄膜前的信号值,λ为薄膜对X射线的吸收系数。Wherein, h is the thickness of the film, I is the signal value of the film, I0 is the signal value before passing through the film, and λ is the absorption coefficient of the film to X-rays.

具体的,所述厚度测量单元采用X光管,通过发射出X射线,穿透薄膜后,由电离室传感器接收,当薄膜厚度变化后,透过薄膜的X射线会随之变化,电离室传感器将信号传输给所述控制单元,所述控制单元通过通讯接口采集该信号值I,再使用不同厚度的薄膜进行标定,通过所述控制单元计算拟合出各种厚度情况下吸收系数λ,在测量时,所述控制单元根据信号值和吸收系数来计算出厚度值h。Specifically, the thickness measurement unit uses an X-ray tube to emit X-rays, which penetrate the film and are received by the ionization chamber sensor. When the film thickness changes, the X-rays that penetrate the film will change accordingly. The ionization chamber sensor transmits the signal to the control unit. The control unit collects the signal value I through the communication interface, and then calibrates using films of different thicknesses. The control unit calculates and fits the absorption coefficient λ under various thickness conditions. During measurement, the control unit calculates the thickness value h based on the signal value and the absorption coefficient.

如图4所示,在本申请的实施例中,提供了一种流延机薄膜厚度自动测量控制系统,所述移动机构包括:X滑台1,设置在所述流延机的X轴上;X轴电机2,设置在所述X滑台1的一端,所述X轴电机2用于调整所述螺栓调整机构在X轴上移动;Y滑台3,设置在所述X滑台1上;Y轴电机4,设置在所述Y滑台3的一端,所述Y轴电机4用于调整所述螺栓调整机构在Y轴上移动;Z滑台5,设置在所述Y滑台3上;Z轴电机6,设置在所述Z滑台5的一端,所述Z轴电机6用于调整所述螺栓调整机构在Z轴上移动;所述调整扳手8通过一个梅花联轴器7连接在所述Z轴电机6上。As shown in Figure 4, in an embodiment of the present application, an automatic measurement and control system for the film thickness of a casting machine is provided, and the moving mechanism includes: an X slide 1, which is arranged on the X-axis of the casting machine; an X-axis motor 2, which is arranged at one end of the X slide 1, and the X-axis motor 2 is used to adjust the bolt adjustment mechanism to move on the X-axis; a Y slide 3, which is arranged on the X slide 1; a Y-axis motor 4, which is arranged at one end of the Y slide 3, and the Y-axis motor 4 is used to adjust the bolt adjustment mechanism to move on the Y-axis; a Z slide 5, which is arranged on the Y slide 3; a Z-axis motor 6, which is arranged at one end of the Z slide 5, and the Z-axis motor 6 is used to adjust the bolt adjustment mechanism to move on the Z-axis; the adjustment wrench 8 is connected to the Z-axis motor 6 through a plum blossom coupling 7.

具体的,首先确定螺栓的位置,驱动所述X轴电机2,将所述调整扳手8移动到需调整的螺栓的位置上,然后所述Y轴电机4以指定的扭矩运行,达到设定的扭矩值后保持,所述Z轴电机6以指定扭矩旋转,达到设定扭矩值即停止,此时说明所述调整扳手8已正确插入螺栓,最后,按照给定的调整角度量,驱动所述Z轴电机6使所述调整扳手8转动,调整当前螺栓的角度,以对薄膜厚度进行调节,在调整薄膜的厚度完成,Y轴复位,拔出所述调整扳手8后,将所述调整扳手8移动到下一个待调整的螺栓上,并按照上述步骤继续调整。Specifically, first determine the position of the bolt, drive the X-axis motor 2, move the adjustment wrench 8 to the position of the bolt to be adjusted, then the Y-axis motor 4 runs at a specified torque, and maintains after reaching the set torque value, the Z-axis motor 6 rotates at a specified torque, and stops when the set torque value is reached, then it means that the adjustment wrench 8 has been correctly inserted into the bolt, finally, drive the Z-axis motor 6 according to the given adjustment angle to rotate the adjustment wrench 8, adjust the angle of the current bolt to adjust the thickness of the film, after the thickness of the film is adjusted, the Y-axis is reset, and after the adjustment wrench 8 is pulled out, the adjustment wrench 8 is moved to the next bolt to be adjusted, and the adjustment is continued according to the above steps.

综上,本发明实施例提供一种流延机薄膜厚度自动测量控制系统,其包括:厚度测量仪设置在流延机上,厚度测量仪用于测量薄膜的厚度;螺栓调整机构设置在流延机上,螺栓调整机构用于确定螺栓的位置,并对螺栓进行调整;控制单元设置在流延机上,控制单元用于根据检测到的薄膜的厚度数据来控制螺栓调整机构的工作条件,以改变薄膜的厚度。本发明通过对流延机产线上的薄膜厚度进行测量,由控制单元根据检测到的薄膜厚度数据来控制螺栓调整机构,以使生产出的薄膜的厚度能够满足使用要求,有效的解决了人工控制方式效率低、稳定性差的问题,同时也避免了加热螺栓调整薄膜厚度方式功耗的大和响应速度慢的问题,提高了薄膜生产的效率和合格率,减少了废料的数量。In summary, the embodiment of the present invention provides an automatic measurement and control system for the thickness of a film of a casting machine, which includes: a thickness meter is arranged on the casting machine, and the thickness meter is used to measure the thickness of the film; a bolt adjustment mechanism is arranged on the casting machine, and the bolt adjustment mechanism is used to determine the position of the bolt and adjust the bolt; a control unit is arranged on the casting machine, and the control unit is used to control the working conditions of the bolt adjustment mechanism according to the detected thickness data of the film to change the thickness of the film. The present invention measures the thickness of the film on the production line of the casting machine, and the control unit controls the bolt adjustment mechanism according to the detected film thickness data so that the thickness of the produced film can meet the use requirements, which effectively solves the problems of low efficiency and poor stability of the manual control method, and also avoids the problems of high power consumption and slow response speed of the heating bolt adjustment method of adjusting the film thickness, thereby improving the efficiency and qualified rate of film production and reducing the amount of waste.

最后应说明的是:显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Finally, it should be noted that it is obvious that those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

以上所述仅为本发明的一个实施例子,但不能以此限制本发明的范围,凡依据本发明所做的结构上的变化,只要不失本发明的要义所在,都应视为落入本发明保护范围之内受到制约。所属技术领域的技术人员可以清楚地了解到,为描述的方便和简洁,上述描述的系统的具体工作过程及有关说明,可以参考前述方法实施例中的对应过程,在此不再赘述。The above is only an example of implementation of the present invention, but it cannot be used to limit the scope of the present invention. Any structural changes made according to the present invention, as long as they do not lose the essence of the present invention, should be regarded as falling within the scope of protection of the present invention and being restricted. Those skilled in the art can clearly understand that for the convenience and simplicity of description, the specific working process and related instructions of the system described above can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.

术语“包括”或者任何其它类似用语旨在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备/装置不仅包括那些要素,而且还包括没有明确列出的其它要素,或者还包括这些过程、方法、物品或者设备/装置所固有的要素。The term "comprise" or any other similar term is intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus/device that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus/device.

至此,已经结合附图所示的进一步实施方式描述了本发明的技术方案,但是,本领域技术人员容易理解的是,本发明的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本发明的保护范围之内。So far, the technical solutions of the present invention have been described in conjunction with the further embodiments shown in the accompanying drawings, but it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

以上所述,仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims (4)

1. A casting machine film thickness automatic measurement control system, characterized by comprising:
The thickness measuring instrument is arranged on the casting machine and is used for measuring the thickness of the film;
The bolt adjusting mechanism is arranged on the casting machine and is used for determining the position of the bolt and adjusting the bolt;
A control unit provided on the casting machine for controlling the working condition of the bolt adjusting mechanism according to the detected thickness data of the film to change the thickness of the film;
The bolt adjustment mechanism includes:
positioning means for determining the position of the bolt;
The adjusting spanner is used for adjusting the angle of the bolt;
The moving mechanism is used for driving the adjusting spanner to move to the position of the bolt and arranging the adjusting spanner on the bolt;
wherein the positioning device, the adjusting spanner and the moving mechanism are all electrically connected with the control unit;
the control unit includes:
the acquisition module is connected with the thickness measuring instrument and is used for acquiring thickness data of the thin film detected by the thickness measuring instrument;
the processing module is connected with the acquisition module and is used for setting the working instruction of the adjusting spanner according to the detected thickness data of the film;
The control module is connected with the processing module and is used for controlling the adjusting spanner to work according to the working instruction;
The processing module is used for calculating the adjusting angle of the bolt according to the difference value between the detected measured thickness and the target thickness of the film, and setting the working instruction of the adjusting spanner according to the calculated adjusting angle of the bolt, and the calculating formula of the adjusting angle of the bolt is as follows:
A = (T-TS)*k,
Wherein A is an adjustment angle, T is an actual measurement thickness, T S is a target thickness, and k is a gain coefficient;
The acquisition module is used for acquiring an adjustment angle delta G of the bolt, and the control module is used for controlling the adjustment wrench;
The processing module is used for setting an adjustment angle preset value G0, and is also used for setting a first preset angle difference value G1, a second preset angle difference value G2, a third preset angle difference value G3 and a fourth preset angle difference value G4, wherein G1 is more than G2 and less than G3 and less than G4; the processing module is further used for setting a first preset working condition matrix A1 (A1, b 1), a second preset working condition matrix A2 (A2, b 2), a third preset working condition matrix A3 (A3, b 3) and a fourth preset working condition matrix A4 (A4, b 4), wherein A1-A4 sequentially comprises first to fourth preset rotation turns, A1 is more than A2 and less than A3 and less than A4, b1-b4 sequentially comprises first to fourth preset rotation speeds, b1 is more than b2 and less than b3 and less than b4;
Selecting a preset working condition matrix Ai as the working condition of the adjusting spanner according to the obtained difference value between the adjusting angle delta G of the bolt and the preset value G0 of the set adjusting angle;
when delta G-G0 is less than or equal to G1, selecting the first preset working condition matrix A1 as the working condition of the adjusting spanner;
when G1 < [ delta ] G-G0 is less than or equal to G2, selecting the second preset working condition matrix A2 as the working condition of the adjusting spanner;
when G2 < [ delta ] G-G0 is less than or equal to G3, selecting the third preset working condition matrix A3 as the working condition of the adjusting spanner;
When G3 < [ delta ] G-G0 is less than or equal to G4, selecting the fourth preset working condition matrix A4 as the working condition of the adjusting spanner;
when the i-th preset working condition matrix Ai is selected as the working condition of the adjusting wrench, the control module controls the adjusting wrench to rotate the i-th preset rotation circle Ai, and the control module also controls the adjusting wrench to work at the i-th preset rotation speed bi, i=1, 2,3,4.
2. The automatic measuring and controlling system for film thickness of casting machine according to claim 1, wherein,
The control module is also used for judging whether the bolt reaches an adjustment period after calculating the adjustment angle of the bolt, if the adjustment period is reached, setting the working instruction of the adjustment wrench, and if the adjustment period is reached, not setting the working instruction of the adjustment wrench, wherein the calculation formula of the adjustment period of the bolt is as follows:
W = L/V,
Wherein W is an adjustment period, L is the distance from the film head of the film to the thickness measuring instrument, and V is the speed of the casting line of the casting machine.
3. The automatic measuring and controlling system for film thickness of casting machine according to claim 1, wherein,
The calculation formula for measuring the film thickness by the thickness measuring instrument is as follows:
h= 1/λ * ln(I0/I),
Wherein h is the thickness of the film, I is the signal value of the film, I 0 is the signal value before the film is penetrated, and lambda is the absorption coefficient of the film to X-rays.
4. The automatic film thickness measuring and controlling system of a casting machine according to claim 1, wherein the moving mechanism comprises:
An X sliding table is arranged on the X axis of the casting machine;
the X-axis motor is arranged at one end of the X-sliding table and is used for adjusting the bolt adjusting mechanism to move on an X axis;
The Y sliding table is arranged on the X sliding table;
The Y-axis motor is arranged at one end of the Y sliding table and is used for adjusting the bolt adjusting mechanism to move on the Y axis;
the Z sliding table is arranged on the Y sliding table;
the Z-axis motor is arranged at one end of the Z-sliding table and is used for adjusting the bolt adjusting mechanism to move on the Z axis;
the adjusting spanner is connected to the Z-axis motor through a plum coupling.
CN202410075658.2A 2024-01-18 2024-01-18 Automatic measurement control system for film thickness of casting machine Active CN117863422B (en)

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