CN117841222A - Equipment for manufacturing plastic particles from waste plastics - Google Patents
Equipment for manufacturing plastic particles from waste plastics Download PDFInfo
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- CN117841222A CN117841222A CN202410041876.4A CN202410041876A CN117841222A CN 117841222 A CN117841222 A CN 117841222A CN 202410041876 A CN202410041876 A CN 202410041876A CN 117841222 A CN117841222 A CN 117841222A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及塑料颗粒机技术领域,特别涉及一种废弃塑料制作塑料颗粒的设备。The invention relates to the technical field of plastic granulator machines, in particular to a device for making plastic granules from waste plastics.
背景技术Background technique
塑料是一种有着优秀性质的材料,可以在多种领域中得到应用。现如今,随着社会整体的不断进步,工业水平的不断加强,对塑料制品的需求量也在不断增加,而对那些废弃的塑料制品进行处理也变得尤为重要;塑料有着一个特性,那就是结构稳定,难以降解,这既让塑料制品有着极长的使用寿命,也让废弃的塑料制品难以在自然环境中完成降解,这就使得其带来了一系列的危害;视觉污染,塑料制品一般为了美观,都会制成各种各样的颜色,各种各样的塑料垃圾聚在一起,会对人们的视觉带来不良地刺激,造成“视觉污染”,而且,这些废弃的塑料垃圾也会对城市的整体美观度造成一定的破坏,影响市容;对环境造成极大的危害,由于塑料垃圾难以降解的特点,他会对周围的环境造成持续的、深层次的危害;Plastic is a material with excellent properties that can be used in many fields. Nowadays, with the continuous progress of society as a whole and the continuous strengthening of industrial level, the demand for plastic products is also increasing, and it is particularly important to deal with those discarded plastic products; Plastic has a characteristic, that is, the structure is stable and difficult to degrade, which not only makes plastic products have a very long service life, but also makes it difficult for discarded plastic products to degrade in the natural environment, which brings a series of hazards; visual pollution, plastic products are generally made into various colors for the sake of beauty, and various plastic wastes gathered together will bring adverse stimulation to people's vision, causing "visual pollution", and these discarded plastic wastes will also cause certain damage to the overall beauty of the city and affect the city appearance; cause great harm to the environment, due to the characteristics of plastic waste that are difficult to degrade, it will cause continuous and deep harm to the surrounding environment;
申请号为:202021845776.0的中国专利,公开了一种塑料颗粒制作设备,包括水箱、导料装置、融料装置、喷洒装置、贯穿槽、阻挡网和倾斜槽,水箱的上表面左侧焊接设置有导料装置,导料装置的上表面左侧贯穿设置有融料装置,导料装置的右侧贯穿设置有喷洒装置,喷洒装置的底部贯穿设置有贯穿槽,贯穿槽的内侧表面底部焊接设置有阻挡网,水箱的上表面右侧嵌入设置有倾斜槽;但是,该专利设计的机构对比现有技术,并不能体现出优势,而且该专利发明无法做到称重和配比,并且无法提高制作塑料颗粒的效率,具有局限性;The Chinese patent with application number: 202021845776.0 discloses a plastic granule production device, including a water tank, a material guide device, a melting device, a spraying device, a through groove, a blocking net and an inclined groove. The left side of the upper surface of the water tank is welded with a material guide device, the left side of the upper surface of the material guide device is penetrated with a melting device, the right side of the material guide device is penetrated with a spraying device, the bottom of the spraying device is penetrated with a through groove, the bottom of the inner surface of the through groove is welded with a blocking net, and the right side of the upper surface of the water tank is embedded with an inclined groove; however, the mechanism designed in this patent does not reflect the advantages compared with the prior art, and the patent invention cannot achieve weighing and proportioning, and cannot improve the efficiency of making plastic granules, which has limitations;
所以,需要发明一种废弃塑料制作塑料颗粒的设备,不仅能够提高制作塑料颗粒的效率,而且能够进行自动化称重和配比,使配比更加科学化、现代化。Therefore, it is necessary to invent a device for making plastic granules from waste plastics, which can not only improve the efficiency of making plastic granules, but also perform automatic weighing and proportioning to make the proportioning more scientific and modern.
发明内容Summary of the invention
针对上述问题,本发明提供了一种废弃塑料制作塑料颗粒的设备,不仅实现了自动化制作塑料颗粒,而且还能够根据废弃塑料的重量添加相应的助剂,配比更合理科学,使塑料颗粒的制作更加精确化、更加科学化。In view of the above problems, the present invention provides a device for making plastic particles from waste plastics, which not only realizes the automated production of plastic particles, but also can add corresponding additives according to the weight of the waste plastics, with a more reasonable and scientific ratio, making the production of plastic particles more precise and scientific.
本发明所使用的技术方案是:一种废弃塑料制作塑料颗粒的设备,包括:搅碎机器、传输带结构Ⅰ、称重结构、传输带结构Ⅱ、调制助剂结构、融化挤压冷却结构、冷却结构、切碎结构;The technical solution used in the present invention is: a device for making plastic particles from waste plastics, including: a crushing machine, a conveyor belt structure I, a weighing structure, a conveyor belt structure II, a modulation auxiliary agent structure, a melting extrusion cooling structure, a cooling structure, and a shredding structure;
所述的搅碎机器外壳的外侧架子固定安装在地面上,搅碎机器的出口位于传输带结构Ⅰ的上方,传输带结构Ⅰ的架子固定安装在地面上;称重结构固定安装在地面上,称重结构上固定安装有控制器;通过控制器内的信号处理器接收信号,通过控制器内的中央处理器控制设备的用电元件有序运行;称重结构位于传输带结构Ⅰ的出口下方,称重结构位于传输带结构Ⅱ的上方,传输带结构Ⅱ的架子固定安装在地面上;调制助剂结构固定安装在地面上,调制助剂结构位于融化挤压冷却结构的高温加热设备上方,融化挤压冷却结构固定安装在地面上,融化挤压冷却结构的初步冷却设备的出口位于冷却结构前方位置,冷却结构固定安装在地面上;切碎结构固定安装在地面上,切碎结构位于融化挤压冷却结构的旁边;The outer frame of the shell of the crushing machine is fixedly installed on the ground, the outlet of the crushing machine is located above the conveyor belt structure I, and the frame of the conveyor belt structure I is fixedly installed on the ground; the weighing structure is fixedly installed on the ground, and a controller is fixedly installed on the weighing structure; the signal is received by the signal processor in the controller, and the electrical components of the equipment are controlled to operate in an orderly manner by the central processing unit in the controller; the weighing structure is located below the outlet of the conveyor belt structure I, the weighing structure is located above the conveyor belt structure II, and the frame of the conveyor belt structure II is fixedly installed on the ground; the modulating agent structure is fixedly installed on the ground, the modulating agent structure is located above the high-temperature heating device of the melting extrusion cooling structure, the melting extrusion cooling structure is fixedly installed on the ground, the outlet of the preliminary cooling device of the melting extrusion cooling structure is located in front of the cooling structure, and the cooling structure is fixedly installed on the ground; the shredding structure is fixedly installed on the ground, and the shredding structure is located next to the melting extrusion cooling structure;
所述的冷却结构包括:冷水储存箱、拿取机构、冷却机构、圆筒传动机构;The cooling structure comprises: a cold water storage tank, a taking mechanism, a cooling mechanism, and a cylinder transmission mechanism;
所述的冷水储存箱固定安装在地面上,冷水储存箱上连接有水管,水管和外接水龙头连接;拿取机构固定安装在冷水储存箱上,拿取机构位于冷却机构的上方位置,冷却机构固定安装在地面上;圆筒传动机构固定安装在地面上,圆筒传动机构位于收集箱Ⅰ的前方位置;The cold water storage tank is fixedly installed on the ground, and a water pipe is connected to the cold water storage tank, and the water pipe is connected to an external faucet; the taking mechanism is fixedly installed on the cold water storage tank, and the taking mechanism is located above the cooling mechanism, and the cooling mechanism is fixedly installed on the ground; the cylinder transmission mechanism is fixedly installed on the ground, and the cylinder transmission mechanism is located in front of the collection box I;
所述的切碎结构包括:丝杠移动机构Ⅲ、推动板、固定圆筒、不规则板子、按压板、异形支架、伺服电机Ⅳ、转动刀片Ⅰ、转动刀片Ⅱ、收集箱Ⅱ、长移动机构Ⅲ;The shredding structure includes: a screw moving mechanism III, a push plate, a fixed cylinder, an irregular plate, a pressing plate, a special-shaped bracket, a servo motor IV, a rotating blade I, a rotating blade II, a collection box II, and a long moving mechanism III;
所述的丝杠移动机构Ⅲ包括:丝杠、电机、支架、滑块;支架固定安装在地面上,支架上转动安装有丝杠,丝杠的轴与固定安装在支架上的电机的轴固定连接,丝杠与滑块的螺纹孔螺纹配合,滑块滑动安装在支架上,滑块与推动板固定连接;长移动机构Ⅲ包括:支架、限位杆;支架固定安装在地面上,支架上固定安装有限位杆,限位杆与滑块滑动连接,滑块滑动安装在支架上,滑块与推动板固定连接;固定圆筒的架子固定安装在地面上;不规则板子有多个,多个不规则板子呈圆周阵列分别,每个不规则板子的后端均固定安装有一个弹簧,弹簧的另一端与固定圆筒的内部固定连接;按压板有多组,多组按压板呈线性阵列安装在固定圆筒内部,每组按压板有多个,每组的多个按压板呈圆周阵列分布,多个按压板的后端均固定安装有一个弹簧,弹簧的另一端与固定圆筒的内部固定连接;异形支架固定安装在地面上,异形支架上固定安装有伺服电机Ⅳ,伺服电机Ⅳ的轴穿过转动刀片Ⅰ上的孔与转动刀片Ⅱ固定连接,转动刀片Ⅰ固定安装在异形支架上;收集箱Ⅱ固定安装在地面上。The screw moving mechanism III includes: a screw, a motor, a bracket, and a slider; the bracket is fixedly installed on the ground, a screw is rotatably installed on the bracket, the shaft of the screw is fixedly connected to the shaft of the motor fixedly installed on the bracket, the screw and the threaded hole of the slider are threadedly matched, the slider is slidably installed on the bracket, and the slider is fixedly connected to the push plate; the long moving mechanism III includes: a bracket, a limit rod; the bracket is fixedly installed on the ground, a limit rod is fixedly installed on the bracket, the limit rod is slidably connected to the slider, the slider is slidably installed on the bracket, and the slider is fixedly connected to the push plate; the frame of the fixed cylinder is fixedly installed on the ground; there are multiple irregular plates, and the multiple irregular plates are arranged in a circular array. A spring is fixedly installed at the rear end of each irregular plate, and the other end of the spring is fixedly connected to the inside of the fixed cylinder; there are multiple groups of pressing plates, and the multiple groups of pressing plates are installed in a linear array inside the fixed cylinder, each group of pressing plates has multiple pressing plates, and the multiple pressing plates in each group are distributed in a circular array, and a spring is fixedly installed at the rear end of the multiple pressing plates, and the other end of the spring is fixedly connected to the inside of the fixed cylinder; the special-shaped bracket is fixedly installed on the ground, and a servo motor IV is fixedly installed on the special-shaped bracket, and the shaft of the servo motor IV passes through the hole on the rotating blade I and is fixedly connected to the rotating blade II, and the rotating blade I is fixedly installed on the special-shaped bracket; the collecting box II is fixedly installed on the ground.
优选地,所述的称重结构包括:固定支撑架子Ⅰ、丝杠移动机构Ⅰ、固定块、称重圆筒、伺服电机Ⅰ、挡板;Preferably, the weighing structure comprises: a fixed support frame I, a screw moving mechanism I, a fixed block, a weighing cylinder, a servo motor I, and a baffle;
所述的固定支撑架子Ⅰ固定安装在地面上,固定支撑架子Ⅰ上端面固定安装有杆,固定支撑架子Ⅰ的上端面固定安装有弹簧,弹簧的另一端与称重圆筒的下端面固定连接,称重圆筒的侧面与固定块固定连接,固定块上设有滑槽,滑槽和固定支撑架子Ⅰ上端面的杆滑动配合,固定块下端面固定安装有感应接收器;丝杠移动机构Ⅰ包括:丝杠、电机、支架、滑块;支架固定安装在固定支撑架子Ⅰ上,支架上转动安装有丝杠,丝杠的轴与固定安装在支架上的电机的轴固定连接,丝杠与滑块的螺纹孔螺纹配合,滑块滑动安装在支架上,滑块上设有感应信号发射器;伺服电机Ⅰ固定安装在称重圆筒上,伺服电机Ⅰ的轴与挡板固定连接。The fixed support frame I is fixedly installed on the ground, a rod is fixedly installed on the upper end surface of the fixed support frame I, a spring is fixedly installed on the upper end surface of the fixed support frame I, the other end of the spring is fixedly connected to the lower end surface of the weighing cylinder, the side surface of the weighing cylinder is fixedly connected to the fixed block, a slide groove is provided on the fixed block, the slide groove and the rod on the upper end surface of the fixed support frame I are slidably matched, and an induction receiver is fixedly installed on the lower end surface of the fixed block; the screw moving mechanism I includes: a screw, a motor, a bracket, and a slider; the bracket is fixedly installed on the fixed support frame I, a screw is rotatably installed on the bracket, the shaft of the screw is fixedly connected to the shaft of the motor fixedly installed on the bracket, the screw is threadedly matched with the threaded hole of the slider, the slider is slidably installed on the bracket, and an induction signal transmitter is provided on the slider; the servo motor I is fixedly installed on the weighing cylinder, and the shaft of the servo motor I is fixedly connected to the baffle.
优选地,所述的调制助剂结构包括:不规则支架Ⅰ、启动机构、储存助剂机构;Preferably, the preparation auxiliary agent structure comprises: an irregular support I, a starting mechanism, and an auxiliary agent storage mechanism;
所述的不规则支架Ⅰ固定安装在地面上;启动机构有三组,三组启动机构呈圆周阵列分布,三组启动机构分别固定安装在不规则支架Ⅰ上,每组启动机构的直齿条分别和同侧的三组储存助剂机构的三个圆柱齿轮Ⅰ间歇性配合;储存助剂机构有三组,三组储存助剂机构呈线性阵列分布,最上方位置的储存助剂机构和中间位置的储存助剂机构的储存桶连接,三组储存助剂机构的圆形支板分别固定连接,其中最上方的储存助剂机构的圆形支板固定安装在不规则支架Ⅰ上。The irregular bracket I is fixedly installed on the ground; there are three groups of starting mechanisms, which are distributed in a circular array and fixedly installed on the irregular bracket I respectively, and the spur racks of each group of starting mechanisms intermittently cooperate with the three cylindrical gears I of the three groups of storage auxiliary mechanisms on the same side respectively; there are three groups of storage auxiliary mechanisms, which are distributed in a linear array, the storage auxiliary mechanism at the top position is connected to the storage barrel of the storage auxiliary mechanism at the middle position, and the circular support plates of the three groups of storage auxiliary mechanisms are fixedly connected respectively, among which the circular support plate of the top storage auxiliary mechanism is fixedly installed on the irregular bracket I.
优选地,所述的启动机构包括:丝杠移动机构Ⅱ、直齿条、固定长板;Preferably, the starting mechanism comprises: a screw moving mechanism II, a spur rack, and a fixed long plate;
所述的丝杠移动机构Ⅱ包括:丝杠、电机、支架、滑块;支架固定安装在不规则支架Ⅰ上,支架上转动安装有丝杠,丝杠的轴与固定安装在支架上的电机的轴固定连接,丝杠与滑块的螺纹孔螺纹配合,滑块滑动安装在支架上,滑块与直齿条固定连接,直齿条和圆柱齿轮Ⅰ相互啮合;固定长板固定安装在丝杠移动机构Ⅱ的支架上。The screw moving mechanism II includes: a screw, a motor, a bracket, and a slider; the bracket is fixedly installed on the irregular bracket I, and a screw is rotatably installed on the bracket. The shaft of the screw is fixedly connected to the shaft of the motor fixedly installed on the bracket, the screw and the threaded hole of the slider are threadedly matched, the slider is slidably installed on the bracket, the slider is fixedly connected to the spur rack, and the spur rack and cylindrical gear I are meshed with each other; the fixed long plate is fixedly installed on the bracket of the screw moving mechanism II.
优选地,所述的储存助剂机构包括:圆柱齿轮Ⅰ、控制阀门、储存桶、圆形支板;Preferably, the storage aid mechanism comprises: cylindrical gear I, a control valve, a storage barrel, and a circular support plate;
所述的储存桶有三个,三个储存桶的下端出口处均固定安装有一个控制阀门,三个储存桶分别固定安装在圆形支板上,圆形支板固定安装在不规则支架Ⅰ上;每个控制阀门上分别固定安装有一个皮带轮,皮带轮和圆柱齿轮Ⅰ端面固定安装的皮带轮通过皮带连接起来;圆柱齿轮Ⅰ有三个,三个圆柱齿轮Ⅰ呈圆周阵列分布,三个圆柱齿轮Ⅰ分别转动安装在同侧的一个固定长板上。There are three storage barrels, each of which is fixedly installed with a control valve at the lower end outlet of the three storage barrels. The three storage barrels are respectively fixedly installed on a circular support plate, and the circular support plate is fixedly installed on an irregular bracket I; a pulley is respectively fixedly installed on each control valve, and the pulley and the pulley fixedly installed on the end face of the cylindrical gear I are connected by a belt; there are three cylindrical gears I, and the three cylindrical gears I are distributed in a circular array, and the three cylindrical gears I are respectively rotatably installed on a fixed long plate on the same side.
优选地,所述的融化挤压冷却结构包括:高温加热设备、挤压设备、初步冷却设备;Preferably, the melting, extruding and cooling structure comprises: a high temperature heating device, an extruding device and a preliminary cooling device;
所述的高温加热设备固定安装在地面上,高温加热设备的出口与挤压设备的进口连接,挤压设备固定安装在地面上,挤压设备的出口和初步冷却设备的进口连接,初步冷却设备固定安装在地面上。The high-temperature heating equipment is fixedly installed on the ground, the outlet of the high-temperature heating equipment is connected to the inlet of the extrusion equipment, the extrusion equipment is fixedly installed on the ground, the outlet of the extrusion equipment is connected to the inlet of the preliminary cooling equipment, and the preliminary cooling equipment is fixedly installed on the ground.
优选地,所述的拿取机构包括:固定支架、伸缩架、方形固定板、单面弧形夹板Ⅰ、圆柱齿轮Ⅱ、小圆柱齿轮、单面弧形夹板Ⅱ、伺服电机Ⅱ;Preferably, the taking mechanism comprises: a fixed bracket, a telescopic bracket, a square fixed plate, a single-sided arc-shaped clamping plate I, a cylindrical gear II, a small cylindrical gear, a single-sided arc-shaped clamping plate II, and a servo motor II;
所述的固定支架的一端固定安装在冷水储存箱上,固定支架的另一端与方形固定板上端面固定连接;单面弧形夹板Ⅰ转动安装在方形固定板的侧面,单面弧形夹板Ⅰ和圆柱齿轮Ⅱ的轴固定连接,圆柱齿轮Ⅱ和小圆柱齿轮相互啮合,小圆柱齿轮转动安装在方形固定板的侧面,小圆柱齿轮通过皮带和皮带轮和单面弧形夹板Ⅱ连接起来,单面弧形夹板Ⅱ转动安装在方形固定板的侧面;伺服电机Ⅱ固定安装在方形固定板的侧面,伺服电机Ⅱ的轴和小圆柱齿轮的轴固定连接。One end of the fixed bracket is fixedly installed on the cold water storage tank, and the other end of the fixed bracket is fixedly connected to the upper end surface of the square fixed plate; the single-sided arc clamping plate I is rotatably installed on the side of the square fixed plate, the single-sided arc clamping plate I and the shaft of the cylindrical gear II are fixedly connected, the cylindrical gear II and the small cylindrical gear are meshed with each other, the small cylindrical gear is rotatably installed on the side of the square fixed plate, the small cylindrical gear is connected to the single-sided arc clamping plate II through a belt and a pulley, and the single-sided arc clamping plate II is rotatably installed on the side of the square fixed plate; the servo motor II is fixedly installed on the side of the square fixed plate, and the shaft of the servo motor II and the shaft of the small cylindrical gear are fixedly connected.
优选地,所述的冷却机构包括:长移动机构Ⅰ、长移动机构Ⅱ、收集箱Ⅰ、固定支撑架子Ⅱ、伺服电缸、切割刀片、方形框架板、转动单板Ⅰ、圆柱齿轮Ⅲ、圆柱齿轮Ⅳ、转动单板Ⅱ;Preferably, the cooling mechanism comprises: a long moving mechanism I, a long moving mechanism II, a collecting box I, a fixed support frame II, a servo electric cylinder, a cutting blade, a square frame plate, a rotating single plate I, a cylindrical gear III, a cylindrical gear IV, and a rotating single plate II;
所述的长移动机构Ⅰ包括:丝杠、电机、支架、滑块;支架固定安装在地面上,支架上转动安装有丝杠,丝杠的轴与固定安装在支架上的电机的轴固定连接,丝杠与滑块的螺纹孔螺纹配合,滑块滑动安装在支架上,滑块与收集箱Ⅰ侧面固定连接;长移动机构Ⅱ包括:支架、限位杆;支架固定安装在地面上,支架上固定安装有限位杆,限位杆与滑块滑动连接,滑块滑动安装在支架上,滑块与收集箱Ⅰ侧面固定连接;固定支撑架子Ⅱ固定安装在地面上,固定支撑架子Ⅱ的下端面固定安装有伺服电缸的端面,伺服电缸的伸缩杆端与切割刀片固定连接;方形框架板固定安装在地面上,方形框架板的侧面转动安装有圆柱齿轮Ⅲ,圆柱齿轮Ⅲ和圆柱齿轮Ⅳ相互啮合,圆柱齿轮Ⅲ和转动单板Ⅰ的轴固定连接,转动单板Ⅰ转动安装在方形框架板上;转动单板Ⅱ转动安装在方形框架板上,转动单板Ⅱ一端的轴通过皮带和皮带轮和圆柱齿轮Ⅳ连接起来,转动单板Ⅱ另一端的轴与固定安装在方形框架板上的电机的轴固定连。The long moving mechanism I comprises: a screw, a motor, a bracket, and a slider; the bracket is fixedly mounted on the ground, a screw is rotatably mounted on the bracket, the shaft of the screw is fixedly connected to the shaft of the motor fixedly mounted on the bracket, the screw is threadedly matched with the threaded hole of the slider, the slider is slidably mounted on the bracket, and the slider is fixedly connected to the side of the collection box I; the long moving mechanism II comprises: a bracket, a limit rod; the bracket is fixedly mounted on the ground, a limit rod is fixedly mounted on the bracket, the limit rod is slidably connected to the slider, the slider is slidably mounted on the bracket, and the slider is fixedly connected to the side of the collection box I; the fixed support frame II is fixedly mounted on the ground, fixed The end face of the servo electric cylinder is fixedly installed on the lower end face of the support frame II, and the telescopic rod end of the servo electric cylinder is fixedly connected to the cutting blade; the square frame plate is fixedly installed on the ground, and the side of the square frame plate is rotatably installed with a cylindrical gear III, the cylindrical gear III and the cylindrical gear IV are meshed with each other, and the cylindrical gear III is fixedly connected to the shaft of the rotating single plate I, and the rotating single plate I is rotatably installed on the square frame plate; the rotating single plate II is rotatably installed on the square frame plate, and the shaft at one end of the rotating single plate II is connected to the cylindrical gear IV through a belt and a pulley, and the shaft at the other end of the rotating single plate II is fixedly connected to the shaft of the motor fixedly installed on the square frame plate.
优选地,所述的圆筒传动机构包括:不规则支架Ⅱ、转动圆柱筒、伺服电机Ⅲ;Preferably, the cylinder transmission mechanism comprises: an irregular bracket II, a rotating cylindrical barrel, and a servo motor III;
所述的不规则支架Ⅱ固定安装在地面上,不规则支架Ⅱ上固定安装有伺服电机Ⅲ;转动圆柱筒有四个,四个转动圆柱筒分别通过皮带和皮带轮连接起来,四个转动圆柱筒分别转动安装在不规则支架Ⅱ上,其中一个转动圆柱筒的轴与伺服电机Ⅲ的轴固定连接。The irregular bracket II is fixedly installed on the ground, and a servo motor III is fixedly installed on the irregular bracket II; there are four rotating cylindrical cylinders, which are connected by belts and pulleys respectively, and the four rotating cylindrical cylinders are rotatably installed on the irregular bracket II respectively, and the axis of one of the rotating cylindrical cylinders is fixedly connected to the axis of the servo motor III.
本发明与现有技术相比的有益效果是:The beneficial effects of the present invention compared with the prior art are:
1.当条状物质平铺到转动单板Ⅰ和转动单板Ⅱ上之后,通过伺服电缸伸缩带动切割刀片下降,进而使切割刀片切断条状物质,此刻再通过方形框架板上的电机带动转动单板Ⅱ翻转,同时带动圆柱齿轮Ⅳ转动带动圆柱齿轮Ⅲ转动,从而带动转动单板Ⅰ翻转,使被切断的条状物质掉落到收集箱Ⅰ内部,方便对被切断的条状物质进行快速冷却。1. After the strip material is spread on the rotating single plate Ⅰ and the rotating single plate Ⅱ, the servo electric cylinder is extended and retracted to drive the cutting blade to descend, thereby cutting the strip material. At this time, the motor on the square frame plate drives the rotating single plate Ⅱ to flip, and at the same time drives the cylindrical gear Ⅳ to rotate and drives the cylindrical gear Ⅲ to rotate, thereby driving the rotating single plate Ⅰ to flip, so that the cut strip material falls into the collection box Ⅰ, which is convenient for the quick cooling of the cut strip material.
2.本发明通过高温加热设备进行加热融化,再通过挤压设备将融化后的物质挤压出多条条状物质,多条条状物质随着挤压移动穿过初步冷却设备,被初步冷却设备进行初步冷却,方便对条状物质进行切断,防止条状物质在移动过程中,粘连到设备上。2. The present invention heats and melts the material through a high-temperature heating device, and then squeezes the melted material into multiple strips through an extrusion device. The multiple strips move through a preliminary cooling device as they are extruded, and are preliminarily cooled by the preliminary cooling device, making it easier to cut the strips and preventing the strips from sticking to the device during movement.
3.本发明通过重复数次切断条状物质,再将条状物质掉落到伺服电缸内部的操作,直到收集箱Ⅰ内部的条状物质达到一定数量,通过将多条条状物质统一切割成塑料颗粒,能够提高制作塑料颗粒的速度。3. The present invention repeatedly cuts the strip material several times and then drops the strip material into the servo electric cylinder until the strip material in the collection box I reaches a certain amount. By uniformly cutting multiple strip materials into plastic particles, the speed of making plastic particles can be increased.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构的第一角度的示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention from a first angle.
图2为本发明的整体结构的第二角度的示意图。FIG. 2 is a schematic diagram of the overall structure of the present invention from a second angle.
图3为本发明的称重结构的第一角度的示意图。FIG. 3 is a schematic diagram of a weighing structure of the present invention at a first angle.
图4为本发明的图3的A处放大结构示意图。FIG. 4 is an enlarged structural schematic diagram of point A in FIG. 3 of the present invention.
图5为本发明的调制助剂结构的第一角度的结构示意图。FIG. 5 is a schematic structural diagram of the modulation auxiliary agent structure of the present invention at a first angle.
图6为本发明的图5的B处放大结构示意图。FIG. 6 is an enlarged structural schematic diagram of point B in FIG. 5 of the present invention.
图7为本发明的冷却结构的第一角度的示意图。FIG. 7 is a schematic diagram of a cooling structure of the present invention at a first angle.
图8为本发明的冷却结构的部分结构的第一角度示意图。FIG. 8 is a schematic diagram of a partial structure of the cooling structure of the present invention from a first angle.
图9为本发明的图8的C处放大结构示意图。FIG. 9 is an enlarged structural schematic diagram of point C in FIG. 8 of the present invention.
图10为本发明的冷却结构的另一部分结构的第一角度示意图。FIG. 10 is a schematic diagram of another partial structure of the cooling structure of the present invention from a first angle.
图11为本发明的图10的D处放大结构示意图。FIG. 11 is a schematic diagram of the enlarged structure of point D in FIG. 10 of the present invention.
图12为本发明的冷却结构的另一部分结构的第一角度示意图。FIG. 12 is a schematic diagram of another partial structure of the cooling structure of the present invention from a first angle.
图13为本发明的切碎结构的第一角度示意图。FIG. 13 is a schematic diagram of the shredding structure of the present invention from a first angle.
图14为本发明的切碎结构的第二角度示意图。FIG. 14 is a second angle schematic diagram of the shredding structure of the present invention.
附图标号:1、搅碎机器;2、传输带结构Ⅰ;3、称重结构;301、固定支撑架子Ⅰ;302、丝杠移动机构Ⅰ;303、固定块;304、称重圆筒;305、伺服电机Ⅰ;306、挡板;4、传输带结构Ⅱ;5、调制助剂结构;501、不规则支架Ⅰ;502、丝杠移动机构Ⅱ;503、直齿条;504、圆柱齿轮Ⅰ;505、控制阀门;506、储存桶;507、圆形支板;508、固定长板;6、融化挤压冷却结构;601、高温加热设备;602、挤压设备;603、初步冷却设备;7、冷却结构;701、冷水储存箱;702、固定支架;703、伸缩架;704、方形固定板;705、单面弧形夹板Ⅰ;706、圆柱齿轮Ⅱ;707、小圆柱齿轮;708、单面弧形夹板Ⅱ;709、伺服电机Ⅱ;710、长移动机构Ⅰ;711、长移动机构Ⅱ;712、收集箱Ⅰ;713、固定支撑架子Ⅱ;714、伺服电缸;715、切割刀片;716、不规则支架Ⅱ;717、转动圆柱筒;718、伺服电机Ⅲ;719、方形框架板;720、转动单板Ⅰ;721、圆柱齿轮Ⅲ;722、圆柱齿轮Ⅳ;723、转动单板Ⅱ;8、切碎结构;801、丝杠移动机构Ⅲ;802、推动板;803、固定圆筒;804、不规则板子;805、按压板;806、异形支架;807、伺服电机Ⅳ;808、转动刀片Ⅰ;809、转动刀片Ⅱ;810、收集箱Ⅱ;811、长移动机构Ⅲ。Figure numbers: 1. Crushing machine; 2. Conveyor belt structure Ⅰ; 3. Weighing structure; 301. Fixed support frame Ⅰ; 302. Screw moving mechanism Ⅰ; 303. Fixed block; 304. Weighing cylinder; 305. Servo motor Ⅰ; 306. Baffle; 4. Conveyor belt structure Ⅱ; 5. Modulation auxiliary structure; 501. Irregular support Ⅰ; 502. Screw moving mechanism Ⅱ; 503. Straight rack; 504. Cylindrical gear Ⅰ; 505. Control valve; 506. Storage barrel; 507. Round support plate; 508. Fixed long plate; 6. Melting extrusion cooling structure; 601. High temperature heating equipment; 602. Extrusion equipment; 603. Preliminary cooling equipment; 7. Cooling structure; 701. Cold water storage tank; 702. Fixed support; 703. Telescopic frame; 704. Square fixed plate; 705. Single-sided arc clamping plate Ⅰ; 706. Cylindrical gear Ⅱ ; 707, small cylindrical gear; 708, single-sided arc clamping plate Ⅱ; 709, servo motor Ⅱ; 710, long moving mechanism Ⅰ; 711, long moving mechanism Ⅱ; 712, collection box Ⅰ; 713, fixed support frame Ⅱ; 714, servo electric cylinder; 715, cutting blade; 716, irregular bracket Ⅱ; 717, rotating cylindrical barrel; 718, servo motor Ⅲ; 719, square frame plate; 720, rotating single plate Ⅰ; 721, cylindrical gear Ⅲ; 722, cylindrical gear Ⅳ; 723, rotating single plate Ⅱ; 8, shredding structure; 801, screw moving mechanism Ⅲ; 802, push plate; 803, fixed cylinder; 804, irregular plate; 805, pressing plate; 806, special-shaped bracket; 807, servo motor Ⅳ; 808, rotating blade Ⅰ; 809, rotating blade Ⅱ; 810, collection box Ⅱ; 811, long moving mechanism Ⅲ.
具体实施方式Detailed ways
实施例如图1-图14所示,一种废弃塑料制作塑料颗粒的设备,包括:搅碎机器1、传输带结构Ⅰ2、称重结构3、传输带结构Ⅱ4、调制助剂结构5、融化挤压冷却结构6、冷却结构7、切碎结构8;Embodiment As shown in FIG. 1 to FIG. 14 , a device for making plastic particles from waste plastics comprises: a crushing machine 1, a conveyor belt structure I 2, a weighing structure 3, a conveyor belt structure II 4, a modulating auxiliary agent structure 5, a melting extrusion cooling structure 6, a cooling structure 7, and a shredding structure 8;
搅碎机器1外壳的外侧架子固定安装在地面上,搅碎机器1的出口位于传输带结构Ⅰ2的上方,传输带结构Ⅰ2的架子固定安装在地面上;称重结构3固定安装在地面上,称重结构3上固定安装有控制器;通过控制器内的信号处理器接收信号,通过控制器内的中央处理器控制设备的用电元件有序运行;称重结构3位于传输带结构Ⅰ2的出口下方,称重结构3位于传输带结构Ⅱ4的上方,传输带结构Ⅱ4的架子固定安装在地面上;调制助剂结构5固定安装在地面上,调制助剂结构5位于融化挤压冷却结构6的高温加热设备601上方,融化挤压冷却结构6固定安装在地面上,融化挤压冷却结构6的初步冷却设备603的出口位于冷却结构7前方位置,冷却结构7固定安装在地面上;切碎结构8固定安装在地面上,切碎结构8位于融化挤压冷却结构6的旁边;通过人工将已经筛选好的废弃塑料扔入搅碎机器1内部,通过搅碎机器1将废弃塑料打碎,被打碎的废弃塑料通过传输带结构Ⅰ2被传输到称重结构3内部,通过称重结构3对废弃塑料进行称重,根据称重得出的重量,可以控制调制助剂结构5进行调配不同重量的助剂;通过传输带结构Ⅱ4将称重完毕的废弃塑料传输到融化挤压冷却结构6的高温加热设备601内部进行加热,同时通过调制助剂结构5添加适量助剂,将助剂和废弃塑料进行加热,通过融化挤压冷却结构6的挤压设备602将加热后的溶液挤出呈多条条状物质,当条状物质移动到融化挤压冷却结构6的初步冷却设备603内部的时候,通过融化挤压冷却结构6的初步冷却设备603进行初步的冷却,方便对条状物质进行切割;当条状物质移动出融化挤压冷却结构6,移动到冷却结构7的时候,通过冷却结构7将条状物质进行切断并冷却,再通过冷却结构7将切断的物质放入切碎结构8中,通过切碎结构8对切断物质进行切碎成颗粒状,完成塑料颗粒的制作;The outer frame of the shell of the crushing machine 1 is fixedly installed on the ground, the outlet of the crushing machine 1 is located above the conveyor belt structure Ⅰ2, and the frame of the conveyor belt structure Ⅰ2 is fixedly installed on the ground; the weighing structure 3 is fixedly installed on the ground, and a controller is fixedly installed on the weighing structure 3; the signal is received by the signal processor in the controller, and the electrical components of the equipment are controlled to operate in an orderly manner by the central processing unit in the controller; the weighing structure 3 is located below the outlet of the conveyor belt structure Ⅰ2, the weighing structure 3 is located above the conveyor belt structure Ⅱ4, and the frame of the conveyor belt structure Ⅱ4 is fixedly installed on the ground; the modulation auxiliary agent structure 5 is fixedly installed on the ground, the modulation auxiliary agent structure 5 is located above the high-temperature heating device 601 of the melting extrusion cooling structure 6, the melting extrusion cooling structure 6 is fixedly installed on the ground, and the outlet of the preliminary cooling device 603 of the melting extrusion cooling structure 6 is located in front of the cooling structure 7, and the cooling structure 7 is fixedly installed on the ground; the shredding structure 8 is fixedly installed on the ground, and the shredding structure 8 is located next to the melting extrusion cooling structure 6; the screened waste plastics are manually thrown into the crushing machine 1, and the waste plastics are crushed by the crushing machine 1 The broken waste plastic is transported to the weighing structure 3 through the conveyor belt structure Ⅰ2, and the waste plastic is weighed by the weighing structure 3. According to the weight obtained by weighing, the modulating auxiliary agent structure 5 can be controlled to prepare auxiliary agents of different weights; the weighed waste plastic is transported to the high-temperature heating device 601 of the melting, extruding and cooling structure 6 through the conveyor belt structure Ⅱ4 for heating, and at the same time, an appropriate amount of auxiliary agent is added through the modulating auxiliary agent structure 5, the auxiliary agent and the waste plastic are heated, and the heated solution is melted by the extrusion device 602 of the melting, extruding and cooling structure 6. The extruded material is in the form of multiple strips. When the strips move into the preliminary cooling device 603 of the melting, extruding and cooling structure 6, they are preliminarily cooled by the preliminary cooling device 603 of the melting, extruding and cooling structure 6, so as to facilitate cutting of the strips. When the strips move out of the melting, extruding and cooling structure 6 and move to the cooling structure 7, the strips are cut and cooled by the cooling structure 7, and the cut materials are then put into the shredding structure 8 by the cooling structure 7, and the cut materials are shredded into particles by the shredding structure 8, so as to complete the production of plastic particles.
冷却结构7包括:冷水储存箱701、拿取机构、冷却机构、圆筒传动机构;The cooling structure 7 includes: a cold water storage tank 701, a taking mechanism, a cooling mechanism, and a cylinder transmission mechanism;
冷水储存箱701固定安装在地面上,冷水储存箱701上连接有水管,水管和外接水龙头连接;拿取机构固定安装在冷水储存箱701上,拿取机构位于冷却机构的上方位置,冷却机构固定安装在地面上;圆筒传动机构固定安装在地面上,圆筒传动机构位于收集箱Ⅰ712的前方位置;The cold water storage tank 701 is fixedly installed on the ground, and a water pipe is connected to the cold water storage tank 701, and the water pipe is connected to an external faucet; the taking mechanism is fixedly installed on the cold water storage tank 701, and the taking mechanism is located above the cooling mechanism, and the cooling mechanism is fixedly installed on the ground; the cylinder transmission mechanism is fixedly installed on the ground, and the cylinder transmission mechanism is located in front of the collection box I 712;
切碎结构8包括:丝杠移动机构Ⅲ801、推动板802、固定圆筒803、不规则板子804、按压板805、异形支架806、伺服电机Ⅳ807、转动刀片Ⅰ808、转动刀片Ⅱ809、收集箱Ⅱ810、长移动机构Ⅲ811;The shredding structure 8 includes: a screw moving mechanism III 801, a pushing plate 802, a fixed cylinder 803, an irregular plate 804, a pressing plate 805, a special-shaped bracket 806, a servo motor IV 807, a rotating blade I 808, a rotating blade II 809, a collecting box II 810, and a long moving mechanism III 811;
丝杠移动机构Ⅲ801包括:丝杠、电机、支架、滑块;支架固定安装在地面上,支架上转动安装有丝杠,丝杠的轴与固定安装在支架上的电机的轴固定连接,丝杠与滑块的螺纹孔螺纹配合,滑块滑动安装在支架上,滑块与推动板802固定连接;长移动机构Ⅲ811包括:支架、限位杆;支架固定安装在地面上,支架上固定安装有限位杆,限位杆与滑块滑动连接,滑块滑动安装在支架上,滑块与推动板802固定连接;固定圆筒803的架子固定安装在地面上;不规则板子804有多个,多个不规则板子804呈圆周阵列分别,每个不规则板子804的后端均固定安装有一个弹簧,弹簧的另一端与固定圆筒803的内部固定连接;按压板805有多组,多组按压板805呈线性阵列安装在固定圆筒803内部,每组按压板805有多个,每组的多个按压板805呈圆周阵列分布,多个按压板805的后端均固定安装有一个弹簧,弹簧的另一端与固定圆筒803的内部固定连接;具体地,通过丝杠移动机构Ⅲ801的电机带动丝杠移动机构Ⅲ801的丝杠转动,从而带动丝杠移动机构Ⅲ801的滑块移动,从而带动推动板802去推动被单面弧形夹板Ⅰ705和单面弧形夹板Ⅱ708夹住的条状物质移动,使条状物质插入到不规则板子804中间,条状物质被固定圆筒803内部的多组不规则板子804挤压住,当条状物质移动到转动刀片Ⅱ809的位置的时候,通过伺服电机Ⅳ807带动转动刀片Ⅱ809转动,使90切碎结构8切割条状物质,形成塑料颗粒掉落到收集箱Ⅱ810内部,方便人工收集;异形支架806固定安装在地面上,异形支架806上固定安装有伺服电机Ⅳ807,伺服电机Ⅳ807的轴穿过转动刀片Ⅰ808上的孔与转动刀片Ⅱ809固定连接,转动刀片Ⅰ808固定安装在异形支架806上;收集箱Ⅱ810固定安装在地面上。The lead screw moving mechanism III801 includes: a lead screw, a motor, a bracket, and a slider; the bracket is fixedly installed on the ground, a lead screw is rotatably installed on the bracket, the shaft of the lead screw is fixedly connected to the shaft of the motor fixedly installed on the bracket, the lead screw and the threaded hole of the slider are threadedly matched, the slider is slidably installed on the bracket, and the slider is fixedly connected to the push plate 802; the long moving mechanism III811 includes: a bracket, a limit rod; the bracket is fixedly installed on the ground, a limit rod is fixedly installed on the bracket, the limit rod is slidably connected to the slider, the slider is slidably installed on the bracket, and the slider is fixedly connected to the push plate 802 The frame of the fixed cylinder 803 is fixedly installed on the ground; there are multiple irregular plates 804, and the multiple irregular plates 804 are arranged in a circular array. A spring is fixedly installed at the rear end of each irregular plate 804, and the other end of the spring is fixedly connected to the inside of the fixed cylinder 803; there are multiple groups of pressing plates 805, and the multiple groups of pressing plates 805 are installed in a linear array inside the fixed cylinder 803, each group of pressing plates 805 has multiple pressing plates, and the multiple pressing plates 805 of each group are distributed in a circular array, and the rear ends of the multiple pressing plates 805 are fixedly installed with a spring, The other end of the spring is fixedly connected to the interior of the fixed cylinder 803; specifically, the motor of the screw moving mechanism III 801 drives the screw of the screw moving mechanism III 801 to rotate, thereby driving the slider of the screw moving mechanism III 801 to move, thereby driving the push plate 802 to push the strip material clamped by the single-sided arc clamping plate I 705 and the single-sided arc clamping plate II 708 to move, so that the strip material is inserted into the middle of the irregular plate 804, and the strip material is squeezed by the multiple groups of irregular plates 804 inside the fixed cylinder 803. When the strip material moves to the rotating blade II 8 09, the servo motor IV 807 drives the rotating blade II 809 to rotate, so that the 90 shredding structure 8 cuts the strip-shaped material to form plastic particles that fall into the collection box II 810 for easy manual collection; the special-shaped bracket 806 is fixedly installed on the ground, and the servo motor IV 807 is fixedly installed on the special-shaped bracket 806. The shaft of the servo motor IV 807 passes through the hole on the rotating blade I 808 and is fixedly connected to the rotating blade II 809, and the rotating blade I 808 is fixedly installed on the special-shaped bracket 806; the collection box II 810 is fixedly installed on the ground.
如图3、图4所示,称重结构3包括:固定支撑架子Ⅰ301、丝杠移动机构Ⅰ302、固定块303、称重圆筒304、伺服电机Ⅰ305、挡板306;As shown in FIG3 and FIG4 , the weighing structure 3 includes: a fixed support frame I 301 , a lead screw moving mechanism I 302 , a fixed block 303 , a weighing cylinder 304 , a servo motor I 305 , and a baffle 306 ;
固定支撑架子Ⅰ301固定安装在地面上,固定支撑架子Ⅰ301上端面固定安装有杆,固定支撑架子Ⅰ301的上端面固定安装有弹簧,弹簧的另一端与称重圆筒304的下端面固定连接,称重圆筒304的侧面与固定块303固定连接,固定块303上设有滑槽,滑槽和固定支撑架子Ⅰ301上端面的杆滑动配合,固定块303下端面固定安装有感应接收器;丝杠移动机构Ⅰ302包括:丝杠、电机、支架、滑块;支架固定安装在固定支撑架子Ⅰ301上,支架上转动安装有丝杠,丝杠的轴与固定安装在支架上的电机的轴固定连接,丝杠与滑块的螺纹孔螺纹配合,滑块滑动安装在支架上,滑块上设有感应信号发射器;具体地,为了控制废弃塑料的重量,通过丝杠移动机构Ⅰ302的电机带动丝杠移动机构Ⅰ302的丝杠转动,进而带动丝杠移动机构Ⅰ302的滑块向下移动,当丝杠移动机构Ⅰ302的滑块移动到合适的之后,丝杠移动机构Ⅰ302的电机停止工作;伺服电机Ⅰ305固定安装在称重圆筒304上,伺服电机Ⅰ305的轴与挡板306固定连接。The fixed support frame Ⅰ301 is fixedly installed on the ground, a rod is fixedly installed on the upper end surface of the fixed support frame Ⅰ301, a spring is fixedly installed on the upper end surface of the fixed support frame Ⅰ301, the other end of the spring is fixedly connected to the lower end surface of the weighing cylinder 304, the side surface of the weighing cylinder 304 is fixedly connected to the fixed block 303, a slide groove is provided on the fixed block 303, the slide groove and the rod on the upper end surface of the fixed support frame Ⅰ301 are slidably matched, and an induction receiver is fixedly installed on the lower end surface of the fixed block 303; the screw moving mechanism Ⅰ302 includes: a screw, a motor, a bracket, and a slider; the bracket is fixedly installed on the fixed support frame Ⅰ301, and a screw is rotatably installed on the bracket, The shaft of the lead screw is fixedly connected to the shaft of the motor fixedly mounted on the bracket, the lead screw is threadedly matched with the threaded hole of the slider, the slider is slidably mounted on the bracket, and an induction signal transmitter is provided on the slider; specifically, in order to control the weight of the waste plastic, the motor of the lead screw moving mechanism Ⅰ302 drives the lead screw of the lead screw moving mechanism Ⅰ302 to rotate, thereby driving the slider of the lead screw moving mechanism Ⅰ302 to move downward, and when the slider of the lead screw moving mechanism Ⅰ302 moves to a suitable position, the motor of the lead screw moving mechanism Ⅰ302 stops working; the servo motor Ⅰ305 is fixedly mounted on the weighing cylinder 304, and the shaft of the servo motor Ⅰ305 is fixedly connected to the baffle 306.
如图5、图6所示,调制助剂结构5包括:不规则支架Ⅰ501、启动机构、储存助剂机构;As shown in FIG. 5 and FIG. 6 , the preparation auxiliary agent structure 5 includes: an irregular bracket I 501 , a starting mechanism, and an auxiliary agent storage mechanism;
不规则支架Ⅰ501固定安装在地面上;启动机构有三组,三组启动机构呈圆周阵列分布,三组启动机构分别固定安装在不规则支架Ⅰ501上,每组启动机构的直齿条503分别和同侧的三组储存助剂机构的三个圆柱齿轮Ⅰ504间歇性配合;储存助剂机构有三组,三组储存助剂机构呈线性阵列分布,最上方位置的储存助剂机构和中间位置的储存助剂机构的储存桶506连接,三组储存助剂机构的圆形支板507分别固定连接,其中最上方的储存助剂机构的圆形支板507固定安装在不规则支架Ⅰ501上;通过启动机构将储存助剂机构的开关打开,进而使助剂流入到融化挤压冷却结构6的高温加热设备601内部。The irregular bracket Ⅰ501 is fixedly installed on the ground; there are three groups of starting mechanisms, which are distributed in a circular array and fixedly installed on the irregular bracket Ⅰ501 respectively, and the spur rack 503 of each group of starting mechanisms intermittently cooperates with the three cylindrical gears Ⅰ504 of the three groups of storage auxiliary agent mechanisms on the same side respectively; there are three groups of storage auxiliary agent mechanisms, which are distributed in a linear array, and the storage auxiliary agent mechanism at the top position is connected to the storage barrel 506 of the storage auxiliary agent mechanism at the middle position, and the circular support plates 507 of the three groups of storage auxiliary agent mechanisms are fixedly connected respectively, among which the circular support plate 507 of the storage auxiliary agent mechanism at the top is fixedly installed on the irregular bracket Ⅰ501; the switch of the storage auxiliary agent mechanism is turned on by the starting mechanism, so that the auxiliary agent flows into the high-temperature heating device 601 of the melting, extrusion and cooling structure 6.
如图5、图6所示,启动机构包括:丝杠移动机构Ⅱ502、直齿条503、固定长板508;As shown in FIG. 5 and FIG. 6 , the starting mechanism includes: a screw moving mechanism II 502 , a spur rack 503 , and a fixed long plate 508 ;
丝杠移动机构Ⅱ502包括:丝杠、电机、支架、滑块;支架固定安装在不规则支架Ⅰ501上,支架上转动安装有丝杠,丝杠的轴与固定安装在支架上的电机的轴固定连接,丝杠与滑块的螺纹孔螺纹配合,滑块滑动安装在支架上,滑块与直齿条503固定连接,直齿条503和圆柱齿轮Ⅰ504相互啮合;固定长板508固定安装在丝杠移动机构Ⅱ502的支架上。The lead screw moving mechanism II 502 includes: a lead screw, a motor, a bracket, and a slider; the bracket is fixedly mounted on the irregular bracket I 501, a lead screw is rotatably mounted on the bracket, the shaft of the lead screw is fixedly connected to the shaft of the motor fixedly mounted on the bracket, the lead screw and the threaded hole of the slider are threadedly matched, the slider is slidably mounted on the bracket, the slider is fixedly connected to the spur rack 503, the spur rack 503 and the cylindrical gear I 504 are meshed with each other; the fixed long plate 508 is fixedly mounted on the bracket of the lead screw moving mechanism II 502.
如图5、图6所示,储存助剂机构包括:圆柱齿轮Ⅰ504、控制阀门505、储存桶506、圆形支板507;As shown in FIG. 5 and FIG. 6 , the storage auxiliary agent mechanism includes: a cylindrical gear I 504 , a control valve 505 , a storage barrel 506 , and a circular support plate 507 ;
储存桶506有三个,三个储存桶506的下端出口处均固定安装有一个控制阀门505,三个储存桶506分别固定安装在圆形支板507上,圆形支板507固定安装在不规则支架Ⅰ501上;每个控制阀门505上分别固定安装有一个皮带轮,皮带轮和圆柱齿轮Ⅰ504端面固定安装的皮带轮通过皮带连接起来;圆柱齿轮Ⅰ504有三个,三个圆柱齿轮Ⅰ504呈圆周阵列分布,三个圆柱齿轮Ⅰ504分别转动安装在同侧的一个固定长板508上。There are three storage barrels 506, and a control valve 505 is fixedly installed at the lower end outlet of each of the three storage barrels 506. The three storage barrels 506 are respectively fixedly installed on a circular support plate 507, and the circular support plate 507 is fixedly installed on an irregular bracket Ⅰ501; a pulley is fixedly installed on each control valve 505, and the pulley and the pulley fixedly installed on the end face of the cylindrical gear Ⅰ504 are connected by a belt; there are three cylindrical gears Ⅰ504, and the three cylindrical gears Ⅰ504 are distributed in a circular array, and the three cylindrical gears Ⅰ504 are respectively rotatably installed on a fixed long plate 508 on the same side.
如图1、图2所示,融化挤压冷却结构6包括:高温加热设备601、挤压设备602、初步冷却设备603;As shown in FIG. 1 and FIG. 2 , the melting extrusion cooling structure 6 includes: a high temperature heating device 601 , an extrusion device 602 , and a preliminary cooling device 603 ;
高温加热设备601固定安装在地面上,高温加热设备601的出口与挤压设备602的进口连接,挤压设备602固定安装在地面上,挤压设备602的出口和初步冷却设备603的进口连接,初步冷却设备603固定安装在地面上,具体地,通过高温加热设备601进行加热融化,再通过挤压设备602将融化后的物质挤压出多条条状物质,多条条状物质随着挤压移动穿过初步冷却设备603,被初步冷却设备603进行初步冷却。The high-temperature heating device 601 is fixedly installed on the ground, and the outlet of the high-temperature heating device 601 is connected to the inlet of the extrusion device 602. The extrusion device 602 is fixedly installed on the ground, and the outlet of the extrusion device 602 is connected to the inlet of the preliminary cooling device 603. The preliminary cooling device 603 is fixedly installed on the ground. Specifically, the high-temperature heating device 601 is used to heat and melt the material, and then the extrusion device 602 is used to extrude the melted material into multiple strips of material. The multiple strips of material pass through the preliminary cooling device 603 as they are extruded, and are preliminarily cooled by the preliminary cooling device 603.
如图7-图12所示,拿取机构包括:固定支架702、伸缩架703、方形固定板704、单面弧形夹板Ⅰ705、圆柱齿轮Ⅱ706、小圆柱齿轮707、单面弧形夹板Ⅱ708、伺服电机Ⅱ709;As shown in FIGS. 7 to 12 , the taking mechanism includes: a fixed bracket 702 , a telescopic bracket 703 , a square fixed plate 704 , a single-sided arc-shaped clamping plate I 705 , a cylindrical gear II 706 , a small cylindrical gear 707 , a single-sided arc-shaped clamping plate II 708 , and a servo motor II 709 ;
固定支架702的一端固定安装在冷水储存箱701上,固定支架702的另一端与方形固定板704上端面固定连接;单面弧形夹板Ⅰ705转动安装在方形固定板704的侧面,单面弧形夹板Ⅰ705和圆柱齿轮Ⅱ706的轴固定连接,圆柱齿轮Ⅱ706和小圆柱齿轮707相互啮合,小圆柱齿轮707转动安装在方形固定板704的侧面,小圆柱齿轮707通过皮带和皮带轮和单面弧形夹板Ⅱ708连接起来,单面弧形夹板Ⅱ708转动安装在方形固定板704的侧面;伺服电机Ⅱ709固定安装在方形固定板704的侧面,伺服电机Ⅱ709的轴和小圆柱齿轮707的轴固定连接。One end of the fixed bracket 702 is fixedly installed on the cold water storage tank 701, and the other end of the fixed bracket 702 is fixedly connected to the upper end surface of the square fixed plate 704; the single-sided arc clamping plate I 705 is rotatably installed on the side of the square fixed plate 704, the single-sided arc clamping plate I 705 and the shaft of the cylindrical gear II 706 are fixedly connected, the cylindrical gear II 706 and the small cylindrical gear 707 are meshed with each other, the small cylindrical gear 707 is rotatably installed on the side of the square fixed plate 704, the small cylindrical gear 707 is connected to the single-sided arc clamping plate II 708 through a belt and a pulley, and the single-sided arc clamping plate II 708 is rotatably installed on the side of the square fixed plate 704; the servo motor II 709 is fixedly installed on the side of the square fixed plate 704, and the shaft of the servo motor II 709 and the shaft of the small cylindrical gear 707 are fixedly connected.
如图7-图12所示,冷却机构包括:长移动机构Ⅰ710、长移动机构Ⅱ711、收集箱Ⅰ712、固定支撑架子Ⅱ713、伺服电缸714、切割刀片715、方形框架板719、转动单板Ⅰ720、圆柱齿轮Ⅲ721、圆柱齿轮Ⅳ722、转动单板Ⅱ723;As shown in FIGS. 7 to 12 , the cooling mechanism includes: a long moving mechanism I 710, a long moving mechanism II 711, a collecting box I 712, a fixed support frame II 713, a servo electric cylinder 714, a cutting blade 715, a square frame plate 719, a rotating single plate I 720, a cylindrical gear III 721, a cylindrical gear IV 722, and a rotating single plate II 723;
长移动机构Ⅰ710包括:丝杠、电机、支架、滑块;支架固定安装在地面上,支架上转动安装有丝杠,丝杠的轴与固定安装在支架上的电机的轴固定连接,丝杠与滑块的螺纹孔螺纹配合,滑块滑动安装在支架上,滑块与收集箱Ⅰ712侧面固定连接,收集箱Ⅰ712上设有很多孔,孔能够使冷水进入收集箱Ⅰ712内部,使收集箱Ⅰ712内部的长条状物质冷却;长移动机构Ⅱ711包括:支架、限位杆;支架固定安装在地面上,支架上固定安装有限位杆,限位杆与滑块滑动连接,滑块滑动安装在支架上,滑块与收集箱Ⅰ712侧面固定连接;固定支撑架子Ⅱ713固定安装在地面上,固定支撑架子Ⅱ713的下端面固定安装有伺服电缸714的端面,伺服电缸714的伸缩杆端与切割刀片715固定连接;方形框架板719固定安装在地面上,方形框架板719的侧面转动安装有圆柱齿轮Ⅲ721,圆柱齿轮Ⅲ721和圆柱齿轮Ⅳ722相互啮合,圆柱齿轮Ⅲ721和转动单板Ⅰ720的轴固定连接,转动单板Ⅰ720转动安装在方形框架板719上;转动单板Ⅱ723转动安装在方形框架板719上,转动单板Ⅱ723一端的轴通过皮带和皮带轮和圆柱齿轮Ⅳ722连接起来,转动单板Ⅱ723另一端的轴与固定安装在方形框架板719上的电机的轴固定连,具体地,通过长移动机构Ⅰ710的电机带动长移动机构Ⅰ710的丝杠转动,进而带动长移动机构Ⅰ710的滑块移动,从而带动收集箱Ⅰ712移动到伸缩架703下方;通过伸缩架703下降使单面弧形夹板Ⅰ705和单面弧形夹板Ⅱ708靠近伺服电缸714内部的条状物质,再通过伺服电机Ⅱ709带动小圆柱齿轮707转动,进而带动圆柱齿轮Ⅱ706和单面弧形夹板Ⅱ708转动,从而带动单面弧形夹板Ⅰ705转动,进而使单面弧形夹板Ⅰ705和单面弧形夹板Ⅱ708夹住伺服电缸714内部的条状物质。The long moving mechanism Ⅰ710 includes: a lead screw, a motor, a bracket, and a slider; the bracket is fixedly installed on the ground, a lead screw is rotatably installed on the bracket, the shaft of the lead screw is fixedly connected to the shaft of the motor fixedly installed on the bracket, the lead screw and the threaded hole of the slider are threadedly matched, the slider is slidably installed on the bracket, the slider is fixedly connected to the side of the collection box Ⅰ712, and the collection box Ⅰ712 is provided with many holes, the holes can allow cold water to enter the collection box Ⅰ712, so that the long strip material inside the collection box Ⅰ712 is cooled; the long moving mechanism Ⅱ711 includes: a bracket, a limit rod; the bracket is fixedly installed on the ground The support frame Ⅱ713 is fixedly installed on the ground, and the lower end face of the fixed support frame Ⅱ713 is fixedly installed with the end face of the servo electric cylinder 714, and the telescopic rod end of the servo electric cylinder 714 is fixedly connected with the cutting blade 715; the square frame plate 719 is fixedly installed on the ground, and the side face of the square frame plate 719 is rotatably installed with a cylindrical gear Ⅲ721, and the cylindrical gear Ⅲ721 and the cylindrical gear Ⅳ722 are mutually rotated. The cylindrical gear III 721 is meshed, and the shaft of the rotating single plate I 720 is fixedly connected. The rotating single plate I 720 is rotatably mounted on the square frame plate 719; the rotating single plate II 723 is rotatably mounted on the square frame plate 719, and the shaft at one end of the rotating single plate II 723 is connected to the cylindrical gear IV 722 through a belt and a pulley, and the shaft at the other end of the rotating single plate II 723 is fixedly connected to the shaft of the motor fixedly mounted on the square frame plate 719. Specifically, the motor of the long moving mechanism I 710 drives the lead screw of the long moving mechanism I 710 to rotate, thereby driving the long moving mechanism I The slider of 710 moves, thereby driving the collection box I 712 to move to the bottom of the telescopic frame 703; the telescopic frame 703 descends to make the single-sided arc clamping plate I 705 and the single-sided arc clamping plate II 708 close to the strip material inside the servo electric cylinder 714, and then the servo motor II 709 drives the small cylindrical gear 707 to rotate, thereby driving the cylindrical gear II 706 and the single-sided arc clamping plate II 708 to rotate, thereby driving the single-sided arc clamping plate I 705 to rotate, and then the single-sided arc clamping plate I 705 and the single-sided arc clamping plate II 708 clamp the strip material inside the servo electric cylinder 714.
如图7-图12所示,圆筒传动机构包括:不规则支架Ⅱ716、转动圆柱筒717、伺服电机Ⅲ718;As shown in Fig. 7 to Fig. 12, the cylinder transmission mechanism includes: an irregular bracket II 716, a rotating cylinder 717, and a servo motor III 718;
不规则支架Ⅱ716固定安装在地面上,不规则支架Ⅱ716上固定安装有伺服电机Ⅲ718;转动圆柱筒717有四个,四个转动圆柱筒717分别通过皮带和皮带轮连接起来,四个转动圆柱筒717分别转动安装在不规则支架Ⅱ716上,其中一个转动圆柱筒717的轴与伺服电机Ⅲ718的轴固定连接。The irregular bracket Ⅱ716 is fixedly installed on the ground, and a servo motor Ⅲ718 is fixedly installed on the irregular bracket Ⅱ716; there are four rotating cylindrical barrels 717, and the four rotating cylindrical barrels 717 are respectively connected by belts and pulleys. The four rotating cylindrical barrels 717 are respectively rotatably installed on the irregular bracket Ⅱ716, and the shaft of one of the rotating cylindrical barrels 717 is fixedly connected to the shaft of the servo motor Ⅲ718.
工作原理:working principle:
首先,为了控制废弃塑料的重量,通过丝杠移动机构Ⅰ302的电机带动丝杠移动机构Ⅰ302的丝杠转动,进而带动丝杠移动机构Ⅰ302的滑块向下移动,当丝杠移动机构Ⅰ302的滑块移动到合适的之后,丝杠移动机构Ⅰ302的电机停止工作;First, in order to control the weight of the waste plastic, the motor of the screw moving mechanism Ⅰ302 drives the screw of the screw moving mechanism Ⅰ302 to rotate, thereby driving the slider of the screw moving mechanism Ⅰ302 to move downward. When the slider of the screw moving mechanism Ⅰ302 moves to a suitable position, the motor of the screw moving mechanism Ⅰ302 stops working;
通过人工将已经筛选好的废弃塑料扔入搅碎机器1内部,通过搅碎机器1将废弃塑料打碎,被打碎的废弃塑料掉落到传输带结构Ⅰ2的皮带上,通过传输带结构Ⅰ2将被打碎的废弃塑料传输到称重圆筒304内部,随着称重圆筒304内部的重量逐渐增加,称重圆筒304会下压固定支撑架子Ⅰ301上的弹簧;丝杠移动机构Ⅰ302设有三档,当设置第一档的时候,只能流出最下方的储存桶506的助剂;当设置第二档的时候,只能流出最下方的储存桶506的助剂和中间的储存桶506内部助剂;当设置第三档的时候,三个储存桶506内部的助剂可以流出;The screened waste plastics are manually thrown into the crushing machine 1, and the crushing machine 1 crushes the waste plastics, and the crushed waste plastics fall onto the belt of the conveyor belt structure Ⅰ2, and the crushed waste plastics are transmitted to the inside of the weighing cylinder 304 through the conveyor belt structure Ⅰ2. As the weight inside the weighing cylinder 304 gradually increases, the weighing cylinder 304 will press down the spring on the fixed support frame Ⅰ301; the screw moving mechanism Ⅰ302 has three gears, when the first gear is set, only the additives in the bottom storage barrel 506 can flow out; when the second gear is set, only the additives in the bottom storage barrel 506 and the additives in the middle storage barrel 506 can flow out; when the third gear is set, the additives in the three storage barrels 506 can flow out;
当固定块303上的感应接收器和丝杠移动机构Ⅰ302滑块上的感应发射器触碰的时候,丝杠移动机构Ⅰ302上的感应发射器将信号传输给伺服电机Ⅰ305,进而伺服电机Ⅰ305开始工作带动挡板306转动,从而打开称重圆筒304的出口,从而使称重圆筒304内部的被打碎的废弃塑料流出到传输带结构Ⅱ4上;When the inductive receiver on the fixed block 303 touches the inductive transmitter on the slider of the screw moving mechanism Ⅰ302, the inductive transmitter on the screw moving mechanism Ⅰ302 transmits a signal to the servo motor Ⅰ305, and then the servo motor Ⅰ305 starts to work and drives the baffle 306 to rotate, thereby opening the outlet of the weighing cylinder 304, so that the broken waste plastic inside the weighing cylinder 304 flows out to the conveyor belt structure Ⅱ4;
同时此刻,当称重圆筒304的重量位于一档的时候,通过控制器启动其中一个丝杠移动机构Ⅱ502的电机,通过丝杠移动机构Ⅱ502的电机带动丝杠移动机构Ⅱ502的丝杠转动,从而带动丝杠移动机构Ⅱ502的滑块移动,进而带动直齿条503移动,从而带动最下端的圆柱齿轮Ⅰ504转动,从而带动最下方的控制阀门505打开,使最下方的储存桶506打开,能够使最下方的储存桶506流出对应助剂;当称重圆筒304的重量位于二档的时候,通过控制器启动其中一个丝杠移动机构Ⅱ502的电机,通过丝杠移动机构Ⅱ502的电机带动丝杠移动机构Ⅱ502的丝杠转动,从而带动丝杠移动机构Ⅱ502的滑块移动,进而带动直齿条503移动,从而带动最下端的圆柱齿轮Ⅰ504转动,通过丝杠移动机构Ⅱ502的电机带动丝杠移动机构Ⅱ502的丝杠转动,从而带动丝杠移动机构Ⅱ502的滑块移动,进而带动直齿条503移动带动中间位置的圆柱齿轮Ⅰ504转动,从而带动最下方的控制阀门505和中间位置的控制阀门505打开,使最下方和中间位置的储存桶506打开,能够使最下方的储存桶506流出助剂;当称重圆筒304的重量位于三档的时候,通过控制器启动其中一个丝杠移动机构Ⅱ502的电机,通过丝杠移动机构Ⅱ502的电机带动丝杠移动机构Ⅱ502的丝杠转动,从而带动丝杠移动机构Ⅱ502的滑块移动,进而带动直齿条503移动,从而带动最下端的圆柱齿轮Ⅰ504转动,通过丝杠移动机构Ⅱ502的电机带动丝杠移动机构Ⅱ502的丝杠转动,从而带动丝杠移动机构Ⅱ502的滑块继续移动,进而带动直齿条503移动带动中间位置和最上方的圆柱齿轮Ⅰ504转动,从而带动最下方的控制阀门505和中间位置以及最上方的控制阀门505打开,使最下方和中间位置以及最上方的储存桶506打开,能够使最下方的储存桶506流出助剂;At the same time, at this moment, when the weight of the weighing cylinder 304 is at the first gear, the controller starts the motor of one of the screw moving mechanisms II502, and the motor of the screw moving mechanism II502 drives the screw of the screw moving mechanism II502 to rotate, thereby driving the slider of the screw moving mechanism II502 to move, and then driving the spur rack 503 to move, thereby driving the cylindrical gear I504 at the bottom to rotate, thereby driving the control valve 505 at the bottom to open, so that the storage barrel 506 at the bottom is opened, and the corresponding auxiliary agent can flow out of the storage barrel 506 at the bottom; when the weighing cylinder 304 is at the first gear, the controller starts the motor of the screw moving mechanism II502, and drives the screw of the screw moving mechanism II502 to rotate, thereby driving the slider of the screw moving mechanism II502 to move, thereby driving the spur rack 503 to move, thereby driving the cylindrical gear I504 at the bottom to rotate, thereby driving the control valve 505 at the bottom to open, so that the storage barrel 506 at the bottom is opened, and the corresponding auxiliary agent can flow out of the storage barrel 506; when the weighing cylinder 304 is at the first gear, the controller starts the motor of the screw moving mechanism II502, and drives the slider of the screw moving mechanism II502 to move, thereby driving ... When the weight of the cylinder 304 is at the second gear, the controller starts the motor of one of the screw moving mechanisms II502, and the motor of the screw moving mechanism II502 drives the screw of the screw moving mechanism II502 to rotate, thereby driving the slider of the screw moving mechanism II502 to move, and then driving the spur rack 503 to move, thereby driving the cylindrical gear I504 at the bottom to rotate, and the motor of the screw moving mechanism II502 drives the screw of the screw moving mechanism II502 to rotate, thereby driving the slider of the screw moving mechanism II502 to move, and then driving the spur rack 503 to move the belt The cylindrical gear I504 at the middle position is driven to rotate, thereby driving the control valve 505 at the bottom and the control valve 505 at the middle position to open, so that the storage barrels 506 at the bottom and the middle position are opened, and the auxiliary agent can flow out of the storage barrel 506 at the bottom; when the weight of the weighing cylinder 304 is at the third gear, the controller starts the motor of one of the screw moving mechanisms II502, and the motor of the screw moving mechanism II502 drives the screw of the screw moving mechanism II502 to rotate, thereby driving the slider of the screw moving mechanism II502 to move, and then driving the spur rack 5 03 moves, thereby driving the cylindrical gear I 504 at the bottom to rotate, and the motor of the screw moving mechanism II 502 drives the screw of the screw moving mechanism II 502 to rotate, thereby driving the slider of the screw moving mechanism II 502 to continue to move, and then driving the spur rack 503 to move and drive the cylindrical gear I 504 at the middle position and the top to rotate, thereby driving the control valve 505 at the bottom and the control valve 505 at the middle position and the top to open, so that the storage barrel 506 at the bottom, the middle position and the top is opened, so that the auxiliary agent can flow out of the storage barrel 506 at the bottom;
当其中一组的三个储存桶506内部的助剂流完之后,再打开其他另一组的三个储存桶506,使另一组的三个储存桶506进行添加助剂,直到三组储存桶506内部的助剂均被使用完毕,再通过人工对多个储存桶506进行重新添加助剂;When the additives in the three storage barrels 506 of one group are used up, the three storage barrels 506 of another group are opened to add additives to the three storage barrels 506 of the other group, until the additives in the three groups of storage barrels 506 are all used up, and then the additives are added to the multiple storage barrels 506 manually;
当被打碎的废弃塑料和助剂都流入到高温加热设备601之后,通过高温加热设备601进行加热融化,再通过挤压设备602将融化后的物质挤压出多条条状物质,多条条状物质随着挤压移动穿过初步冷却设备603,被初步冷却设备603进行初步冷却;After the broken waste plastics and additives flow into the high temperature heating device 601, they are heated and melted by the high temperature heating device 601, and then the melted materials are squeezed out into multiple strips by the extrusion device 602. The multiple strips of materials move through the preliminary cooling device 603 as they are extruded, and are preliminarily cooled by the preliminary cooling device 603;
当被初步冷却之后的条状物质移动到转动圆柱筒717之后,通过伺服电机Ⅲ718带动转动圆柱筒717转动,进而带动皮带和皮带轮转动,从而带动其他个的转动圆柱筒717转动,从而使转动圆柱筒717带动条状物质移动到转动单板Ⅰ720和转动单板Ⅱ723上;After the strip material is initially cooled, it moves to the rotating cylinder 717, and then the servo motor III 718 drives the rotating cylinder 717 to rotate, which in turn drives the belt and the pulley to rotate, thereby driving the other rotating cylinders 717 to rotate, so that the rotating cylinder 717 drives the strip material to move to the rotating single plate I 720 and the rotating single plate II 723;
当条状物质平铺到转动单板Ⅰ720和转动单板Ⅱ723上之后,通过伺服电缸714伸缩带动切割刀片715下降,进而使切割刀片715切断条状物质,此刻再通过方形框架板719上的电机带动转动单板Ⅱ723翻转,同时带动圆柱齿轮Ⅳ722转动带动圆柱齿轮Ⅲ721转动,从而带动转动单板Ⅰ720翻转,使被切断的条状物质掉落到收集箱Ⅰ712内部;After the strip material is spread on the rotating single plate Ⅰ 720 and the rotating single plate Ⅱ 723, the cutting blade 715 is driven down by the extension and contraction of the servo electric cylinder 714, so that the cutting blade 715 cuts the strip material. At this moment, the rotating single plate Ⅱ 723 is turned over by the motor on the square frame plate 719, and the cylindrical gear Ⅳ 722 is driven to rotate, and the cylindrical gear Ⅲ 721 is driven to rotate, so that the rotating single plate Ⅰ 720 is turned over, and the cut strip material falls into the collection box Ⅰ 712.
由于冷水储存箱701内部储存有冷水,此刻被切断的条状物质浸泡在冷水中进行冷却;重复数次上诉切断条状物质,再将条状物质掉落到伺服电缸714内部的操作,直到收集箱Ⅰ712内部的条状物质达到一定数量之后;Since cold water is stored in the cold water storage tank 701, the cut strips are immersed in the cold water for cooling. The above-mentioned operation of cutting the strips and dropping the strips into the servo electric cylinder 714 is repeated several times until the strips in the collecting box I 712 reach a certain amount.
通过长移动机构Ⅰ710的电机带动长移动机构Ⅰ710的丝杠转动,进而带动长移动机构Ⅰ710的滑块移动,从而带动收集箱Ⅰ712移动到伸缩架703下方;通过伸缩架703下降使单面弧形夹板Ⅰ705和单面弧形夹板Ⅱ708靠近伺服电缸714内部的条状物质,再通过伺服电机Ⅱ709带动小圆柱齿轮707转动,进而带动圆柱齿轮Ⅱ706和单面弧形夹板Ⅱ708转动,从而带动单面弧形夹板Ⅰ705转动,进而使单面弧形夹板Ⅰ705和单面弧形夹板Ⅱ708夹住伺服电缸714内部的条状物质;再通过丝杠移动机构Ⅲ801的电机带动丝杠移动机构Ⅲ801的丝杠转动,从而带动丝杠移动机构Ⅲ801的滑块移动,从而带动推动板802去推动被单面弧形夹板Ⅰ705和单面弧形夹板Ⅱ708夹住的条状物质移动,使条状物质插入到不规则板子804中间,条状物质被固定圆筒803内部的多组不规则板子804挤压住,当条状物质移动到转动刀片Ⅱ809的位置的时候,通过伺服电机Ⅳ807带动转动刀片Ⅱ809转动,使90切碎结构8切割条状物质,形成塑料颗粒掉落到收集箱Ⅱ810内部,方便人工收集。The motor of the long moving mechanism Ⅰ710 drives the lead screw of the long moving mechanism Ⅰ710 to rotate, and then drives the slider of the long moving mechanism Ⅰ710 to move, thereby driving the collection box Ⅰ712 to move to the bottom of the telescopic frame 703; the telescopic frame 703 is lowered to make the single-sided arc clamping plate Ⅰ705 and the single-sided arc clamping plate Ⅱ708 close to the strip material inside the servo electric cylinder 714, and then the servo motor Ⅱ709 drives the small cylindrical gear 707 to rotate, and then drives the cylindrical gear Ⅱ706 and the single-sided arc clamping plate Ⅱ708 to rotate, thereby driving the single-sided arc clamping plate Ⅰ705 to rotate, and then the single-sided arc clamping plate Ⅰ705 and the single-sided arc clamping plate Ⅱ708 clamp the strip material inside the servo electric cylinder 714; and then The motor of the screw moving mechanism III801 drives the screw of the screw moving mechanism III801 to rotate, thereby driving the slider of the screw moving mechanism III801 to move, thereby driving the pushing plate 802 to push the strip material clamped by the single-sided arc clamping plate I705 and the single-sided arc clamping plate II708 to move, so that the strip material is inserted into the middle of the irregular plate 804, and the strip material is squeezed by the multiple groups of irregular plates 804 inside the fixed cylinder 803. When the strip material moves to the position of the rotating blade II809, the rotating blade II809 is driven to rotate by the servo motor IV807, so that the 90 shredding structure 8 cuts the strip material, forming plastic particles that fall into the collection box II810 for easy manual collection.
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Application Number | Title | Priority Date | Filing Date |
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CN202410041876.4A Withdrawn CN117841222A (en) | 2024-01-11 | 2024-01-11 | Equipment for manufacturing plastic particles from waste plastics |
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CN (1) | CN117841222A (en) |
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2024
- 2024-01-11 CN CN202410041876.4A patent/CN117841222A/en not_active Withdrawn
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