CN117594811B - Hot-pressing auxiliary reinforced fuel cell membrane electrode and preparation method thereof - Google Patents
Hot-pressing auxiliary reinforced fuel cell membrane electrode and preparation method thereof Download PDFInfo
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
- H01M4/92—Metals of platinum group
- H01M4/925—Metals of platinum group supported on carriers, e.g. powder carriers
- H01M4/926—Metals of platinum group supported on carriers, e.g. powder carriers on carbon or graphite
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/88—Processes of manufacture
- H01M4/8825—Methods for deposition of the catalytic active composition
- H01M4/8828—Coating with slurry or ink
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/88—Processes of manufacture
- H01M4/8875—Methods for shaping the electrode into free-standing bodies, like sheets, films or grids, e.g. moulding, hot-pressing, casting without support, extrusion without support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1004—Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
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Abstract
Description
技术领域Technical Field
本发明属于质子交换膜燃料电池技术领域,具体涉及一种热压辅助增强燃料电池膜电极及其制备方法。The invention belongs to the technical field of proton exchange membrane fuel cells, and in particular relates to a thermal pressure-assisted enhanced fuel cell membrane electrode and a preparation method thereof.
背景技术Background Art
质子交换膜燃料电池(PEMFC)是一种先进的能源转换技术,它可以直接将化学能转变为电能,而无需通过传统的燃烧过程。这种电池具有高效能量转换、零排放特性,并且可以在相对较低的温度下迅速启动,因此在多个领域具有广泛的应用前景。在质子交换膜燃料电池中,膜电极组件(MEA)扮演着关键的角色,它直接影响着燃料电池的性能表现。MEA包括质子交换膜、阳极和阴极催化层,以及分别位于阳极和阴极上的气体扩散层。这些组成部分共同协作,影响着膜电极的整体功能。Proton exchange membrane fuel cell (PEMFC) is an advanced energy conversion technology that can directly convert chemical energy into electrical energy without going through the traditional combustion process. This type of battery has high efficiency energy conversion, zero emissions, and can be quickly started at a relatively low temperature, so it has broad application prospects in many fields. In proton exchange membrane fuel cells, the membrane electrode assembly (MEA) plays a key role, which directly affects the performance of the fuel cell. MEA includes a proton exchange membrane, anode and cathode catalyst layers, and gas diffusion layers located on the anode and cathode respectively. These components work together to affect the overall function of the membrane electrode.
膜电极中的催化层一般由催化剂和树脂组成,其中催化剂起到了主要的电催化作用,促使氢气(在阳极)和氧气(在阴极)的电化学反应。铂碳催化剂是常见的催化剂类型,其中碳载体在整个反应过程中起到支持和导电的作用。碳载体可以采用导电炭黑、碳纤维、碳纳米管等材料。这些碳载体具有良好的电导性质,有助于将电子传递到催化剂上,从而促使气体分子的电化学反应。The catalytic layer in the membrane electrode is generally composed of a catalyst and a resin, in which the catalyst plays the main electrocatalytic role, promoting the electrochemical reaction of hydrogen (at the anode) and oxygen (at the cathode). Platinum-carbon catalyst is a common type of catalyst, in which the carbon carrier plays a supporting and conductive role in the entire reaction process. The carbon carrier can be made of conductive carbon black, carbon fiber, carbon nanotubes and other materials. These carbon carriers have good electrical conductivity properties, which helps to transfer electrons to the catalyst, thereby promoting the electrochemical reaction of gas molecules.
碳纳米管相对于导电炭黑,在传导电子方面展现出明显的优势,此外,碳纳米管的化学稳定性也使其能够在长时间内保持卓越的电导性能。上述优势使碳纳米管负载的燃料电池催化剂具有广泛的应用前景。专利文献CN111244480B公开了一种碳载钯基合金燃料电池膜电极及其制备方法,采用负载钯基合金的多壁碳纳米管或单壁碳纳米管载体作为第一催化层,负载铂催化剂的多壁碳纳米管或单壁碳纳米管载体作为第二催化层,分别将其喷涂于质子交换膜的两个表面制备质子交换膜燃料电池膜电极。然而碳纳米管呈现管状结构并具有较大的比表面积,因此,在催化剂负载过程中,通常会形成相对松散的排列,从而导致堆积密度较低,此时层与层之间的碳纳米管无法形成有效的导电通路,从而无法使碳纳米管负载的铂碳催化剂性能无法得到有效的发挥。Compared with conductive carbon black, carbon nanotubes show obvious advantages in conducting electrons. In addition, the chemical stability of carbon nanotubes also enables it to maintain excellent conductivity for a long time. The above advantages make carbon nanotube-loaded fuel cell catalysts have a wide range of application prospects. Patent document CN111244480B discloses a carbon-supported palladium-based alloy fuel cell membrane electrode and a preparation method thereof, using multi-walled carbon nanotubes or single-walled carbon nanotube carriers loaded with palladium-based alloys as the first catalytic layer, and multi-walled carbon nanotubes or single-walled carbon nanotube carriers loaded with platinum catalysts as the second catalytic layer, which are sprayed on the two surfaces of the proton exchange membrane to prepare the proton exchange membrane fuel cell membrane electrode. However, carbon nanotubes present a tubular structure and have a large specific surface area. Therefore, during the catalyst loading process, a relatively loose arrangement is usually formed, resulting in a low packing density. At this time, the carbon nanotubes between the layers cannot form an effective conductive path, so that the performance of the platinum-carbon catalyst loaded by the carbon nanotubes cannot be effectively exerted.
发明内容Summary of the invention
本发明的目的在于提供一种热压辅助增强燃料电池膜电极及其制备方法,以解决碳纳米管排列松散、堆积密度较低,以及层与层之间无法形成有效导电通路,导致膜电极电化学性能较差的问题The purpose of the present invention is to provide a hot-pressing assisted enhanced fuel cell membrane electrode and a preparation method thereof, so as to solve the problem that the carbon nanotubes are loosely arranged, the stacking density is low, and an effective conductive path cannot be formed between the layers, resulting in poor electrochemical performance of the membrane electrode.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
第一方面,一种热压辅助增强燃料电池膜电极的制备方法,包括如下步骤:In a first aspect, a method for preparing a hot-pressing assisted enhanced fuel cell membrane electrode comprises the following steps:
S1.制备催化层浆料:碳纳米管负载的铂催化剂(Pt/CNTs)中加入水和异丙醇,在30W的超声功率中搅拌,再加入全氟磺酸树脂溶液,常温条件下(25-30℃)混合均匀,得到均匀分散的墨水状催化剂浆料;S1. Preparation of catalyst layer slurry: Add water and isopropanol to the carbon nanotube-supported platinum catalyst (Pt/CNTs), stir at 30W ultrasonic power, then add perfluorosulfonic acid resin solution, mix evenly at room temperature (25-30°C), and obtain a uniformly dispersed ink-like catalyst slurry;
S2.喷涂:质子交换膜置于加热板上,催化层浆料依次喷涂于质子交换膜的两侧,得到同时具有阳极催化层和阴极催化层的催化膜;S2. Spraying: The proton exchange membrane is placed on a heating plate, and the catalyst layer slurry is sprayed on both sides of the proton exchange membrane in sequence to obtain a catalyst membrane having both an anode catalyst layer and a cathode catalyst layer;
S3.一次热压:先将PTFE(聚四氟乙烯)薄膜分别贴在催化剂膜两侧得到组装体a,再将多孔PTFE薄膜分别贴在组装体a两侧得到组装体b,最后将薄铜片分别装配在组装体b两侧,对其进行支撑和保护得到组装体c;对组装体c进行一次热压,热压完成后分别剥离两侧的薄铜片、多孔PTFE薄膜和PTFE薄膜,得到半成品热压辅助增强的催化膜;S3. One-time hot pressing: firstly, PTFE (polytetrafluoroethylene) films are respectively attached to both sides of the catalyst membrane to obtain assembly a, then porous PTFE films are respectively attached to both sides of assembly a to obtain assembly b, and finally, thin copper sheets are respectively assembled on both sides of assembly b to support and protect it to obtain assembly c; assembly c is subjected to one-time hot pressing, and after the hot pressing is completed, the thin copper sheets, porous PTFE films and PTFE films on both sides are respectively peeled off to obtain a semi-finished hot pressing-assisted enhanced catalyst membrane;
S4.二次热压:将气体扩散层置于半成品热压辅助增强的催化膜的两侧,进行二次热压,得到燃料电池膜电极。S4. Secondary hot pressing: placing gas diffusion layers on both sides of the semi-finished hot pressing assisted enhanced catalytic membrane, and performing secondary hot pressing to obtain a fuel cell membrane electrode.
进一步地,所述S1中搅拌速率为500rpm,搅拌时间为30min。Furthermore, in S1, the stirring rate is 500 rpm and the stirring time is 30 min.
进一步地,所述S1中采用搅拌的方式进行混合,所述搅拌的速率为10000rpm,搅拌的时间为30min。Furthermore, the mixing is performed by stirring in S1, the stirring rate is 10000 rpm, and the stirring time is 30 min.
进一步地,所述S1中碳纳米管负载的铂催化剂铂的质量百分比为10%。Furthermore, the mass percentage of platinum in the carbon nanotube-supported platinum catalyst in S1 is 10%.
进一步地,所述S1中全氟磺酸树脂溶液的质量百分比为20wt%。Furthermore, the mass percentage of the perfluorosulfonic acid resin solution in S1 is 20wt%.
进一步地,所述S1中催化剂浆料的溶剂为水和异丙醇,所述水和异丙醇的体积比为0.5-1.5:8.5-9.5。Furthermore, the solvents of the catalyst slurry in S1 are water and isopropanol, and the volume ratio of water to isopropanol is 0.5-1.5:8.5-9.5.
进一步地,所述S1中催化剂浆料的溶质为Pt/CNTs和全氟磺酸树脂,所述溶质的质量百分比为1-2%。Furthermore, the solute of the catalyst slurry in S1 is Pt/CNTs and perfluorosulfonic acid resin, and the mass percentage of the solute is 1-2%.
进一步地,所述溶质中全氟磺酸树脂和Pt/CNTs中碳纳米管的质量比为0.7-0.8:1。Furthermore, the mass ratio of the perfluorosulfonic acid resin in the solute to the carbon nanotubes in the Pt/CNTs is 0.7-0.8:1.
进一步地,所述S2中催化膜两侧阳极催化层和阴极催化层的总铂载量为0.5mg/cm2。Furthermore, the total platinum loading of the anode catalyst layer and the cathode catalyst layer on both sides of the catalyst membrane in S2 is 0.5 mg/cm 2 .
进一步地,所述阳极催化层和阴极催化层铂载量之比为1:4,也即催化膜两侧阳极催化层和阴极催化层的铂载量分别为0.1mg/cm2,0.4mg/cm2。Furthermore, the ratio of platinum loadings of the anode catalyst layer and the cathode catalyst layer is 1:4, that is, the platinum loadings of the anode catalyst layer and the cathode catalyst layer on both sides of the catalyst membrane are 0.1 mg/cm 2 and 0.4 mg/cm 2 respectively.
进一步地,所述S2中质子交换膜的厚度为12μm。Furthermore, the thickness of the proton exchange membrane in S2 is 12 μm.
进一步地,所述S2中加热板的温度为90℃。Furthermore, the temperature of the heating plate in S2 is 90°C.
进一步地,所述S2中催化层浆料喷涂于质子交换膜的一侧后,置于40℃下放置1h,挥发多余溶剂,得到单侧催化层催化膜后,再将催化层浆料喷涂于质子交换膜的另一侧,同样置于40℃下放置1h,得到同时具有阳极催化层和阴极催化层的催化膜。Furthermore, after the catalytic layer slurry in S2 is sprayed on one side of the proton exchange membrane, it is placed at 40°C for 1 hour to evaporate excess solvent to obtain a single-sided catalytic layer catalytic membrane, and then the catalytic layer slurry is sprayed on the other side of the proton exchange membrane and also placed at 40°C for 1 hour to obtain a catalytic membrane having both an anode catalytic layer and a cathode catalytic layer.
进一步地,所述S3中PTFE薄膜厚度为0.4-0.8mm,铜片厚度为1mm。Furthermore, the thickness of the PTFE film in S3 is 0.4-0.8 mm, and the thickness of the copper sheet is 1 mm.
进一步地,所述S3中多孔PTFE薄膜的孔隙率为20-40%。Furthermore, the porosity of the porous PTFE film in S3 is 20-40%.
进一步地,所述S3中一次热压条件为在100-120℃,0.4-0.6MPa压力下热压80-120s。Furthermore, the hot pressing conditions in S3 are hot pressing at 100-120° C. and 0.4-0.6 MPa for 80-120 seconds.
进一步地,所述S4中气体扩散层的厚度为220μm。Furthermore, the thickness of the gas diffusion layer in S4 is 220 μm.
进一步地,所述S4中二次热压条件在140℃,3MPa压力下热压120s。Furthermore, the secondary hot pressing condition in S4 is hot pressing at 140° C. and 3 MPa pressure for 120 s.
第二方面,本发明提供一种热压辅助增强燃料电池膜电极,所述热压辅助增强燃料电池膜电极由第一方面所述的热压辅助增强燃料电池膜电极的制备方法制备而成:In a second aspect, the present invention provides a hot-pressing assisted enhanced fuel cell membrane electrode, wherein the hot-pressing assisted enhanced fuel cell membrane electrode is prepared by the hot-pressing assisted enhanced fuel cell membrane electrode preparation method described in the first aspect:
所述热压辅助增强燃料电池膜电极包括质子交换膜,质子交换膜的一侧设置有阴极催化层,质子交换膜的另一侧设置有阳极催化层,阴极催化层和阳极催化层的外侧均设置有气体扩散层;所述阴极催化层和阳极催化层中包括碳纳米管负载的铂催化剂和全氟磺酸树脂。The thermal pressure-assisted enhanced fuel cell membrane electrode comprises a proton exchange membrane, a cathode catalyst layer is arranged on one side of the proton exchange membrane, an anode catalyst layer is arranged on the other side of the proton exchange membrane, and gas diffusion layers are arranged on the outer sides of the cathode catalyst layer and the anode catalyst layer; the cathode catalyst layer and the anode catalyst layer comprise a platinum catalyst supported by carbon nanotubes and a perfluorosulfonic acid resin.
本发明的有益效果:Beneficial effects of the present invention:
本发明提供了一种热压辅助增强燃料电池膜电极及其制备方法,通过喷涂工艺将碳纳米管负载的铂碳催化剂及全氟磺酸树脂负载于质子交换膜上得到疏松的催化层,再通过热压的方法使疏松的碳纳米管的层与层之间形成更加致密的导电通路,有效提高催化层中催化剂的堆积密度,从而提高膜电极的电化学性能。The present invention provides a heat-pressing assisted enhanced fuel cell membrane electrode and a preparation method thereof, wherein a carbon nanotube-loaded platinum-carbon catalyst and a perfluorosulfonic acid resin are loaded on a proton exchange membrane through a spraying process to obtain a loose catalytic layer, and then a heat-pressing method is used to form a denser conductive path between the layers of the loose carbon nanotubes, thereby effectively increasing the stacking density of the catalyst in the catalytic layer, thereby improving the electrochemical performance of the membrane electrode.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明热压辅助增强燃料电池膜电极的结构示意图;FIG1 is a schematic diagram of the structure of a thermal pressure-assisted enhanced fuel cell membrane electrode according to the present invention;
图2是本发明实施例5中实施例2和对比例1的极化曲线示意图;FIG2 is a schematic diagram of polarization curves of Example 2 and Comparative Example 1 in Example 5 of the present invention;
图3是本发明实施例5中实施例2和对比例1的扫描电镜表征图;FIG3 is a scanning electron microscope characterization image of Example 2 and Comparative Example 1 in Example 5 of the present invention;
图中:1、质子交换膜;2、阴极催化层;3、阳极催化层;4、气体扩散层。In the figure: 1. Proton exchange membrane; 2. Cathode catalyst layer; 3. Anode catalyst layer; 4. Gas diffusion layer.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例1Example 1
请参阅图1所示,一种热压辅助增强燃料电池膜电极,所述热压辅助增强燃料电池膜电极包括质子交换膜1,质子交换膜1的一侧设置有阴极催化层2,质子交换膜1的另一侧设置有阳极催化层3,阴极催化层2和阳极催化层3的外侧均设置有气体扩散层4。Please refer to Figure 1, which shows a heat-pressing assisted enhanced fuel cell membrane electrode, wherein the heat-pressing assisted enhanced fuel cell membrane electrode includes a proton exchange membrane 1, a cathode catalyst layer 2 is arranged on one side of the proton exchange membrane 1, an anode catalyst layer 3 is arranged on the other side of the proton exchange membrane 1, and gas diffusion layers 4 are arranged on the outer sides of the cathode catalyst layer 2 and the anode catalyst layer 3.
实施例2Example 2
一种热压辅助增强燃料电池膜电极的制备方法,包括如下步骤:A method for preparing a hot-pressing assisted enhanced fuel cell membrane electrode comprises the following steps:
S1.制备催化层浆料:0.5g Pt/CNTs(铂的质量百分比为10%)中加入5.25mL蒸馏水和29.75mL异丙醇,在30W超声波清洗器中以500rpm速度搅拌30min,再加入1.0g全氟磺酸树脂溶液(质量百分比为20wt%),常温条件下以10000rpm搅拌30min,得到均匀分散的墨水状催化剂浆料;催化剂浆料的溶剂为水和异丙醇,水和异丙醇的体积比为1.5:8.5;溶质为Pt/CNTs和全氟磺酸树脂,溶质的质量百分比为2%,全氟磺酸树脂和Pt/CNTs中碳纳米管的质量比为0.8:1。S1. Preparation of catalytic layer slurry: 5.25 mL of distilled water and 29.75 mL of isopropanol were added to 0.5 g of Pt/CNTs (the mass percentage of platinum was 10%), and the mixture was stirred at 500 rpm for 30 min in a 30 W ultrasonic cleaner. Then 1.0 g of perfluorosulfonic acid resin solution (the mass percentage was 20 wt%) was added, and the mixture was stirred at 10,000 rpm for 30 min at room temperature to obtain a uniformly dispersed ink-like catalyst slurry; the solvent of the catalyst slurry was water and isopropanol, and the volume ratio of water to isopropanol was 1.5:8.5; the solute was Pt/CNTs and perfluorosulfonic acid resin, and the mass percentage of the solute was 2%, and the mass ratio of perfluorosulfonic acid resin to carbon nanotubes in Pt/CNTs was 0.8:1.
S2.喷涂:将12μm厚度的质子交换膜置于90℃的加热板上,催化层浆料倒入喷枪中喷涂于质子交换膜的一侧后,置于40℃下放置1h,挥发多余溶剂,得到单侧催化层催化膜后,再将催化层浆料喷涂于质子交换膜的另一侧,同样置于40℃下放置1h,得到同时具有阳极催化层和阴极催化层的催化膜;催化膜两侧阳极催化层和阴极催化层的总铂载量为0.5mg/cm2,阳极催化层和阴极催化层的铂载量之比为1:4。S2. Spraying: Place a 12 μm thick proton exchange membrane on a heating plate at 90°C, pour the catalyst layer slurry into a spray gun and spray it on one side of the proton exchange membrane, then place it at 40°C for 1 hour to evaporate excess solvent to obtain a single-sided catalyst layer catalytic membrane, then spray the catalyst layer slurry on the other side of the proton exchange membrane, and also place it at 40°C for 1 hour to obtain a catalytic membrane having both an anode catalyst layer and a cathode catalyst layer; the total platinum loading of the anode catalyst layer and the cathode catalyst layer on both sides of the catalytic membrane is 0.5 mg/ cm2 , and the ratio of the platinum loading of the anode catalyst layer to the cathode catalyst layer is 1:4.
S3.一次热压:先将厚度为0.8mm的PTFE薄膜分别贴在催化剂膜两侧得到组装体a,再将孔隙率为40%的多孔PTFE薄膜分别贴在组装体a两侧得到组装体b,最后将厚度为1mm薄铜片分别装配在组装体b两侧,得到组装体c;组装体c在120℃,0.6MPa压力下进行一次热压,热压时间为120s;热压完成后分别并依次剥离两侧的薄铜片、多孔PTFE薄膜和PTFE薄膜,得到半成品热压辅助增强的催化膜;S3. One hot pressing: firstly, a PTFE film with a thickness of 0.8 mm is attached to both sides of the catalyst membrane to obtain an assembly a, and then a porous PTFE film with a porosity of 40% is attached to both sides of the assembly a to obtain an assembly b, and finally, a thin copper sheet with a thickness of 1 mm is assembled on both sides of the assembly b to obtain an assembly c; the assembly c is hot pressed once at 120°C and a pressure of 0.6 MPa for 120 seconds; after the hot pressing is completed, the thin copper sheets, the porous PTFE film and the PTFE film on both sides are peeled off respectively and in sequence to obtain a semi-finished hot pressing assisted enhanced catalytic membrane;
S4.二次热压:将厚度为220μm的气体扩散层置于半成品热压辅助增强的催化膜的两侧,装入热压机的模具中,在140℃和3MPa压力下进行二次热压,热压时间为120s,得到燃料电池膜电极。S4. Secondary hot pressing: Place a gas diffusion layer with a thickness of 220 μm on both sides of the semi-finished hot-pressing assisted enhanced catalytic membrane, load it into the mold of the hot press machine, and perform secondary hot pressing at 140°C and 3MPa pressure for 120s to obtain a fuel cell membrane electrode.
实施例3Example 3
一种热压辅助增强燃料电池膜电极的制备方法,包括如下步骤:A method for preparing a hot-pressing assisted enhanced fuel cell membrane electrode comprises the following steps:
S1.制备催化层浆料:0.5g Pt/CNTs(铂的质量百分比为10%)中加入3.375mL蒸馏水和64.125mL异丙醇,在30W超声波清洗器中以500rpm速度搅拌30min,再加入0.875g全氟磺酸树脂溶液(质量百分比为20wt%),常温条件下以10000rpm搅拌30min,得到均匀分散的墨水状催化剂浆料;催化剂浆料的溶剂为水和异丙醇,水和异丙醇的体积比为0.5:9.5;溶质为Pt/CNTs和全氟磺酸树脂,溶质的质量百分比为1%,全氟磺酸树脂和Pt/CNTs中碳纳米管的质量比为0.7:1。S1. Preparation of catalytic layer slurry: 3.375 mL of distilled water and 64.125 mL of isopropanol were added to 0.5 g of Pt/CNTs (the mass percentage of platinum was 10%), and the mixture was stirred at 500 rpm for 30 min in a 30 W ultrasonic cleaner. Then, 0.875 g of perfluorosulfonic acid resin solution (the mass percentage was 20 wt%) was added, and the mixture was stirred at 10,000 rpm for 30 min at room temperature to obtain a uniformly dispersed ink-like catalyst slurry. The solvent of the catalyst slurry was water and isopropanol, and the volume ratio of water to isopropanol was 0.5:9.5. The solute was Pt/CNTs and perfluorosulfonic acid resin, and the mass percentage of the solute was 1%. The mass ratio of perfluorosulfonic acid resin to carbon nanotubes in Pt/CNTs was 0.7:1.
S2.喷涂:将12μm厚度的质子交换膜置于90℃的加热板上,催化层浆料倒入喷枪中喷涂于质子交换膜的一侧后,置于40℃下放置1h,挥发多余溶剂,得到单侧催化层催化膜后,再将催化层浆料喷涂于质子交换膜的另一侧,同样置于40℃下放置1h,得到同时具有阳极催化层和阴极催化层的催化膜;催化膜两侧阳极催化层和阴极催化层的总铂载量为0.5mg/cm2,阳极催化层和阴极催化层的铂载量之比为1:4。S2. Spraying: Place a 12 μm thick proton exchange membrane on a heating plate at 90°C, pour the catalyst layer slurry into a spray gun and spray it on one side of the proton exchange membrane, then place it at 40°C for 1 hour to evaporate excess solvent to obtain a single-sided catalyst layer catalytic membrane, then spray the catalyst layer slurry on the other side of the proton exchange membrane, and also place it at 40°C for 1 hour to obtain a catalytic membrane having both an anode catalyst layer and a cathode catalyst layer; the total platinum loading of the anode catalyst layer and the cathode catalyst layer on both sides of the catalytic membrane is 0.5 mg/ cm2 , and the ratio of the platinum loading of the anode catalyst layer to the cathode catalyst layer is 1:4.
S3.一次热压:先将厚度为0.4mm的PTFE薄膜分别贴在催化剂膜两侧得到组装体a,再将孔隙率为20%的多孔PTFE薄膜分别贴在组装体a两侧得到组装体b,最后将厚度为1mm薄铜片分别装配在组装体b两侧,得到组装体c;组装体c在100℃,0.4MPa压力下进行一次热压,热压时间为80s;热压完成后分别并依次剥离两侧的薄铜片、多孔PTFE薄膜和PTFE薄膜,得到半成品热压辅助增强的催化膜;S3. One hot pressing: firstly, a PTFE film with a thickness of 0.4 mm is attached to both sides of the catalyst membrane to obtain an assembly a, and then a porous PTFE film with a porosity of 20% is attached to both sides of the assembly a to obtain an assembly b, and finally, a thin copper sheet with a thickness of 1 mm is assembled on both sides of the assembly b to obtain an assembly c; the assembly c is hot pressed once at 100°C and a pressure of 0.4 MPa for 80 seconds; after the hot pressing is completed, the thin copper sheets, the porous PTFE film and the PTFE film on both sides are peeled off respectively and in sequence to obtain a semi-finished hot-pressing assisted enhanced catalytic membrane;
S4.二次热压:将厚度为220μm的气体扩散层置于半成品热压辅助增强的催化膜的两侧,装入热压机的模具中,在140℃和3MPa压力下进行二次热压,热压时间为120s,得到燃料电池膜电极。S4. Secondary hot pressing: Place a gas diffusion layer with a thickness of 220 μm on both sides of the semi-finished hot-pressing assisted enhanced catalytic membrane, load it into the mold of the hot press machine, and perform secondary hot pressing at 140°C and 3MPa pressure for 120s to obtain a fuel cell membrane electrode.
实施例4Example 4
一种热压辅助增强燃料电池膜电极的制备方法,包括如下步骤:A method for preparing a hot-pressing assisted enhanced fuel cell membrane electrode comprises the following steps:
S1.制备催化层浆料:0.5g Pt/CNTs(铂的质量百分比为10%)中加入4.58mL蒸馏水和41.25mL异丙醇,在30W超声波清洗器中以500rpm速度搅拌30min,再加入0.9375g全氟磺酸树脂溶液(质量百分比为20wt%),常温条件下以10000rpm搅拌30min,得到均匀分散的墨水状催化剂浆料;催化剂浆料的溶剂为水和异丙醇,水和异丙醇的体积比为1:9;溶质为Pt/CNTs和全氟磺酸树脂,溶质的质量百分比为1.5%,全氟磺酸树脂和Pt/CNTs中碳纳米管的质量比为0.75:1。S1. Preparation of catalytic layer slurry: 4.58 mL of distilled water and 41.25 mL of isopropanol were added to 0.5 g of Pt/CNTs (the mass percentage of platinum was 10%), and the mixture was stirred at 500 rpm for 30 min in a 30 W ultrasonic cleaner. Then, 0.9375 g of perfluorosulfonic acid resin solution (the mass percentage was 20 wt%) was added, and the mixture was stirred at 10,000 rpm for 30 min at room temperature to obtain a uniformly dispersed ink-like catalyst slurry. The solvent of the catalyst slurry was water and isopropanol, and the volume ratio of water to isopropanol was 1:9. The solute was Pt/CNTs and perfluorosulfonic acid resin, and the mass percentage of the solute was 1.5%. The mass ratio of perfluorosulfonic acid resin to carbon nanotubes in Pt/CNTs was 0.75:1.
S2.喷涂:将12μm厚度的质子交换膜置于90℃的加热板上,催化层浆料倒入喷枪中喷涂于质子交换膜的一侧后,置于40℃下放置1h,挥发多余溶剂,得到单侧催化层催化膜后,再将催化层浆料喷涂于质子交换膜的另一侧,同样置于40℃下放置1h,得到同时具有阳极催化层和阴极催化层的催化膜;催化膜两侧阳极催化层和阴极催化层的总铂载量为0.5mg/cm2,阳极催化层和阴极催化层的铂载量之比为1:4。S2. Spraying: Place a 12μm thick proton exchange membrane on a heating plate at 90°C, pour the catalyst layer slurry into a spray gun and spray it on one side of the proton exchange membrane, then place it at 40°C for 1 hour to evaporate excess solvent to obtain a single-sided catalyst layer catalytic membrane, then spray the catalyst layer slurry on the other side of the proton exchange membrane, and also place it at 40°C for 1 hour to obtain a catalytic membrane with both an anode catalyst layer and a cathode catalyst layer; the total platinum loading of the anode catalyst layer and the cathode catalyst layer on both sides of the catalytic membrane is 0.5mg/ cm2 , and the ratio of the platinum loading of the anode catalyst layer to the cathode catalyst layer is 1:4.
S3.一次热压:先将厚度为0.6mm的PTFE薄膜分别贴在催化膜两侧得到组装体a,再将孔隙率为30%的多孔PTFE薄膜分别贴在组装体a两侧得到组装体b,最后将厚度为1mm薄铜片分别装配在组装体b两侧,得到组装体c;组装体c在110℃,0.5MPa压力下进行一次热压,热压时间为100s;热压完成后分别并依次剥离两侧的薄铜片、多孔PTFE薄膜和PTFE薄膜,得到半成品热压辅助增强的催化膜;S3. One hot pressing: firstly, a PTFE film with a thickness of 0.6 mm is attached to both sides of the catalytic membrane to obtain an assembly a, and then a porous PTFE film with a porosity of 30% is attached to both sides of the assembly a to obtain an assembly b, and finally, a thin copper sheet with a thickness of 1 mm is assembled on both sides of the assembly b to obtain an assembly c; the assembly c is hot pressed once at 110°C and a pressure of 0.5 MPa for 100 s; after the hot pressing is completed, the thin copper sheets, the porous PTFE film and the PTFE film on both sides are peeled off respectively and in sequence to obtain a semi-finished hot pressing-assisted enhanced catalytic membrane;
S4.二次热压:将厚度为220μm的气体扩散层置于半成品热压辅助增强的催化膜的两侧,装入热压机的模具中,在140℃和3MPa压力下进行二次热压,热压时间为120s,得到燃料电池膜电极。S4. Secondary hot pressing: Place a gas diffusion layer with a thickness of 220 μm on both sides of the semi-finished hot-pressing assisted enhanced catalytic membrane, load it into the mold of the hot press machine, and perform secondary hot pressing at 140°C and 3MPa pressure for 120s to obtain a fuel cell membrane electrode.
对比例1Comparative Example 1
一种热压辅助增强燃料电池膜电极的制备方法,包括如下步骤:A method for preparing a hot-pressing assisted enhanced fuel cell membrane electrode comprises the following steps:
S1.制备催化层浆料:0.5g Pt/CNTs(铂的质量百分比为10%)中加入5.25mL蒸馏水和29.75mL异丙醇,在30W超声波清洗器中以500rpm速度搅拌30min,再加入1.0g全氟磺酸树脂溶液(质量百分比为20wt%),常温条件下以10000rpm搅拌30min,得到均匀分散的墨水状催化剂浆料;催化剂浆料的溶剂为水和异丙醇,水和异丙醇的体积比为1.5:8.5;溶质为Pt/CNTs和全氟磺酸树脂,溶质的质量百分比为2%,全氟磺酸树脂和Pt/CNTs中碳纳米管的质量比为0.8:1。S1. Preparation of catalytic layer slurry: 5.25 mL of distilled water and 29.75 mL of isopropanol were added to 0.5 g of Pt/CNTs (the mass percentage of platinum was 10%), and the mixture was stirred at 500 rpm for 30 min in a 30 W ultrasonic cleaner. Then 1.0 g of perfluorosulfonic acid resin solution (the mass percentage was 20 wt%) was added, and the mixture was stirred at 10,000 rpm for 30 min at room temperature to obtain a uniformly dispersed ink-like catalyst slurry; the solvent of the catalyst slurry was water and isopropanol, and the volume ratio of water to isopropanol was 1.5:8.5; the solute was Pt/CNTs and perfluorosulfonic acid resin, and the mass percentage of the solute was 2%, and the mass ratio of perfluorosulfonic acid resin to carbon nanotubes in Pt/CNTs was 0.8:1.
S2.喷涂:将12μm厚度的质子交换膜置于90℃的加热板上,催化层浆料倒入喷枪中喷涂于质子交换膜的一侧后,置于40℃下放置1h,挥发多余溶剂,得到单侧催化层催化膜后,再将催化层浆料喷涂于质子交换膜的另一侧,同样置于40℃下放置1h,得到同时具有阳极催化层和阴极催化层的催化膜;催化膜两侧阳极催化层和阴极催化层的总铂载量为0.5mg/cm2,阳极催化层和阴极催化层的铂载量之比为1:4。S2. Spraying: Place a 12 μm thick proton exchange membrane on a heating plate at 90°C, pour the catalyst layer slurry into a spray gun and spray it on one side of the proton exchange membrane, then place it at 40°C for 1 hour to evaporate excess solvent to obtain a single-sided catalyst layer catalytic membrane, then spray the catalyst layer slurry on the other side of the proton exchange membrane, and also place it at 40°C for 1 hour to obtain a catalytic membrane having both an anode catalyst layer and a cathode catalyst layer; the total platinum loading of the anode catalyst layer and the cathode catalyst layer on both sides of the catalytic membrane is 0.5 mg/ cm2 , and the ratio of the platinum loading of the anode catalyst layer to the cathode catalyst layer is 1:4.
S3.热压:将厚度为220μm的气体扩散层置于催化膜的两侧,装入热压机的模具中,在140℃和3MPa压力下进行热压,热压时间为120s,得到燃料电池膜电极。S3. Hot pressing: Place a gas diffusion layer with a thickness of 220 μm on both sides of the catalytic membrane, load it into the mold of a hot press, and perform hot pressing at 140°C and 3 MPa pressure for 120 seconds to obtain a fuel cell membrane electrode.
实施例5Example 5
膜电极电性能测试Membrane electrode electrical performance test
采用燃料电池测试系统,该系统使用的反应物为压缩空气和高纯氢,系统配置外部增湿系统,通过控制增湿器温度来得到不同的气体增湿效果。测试前,先对MEA进行活化,其目的是使质子交换膜以及催化层所含的Nafion树脂含有充足的水,以保证足够的电导率。待工作条件稳定后,控制电池不同的放电电流或电压,测试结束后,导出实验数据。燃料电池的单体电池由膜电极、极板、密封垫片和端板等组成。极板采用尺寸为50×50×3mm的不透气硬石墨板,内侧设计为平行的蛇形三流道;密封垫片采用普通塑料垫片;用不锈钢板作为端板。各部件间紧装配以减小电池内阻。自制单体电池中膜电极的有效面积为25cm2。将电极有效面积为25cm2的膜电极装入单体实验电池后,在测试台上进行单体电池性能测试。膜电极的电化学性能测试条件中氢气和氧气的湿度都是50%RH,将氢压和氧压分别调至0.28MPa和0.30MPa,将单体电池与外接恒流恒压电源相连接,电池温度升至80℃,测量电池的电压-电流曲线。A fuel cell test system was used. The reactants used in the system were compressed air and high-purity hydrogen. The system was equipped with an external humidification system. Different gas humidification effects were obtained by controlling the humidifier temperature. Before the test, the MEA was activated to ensure that the proton exchange membrane and the Nafion resin contained in the catalyst layer contained sufficient water to ensure sufficient conductivity. After the working conditions were stable, the battery was controlled to have different discharge currents or voltages. After the test, the experimental data were exported. The single cell of the fuel cell consists of a membrane electrode, a plate, a sealing gasket and an end plate. The plate is an airtight hard graphite plate with a size of 50×50×3mm, and the inner side is designed as a parallel serpentine three-flow channel; the sealing gasket is an ordinary plastic gasket; and a stainless steel plate is used as the end plate. The components are tightly assembled to reduce the internal resistance of the battery. The effective area of the membrane electrode in the homemade single cell is 25cm2 . After the membrane electrode with an effective area of 25cm2 was installed in the single experimental cell, the single cell performance test was carried out on the test bench. In the electrochemical performance test conditions of the membrane electrode, the humidity of hydrogen and oxygen is 50% RH, the hydrogen pressure and oxygen pressure are adjusted to 0.28MPa and 0.30MPa respectively, the single cell is connected to an external constant current and constant voltage power supply, the battery temperature is raised to 80℃, and the voltage-current curve of the battery is measured.
对实施例2-4和对比例1所制备的膜电极按照上述测试系统进行测试,并对实施例2中经过S3.一次热压得到半成品热压辅助增强的催化膜和对比例1中经过S2.喷涂得到同时具有阳极催化层和阴极催化层的催化膜进行扫描电镜(SEM)形貌表征;The membrane electrodes prepared in Examples 2-4 and Comparative Example 1 were tested according to the above test system, and the semi-finished hot-pressing assisted enhanced catalytic membrane obtained by hot pressing once in Example 2 and the catalytic membrane having both an anode catalytic layer and a cathode catalytic layer obtained by spraying in Comparative Example 1 were characterized by scanning electron microscopy (SEM) morphology;
实施例3和实施例4的测试结果如表1所示:The test results of Example 3 and Example 4 are shown in Table 1:
; ;
实施例2和对比例1的极化曲线如图2所示,由表1和图2可知,对比例1中没有对喷涂后的Pt/CNT催化膜进行热压增强处理,两种膜电极的初始活化极化基本相同,因为活化极化只与催化剂的本征性能有关,实施例2和对比例1所用的催化剂相同,所以活化极化也基本相同;在电流密度提高时,实施例2的电池电压和功率密度更高,这是因为经过热压增强辅助处理的碳纳米管更容易在层与层之间形成导电通路;进一步的,图3为实施例2和对比例1的SEM图,其中图3A为实施例2中经过S3.一次热压得到半成品热压辅助增强的催化膜的表面形貌,图3B为对比例1中经过S2.喷涂得到同时具有阳极催化层和阴极催化层的催化膜的表面形貌,热压处理后催化层的表面形貌比未经过热压处理催化剂更加光滑,说明了更多导电通路的形成,可以减少膜电极的欧姆阻抗和欧姆极化,从而提高了膜电极的燃料电池电化学性能。The polarization curves of Example 2 and Comparative Example 1 are shown in FIG2 . As can be seen from Table 1 and FIG2 , in Comparative Example 1 , the Pt/CNT catalytic membrane after spraying was not subjected to hot pressing and strengthening treatment, and the initial activation polarizations of the two membrane electrodes were substantially the same, because the activation polarization was only related to the intrinsic performance of the catalyst, and the catalysts used in Example 2 and Comparative Example 1 were the same, so the activation polarizations were also substantially the same; when the current density was increased, the battery voltage and power density of Example 2 were higher, because the carbon nanotubes subjected to the hot pressing and strengthening auxiliary treatment were more likely to form conductive paths between layers; Furthermore, Figure 3 is an SEM image of Example 2 and Comparative Example 1, wherein Figure 3A is the surface morphology of the semi-finished hot-pressing assisted enhanced catalytic membrane obtained by one hot pressing in Example 2, and Figure 3B is the surface morphology of the catalytic membrane having both an anode catalytic layer and a cathode catalytic layer obtained by spraying in Comparative Example 1. The surface morphology of the catalytic layer after hot pressing treatment is smoother than that of the catalyst that has not been hot pressed, indicating that more conductive pathways are formed, which can reduce the ohmic impedance and ohmic polarization of the membrane electrode, thereby improving the electrochemical performance of the membrane electrode fuel cell.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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