CN116254559A - PEM (PEM) electrolytic water hydrogen production membrane electrode and preparation method thereof - Google Patents
PEM (PEM) electrolytic water hydrogen production membrane electrode and preparation method thereof Download PDFInfo
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Abstract
本发明公开一种PEM电解水制氢膜电极及其制备方法。该方法为:先分别在质子交换膜阴阳极两侧增加三维界面增强层;再在阴阳极三维界面增强层表面设置阴极催化层和阳极催化层;最后分别在阴阳极催化层上设置阴极气体扩散层和阳极气体扩散层,得到膜电极。本发明对质子交换膜阴阳极两侧进行接触界面增强处理,不仅能起到增强质子交换膜强度的作用,减少质子交换膜的溶胀和形变问题;同时能形成三维接触界面,提高催化层和质子交换膜之间的接触,提高质子在催化层和质子交换膜之间的传递,有效提升膜电极的性能和稳定性。本发明膜电极能有效增强质子交换膜的强度、提高质子在催化层和质子交换膜接触界面的传导速率,提升膜电极的性能和稳定性。
The invention discloses a PEM electrolyzed water hydrogen production membrane electrode and a preparation method thereof. The method is as follows: firstly add a three-dimensional interface enhancement layer on both sides of the cathode and anode of the proton exchange membrane respectively; then install a cathode catalyst layer and an anode catalyst layer on the surface of the cathode and anode three-dimensional interface enhancement layer; finally install a cathode gas diffusion layer on the cathode and anode catalyst layers respectively. layer and the anode gas diffusion layer to obtain a membrane electrode. The invention enhances the contact interface on both sides of the cathode and anode of the proton exchange membrane, which can not only enhance the strength of the proton exchange membrane, reduce the swelling and deformation of the proton exchange membrane, but also form a three-dimensional contact interface to improve the catalytic layer and proton contact interface. The contact between the exchange membranes improves the transfer of protons between the catalytic layer and the proton exchange membrane, effectively improving the performance and stability of the membrane electrode. The membrane electrode of the invention can effectively enhance the strength of the proton exchange membrane, increase the conduction rate of protons at the contact interface between the catalytic layer and the proton exchange membrane, and improve the performance and stability of the membrane electrode.
Description
技术领域technical field
本发明涉及PEM电解水制氢技术领域,特别涉及一种PEM电解水制氢膜电极的制备方法。The invention relates to the technical field of hydrogen production by PEM electrolysis of water, in particular to a preparation method of a hydrogen production membrane electrode by PEM electrolysis of water.
背景技术Background technique
氢气来源广泛、燃烧热值高、燃烧产物只有水,是一种可再生的清洁能源,将成为未来能源的重要组成部分,对于能源发展具有举足轻重的作用。Hydrogen has a wide range of sources, a high combustion calorific value, and only water as a combustion product. It is a renewable and clean energy that will become an important part of future energy and play a pivotal role in energy development.
氢气的制取方式多样,主要有化石能源重整制氢、工业副产气制氢和电解水制氢,而电解水制氢是一种绿色制取氢气的方式,也将是未来制氢的主要方式。其中质子交换膜(PEM)电解水制氢技术具有工作电流密度更高、电解效率高、产氢纯度高、产氢压力大及能快速响应等优势,被认为是最具发展前景的制氢技术。目前在风光电可再生能源电解水制氢、加氢站站内制氢、氢储能等领域正在逐步推广。在PEM电解水装置中,膜电极是电解槽的核心部件,是发生水电化学分解反应的场所,直接决定PEM电解槽的性能和寿命。There are various ways to produce hydrogen, mainly including hydrogen production from fossil energy reforming, hydrogen production from industrial by-product gas, and hydrogen production from electrolyzed water. Hydrogen production from electrolyzed water is a green way to produce hydrogen, and it will also be the way to produce hydrogen in the future. Main way. Among them, proton exchange membrane (PEM) electrolysis water hydrogen production technology has the advantages of higher working current density, high electrolysis efficiency, high hydrogen production purity, high hydrogen production pressure and fast response, and is considered to be the most promising hydrogen production technology. . At present, it is being gradually promoted in the fields of photovoltaic renewable energy electrolysis water hydrogen production, hydrogen refueling station hydrogen production, hydrogen energy storage and other fields. In the PEM water electrolysis device, the membrane electrode is the core component of the electrolyzer and the place where the electrochemical decomposition reaction of water occurs, directly determining the performance and life of the PEM electrolyzer.
PEM电解水膜电极主要由质子交换膜、阳极催化层、阴极催化层、阳极扩散层、阴极扩散层组合而成。膜电极的制备方法及工艺对电解水的性能有很大的影响,目前常用的方法是将阴阳极催化层浆料通过涂覆、转印或喷涂的方法直接覆于质子交换膜两侧,该方法工序比较简单,容易完成膜电极的制备,但是容易产生质子交换膜的溶胀及形变问题,使膜的强度受到一定的损伤,同时催化层与质子交换膜直接的接触界面阻抗较大,导致质子的传递阻力大,严重影响膜电极的电解性能和稳定性。The PEM electrolytic water membrane electrode is mainly composed of a proton exchange membrane, an anode catalytic layer, a cathode catalytic layer, an anode diffusion layer, and a cathode diffusion layer. The preparation method and process of the membrane electrode have a great influence on the performance of electrolyzed water. At present, the commonly used method is to directly cover the cathode and anode catalyst layer slurry on both sides of the proton exchange membrane by coating, transfer printing or spraying. The process of the method is relatively simple, and it is easy to complete the preparation of the membrane electrode, but it is easy to cause swelling and deformation of the proton exchange membrane, which will damage the strength of the membrane to a certain extent. At the same time, the direct contact interface impedance between the catalytic layer and the proton exchange membrane is large, resulting in The transmission resistance of the membrane electrode is large, which seriously affects the electrolytic performance and stability of the membrane electrode.
发明内容Contents of the invention
本发明的主要目的是提出一种PEM电解水制氢膜电极的制备方法。旨在解决现有的膜电极制备过程以及电解水过程中质子交换膜容易出现溶胀、变形的问题,同时解决制备得的膜电极催化层与质子交换膜之间接触阻抗大、质子传导阻力大的问题。本发明提供的制备方法得到的PEM电解水制氢膜电极能有效增强质子交换膜的强度、提高质子在催化层和质子交换膜接触界面的传导速率,提升膜电极的性能和稳定性。The main purpose of the present invention is to propose a method for preparing a PEM electrolyzed water hydrogen production membrane electrode. It aims to solve the problem that the proton exchange membrane is prone to swelling and deformation in the existing membrane electrode preparation process and the water electrolysis process, and at the same time solve the problems of large contact resistance and proton conduction resistance between the prepared membrane electrode catalytic layer and the proton exchange membrane. question. The PEM hydrogen production membrane electrode obtained by the preparation method provided by the invention can effectively enhance the strength of the proton exchange membrane, increase the conduction rate of protons at the contact interface between the catalytic layer and the proton exchange membrane, and improve the performance and stability of the membrane electrode.
为实现上述目的,本发明提出一种PEM电解水制氢膜电极的制备方法,所述制备方法包括:In order to achieve the above object, the present invention proposes a method for preparing a PEM electrolyzed water hydrogen production membrane electrode, the preparation method comprising:
a. 先分别在质子交换膜阴阳极两侧增加三维界面增强层;a. First, add a three-dimensional interface enhancement layer on both sides of the cathode and anode of the proton exchange membrane;
b. 再在所述质子交换膜的阴阳极三维界面增强层表面设置阴极催化层和阳极催化层;b. set the cathode catalyst layer and the anode catalyst layer on the surface of the cathode and anode three-dimensional interface enhancement layer of the proton exchange membrane;
c. 最后在所述阴阳极催化层上设置阴极气体扩散层和阳极气体扩散层,并进行热压处理,得到PEM电解水制氢膜电极;c. Finally, a cathode gas diffusion layer and an anode gas diffusion layer are set on the cathode and anode catalyst layers, and hot-pressed to obtain a PEM electrolyzed water hydrogen production membrane electrode;
其中,所述三维界面增强层包含碳材料和离聚物。Wherein, the three-dimensional interface enhancement layer includes carbon material and ionomer.
进一步优选的,所述碳材料包括碳粉、纳米管、石墨烯和碳纳米球中的一种或多种。Further preferably, the carbon material includes one or more of carbon powder, nanotubes, graphene and carbon nanospheres.
进一步优选的,所述离聚物包含Nafion®、3M PFSA、SPEEK、SPES中的一种或多种。Further preferably, the ionomer comprises one or more of Nafion®, 3M PFSA, SPEEK, and SPES.
上述方法中,步骤a包括:In the above method, step a includes:
将三维界面增强层浆料分别喷涂到质子交换膜阴阳极两侧,得到界面增强的质子交换膜;其中,所述三维界面增强层包含碳材料和离聚物。The slurry of the three-dimensional interface enhancement layer is sprayed on both sides of the cathode and anode of the proton exchange membrane respectively to obtain the interface-enhanced proton exchange membrane; wherein, the three-dimensional interface enhancement layer contains carbon materials and ionomers.
进一步优选的,所述三维界面增强层碳材料和离聚物的载量为0.1—1.0mg/cm2。Further preferably, the loading of the carbon material and ionomer in the three-dimensional interface enhancing layer is 0.1-1.0 mg/cm 2 .
进一步优选的,所述三维界面增强层碳材料和离聚物的比例为0.2—0.8。Further preferably, the ratio of the carbon material to the ionomer in the three-dimensional interface enhancement layer is 0.2-0.8.
上述方法中,步骤b包括:In the above method, step b includes:
在所述质子交换膜的阴阳极三维界面增强层表面分别喷涂阴极催化层浆料和阳极催化层浆料,干燥,得到设置在含有阴阳极界面增强层的质子交换膜两侧的阴极催化层和阳极催化层;其中,所述阴极催化层浆料包括阴极催化剂、粘结剂和分散剂,所述阳极催化层浆料包括阳极催化剂、粘结剂和分散剂。Spray the cathode catalyst layer slurry and the anode catalyst layer slurry on the surface of the negative and anode three-dimensional interface enhancement layer of the proton exchange membrane respectively, and dry to obtain the cathode catalyst layer and the cathode catalyst layer arranged on both sides of the proton exchange membrane containing the cathode and anode interface enhancement layer. An anode catalyst layer; wherein, the cathode catalyst layer slurry includes a cathode catalyst, a binder and a dispersant, and the anode catalyst layer slurry includes an anode catalyst, a binder and a dispersant.
进一步可选地,所述阴极催化剂浆料中:所述阴极催化剂包括Pt/C、Pt黑中的一种或多种;所述粘结剂包括全氟磺酸树脂溶液;所述分散剂包括去离子水、乙醇、异丙醇中的一种或多种。Further optionally, in the cathode catalyst slurry: the cathode catalyst includes one or more of Pt/C and Pt black; the binder includes a perfluorosulfonic acid resin solution; the dispersant includes One or more of deionized water, ethanol, and isopropanol.
进一步可选地,所述阳极催化剂浆料中:所述阳极催化剂包括IrO2、RuO2、Pt黑中的一种或多种;所述粘结剂包括全氟磺酸树脂溶液;所述分散剂包括去离子水、乙醇、异丙醇中的一种或多种。Further optionally, in the anode catalyst slurry: the anode catalyst includes one or more of IrO 2 , RuO 2 , and Pt black; the binder includes a perfluorosulfonic acid resin solution; the dispersed Agents include one or more of deionized water, ethanol, and isopropanol.
进一步可选地,所述阴极催化层中的Pt载量为0.3—1.0mg/cm2;所述阳极催化层中的阳极催化剂载量为0.5—3.0mg/cm2。Further optionally, the Pt loading in the cathode catalytic layer is 0.3-1.0 mg/cm 2 ; the anode catalyst loading in the anode catalytic layer is 0.5-3.0 mg/cm 2 .
上述方法中,步骤c包括:在所述阴阳极催化层上设置阴极气体扩散层和阳极气体扩散层,所述阴极气体扩散层和阳极气体扩散层为烧结钛毡、钛网、泡沫钛、碳布、碳纸中的一种;然后通过热压处理,即得到PEM电解水制氢膜电极。In the above method, step c includes: setting a cathode gas diffusion layer and an anode gas diffusion layer on the cathode and anode catalytic layers, and the cathode gas diffusion layer and the anode gas diffusion layer are made of sintered titanium felt, titanium mesh, foamed titanium, carbon One of cloth and carbon paper; and then through hot-pressing treatment, the PEM electrolysis water hydrogen production membrane electrode is obtained.
本发明中,所述膜电极的结构为:在质子交换膜阴阳极两侧设置有三维界面增强层,所述三维界面增强层的表面设置有阴极催化层和阳极催化层;阴极催化层和阳极催化层上分别设置有阴极气体扩散层和阳极气体扩散层(如图3所示);所述三维界面增强层均匀地分散在质子交换膜的表面,所述膜电极的稳定性具有明显的提升,其中当电压1.9V时,电流密度提升了17.3%;而经过50小时稳定性测试后,电压变化仅为6.67%,降低了21.33%。In the present invention, the structure of the membrane electrode is as follows: a three-dimensional interface enhancement layer is arranged on both sides of the cathode and anode of the proton exchange membrane, and the surface of the three-dimensional interface enhancement layer is provided with a cathode catalyst layer and an anode catalyst layer; A cathode gas diffusion layer and an anode gas diffusion layer are respectively arranged on the catalytic layer (as shown in Figure 3); the three-dimensional interface enhancement layer is evenly dispersed on the surface of the proton exchange membrane, and the stability of the membrane electrode is significantly improved , where when the voltage was 1.9V, the current density increased by 17.3%; after a 50-hour stability test, the voltage change was only 6.67%, a decrease of 21.33%.
与现有技术相比,本发明的优势在于:Compared with the prior art, the present invention has the advantages of:
本发明提供的技术方案中,采用构筑三维界面增强层的方法对质子交换膜两侧进行增强处理,在此过程中,三维界面增强层能很好地嵌入到质子交换膜表层,能有效增强质子交换膜的强度,预防膜电极制备过程及电解水过程中膜的溶胀和变形问题。同时通过在质子交换膜两侧增加三维界面增强层,能增强催化层和质子交换膜的接触界面,减少接触阻抗,提升质子在催化层和质子交换膜之间的传递速率,从而提高膜电极的性能及稳定性,提升膜电极的一致性。In the technical solution provided by the present invention, the two sides of the proton exchange membrane are enhanced by the method of constructing a three-dimensional interface enhancement layer. During this process, the three-dimensional interface enhancement layer can be well embedded in the surface layer of the proton exchange membrane, which can effectively enhance The strength of the exchange membrane prevents the swelling and deformation of the membrane during the preparation of the membrane electrode and the electrolysis of water. At the same time, by adding a three-dimensional interface enhancement layer on both sides of the proton exchange membrane, the contact interface between the catalytic layer and the proton exchange membrane can be enhanced, the contact resistance can be reduced, and the transfer rate of protons between the catalytic layer and the proton exchange membrane can be increased, thereby improving the membrane electrode. Performance and stability, improve the consistency of membrane electrodes.
附图说明Description of drawings
图1为本发明实施例1制得的PEM电解水制氢膜电极的横截面扫描电镜图;Fig. 1 is the cross-sectional scanning electron micrograph of the PEM electrolyzed water hydrogen production membrane electrode that the embodiment of the
图2为本发明实施例1制得的PEM电解水制氢膜电极的三维界面增强层的表面扫描电镜图;Fig. 2 is the surface scanning electron micrograph of the three-dimensional interface enhancing layer of the PEM electrolyzed water hydrogen production membrane electrode that the
图3为具有三维界面增强层的PEM电解水制氢膜电极示意图;其中1为质子交换膜,2为阳极三维界面增强层,3为阳极催化层,4为阳极扩散层,5为阴极三维界面增强层,6为阴极催化层,7为阴极扩散层;Figure 3 is a schematic diagram of a PEM electrolytic water hydrogen production membrane electrode with a three-dimensional interface enhancement layer; 1 is the proton exchange membrane, 2 is the anode three-dimensional interface enhancement layer, 3 is the anode catalytic layer, 4 is the anode diffusion layer, and 5 is the cathode three-dimensional interface Reinforcing layer, 6 is the cathode catalytic layer, and 7 is the cathode diffusion layer;
图4为本发明实施例1、实施例2和对比例1制得的PEM电解水制氢膜电极的性能测试结果;Fig. 4 is the performance test result of the PEM electrolyzed water hydrogen production membrane electrode that the
图5为本发明实施例1、实施例2和对比例1制得的PEM电解水制氢膜电极的稳定性测试结果。Fig. 5 shows the stability test results of the PEM electrolyzed water hydrogen production membrane electrodes prepared in Example 1, Example 2 and Comparative Example 1 of the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
需要说明的是,本说明书实施例及附图中的术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列材料,没有限定于已列出的材料,而是可选地还包括没有列出的材料,或可选地还包括对于这些材料固有的其它材料。It should be noted that the terms "include" and "have" in the embodiments of this specification and the drawings, as well as any variations thereof, are intended to cover non-exclusive inclusion. For example, a range of materials is included, not limited to those listed, but optionally also includes materials not listed, or optionally other materials inherent to these materials.
PEM电解水膜电极主要由质子交换膜、阳极催化层、阴极催化层、阳极扩散层、阴极扩散层组合而成。膜电极的制备方法及工艺对电解水的性能有很大的影响,目前常用的方法是将阴阳极催化层浆料通过涂覆、转印或喷涂的方法直接覆于质子交换膜两侧,该方法工序比较简单,容易完成膜电极的制备,但是容易产生质子交换膜的溶胀及形变问题,使膜的强度受到一定的损伤,同时催化层与质子交换膜直接的接触界面阻抗较大,导致质子的传递阻力大,严重影响膜电极的电解性能和稳定性。 The PEM electrolytic water membrane electrode is mainly composed of a proton exchange membrane, an anode catalytic layer, a cathode catalytic layer, an anode diffusion layer, and a cathode diffusion layer. The preparation method and process of the membrane electrode have a great influence on the performance of electrolyzed water. At present, the commonly used method is to directly cover the cathode and anode catalyst layer slurry on both sides of the proton exchange membrane by coating, transfer printing or spraying. The process of the method is relatively simple, and it is easy to complete the preparation of the membrane electrode, but it is easy to cause swelling and deformation of the proton exchange membrane, which will damage the strength of the membrane to a certain extent. At the same time, the direct contact interface impedance between the catalytic layer and the proton exchange membrane is large, resulting in The transmission resistance of the membrane electrode is large, which seriously affects the electrolytic performance and stability of the membrane electrode.
鉴于此,本发明提出一种PEM电解水制氢膜电极的制备方法,在本实施例中,所述PEM电解水制氢膜电极的制备方法包括以下步骤:In view of this, the present invention proposes a method for preparing a membrane electrode for hydrogen production by PEM electrolysis of water. In this embodiment, the method for preparing a membrane electrode for hydrogen production by PEM electrolysis of water includes the following steps:
步骤a,将三维界面增强层浆料分别喷涂到质子交换膜阴阳极两侧,得到界面增强的质子交换膜;其中,所述三维界面增强层包含碳材料和离聚物。In step a, the slurry of the three-dimensional interface enhancement layer is sprayed on both sides of the anode and cathode of the proton exchange membrane to obtain an interface-enhanced proton exchange membrane; wherein, the three-dimensional interface enhancement layer contains carbon materials and ionomers.
对于碳材料的具体种类,本发明不作限制,在本实施例中,所述碳材料包括碳粉、碳纳米管、石墨烯和碳纳米球中的一种或多种;所述离聚物包含Nafion®、3M PFSA、SPEEK、SPES中的一种或多种。For the specific type of carbon material, the present invention is not limited. In this embodiment, the carbon material includes one or more of carbon powder, carbon nanotubes, graphene and carbon nanospheres; the ionomer contains One or more of Nafion®, 3M PFSA, SPEEK, SPES.
步骤b,在所述质子交换膜的阴阳极三维界面增强层表面分别设置阴极催化层和阳极催化层;In step b, a cathode catalytic layer and an anode catalytic layer are respectively arranged on the surface of the cathode-anode three-dimensional interface enhancement layer of the proton exchange membrane;
在一具体实施例中,步骤b包括:在所述质子交换膜的阴阳极三维界面增强层表面分别喷涂阴极催化层浆料和阳极催化层浆料,干燥,得到设置在含有阴阳极界面增强层的质子交换膜两侧的阴极催化层和阳极催化层;In a specific embodiment, step b includes: spraying the slurry of the cathode catalytic layer and the slurry of the anode catalyst layer on the surface of the cathode and anode three-dimensional interface enhancement layer of the proton exchange membrane, and drying to obtain the interface enhancement layer containing the cathode and anode The cathode catalytic layer and the anode catalytic layer on both sides of the proton exchange membrane;
其中,所述阴极催化层浆料包括阴极催化剂、粘结剂和分散剂。在一实施例中,所述阴极催化剂包括Pt/C、Pt黑中的一种或多种;所述粘结剂包括全氟磺酸树脂溶液;所述分散剂包括去离子水、乙醇、异丙醇中的一种或多种。Wherein, the cathode catalyst layer slurry includes a cathode catalyst, a binder and a dispersant. In one embodiment, the cathode catalyst includes one or more of Pt/C and Pt black; the binder includes a perfluorosulfonic acid resin solution; the dispersant includes deionized water, ethanol, iso One or more of propanol.
进一步地,所述阴极催化层中的阴极催化剂载量为0.3—1.0mg/cm2,所述全氟磺酸树脂溶液中全氟磺酸树脂质量为阴极催化剂质量的20-30%。Further, the cathode catalyst loading in the cathode catalyst layer is 0.3-1.0 mg/cm 2 , and the mass of the perfluorosulfonic acid resin in the perfluorosulfonic acid resin solution is 20-30% of the mass of the cathode catalyst.
所述阳极催化层浆料包括阳极催化剂、粘结剂和分散剂。在一实施例中,所述阳极催化剂包括IrO2、RuO2、Pt黑中的一种或多种;所述粘结剂包括全氟磺酸树脂溶液;所述分散剂包括去离子水、乙醇、异丙醇中的一种或多种。The anode catalyst layer slurry includes an anode catalyst, a binder and a dispersant. In one embodiment, the anode catalyst includes one or more of IrO 2 , RuO 2 , and Pt black; the binder includes a perfluorosulfonic acid resin solution; the dispersant includes deionized water, ethanol , one or more of isopropanol.
进一步地,所述阳极催化层中的阳极催化剂载量为0.5—3.0mg/cm2,所述全氟磺酸树脂溶液中全氟磺酸树脂质量为阴极催化剂质量的20-30%。Further, the anode catalyst loading in the anode catalyst layer is 0.5-3.0 mg/cm 2 , and the mass of the perfluorosulfonic acid resin in the perfluorosulfonic acid resin solution is 20-30% of the mass of the cathode catalyst.
步骤c:在所述阴阳极催化层上设置阴极气体扩散层和阳极气体扩散层。在一实施例中,所述阴极气体扩散层和阳极气体扩散层为烧结钛毡、钛网、泡沫钛、碳布、碳纸中的一种;再通过热压处理,即得到PEM电解水制氢膜电极。Step c: setting a cathode gas diffusion layer and an anode gas diffusion layer on the cathode and anode catalytic layers. In one embodiment, the cathode gas diffusion layer and the anode gas diffusion layer are one of sintered titanium felt, titanium mesh, foamed titanium, carbon cloth, and carbon paper; Hydrogen membrane electrode.
进一步地,所述阴阳极气体扩散层的厚度为0.1-0.6mm。Further, the thickness of the anode and cathode gas diffusion layers is 0.1-0.6 mm.
此外,所述阴阳极界面增强层和阴阳极催化层的制备方法为涂覆、转印、喷涂中的任一种。其中,阴阳极界面三维增强层和阴阳极催化层的制备顺序不受限,也可以两侧同步进行。In addition, the preparation method of the cathode-anode interface enhancement layer and the cathode-anode catalytic layer is any one of coating, transfer printing and spray coating. Wherein, the preparation sequence of the three-dimensional reinforcement layer at the cathode-anode interface and the cathode-anode catalytic layer is not limited, and can also be performed simultaneously on both sides.
本发明中,具有三维界面增强层的PEM电解水制氢膜电极的结构示意图如图3所示,1为质子交换膜的两侧分别设置有阳极三维界面增强层2和阴极三维界面增强层5,所述阴极三维界面增强层5的表面设置有阴极催化层6;所述阳极三维界面增强层2的表面设置有阳极催化层3;所述阴极催化层6的表面设置有阴极扩散层7;所述阳极催化层3的表面设置有阳极扩散层4。In the present invention, the structural schematic diagram of the PEM electrolytic water hydrogen production membrane electrode with a three-dimensional interface enhancement layer is shown in Figure 3, 1 is that the two sides of the proton exchange membrane are respectively provided with an anode three-dimensional
本发明提供的技术方案中,采用构筑三维界面增强层的方法对质子交换膜两侧进行增强处理,在此过程中,三维界面增强层能很好地嵌入到质子交换膜表层,能有效增强质子交换膜的强度,预防膜电极制备过程及电解水过程中膜的溶胀和变形问题。同时通过在质子交换膜两侧增加三维界面增强层,能增强催化层和质子交换膜的接触界面,减少接触阻抗,提升质子在催化层和质子交换膜之间的传递速率,从而提高膜电极的性能和稳定性,提升膜电极的一致性。In the technical solution provided by the present invention, the two sides of the proton exchange membrane are enhanced by the method of constructing a three-dimensional interface enhancement layer. During this process, the three-dimensional interface enhancement layer can be well embedded in the surface layer of the proton exchange membrane, which can effectively enhance The strength of the exchange membrane prevents the swelling and deformation of the membrane during the preparation of the membrane electrode and the electrolysis of water. At the same time, by adding a three-dimensional interface enhancement layer on both sides of the proton exchange membrane, the contact interface between the catalytic layer and the proton exchange membrane can be enhanced, the contact resistance can be reduced, and the transfer rate of protons between the catalytic layer and the proton exchange membrane can be increased, thereby improving the membrane electrode. Performance and stability, improve the consistency of membrane electrodes.
本发明通过在质子交换膜两侧构筑三维界面增强层的方法,能有效提升PEM电解水制氢膜电极的性能和稳定性,而且提高了膜电极的良品率。此外,本方面采用的工艺简单,生产成本低,能实现膜电极的大规模生产。The invention can effectively improve the performance and stability of the PEM electrolyzed water hydrogen production membrane electrode through the method of constructing a three-dimensional interface enhancement layer on both sides of the proton exchange membrane, and improve the yield rate of the membrane electrode. In addition, the technology adopted in this aspect is simple, the production cost is low, and the large-scale production of membrane electrodes can be realized.
以下结合具体实施例和附图对本发明的技术方案作进一步详细说明,应当理解,以下实施例仅仅用以解释本发明,并不限定本发明。The technical solution of the present invention will be described in further detail below in conjunction with specific embodiments and accompanying drawings. It should be understood that the following embodiments are only used to explain the present invention and not to limit the present invention.
实施例1Example 1
(1)裁取40×40mm的杜邦Nafion117质子交换膜,依次用5%的H2O2溶液、0.5M H2SO4溶液、去离子水在80℃条件下进行浸泡1小时,然后将膜浸泡在去离子水中备用,使用前将质子交换膜烘干即可使用,活性面积为30×30mm;(1) Cut a 40×40mm DuPont Nafion117 proton exchange membrane, soak it with 5% H 2 O 2 solution, 0.5M H 2 SO 4 solution, and deionized water at 80°C for 1 hour, and then soak the membrane Prepare in deionized water, dry the proton exchange membrane before use, the active area is 30×30mm;
(2)将碳纳米管直接通过超声分散到5%Nafion的乙醇溶液,形成三维界面增强层浆料,再将浆料通过超声喷涂设备喷涂到预处理好的质子交换膜阴阳极侧的活性区域内,烘干;碳纳米管和干Nafion的比例为1:1,三维界面增强层的载量为0.4mg/cm2;(2) Disperse the carbon nanotubes directly into the ethanol solution of 5% Nafion by ultrasonic to form a three-dimensional interface enhancement layer slurry, and then spray the slurry to the active area of the pretreated proton exchange membrane cathode and anode side by ultrasonic spraying equipment Inside, drying; the ratio of carbon nanotubes and dry Nafion is 1:1, and the load of the three-dimensional interface enhancement layer is 0.4mg/cm 2 ;
(3)将阴极催化剂60% Pt/C、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阴极催化剂浆料,其中Pt载量为0.5mg/cm2,干Nafion质量为60%Pt/C催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阴极侧;(3) Evenly disperse the ethanol solution of 60% Pt/C and 5% Nafion as the cathode catalyst in isopropanol to form a cathode catalyst slurry, in which the Pt loading is 0.5 mg/cm 2 and the dry Nafion mass is 60% Pt 25% of the /C catalyst quality, the cathode catalyst slurry is sprayed to the cathode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(4)将阳极催化剂IrO2、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阳极催化剂浆料,其中IrO2载量为2mg/cm2,干Nafion质量为IrO2催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阳极侧;(4) Evenly disperse the anode catalyst IrO 2 and 5% Nafion ethanol solution in isopropanol to form an anode catalyst slurry, in which the IrO 2 loading is 2 mg/cm 2 , and the dry Nafion mass is 25% of the IrO 2 catalyst mass %, the cathode catalyst slurry is sprayed onto the anode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(5)裁取2片30×30mm的烧结钛毡,浸泡于乙醇中,超声清洗1小时,烘干后将烧结钛毡分别置于阴阳催化层表面,并通过热压将烧结钛毡与阴阳极催化层贴合,形成气体扩散层,同时制备得PEM电解水制氢膜电极;烧结钛毡的厚度为0.6mm。(5) Cut two pieces of 30×30mm sintered titanium felt, soak them in ethanol, and ultrasonically clean them for 1 hour. The extremely catalytic layer is laminated to form a gas diffusion layer, and at the same time, a PEM electrolysis water hydrogen production membrane electrode is prepared; the thickness of the sintered titanium felt is 0.6mm.
实施例2Example 2
(1)裁取40×40mm的杜邦Nafion117质子交换膜,依次用5%的H2O2溶液、0.5M H2SO4溶液、去离子水在80℃条件下进行浸泡1小时,然后将膜浸泡在去离子水中备用,使用前将质子交换膜烘干即可使用,活性面积为30×30mm;(1) Cut a 40×40mm DuPont Nafion117 proton exchange membrane, soak it with 5% H 2 O 2 solution, 0.5M H 2 SO 4 solution, and deionized water at 80°C for 1 hour, and then soak the membrane Prepare in deionized water, dry the proton exchange membrane before use, the active area is 30×30mm;
(2)将碳纳米管直接通过超声分散到3M PFSA的乙醇溶液,形成三维界面增强层浆料,再将浆料通过超声喷涂设备喷涂到预处理好的质子交换膜阴阳极侧的活性区域内,烘干;碳纳米管和干3M PFSA的比例为1:1,三维界面增强层的载量为0.4mg/cm2;(2) Disperse the carbon nanotubes directly into the ethanol solution of 3M PFSA by ultrasonic to form a three-dimensional interface enhancement layer slurry, and then spray the slurry into the active area on the cathode and anode sides of the pretreated proton exchange membrane through ultrasonic spraying equipment , drying; the ratio of carbon nanotubes and dry 3M PFSA is 1:1, and the load of the three-dimensional interface enhancement layer is 0.4mg/cm 2 ;
(3)将阴极催化剂60% Pt/C、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阴极催化剂浆料,其中Pt载量为0.5mg/cm2,干Nafion质量为60%Pt/C催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阴极侧;(3) Evenly disperse the ethanol solution of 60% Pt/C and 5% Nafion as the cathode catalyst in isopropanol to form a cathode catalyst slurry, in which the Pt loading is 0.5 mg/cm 2 and the dry Nafion mass is 60% Pt 25% of the /C catalyst quality, the cathode catalyst slurry is sprayed to the cathode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(4)将阳极催化剂IrO2、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阳极催化剂浆料,其中IrO2载量为2mg/cm2,干Nafion质量为IrO2催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阳极侧;(4) Evenly disperse the anode catalyst IrO 2 and 5% Nafion ethanol solution in isopropanol to form an anode catalyst slurry, in which the IrO 2 loading is 2 mg/cm 2 , and the dry Nafion mass is 25% of the IrO 2 catalyst mass %, the cathode catalyst slurry is sprayed onto the anode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(5)裁取2片30×30mm的烧结钛毡,浸泡于乙醇中,超声清洗1小时,烘干后将烧结钛毡分别置于阴阳催化层表面,并通过热压将烧结钛毡与阴阳极催化层贴合,形成气体扩散层,同时制备得PEM电解水制氢膜电极;烧结钛毡的厚度为0.6mm。(5) Cut two pieces of 30×30mm sintered titanium felt, soak them in ethanol, and ultrasonically clean them for 1 hour. The extremely catalytic layer is laminated to form a gas diffusion layer, and at the same time, a PEM electrolysis water hydrogen production membrane electrode is prepared; the thickness of the sintered titanium felt is 0.6mm.
实施例3Example 3
(1)裁取40×40mm的杜邦Nafion117质子交换膜,依次用5%的H2O2溶液、0.5M H2SO4溶液、去离子水在80℃条件下进行浸泡1小时,然后将膜浸泡在去离子水中备用,使用前将质子交换膜烘干即可使用,活性面积为30×30mm;(1) Cut a 40×40mm DuPont Nafion117 proton exchange membrane, soak it with 5% H 2 O 2 solution, 0.5M H 2 SO 4 solution, and deionized water at 80°C for 1 hour, and then soak the membrane Prepare in deionized water, dry the proton exchange membrane before use, the active area is 30×30mm;
(2)将碳纳米管直接通过超声分散到磺化聚醚醚酮(SPEEK)的乙醇溶液,形成三维界面增强层浆料,再将浆料通过超声喷涂设备喷涂到预处理好的质子交换膜阴阳极侧的活性区域内,烘干;碳纳米管和干SPEEK的比例为1:1,三维界面增强层的载量为0.4mg/cm2;(2) Disperse the carbon nanotubes directly into the ethanol solution of sulfonated polyetheretherketone (SPEEK) by ultrasonic to form a three-dimensional interface enhancement layer slurry, and then spray the slurry onto the pretreated proton exchange membrane by ultrasonic spraying equipment In the active area on the cathode and anode sides, dry; the ratio of carbon nanotubes to dry SPEEK is 1:1, and the loading capacity of the three-dimensional interface enhancement layer is 0.4mg/cm 2 ;
(3)将阴极催化剂60% Pt/C、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阴极催化剂浆料,其中Pt载量为0.5mg/cm2,干Nafion质量为60%Pt/C催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阴极侧;(3) Evenly disperse the ethanol solution of 60% Pt/C and 5% Nafion as the cathode catalyst in isopropanol to form a cathode catalyst slurry, in which the Pt loading is 0.5 mg/cm 2 and the dry Nafion mass is 60% Pt 25% of the /C catalyst quality, the cathode catalyst slurry is sprayed to the cathode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(4)将阳极催化剂IrO2、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阳极催化剂浆料,其中IrO2载量为2mg/cm2,干Nafion质量为IrO2催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阳极侧;(4) Evenly disperse the anode catalyst IrO 2 and 5% Nafion ethanol solution in isopropanol to form an anode catalyst slurry, in which the IrO 2 loading is 2 mg/cm 2 , and the dry Nafion mass is 25% of the IrO 2 catalyst mass %, the cathode catalyst slurry is sprayed onto the anode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(5)裁取2片30×30mm的烧结钛毡,浸泡于乙醇中,超声清洗1小时,烘干后将烧结钛毡分别置于阴阳催化层表面,并通过热压将烧结钛毡与阴阳极催化层贴合,形成气体扩散层,同时制备得PEM电解水制氢膜电极;烧结钛毡的厚度为0.6mm。(5) Cut two pieces of 30×30mm sintered titanium felt, soak them in ethanol, and ultrasonically clean them for 1 hour. The extremely catalytic layer is laminated to form a gas diffusion layer, and at the same time, a PEM electrolysis water hydrogen production membrane electrode is prepared; the thickness of the sintered titanium felt is 0.6mm.
实施例4Example 4
(1)裁取40×40mm的杜邦Nafion117质子交换膜,依次用5%的H2O2溶液、0.5M H2SO4溶液、去离子水在80℃条件下进行浸泡1小时,然后将膜浸泡在去离子水中备用,使用前将质子交换膜烘干即可使用,活性面积为30×30mm;(1) Cut a 40×40mm DuPont Nafion117 proton exchange membrane, soak it with 5% H 2 O 2 solution, 0.5M H 2 SO 4 solution, and deionized water at 80°C for 1 hour, and then soak the membrane Prepare in deionized water, dry the proton exchange membrane before use, the active area is 30×30mm;
(2)将石墨烯直接通过超声分散到5%Nafion的乙醇溶液,形成三维界面增强层浆料,再将浆料通过超声喷涂设备喷涂到预处理好的质子交换膜阴阳极侧的活性区域内,烘干;石墨烯和干Nafion的比例为1:1,三维界面增强层的载量为0.4mg/cm2;(2) Disperse graphene directly into a 5% Nafion ethanol solution by ultrasonic to form a three-dimensional interface enhancement layer slurry, and then spray the slurry into the active area of the pretreated proton exchange membrane cathode and anode sides through ultrasonic spraying equipment , drying; the ratio of graphene and dry Nafion is 1:1, and the loading capacity of the three-dimensional interface enhancement layer is 0.4mg/cm 2 ;
(3)将阴极催化剂60% Pt/C、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阴极催化剂浆料,其中Pt载量为0.5mg/cm2,干Nafion质量为60%Pt/C催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阴极侧;(3) Evenly disperse the ethanol solution of 60% Pt/C and 5% Nafion as the cathode catalyst in isopropanol to form a cathode catalyst slurry, in which the Pt loading is 0.5 mg/cm 2 and the dry Nafion mass is 60% Pt 25% of the /C catalyst quality, the cathode catalyst slurry is sprayed to the cathode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(4)将阳极催化剂IrO2、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阳极催化剂浆料,其中IrO2载量为2mg/cm2,干Nafion质量为IrO2催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阳极侧;(4) Evenly disperse the anode catalyst IrO 2 and 5% Nafion ethanol solution in isopropanol to form an anode catalyst slurry, in which the IrO 2 loading is 2 mg/cm 2 , and the dry Nafion mass is 25% of the IrO 2 catalyst mass %, the cathode catalyst slurry is sprayed onto the anode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(5)裁取2片30×30mm的烧结钛毡,浸泡于乙醇中,超声清洗1小时,烘干后将烧结钛毡分别置于阴阳催化层表面,并通过热压将烧结钛毡与阴阳极催化层贴合,形成气体扩散层,同时制备得PEM电解水制氢膜电极;烧结钛毡的厚度为0.6mm。(5) Cut two pieces of 30×30mm sintered titanium felt, soak them in ethanol, and ultrasonically clean them for 1 hour. The extremely catalytic layer is laminated to form a gas diffusion layer, and at the same time, a PEM electrolysis water hydrogen production membrane electrode is prepared; the thickness of the sintered titanium felt is 0.6mm.
实施例5Example 5
(1)裁取40×40mm的杜邦Nafion117质子交换膜,依次用5%的H2O2溶液、0.5M H2SO4溶液、去离子水在80℃条件下进行浸泡1小时,然后将膜浸泡在去离子水中备用,使用前将质子交换膜烘干即可使用,活性面积为30×30mm;(1) Cut a 40×40mm DuPont Nafion117 proton exchange membrane, soak it with 5% H 2 O 2 solution, 0.5M H 2 SO 4 solution, and deionized water at 80°C for 1 hour, and then soak the membrane Prepare in deionized water, dry the proton exchange membrane before use, the active area is 30×30mm;
(2)将碳纳米管直接通过超声分散到5%Nafion的乙醇溶液,形成三维界面增强层浆料,再将浆料通过超声喷涂设备喷涂到预处理好的质子交换膜阴阳极侧的活性区域内,烘干;碳纳米管和干Nafion的比例为1:1,三维界面增强层的载量为0.8mg/cm2;(2) Disperse the carbon nanotubes directly into the ethanol solution of 5% Nafion by ultrasonic to form a three-dimensional interface enhancement layer slurry, and then spray the slurry to the active area of the pretreated proton exchange membrane cathode and anode side by ultrasonic spraying equipment Inside, drying; the ratio of carbon nanotubes and dry Nafion is 1:1, and the load of the three-dimensional interface enhancement layer is 0.8mg/cm 2 ;
(3)将阴极催化剂60% Pt/C、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阴极催化剂浆料,其中Pt载量为0.5mg/cm2,干Nafion质量为60%Pt/C催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阴极侧;(3) Evenly disperse the ethanol solution of 60% Pt/C and 5% Nafion as the cathode catalyst in isopropanol to form a cathode catalyst slurry, in which the Pt loading is 0.5 mg/cm 2 and the dry Nafion mass is 60% Pt 25% of the /C catalyst quality, the cathode catalyst slurry is sprayed to the cathode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(4)将阳极催化剂IrO2、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阳极催化剂浆料,其中IrO2载量为2mg/cm2,干Nafion质量为IrO2催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阳极侧;(4) Evenly disperse the anode catalyst IrO 2 and 5% Nafion ethanol solution in isopropanol to form an anode catalyst slurry, in which the IrO 2 loading is 2 mg/cm 2 , and the dry Nafion mass is 25% of the IrO 2 catalyst mass %, the cathode catalyst slurry is sprayed onto the anode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(5)裁取2片30×30mm的烧结钛毡,浸泡于乙醇中,超声清洗1小时,烘干后将烧结钛毡分别置于阴阳催化层表面,并通过热压将烧结钛毡与阴阳极催化层贴合,形成气体扩散层,同时制备得PEM电解水制氢膜电极;烧结钛毡的厚度为0.6mm。(5) Cut two pieces of 30×30mm sintered titanium felt, soak them in ethanol, and ultrasonically clean them for 1 hour. The extremely catalytic layer is laminated to form a gas diffusion layer, and at the same time, a PEM electrolysis water hydrogen production membrane electrode is prepared; the thickness of the sintered titanium felt is 0.6mm.
实施例6Example 6
(1)裁取40×40mm的杜邦Nafion117质子交换膜,依次用5%的H2O2溶液、0.5M H2SO4溶液、去离子水在80℃条件下进行浸泡1小时,然后将膜浸泡在去离子水中备用,使用前将质子交换膜烘干即可使用,活性面积为30×30mm;(1) Cut a 40×40mm DuPont Nafion117 proton exchange membrane, soak it with 5% H 2 O 2 solution, 0.5M H 2 SO 4 solution, and deionized water at 80°C for 1 hour, and then soak the membrane Prepare in deionized water, dry the proton exchange membrane before use, the active area is 30×30mm;
(2)将碳纳米管直接通过超声分散到5%Nafion的乙醇溶液,形成三维界面增强层浆料,再将浆料通过超声喷涂设备喷涂到预处理好的质子交换膜阴阳极侧的活性区域内,烘干;碳纳米管和干Nafion的比例为2:1,三维界面增强层的载量为0.4mg/cm2;(2) Disperse the carbon nanotubes directly into the ethanol solution of 5% Nafion by ultrasonic to form a three-dimensional interface enhancement layer slurry, and then spray the slurry to the active area of the pretreated proton exchange membrane cathode and anode side by ultrasonic spraying equipment Inside, drying; the ratio of carbon nanotubes and dry Nafion is 2:1, and the load of the three-dimensional interface enhancement layer is 0.4mg/cm 2 ;
(3)将阴极催化剂60% Pt/C、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阴极催化剂浆料,其中Pt载量为0.5mg/cm2,干Nafion质量为60%Pt/C催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阴极侧;(3) Evenly disperse the ethanol solution of 60% Pt/C and 5% Nafion as the cathode catalyst in isopropanol to form a cathode catalyst slurry, in which the Pt loading is 0.5 mg/cm 2 and the dry Nafion mass is 60% Pt 25% of the /C catalyst quality, the cathode catalyst slurry is sprayed to the cathode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(4)将阳极催化剂IrO2、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阳极催化剂浆料,其中IrO2载量为2mg/cm2,干Nafion质量为IrO2催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阳极侧;(4) Evenly disperse the anode catalyst IrO 2 and 5% Nafion ethanol solution in isopropanol to form an anode catalyst slurry, in which the IrO 2 loading is 2 mg/cm 2 , and the dry Nafion mass is 25% of the IrO 2 catalyst mass %, the cathode catalyst slurry is sprayed onto the anode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(5)裁取2片30×30mm的烧结钛毡,浸泡于乙醇中,超声清洗1小时,烘干后将烧结钛毡分别置于阴阳催化层表面,并通过热压将烧结钛毡与阴阳极催化层贴合,形成气体扩散层,同时制备得PEM电解水制氢膜电极;烧结钛毡的厚度为0.6mm。(5) Cut two pieces of 30×30mm sintered titanium felt, soak them in ethanol, and ultrasonically clean them for 1 hour. The extremely catalytic layer is laminated to form a gas diffusion layer, and at the same time, a PEM electrolysis water hydrogen production membrane electrode is prepared; the thickness of the sintered titanium felt is 0.6mm.
实施例7Example 7
(1)裁取40×40mm的杜邦Nafion117质子交换膜,依次用5%的H2O2溶液、0.5M H2SO4溶液、去离子水在80℃条件下进行浸泡1小时,然后将膜浸泡在去离子水中备用,使用前将质子交换膜烘干即可使用,活性面积为30×30mm;(1) Cut a 40×40mm DuPont Nafion117 proton exchange membrane, soak it with 5% H 2 O 2 solution, 0.5M H 2 SO 4 solution, and deionized water at 80°C for 1 hour, and then soak the membrane Prepare in deionized water, dry the proton exchange membrane before use, the active area is 30×30mm;
(2)将碳纳米管直接通过超声分散到5%Nafion的乙醇溶液,形成三维界面增强层浆料,再将浆料通过超声喷涂设备喷涂到预处理好的质子交换膜阴阳极侧的活性区域内,烘干;碳纳米管和干Nafion的比例为1:2,三维界面增强层的载量为0.4mg/cm2;(2) Disperse the carbon nanotubes directly into the ethanol solution of 5% Nafion by ultrasonic to form a three-dimensional interface enhancement layer slurry, and then spray the slurry to the active area of the pretreated proton exchange membrane cathode and anode side by ultrasonic spraying equipment Inside, drying; the ratio of carbon nanotubes and dry Nafion is 1:2, and the load of the three-dimensional interface enhancement layer is 0.4mg/cm 2 ;
(3)将阴极催化剂60% Pt/C、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阴极催化剂浆料,其中Pt载量为0.5mg/cm2,干Nafion质量为60%Pt/C催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阴极侧;(3) Evenly disperse the ethanol solution of 60% Pt/C and 5% Nafion as the cathode catalyst in isopropanol to form a cathode catalyst slurry, in which the Pt loading is 0.5 mg/cm 2 and the dry Nafion mass is 60% Pt 25% of the /C catalyst quality, the cathode catalyst slurry is sprayed to the cathode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(4)将阳极催化剂IrO2、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阳极催化剂浆料,其中IrO2载量为2mg/cm2,干Nafion质量为IrO2催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到设置有三维界面增强层的质子交换膜阳极侧;(4) Evenly disperse the anode catalyst IrO 2 and 5% Nafion ethanol solution in isopropanol to form an anode catalyst slurry, in which the IrO 2 loading is 2 mg/cm 2 , and the dry Nafion mass is 25% of the IrO 2 catalyst mass %, the cathode catalyst slurry is sprayed onto the anode side of the proton exchange membrane provided with a three-dimensional interface enhancement layer by ultrasonic spraying equipment;
(5)裁取2片30×30mm的烧结钛毡,浸泡于乙醇中,超声清洗1小时,烘干后将烧结钛毡分别置于阴阳催化层表面,并通过热压将烧结钛毡与阴阳极催化层贴合,形成气体扩散层,同时制备得PEM电解水制氢膜电极;烧结钛毡的厚度为0.6mm。(5) Cut two pieces of 30×30mm sintered titanium felt, soak them in ethanol, and ultrasonically clean them for 1 hour. The extremely catalytic layer is laminated to form a gas diffusion layer, and at the same time, a PEM electrolysis water hydrogen production membrane electrode is prepared; the thickness of the sintered titanium felt is 0.6mm.
对比例1Comparative example 1
(1)裁取40×40mm的杜邦Nafion117质子交换膜,依次用5%的H2O2溶液、0.5M H2SO4溶液、去离子水在80℃条件下进行浸泡1小时,然后将膜浸泡在去离子水中备用,使用前将质子交换膜烘干即可使用,活性面积为30×30mm;(1) Cut a 40×40mm DuPont Nafion117 proton exchange membrane, soak it with 5% H 2 O 2 solution, 0.5M H 2 SO 4 solution, and deionized water at 80°C for 1 hour, and then soak the membrane Prepare in deionized water, dry the proton exchange membrane before use, the active area is 30×30mm;
(2)将阴极催化剂60% Pt/C、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阴极催化剂浆料,其中Pt载量为0.5mg/cm2,干Nafion质量为60%Pt/C催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到质子交换膜阴极侧;(2) Evenly disperse the ethanol solution of 60% Pt/C and 5% Nafion as the cathode catalyst in isopropanol to form a cathode catalyst slurry, in which the Pt loading is 0.5 mg/cm 2 and the dry Nafion mass is 60% Pt 25% of the mass of /C catalyst, the cathode catalyst slurry is sprayed onto the cathode side of the proton exchange membrane by ultrasonic spraying equipment;
(4)将阳极催化剂IrO2、5%Nafion的乙醇溶液均匀分散于异丙醇中,形成阳极催化剂浆料,其中IrO2载量为2mg/cm2,干Nafion质量为IrO2催化剂质量的25%,将阴极催化剂浆料通过超声喷涂设备喷涂到质子交换膜阳极侧;(4) Evenly disperse the anode catalyst IrO 2 and 5% Nafion ethanol solution in isopropanol to form an anode catalyst slurry, in which the IrO 2 loading is 2 mg/cm 2 , and the dry Nafion mass is 25% of the IrO 2 catalyst mass %, the cathode catalyst slurry is sprayed onto the anode side of the proton exchange membrane by ultrasonic spraying equipment;
(5)裁取2片30×30mm的烧结钛毡,浸泡于乙醇中,超声清洗1小时,烘干后将烧结钛毡分别置于阴阳催化层表面,并通过热压将烧结钛毡与阴阳极催化层贴合,形成气体扩散层,同时制备得PEM电解水制氢膜电极;烧结钛毡的厚度为0.6mm。(5) Cut two pieces of 30×30mm sintered titanium felt, soak them in ethanol, and ultrasonically clean them for 1 hour. The extremely catalytic layer is laminated to form a gas diffusion layer, and at the same time, a PEM electrolysis water hydrogen production membrane electrode is prepared; the thickness of the sintered titanium felt is 0.6mm.
结构表征:Structure Characterization:
将实施例1制得的PEM电解水制氢膜电极在扫描电子显微镜下进行结构表征,其结果如图1、图2所示。图1为膜电极的横截面电镜图,能够明显地看到处在质子交换膜和催化层之间的三维界面增强层;图2为三维界面增强层的表面电镜图,从结果可以看出CNT和Nafion均匀地分散在质子交换膜的表面。Structural characterization of the PEM electrolyzed water hydrogen production membrane electrode prepared in Example 1 was carried out under a scanning electron microscope, and the results are shown in Fig. 1 and Fig. 2 . Figure 1 is a cross-sectional electron microscope image of the membrane electrode, and the three-dimensional interface enhancement layer between the proton exchange membrane and the catalytic layer can be clearly seen; Figure 2 is the surface electron microscope image of the three-dimensional interface enhancement layer, from the results it can be seen that CNT and Nafion is uniformly dispersed on the surface of the proton exchange membrane.
性能测试Performance Testing
将实施例1、实施例2、实施例3、实施例4和对比例1制备得的膜电极组装到PEM电解水测试系统中进行极化性能测试,结果如图4所示。膜电极稳定性测试时,将电流密度设置为1.6A/cm2,进行50小时的稳定性测试,结果如图5所示。测试温度为70℃,测试膜电极活性面积为9cm2。The membrane electrodes prepared in Example 1, Example 2, Example 3, Example 4 and Comparative Example 1 were assembled into a PEM electrolyzed water testing system for polarization performance testing, and the results are shown in FIG. 4 . During the stability test of the membrane electrode, the current density was set to 1.6A/cm 2 , and the stability test was carried out for 50 hours. The results are shown in FIG. 5 . The test temperature is 70°C, and the active area of the test membrane electrode is 9cm 2 .
由图4可以看出,当电压为1.9V时,实施例1的膜电极电流密度为2.08A/cm2,实施例2的膜电极电流密度为1.91A/cm2,实施例3的膜电极电流密度为1.98A/cm2,实施例4的膜电极电流密度为1.88A/cm2,对比例1的膜电极电流密度为1.72A/cm2。通过结果对比发现,膜电极经过增加三维界面增强层后,性能均有了大幅度提升。It can be seen from Figure 4 that when the voltage is 1.9V, the current density of the membrane electrode in Example 1 is 2.08A/cm 2 , the current density of the membrane electrode in Example 2 is 1.91A/cm 2 , and the membrane electrode in Example 3 The current density is 1.98A/cm 2 , the membrane electrode current density of Example 4 is 1.88A/cm 2 , and the membrane electrode current density of Comparative Example 1 is 1.72A/cm 2 . Through the comparison of the results, it is found that the performance of the membrane electrode has been greatly improved after adding a three-dimensional interface enhancement layer.
由图5可以看出,实施例1的膜电极起始电压为1.8V,经过50小时的稳定性测试之后,电压升高为1.92V,电压变化仅为6.67%;实施例2的膜电极起始电压为1.84V,经过50小时的稳定性测试之后,电压升高为1.98V,电压变化为7.61%;实施例3的膜电极起始电压为1.84V,经过50小时的稳定性测试之后,电压升高为1.96V,电压变化为7.10%;实施例4的膜电极起始电压为1.85V,经过50小时的稳定性测试之后,电压升高为2.17V,电压变化为17.29%;对比例1的膜电极起始电压为1.89V,经过50小时的稳定性测试之后,电压升高至2.42V,电压变化为28.04%。说明经过在质子交换膜两侧增加三维界面增强层后对膜电极的稳定性具有明显的提升,尤其是实施例1中的方案,膜电极性能和稳定性都有了显著的提升。It can be seen from Figure 5 that the initial voltage of the membrane electrode in Example 1 is 1.8V, and after 50 hours of stability testing, the voltage rises to 1.92V, and the voltage change is only 6.67%; The initial voltage is 1.84V, after 50 hours of stability test, the voltage rises to 1.98V, and the voltage change is 7.61%; the membrane electrode initial voltage of embodiment 3 is 1.84V, after 50 hours of stability test, The voltage increase was 1.96V, and the voltage change was 7.10%; the initial voltage of the membrane electrode in Example 4 was 1.85V, and after 50 hours of stability testing, the voltage increase was 2.17V, and the voltage change was 17.29%; comparative example The initial voltage of the membrane electrode of 1 was 1.89V. After 50 hours of stability testing, the voltage increased to 2.42V, and the voltage change was 28.04%. It shows that the stability of the membrane electrode has been significantly improved after adding three-dimensional interface enhancement layers on both sides of the proton exchange membrane, especially the scheme in Example 1, the performance and stability of the membrane electrode have been significantly improved.
本申请中三维界面增强层中的碳材料具有一定的三维结构,其主要起构筑催化层和质子交换膜三维接触面的作用,降低膜电极催化层和质子交换膜之间的接触阻抗;同时碳材料的强度能起到增强质子交换膜表面强度的作用,预防在电解水过程中出现质子交换膜溶胀、变形的问题。而三维界面增强层中的离聚物主要起到与碳材料的粘接作用,确保碳材料能稳固与质子交换膜表面的结合,同时保证三维界面增强层与质子交换膜、催化层之间的质子传导率。The carbon material in the three-dimensional interface enhancement layer in the present application has a certain three-dimensional structure, which mainly plays the role of constructing the three-dimensional contact surface between the catalytic layer and the proton exchange membrane, and reduces the contact resistance between the membrane electrode catalytic layer and the proton exchange membrane; The strength of the material can enhance the surface strength of the proton exchange membrane and prevent swelling and deformation of the proton exchange membrane during the electrolysis of water. The ionomer in the three-dimensional interface enhancement layer mainly plays a role of bonding with the carbon material, ensuring that the carbon material can be firmly bonded to the surface of the proton exchange membrane, and at the same time ensuring the contact between the three-dimensional interface enhancement layer, the proton exchange membrane and the catalytic layer. proton conductivity.
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the patent protection scope of the present invention.
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CN116876021A (en) * | 2023-06-16 | 2023-10-13 | 天能电池集团股份有限公司 | A catalyst for the catalytic layer of PEM water electrolysis membrane electrode and PEM water electrolysis membrane electrode |
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