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CN117532326B - A circlip installation mechanism - Google Patents

A circlip installation mechanism Download PDF

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Publication number
CN117532326B
CN117532326B CN202311775556.3A CN202311775556A CN117532326B CN 117532326 B CN117532326 B CN 117532326B CN 202311775556 A CN202311775556 A CN 202311775556A CN 117532326 B CN117532326 B CN 117532326B
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plate
guide column
guide
feeding
retaining ring
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CN117532326A (en
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陈龙
张孝勇
周晨光
杜加佳
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Wuxi Shuangyi Precision Machinery Co Ltd
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Wuxi Shuangyi Precision Machinery Co Ltd
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Abstract

本发明提供的一种卡簧安装机构,其通过上料用导向柱将待装配卡簧导入到上料板的卡簧槽中,通过上料气缸将上料板卡簧槽中的卡簧推动到安装用导向柱的顶部,使卡簧从卡簧槽底部掉落,套在安装用导向柱上,完成卡簧的上料过程;通过移送气缸推动移送滑块沿着水平滑轨移动,将安装用导向柱和卡簧推送到装配工位,压料气缸自上而下将定位轴推送到下方的安装用导向柱上,将待装配卡簧沿着安装用导向柱自上而下地推到底,直至从底端落入下方的卡簧安装结构上,完成待装配卡簧的装配;整个过程中的上料、移送和装配都无需手工操作,极大地提高了装配效率。

The present invention provides a retaining ring installation mechanism, which guides the retaining ring to be assembled into the retaining ring groove of the loading plate through the loading guide column, and pushes the retaining ring in the retaining ring groove of the loading plate to the top of the installation guide column through the loading cylinder, so that the retaining ring falls from the bottom of the retaining ring groove and is sleeved on the installation guide column, thereby completing the loading process of the retaining ring; the transfer slide block is pushed by the transfer cylinder to move along the horizontal slide rail, and the installation guide column and the retaining ring are pushed to the assembly station, and the pressing cylinder pushes the positioning shaft from top to bottom onto the installation guide column below, and pushes the retaining ring to be assembled from top to bottom along the installation guide column until it falls from the bottom to the retaining ring installation structure below, thereby completing the assembly of the retaining ring to be assembled; the loading, transfer and assembly in the whole process do not require manual operation, which greatly improves the assembly efficiency.

Description

一种卡簧安装机构A circlip installation mechanism

技术领域Technical Field

本发明涉及卡簧安装技术领域,具体为一种卡簧安装机构。The invention relates to the technical field of clip spring installation, in particular to a clip spring installation mechanism.

背景技术Background technique

图1所示的卡簧a是轮毂离合器中多处都会使用的一种连接紧固结构,其包括:弹性环状不封闭的卡簧体a1,卡簧体a1上设置开口a2。在安装时需要将卡簧安装到轮毂离合器上对应的卡簧槽或者其他相关结构中上。因为卡簧的尺寸较小,同时安装时需要将卡簧从内径向外撑大后卡装到卡簧槽中,现有技术中大多是通过辅助工具,配合人工手动安装,整体装配效率较低。The retaining spring a shown in FIG1 is a connection and fastening structure used in many places in the wheel hub clutch, which includes: an elastic annular non-enclosed retaining spring body a1, and an opening a2 is set on the retaining spring body a1. When installing, the retaining spring needs to be installed in the corresponding retaining spring groove or other related structures on the wheel hub clutch. Because the retaining spring is small in size, and it needs to be expanded from the inner diameter to the outside and then clamped into the retaining spring groove during installation, most of the existing technologies use auxiliary tools and manual installation, and the overall assembly efficiency is low.

发明内容Summary of the invention

为了解决现有技术中使用辅助工具人工安装卡簧工作效率较低的问题,本发明提供一种卡簧安装机构,其可以降低人工参与度,极大地提高了安装效率。In order to solve the problem of low working efficiency in manually installing retaining springs using auxiliary tools in the prior art, the present invention provides a retaining spring installation mechanism, which can reduce manual participation and greatly improve installation efficiency.

本发明的技术方案是这样的:一种卡簧安装机构,其特征在于,其包括:上料结构和装配结构,所述上料结构设置于上料工位,所述装配结构设置于装配工位,其特征在于其还包括:移送结构;所述移送结构设置于所述上料工位和所述装配工位之间;The technical solution of the present invention is as follows: a retaining spring installation mechanism, characterized in that it comprises: a feeding structure and an assembly structure, wherein the feeding structure is arranged at the feeding station, and the assembly structure is arranged at the assembly station, characterized in that it also comprises: a transfer structure; the transfer structure is arranged between the feeding station and the assembly station;

所述上料结构包括:振动盘、上料用导向柱、上料板、上料气缸和底板;The feeding structure comprises: a vibrating plate, a guide column for feeding, a feeding plate, a feeding cylinder and a bottom plate;

所述上料气缸、所述底板、所述上料板水平设置;所述底板通过支架固定在所述上料工位处;所述上料板设置在所述底板上;所述上料用导向柱竖直设置在所述底板和所述上料板上方;The feeding cylinder, the bottom plate and the feeding plate are arranged horizontally; the bottom plate is fixed to the feeding station by a bracket; the feeding plate is arranged on the bottom plate; the feeding guide column is arranged vertically above the bottom plate and the feeding plate;

所述上料用导向柱包括:上窄下宽的导入头和圆柱形状的杆身,所述杆身上沿着长度方向设置凸起的导向筋,所述导向筋的尺寸与卡簧上的卡口相适应,所述上料用导向柱的直径小于卡簧的内径;所述上料用导向柱的导入头通过导料管连接所述振动盘;The guide column for feeding includes: an introduction head which is narrow at the top and wide at the bottom and a cylindrical rod body, a raised guide rib is arranged on the rod body along the length direction, the size of the guide rib is adapted to the bayonet on the retaining spring, and the diameter of the guide column for feeding is smaller than the inner diameter of the retaining spring; the introduction head of the guide column for feeding is connected to the vibration plate through a guide pipe;

所述上料板包括:板身和设置在所述板身两端的两个透槽:卡簧槽和T型槽;所述卡簧槽的形状与待装配卡簧的形状尺寸相适应;所述T型槽连接所述上料气缸的输出端,所述上料气缸启动后,所述卡簧槽的行程通过所述上料用导向柱在所述底板上的垂直投影;所述卡簧槽中的卡簧开口方向与所述上料用导向柱的导向筋方向一致;The feeding plate comprises: a plate body and two through slots arranged at both ends of the plate body: a retaining ring slot and a T-slot; the shape of the retaining ring slot is adapted to the shape and size of the retaining ring to be assembled; the T-slot is connected to the output end of the feeding cylinder, and after the feeding cylinder is started, the stroke of the retaining ring slot passes through the vertical projection of the feeding guide column on the bottom plate; the opening direction of the retaining ring in the retaining ring slot is consistent with the direction of the guide rib of the feeding guide column;

所述移送结构包括:移送气缸、水平滑轨、安装板结构和移送滑块;The transfer structure comprises: a transfer cylinder, a horizontal slide rail, a mounting plate structure and a transfer slide block;

所述水平滑轨一端连接所述上料工位,另一端连接所述装配工位;所述安装板结构的顶端高度与所述上料板底端面的高度相适应,设置于所述上料板所在平面下方;One end of the horizontal slide rail is connected to the loading station, and the other end is connected to the assembly station; the top height of the mounting plate structure is adapted to the height of the bottom end surface of the loading plate, and is arranged below the plane where the loading plate is located;

所述安装板结构包括:连接板和竖直设置的安装用导向柱,所述安装用导向柱通过导向筋连接所述连接板;所述安装用导向柱设置于所述卡簧槽的行程上远离所述上料气缸一端的下方;所述安装用导向柱的导向筋的方向与所述卡簧槽中卡簧开口的方向一致;所述安装用导向柱的导入头的顶部直径小于卡簧的内径,底部与卡簧的内径相适应;The mounting plate structure comprises: a connecting plate and a vertically arranged guide column for mounting, wherein the guide column for mounting is connected to the connecting plate via a guide rib; the guide column for mounting is arranged below one end of the feeding cylinder away from the stroke of the retaining spring groove; the direction of the guide rib of the guide column for mounting is consistent with the direction of the retaining spring opening in the retaining spring groove; the top diameter of the guide head of the guide column for mounting is smaller than the inner diameter of the retaining spring, and the bottom is adapted to the inner diameter of the retaining spring;

所述移送气缸水平设置;所述安装板结构基于所述移送滑块滑动安装在所述水平滑轨上,所述移送滑块连接所述移送气缸的输出端;The transfer cylinder is arranged horizontally; the mounting plate structure is slidably mounted on the horizontal slide rail based on the transfer slider, and the transfer slider is connected to the output end of the transfer cylinder;

所述装配结构包括:压料气缸和定位轴;The assembly structure comprises: a material pressing cylinder and a positioning shaft;

竖直设置的所述压料气缸设置于所述装配工位上方,其输出轴底部设置所述定位轴;The vertically arranged press cylinder is arranged above the assembly station, and the positioning shaft is arranged at the bottom of the output shaft thereof;

所述定位轴包括:桶状的轴身,所述轴身的内腔直径大于所述安装用导向柱的外直径,小于待装配卡簧的外直径,且轴身的长度大于所述安装用导向柱的长度;定位轴的轴身外壁上与所述安装用导向柱的导向筋位置相适应的角度,沿轴身长度方向设置透槽。The positioning shaft includes: a barrel-shaped shaft body, the inner cavity diameter of the shaft body is larger than the outer diameter of the installation guide column and smaller than the outer diameter of the retaining ring to be assembled, and the length of the shaft body is larger than the length of the installation guide column; a through groove is provided on the outer wall of the shaft body of the positioning shaft at an angle adapted to the position of the guide rib of the installation guide column along the length direction of the shaft body.

其进一步特征在于:It is further characterized by:

其还包括:装配辅助结构;It also includes: an assembly auxiliary structure;

所述装配辅助结构包括:背板、导向板、缓冲弹簧、垂直滑轨结构和弹簧导向结构;The assembly auxiliary structure includes: a back plate, a guide plate, a buffer spring, a vertical slide rail structure and a spring guide structure;

所述背板的一侧连接所述安装用导向柱,另一侧设置所述导向板;One side of the back plate is connected to the installation guide column, and the other side is provided with the guide plate;

所述弹簧导向结构固定连接所述移送滑块,所述弹簧导向结构中设置弹簧导向腔,所述导向板活动地插接在所述弹簧导向腔中,所述缓冲弹簧设置于所述弹簧导向腔中,顶端抵压所述导向板,底端抵压所述弹簧导向腔底端面;The spring guide structure is fixedly connected to the transfer slider, a spring guide cavity is arranged in the spring guide structure, the guide plate is movably inserted in the spring guide cavity, the buffer spring is arranged in the spring guide cavity, the top end presses against the guide plate, and the bottom end presses against the bottom end surface of the spring guide cavity;

所述背板的两侧分别连接所述垂直滑轨结构,所述垂直滑轨结构滑动连接在所述移送滑块上;Both sides of the back plate are respectively connected to the vertical slide rail structure, and the vertical slide rail structure is slidably connected to the transfer slider;

其还包括:有料传感器,所述安装用导向柱设置在所述连接板上远离上料气缸的一侧;所述有料传感器设置在所述安装用导向柱远离所述连接板的一侧;It also includes: a material sensor, wherein the guide column for installation is arranged on a side of the connecting plate away from the feeding cylinder; the material sensor is arranged on a side of the guide column for installation away from the connecting plate;

其还包括:定位块,所述定位块固定在所述底板上方,二者之间留有放置上料板的空隙,空隙高度与上料板的厚度相适应;所述定位块上设置竖直方向的透孔,所述上料用导向柱上而下穿过定位块的透孔,上料用导向柱的下端面与定位块的下端面持平,透孔的直径大于待装配卡簧的外直径。It also includes: a positioning block, which is fixed above the base plate, with a gap between the two for placing a loading plate, and the height of the gap is adapted to the thickness of the loading plate; a vertical through hole is arranged on the positioning block, and the loading guide column passes through the through hole of the positioning block from top to bottom, the lower end surface of the loading guide column is flush with the lower end surface of the positioning block, and the diameter of the through hole is larger than the outer diameter of the retaining ring to be assembled.

本发明提供的一种卡簧安装机构,其通过上料用导向柱将待装配卡簧导入到上料板的卡簧槽中,通过上料气缸将上料板卡簧槽中的卡簧推动到安装用导向柱的顶部,使卡簧从卡簧槽底部掉落,套在安装用导向柱上,完成卡簧的上料过程;通过移送气缸推动移送滑块沿着水平滑轨移动,将安装用导向柱和卡簧推送到装配工位,压料气缸自上而下将定位轴推送到下方的安装用导向柱上,因为定位轴轴身的内腔直径大于安装用导向轴的外直径,小于待装配卡簧的外直径,所以可以直接将待装配卡簧沿着安装用导向柱自上而下地推到底,直至从底端落入下方的卡簧安装结构上,完成待装配卡簧的装配;整个过程中的上料、移送和装配都无需手工操作,极大地提高了装配效率。The present invention provides a retaining ring installation mechanism, which guides the retaining ring to be assembled into the retaining ring groove of the loading plate through a loading guide column, and pushes the retaining ring in the retaining ring groove of the loading plate to the top of the installation guide column through the loading cylinder, so that the retaining ring falls from the bottom of the retaining ring groove and is sleeved on the installation guide column, thereby completing the loading process of the retaining ring; the transfer slide block is pushed by the transfer cylinder to move along the horizontal slide rail, and the installation guide column and the retaining ring are pushed to the assembly station, and the pressing cylinder pushes the positioning shaft from top to bottom onto the installation guide column below. Because the inner cavity diameter of the positioning shaft body is larger than the outer diameter of the installation guide shaft and smaller than the outer diameter of the retaining ring to be assembled, the retaining ring to be assembled can be directly pushed from top to bottom along the installation guide column from top to bottom until it falls from the bottom into the retaining ring installation structure below, thereby completing the assembly of the retaining ring to be assembled; the loading, transfer and assembly in the whole process do not require manual operation, which greatly improves the assembly efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为待装配卡簧的结构示意图;FIG1 is a schematic diagram of the structure of a retaining spring to be assembled;

图2为卡簧安装机构的立体的结构示意图;FIG2 is a three-dimensional structural schematic diagram of a retaining spring installation mechanism;

图3为卡簧安装机构主视的结构示意图;FIG3 is a schematic structural diagram of a front view of a retaining spring installation mechanism;

图4为卡簧安装机构俯视的结构示意图;FIG4 is a schematic diagram of the structure of the retaining spring installation mechanism from a top view;

图5为卡簧安装机构左视的剖视结构示意图;FIG5 is a schematic cross-sectional view of the circlip mounting mechanism from the left;

图6为图2中A处放大后结构示意图;FIG6 is a schematic diagram of the structure after the A in FIG2 is enlarged;

图7为图5中B处放大后结构示意图;FIG7 is a schematic diagram of the structure after the B in FIG5 is enlarged;

图8为安装用导向柱的结构示意图;FIG8 is a schematic structural diagram of a guide column for installation;

图9为图8的C-C向剖视的结构示意图;Fig. 9 is a schematic structural diagram of a cross-section taken along the line C-C in Fig. 8;

图10为上料板的结构示意图;Figure 10 is a schematic diagram of the structure of the loading plate;

图11为定位轴的结构示意图。FIG. 11 is a schematic structural diagram of the positioning shaft.

具体实施方式Detailed ways

如图2~图11所示,本发明包括一种卡簧安装机构,其包括:上料结构1、移送结构2和装配结构3,上料结构1设置于上料工位,装配结构3设置于装配工位,移送结构2设置于上料工位和装配工位之间。As shown in Figures 2 to 11, the present invention includes a retaining spring installation mechanism, which includes: a feeding structure 1, a transfer structure 2 and an assembly structure 3, the feeding structure 1 is arranged at the feeding station, the assembly structure 3 is arranged at the assembly station, and the transfer structure 2 is arranged between the feeding station and the assembly station.

上料结构1包括:振动盘1-1、上料用导向柱1-3、上料板1-4、上料气缸1-5和底板1-6。The feeding structure 1 comprises: a vibrating plate 1-1, a guide column 1-3 for feeding, a feeding plate 1-4, a feeding cylinder 1-5 and a bottom plate 1-6.

上料气缸1-5、底板1-6、上料板1-4水平设置;底板1-6通过支架4固定在上料工位处,振动盘1-1基于振动盘支架4安装上料工位一侧上方;上料板1-4设置在底板1-6上;上料用导向柱1-3竖直设置在底板1-6和上料板1-4上方。The feeding cylinder 1-5, the base plate 1-6 and the feeding plate 1-4 are arranged horizontally; the base plate 1-6 is fixed at the feeding station by the bracket 4, and the vibration plate 1-1 is installed above one side of the feeding station based on the vibration plate bracket 4; the feeding plate 1-4 is arranged on the base plate 1-6; the feeding guide column 1-3 is vertically arranged above the base plate 1-6 and the feeding plate 1-4.

如图2和图5所示,振动盘1-1通过振动方式将盘内存储的卡簧a逐一排放到导料管1-2上,卡簧a堆叠在导料管1-2上。导料管1-2下方设置上料用导向柱1-3,卡簧a基于自身重力向下滑落。As shown in Figures 2 and 5, the vibration plate 1-1 discharges the clips a stored in the plate one by one onto the guide tube 1-2 by vibration, and the clips a are stacked on the guide tube 1-2. A guide column 1-3 for loading is set below the guide tube 1-2, and the clips a slide downward based on their own gravity.

上料用导向柱1-3包括:上窄下宽的导入头和圆柱形状的杆身,杆身上沿着长度方向设置凸起的导向筋,导向筋的尺寸与卡簧上的卡口相适应,上料用导向柱1-3的直径小于卡簧a的内径。卡簧a落入到导入头后,基于导向筋的设置,确保卡簧a在振动盘1-1的振动下,能够以开口朝向导向筋的方式下滑到上料用导向柱1-3上,无需人工参与即可将振动盘下落的卡簧a的方向排列完毕。The guide column 1-3 for loading includes: an introduction head which is narrow at the top and wide at the bottom, and a cylindrical rod body. The rod body is provided with raised guide ribs along the length direction. The size of the guide ribs is adapted to the bayonet on the retaining spring. The diameter of the guide column 1-3 for loading is smaller than the inner diameter of the retaining spring a. After the retaining spring a falls into the introduction head, based on the setting of the guide ribs, it is ensured that the retaining spring a can slide down onto the guide column 1-3 for loading with the opening facing the guide ribs under the vibration of the vibration plate 1-1, and the direction of the retaining spring a falling from the vibration plate can be arranged without manual intervention.

如图10所示,上料板1-4包括:板身1-41和设置在板身1-41两端的两个透槽:卡簧槽1-42和T型槽1-43;卡簧槽1-42的形状与待装配卡簧的形状尺寸相适应;T型槽1-43连接上料气缸1-5的输出端,上料气缸1-5启动后,卡簧槽1-42的行程通过上料用导向柱1-3在底板1-6上的垂直投影;卡簧槽1-42中的卡簧开口方向与上料用导向柱1-3的导向筋方向一致,确保从上料用导向柱1-3能够顺利以同样角度落入到卡簧槽1-42中。As shown in Figure 10, the loading plate 1-4 includes: a plate body 1-41 and two through grooves arranged at both ends of the plate body 1-41: a retaining ring groove 1-42 and a T-slot 1-43; the shape of the retaining ring groove 1-42 is adapted to the shape and size of the retaining ring to be assembled; the T-slot 1-43 is connected to the output end of the loading cylinder 1-5. After the loading cylinder 1-5 is started, the stroke of the retaining ring groove 1-42 passes through the vertical projection of the loading guide column 1-3 on the bottom plate 1-6; the opening direction of the retaining ring in the retaining ring groove 1-42 is consistent with the direction of the guide rib of the loading guide column 1-3, ensuring that the retaining ring can smoothly fall into the retaining ring groove 1-42 at the same angle from the loading guide column 1-3.

如图6和图7和所示,为了确保上料用导向柱1-3下端不受上方振动盘影响,所以设置定位块1-7。定位块1-7固定在底板1-6上方,上料板1-4设置于定位块1-7固定在底板1-6之间,二者之间留有空隙,空隙与上料板1-4的厚度相适应,确保上料板1-4可以在二者之间滑动。定位块1-7上设置竖直方向的透孔,上料用导向柱1-3自上而下穿过定位块1-7的透孔,下方端面与定位块1-7的下端面持平,透孔的直径大于卡簧a的外直径,确保上料用导向柱1-3上套装的卡簧a能够基于自身重力滑落,从透孔掉落到下方。通过定位块1-7上透孔的设置,将上料用导向柱1-3下端的位置固定,进而确保卡簧a自上料用导向柱1-3滑落的位置固定。As shown in Figures 6 and 7, in order to ensure that the lower end of the guide column 1-3 for loading is not affected by the upper vibration plate, a positioning block 1-7 is set. The positioning block 1-7 is fixed above the bottom plate 1-6, and the loading plate 1-4 is set between the positioning block 1-7 and the bottom plate 1-6, leaving a gap between the two, and the gap is adapted to the thickness of the loading plate 1-4, ensuring that the loading plate 1-4 can slide between the two. A vertical through hole is set on the positioning block 1-7, and the guide column 1-3 for loading passes through the through hole of the positioning block 1-7 from top to bottom, and the lower end face is flush with the lower end face of the positioning block 1-7. The diameter of the through hole is larger than the outer diameter of the retaining spring a, ensuring that the retaining spring a set on the guide column 1-3 for loading can slide down based on its own gravity and fall from the through hole to the bottom. By setting the through hole on the positioning block 1-7, the position of the lower end of the guide column 1-3 for loading is fixed, thereby ensuring that the position where the retaining spring a slides from the guide column 1-3 for loading is fixed.

参照图7,初始状态下,上料板1-4上的卡簧槽1-42放置在定位块1-7上透孔下方,确保上料用导向柱1-3滑落的卡簧a正好掉入到卡簧槽1-42中。需要上料的时候,上料气缸1-5启动,按照预设的行程将上料板1-4向安装板结构2-3方向推送。推送过程中,板身1-41将定位块1-7上透孔的底部堵住,防止上料用导向柱1-3上堆叠的卡簧a掉落。卡簧a掉落后,上料气缸1-5反向启动,将卡簧槽1-42拉回初始位置,则下一个卡簧a掉落到卡簧槽1-42中。Referring to Figure 7, in the initial state, the retaining spring groove 1-42 on the loading plate 1-4 is placed below the through hole on the positioning block 1-7 to ensure that the retaining spring a that slides off the loading guide column 1-3 just falls into the retaining spring groove 1-42. When loading is required, the loading cylinder 1-5 is started to push the loading plate 1-4 toward the mounting plate structure 2-3 according to the preset stroke. During the pushing process, the plate body 1-41 blocks the bottom of the through hole on the positioning block 1-7 to prevent the retaining spring a stacked on the loading guide column 1-3 from falling. After the retaining spring a falls, the loading cylinder 1-5 is started in the reverse direction to pull the retaining spring groove 1-42 back to the initial position, and the next retaining spring a falls into the retaining spring groove 1-42.

移送结构2包括:移送气缸2-1、水平滑轨2-2、安装板结构2-3和移送滑块2-4;The transfer structure 2 includes: a transfer cylinder 2-1, a horizontal slide rail 2-2, a mounting plate structure 2-3 and a transfer slide block 2-4;

水平滑轨2-2安装在支架4上,一端连接上料工位,另一端连接装配工位;安装板结构2-3的顶端高度与上料板1-4底端面的高度相适应,设置于上料板1-4所在平面下方;The horizontal slide rail 2-2 is installed on the bracket 4, one end of which is connected to the loading station and the other end is connected to the assembly station; the top height of the mounting plate structure 2-3 is adapted to the height of the bottom end surface of the loading plate 1-4, and is arranged below the plane where the loading plate 1-4 is located;

安装用导向柱2-31和上料用导向柱1-3的结构相同,尺寸略有差异。如图8和9所示,以安装用导向柱2-31为例进行说明。安装板结构2-3包括:连接板2-32和竖直设置的安装用导向柱2-31,安装用导向柱2-31通过导向筋2-33连接连接板2-32;安装用导向柱2-31的导入头的顶部直径小于卡簧a的内径,底部与卡簧a的内径相适应;通过导入头的设置,确保上方掉落的卡簧a能够被导向套装在安装用导向柱2-31上,而安装用导向柱2-31的柱身直径与卡簧a的内径相适应,确保套装到安装用导向柱2-31上的卡簧a在没有外力的情况下会因为摩擦力而卡在柱身上,进而确保卡簧a从上料工位到装配工位的运送过程不会因为重力而掉落。The installation guide column 2-31 and the loading guide column 1-3 have the same structure, but slightly different sizes. As shown in Figures 8 and 9, the installation guide column 2-31 is used as an example for explanation. The installation plate structure 2-3 includes: a connecting plate 2-32 and a vertically arranged installation guide column 2-31, and the installation guide column 2-31 is connected to the connecting plate 2-32 through a guide rib 2-33; the top diameter of the guide head of the installation guide column 2-31 is smaller than the inner diameter of the retaining spring a, and the bottom is adapted to the inner diameter of the retaining spring a; through the setting of the guide head, it is ensured that the retaining spring a dropped from the top can be guided and sleeved on the installation guide column 2-31, and the column diameter of the installation guide column 2-31 is adapted to the inner diameter of the retaining spring a, ensuring that the retaining spring a sleeved on the installation guide column 2-31 will be stuck on the column body due to friction in the absence of external force, thereby ensuring that the retaining spring a will not fall due to gravity during the transportation process from the loading station to the assembly station.

具体安装时,安装用导向柱2-31设置于卡簧槽1-42的行程上远离上料气缸1-5一端的下方,当上料气缸1-5推送上料板1-4时,卡簧槽1-42到达安装用导向柱2-31上方时,卡簧槽1-42中的卡簧a可以正好掉落到安装用导向柱2-31上。安装用导向柱2-31的导向筋2-33的方向与卡簧槽1-42中卡簧开口的方向一致,确保卡簧在运输过程中,不会发生角度的变化,进而确保最后的安装能够以预设角度进行。During specific installation, the installation guide column 2-31 is set below one end of the loading cylinder 1-5 on the travel of the retaining spring groove 1-42. When the loading cylinder 1-5 pushes the loading plate 1-4, when the retaining spring groove 1-42 reaches the top of the installation guide column 2-31, the retaining spring a in the retaining spring groove 1-42 can just fall onto the installation guide column 2-31. The direction of the guide rib 2-33 of the installation guide column 2-31 is consistent with the direction of the retaining spring opening in the retaining spring groove 1-42, ensuring that the retaining spring will not change its angle during transportation, thereby ensuring that the final installation can be carried out at a preset angle.

移送气缸2-1水平设置;安装板结构2-3基于移送滑块2-4滑动安装在水平滑轨2-2上,移送滑块2-4连接移送气缸2-1的输出端。本申请中设置了有料传感器6,安装用导向柱2-31设置在连接板2-32上远离上料气缸1-5的一侧;有料传感器6设置在安装用导向柱2-31远离连接板2-32的一侧。一旦有料传感器6检测到安装用导向柱2-31上有卡簧a存在,则发出信号到控制器,控制器通知移送气缸2-1启动。移送气缸2-1按照预设的行程推送移送滑块2-4,带着安装板结构2-3沿着水平滑轨2-2滑行到装配工位。The transfer cylinder 2-1 is arranged horizontally; the mounting plate structure 2-3 is slidably mounted on the horizontal slide rail 2-2 based on the transfer slider 2-4, and the transfer slider 2-4 is connected to the output end of the transfer cylinder 2-1. A material sensor 6 is provided in the present application, and the installation guide column 2-31 is arranged on the side of the connecting plate 2-32 away from the feeding cylinder 1-5; the material sensor 6 is arranged on the side of the installation guide column 2-31 away from the connecting plate 2-32. Once the material sensor 6 detects the presence of a retaining ring a on the installation guide column 2-31, a signal is sent to the controller, and the controller notifies the transfer cylinder 2-1 to start. The transfer cylinder 2-1 pushes the transfer slider 2-4 according to the preset stroke, and slides the mounting plate structure 2-3 along the horizontal slide rail 2-2 to the assembly station.

装配结构3包括:压料气缸3-1和定位轴3-2。如图3所示,压料气缸3-1通过压料支架3-4竖直设置在装配工位上方,其输出端通过定位轴连接架3-6连接在连接块3-21上。导向轴3-5基于直线轴承3-3活动连接压料支架3-4,导向轴3-5底端固定连接定位轴连接架3-6;压料气缸3-1输出端两侧对称地各设置一个导向轴3-5,确保压料气缸3-1输出端向下行进时能够稳定地沿着竖直方向行进,进而确保能够竖直地将气缸输出轴底部设置的定位轴3-2套装在安装用导向柱2-31外部。The assembly structure 3 includes: a press cylinder 3-1 and a positioning shaft 3-2. As shown in FIG3 , the press cylinder 3-1 is vertically arranged above the assembly station through a press bracket 3-4, and its output end is connected to the connection block 3-21 through a positioning shaft connecting frame 3-6. The guide shaft 3-5 is movably connected to the press bracket 3-4 based on a linear bearing 3-3, and the bottom end of the guide shaft 3-5 is fixedly connected to the positioning shaft connecting frame 3-6; a guide shaft 3-5 is symmetrically arranged on both sides of the output end of the press cylinder 3-1, ensuring that the output end of the press cylinder 3-1 can stably move in the vertical direction when moving downward, thereby ensuring that the positioning shaft 3-2 arranged at the bottom of the cylinder output shaft can be vertically mounted on the outside of the installation guide column 2-31.

本实施例中,需要将卡簧安装到轮毂离合器的卡簧安装槽中(图中未标记),则将轮毂离合器以卡簧安装槽以开口向上地角度设置于装配工位上安装用导向柱2-31的正下方。In this embodiment, the retaining ring needs to be installed in the retaining ring installation groove of the hub clutch (not marked in the figure), so the hub clutch is set with the retaining ring installation groove opening upward at an angle directly below the installation guide column 2-31 on the assembly station.

如图11所示,定位轴3-2包括:连接块3-21和桶状的轴身3-22,轴身3-22的内腔直径大于安装用导向柱2-31的外直径,小于待装配卡簧的外直径,轴身3-22能够自上而下地套装在安装用导向柱2-31外圆周,轴身3-22底端面压在卡簧a上,卡簧a受力发生弹性形变,内径随着安装用导向柱2-31的直径变化,随着压料气缸3-1的输出端的下落,定位轴3-2将卡簧a从安装用导向柱2-31上压下。As shown in Figure 11, the positioning shaft 3-2 includes: a connecting block 3-21 and a barrel-shaped shaft body 3-22. The inner cavity diameter of the shaft body 3-22 is larger than the outer diameter of the installation guide column 2-31, and smaller than the outer diameter of the retaining ring to be assembled. The shaft body 3-22 can be mounted on the outer circumference of the installation guide column 2-31 from top to bottom. The bottom end surface of the shaft body 3-22 is pressed on the retaining ring a. The retaining ring a is elastically deformed under the force, and the inner diameter changes with the diameter of the installation guide column 2-31. As the output end of the pressing cylinder 3-1 falls, the positioning shaft 3-2 presses the retaining ring a off the installation guide column 2-31.

定位轴3-2的轴身3-22外壁上与安装用导向柱2-31的导向筋2-33位置相适应的角度,沿轴身3-22长度方向设置透槽3-23,透槽3-23为安装用导向柱2-31上导向筋2-33的避让槽,宽度大于导向筋2-33的厚度。轴身3-22的长度大于安装用导向柱2-31的长度,确保能够将卡簧a从的顶部安装用导向柱2-31压到底部,进而从安装用导向柱2-31上落入下方的卡簧安装槽中。The outer wall of the shaft body 3-22 of the positioning shaft 3-2 is provided with an angle corresponding to the position of the guide rib 2-33 of the installation guide column 2-31, and a through groove 3-23 is provided along the length direction of the shaft body 3-22. The through groove 3-23 is an avoidance groove for the guide rib 2-33 on the installation guide column 2-31, and its width is greater than the thickness of the guide rib 2-33. The length of the shaft body 3-22 is greater than the length of the installation guide column 2-31, ensuring that the retaining spring a can be pressed from the top of the installation guide column 2-31 to the bottom, and then fall from the installation guide column 2-31 into the retaining spring installation groove below.

如图6和图7所示,装配辅助结构2-5包括:背板2-51、导向板2-52、缓冲弹簧2-53、垂直滑轨结构2-54和弹簧导向结构2-55。As shown in FIG. 6 and FIG. 7 , the assembly auxiliary structure 2-5 includes: a back plate 2-51, a guide plate 2-52, a buffer spring 2-53, a vertical slide rail structure 2-54 and a spring guide structure 2-55.

背板2-51的一侧连接安装用导向柱2-31和连接板2-32,另一侧固定连接导向板2-52;导向板2-52垂直于背板2-51。弹簧导向结构2-55的一侧固定连接移送滑块2-4,弹簧导向结构2-55中设置弹簧导向腔2-56,导向板2-52活动地插接在弹簧导向腔2-56中,缓冲弹簧2-53竖直地设置于弹簧导向腔2-56中,顶端抵压导向板2-52,底端抵压弹簧导向腔2-56底端面。背板2-51的两侧分别连接垂直滑轨结构2-54,垂直滑轨结构2-54滑动连接在移送滑块2-4上远离水平滑轨2-2的一侧。One side of the back plate 2-51 is connected to the installation guide column 2-31 and the connecting plate 2-32, and the other side is fixedly connected to the guide plate 2-52; the guide plate 2-52 is perpendicular to the back plate 2-51. One side of the spring guide structure 2-55 is fixedly connected to the transfer slider 2-4, and a spring guide cavity 2-56 is provided in the spring guide structure 2-55. The guide plate 2-52 is movably inserted in the spring guide cavity 2-56. The buffer spring 2-53 is vertically provided in the spring guide cavity 2-56, and the top end presses against the guide plate 2-52, and the bottom end presses against the bottom end surface of the spring guide cavity 2-56. The two sides of the back plate 2-51 are respectively connected to the vertical slide rail structure 2-54, and the vertical slide rail structure 2-54 is slidably connected to the transfer slider 2-4 away from the side of the horizontal slide rail 2-2.

当定位轴3-2将卡簧a从安装用导向柱2-31自上而下的推动时,安装用导向柱2-31受到自上而下的摩擦力,导向板2-52在弹簧导向腔2-56中向下压紧缓冲弹簧2-53,背板2-51两侧连接的垂直滑轨结构2-54受力向下产生滑动,则安装用导向柱2-31的下端会向下运动,与下方的卡簧安装槽产生对接,确保卡簧a能够顺利落入到卡簧安装槽中。通过缓冲弹簧2-53的设置,对安装用导向柱2-31收到的向下的力起到缓冲的作用,延长安装用导向柱2-31的使用寿命。同时,压料气缸3-1以预设的行程将卡簧a完全从安装用导向柱2-31推落后,压料气缸3-1反向启动,将定位轴3-2自安装用导向柱2-31带离。此时通过缓冲弹簧2-53的反向弹力将导向板2-52推回原位,实现将安装用导向柱2-31推回原位。When the positioning shaft 3-2 pushes the spring a from the installation guide column 2-31 from top to bottom, the installation guide column 2-31 is subjected to friction from top to bottom, and the guide plate 2-52 presses the buffer spring 2-53 downward in the spring guide cavity 2-56. The vertical slide rail structure 2-54 connected on both sides of the back plate 2-51 is forced to slide downward, and the lower end of the installation guide column 2-31 will move downward and dock with the spring installation groove below to ensure that the spring a can smoothly fall into the spring installation groove. The setting of the buffer spring 2-53 plays a buffering role on the downward force received by the installation guide column 2-31, extending the service life of the installation guide column 2-31. At the same time, after the press cylinder 3-1 completely pushes the spring a from the installation guide column 2-31 with a preset stroke, the press cylinder 3-1 starts in the reverse direction to take the positioning shaft 3-2 away from the installation guide column 2-31. At this time, the guide plate 2-52 is pushed back to its original position by the reverse elastic force of the buffer spring 2-53, thereby pushing the installation guide column 2-31 back to its original position.

使用本发明的技术方案后,准备状态下,振动盘1-1启动,将待装配卡簧a基于上料用导向柱1-3引导到上料板1-4上的卡簧槽1-42中,需要上料时,上料气缸1-5接到命令,按照预设的行程将上料板1-4向安装板结构2-3方向,当卡簧槽1-42中的卡簧a掉落到安装用导向柱2-31上后,上料气缸1-5停止反向启动回到初始状态;料传感器6检测到安装用导向柱2-31上有卡簧a存在,则发出信号到控制器,控制器通知移送气缸2-1启动。移送气缸2-1按照预设的行程推送移送滑块2-4,带着安装板结构2-3沿着水平滑轨2-2滑行到装配工位。压料气缸3-1按照预设的行程卡簧a完全从安装用导向柱2-31推落完成上料后,压料气缸3-1反向启动,将定位轴3-2自安装用导向柱2-31带离,回到初始位置;压料气缸3-1反向启动,回到上料工位,完成本次上料。After using the technical solution of the present invention, in the preparation state, the vibration plate 1-1 starts, and guides the to-be-assembled retaining ring a to the retaining ring groove 1-42 on the loading plate 1-4 based on the loading guide column 1-3. When loading is required, the loading cylinder 1-5 receives a command and moves the loading plate 1-4 toward the mounting plate structure 2-3 according to a preset stroke. When the retaining ring a in the retaining ring groove 1-42 falls onto the installation guide column 2-31, the loading cylinder 1-5 stops reverse start and returns to the initial state; the material sensor 6 detects the presence of retaining ring a on the installation guide column 2-31, and sends a signal to the controller, which notifies the transfer cylinder 2-1 to start. The transfer cylinder 2-1 pushes the transfer slider 2-4 according to the preset stroke, and slides the mounting plate structure 2-3 along the horizontal slide rail 2-2 to the assembly station. After the pressing cylinder 3-1 is completely pushed down from the installation guide column 2-31 according to the preset stroke retaining spring a to complete the loading, the pressing cylinder 3-1 starts in the reverse direction to take the positioning shaft 3-2 away from the installation guide column 2-31 and return to the initial position; the pressing cylinder 3-1 starts in the reverse direction and returns to the loading station to complete the loading.

具体实现时,振动盘1-1、上料气缸1-5、移送气缸2-1、压料气缸3-1和有料传感器6都电性连接控制器(图中未标记),基于现有的PLC技术实现整个过程的自动化实施。极大地提高了装配工序的实时效率。In specific implementation, the vibration plate 1-1, the feeding cylinder 1-5, the transfer cylinder 2-1, the pressing cylinder 3-1 and the material sensor 6 are all electrically connected to the controller (not marked in the figure), and the entire process is automated based on the existing PLC technology, which greatly improves the real-time efficiency of the assembly process.

本申请技术方案中,通过对安装用导向柱2-31的直径尺寸的设计,将卡簧撑开,然后通过定位轴3-2向下押送卡簧,完成将卡簧安装到下面的卡簧槽中的动作,具体的安装用导向柱2-31的直径与下方的卡簧槽的卡簧安装部位的直径相适应,无需人工手动操作即可完成将卡簧撑开并安装的动作。同时,通过装配辅助结构2-5的设计,配合安装用导向柱2-31的长度的设计,在上料时,基于压料气缸3-1向下推送,式安装用导向柱2-31向下探出,与下面的部件对接,可以将卡簧安装到向内凹陷的槽体内,整个过程无需人工对齐设备,极大地提高了操作效率。In the technical solution of the present application, the retaining spring is stretched out by designing the diameter size of the installation guide column 2-31, and then the retaining spring is pushed downward by the positioning shaft 3-2 to complete the action of installing the retaining spring into the retaining spring groove below. The specific diameter of the installation guide column 2-31 is adapted to the diameter of the retaining spring installation part of the retaining spring groove below, and the action of stretching and installing the retaining spring can be completed without manual operation. At the same time, through the design of the assembly auxiliary structure 2-5 and the design of the length of the installation guide column 2-31, when loading, based on the downward push of the press cylinder 3-1, the installation guide column 2-31 extends downward and docks with the following components, so that the retaining spring can be installed in the inwardly concave groove body. The entire process does not require manual alignment equipment, which greatly improves the operating efficiency.

Claims (4)

1.一种卡簧安装机构,其特征在于,其包括:上料结构和装配结构,所述上料结构设置于上料工位,所述装配结构设置于装配工位,其特征在于其还包括:移送结构;所述移送结构设置于所述上料工位和所述装配工位之间;1. A retaining spring installation mechanism, characterized in that it comprises: a feeding structure and an assembly structure, wherein the feeding structure is arranged at the feeding station, and the assembly structure is arranged at the assembly station, characterized in that it further comprises: a transfer structure; the transfer structure is arranged between the feeding station and the assembly station; 所述上料结构包括:振动盘、上料用导向柱、上料板、上料气缸和底板;The feeding structure comprises: a vibrating plate, a guide column for feeding, a feeding plate, a feeding cylinder and a bottom plate; 所述上料气缸、所述底板、所述上料板水平设置;所述底板通过支架固定在所述上料工位处;所述上料板设置在所述底板上;所述上料用导向柱竖直设置在所述底板和所述上料板上方;The feeding cylinder, the bottom plate and the feeding plate are arranged horizontally; the bottom plate is fixed to the feeding station by a bracket; the feeding plate is arranged on the bottom plate; the feeding guide column is arranged vertically above the bottom plate and the feeding plate; 所述上料用导向柱包括:上窄下宽的导入头和圆柱形状的杆身,所述杆身上沿着长度方向设置凸起的导向筋,所述导向筋的尺寸与卡簧上的卡口相适应,所述上料用导向柱的直径小于卡簧的内径;所述上料用导向柱的导入头通过导料管连接所述振动盘;The guide column for feeding includes: an introduction head which is narrow at the top and wide at the bottom and a cylindrical rod body, a raised guide rib is arranged on the rod body along the length direction, the size of the guide rib is adapted to the bayonet on the retaining spring, and the diameter of the guide column for feeding is smaller than the inner diameter of the retaining spring; the introduction head of the guide column for feeding is connected to the vibration plate through a guide pipe; 所述上料板包括:板身和分别设置在所述板身两端的卡簧槽和T型槽,卡簧槽和T型槽都是透槽;所述卡簧槽的形状与待装配卡簧的形状尺寸相适应;所述T型槽连接所述上料气缸的输出端,所述上料气缸启动后,所述卡簧槽的行程通过所述上料用导向柱在所述底板上的垂直投影;所述卡簧槽中的卡簧开口方向与所述上料用导向柱的导向筋方向一致;The feeding plate comprises: a plate body and a retaining ring groove and a T-slot respectively arranged at both ends of the plate body, wherein the retaining ring groove and the T-slot are both through grooves; the shape of the retaining ring groove is adapted to the shape and size of the retaining ring to be assembled; the T-slot is connected to the output end of the feeding cylinder; after the feeding cylinder is started, the stroke of the retaining ring groove passes through the vertical projection of the feeding guide column on the bottom plate; the opening direction of the retaining ring in the retaining ring groove is consistent with the direction of the guide rib of the feeding guide column; 所述移送结构包括:移送气缸、水平滑轨、安装板结构和移送滑块;The transfer structure comprises: a transfer cylinder, a horizontal slide rail, a mounting plate structure and a transfer slide block; 所述水平滑轨一端连接所述上料工位,另一端连接所述装配工位;所述安装板结构的顶端高度与所述上料板底端面的高度相适应,设置于所述上料板所在平面下方;One end of the horizontal slide rail is connected to the loading station, and the other end is connected to the assembly station; the top height of the mounting plate structure is adapted to the height of the bottom end surface of the loading plate, and is arranged below the plane where the loading plate is located; 所述安装板结构包括:连接板和竖直设置的安装用导向柱,所述安装用导向柱通过导向筋连接所述连接板;所述安装用导向柱设置于所述卡簧槽的行程上远离所述上料气缸一端的下方;所述安装用导向柱的导向筋的方向与所述卡簧槽中卡簧开口的方向一致;所述安装用导向柱的导入头的顶部直径小于卡簧的内径,所述安装用导向柱的底部与卡簧的内径相适应,确保套装到安装用导向柱上的卡簧在没有外力的情况下会因为摩擦力而卡在柱身上;The mounting plate structure comprises: a connecting plate and a vertically arranged guide column for mounting, wherein the guide column for mounting is connected to the connecting plate via a guide rib; the guide column for mounting is arranged below one end of the feeding cylinder on the stroke of the retaining ring groove; the direction of the guide rib of the guide column for mounting is consistent with the direction of the retaining ring opening in the retaining ring groove; the top diameter of the guide head of the guide column for mounting is smaller than the inner diameter of the retaining ring, and the bottom of the guide column for mounting is adapted to the inner diameter of the retaining ring, so as to ensure that the retaining ring fitted onto the guide column for mounting will be stuck on the column body due to friction in the absence of external force; 所述移送气缸水平设置;所述安装板结构基于所述移送滑块滑动安装在所述水平滑轨上,所述移送滑块连接所述移送气缸的输出端;The transfer cylinder is arranged horizontally; the mounting plate structure is slidably mounted on the horizontal slide rail based on the transfer slider, and the transfer slider is connected to the output end of the transfer cylinder; 所述装配结构包括:压料气缸和定位轴;The assembly structure comprises: a material pressing cylinder and a positioning shaft; 竖直设置的所述压料气缸设置于所述装配工位上方,其输出轴底部设置所述定位轴;The vertically arranged press cylinder is arranged above the assembly station, and the positioning shaft is arranged at the bottom of the output shaft thereof; 所述定位轴包括:桶状的轴身,所述轴身的内腔直径大于所述安装用导向柱的外直径,小于待装配卡簧的外直径,且轴身的长度大于所述安装用导向柱的长度;定位轴的轴身外壁上与所述安装用导向柱的导向筋位置相适应的角度,沿轴身长度方向设置透槽。The positioning shaft includes: a barrel-shaped shaft body, the inner cavity diameter of the shaft body is larger than the outer diameter of the installation guide column and smaller than the outer diameter of the retaining ring to be assembled, and the length of the shaft body is larger than the length of the installation guide column; a through groove is provided on the outer wall of the shaft body of the positioning shaft at an angle adapted to the position of the guide rib of the installation guide column along the length direction of the shaft body. 2.根据权利要求1所述一种卡簧安装机构,其特征在于:其还包括:装配辅助结构;2. A retaining spring installation mechanism according to claim 1, characterized in that it further comprises: an assembly auxiliary structure; 所述装配辅助结构包括:背板、导向板、缓冲弹簧、垂直滑轨结构和弹簧导向结构;The assembly auxiliary structure includes: a back plate, a guide plate, a buffer spring, a vertical slide rail structure and a spring guide structure; 所述背板的一侧连接所述安装用导向柱,另一侧设置所述导向板;One side of the back plate is connected to the installation guide column, and the other side is provided with the guide plate; 所述弹簧导向结构固定连接所述移送滑块,所述弹簧导向结构中设置弹簧导向腔,所述导向板活动地插接在所述弹簧导向腔中,所述缓冲弹簧设置于所述弹簧导向腔中,顶端抵压所述导向板,底端抵压所述弹簧导向腔底端面;The spring guide structure is fixedly connected to the transfer slider, a spring guide cavity is arranged in the spring guide structure, the guide plate is movably inserted in the spring guide cavity, the buffer spring is arranged in the spring guide cavity, the top end presses against the guide plate, and the bottom end presses against the bottom end surface of the spring guide cavity; 所述背板的两侧分别连接所述垂直滑轨结构,所述垂直滑轨结构滑动连接在所述移送滑块上。Both sides of the back plate are respectively connected to the vertical slide rail structure, and the vertical slide rail structure is slidably connected to the transfer slider. 3.根据权利要求1所述一种卡簧安装机构,其特征在于:其还包括:有料传感器,所述安装用导向柱设置在所述连接板上远离上料气缸的一侧;所述有料传感器设置在所述安装用导向柱远离所述连接板的一侧。3. According to claim 1, a retaining spring installation mechanism is characterized in that it also includes: a material sensor, the installation guide column is arranged on the side of the connecting plate away from the feeding cylinder; the material sensor is arranged on the side of the installation guide column away from the connecting plate. 4.根据权利要求1所述一种卡簧安装机构,其特征在于:其还包括:定位块,所述定位块固定在所述底板上方,二者之间留有放置上料板的空隙,空隙高度与上料板的厚度相适应;所述定位块上设置竖直方向的透孔,所述上料用导向柱上而下穿过定位块的透孔,上料用导向柱的下端面与定位块的下端面持平,透孔的直径大于待装配卡簧的外直径。4. According to claim 1, a retaining spring installation mechanism is characterized in that it also includes: a positioning block, the positioning block is fixed above the base plate, and a gap is left between the two for placing a loading plate, and the height of the gap is adapted to the thickness of the loading plate; a vertical through hole is arranged on the positioning block, and the loading guide column passes through the through hole of the positioning block from top to bottom, and the lower end surface of the loading guide column is flush with the lower end surface of the positioning block, and the diameter of the through hole is larger than the outer diameter of the retaining spring to be assembled.
CN202311775556.3A 2023-12-22 2023-12-22 A circlip installation mechanism Active CN117532326B (en)

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