CN117497412A - GaN-on-silicon HEMT device and manufacturing method thereof - Google Patents
GaN-on-silicon HEMT device and manufacturing method thereof Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及半导体元器件技术领域,尤其涉及一种硅基氮化镓HEMT器件及其制造方法。The present invention relates to the technical field of semiconductor components, and in particular to a silicon-based gallium nitride HEMT device and a manufacturing method thereof.
背景技术Background technique
随着科学技术的进步与发展,智能电网、新能源汽车、军用雷达等高频大功率设备对高频大功率器件提出了越来越高的要求。但是原有的硅基材料和锗基材料由于其自身的材料特性限制,已经越来越不能满足日益增长的性能需求,因此需要采用合适的半导体料开发更高频率和更大功率的半导体器件,作为第三代半导体代表的氮化镓(GaN),由于其优秀的材料特性,适合制备应用在高频高压大功率场景的器件,可以发挥氮化镓的材料优势,降低电力电子器件的功耗。With the advancement and development of science and technology, high-frequency and high-power equipment such as smart grids, new energy vehicles, and military radars have put forward increasingly higher requirements for high-frequency and high-power devices. However, the original silicon-based materials and germanium-based materials are increasingly unable to meet the growing performance requirements due to their own material characteristics limitations. Therefore, it is necessary to use suitable semiconductor materials to develop higher frequency and higher power semiconductor devices. As a representative of the third generation semiconductor, gallium nitride (GaN), due to its excellent material properties, is suitable for preparing devices used in high-frequency, high-voltage and high-power scenarios. It can take advantage of the material advantages of gallium nitride and reduce the power consumption of power electronic devices. .
传统的氮化镓HEMT器件为耗尽型(常态为开型)器件,即在阻断状态时其阈值电压为负值,这样就对驱动电路有很高的要求,于是技术人员通常采用刻蚀势垒层沟槽的方式将其变为增强型器件,这样会在器件内引入大量的缺陷还容易产生过刻。另一方面GaN材料在工艺生长中会自然地呈现为N型半导体,其非故意掺杂浓度约为1×10e15 cm-3~1×10e16 cm-3,因此会有体泄漏电流出现在GaN缓冲层中,解决这种体泄漏电流过大的技术方式其主体思想是实现高阻态GaN缓冲层。通过控制Ga元素和N元素的比例和生长压力进行C掺杂,从而获得高阻的GaN缓冲层,器件击穿电压超过了500V。但是C掺杂原则上是在GaN缓冲层中引入了深能级缺陷,当器件在导通状态时,深能级缺陷捕获电子后来不及释放,会增加器件的动态电阻,引起电流崩塌。Traditional gallium nitride HEMT devices are depletion mode (normally open) devices, that is, their threshold voltage is negative when in the blocking state, which places high requirements on the drive circuit, so technicians usually use etching The barrier layer trench turns it into an enhancement device, which will introduce a large number of defects into the device and easily cause over-etching. On the other hand, GaN material will naturally appear as an N-type semiconductor during process growth, and its unintentional doping concentration is about 1×10e15 cm -3 ~ 1×10e16 cm -3 . Therefore, body leakage current will appear in the GaN buffer. In the layer, the main idea of the technical method to solve this excessive body leakage current is to realize a high-resistance GaN buffer layer. By controlling the ratio of Ga and N elements and the growth pressure for C doping, a high-resistance GaN buffer layer is obtained, and the device breakdown voltage exceeds 500V. However, C doping in principle introduces deep-level defects into the GaN buffer layer. When the device is in the on-state, the deep-level defects capture electrons and fail to release them in time, which increases the dynamic resistance of the device and causes current collapse.
发明内容Contents of the invention
本发明的主要目的在于提供一种硅基氮化镓HEMT器件及其制造方法,旨在解决现有的硅基氮化镓HEMT器件通过刻蚀势垒层沟槽导致引入缺陷过多,同时在用掺C的GaN做为缓冲层后引入深能级缺陷,导致器件的动态电阻增加,容易引起电流崩塌的问题。The main purpose of the present invention is to provide a silicon-based gallium nitride HEMT device and a manufacturing method thereof, aiming to solve the problem of excessive defects introduced by existing silicon-based gallium nitride HEMT devices by etching barrier layer trenches, and at the same time, Using C-doped GaN as a buffer layer introduces deep-level defects, which increases the dynamic resistance of the device and easily causes current collapse.
为实现上述目的,本发明提供一种硅基氮化镓HEMT器件的制造方法,包括以下步骤:In order to achieve the above objectives, the present invention provides a method for manufacturing a silicon-based gallium nitride HEMT device, which includes the following steps:
提供衬底,并在所述衬底上依次层叠制备成核层、第一缓冲层和第二缓冲层,其中,所述衬底为N型Si衬底,所述第二缓冲层为掺C的GaN缓冲层;A substrate is provided, and a core layer, a first buffer layer and a second buffer layer are sequentially stacked on the substrate, wherein the substrate is an N-type Si substrate and the second buffer layer is C-doped. GaN buffer layer;
在所述第二缓冲层上生长一层AlGaN形成背势垒层,并在所述背势垒层上依次层叠制备沟道层、插入层和势垒层,其中,所述沟道层为GaN沟道层,所述势垒层为AlGaN势垒层;A layer of AlGaN is grown on the second buffer layer to form a back barrier layer, and a channel layer, an insertion layer and a barrier layer are sequentially stacked on the back barrier layer, wherein the channel layer is GaN Channel layer, the barrier layer is an AlGaN barrier layer;
刻蚀所述沟道层、所述势垒层和所述插入层的外侧边缘形成隔离区;Etching the outer edges of the channel layer, the barrier layer and the insertion layer to form an isolation region;
在所述势垒层上沉积一层P-GaN,并刻蚀除第一预设图案外的所述P-GaN以形成帽层,其中,所述第一预设图案位于所述势垒层的一侧边缘;Deposit a layer of P-GaN on the barrier layer, and etch the P-GaN except for the first preset pattern to form a cap layer, wherein the first preset pattern is located on the barrier layer edge of one side;
在所述帽层上制备第一欧姆金属,并在所述势垒层的另一侧边缘制备第二欧姆金属,在所述势垒层上沉积形成钝化层,其中,所述钝化层覆盖所述第一欧姆金属和所述第二欧姆金属;A first ohmic metal is prepared on the cap layer, and a second ohmic metal is prepared on the other edge of the barrier layer, and a passivation layer is deposited on the barrier layer, wherein the passivation layer covering the first ohmic metal and the second ohmic metal;
刻蚀所述钝化层形成连通至所述势垒层的栅极接触区域,并在所述势垒层上沿第二预设图案刻蚀形成连通至所述插入层的沟道区域,以使所述势垒层形成多段沟道,其中,所述第二预设图案对应所述栅极接触区域设置;Etching the passivation layer to form a gate contact area connected to the barrier layer, and etching along the second preset pattern on the barrier layer to form a channel area connected to the insertion layer, so as to causing the barrier layer to form a multi-stage channel, wherein the second preset pattern is provided corresponding to the gate contact area;
在所述钝化层上沉积栅极介质,并在所述栅极介质上制备栅电极,其中,所述栅极介质覆盖所述沟道区域,所述栅电极将多段所述沟道全包覆;Deposit a gate dielectric on the passivation layer, and prepare a gate electrode on the gate dielectric, wherein the gate dielectric covers the channel area, and the gate electrode fully covers multiple sections of the channel. cover;
在所述栅极介质上沉积氧化层并制备源电极和漏电极,获得所述硅基氮化镓HEMT器件,其中,所述源电极与所述第二欧姆金属接触,所述漏电极与所述第一欧姆金属接触。Deposit an oxide layer on the gate dielectric and prepare a source electrode and a drain electrode to obtain the silicon-based gallium nitride HEMT device, wherein the source electrode is in contact with the second ohmic metal, and the drain electrode is in contact with the second ohmic metal. The first ohmic metal contact.
优选地,所述提供衬底,并在所述衬底上依次层叠沉积成核层、第一缓冲层和第二缓冲层的步骤包括:Preferably, the step of providing a substrate and sequentially stacking and depositing a nucleation layer, a first buffer layer and a second buffer layer on the substrate includes:
提供浓掺(111)晶向的N型Si衬底;Provides N-type Si substrates heavily doped with (111) crystal orientation;
在所述衬底上外延生长一层0.1nm~0.3nm厚的AlN形成所述成核层;Epitaxially grow a layer of AlN with a thickness of 0.1nm to 0.3nm on the substrate to form the nucleation layer;
在所述成核层上外延生长0.5μm~2μm厚的AlGaN形成所述第一缓冲层,其中,AlGaN的Al浓度自所述成核层向远离所述成核层的方向之间增加;Epitaxially growing AlGaN with a thickness of 0.5 μm to 2 μm on the nucleation layer to form the first buffer layer, wherein the Al concentration of AlGaN increases from the nucleation layer to a direction away from the nucleation layer;
在所述第一缓冲层上生长2μm~4μm厚的掺C的GaN形成所述第二缓冲层。C-doped GaN with a thickness of 2 μm to 4 μm is grown on the first buffer layer to form the second buffer layer.
优选地,所述在所述第二缓冲层上生长一层AlGaN形成背势垒层,并在所述背势垒层上依次层叠制备沟道层、插入层和势垒层的步骤包括:Preferably, the step of growing a layer of AlGaN on the second buffer layer to form a back barrier layer, and sequentially stacking a channel layer, an insertion layer and a barrier layer on the back barrier layer includes:
在所述第二缓冲层上生长1μm~2μm厚的AlGaN形成所述背势垒层;Grow AlGaN with a thickness of 1 μm to 2 μm on the second buffer layer to form the back barrier layer;
在所述背势垒层上生长0.3μm~1μm厚的GaN形成所述沟道层;Grow GaN with a thickness of 0.3 μm to 1 μm on the back barrier layer to form the channel layer;
在所述沟道层上生长0.8nm~1.2nm厚的AlN形成所述插入层;Grow AlN with a thickness of 0.8nm to 1.2nm on the channel layer to form the insertion layer;
在所述插入层上生长20nm~30nm厚的AlGaN形成所述势垒层。AlGaN with a thickness of 20 nm to 30 nm is grown on the insertion layer to form the barrier layer.
优选地,所述在所述帽层上制备第一欧姆金属,并在所述势垒层的另一侧边缘制备第二欧姆金属,在所述势垒层上沉积形成钝化层的步骤包括:Preferably, the step of preparing a first ohmic metal on the cap layer and preparing a second ohmic metal on the other edge of the barrier layer, and depositing a passivation layer on the barrier layer includes :
在所述势垒层上沉积ohm金属,其中,所述ohm金属为Ti、Al、Ni和Ag组成的层叠机构,所述ohm金属覆盖所述势垒层和所述帽层;Depositing ohm metal on the barrier layer, wherein the ohm metal is a stacked structure composed of Ti, Al, Ni and Ag, and the ohm metal covers the barrier layer and the cap layer;
将除第三预设图案和所述帽层外的所述ohm金属,形成所述第一欧姆金属和所述第二欧姆金属,其中,所述第三预设图案位于所述势垒层远离所述帽层的一侧边缘;The first ohmic metal and the second ohmic metal are formed from the ohm metal except the third preset pattern and the cap layer, wherein the third preset pattern is located away from the barrier layer One side edge of the cap layer;
在所述势垒层上沉积75nm~125nm厚的SiN形成钝化层,其中,所述钝化层填满所述隔离区。SiN with a thickness of 75 nm to 125 nm is deposited on the barrier layer to form a passivation layer, where the passivation layer fills the isolation region.
优选地,所述刻蚀所述钝化层形成连通至所述势垒层的栅极接触区域,并在所述势垒层上沿第二预设图案刻蚀形成连通至所述插入层的沟道区域,以使所述势垒层形成多段沟道的步骤包括:Preferably, the passivation layer is etched to form a gate contact area connected to the barrier layer, and the barrier layer is etched along a second preset pattern to form a gate contact area connected to the insertion layer. The step of forming a channel region so that the barrier layer forms a multi-stage channel includes:
在所述钝化层的第一预设位置处刻蚀所述钝化层形成所述栅极接触区域,其中,所述栅极接触区域为矩形;Etching the passivation layer at a first preset position of the passivation layer to form the gate contact area, wherein the gate contact area is rectangular;
继续沿栅极接触区域向下刻蚀,并在势垒层上沿第二预设图案刻蚀形成所述沟道区域,其中,所述第二预设图案为六边形或八边形。Continue to etch downward along the gate contact area, and etch along a second preset pattern on the barrier layer to form the channel area, where the second preset pattern is a hexagon or an octagon.
优选地,在所述钝化层上沉积栅极介质,并在所述栅极介质上制备栅电极的步骤包括:Preferably, the steps of depositing a gate dielectric on the passivation layer and preparing a gate electrode on the gate dielectric include:
在所述钝化层上沉积1nm~10nm厚的HfO2、La2O3或TiO2形成所述栅极介质;Deposit 1 nm to 10 nm thick HfO 2 , La 2 O 3 or TiO 2 on the passivation layer to form the gate dielectric;
在所述栅极介质上沉积1μm~2μm厚的Ni形成所述栅电极,其中,所述栅电极填满所述沟道区域和所述栅极接触区域。Ni is deposited with a thickness of 1 μm to 2 μm on the gate dielectric to form the gate electrode, wherein the gate electrode fills the channel region and the gate contact region.
优选地,所述在所述栅极介质上沉积氧化层并制备源电极和漏电极,获得所述硅基氮化镓HEMT器件的步骤包括:Preferably, the step of depositing an oxide layer on the gate dielectric and preparing a source electrode and a drain electrode to obtain the silicon-based gallium nitride HEMT device includes:
在所述栅极介质上沉积1μm~2μm的氧化物形成所述氧化层;Deposit an oxide of 1 μm to 2 μm on the gate dielectric to form the oxide layer;
在所述氧化物对应所述第一欧姆金属的位置刻蚀形成连通至所述第一欧姆金属的漏极槽,在所述氧化物对应所述第二欧姆金属的位置刻蚀形成连通至所述第二欧姆金属的源极槽;A drain trench connected to the first ohmic metal is etched at a position of the oxide corresponding to the first ohmic metal, and a drain trench connected to the second ohmic metal is etched at a position of the oxide corresponding to the second ohmic metal. The source groove of the second ohmic metal;
在所述源极槽内制备所述源电极,在所述漏极槽内制备所述漏电极;The source electrode is prepared in the source electrode trench, and the drain electrode is prepared in the drain electrode trench;
获得所述硅基氮化镓HEMT器件。The silicon-based gallium nitride HEMT device is obtained.
优选地,所述在所述源极槽内制备所述源电极,在所述漏极槽内制备所述漏电极的步骤包括:Preferably, the steps of preparing the source electrode in the source trench and the drain electrode in the drain trench include:
在所述氧化层上沉积一层金属形成金属层,其中,所述金属层填满所述源极槽和所述漏极槽,并与所述第一欧姆金属和所述第二欧姆金属接触;Deposit a layer of metal on the oxide layer to form a metal layer, wherein the metal layer fills the source groove and the drain groove and is in contact with the first ohmic metal and the second ohmic metal. ;
刻蚀所述金属层,以使所述金属层对应所述漏极槽的位置形成所述漏电极,所述金属层对应所述源极槽的位置形成所述源电极。The metal layer is etched so that the drain electrode is formed at a position of the metal layer corresponding to the drain groove, and the source electrode is formed at a position of the metal layer corresponding to the source groove.
优选地,所述刻蚀所述金属层,以使所述金属层对应所述漏极槽的位置形成所述漏电极,所述金属层对应所述源极槽的位置形成所述源电极的步骤之后还包括:Preferably, the metal layer is etched so that the drain electrode is formed at a position of the metal layer corresponding to the drain groove, and the source electrode is formed at a position of the metal layer corresponding to the source groove. The following steps also include:
在所述氧化层上制备与所述源电极连接的源极场板,所述源极场板位于所述栅电极的上方。A source field plate connected to the source electrode is prepared on the oxide layer, and the source field plate is located above the gate electrode.
本发明还提供一种硅基氮化镓HEMT器件,包括自下而上依次层叠设置的N型Si衬底、核层、第一缓冲层、第二缓冲层、背势垒层、沟道层、插入层和势垒层,所述沟道层、所述势垒层和所述插入层的外侧边缘形成隔离区,所述势垒层沿第一方向的两侧分别设置有第一欧姆金属和第二欧姆金属,所述第一欧姆金属与所述势垒层之间设置有帽层,所述势垒层上设置有钝化层,所述钝化层覆盖所述第一欧姆金属和所述第二欧姆金属并填满所述隔离区,所述钝化层和所述势垒层上开设有连通至所述插入层的栅极槽,所述栅极槽将所述势垒层沿第二方向分割为多段沟道,所述第一方向与所述第二方向垂直,所述钝化层上设置有栅极介质,所述栅极介质覆盖所述栅极槽,所述栅极槽内设置有与所述栅极介质接触的栅电极,所述栅极介质上设置有氧化层,所述氧化层上设置有与所述第二欧姆金属接触的源电极以及与所述第一欧姆金属接触的漏电极。The invention also provides a silicon-based gallium nitride HEMT device, which includes an N-type Si substrate, a core layer, a first buffer layer, a second buffer layer, a back barrier layer, and a channel layer that are stacked sequentially from bottom to top. , insertion layer and barrier layer, the channel layer, the barrier layer and the outer edge of the insertion layer form an isolation area, the barrier layer is provided with a first ohmic metal on both sides along the first direction. and a second ohmic metal. A cap layer is provided between the first ohmic metal and the barrier layer. A passivation layer is provided on the barrier layer. The passivation layer covers the first ohmic metal and the barrier layer. The second ohmic metal fills the isolation area, a gate groove connected to the insertion layer is opened on the passivation layer and the barrier layer, and the gate groove connects the barrier layer Divided into multiple channels along the second direction, the first direction is perpendicular to the second direction, a gate dielectric is provided on the passivation layer, the gate dielectric covers the gate trench, and the gate A gate electrode in contact with the gate dielectric is provided in the electrode groove, an oxide layer is provided on the gate dielectric, a source electrode in contact with the second ohmic metal and a source electrode in contact with the second ohmic metal are provided on the oxide layer. One ohm metal contact to the drain electrode.
在本发明的技术方案中,通过在漏极对应的第一欧姆金属和势垒层之间设置P-GaN,P-GaN有类似于IGBT中的电导调制作用,增大器件饱和输出电流,同时通过刻蚀势垒层将势垒层划分为多个沟道,将势垒层的部分刻蚀,其余的非刻蚀部分形成沟道,不会对沟道产生过刻,再通过栅电极将多个沟道全部包覆,从而实现不引入其他缺陷的状况下将器件变成增强型器件,通过在背势垒层与第一缓冲层之间生长掺C的GaN形成第二缓冲层,防止体泄露电流进入第二缓冲层;再者,通过在第二缓冲层与沟道层之间生长AlGaN形成背势垒层,形成较高的电子势垒,来阻止2DEG的电子被第二缓冲层中的深能级杂质俘获并累积,从而降低器件的动态电阻,避免电流崩塌的发生;同时,将沟道全包覆的栅电极具有更强的栅控能力,降低了器件的亚阈值摆幅,器件导通时,由于栅极加正压,会在沟道区域形成反型层(即电子积累层),积累电子,降低器件的导通电阻,在关断状态时夹断沟道,降低器件的泄漏电流。In the technical solution of the present invention, by placing P-GaN between the first ohmic metal corresponding to the drain and the barrier layer, P-GaN has a conductance modulation effect similar to that in IGBT, increasing the saturation output current of the device, and at the same time Divide the barrier layer into multiple channels by etching the barrier layer, etching part of the barrier layer, and the remaining non-etched parts form channels without over-etching the channels, and then use the gate electrode to Multiple channels are fully covered, thereby turning the device into an enhancement mode device without introducing other defects. A second buffer layer is formed by growing C-doped GaN between the back barrier layer and the first buffer layer to prevent The body leakage current enters the second buffer layer; furthermore, a back barrier layer is formed by growing AlGaN between the second buffer layer and the channel layer, forming a higher electron barrier to prevent 2DEG electrons from being absorbed by the second buffer layer. The deep-level impurities in the IC are captured and accumulated, thereby reducing the dynamic resistance of the device and avoiding the occurrence of current collapse; at the same time, the gate electrode that fully covers the channel has stronger gate control capabilities and reduces the sub-threshold swing of the device. , when the device is turned on, due to the positive voltage applied to the gate, an inversion layer (i.e., electron accumulation layer) will be formed in the channel area, accumulating electrons and reducing the on-resistance of the device. When the device is turned off, the channel is pinched off, reducing the device leakage current.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the structures shown in these drawings without exerting creative efforts.
图1为本发明一实施例硅基氮化镓HEMT器件的制造方法的流程框图;Figure 1 is a flow chart of a manufacturing method of a silicon-based gallium nitride HEMT device according to an embodiment of the present invention;
图2为本发明一实施例硅基氮化镓HEMT器件的制造方法的步骤S500的流程框图;Figure 2 is a flow chart of step S500 of the manufacturing method of a GaN-on-silicon HEMT device according to an embodiment of the present invention;
图3为本发明一实施例硅基氮化镓HEMT器件的制造方法的步骤S800的流程框图;Figure 3 is a flow chart of step S800 of the manufacturing method of a GaN-on-Si HEMT device according to an embodiment of the present invention;
图4为本发明一实施例硅基氮化镓HEMT器件的结构示意图;Figure 4 is a schematic structural diagram of a silicon-based gallium nitride HEMT device according to an embodiment of the present invention;
图5为本发明一实施例硅基氮化镓HEMT器件对应步骤S100的结构示意图;Figure 5 is a schematic structural diagram corresponding to step S100 of a silicon-based gallium nitride HEMT device according to an embodiment of the present invention;
图6为本发明一实施例硅基氮化镓HEMT器件对应步骤S500的结构示意图;Figure 6 is a schematic structural diagram corresponding to step S500 of a silicon-based gallium nitride HEMT device according to an embodiment of the present invention;
图7为本发明一实施例硅基氮化镓HEMT器件对应步骤S700的结构示意图;Figure 7 is a schematic structural diagram of the silicon-based gallium nitride HEMT device corresponding to step S700 according to an embodiment of the present invention;
图8为本发明一实施例硅基氮化镓HEMT器件对应步骤S300的俯视结构示意图;Figure 8 is a schematic top view of the structure corresponding to step S300 of a silicon-based gallium nitride HEMT device according to an embodiment of the present invention;
图9为本发明一实施例硅基氮化镓HEMT器件对应步骤S500的俯视结构示意图;Figure 9 is a schematic top structural view of the silicon-based gallium nitride HEMT device corresponding to step S500 according to an embodiment of the present invention;
图10为本发明一实施例硅基氮化镓HEMT器件对应步骤S600的俯视结构示意图;Figure 10 is a schematic top structural diagram of the silicon-based gallium nitride HEMT device corresponding to step S600 according to an embodiment of the present invention;
图11为本发明一实施例硅基氮化镓HEMT器件的部分结构的侧视示意图。FIG. 11 is a schematic side view of a partial structure of a silicon-based gallium nitride HEMT device according to an embodiment of the present invention.
附图标号说明:Explanation of reference numbers:
本发明目的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the present invention will be further described with reference to the embodiments and the accompanying drawings.
具体实施方式Detailed ways
下面将结合本实施例中的附图,对本实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution in this embodiment will be clearly and completely described below with reference to the accompanying drawings in this embodiment. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
需要说明,本实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in this embodiment are only used to explain the relative relationship between components in a specific posture (as shown in the accompanying drawings). Positional relationship, movement conditions, etc., if the specific posture changes, the directional indication will also change accordingly.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, descriptions such as "first", "second", etc. in the present invention are for descriptive purposes only and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly stated and limited, the terms "connection", "fixing", etc. should be understood in a broad sense. For example, "fixing" can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on what a person of ordinary skill in the art can implement. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that such a combination of technical solutions is possible. It does not exist and is not within the protection scope required by the present invention. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.
本发明提出一种硅基氮化镓HEMT器件及其制造方法。The present invention proposes a silicon-based gallium nitride HEMT device and a manufacturing method thereof.
请结合图1和图4-图11,本实施例的硅基氮化镓HEMT器件的制造方法,包括以下步骤:Please combine Figure 1 and Figure 4-Figure 11. The manufacturing method of the silicon-based gallium nitride HEMT device in this embodiment includes the following steps:
S100:提供衬底,并在所述衬底上依次层叠制备成核层、第一缓冲层和第二缓冲层,其中,所述衬底为N型Si衬底,所述第二缓冲层为掺C的GaN缓冲层;S100: Provide a substrate, and sequentially stack a core layer, a first buffer layer and a second buffer layer on the substrate, wherein the substrate is an N-type Si substrate, and the second buffer layer is C-doped GaN buffer layer;
通过在衬底10上制备成核层11和第一缓冲层12,可以提高后续晶体的生长质量,减小衬底10与GaN之间的晶格失配,同时设置掺C的GaN缓冲层做为第二缓冲层13,阻挡体泄漏电流,防止器件关闭后期间内仍有电流流动,从而降低器件整体功耗;By preparing the nucleation layer 11 and the first buffer layer 12 on the substrate 10, the quality of subsequent crystal growth can be improved, and the lattice mismatch between the substrate 10 and GaN can be reduced. At the same time, a C-doped GaN buffer layer is provided. The second buffer layer 13 blocks body leakage current and prevents current from still flowing after the device is turned off, thereby reducing the overall power consumption of the device;
S200:在所述第二缓冲层上生长一层AlGaN形成背势垒层,并在所述背势垒层上依次层叠制备沟道层、插入层和势垒层,其中,所述沟道层为GaN沟道层,所述势垒层为AlGaN势垒层;S200: Grow a layer of AlGaN on the second buffer layer to form a back barrier layer, and sequentially stack a channel layer, an insertion layer and a barrier layer on the back barrier layer, wherein the channel layer is a GaN channel layer, and the barrier layer is an AlGaN barrier layer;
AlGaN合金是由氮化铝(AlN)和氮化镓(GaN)组成的。AlGaN中的铝(Al)原子替代了一部分氮(N)原子。由于Al原子比N原子大,这种替代导致晶格略微变形,形成一个电子势垒,通过在第二缓冲层13与沟道层21之间生长AlGaN形成背势垒层20,形成较高的电子势垒,来阻止2DEG的电子被第二缓冲层13中的深能级杂质俘获并累积,从而降低器件的动态电阻,避免电流崩塌的发生;在沟道层21上制备插入层22,来拓展2DEG的势垒深度,在GaN的沟道层21上制备AlGaN势垒层23,通过AlGaN/GaN异质结由于自发极化效应和压电极化效应感生出内建极化电场,因而产生高密度、高迁移率的2DEG;AlGaN alloy is composed of aluminum nitride (AlN) and gallium nitride (GaN). The aluminum (Al) atoms in AlGaN replace part of the nitrogen (N) atoms. Since Al atoms are larger than N atoms, this substitution causes the crystal lattice to be slightly deformed, forming an electron barrier. The back barrier layer 20 is formed by growing AlGaN between the second buffer layer 13 and the channel layer 21, forming a higher The electron barrier is used to prevent the electrons of 2DEG from being captured and accumulated by the deep level impurities in the second buffer layer 13, thereby reducing the dynamic resistance of the device and avoiding the occurrence of current collapse; an insertion layer 22 is prepared on the channel layer 21 to To expand the barrier depth of 2DEG, an AlGaN barrier layer 23 is prepared on the GaN channel layer 21. A built-in polarization electric field is induced through the AlGaN/GaN heterojunction due to the spontaneous polarization effect and the piezoelectric polarization effect, thus generating High-density, high-mobility 2DEG;
S300:刻蚀所述沟道层、所述势垒层和所述插入层的外侧边缘形成隔离区;S300: Etch the outer edges of the channel layer, the barrier layer and the insertion layer to form an isolation region;
将沟道层21、势垒层23和插入层22的外周全部刻蚀,形成隔离区24,把2DEG中和掉,使其不参与导电;Etch all the outer peripheries of the channel layer 21, the barrier layer 23 and the insertion layer 22 to form an isolation region 24, and neutralize the 2DEG so that it does not participate in conduction;
S400:在所述势垒层上沉积一层P-GaN,并刻蚀除第一预设图案外的所述P-GaN以形成帽层,其中,所述第一预设图案位于所述势垒层的一侧边缘;S400: Deposit a layer of P-GaN on the barrier layer, and etch the P-GaN except for the first preset pattern to form a cap layer, wherein the first preset pattern is located on the barrier layer. one edge of the barrier;
通过P-GaN帽层30做为源电极61的电导调制PN结,以便于后续制备漏电极62;The P-GaN cap layer 30 is used as the conductance of the source electrode 61 to modulate the PN junction to facilitate the subsequent preparation of the drain electrode 62;
S500:在所述帽层上制备第一欧姆金属,并在所述势垒层的另一侧边缘制备第二欧姆金属,在所述势垒层上沉积形成钝化层,其中,所述钝化层覆盖所述第一欧姆金属和所述第二欧姆金属;S500: Prepare a first ohmic metal on the cap layer, prepare a second ohmic metal on the other edge of the barrier layer, and deposit a passivation layer on the barrier layer, wherein the passivation layer The chemical layer covers the first ohmic metal and the second ohmic metal;
通过制备第一欧姆金属31和第二欧姆金属32实现源电极61漏电极62和势垒层23之间的欧姆接触,电流可以有效地注入到半导体的二维电子气(2DEG)通道中,从而实现了器件的导通状态;By preparing the first ohmic metal 31 and the second ohmic metal 32 to achieve ohmic contact between the source electrode 61, the drain electrode 62 and the barrier layer 23, current can be effectively injected into the two-dimensional electron gas (2DEG) channel of the semiconductor, thereby The conduction state of the device is realized;
S600:刻蚀所述钝化层形成连通至所述势垒层的栅极接触区域,并在所述势垒层上沿第二预设图案刻蚀形成连通至所述插入层的沟道区域,以使所述势垒层形成多段沟道,其中,所述第二预设图案对应所述栅极接触区域设置;S600: Etch the passivation layer to form a gate contact area connected to the barrier layer, and etch along the second preset pattern on the barrier layer to form a channel area connected to the insertion layer , so that the barrier layer forms a multi-stage channel, wherein the second preset pattern is provided corresponding to the gate contact region;
先在钝化层40上刻蚀形成栅极接触区域41,以将底部的势垒层23露出,然后在栅极接触区域41下方的势垒层23上刻蚀连通至插入层22的沟道区域42,以将势垒层23分割为多段沟道43,便于后续栅电极60对沟道43实现全包覆;First, the gate contact region 41 is etched on the passivation layer 40 to expose the bottom barrier layer 23 , and then a channel connected to the insertion layer 22 is etched on the barrier layer 23 below the gate contact region 41 Region 42 is used to divide the barrier layer 23 into multiple sections of channels 43, so that the subsequent gate electrode 60 can fully cover the channels 43;
S700:在所述钝化层上沉积栅极介质,并在所述栅极介质上制备栅电极,其中,所述栅极介质覆盖所述沟道区域,所述栅电极将多段所述沟道全包覆;S700: Deposit a gate dielectric on the passivation layer, and prepare a gate electrode on the gate dielectric, wherein the gate dielectric covers the channel area, and the gate electrode connects multiple sections of the channel full coverage;
将沟道43全包覆的栅电极60具有更强的栅控能力,降低了器件的亚阈值摆幅,器件导通时,由于栅极加正压,会在沟道区域42形成反型层(即电子积累层),积累电子,降低器件的导通电阻,在关断状态时夹断沟道43,降低器件的泄漏电流;The gate electrode 60 that fully covers the channel 43 has stronger gate control capability and reduces the sub-threshold swing of the device. When the device is turned on, due to the positive voltage applied to the gate, an inversion layer will be formed in the channel region 42 (i.e., electron accumulation layer), accumulates electrons, reduces the on-resistance of the device, pinches off the channel 43 in the off state, and reduces the leakage current of the device;
S800:在所述栅极介质上沉积氧化层并制备源电极和漏电极,获得所述硅基氮化镓HEMT器件,其中,所述源电极与所述第二欧姆金属接触,所述漏电极与所述第一欧姆金属接触。S800: Deposit an oxide layer on the gate dielectric and prepare a source electrode and a drain electrode to obtain the silicon-based gallium nitride HEMT device, wherein the source electrode is in contact with the second ohmic metal, and the drain electrode in contact with the first ohmic metal.
在本发明的技术方案中,通过在漏极对应的第一欧姆金属31和势垒层23之间设置P-GaN,P-GaN有类似于IGBT中的电导调制作用,增大器件饱和输出电流,同时通过刻蚀势垒层23将势垒层23划分为多个沟道43,将势垒层23的部分刻蚀,其余的非刻蚀部分形成沟道43,不会对沟道43产生过刻,再通过栅电极60将多个沟道43全部包覆,从而实现不引入其他缺陷的状况下将器件变成增强型器件,通过在背势垒层20与第一缓冲层12之间生长掺C的GaN形成第二缓冲层13,防止体泄露电流进入第二缓冲层13;再者,通过在第二缓冲层13与沟道层21之间生长AlGaN形成背势垒层20,形成较高的电子势垒,来阻止2DEG的电子被第二缓冲层13中的深能级杂质俘获并累积,从而降低器件的动态电阻,避免电流崩塌的发生;同时,将沟道43全包覆的栅电极60具有更强的栅控能力,降低了器件的亚阈值摆幅,器件导通时,由于栅极加正压,会在沟道区域42形成反型层(即电子积累层),积累电子,降低器件的导通电阻,在关断状态时夹断沟道43,降低器件的泄漏电流。In the technical solution of the present invention, by disposing P-GaN between the first ohmic metal 31 corresponding to the drain and the barrier layer 23, P-GaN has a conductance modulation effect similar to that in IGBT, increasing the saturation output current of the device. , and at the same time, the barrier layer 23 is divided into a plurality of channels 43 by etching the barrier layer 23, etching part of the barrier layer 23, and the remaining non-etched parts form channels 43, without causing any damage to the channels 43. Over-etching, and then all the channels 43 are covered by the gate electrode 60, thereby turning the device into an enhancement mode device without introducing other defects. C-doped GaN is grown to form the second buffer layer 13 to prevent body leakage current from entering the second buffer layer 13; furthermore, AlGaN is grown between the second buffer layer 13 and the channel layer 21 to form the back barrier layer 20, forming The higher electron barrier prevents the electrons of 2DEG from being captured and accumulated by the deep level impurities in the second buffer layer 13, thereby reducing the dynamic resistance of the device and avoiding the occurrence of current collapse; at the same time, the channel 43 is fully covered The gate electrode 60 has stronger gate control capability, which reduces the sub-threshold swing of the device. When the device is turned on, due to the positive voltage applied to the gate, an inversion layer (i.e., electron accumulation layer) will be formed in the channel region 42. Accumulate electrons, reduce the on-resistance of the device, pinch off the channel 43 in the off state, and reduce the leakage current of the device.
请参阅图5,进一步地,步骤S100包括:Please refer to Figure 5. Further, step S100 includes:
S110:提供浓掺(111)晶向的N型Si衬底;S110: Provides N-type Si substrate with heavily doped (111) crystal orientation;
根据使用需要选用不同掺杂浓度的硅衬底10,(111)晶向的Si表面通常较平整,减小了表面散射和缺陷,有助于提高载流子的迁移率;Silicon substrates 10 with different doping concentrations are selected according to the application requirements. The Si surface in the (111) crystal orientation is usually relatively flat, which reduces surface scattering and defects and helps improve carrier mobility;
S120:在所述衬底上外延生长一层0.1nm~0.3nm厚的AlN形成所述成核层;S120: Epitaxially grow a layer of AlN with a thickness of 0.1nm to 0.3nm on the substrate to form the nucleation layer;
AlN的晶格常数与GaN非常接近,它们之间的晶格失配非常小,这有助于在AlN上生长GaN薄膜时减小晶格失配度,这种晶格匹配性减少了在界面上产生晶格位错或其他缺陷的可能性,因此在Si衬底10上生长AlN作为缓冲,从而提高了GaN层的质量。The lattice constant of AlN is very close to that of GaN, and the lattice mismatch between them is very small, which helps to reduce the lattice mismatch when growing GaN films on AlN. This lattice matching reduces the risk of interference at the interface. Therefore, AlN is grown on the Si substrate 10 as a buffer, thereby improving the quality of the GaN layer.
S130:在所述成核层上外延生长0.5μm~2μm厚的AlGaN形成所述第一缓冲层,其中,AlGaN的Al浓度自所述成核层向远离所述成核层的方向之间增加;S130: Epitaxially grow AlGaN with a thickness of 0.5 μm to 2 μm on the nucleation layer to form the first buffer layer, wherein the Al concentration of AlGaN increases from the nucleation layer to the direction away from the nucleation layer. ;
浓度渐变的AlGaN层允许逐渐改变铝(Al)成分,从而逐渐调整晶格常数。当AlGaN中的Al浓度逐渐增加时,其晶格常数逐渐接近氮化镓(GaN)或氮化铝(AlN)。这意味着在AlGaN层中,晶格参数的变化更加平缓,减小了与Si或GaN之间的急剧晶格失配;The graded concentration AlGaN layer allows for gradual changes in the aluminum (Al) composition, thereby gradually adjusting the lattice constant. When the Al concentration in AlGaN gradually increases, its lattice constant gradually approaches that of gallium nitride (GaN) or aluminum nitride (AlN). This means that in the AlGaN layer, the change of lattice parameters is more gradual, reducing the sharp lattice mismatch with Si or GaN;
S140:在所述第一缓冲层上生长2μm~4μm厚的掺C的GaN形成所述第二缓冲层。S140: Grow C-doped GaN with a thickness of 2 μm to 4 μm on the first buffer layer to form the second buffer layer.
通过在衬底10上设置成核层11和第一缓冲层12,来减小Si与GaN的晶格失配,使得后续生长的GaN的成型质量,同时通过第二缓冲层13阻挡体泄漏电流,防止器件关闭后期间内仍有电流流动,从而降低器件整体功耗。By arranging the nucleation layer 11 and the first buffer layer 12 on the substrate 10 , the lattice mismatch between Si and GaN is reduced, thereby improving the molding quality of the subsequently grown GaN, and at the same time blocking body leakage current through the second buffer layer 13 , preventing current from still flowing after the device is turned off, thereby reducing the overall power consumption of the device.
在一实施例中,步骤S200包括:In an embodiment, step S200 includes:
S210:在所述第二缓冲层上生长1μm~2μm厚的AlGaN形成所述背势垒层;S210: Grow AlGaN with a thickness of 1 μm to 2 μm on the second buffer layer to form the back barrier layer;
通过背垒势层形成较高的电子势垒,来阻止2DEG的电子被第二缓冲层13中的深能级杂质俘获并累积,从而降低器件的动态电阻,避免电流崩塌的发生;A higher electron potential barrier is formed through the back barrier potential layer to prevent the electrons of 2DEG from being captured and accumulated by the deep level impurities in the second buffer layer 13, thereby reducing the dynamic resistance of the device and avoiding the occurrence of current collapse;
S220:在所述背势垒层上生长0.3μm~1μm厚的GaN形成所述沟道层;S220: Grow GaN with a thickness of 0.3 μm to 1 μm on the back barrier layer to form the channel layer;
GaN由于其优秀的材料特性,适合制备应用在高频高压大功率场景的器件;Due to its excellent material properties, GaN is suitable for preparing devices used in high-frequency, high-voltage and high-power scenarios;
S230:在所述沟道层上生长0.8nm~1.2nm厚的AlN形成所述插入层;S230: Grow AlN with a thickness of 0.8nm to 1.2nm on the channel layer to form the insertion layer;
AlN插入层22的能隙通常比GaN材料的能隙大,由于AlN具有较大的能隙,它在GaN材料上形成了一个势垒,这个势垒会捕获和限制在GaN表面的自由电子,这些自由电子被局限在AlN/GaN界面附近,并形成了2DEG,从而提高了电流的流动性和导电性能;The energy gap of the AlN insertion layer 22 is usually larger than the energy gap of the GaN material. Since AlN has a larger energy gap, it forms a potential barrier on the GaN material. This potential barrier will capture and confine free electrons on the GaN surface. These free electrons are confined near the AlN/GaN interface and form 2DEG, thereby improving the flow of current and conductive properties;
S240:在所述插入层上生长20nm~30nm厚的AlGaN形成所述势垒层。S240: Grow AlGaN with a thickness of 20 nm to 30 nm on the insertion layer to form the barrier layer.
在GaN的沟道层21上制备AlGaN势垒层23,通过AlGaN/GaN异质结由于自发极化效应和压电极化效应感生出内建极化电场,因而产生高密度、高迁移率的2DEG。An AlGaN barrier layer 23 is prepared on the GaN channel layer 21, and a built-in polarization electric field is induced through the AlGaN/GaN heterojunction due to the spontaneous polarization effect and the piezoelectric polarization effect, thereby generating a high-density, high-mobility 2DEG.
请结合图6和图9,,在一实施例中,步骤S500包括:Please combine Figure 6 and Figure 9. In one embodiment, step S500 includes:
S510:在所述势垒层上沉积ohm金属,其中,所述ohm金属为Ti、Al、Ni和Ag组成的层叠机构,所述ohm金属覆盖所述势垒层和所述帽层;S510: Deposit ohm metal on the barrier layer, where the ohm metal is a stacked structure composed of Ti, Al, Ni and Ag, and the ohm metal covers the barrier layer and the cap layer;
在势垒层23上沉积ohm金属以便后续可以一次刻蚀形成第一欧姆金属和第二欧姆金属,提高了制造效率;Deposit ohm metal on the barrier layer 23 so that the first ohmic metal and the second ohmic metal can be formed by subsequent etching at one time, thereby improving manufacturing efficiency;
S520:将除第三预设图案和所述帽层外的所述ohm金属,形成所述第一欧姆金属和所述第二欧姆金属,其中,所述第三预设图案位于所述势垒层远离所述帽层的一侧边缘;S520: Use the ohm metal except the third preset pattern and the cap layer to form the first ohm metal and the second ohm metal, wherein the third preset pattern is located on the potential barrier The edge of one side of the layer away from the cap layer;
第一欧姆金属31和第二欧姆金属32位于势垒层23的相对两侧,从而使得后续制备的源电极61和漏电极62位于势垒层23的相对两侧,从而形成2DEG,使得电子更高效的传输;The first ohmic metal 31 and the second ohmic metal 32 are located on opposite sides of the barrier layer 23, so that the subsequently prepared source electrode 61 and the drain electrode 62 are located on opposite sides of the barrier layer 23, thereby forming a 2DEG so that electrons can be more Efficient transmission;
S530:在所述势垒层上沉积75nm~125nm厚的SiN形成钝化层,其中,所述钝化层填满所述隔离区。钝化层40填满隔离区24,并覆盖势垒层23、第一欧姆金属31和第二欧姆金属32,通过钝化层40保护势垒层23、插入层22、沟道层21、背势垒层20、第一欧姆金属31和第二欧姆金属32,保护其不受损坏,延长其使用寿命。S530: Deposit SiN with a thickness of 75 nm to 125 nm on the barrier layer to form a passivation layer, where the passivation layer fills the isolation region. The passivation layer 40 fills the isolation region 24 and covers the barrier layer 23, the first ohmic metal 31 and the second ohmic metal 32. The passivation layer 40 protects the barrier layer 23, the insertion layer 22, the channel layer 21 and the back surface. The barrier layer 20, the first ohmic metal 31 and the second ohmic metal 32 protect them from damage and extend their service life.
请参阅图10,进一步地,步骤S600包括:Please refer to Figure 10. Further, step S600 includes:
S610:在所述钝化层的第一预设位置处刻蚀所述钝化层形成所述栅极接触区域,其中,所述栅极接触区域为矩形;S610: Etch the passivation layer at a first preset position of the passivation layer to form the gate contact area, where the gate contact area is rectangular;
在钝化层40上刻蚀矩形的栅极接触区域41,便于将其下方的势垒层23暴露出,便于后续刻蚀沟道区域42;Etch a rectangular gate contact region 41 on the passivation layer 40 to expose the barrier layer 23 below it and facilitate subsequent etching of the channel region 42;
S620:继续沿栅极接触区域向下刻蚀,并在势垒层上沿第二预设图案刻蚀形成所述沟道区域,其中,所述第二预设图案为六边形或八边形。S620: Continue to etch downward along the gate contact area, and etch along the second preset pattern on the barrier layer to form the channel area, where the second preset pattern is hexagonal or octagonal. shape.
请结合图10和图11,可以理解地,势垒层23的两端边缘各有一个沟道区域42,以将剩余的势垒层23分割为多个沟道43,可以理解地,常规的矩形沟道区域42,靠近漏电极62方向的直角处会形成电场峰值,使得器件的耐压降低,六边形或八边形的沟道区域42,其拐角处的不会形成电场峰值,使得提高器件的耐压。Please combine Figure 10 and Figure 11. It can be understood that there is a channel area 42 at both ends of the barrier layer 23 to divide the remaining barrier layer 23 into multiple channels 43. It can be understood that conventional In the rectangular channel region 42, an electric field peak will be formed at the right angle in the direction of the drain electrode 62, which will reduce the withstand voltage of the device. In the hexagonal or octagonal channel region 42, an electric field peak will not be formed in the corners, so that Improve the withstand voltage of the device.
请参阅图7,在一实施例中,步骤S700包括:Referring to Figure 7, in one embodiment, step S700 includes:
S710:在所述钝化层上沉积1nm~10nm厚的HfO2、La2O3或TiO2形成所述栅极介质;S710: Deposit 1 nm to 10 nm thick HfO 2 , La 2 O 3 or TiO 2 on the passivation layer to form the gate dielectric;
HfO2、La2O3和TiO2均具有较高的介电常数,它们可以在较小的栅电压下存储更多的电荷,从而实现更高的电流开关性能;HfO 2 , La 2 O 3 and TiO 2 all have higher dielectric constants, which can store more charges at smaller gate voltages, thereby achieving higher current switching performance;
S720:在所述栅极介质上沉积1μm~2μm厚的Ni形成所述栅电极,其中,所述栅电极填满所述沟道区域和所述栅极接触区域。S720: Deposit Ni with a thickness of 1 μm to 2 μm on the gate dielectric to form the gate electrode, wherein the gate electrode fills the channel region and the gate contact region.
进一步地,步骤S800包括:Further, step S800 includes:
S810:在所述栅极介质上沉积1μm~2μm的氧化物形成所述氧化层;S810: Deposit an oxide of 1 μm to 2 μm on the gate dielectric to form the oxide layer;
沉积氧化层70将栅电极60与外部环境隔离,保护栅电极60;The deposited oxide layer 70 isolates the gate electrode 60 from the external environment and protects the gate electrode 60;
S820:在所述氧化物对应所述第一欧姆金属的位置刻蚀形成连通至所述第一欧姆金属的漏极槽,在所述氧化物对应所述第二欧姆金属的位置刻蚀形成连通至所述第二欧姆金属的源极槽;S820: Etching to form a drain trench connected to the first ohmic metal at the position of the oxide corresponding to the first ohmic metal, and etching to form a connection at the position of the oxide corresponding to the second ohmic metal. to a source trench of said second ohmic metal;
S830:在所述源极槽内制备所述源电极,在所述漏极槽内制备所述漏电极;S830: Prepare the source electrode in the source groove, and prepare the drain electrode in the drain groove;
S840:获得所述硅基氮化镓HEMT器件。S840: Obtain the silicon-based gallium nitride HEMT device.
源电极61和漏电极62分别对应穿过源极槽和漏极槽并与第二欧姆金属32和第一欧姆金属31接触,形成完整回路,获得硅基氮化镓HEMT器件。The source electrode 61 and the drain electrode 62 respectively pass through the source groove and the drain groove and are in contact with the second ohmic metal 32 and the first ohmic metal 31 to form a complete circuit and obtain a silicon-based gallium nitride HEMT device.
具体地,步骤S830包括:Specifically, step S830 includes:
S831:在所述氧化层上沉积一层金属形成金属层,其中,所述金属层填满所述源极槽和所述漏极槽,并与所述第一欧姆金属和所述第二欧姆金属接触;S831: Deposit a layer of metal on the oxide layer to form a metal layer, wherein the metal layer fills the source groove and the drain groove and is combined with the first ohmic metal and the second ohmic metal. metal contact;
S832:刻蚀所述金属层,以使所述金属层对应所述漏极槽的位置形成所述漏电极,所述金属层对应所述源极槽的位置形成所述源电极。S832: Etch the metal layer so that the drain electrode is formed on the metal layer corresponding to the drain groove, and the source electrode is formed on the metal layer corresponding to the source groove.
一次沉积金属,并且填满源极槽和漏极槽,然后刻蚀金属层,可以一次工艺同时制备源电极61和漏电极62,提高制备效率。By depositing metal at one time and filling the source and drain trenches, and then etching the metal layer, the source electrode 61 and the drain electrode 62 can be simultaneously prepared in one process, thereby improving preparation efficiency.
在一实施例中,步骤S832之后还包括:In one embodiment, step S832 also includes:
S833:在所述氧化层上制备与所述源电极连接的源极场板,所述源极场板位于所述栅电极的上方。在栅电极上方制备与源电极连接的源极场板可以将电场均匀分布,减小电场集中,保护栅电极,使得栅电极受到的电场强度减弱,减小了击穿风险,提高了器件的可靠性。S833: Prepare a source field plate connected to the source electrode on the oxide layer, and the source field plate is located above the gate electrode. Preparing a source field plate connected to the source electrode above the gate electrode can evenly distribute the electric field, reduce the concentration of the electric field, protect the gate electrode, weaken the electric field intensity experienced by the gate electrode, reduce the risk of breakdown, and improve the reliability of the device. sex.
本发明还提供一种硅基氮化镓HEMT器件,包括自下而上依次层叠设置的N型Si衬底10、核层、第一缓冲层12、第二缓冲层13、背势垒层20、沟道层21、插入层22和势垒层23,所述沟道层21、所述势垒层23和所述插入层22的外侧边缘形成隔离区24,所述势垒层23沿第一方向的两侧分别设置有第一欧姆金属31和第二欧姆金属32,所述第一欧姆金属31与所述势垒层23之间设置有帽层30,所述势垒层23上设置有钝化层40,所述钝化层40覆盖所述第一欧姆金属31和所述第二欧姆金属32并填满所述隔离区24,所述钝化层40和所述势垒层23上开设有连通至所述插入层22的栅极槽,所述栅极槽将所述势垒层23沿第二方向分割为多段沟道43,所述第一方向与所述第二方向垂直,所述钝化层40上设置有栅极介质50,所述栅极介质50覆盖所述栅极槽,所述栅极槽内设置有与所述栅极介质50接触的栅电极60,所述栅极介质50上设置有氧化层70,所述氧化层70上设置有与所述第二欧姆金属32接触的源电极61以及与所述第一欧姆金属31接触的漏电极62。The invention also provides a silicon-based gallium nitride HEMT device, which includes an N-type Si substrate 10, a core layer, a first buffer layer 12, a second buffer layer 13, and a back barrier layer 20 that are stacked sequentially from bottom to top. , the channel layer 21, the insertion layer 22 and the barrier layer 23. The outer edges of the channel layer 21, the barrier layer 23 and the insertion layer 22 form an isolation area 24. The barrier layer 23 is formed along the third A first ohmic metal 31 and a second ohmic metal 32 are respectively provided on both sides in one direction. A cap layer 30 is provided between the first ohmic metal 31 and the barrier layer 23. A cap layer 30 is provided on the barrier layer 23. There is a passivation layer 40 covering the first ohmic metal 31 and the second ohmic metal 32 and filling the isolation region 24 , the passivation layer 40 and the barrier layer 23 There is a gate groove connected to the insertion layer 22 . The gate groove divides the barrier layer 23 into a plurality of channels 43 along a second direction. The first direction is perpendicular to the second direction. , a gate dielectric 50 is provided on the passivation layer 40, the gate dielectric 50 covers the gate groove, and a gate electrode 60 in contact with the gate dielectric 50 is provided in the gate groove, so An oxide layer 70 is provided on the gate dielectric 50 , and a source electrode 61 in contact with the second ohmic metal 32 and a drain electrode 62 in contact with the first ohmic metal 31 are provided on the oxide layer 70 .
在本发明的技术方案中,通过在漏极对应的第一欧姆金属31和势垒层23之间设置P-GaN,P-GaN有类似于IGBT中的电导调制作用,增大器件饱和输出电流,同时通过刻蚀势垒层23将势垒层23划分为多个沟道43,将势垒层23的部分刻蚀,其余的非刻蚀部分形成沟道43,不会对沟道43产生过刻,再通过栅电极60将多个沟道43全部包覆,从而实现不引入其他缺陷的状况下将器件变成增强型器件,通过在背势垒层20与第一缓冲层12之间生长掺C的GaN形成第二缓冲层13,防止体泄露电流进入第二缓冲层13;再者,通过在第二缓冲层13与沟道层21之间生长AlGaN形成背势垒层20,形成较高的电子势垒,来阻止2DEG的电子被第二缓冲层13中的深能级杂质俘获并累积,从而降低器件的动态电阻,避免电流崩塌的发生;同时,将沟道43全包覆的栅电极60具有更强的栅控能力,降低了器件的亚阈值摆幅,器件导通时,由于栅极加正压,会在沟道区域42形成反型层(即电子积累层),积累电子,降低器件的导通电阻,在关断状态时夹断沟道43,降低器件的泄漏电流。In the technical solution of the present invention, by disposing P-GaN between the first ohmic metal 31 corresponding to the drain and the barrier layer 23, P-GaN has a conductance modulation effect similar to that in IGBT, increasing the saturation output current of the device. , and at the same time, the barrier layer 23 is divided into a plurality of channels 43 by etching the barrier layer 23, etching part of the barrier layer 23, and the remaining non-etched parts form channels 43, without causing any damage to the channels 43. Over-etching, and then all the channels 43 are covered by the gate electrode 60, thereby turning the device into an enhancement mode device without introducing other defects. C-doped GaN is grown to form the second buffer layer 13 to prevent body leakage current from entering the second buffer layer 13; furthermore, AlGaN is grown between the second buffer layer 13 and the channel layer 21 to form the back barrier layer 20, forming The higher electron barrier prevents the electrons of 2DEG from being captured and accumulated by the deep level impurities in the second buffer layer 13, thereby reducing the dynamic resistance of the device and avoiding the occurrence of current collapse; at the same time, the channel 43 is fully covered The gate electrode 60 has stronger gate control capability, which reduces the sub-threshold swing of the device. When the device is turned on, due to the positive voltage applied to the gate, an inversion layer (i.e., electron accumulation layer) will be formed in the channel region 42. Accumulate electrons, reduce the on-resistance of the device, pinch off the channel 43 in the off state, and reduce the leakage current of the device.
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the description and drawings of the present invention may be directly or indirectly used in other related technical fields. , are all similarly included in the scope of patent protection of the present invention.
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