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CN117491307A - An infrared microscopic non-destructive testing method for fabric fibers - Google Patents

An infrared microscopic non-destructive testing method for fabric fibers Download PDF

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Publication number
CN117491307A
CN117491307A CN202311250368.9A CN202311250368A CN117491307A CN 117491307 A CN117491307 A CN 117491307A CN 202311250368 A CN202311250368 A CN 202311250368A CN 117491307 A CN117491307 A CN 117491307A
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infrared
mirror
optical axis
fabric
detection
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万雄
张亮
王泓鹏
贾建军
马艳华
方沛沛
辛英健
闫薪如
王一安
段明康
李康
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Shanghai Institute of Technical Physics of CAS
Hangzhou Institute of Advanced Studies of UCAS
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Shanghai Institute of Technical Physics of CAS
Hangzhou Institute of Advanced Studies of UCAS
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Priority to CN202311250368.9A priority Critical patent/CN117491307A/en
Priority to PCT/CN2023/133226 priority patent/WO2025065841A1/en
Publication of CN117491307A publication Critical patent/CN117491307A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N21/3563Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light for analysing solids; Preparation of samples therefor
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N2021/3595Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light using FTIR

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
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  • Pathology (AREA)
  • Investigating Or Analysing Materials By Optical Means (AREA)

Abstract

本发明的一种红外显微织物纤维无损检测方法,包括步骤1,仪器初始化;步骤2,傅立叶红外光谱探测;步骤3,红外显微成像探测;步骤4,织物纤维分析。本发明的一种红外显微织物纤维无损检测方法,在满足体积要求情况下,同时进行精准红外光谱分析及红外宽谱成像,通过信息融合进行织物纤维的模式识别和成分分析,满足市场监管需求。

An infrared microscopic fabric fiber non-destructive testing method of the present invention includes step 1, instrument initialization; step 2, Fourier transform infrared spectrum detection; step 3, infrared microscopic imaging detection; step 4, fabric fiber analysis. The infrared microscopic fabric fiber non-destructive testing method of the present invention simultaneously performs precise infrared spectrum analysis and infrared wide-spectrum imaging while meeting volume requirements, and performs pattern recognition and composition analysis of fabric fibers through information fusion to meet market supervision needs. .

Description

一种红外显微织物纤维无损检测方法An infrared microscopic non-destructive testing method for fabric fibers

技术领域Technical field

本发明涉及纺织物检测技术领域,具体涉及一种红外显微织物纤维无损检测方法。The invention relates to the technical field of textile testing, and in particular to an infrared microscopic non-destructive testing method of fabric fibers.

背景技术Background technique

织物种类多样,包含棉、麻、毛/粘纤面料、丝制品、粘纤、羽绒面料等。织物纤维检测是纺织品检验质量的一项重要考核指标,是服装标识的主要内容之一。织物纤维组分的检测包括定性分析和定量分析,纤维组分的检测依旧按照先定性后定量的传统方法。There are various types of fabrics, including cotton, linen, wool/viscose fabrics, silk products, viscose, down fabrics, etc. Fabric fiber testing is an important assessment index for textile inspection quality and one of the main contents of clothing labeling. The detection of fabric fiber components includes qualitative analysis and quantitative analysis. The detection of fiber components still follows the traditional method of first qualitative and then quantitative.

定性分析是确定样品中所含纤维的种类,通常指纤维成分;定量分析是确定所含纤维的量,通常指纤维含量,Qualitative analysis is to determine the type of fiber contained in the sample, usually refers to the fiber composition; quantitative analysis is to determine the amount of fiber contained, usually refers to the fiber content,

目前纺织纤维定性的检测方法有显微镜观察法、燃烧法、化学溶解法、药品着色法、熔点试验法和红外吸收光谱法等。但这些方法都有一定的局限性。显微镜观察法和燃烧法只能鉴别天然纤维或合成纤维;化学溶解法虽然能鉴别混纺产品,但其使用的有机溶剂对检测人员身体健康有影响,而且还污染环境;红外吸收光谱对测试环境温度要求相当高,制样复杂,检测周期长,不能满足快速检测的要求。而定量的过程,包括试剂的浓度、试验温度、反应时间、设备性能、操作者的经验等都有较高要求。因此,纤维组分检测的过程比较繁琐,检测的结果不确定性比较大。At present, the qualitative detection methods of textile fibers include microscopic observation, combustion, chemical dissolution, pharmaceutical coloring, melting point test and infrared absorption spectroscopy. But these methods have certain limitations. Microscopic observation and combustion methods can only identify natural fibers or synthetic fibers; although the chemical dissolution method can identify blended products, the organic solvents used have an impact on the health of the inspector and pollute the environment; infrared absorption spectroscopy has a negative impact on the test environment temperature. The requirements are quite high, the sample preparation is complex, and the detection cycle is long, which cannot meet the requirements of rapid detection. The quantitative process, including reagent concentration, test temperature, reaction time, equipment performance, operator experience, etc., all have higher requirements. Therefore, the process of fiber component detection is relatively cumbersome, and the detection results are relatively uncertain.

近红外光谱分析技术(NIRS)主要用于800nm~2500nm范围电磁波的无损测量。不同于质谱、色谱分析技术,该技术无需提纯,已广泛应用于食品、农业、医药、炼油与化工等领域。近红外光谱的定性分析是利用已知类别的样品建立近红外光谱鉴别模型,再考察未知样品是否属于该类物质的一种方法,主要用于物质的聚类分析和判别分析。Near-infrared spectroscopy (NIRS) is mainly used for non-destructive measurement of electromagnetic waves in the range of 800nm to 2500nm. Different from mass spectrometry and chromatography analysis technology, this technology does not require purification and has been widely used in food, agriculture, medicine, oil refining and chemical industry. Qualitative analysis of near-infrared spectroscopy is a method that uses samples of known categories to establish a near-infrared spectrum identification model and then examines whether unknown samples belong to this type of substance. It is mainly used for cluster analysis and discriminant analysis of substances.

现有技术中,缺乏利用同时获取高分辨红外光谱及宽谱红外图像,实现对织物纤维的粗织、交织方式等纹理探测,以及成分分析、模式识别的联合检测技术,无法对于特定的小区域的精细的红外光谱分析,无法对视场范围内的检测对象的交织方式的检测等的联合检测。In the existing technology, there is a lack of joint detection technology that can simultaneously acquire high-resolution infrared spectrum and wide-spectrum infrared images to detect textures such as coarse weaving and interweaving patterns of fabric fibers, as well as component analysis and pattern recognition, and cannot detect specific small areas. Detailed infrared spectrum analysis cannot detect joint detection such as interlaced detection of detection objects within the field of view.

发明内容Contents of the invention

本发明的目的在于,针对现有技术中的问题,提供一种红外显微织物纤维无损检测方法。The purpose of the present invention is to provide an infrared microscopic non-destructive testing method for fabric fibers in order to solve the problems in the prior art.

为此,本发明的上述目的通过以下技术方案实现:To this end, the above objects of the present invention are achieved through the following technical solutions:

一种红外显微织物纤维无损检测方法,其特征在于:采用包括傅立叶红外光谱探测光路、红外显微成像光路的织物纤维检测仪进行检测,其中,傅立叶红外光谱探测光路包括红外光源、分束器、动镜、静镜、带孔反射镜乙、带孔反射镜甲、卡式显微物镜、卡式显微像镜和红外面阵,正交光轴与红外光轴垂直,分束器与正交光轴夹角45度放置,动镜机构控制动镜沿正交光轴平移,An infrared microscopic non-destructive testing method for fabric fibers, characterized by: using a fabric fiber detector including a Fourier transform infrared spectrum detection light path and an infrared microscopic imaging light path for detection, wherein the Fourier transform infrared spectrum detection light path includes an infrared light source and a beam splitter , moving mirror, static mirror, aperture mirror B, aperture mirror A, cassette microscope objective, cassette microscope and infrared array, the orthogonal optical axis is perpendicular to the infrared optical axis, and the beam splitter is The orthogonal optical axis is placed at an angle of 45 degrees, and the moving mirror mechanism controls the translation of the moving mirror along the orthogonal optical axis.

所述红外显微成像光路与傅立叶红外光谱探测光路复用红外光源、带孔反射镜乙、带孔反射镜甲、卡式显微物镜、卡式显微像镜和红外面阵,还设有切入镜和全反镜,切入机构控制切入镜切入或切出红外光轴,当切入镜切入红外光轴时,红外显微成像光路工作,当切入镜切出红外光轴时,傅立叶红外光谱探测光路工作;红外显微织物检测仪设置定位罩,定位罩的尺寸使织物纤维样品处于卡式显微物镜的焦面,The infrared microscope imaging light path and the Fourier transform infrared spectrum detection light path multiplex an infrared light source, a holed reflector B, a holed reflector A, a cassette microscope objective lens, a cassette microscope image mirror and an infrared array, and are also provided with Cut-in mirror and total reflective mirror, the cut-in mechanism controls the cut-in mirror to cut into or out of the infrared optical axis. When the cut-in mirror cuts into the infrared optical axis, the infrared microscopic imaging optical path works. When the cut-in mirror cuts out the infrared optical axis, Fourier transform infrared spectrum detection The optical path works; the infrared microscopic fabric detector is equipped with a positioning cover. The size of the positioning cover ensures that the fabric fiber sample is at the focal plane of the cassette microscope objective lens.

当红外显微织物检测仪对织物纤维无损检测时,包括以下步骤:When the infrared microscopic fabric detector performs non-destructive testing of fabric fibers, the following steps are included:

步骤1,开启红外光源,给动镜机构发指令,设定控制动镜沿正交光轴平移的扫描步长和起终位置,并将动镜移动至起始位置;Step 1: Turn on the infrared light source, send instructions to the moving mirror mechanism, set the scanning step length and starting and ending positions that control the translation of the moving mirror along the orthogonal optical axis, and move the moving mirror to the starting position;

步骤2,控制切入镜切出红外光轴,并启动红外面阵的工作模式为积分模式,进行傅立叶红外光谱探测,Step 2, control the cutting mirror to cut out the infrared optical axis, and start the working mode of the infrared outer array to the integration mode to perform Fourier transform infrared spectrum detection.

步骤3,控制切入镜切入红外光轴,并启动红外面阵的工作模式为成像模式,进行红外显微成像探测;Step 3, control the cutting mirror to cut into the infrared optical axis, and start the working mode of the infrared external array to the imaging mode to perform infrared microscopic imaging detection;

步骤4,将步骤2获取的待测织物纤维样品的反射率或红外吸收进行光谱分析,获得织物纤维中的分子组成及含量;将步骤3获得的同一待测织物纤维样品的红外宽谱图像进行图像处理分析,获得织物纤维的粗细和交织信息,并辅助进行成分确定和模式识别。Step 4: Perform spectral analysis on the reflectance or infrared absorption of the fabric fiber sample to be tested obtained in step 2 to obtain the molecular composition and content of the fabric fiber; conduct a wide-spectrum infrared image of the same fabric fiber sample to be tested obtained in step 3. Image processing and analysis can obtain the thickness and interweaving information of fabric fibers and assist in component determination and pattern recognition.

在采用上述技术方案的同时,本发明还可以采用或者组合采用如下技术方案:While adopting the above technical solutions, the present invention can also adopt or combine the following technical solutions:

作为本发明的优选技术方案:红外显微织物检测仪通过配设的控制器控制开启红外光源,给动镜机构发指令,并控制切入镜切入或切出红外光轴,以及控制红外面阵的工作模式为积分模式或成像模式,并接收其数据。As the preferred technical solution of the present invention: the infrared microfabric detector controls to turn on the infrared light source through the equipped controller, sends instructions to the moving mirror mechanism, controls the cutting mirror to cut into or out of the infrared optical axis, and controls the infrared array. The working mode is integration mode or imaging mode, and its data is received.

作为本发明的优选技术方案:所述步骤2包括以下步骤:As the preferred technical solution of the present invention: the step 2 includes the following steps:

步骤2.1,探测波长范围内各个波长的标准白板反射的强度值,控制器控制动镜机构,控制动镜以设定的扫描步长进行平移,同时进行傅立叶红外光谱探测,在扫描的任一位置,对应的是红外的某一波长,扫描的步长对应的是光谱分辨率,而扫描的起终位置,对应红外探测的起始和终止波长,当动镜平移到终止位置时结束探测,控制器记录探测波长范围内各个波长的标准白板反射的强度值;Step 2.1, detect the intensity value of the reflection of the standard white plate at each wavelength within the wavelength range. The controller controls the moving mirror mechanism, controls the moving mirror to translate at the set scanning step, and performs Fourier transform infrared spectrum detection at any position of the scanning. , corresponding to a certain wavelength of infrared, the scanning step size corresponds to the spectral resolution, and the starting and ending positions of the scanning correspond to the starting and ending wavelengths of infrared detection. When the moving mirror translates to the ending position, the detection ends, control The detector records the intensity value of the standard white plate reflection at each wavelength within the detection wavelength range;

步骤2.2,探测波长范围内各个波长的待测织物纤维样品反射的强度值,将标准白板换成待测织物纤维样品,动镜反向以相同的步长从终止位置移动到起始位置,同时进行傅立叶红外光谱探测,当动镜移动到起始位置时结束探测,控制器记录探测波长范围内各个波长的待测织物纤维样品反射的强度值,Step 2.2, detect the intensity value of the reflection of the fabric fiber sample to be tested at each wavelength within the wavelength range, replace the standard white board with the fabric fiber sample to be tested, and move the moving mirror in reverse direction with the same step length from the end position to the starting position, and at the same time Carry out Fourier transform infrared spectrum detection. When the moving mirror moves to the starting position, the detection ends. The controller records the intensity value of the reflection of the fabric fiber sample to be tested at each wavelength within the detection wavelength range.

步骤2.3,将步骤2.2测得的待测织物纤维样品反射的强度值与步骤2.1测得的标准白板反射的强度值相除,得到待测织物纤维样品探测波长范围内的反射率分布。Step 2.3: Divide the intensity value of the reflection of the fabric fiber sample to be tested measured in step 2.2 and the intensity value of the reflection of the standard white board measured in step 2.1 to obtain the reflectance distribution within the detection wavelength range of the fabric fiber sample to be tested.

作为本发明的优选技术方案:设有控制器,所述控制器控制开启红外光源,以及控制红外面阵,指定其工作模式并接收其数据。As a preferred technical solution of the present invention: a controller is provided, which controls turning on the infrared light source, controls the infrared array, specifies its working mode and receives its data.

作为本发明的优选技术方案:傅立叶红外光谱探测光路中,红外光源沿红外光轴发出的红外光,经分束器分为两路:一路经分束器反射后沿正交光轴射向动镜,经动镜反射折返,再穿过分束器;另一路穿过分束器,沿红外光轴射向静镜,经静镜反射折返,再经分束器反射;As the preferred technical solution of the present invention: in the Fourier transform infrared spectrum detection light path, the infrared light emitted by the infrared light source along the infrared optical axis is divided into two paths through the beam splitter: one path is reflected by the beam splitter and then shot toward the moving object along the orthogonal optical axis. The mirror is reflected and returned by the moving mirror, and then passes through the beam splitter; the other path passes through the beam splitter, shoots to the static mirror along the infrared optical axis, is reflected and returned by the static mirror, and then reflected by the beam splitter;

动镜与静镜到分束器的中心距离不同,形成光路差,这两路红外光为相干光,汇合后形成等倾干涉环分布,动镜在沿正交光轴平移扫描的过程中,干涉环圆心对应不同波长的中心主极大红外光强分布,穿过带孔反射镜乙的中心孔后,仅通过中心主极大红外光,再经带孔反射镜甲反射后,转向与正交光轴垂直的主光轴,再经卡式显微物镜聚集至焦面上的织物纤维样品,织物纤维样品反射的一部分对应某一特定波长的主极大红外光沿主光轴折返,经卡式显微物镜,穿过带孔反射镜甲的中心孔,再经卡式显微像镜聚焦至红外面阵上;The distance between the center of the moving mirror and the static mirror to the beam splitter is different, resulting in an optical path difference. The two infrared lights are coherent lights. After they merge, they form an isoclinic interference ring distribution. During the translation scanning process of the moving mirror along the orthogonal optical axis, The center of the interference ring corresponds to the center main maximum infrared light intensity distribution of different wavelengths. After passing through the central hole of the hole mirror B, only the center main maximum infrared light passes through. After being reflected by the hole mirror A, it turns to the normal direction. The main optical axis perpendicular to the intersection optical axis is then focused on the fabric fiber sample on the focal plane through the cassette microscope objective. A part of the reflection of the fabric fiber sample corresponds to the main maximum infrared light of a specific wavelength and is refracted along the main optical axis. The cassette microscope objective lens passes through the center hole of the holed mirror armor, and then is focused onto the infrared array through the cassette microscope image mirror;

红外面阵在主控制器的控制下启动积分模式,将所有像元的强度值进行累加,并记录该累加的强度值。The infrared array starts the integration mode under the control of the main controller, accumulates the intensity values of all pixels, and records the accumulated intensity values.

作为本发明的优选技术方案:红外显微成像光路中,红外光源沿红外光轴发出的宽谱红外光,经切入镜反射,转向与红外光轴垂直的切入光轴,再经全反镜反射转向与红外光轴平行的转折光轴,经带孔反射镜乙和带孔反射镜甲反射后,转向与正交光轴垂直的主光轴,再经卡式显微物镜聚集至焦面上的织物纤维样品,织物纤维样品反射的宽谱红外光沿主光轴折返,经卡式显微物镜,穿过带孔反射镜甲的中心孔,再经卡式显微像镜聚焦成像至红外面阵上,红外面阵在主控制器的控制下启动成像模式,并记录该宽谱红外图片供后续分析。As the preferred technical solution of the present invention: in the infrared microscopic imaging optical path, the broad-spectrum infrared light emitted by the infrared light source along the infrared optical axis is reflected by the cutting mirror, turns to the cutting optical axis perpendicular to the infrared optical axis, and then is reflected by the total reflection mirror It turns to the turning optical axis parallel to the infrared optical axis, and after being reflected by the hole mirror B and the hole mirror A, turns to the main optical axis perpendicular to the orthogonal optical axis, and then focuses on the focal plane through the cassette microscope objective. The fabric fiber sample, the broad-spectrum infrared light reflected by the fabric fiber sample is reflected along the main optical axis, passes through the cassette microscope objective lens, passes through the center hole of the holed reflector, and then is focused and imaged into the infrared through the cassette microscope mirror. On the area array, the infrared array starts the imaging mode under the control of the main controller, and records the wide-spectrum infrared picture for subsequent analysis.

作为本发明的优选技术方案:所述卡式显微像镜内含成像次镜和成像主镜,卡式显微物镜内含物方主镜和物方次镜,卡式显微像镜与卡式显微物镜均为无限远成像设计,在主光轴上同轴对称共轭放置,卡式显微物镜先将其焦面上的织物纤维样品发出的光线先后物方主镜、物方次镜反射后,变成有一定放大倍数的平行光,再经卡式显微像镜的成像次镜和成像主镜反射,将平行光按卡式显微像镜的倍率缩小聚焦成像至焦面上的红外面阵。As a preferred technical solution of the present invention: the cassette-type microscope mirror contains an imaging secondary mirror and an imaging primary mirror, the cassette-type microscope objective lens contains an object-side primary mirror and an object-side mirror, and the cassette-type microscope mirror and The cassette microscope objective lenses are all designed for infinity imaging and are placed coaxially and symmetrically conjugately on the main optical axis. The cassette microscope objective lens first emits the light emitted by the fabric fiber sample on its focal plane, then the object-side main mirror and the object-side main lens. After reflection by the secondary mirror, it becomes parallel light with a certain magnification, and then is reflected by the imaging secondary mirror and imaging primary mirror of the cassette microscope mirror. The parallel light is reduced and focused to the focal point according to the magnification of the cassette microscope mirror. Infrared array on the surface.

作为本发明的优选技术方案:成像次镜、成像主镜、物方主镜、物方次镜、动镜、静镜、切入镜表面、带孔反射镜乙、带孔反射镜甲表面均镀有红外高反膜,红外高反膜对红外光源发射范围内的红外光进行高效反射。As the preferred technical solution of the present invention: the imaging secondary mirror, the imaging primary mirror, the object-side primary mirror, the object-side secondary mirror, the moving mirror, the static mirror, the cut-in mirror surface, the hole mirror B, the hole mirror A surface are all plated There is an infrared high-reflective film, which efficiently reflects infrared light within the emission range of the infrared light source.

作为本发明的优选技术方案:卡式显微像镜与卡式显微物镜的不同倍率比,以在红外面阵上获得不同的像物放大比。As a preferred technical solution of the present invention: different magnification ratios of the cassette microscope image lens and the cassette microscope objective lens to obtain different image object magnification ratios on the infrared array.

作为本发明的优选技术方案:分束器为两片相同的薄红外高透光学玻璃贴合而成,贴合面镀红外半反半透膜,与正交光轴夹角45度放置。As the preferred technical solution of the present invention: the beam splitter is made of two identical pieces of thin infrared high-transmission optical glass bonded together. The bonding surface is coated with an infrared semi-reflective and semi-permeable film, and is placed at an angle of 45 degrees to the orthogonal optical axis.

作为本发明的优选技术方案:织物纤维检测仪选用锂电池作为驱动电源。As the preferred technical solution of the present invention: the fabric fiber detector uses lithium batteries as the driving power source.

作为本发明的优选技术方案:织物纤维检测仪配设操作把手,供操作者手提。As a preferred technical solution of the present invention: the fabric fiber detector is equipped with an operating handle for the operator to carry.

本发明具有以下有益效果:本发明的一种红外显微织物纤维无损检测方法,利用傅立叶红外光谱探测光路、红外显微成像光路复用红外光源、带孔反射镜乙、带孔反射镜甲、卡式显微物镜、卡式显微像镜和红外面阵,通过切入机构控制切入镜切入或切出红外光轴,实现红外显微成像光路与傅立叶红外光谱探测光路的切换,获取完全重叠的探测目标的高分辨红外光谱及宽谱红外图像,实现对织物纤维同一位置的粗织、交织方式等纹理探测,以及纤维成分分析、模式识别的综合检测。The present invention has the following beneficial effects: the infrared microscopic fabric fiber non-destructive testing method of the present invention uses Fourier transform infrared spectrum detection light path, infrared microscopic imaging light path multiplexing infrared light source, perforated reflector B, perforated reflector A, The cassette microscope objective lens, cassette microscope image mirror and infrared array control the cutting mirror to cut into or out of the infrared optical axis through the cutting mechanism, thereby realizing the switching of the infrared microscopic imaging light path and the Fourier transform infrared spectrum detection light path, and obtaining completely overlapping Detect high-resolution infrared spectrum and wide-spectrum infrared images of the target to achieve texture detection such as rough weaving and interweaving patterns of fabric fibers at the same position, as well as comprehensive detection of fiber composition analysis and pattern recognition.

本发明的红外显微织物纤维无损检测方法,利用傅立叶红外光谱探测光路、红外显微成像光路的复用结构,为制备更紧凑、小型化的织物纤维检测仪提供了思路,通过配设的定位罩以及定位罩尺寸,快速将待测部分置物置于卡式显微物镜的焦面,能更快速的对织物进行检测,由此,本发明提供了一种能快速检测的紧凑、小型化织物检测仪。The infrared microscopic fabric fiber non-destructive testing method of the present invention utilizes the multiplexing structure of the Fourier transform infrared spectrum detection light path and the infrared microscopic imaging light path, which provides ideas for preparing a more compact and miniaturized fabric fiber detector. Through the positioning of the configuration The size of the cover and the positioning cover can quickly place the part to be measured on the focal plane of the cassette microscope objective lens, and the fabric can be detected more quickly. Therefore, the present invention provides a compact and miniaturized fabric that can be quickly detected. Detector.

本发明的一种红外显微织物纤维无损检测方法,采用两种工作模式,同时进行精准红外光谱分析及红外宽谱成像,通过信息融合进行织物纤维的模式识别和成分分析,在织物纤维现场检测领域极具应用前景。An infrared microscopic fabric fiber non-destructive testing method of the present invention adopts two working modes, simultaneously performs precise infrared spectrum analysis and infrared wide-spectrum imaging, performs pattern recognition and component analysis of fabric fibers through information fusion, and detects fabric fibers on-site. The field has great application prospects.

附图说明Description of drawings

图1为本发明的红外显微织物纤维无损检测方法的流程图;Figure 1 is a flow chart of the infrared microscopic fabric fiber non-destructive testing method of the present invention;

图2为本发明的红外显微织物纤维无损检测方法的所使用的织物纤维检测仪的结构图;Figure 2 is a structural diagram of a fabric fiber detector used in the infrared microscopic fabric fiber non-destructive testing method of the present invention;

附图中,检测仪本体1;锂电池2;充电接口3;开关4;供电线5;动镜6;正交光轴7;分束器8;动镜机构9;切入镜10;切入机构11;主控制器12;红外光源13;操作把手14;红外光轴15;切入光轴16;静镜17;全反镜18;红外面阵19;卡式显微像镜20;成像次镜21;成像主镜22;转折光轴23;24带孔反射镜甲;带孔反射镜乙25;物方主镜26;主光轴27;物方次镜28;织物纤维样品29;定位罩30;卡式显微物镜31。In the figure, the detector body 1; lithium battery 2; charging interface 3; switch 4; power supply line 5; moving mirror 6; orthogonal optical axis 7; beam splitter 8; moving mirror mechanism 9; cutting mirror 10; cutting mechanism 11; Main controller 12; Infrared light source 13; Operating handle 14; Infrared optical axis 15; Cut-in optical axis 16; Static mirror 17; Total reflective mirror 18; Infrared external array 19; Cassette microscope mirror 20; Imaging secondary mirror 21; imaging primary mirror 22; turning optical axis 23; 24 hole mirror A; hole mirror B 25; object side primary mirror 26; main optical axis 27; object side secondary mirror 28; fabric fiber sample 29; positioning cover 30; Cassette microscope objective 31.

具体实施方式Detailed ways

参照附图和具体实施例对本发明作进一步详细地描述。The present invention will be described in further detail with reference to the accompanying drawings and specific examples.

实施例1Example 1

如图1所示,本发明的一种红外显微织物纤维无损检测方法,采用包括傅立叶红外光谱探测光路、红外显微成像光路的织物纤维检测仪进行检测,织物纤维检测仪,包括检测仪本体1,包括锂电池2、动镜6、分束器8、动镜机构9、切入镜10、切入机构11、主控制器12、红外光源13、静镜17、全反镜18、红外面阵19、卡式显微像镜20、带孔反射镜甲24、带孔反射镜乙25和卡式显微物镜31。As shown in Figure 1, the infrared microscopic fabric fiber non-destructive testing method of the present invention uses a fabric fiber detector including a Fourier transform infrared spectrum detection light path and an infrared microscopic imaging light path for detection. The fabric fiber detector includes a detector body. 1, including lithium battery 2, moving mirror 6, beam splitter 8, moving mirror mechanism 9, cutting mirror 10, cutting mechanism 11, main controller 12, infrared light source 13, static mirror 17, total mirror 18, infrared external array 19. Cassette microscope mirror 20, hole mirror A 24, hole mirror B 25 and cassette microscope objective lens 31.

所述卡式显微像镜20内含成像次镜21和成像主镜22。卡式显微物镜31内含物方主镜26和物方次镜28。卡式显微像镜20与卡式显微物镜31均为无限远成像设计,在主光轴27上同轴对称共轭放置。卡式显微物镜31先将其焦面上的织物纤维样品29发出的光线先后物方主镜26、物方次镜28反射后,变成有一定放大倍数(卡式显微物镜31倍率,本实施例倍率为20)的平行光,再经卡式显微像镜20的成像次镜21和成像主镜22反射,将平行光按卡式显微像镜20的倍率,本实施例倍率为5,缩小聚焦成像至焦面上的红外面阵19。可以选择卡式显微像镜20与卡式显微物镜31的不同倍率比,以在红外面阵19上获得不同的像物放大比,本实施例放大比为4。The cassette microscope mirror 20 includes an imaging secondary mirror 21 and an imaging primary mirror 22 . The cassette microscope objective lens 31 contains a primary objective lens 26 and an objective secondary lens 28 . Both the cassette microscope image mirror 20 and the cassette microscope objective lens 31 are designed for infinity imaging and are placed coaxially, symmetrically and conjugately on the main optical axis 27 . The cassette microscope objective lens 31 first reflects the light emitted by the fabric fiber sample 29 on the focal plane of the object-side primary mirror 26 and the object-side secondary mirror 28, and then turns it into a certain magnification (magnification of the cassette-type microscope objective lens 31, The parallel light with a magnification of 20) in this embodiment is reflected by the imaging secondary mirror 21 and the imaging primary mirror 22 of the cassette microscope mirror 20, and the parallel light is adjusted to the magnification of the cassette microscope mirror 20. The magnification of this embodiment is When it is 5, zoom out and focus the imaging to the infrared array 19 on the focal plane. Different magnification ratios of the cassette microscope image lens 20 and the cassette microscope objective lens 31 can be selected to obtain different image object magnification ratios on the infrared array 19. In this embodiment, the magnification ratio is 4.

所述动镜机构9可控制动镜6沿正交光轴7平移。切入机构11可控制切入镜10切入或切出红外光轴15。The moving mirror mechanism 9 can control the moving mirror 6 to translate along the orthogonal optical axis 7 . The cutting mechanism 11 can control the cutting mirror 10 to cut into or out of the infrared optical axis 15 .

所述红外光源13可发射一定范围内,本实施例为1000cm-1-3300cm-1的宽谱红外光,与之对应的红外面阵19可感应这个范围内的红外光并成像。成像次镜21、成像主镜22、物方主镜26、物方次镜28、动镜6、静镜17、切入镜10表面、带孔反射镜乙25、带孔反射镜甲24表面均镀有红外高反膜,可对红外光源13发射范围内的红外光进行高效反射。The infrared light source 13 can emit broad-spectrum infrared light within a certain range, in this embodiment 1000cm-1-3300cm-1, and the corresponding infrared array 19 can sense and image the infrared light within this range. Imaging secondary mirror 21, imaging primary mirror 22, object primary mirror 26, object secondary mirror 28, moving mirror 6, static mirror 17, cut-in mirror 10 surface, hole mirror B 25, hole mirror A 24 surface are all Coated with an infrared high-reflective film, it can efficiently reflect infrared light within the emission range of the infrared light source 13.

傅立叶红外光谱探测光路由红外光源13、分束器8、动镜6、静镜17、带孔反射镜乙25、带孔反射镜甲24、卡式显微物镜31、卡式显微像镜20、红外面阵19组成。正交光轴7与红外光轴15垂直,分束器8为两片相同的薄红外高透光学玻璃贴合而成,贴合面镀红外半反半透膜,与正交光轴7夹角45度放置。傅立叶红外光谱探测模式时,红外光源13沿红外光轴15发出的红外光,经分束器8分为两路:一路经分束器8反射后沿正交光轴7射向动镜6,经动镜6反射折返,再穿过分束器8;另一路穿过分束器8,沿红外光轴15射向静镜17,经静镜17反射折返,再经分束器8反射。动镜6与静镜17到分束器8的中心距离不同,形成光路差,因此这两路红外光为相干光,汇合后形成等倾干涉环分布,动镜6在沿正交光轴7平移或扫描的过程中,干涉环圆心对应不同波长的中心主极大红外光强分布,在某一探测瞬间,为某一特定波长值,穿过带孔反射镜乙25的中心孔后,仅通过中心主极大红外光,再经带孔反射镜甲24反射后,转向与正交光轴7垂直的主光轴27,再经卡式显微物镜31聚集至焦面上的织物纤维样品29,织物纤维样品29反射的一部分对应某一特定波长的主极大红外光沿主光轴27折返,经卡式显微物镜31,穿过带孔反射镜甲24的中心孔,再经卡式显微像镜20聚焦至红外面阵19上。红外面阵19在主控制器12的控制下启动积分模式,即将所有像元的强度值进行累加,相当于一个单元探测器,并记录该累加的强度值。Fourier transform infrared spectrum detection light route infrared light source 13, beam splitter 8, moving mirror 6, static mirror 17, hole mirror B 25, hole mirror A 24, cassette microscope objective 31, cassette microscope imager 20. The infrared array is composed of 19. The orthogonal optical axis 7 is perpendicular to the infrared optical axis 15. The beam splitter 8 is made of two pieces of the same thin infrared high-transmission optical glass. The bonding surface is coated with an infrared semi-reflective film and is sandwiched with the orthogonal optical axis 7. Place it at an angle of 45 degrees. In the Fourier transform infrared spectrum detection mode, the infrared light emitted by the infrared light source 13 along the infrared optical axis 15 is divided into two paths by the beam splitter 8: one path is reflected by the beam splitter 8 and then directed to the moving mirror 6 along the orthogonal optical axis 7. It is reflected and returned by the moving mirror 6, and then passes through the beam splitter 8; the other path passes through the beam splitter 8, and is directed to the static mirror 17 along the infrared optical axis 15, and is reflected and returned by the static mirror 17, and then reflected by the beam splitter 8. The center distances between the moving mirror 6 and the static mirror 17 to the beam splitter 8 are different, resulting in a difference in optical paths. Therefore, these two infrared lights are coherent lights. After they merge, they form an isoclinic interference ring distribution. The moving mirror 6 moves along the orthogonal optical axis 7 During the process of translation or scanning, the center of the interference ring corresponds to the central maximum infrared light intensity distribution of different wavelengths. At a certain detection moment, it is a certain wavelength value. After passing through the central hole of the hole mirror B 25, only After passing through the central main maximum infrared light, it is reflected by the hole mirror 24, then turns to the main optical axis 27 perpendicular to the orthogonal optical axis 7, and then is focused on the fabric fiber sample on the focal plane through the cassette microscope objective lens 31. 29. A part of the main maximum infrared light reflected by the fabric fiber sample 29 corresponding to a specific wavelength is refracted along the main optical axis 27, passes through the cassette microscope objective lens 31, passes through the center hole of the hole mirror armor 24, and then passes through the cassette microscope objective lens 31. The microscope image 20 focuses on the infrared array 19. The infrared array 19 starts the integration mode under the control of the main controller 12, that is, it accumulates the intensity values of all pixels, which is equivalent to a unit detector, and records the accumulated intensity values.

红外显微成像光路与傅立叶红外光谱探测光路复用红外光源13、带孔反射镜乙25、带孔反射镜甲24、卡式显微物镜31、卡式显微像镜20、红外面阵19。此外,含有切入镜10、全反镜18。当切入镜10在切入机构11控制下切入红外光轴15时,红外显微成像光路工作;反之,当切入镜10在切入机构11控制下切出红外光轴15时,傅立叶红外光谱探测光路工作。在红外显微成像模式时,红外光源13沿红外光轴15发出的宽谱红外光,经切入镜10反射,转向与红外光轴15垂直的切入光轴16,再经全反镜18反射转向与红外光轴15平行的转折光轴23,经带孔反射镜乙25和带孔反射镜甲24反射后,转向与正交光轴7垂直的主光轴27,再经卡式显微物镜31聚集至焦面上的织物纤维样品29,织物纤维样品29反射的宽谱红外光沿主光轴27折返,经卡式显微物镜31,穿过带孔反射镜甲24的中心孔,再经卡式显微像镜20聚焦成像至红外面阵19上。红外面阵19在主控制器12的控制下启动成像模式,并记录该宽谱红外图片供后续分析。Infrared microscope imaging light path and Fourier transform infrared spectrum detection light path multiplex infrared light source 13, hole mirror B 25, hole mirror A 24, cassette microscope objective lens 31, cassette microscope mirror 20, infrared external array 19 . In addition, a cut-in mirror 10 and a total reflection mirror 18 are included. When the cutting mirror 10 cuts into the infrared optical axis 15 under the control of the cutting mechanism 11, the infrared microscopic imaging light path works; conversely, when the cutting mirror 10 cuts out the infrared optical axis 15 under the control of the cutting mechanism 11, the Fourier transform infrared spectrum detection light path works. In the infrared microscope imaging mode, the broad-spectrum infrared light emitted by the infrared light source 13 along the infrared optical axis 15 is reflected by the cut-in mirror 10, turns to the cut-in optical axis 16 perpendicular to the infrared optical axis 15, and then is reflected and turned by the total reflective mirror 18. The turning optical axis 23, which is parallel to the infrared optical axis 15, is reflected by the hole mirror B 25 and the hole mirror A 24, then turns to the main optical axis 27 perpendicular to the orthogonal optical axis 7, and then passes through the cassette microscope objective. 31 is focused on the fabric fiber sample 29 on the focal plane. The broad-spectrum infrared light reflected by the fabric fiber sample 29 is refracted along the main optical axis 27, passes through the cassette microscope objective 31, passes through the center hole of the hole reflector 24, and then The image is focused onto the infrared array 19 through the cassette microscope mirror 20 . The infrared array 19 starts the imaging mode under the control of the main controller 12 and records the wide-spectrum infrared picture for subsequent analysis.

所述锂电池2上有充电接口3和开关4。电池充电器可通过充电接口3对锂电池2冲电。当开关4接通时,锂电池2通过供电线5,对动镜机构9、切入机构11、主控制器12、红外光源13、红外面阵19进行供电。The lithium battery 2 has a charging interface 3 and a switch 4. The battery charger can charge lithium battery 2 through charging interface 3. When the switch 4 is turned on, the lithium battery 2 supplies power to the moving mirror mechanism 9, the cut-in mechanism 11, the main controller 12, the infrared light source 13, and the infrared array 19 through the power supply line 5.

在现场检测时,操作者提操作把手14,使定位罩30紧贴织物纤维样品29,定位罩30的尺寸可使织物纤维样品29处于卡式显微物镜31的焦面上,方便现场快检。During on-site inspection, the operator lifts the operating handle 14 to make the positioning cover 30 close to the fabric fiber sample 29. The size of the positioning cover 30 can make the fabric fiber sample 29 be on the focal plane of the cassette microscope objective lens 31, which facilitates on-site quick inspection. .

所述控制器12用于开启红外光源13,以及控制红外面阵19,指定其工作模式并接收其数据。控制器12还用于给动镜机构9和切入机构11发指令,从而控制动镜6沿正交光轴7平移的扫描步长和起终位置,以及控制切入镜10切入切出红外光轴15。The controller 12 is used to turn on the infrared light source 13, control the infrared array 19, specify its working mode and receive its data. The controller 12 is also used to issue instructions to the moving mirror mechanism 9 and the cutting-in mechanism 11, thereby controlling the scanning step length and starting and ending positions of the moving mirror 6 along the orthogonal optical axis 7, and controlling the cutting-in mirror 10 to cut in and out of the infrared optical axis. 15.

本发明的一种红外显微织物纤维无损检测方法,具体包括以下步骤:An infrared microscopic fabric fiber non-destructive testing method of the present invention specifically includes the following steps:

(1)仪器初始化(1)Instrument initialization

在现场检测前,通过充电接口3对锂电池2冲好。现场检测时,操作者打开开关4,锂电池2对仪器供电。控制器12开启红外光源13,给动镜机构9发指令,设定控制动镜6沿正交光轴7平移的扫描步长和起终位置,并将动镜6移动至起始位置。Before on-site inspection, charge the lithium battery 2 through the charging interface 3. During on-site inspection, the operator turns on switch 4 and lithium battery 2 supplies power to the instrument. The controller 12 turns on the infrared light source 13, sends instructions to the moving mirror mechanism 9, sets the scanning step length and starting and ending positions that control the translation of the moving mirror 6 along the orthogonal optical axis 7, and moves the moving mirror 6 to the starting position.

(2)傅立叶红外光谱探测(2) Fourier transform infrared spectrum detection

控制器12给切入机构11发指令,控制切入镜10切出红外光轴15,并启动红外面阵19的工作模式为积分模式。操作者提操作把手14,使定位罩30紧贴一标准白板,控制器12给动镜机构9发指令,控制动镜6以设定的扫描步长进行平移。同时进行傅立叶红外光谱探测,在扫描的任一位置,对应的是红外的某一波长,扫描的步长对应的是光谱分辨率,而扫描的起终位置,对应红外探测的起始和终止波长。当动镜6平移到终止位置时结束探测。控制器12记录探测波长范围,本实施例为1000cm-1-3300cm-1,内各个波长的标准白板反射的强度值,即红外光源13的光谱分布。The controller 12 sends instructions to the cutting-in mechanism 11, controls the cutting-in mirror 10 to cut out the infrared optical axis 15, and starts the working mode of the infrared outer array 19 to be the integration mode. The operator lifts the operating handle 14 to make the positioning cover 30 close to a standard whiteboard. The controller 12 sends instructions to the moving mirror mechanism 9 to control the moving mirror 6 to translate with a set scanning step. Fourier transform infrared spectrum detection is performed at the same time. Any position in the scan corresponds to a certain wavelength of infrared. The step length of the scan corresponds to the spectral resolution, and the start and end positions of the scan correspond to the start and end wavelengths of infrared detection. . The detection ends when the moving mirror 6 translates to the end position. The controller 12 records the detection wavelength range, which in this embodiment is 1000cm-1-3300cm-1, and the intensity value of the standard white plate reflection of each wavelength within the range, that is, the spectral distribution of the infrared light source 13.

将标准白板换成待测织物纤维样品29,动镜6反向以相同的步长从终止位置移动到起始位置,同时进行傅立叶红外光谱探测,当动镜6移动到起始位置时结束探测。控制器12记录探测波长范围内各个波长的待测织物纤维样品29反射的强度值,将其与标准白板反射的强度值相除,得到待测织物纤维样品29探测波长范围内的反射率分布。Replace the standard white board with the fabric fiber sample 29 to be tested, move the moving mirror 6 in reverse direction with the same step length from the end position to the starting position, and perform Fourier transform infrared spectrum detection at the same time. The detection ends when the moving mirror 6 moves to the starting position. . The controller 12 records the intensity value of the reflection of the fabric fiber sample 29 to be tested at each wavelength within the detection wavelength range, and divides it by the intensity value reflected by the standard white board to obtain the reflectance distribution of the fabric fiber sample 29 to be tested within the detection wavelength range.

(3)红外显微成像探测(3) Infrared microscopic imaging detection

控制器12给切入机构11发指令,控制切入镜10切入红外光轴15,并启动红外面阵19的工作模式为成像模式。控制器12记录下探测波长范围内的待测织物纤维样品29反射的宽谱红外图像。该图像可以去除织物纤维颜色干扰,图像纹理中含有织物纤维的粗细和交织信息,图像灰度中含有成分信息。The controller 12 sends instructions to the cutting-in mechanism 11, controls the cutting-in mirror 10 to cut into the infrared optical axis 15, and starts the working mode of the infrared outer array 19 to the imaging mode. The controller 12 records the broad-spectrum infrared image reflected by the fabric fiber sample 29 to be tested within the detection wavelength range. This image can remove the color interference of fabric fibers. The image texture contains the thickness and interweaving information of the fabric fibers, and the image grayscale contains composition information.

(4)织物纤维分析(4) Fabric fiber analysis

将步骤2获取的待测织物纤维样品29的反射率或红外吸收进行光谱分析,可得到织物纤维中的分子组成及含量。将步骤3获得的同一待测织物纤维样品29的红外宽谱图像进行图像处理分析,可得织物纤维的粗细和交织信息,并辅助进行成分确定和模式识别。Perform spectral analysis on the reflectance or infrared absorption of the fabric fiber sample 29 to be measured obtained in step 2 to obtain the molecular composition and content of the fabric fiber. Perform image processing and analysis on the infrared broad spectrum image of the same fabric fiber sample 29 to be tested obtained in step 3 to obtain the thickness and interweaving information of the fabric fibers, and assist in component determination and pattern recognition.

本发明的一种红外显微织物纤维无损检测方法,采用包括傅立叶红外光谱探测光路、红外显微成像光路的织物纤维检测仪进行检测,采用两种工作模式,即傅立叶变换光谱探测模式和宽谱红外反射显微成像模式,并复用其中的红外光源、红外面阵、及卡式显微物像系统。可在满足一定体积要求情况下,同时进行精准红外光谱分析及红外宽谱成像,通过信息融合进行织物纤维的模式识别和成分分析,满足市场监管需求。An infrared microscopic fabric fiber non-destructive testing method of the present invention adopts a fabric fiber detector including a Fourier transform infrared spectrum detection light path and an infrared microscopic imaging light path for detection, and adopts two working modes, namely Fourier transform spectrum detection mode and wide spectrum Infrared reflection microscopy imaging mode, and reuses the infrared light source, infrared array, and cassette microscope imaging system. It can simultaneously perform precise infrared spectrum analysis and infrared wide-spectrum imaging while meeting certain volume requirements, and conduct pattern recognition and composition analysis of fabric fibers through information fusion to meet market supervision needs.

上述具体实施方式用来解释说明本发明,仅为本发明的优选实施例,而不是对本发明进行限制,在本发明的精神和权利要求的保护范围内,对本发明做出的任何修改、等同替换、改进等,都落入本发明的保护范围。The above-mentioned specific embodiments are used to explain the present invention, and are only preferred embodiments of the present invention, rather than limiting the present invention. Any modifications and equivalent substitutions made to the present invention are within the spirit of the present invention and the protection scope of the claims. , improvements, etc., all fall into the protection scope of the present invention.

Claims (10)

1. A nondestructive testing method for infrared microscopic fabric fiber is characterized in that: the detection is carried out by adopting a textile fiber detector comprising a Fourier infrared spectrum detection light path and an infrared microscopic imaging light path, wherein the Fourier infrared spectrum detection light path comprises an infrared light source, a beam splitter, a movable mirror, a static mirror, a reflecting mirror B with holes, a reflecting mirror A with holes, a clamp type microscope objective lens, a clamp type microscope and an infrared array, an orthogonal optical axis is perpendicular to the infrared optical axis, an included angle between the beam splitter and the orthogonal optical axis is 45 degrees, the movable mirror mechanism controls the movable mirror to translate along the orthogonal optical axis,
the infrared microscopic imaging optical path and the Fourier infrared spectrum detection optical path are multiplexed with an infrared light source, a perforated mirror B, a perforated mirror A, a card type microscope objective, a card type microscope image mirror and an infrared array, and are also provided with a cut-in mirror and a total reflection mirror, the cut-in mechanism is used for controlling the cut-in mirror to cut in or cut out an infrared optical axis, when the cut-in mirror cuts in the infrared optical axis, the infrared microscopic imaging optical path works, and when the cut-in mirror cuts out the infrared optical axis, the Fourier infrared spectrum detection optical path works; the infrared microscopic fabric detector is provided with a positioning cover, the positioning cover is sized to enable the fabric fiber sample to be positioned on the focal plane of the card type microscopic objective,
when the infrared microscopic fabric detector is used for nondestructive detection of fabric fibers, the method comprises the following steps:
step 1, initializing an instrument, starting an infrared light source, giving an instruction to a moving mirror mechanism, setting a scanning step length and a starting and ending position for controlling the moving mirror to translate along an orthogonal optical axis, and moving the moving mirror to the starting position;
step 2, controlling the cut-in mirror to cut out the infrared optical axis, starting the working mode of the infrared array to be an integral mode, carrying out Fourier infrared spectrum detection,
step 3, controlling a cut-in mirror to cut in an infrared optical axis, starting an infrared array working mode to be an imaging mode, and carrying out infrared microscopic imaging detection;
step 4, fabric fiber analysis, wherein the reflectivity or infrared absorption of the fabric fiber sample to be detected obtained in the step 2 is subjected to spectrum analysis to obtain the molecular composition and content in the fabric fiber; and (3) carrying out image processing analysis on the infrared wide spectrum image of the same fabric fiber sample to be detected obtained in the step (3) to obtain the thickness and interweaving information of the fabric fiber, and assisting in component determination and pattern recognition.
2. The method for nondestructive testing of infrared micro-fabric fibers of claim 1, wherein: the infrared microscopic fabric detector controls the opening of the infrared light source through the matched controller, gives an instruction to the moving mirror mechanism, controls the cut-in mirror to cut in or cut out the infrared light shaft, controls the working mode of the infrared array to be an integral mode or an imaging mode, and receives data of the infrared array.
3. The method for nondestructive testing of infrared micro-fabric fibers according to claim 2, wherein: the step 2 comprises the following steps:
step 2.1, detecting intensity values of standard white board reflection of each wavelength in a wavelength range, controlling a movable mirror mechanism by a controller, controlling the movable mirror to translate in a set scanning step length, simultaneously carrying out Fourier infrared spectrum detection, wherein at any position of scanning, the corresponding scanning step length is a certain wavelength of infrared, the corresponding scanning step length is spectral resolution, the starting and ending positions of scanning correspond to the starting and ending wavelengths of infrared detection, and finishing detection when the movable mirror translates to the ending position, and recording the intensity values of standard white board reflection of each wavelength in the detection wavelength range by the controller;
step 2.2, detecting the intensity value of the reflection of the fabric fiber sample to be detected of each wavelength in the wavelength range, changing the standard white board into the fabric fiber sample to be detected, moving the moving mirror reversely to move from the end position to the start position in the same step length, simultaneously carrying out Fourier infrared spectrum detection, finishing the detection when the moving mirror moves to the start position, recording the intensity value of the reflection of the fabric fiber sample to be detected of each wavelength in the detection wavelength range by the controller,
and 2.3, dividing the intensity value of the reflection of the fabric fiber sample to be detected, which is measured in the step 2.2, by the intensity value of the reflection of the standard white board, which is measured in the step 2.1, so as to obtain the reflectivity distribution of the fabric fiber sample to be detected in the detection wavelength range.
4. The method for nondestructive testing of infrared micro-fabric fibers according to claim 2, wherein: in step 3, the controller sends instructions to the cutting-in mechanism, controls the cutting-in mirror to cut into the infrared optical axis, and starts the working mode of the infrared array to be an imaging mode, and the controller records the wide-spectrum infrared image reflected by the fabric fiber sample to be detected in the detection wavelength range. The image removes the color interference of the fabric fibers, the image texture contains the thickness and interweaving information of the fabric fibers, and the image gray level contains the component information.
5. The method for nondestructive testing of infrared micro-fabric fibers of claim 1, wherein:
in the Fourier infrared spectrum detection light path, infrared light emitted by an infrared light source along an infrared light axis is divided into two paths by a beam splitter: one path of the light is reflected by the beam splitter, then is emitted to the movable mirror along the orthogonal optical axis, is reflected by the movable mirror to turn back, and then passes through the beam splitter; the other path passes through the beam splitter, irradiates the static lens along the infrared optical axis, is reflected by the static lens to turn back, and is reflected by the beam splitter;
the center distances from the movable mirror to the beam splitter are different to form an optical path difference, the two infrared light paths are coherent light, the two infrared light paths are converged to form equal-inclination interference ring distribution, the center of the interference ring corresponds to the center main maximum infrared light intensity distribution of different wavelengths in the process of translating and scanning along an orthogonal optical axis, the movable mirror passes through the center hole of the perforated mirror B, then only passes through the center main maximum infrared light, is reflected by the perforated mirror A, turns to a main optical axis perpendicular to the orthogonal optical axis, is collected to a fabric fiber sample on a focal plane through the clamp type microscope objective, and a part of the main maximum infrared light reflected by the fabric fiber sample corresponds to a certain specific wavelength and is turned back along the main optical axis, passes through the center hole of the perforated mirror A and is focused onto an infrared array through the clamp type microscope;
the infrared array starts an integral mode under the control of the main controller, the intensity values of all pixels are accumulated, and the accumulated intensity values are recorded.
6. The method for nondestructive testing of infrared micro-fabric fibers of claim 1, wherein: in the infrared microscopic imaging light path, the infrared light source emits wide-spectrum infrared light along an infrared optical axis, the wide-spectrum infrared light is reflected by a cut-in mirror and turns to an optical axis perpendicular to the infrared optical axis, the infrared light is reflected by a total reflection mirror and turns to a turning optical axis parallel to the infrared optical axis, the infrared light is reflected by a perforated mirror B and a perforated mirror A and then turns to a main optical axis perpendicular to the orthogonal optical axis, the wide-spectrum infrared light is gathered to a fabric fiber sample on a focal plane through a clamp type microscope objective, the wide-spectrum infrared light reflected by the fabric fiber sample is turned back along the main optical axis, passes through a central hole of the perforated mirror A through the clamp type microscope objective, and is focused and imaged on an infrared array through the clamp type microscope, and the infrared array starts an imaging mode under the control of a main controller and records the wide-spectrum infrared picture for subsequent analysis.
7. The method for nondestructive testing of infrared micro-fabric fibers of claim 1, wherein: the card type microscope comprises an imaging secondary mirror and an imaging primary mirror, wherein the card type microscope objective comprises an object side primary mirror and an object side secondary mirror, the card type microscope and the card type microscope objective are of an infinite imaging design, are coaxially and symmetrically arranged on a primary optical axis in a conjugate mode, the card type microscope objective firstly reflects light rays emitted by a fabric fiber sample on a focal plane of the card type microscope objective through the object side primary mirror and the object side secondary mirror, and then becomes parallel light with a certain magnification, and the parallel light is reflected through the imaging secondary mirror and the imaging primary mirror of the card type microscope, and is reduced and focused to an infrared array on the focal plane according to the magnification of the card type microscope;
or the imaging secondary mirror, the imaging primary mirror, the object secondary mirror, the moving mirror, the static mirror, the cut-in mirror surface, the second perforated mirror and the first perforated mirror are all plated with the infrared high-reflection film, and the infrared high-reflection film efficiently reflects infrared light within the infrared light source emission range.
8. The method for nondestructive testing of infrared micro-fabric fibers of claim 1, wherein: different magnification ratios of the card type microscopic image lens and the card type microscopic object lens are adopted to obtain different image object magnification ratios on the infrared array.
9. The method for nondestructive testing of infrared micro-fabric fibers of claim 1, wherein: the beam splitter is formed by bonding two pieces of the same thin infrared high-transmittance optical glass, an infrared semi-reflective semi-transparent film is plated on the bonding surface, and the beam splitter is placed at an included angle of 45 degrees with an orthogonal optical axis.
10. The method for nondestructive testing of infrared micro-fabric fibers of claim 1, wherein: the fabric fiber detector uses a lithium battery as a driving power supply;
the fabric fiber detector is provided with an operating handle for an operator to carry.
CN202311250368.9A 2023-09-26 2023-09-26 An infrared microscopic non-destructive testing method for fabric fibers Pending CN117491307A (en)

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