CN117438505A - Preparation method, arrangement method and preparation equipment of photovoltaic cells - Google Patents
Preparation method, arrangement method and preparation equipment of photovoltaic cells Download PDFInfo
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- CN117438505A CN117438505A CN202311770031.0A CN202311770031A CN117438505A CN 117438505 A CN117438505 A CN 117438505A CN 202311770031 A CN202311770031 A CN 202311770031A CN 117438505 A CN117438505 A CN 117438505A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 41
- 239000000853 adhesive Substances 0.000 claims abstract description 99
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- 238000004804 winding Methods 0.000 claims abstract description 4
- 238000001179 sorption measurement Methods 0.000 claims description 27
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 description 21
- 238000005520 cutting process Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 238000005476 soldering Methods 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000013082 photovoltaic technology Methods 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
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- 239000004831 Hot glue Substances 0.000 description 1
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- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
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- 239000002210 silicon-based material Substances 0.000 description 1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/137—Batch treatment of the devices
- H10F71/1375—Apparatus for automatic interconnection of photovoltaic cells in a module
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
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Abstract
Description
技术领域Technical field
本申请涉及光伏技术领域,尤其是指一种光伏电池片的制备方法、排布方法及其制备设备。The present application relates to the field of photovoltaic technology, and in particular refers to a preparation method, arrangement method and preparation equipment of photovoltaic cells.
背景技术Background technique
随着光伏技术的发展,为了提高电池片的电能转化率,而将多个电池片相互叠置并通过焊带焊接在一起,从而形成电池串;因此,为了满足上述工艺要求,用于电池片焊接形成电池串的焊接设备孕育而生。With the development of photovoltaic technology, in order to improve the power conversion rate of cells, multiple cells are stacked on top of each other and welded together with soldering ribbons to form a battery string; therefore, in order to meet the above process requirements, for cells Welding equipment for welding battery strings was born.
现有的排布焊带技术主要分为以下几个步骤:拉焊带、裁切焊带、焊带转移、焊带排布与放置、焊带焊接。此外,现有的焊带排布与焊接技术大多以单片电池片或半片电池片为焊接对象,再通过电池片拼接形成电池串,从而实现电池串的焊带焊接。但是上述焊带排布与焊接技术的加工较为复杂,从而会导致焊带排布的效率低下,进而不利于提高光伏电池片的加工效率。The existing welding ribbon arrangement technology is mainly divided into the following steps: pulling the welding ribbon, cutting the welding ribbon, transferring the welding ribbon, arranging and placing the welding ribbon, and welding the welding ribbon. In addition, the existing ribbon arrangement and welding technology mostly uses single-cell cells or half-cell cells as the welding object, and then splices the cells to form a battery string, thereby realizing the ribbon welding of the battery string. However, the processing of the above-mentioned ribbon arrangement and welding technology is relatively complicated, which will lead to low efficiency of ribbon arrangement, which is not conducive to improving the processing efficiency of photovoltaic cells.
发明内容Contents of the invention
为了解决现有技术的不足,本申请的目的在于提供一种光伏电池片的制备方法、排布方法及其制备设备,可以提高光伏电池片的加工效率。In order to solve the shortcomings of the existing technology, the purpose of this application is to provide a preparation method, arrangement method and preparation equipment of photovoltaic cells, which can improve the processing efficiency of photovoltaic cells.
为实现上述目的,本申请采用如下的技术方案:In order to achieve the above purpose, this application adopts the following technical solutions:
一种光伏电池片的制备方法,用于连接光伏电池片和导电连接件,该制备方法包括:在一载体本体上设置有至少一个第一操作面和至少一个第二操作面,第一操作面和第二操作面相邻设置;将光伏电池片放置并吸附于第一操作面上;将一粘性件放置并吸附于第二操作面上;将导电连接件绕设于第一操作面和第二操作面上,以使导电连接件绕设于光伏电池片和粘性件上;加热光伏电池片、导电连接件和粘性件,以使光伏电池片和导电连接件连接,并使导电连接件和粘性件连接。A method of preparing photovoltaic cells for connecting photovoltaic cells and conductive connectors. The preparation method includes: providing at least one first operating surface and at least one second operating surface on a carrier body. The first operating surface Set adjacent to the second operating surface; place and adsorb the photovoltaic cells on the first operating surface; place and adsorb a sticky member on the second operating surface; wind the conductive connecting member around the first operating surface and the second operating surface. The second operating surface is to make the conductive connectors wind around the photovoltaic cells and the adhesive parts; heat the photovoltaic cells, conductive connectors and adhesive parts to connect the photovoltaic cells and the conductive connectors, and make the conductive connectors and Sticky pieces connect.
进一步地,第一操作面上设置有第一吸附孔,通过向第一吸附孔内形成负压以使光伏电池片吸附并固定在第一操作面上;第二操作面上设置有第二吸附孔,通过向第二吸附孔内形成负压以使粘性件吸附并固定在第二操作面上。Further, a first adsorption hole is provided on the first operation surface, and a negative pressure is formed in the first adsorption hole to adsorb and fix the photovoltaic cells on the first operation surface; a second adsorption hole is provided on the second operation surface. hole, by forming a negative pressure into the second adsorption hole, so that the adhesive member is adsorbed and fixed on the second operating surface.
进一步地,载体本体呈板状,载体本体的正反面上分别设置有第一操作面和第二操作面。Further, the carrier body is plate-shaped, and a first operating surface and a second operating surface are respectively provided on the front and back surfaces of the carrier body.
进一步地,载体本体呈筒状,载体本体上设置有若干个侧面,相邻两个侧面上分别设置有第一操作面和第二操作面。Further, the carrier body is in a cylindrical shape. The carrier body is provided with several side surfaces, and the first operating surface and the second operating surface are respectively provided on two adjacent side surfaces.
进一步地,载体本体包括第一状态和第二状态,当载体本体处于第一状态时,第一操作面和第二操作面中至少一个处于水平设置;当载体本体处于第二状态时,载体本体处于转动状态,以使第一操作面和第二操作面之间进行切换。Further, the carrier body includes a first state and a second state. When the carrier body is in the first state, at least one of the first operating surface and the second operating surface is set horizontally; when the carrier body is in the second state, the carrier body It is in a rotating state to switch between the first operating surface and the second operating surface.
为实现上述目的,本申请采用如下的技术方案:In order to achieve the above purpose, this application adopts the following technical solutions:
一种光伏电池片的排布方法,光伏电池片包括若干个第一电池单元,第一电池单元包括第一部分和具有粘性件的第二部分;该排布方法包括:将一个第一电池单元的第一部分叠放至另一个第一电池单元的第二部分上,以使一个第一电池单元的第一部分和另一个第一电池单元的第二部分通过粘性件连接。A method of arranging photovoltaic cells. The photovoltaic cells include a plurality of first battery units, and the first battery unit includes a first part and a second part with an adhesive member; the arrangement method includes: placing a first battery unit The first portion is stacked onto the second portion of another first battery cell such that the first portion of one first battery cell and the second portion of the other first battery cell are connected by an adhesive member.
进一步地,光伏电池片还包括第二电池单元和固定单元,第二电池单元和第一部分基本一致,固定单元和第二部分基本一致;将第一电池单元叠放至固定单元上,以使第一部分叠放至固定单元上,第一部分和固定单元通过粘性件连接;将第二电池单元叠放至第一电池单元上,以使第二电池单元叠放至第二部分上,第二部分和第二电池单元通过粘性件连接。Further, the photovoltaic cell sheet also includes a second battery unit and a fixed unit, the second battery unit is basically consistent with the first part, and the fixed unit is basically consistent with the second part; the first battery unit is stacked on the fixed unit so that the second battery unit is basically consistent with the first part. One part is stacked on the fixing unit, and the first part and the fixing unit are connected through adhesive parts; the second battery unit is stacked on the first battery unit, so that the second battery unit is stacked on the second part, and the second part and The second battery cell is connected via adhesive.
进一步地,排布方法包括:在第1块第一电池单元叠放至固定单元上后,再将第2块第一电池单元叠放至第1块第一电池单元上,以使第2块第一电池单元的第一部分叠放至第1块第一电池单元的第二部分上,第2块第一电池单元的第一部分和第1块第一电池单元的第二部分通过粘性件连接;重复上述步骤,直至叠放完成第N块第一电池单元;将第二电池单元叠放至第N块第一电池单元上,以使第二电池单元叠放至第N块第一电池单元的第二部分上,第二电池单元和第N块第一电池单元的第二部分通过粘性件连接;其中,N为大于等于2的整数。Further, the arrangement method includes: after stacking the first first battery unit on the fixed unit, stacking the second first battery unit on the first first battery unit, so that the second first battery unit The first part of the first battery unit is stacked on the second part of the first first battery unit, and the first part of the second first battery unit and the second part of the first first battery unit are connected by an adhesive member; Repeat the above steps until the stacking of the Nth first battery unit is completed; stack the second battery unit on the Nth first battery unit so that the second battery unit is stacked on the Nth first battery unit. On the second part, the second battery unit is connected to the second part of the Nth first battery unit through an adhesive member; where N is an integer greater than or equal to 2.
进一步地,固定单元为导电连接件和粘性件的组合件。Further, the fixing unit is a combination of a conductive connecting piece and an adhesive piece.
为实现上述目的,本申请采用如下的技术方案:In order to achieve the above purpose, this application adopts the following technical solutions:
一种光伏电池片的制备设备,该制备设备包括第一机构和第二机构,第一机构包括上片组件、加工组件和下片组件;第二机构包括至少一个载体本体,载体本体具有移动自由度,载体本体上设置有至少一个第一操作面和至少一个第二操作面,第一操作面和第二操作面相邻设置;载体本体在上片组件、加工组件和下片组件之间移动以形成第一工位、第二工位和第三工位,当载体本体处于第一工位时,上片组件先将光伏电池片放置于第一操作面上并通过第一吸附孔吸附固定至第一操作面,并将粘性件放置于第二操作面上并通过第二吸附孔吸附固定至第二操作面,再将导电连接件绕卷于光伏电池片和粘性件上;当载体本体处于第二工位时,加工组件加热光伏电池片、导电连接件和粘性件,以使光伏电池片和导电连接件连接,并使粘性件和导电连接件连接,加工组件沿第一操作面和第二操作面的相接处切割导电连接件;当载体本体处于第三工位时,下片组件取下加工后的光伏电池片。A kind of photovoltaic cell sheet preparation equipment. The preparation equipment includes a first mechanism and a second mechanism. The first mechanism includes an upper sheet assembly, a processing assembly and a lower sheet assembly; the second mechanism includes at least one carrier body, and the carrier body has freedom of movement. degree, the carrier body is provided with at least one first operating surface and at least one second operating surface, the first operating surface and the second operating surface are arranged adjacently; the carrier body moves between the upper sheet assembly, the processing assembly and the lower sheet assembly To form the first station, the second station and the third station, when the carrier body is in the first station, the upper module first places the photovoltaic cells on the first operating surface and adsorbs and fixes them through the first adsorption holes. Go to the first operating surface, place the adhesive member on the second operating surface and adsorb and fix it to the second operating surface through the second adsorption hole, and then wind the conductive connecting member around the photovoltaic cells and the adhesive member; when the carrier body When in the second station, the processing assembly heats the photovoltaic cells, the conductive connectors and the adhesive members to connect the photovoltaic cells and the conductive connectors, and connect the adhesive members to the conductive connectors. The processing assembly moves along the first operating surface and The conductive connectors are cut at the junction of the second operating surfaces; when the carrier body is in the third station, the lower assembly removes the processed photovoltaic cells.
上述光伏电池片的制备方法、排布方法及其制备设备可以提高光伏电池片的加工效率。The above-mentioned preparation method, arrangement method and preparation equipment of photovoltaic cells can improve the processing efficiency of photovoltaic cells.
附图说明Description of the drawings
图1为本申请的制备设备的结构示意图。Figure 1 is a schematic structural diagram of the preparation equipment of the present application.
图2为本申请的制备设备的第一机构和第二机构的部分结构示意图。Figure 2 is a partial structural schematic diagram of the first mechanism and the second mechanism of the preparation equipment of the present application.
图3为本申请的制备设备的载体本体的结构示意图。Figure 3 is a schematic structural diagram of the carrier body of the preparation equipment of the present application.
图4为本申请的制备设备的载体本体的部分结构示意图。Figure 4 is a partial structural schematic diagram of the carrier body of the preparation equipment of the present application.
图5为本申请的制备方法的流程示意图。Figure 5 is a schematic flow chart of the preparation method of the present application.
图6为本申请的光伏电池片的三种结构示意图。Figure 6 is a schematic diagram of three structures of photovoltaic cells of the present application.
图7为本申请的制备方法的另一种具体流程示意图。Figure 7 is another specific flow diagram of the preparation method of the present application.
图8为本申请的排布方法的流程示意图。Figure 8 is a schematic flow chart of the arrangement method of the present application.
图9为本申请的排布方法的具体流程示意图。Figure 9 is a specific flow diagram of the arrangement method of the present application.
图10为本申请的排布方法的详细流程示意图。Figure 10 is a detailed flow chart of the arrangement method of the present application.
具体实施方式Detailed ways
为了使本领域的人员更好地理解本申请方案,下面将结合本申请实施方式中的附图,对本申请具体实施方式中的技术方案进行清楚、完整地描述。In order to enable those in the art to better understand the solution of the present application, the technical solutions in the specific embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.
图1和图2示出了一种光伏电池片200的制备设备100,该制备设备100用于连接光伏电池片200和导电连接件300。其中,该制备设备100包括设备本体11、第一机构12和第二机构13。第一机构12至少部分设置在设备本体11上,第一机构12用于光伏电池片200的上片、粘性件400的上料、光伏电池片200和导电连接件300的加热、导电连接件300和粘性件400的加热、导电连接件300的切割以及光伏电池片200的下片。第二机构13用于承载光伏电池片200、导电连接件300和粘性件400,并使光伏电池片200和导电连接件300连接,使导电连接件300和粘性件400连接,并经过第一机构12依次完成光伏电池片200的上片、粘性件400的上料、光伏电池片200和导电连接件300的加热、导电连接件300和粘性件400的加热、导电连接件300的切割以及光伏电池片200的下片。Figures 1 and 2 show a preparation equipment 100 for photovoltaic cells 200. The preparation equipment 100 is used to connect the photovoltaic cells 200 and the conductive connector 300. The preparation equipment 100 includes an equipment body 11 , a first mechanism 12 and a second mechanism 13 . The first mechanism 12 is at least partially disposed on the device body 11. The first mechanism 12 is used for loading the photovoltaic cell sheets 200, loading the adhesive parts 400, heating the photovoltaic cell sheets 200 and the conductive connectors 300, and the conductive connectors 300. and heating of the adhesive member 400, cutting of the conductive connecting member 300, and lowering of the photovoltaic cell sheet 200. The second mechanism 13 is used to carry the photovoltaic cell sheet 200, the conductive connector 300 and the adhesive member 400, connect the photovoltaic cell sheet 200 to the conductive connector 300, connect the conductive connector 300 to the adhesive member 400, and pass through the first mechanism 12 Complete the loading of the photovoltaic cell sheets 200, the loading of the adhesive parts 400, the heating of the photovoltaic cells 200 and the conductive connectors 300, the heating of the conductive connectors 300 and the adhesive members 400, the cutting of the conductive connectors 300 and the photovoltaic cells in sequence. The next piece of film 200.
作为一种可选择的实现方式,光伏电池片200可以采用硅材料制成;导电连接件300可以是焊带;粘性件400可以设置为热熔胶膜等加热后具备粘性的材料。具体地,导电连接件300可以设置为铝丝焊带,且导电连接件300可以设置为异形焊带。其中,异形焊带包括三角形焊带、菱形焊带、矩形焊带等。需要说明的是,导电连接件300也可以设置为常规的圆形焊带。As an optional implementation method, the photovoltaic cell sheet 200 can be made of silicon material; the conductive connecting member 300 can be a soldering tape; and the adhesive member 400 can be a hot melt adhesive film or other materials that become sticky after being heated. Specifically, the conductive connecting member 300 may be configured as an aluminum wire welding strip, and the conductive connecting member 300 may be configured as a special-shaped welding strip. Among them, special-shaped welding ribbons include triangular welding ribbons, diamond-shaped welding ribbons, rectangular welding ribbons, etc. It should be noted that the conductive connector 300 can also be configured as a conventional circular soldering strip.
为了清楚说明本申请的技术方案,还定义了如图1所示的前侧、后侧、左侧、右侧、上侧、下侧表示制备设备100的前侧、后侧、左侧、右侧、上侧、下侧。In order to clearly illustrate the technical solution of the present application, the front side, back side, left side, right side, upper side, and lower side as shown in Figure 1 are also defined to represent the front side, back side, left side, and right side of the preparation device 100. Side, upper side, lower side.
作为一种实现方式,第一机构12包括上片组件121、加工组件122和下片组件(图未示)。上片组件121用于将光伏电池片200和粘性件400放置于第二机构13上;加工组件122用于对光伏电池片200和导电连接件300进行加热、对导电连接件300和粘性件400进行加热,再对导电连接件300进行切割;下片组件用于将光伏电池片200从第二机构13上取下。通过上述设置,在上片组件121、加工组件122以及下片组件对应位置上形成有上片区、加工区以及下片区。在一个实施例中,上片组件121、加工组件122以及下片组件均位于第二机构13的上方,从而便于对第二机构13执行相应的操作。可以理解的,上片组件121、加工组件122以及下片组件的排列方式可以根据光伏电池片200和导电连接件300连接工艺的变化进行调整,仅需满足在不同位置形成有上片区、加工区以及下片区即可。As an implementation manner, the first mechanism 12 includes an upper piece assembly 121, a processing assembly 122 and a lower piece assembly (not shown). The upper sheet assembly 121 is used to place the photovoltaic cell sheet 200 and the adhesive member 400 on the second mechanism 13; the processing assembly 122 is used to heat the photovoltaic cell sheet 200 and the conductive connector 300, and heat the conductive connector 300 and the adhesive member 400. Heating is performed, and then the conductive connecting member 300 is cut; the lower piece assembly is used to remove the photovoltaic cell sheet 200 from the second mechanism 13 . Through the above arrangement, the upper sheet area, the processing area and the lower sheet area are formed at corresponding positions of the upper sheet assembly 121, the processing assembly 122 and the lower sheet assembly. In one embodiment, the upper sheet assembly 121 , the processing assembly 122 and the lower sheet assembly are all located above the second mechanism 13 , thereby facilitating the execution of corresponding operations on the second mechanism 13 . It can be understood that the arrangement of the upper sheet component 121, the processing component 122 and the lower sheet component can be adjusted according to changes in the connection process of the photovoltaic cell sheet 200 and the conductive connector 300, as long as the upper sheet area and the processing area are formed at different positions. And the next area is enough.
如图2和图3所示,具体地,第二机构13包括至少一个载体本体131,载体本体131用于承载光伏电池片200、导电连接件300和粘性件400,在光伏电池片200、导电连接件300和粘性件400放置在载体本体131上后,可以通过加工组件122加热光伏电池片200、导电连接件300和粘性件400,以使光伏电池片200和导电连接件300连接,并使粘性件400和导电连接件300连接。其中,光伏电池片200和导电连接件300的连接可以是焊接;粘性件400和导电连接件300的连接可以是粘接。As shown in Figures 2 and 3, specifically, the second mechanism 13 includes at least one carrier body 131. The carrier body 131 is used to carry the photovoltaic cell sheet 200, the conductive connecting member 300 and the adhesive member 400. After the connecting member 300 and the adhesive member 400 are placed on the carrier body 131, the photovoltaic cell sheet 200, the conductive connecting member 300 and the adhesive member 400 can be heated by the processing assembly 122, so that the photovoltaic cell sheet 200 and the conductive connecting member 300 are connected, and the The adhesive part 400 and the conductive connection part 300 are connected. The connection between the photovoltaic cell sheet 200 and the conductive connector 300 may be by welding; the connection between the adhesive member 400 and the conductive connector 300 may be by bonding.
载体本体131具有移动自由度,从而使载体本体131在上片组件121、加工组件122和下片组件之间移动以形成第一工位、第二工位和第三工位。其中,载体本体131的移动自由度指载体本体131能够沿制备设备100的前后方向、上下方向和/或左右方向进行移动,更具体地,载体本体131至少能够沿制备设备100的前后方向移动,以使载体本体131能够在第一工位、第二工位和第三工位之间移动。The carrier body 131 has a degree of freedom of movement, so that the carrier body 131 moves between the upper sheet assembly 121, the processing assembly 122 and the lower sheet assembly to form the first, second and third work stations. The freedom of movement of the carrier body 131 means that the carrier body 131 can move along the front-rear direction, the up-down direction, and/or the left-right direction of the preparation device 100. More specifically, the carrier body 131 can at least move along the front-rear direction of the preparation device 100, So that the carrier body 131 can move between the first station, the second station and the third station.
可以理解的,第二机构13也可以包括若干个载体本体131,从而可以提高制备设备100的工作效率。此时,载体本体131除沿制备设备100的前后方向移动外,载体本体131还至少能够沿制备设备100的上下方向和左右方向中至少之一进行移动,从而防止若干个载体本体131之间造成干涉,避免影响制备设备100的正常工作。It can be understood that the second mechanism 13 may also include several carrier bodies 131, thereby improving the working efficiency of the preparation equipment 100. At this time, in addition to moving along the front and rear directions of the preparation equipment 100 , the carrier body 131 can also move at least along at least one of the up and down directions and the left and right directions of the preparation equipment 100 , thereby preventing the interference between several carrier bodies 131 . Interference to avoid affecting the normal operation of the preparation equipment 100.
在一个实施例中,上片组件121采用第一机械手的形式,将光伏电池片200和粘性件400放置于载体本体131上。进一步地,第一机械手的端部设置有吸附部,吸附部能够通过真空吸附的方式吸附光伏电池片200和粘性件400,从而驱动光伏电池片200和粘性件400移动并放置于载体本体131上。加工组件122可以采用激光加热光伏电池片200和导电连接件300、导电连接件300和粘性件400;加工组件122可以采用激光或高速电机和砂轮片,通过激光或高速电机驱动砂轮片对导电连接件300进行切割,得到符合连接于光伏电池片200上的导电连接件300。下片组件采用第二机械手的形式,对经过加热连接后的光伏电池片200进行抓取下片。其中,针对加工组件122的激光切割、第一机械手的放置光伏电池片200和粘性件400、第二机械手的光伏电池片200下片均需要配合视觉系统,从而能够相对于粘性件400或光伏电池片200的位置作出适当位置调节,例如粘性件400和光伏电池片200在载体本体131上的布置方向和布置位置可通过第一机械手进行调节。In one embodiment, the upper sheet assembly 121 takes the form of a first robot to place the photovoltaic cell sheet 200 and the adhesive member 400 on the carrier body 131 . Furthermore, an adsorption part is provided at the end of the first robot hand. The adsorption part can adsorb the photovoltaic cell sheet 200 and the adhesive member 400 through vacuum adsorption, thereby driving the photovoltaic cell sheet 200 and the adhesive member 400 to move and place them on the carrier body 131 . The processing component 122 can use a laser to heat the photovoltaic cells 200 and the conductive connectors 300, the conductive connectors 300 and the adhesive components 400; the processing component 122 can use a laser or a high-speed motor and a grinding wheel, and the laser or high-speed motor drives the grinding wheel to conductive connections. The parts 300 are cut to obtain conductive connecting parts 300 that are connected to the photovoltaic cells 200 . The unloading assembly takes the form of a second manipulator to grab and unload the photovoltaic cell sheets 200 that have been heated and connected. Among them, the laser cutting of the processing component 122, the placement of the photovoltaic cells 200 and the sticky parts 400 by the first robot, and the lowering of the photovoltaic cells 200 by the second robot all need to cooperate with the vision system, so that the sticky parts 400 or photovoltaic cells can be placed. The position of the sheet 200 is appropriately adjusted. For example, the arrangement direction and arrangement position of the adhesive member 400 and the photovoltaic cell sheet 200 on the carrier body 131 can be adjusted by the first robot hand.
可以理解的,第一机械手和第二机械手的结构可以设置为一致,即上片组件121和下片组件可以设置为相同结构。作为一种实现方式,上片组件121和下片组件还可以设置为同一零部件,即第一工位和第三工位可以重合,当需要对光伏电池片200进行下片时,载体本体131从第二工位再移动至第一工位,通过第一机械手对光伏电池片200下片,从而简化制备设备100的结构,提高制备设备100的结构紧凑性,节省制备设备100的成本。It can be understood that the structures of the first robot arm and the second robot arm can be configured to be consistent, that is, the upper sheet assembly 121 and the lower sheet assembly can be configured to have the same structure. As an implementation method, the upper sheet assembly 121 and the lower sheet assembly can also be configured as the same component, that is, the first work station and the third work station can overlap. When the photovoltaic cell sheet 200 needs to be unloaded, the carrier body 131 moves from the second station to the first station, and uses the first robot to unload the photovoltaic cells 200, thus simplifying the structure of the preparation equipment 100, improving the structural compactness of the preparation equipment 100, and saving the cost of the preparation equipment 100.
如图2、图3和图4所示,在本实施方式中,载体本体131上设置有至少一个第一操作面1311和至少一个第二操作面1312,第一操作面1311和第二操作面1312相邻设置。As shown in Figures 2, 3 and 4, in this embodiment, the carrier body 131 is provided with at least one first operating surface 1311 and at least one second operating surface 1312. The first operating surface 1311 and the second operating surface 1312 adjacent settings.
当载体本体131处于第一工位时,上片组件121先将光伏电池片200放置于第一操作面1311上并通过第一吸附孔1313吸附固定至第一操作面1311,并将粘性件400放置于第二操作面1312上并通过第二吸附孔1314吸附固定至第二操作面1312,再将导电连接件300绕卷于光伏电池片200和粘性件400上;当载体本体131处于第二工位时,加工组件122加热光伏电池片200和导电连接件300、导电连接件300和粘性件400,以使光伏电池片200和导电连接件300连接,并使粘性件400和导电连接件300连接,加工组件122沿第一操作面1311和第二操作面1312的相接处切割导电连接件300,以得到符合连接于光伏电池片200上的导电连接件300;当载体本体131处于第三工位时,下片组件取下经加工组件122加工后的光伏电池片200。When the carrier body 131 is in the first working position, the upper sheet assembly 121 first places the photovoltaic cell sheet 200 on the first operating surface 1311 and adsorbs and fixes it to the first operating surface 1311 through the first adsorption hole 1313, and attaches the adhesive member 400 to the first operating surface 1311. Place it on the second operating surface 1312 and adsorb and fix it to the second operating surface 1312 through the second adsorption hole 1314, and then wind the conductive connector 300 around the photovoltaic cell sheet 200 and the adhesive member 400; when the carrier body 131 is in the second During the work station, the processing component 122 heats the photovoltaic cell sheet 200 and the conductive connector 300, the conductive connector 300 and the adhesive member 400, so that the photovoltaic cell sheet 200 and the conductive connector 300 are connected, and the adhesive member 400 and the conductive connector 300 are connected. To connect, the processing component 122 cuts the conductive connector 300 along the junction of the first operating surface 1311 and the second operating surface 1312 to obtain the conductive connector 300 that is connected to the photovoltaic cell sheet 200; when the carrier body 131 is in the third At the work station, the lowering assembly removes the photovoltaic cell sheets 200 processed by the processing assembly 122 .
在本申请中,第一操作面1311和第二操作面1312沿导电连接件300的绕设方向分布。作为一种可选择的实现方式,第一操作面1311和第二操作面1312的面积和形状可以设置为一致。In this application, the first operating surface 1311 and the second operating surface 1312 are distributed along the winding direction of the conductive connector 300 . As an optional implementation manner, the areas and shapes of the first operation surface 1311 and the second operation surface 1312 can be set to be consistent.
通过上述设置,可以使得第一操作面1311上放置有光伏电池片200和导电连接件300的组合件,并使得第二操作面1312上放置有导电连接件300和粘性件400的组合件,从而通过加工组件122可以获得不同类型的组合加工件,以满足光伏电池片200的不同叠置成串需求。Through the above arrangement, the assembly of the photovoltaic cell sheet 200 and the conductive connector 300 can be placed on the first operating surface 1311, and the assembly of the conductive connector 300 and the adhesive member 400 can be placed on the second operating surface 1312, so that Different types of combined processed parts can be obtained through the processing assembly 122 to meet different stacking string requirements of the photovoltaic cells 200 .
图5示出了一种光伏电池片200的制备方法,该制备方法用于连接光伏电池片200和导电连接件300。其中,制备方法包括:FIG. 5 shows a method for manufacturing a photovoltaic cell sheet 200, which is used to connect the photovoltaic cell sheet 200 and the conductive connector 300. Wherein, the preparation method includes:
S1、在一载体本体131上设置有至少一个第一操作面1311和至少一个第二操作面1312,第一操作面1311和第二操作面1312相邻设置;S1. At least one first operation surface 1311 and at least one second operation surface 1312 are provided on a carrier body 131, and the first operation surface 1311 and the second operation surface 1312 are arranged adjacently;
S2、将光伏电池片200放置并吸附于第一操作面1311上;S2. Place and adsorb the photovoltaic cell sheet 200 on the first operating surface 1311;
S3、将粘性件400放置并吸附于第二操作面1312上;S3. Place and adsorb the sticky member 400 on the second operating surface 1312;
S4、将导电连接件300绕设于第一操作面1311和第二操作面1312上,以使导电连接件300绕设于光伏电池片200和粘性件400上;S4. Wrap the conductive connector 300 on the first operating surface 1311 and the second operating surface 1312, so that the conductive connector 300 is wound on the photovoltaic cell sheet 200 and the adhesive member 400;
S5、加热光伏电池片200、导电连接件300和粘性件400,以使光伏电池片200和导电连接件300连接,并使导电连接件300和粘性件400连接;S5. Heat the photovoltaic cell sheet 200, the conductive connector 300 and the adhesive member 400 to connect the photovoltaic cell sheet 200 to the conductive connector 300, and to connect the conductive connector 300 to the adhesive member 400;
其中,光伏电池片200和导电连接件300的连接可以是焊接;粘性件400和导电连接件300的连接可以是粘接。The connection between the photovoltaic cell sheet 200 and the conductive connector 300 may be by welding; the connection between the adhesive member 400 and the conductive connector 300 may be by bonding.
需要说明的是,在上述流程中或者附图的流程图中示出的步骤可以在诸如一组计算机可执行指令的计算机系统中执行,并且,虽然在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。例如,可以省略步骤S1;步骤S2可以在步骤S3后进行。It should be noted that the steps shown in the above process or the flow chart of the accompanying drawings can be executed in a computer system such as a set of computer-executable instructions, and although a logical sequence is shown in the flow chart, in the In some cases, the steps shown or described may be performed in a different order than here. For example, step S1 may be omitted; step S2 may be performed after step S3.
通过上述设置,可以使得第一操作面1311上放置有光伏电池片200和导电连接件300的组合件,并使得第二操作面1312上放置有导电连接件300和粘性件400的组合件,从而通过加工组件122可以获得不同类型的组合加工件,以满足光伏电池片200的叠置成串需求。此外,通过上述设置,还可以同时获得多组光伏电池片200,从而简化光伏电池片200的加工步骤,进而提高光伏电池片200的加工效率。Through the above arrangement, the assembly of the photovoltaic cell sheet 200 and the conductive connector 300 can be placed on the first operating surface 1311, and the assembly of the conductive connector 300 and the adhesive member 400 can be placed on the second operating surface 1312, so that Different types of combined processed parts can be obtained through the processing assembly 122 to meet the requirements of stacking the photovoltaic cells 200 into strings. In addition, through the above arrangement, multiple groups of photovoltaic cells 200 can be obtained simultaneously, thereby simplifying the processing steps of the photovoltaic cells 200 and thereby improving the processing efficiency of the photovoltaic cells 200 .
作为一种实现方式,第一操作面1311上设置有第一吸附孔1313,通过向第一吸附孔1313内形成负压以使光伏电池片200吸附并固定在第一操作面1311上,第二操作面1312上设置有第二吸附孔1314,通过向第二吸附孔1314内形成负压以使粘性件400吸附并固定在第二操作面1312上,从而实现光伏电池片200和粘性件400的固定,以便于后续导电连接件300的绕卷。As an implementation manner, a first adsorption hole 1313 is provided on the first operating surface 1311, and a negative pressure is formed in the first adsorption hole 1313 so that the photovoltaic cell sheet 200 is adsorbed and fixed on the first operating surface 1311. The second The operating surface 1312 is provided with a second adsorption hole 1314. By forming a negative pressure in the second adsorption hole 1314, the adhesive member 400 is adsorbed and fixed on the second operating surface 1312, thereby realizing the attachment of the photovoltaic cell sheet 200 and the adhesive member 400. fixed to facilitate subsequent winding of the conductive connector 300 .
在本实施方式中,光伏电池片200和导电连接件300加热后通过欧姆接触连接。具体地,可以通过加工组件122加热光伏电池片200和导电连接件300至预设温度下,以使光伏电池片200和导电连接件300直接形成欧姆接触,从而制作所需的光伏电池串。通过上述设置,可以无需在光伏电池片200上设置银栅,从而降低银浆的损耗,有利于简化加工工艺和减低加工成本,进而有利于提高光伏电池片200的加工效率。In this embodiment, the photovoltaic cell sheet 200 and the conductive connector 300 are heated and connected through ohmic contact. Specifically, the photovoltaic cell sheet 200 and the conductive connector 300 can be heated to a preset temperature by the processing assembly 122 so that the photovoltaic cell sheet 200 and the conductive connector 300 directly form ohmic contact, thereby producing the required photovoltaic cell string. Through the above arrangement, there is no need to provide a silver grid on the photovoltaic cell sheet 200, thereby reducing the loss of silver paste, simplifying the processing technology and reducing the processing cost, and thereby improving the processing efficiency of the photovoltaic cell sheet 200.
可以理解的,光伏电池片200和导电连接件300也可以通过其他现有的方式连接,本申请不作限制。It can be understood that the photovoltaic cells 200 and the conductive connectors 300 can also be connected through other existing methods, which are not limited in this application.
如图6所示,作为一种实现方式,当第一操作面1311至少设置有两个、第二操作面1312至少设置有两个时,定义相邻的第一操作面1311和第二操作面1312上的光伏电池片200、导电连接件300和粘性件400为第一电池单元21;加工组件122沿相邻两个第一电池单元21的连接处切割导电连接件300,以使两个第一电池单元21之间的导电连接件300断裂,从而可以一次成型有至少两个第一电池单元21,以提高第一电池单元21的加工效率,从而提高光伏电池片200的加工效率。需要说明的是,当第一操作面1311至少设置有两个、第二操作面1312至少设置有两个时,第一操作面1311位于两个第二操作面1312之间,和/或第二操作面1312位于两个第一操作面1311之间,从而使得一个光伏电池片200位于两个粘性件400之间,和/或使得一个粘性件400位于两个光伏电池片200之间,进而可以一次成型有至少两个第一电池单元21。As shown in FIG. 6 , as an implementation manner, when there are at least two first operation surfaces 1311 and at least two second operation surfaces 1312 , adjacent first operation surfaces 1311 and second operation surfaces are defined. The photovoltaic cells 200, conductive connectors 300 and adhesive members 400 on 1312 are the first battery units 21; the processing assembly 122 cuts the conductive connectors 300 along the connection between two adjacent first battery units 21, so that the two second battery units 21 are connected. The conductive connection member 300 between one battery unit 21 is broken, so that at least two first battery units 21 can be formed at one time, thereby improving the processing efficiency of the first battery unit 21 and thereby improving the processing efficiency of the photovoltaic cell sheet 200 . It should be noted that when there are at least two first operation surfaces 1311 and at least two second operation surfaces 1312 , the first operation surface 1311 is located between the two second operation surfaces 1312 , and/or the second operation surface 1311 is located between the two second operation surfaces 1312 . The operating surface 1312 is located between the two first operating surfaces 1311, so that one photovoltaic cell sheet 200 is located between two adhesive members 400, and/or one adhesive member 400 is located between two photovoltaic cell sheets 200, thereby enabling At least two first battery cells 21 are formed at one time.
具体地,加工组件122可以将至少一个第一电池单元21切割以形成第二电池单元22和固定单元23,其中,第二电池单元22指第一电池单元21位于第一操作面1311的部分,固定单元23指第一电池单元21位于第二操作面1312上的部分,即固定单元23为导电连接件300和粘性件400的组合件,固定单元23中包含有粘性件400。通过上述设置,可以直接将第一电池单元21加工为第二电池单元22和固定单元23,从而便于简化加工步骤。需要说明的是,第二电池单元22和固定单元23也可以单独加工,具体可以根据实际需求进行调整。Specifically, the processing assembly 122 can cut at least one first battery unit 21 to form a second battery unit 22 and a fixing unit 23, where the second battery unit 22 refers to the portion of the first battery unit 21 located on the first operating surface 1311, The fixing unit 23 refers to the part of the first battery unit 21 located on the second operating surface 1312 , that is, the fixing unit 23 is an assembly of the conductive connecting member 300 and the adhesive member 400 , and the fixing unit 23 includes the adhesive member 400 . Through the above arrangement, the first battery unit 21 can be directly processed into the second battery unit 22 and the fixing unit 23, thereby simplifying the processing steps. It should be noted that the second battery unit 22 and the fixing unit 23 can also be processed separately, and the details can be adjusted according to actual needs.
如图7所示,作为另一种实现方式,制备方法包括以下步骤:As shown in Figure 7, as another implementation manner, the preparation method includes the following steps:
S1、在一载体本体131上设置有至少一个第一操作面1311;S1. At least one first operating surface 1311 is provided on a carrier body 131;
S21、将导电连接件300绕设于第一操作面1311;S21. Wind the conductive connector 300 around the first operating surface 1311;
S22、将光伏电池片200放置并吸附于第一操作面1311上;S22. Place and adsorb the photovoltaic cell sheet 200 on the first operating surface 1311;
S3、将导电连接件300绕设于光伏电池片200上;S3. Wrap the conductive connector 300 on the photovoltaic cell sheet 200;
S4、加热光伏电池片200和导电连接件300,以使光伏电池片200的正反两面均和导电连接件300连接。S4. Heat the photovoltaic cell sheet 200 and the conductive connector 300 so that both front and back sides of the photovoltaic cell sheet 200 are connected to the conductive connector 300.
通过上述设置,可以使得光伏电池片200正反两面均连接有导电连接件300,从而可以一次成型得到正反两面均连接有导电连接件300的光伏电池串,即此时无需通过加工组件122的切割,即可获得所需的光伏电池串,进而可以简化光伏电池片200的加工步骤,以提高光伏电池片200的加工效率。Through the above arrangement, the conductive connectors 300 can be connected to both the front and back sides of the photovoltaic cell sheet 200, so that a photovoltaic cell string connected to the conductive connectors 300 on both front and back sides can be formed in one go. That is, there is no need to go through the processing assembly 122 at this time. By cutting, the required photovoltaic cell string can be obtained, thereby simplifying the processing steps of the photovoltaic cell sheet 200 and improving the processing efficiency of the photovoltaic cell sheet 200 .
如图6所示,通过制备设备100的不同的加工工艺,可以获得不同的加工产物。作为一种实现方式,光伏电池片200包括第一电池单元21、第二电池单元22和固定单元23,第一电池单元21包括与第二电池单元22基本一致的第一部分211以及与固定单元23基本一致的第二部分212,即第二部分212中包含有粘性件400。As shown in FIG. 6 , different processing products can be obtained through different processing techniques of the preparation equipment 100 . As an implementation manner, the photovoltaic cell sheet 200 includes a first battery unit 21, a second battery unit 22 and a fixing unit 23. The first battery unit 21 includes a first portion 211 that is substantially consistent with the second battery unit 22 and a first portion 211 with the fixing unit 23. A substantially uniform second portion 212 contains the adhesive member 400 .
具体地,第一电池单元21可以为光伏电池片200和导电连接件300连接后形成的第一组合件以及导电连接件300和粘性件400连接后形成的第二组合件,其中,第一组合件和第二组合件一体设置。即第一部分211可以为第一组合件,第二部分212可以为第二组合件。更具体地,第一组合件和第二组合件中的导电连接件300可以是一体的,即光伏电池片200和粘性件400之间通过一体成型的导电连接件300连接,从而形成第一电池单元21。Specifically, the first battery unit 21 can be a first assembly formed by connecting the photovoltaic cell sheet 200 and the conductive connector 300 and a second assembly formed by connecting the conductive connector 300 and the adhesive member 400, wherein the first assembly The component and the second assembly are integrally provided. That is, the first part 211 may be a first assembly, and the second part 212 may be a second assembly. More specifically, the conductive connector 300 in the first assembly and the second assembly may be integrated, that is, the photovoltaic cell sheet 200 and the adhesive member 400 are connected through the integrally formed conductive connector 300 to form the first battery. Unit 21.
在本申请中,第二电池单元22设置为光伏电池片200和导电连接件300的组合件,即第二电池单元22和第一部分211基本一致;固定单元23设置为导电连接件300和粘性件400的组合件,即固定单元23和第二部分212基本一致。In this application, the second battery unit 22 is configured as an assembly of the photovoltaic cell sheet 200 and the conductive connector 300, that is, the second battery unit 22 and the first part 211 are basically the same; the fixing unit 23 is configured as the conductive connector 300 and the adhesive member. The assembly of 400, namely the fixing unit 23 and the second part 212 are substantially identical.
需要说明的是,第二电池单元22和固定单元23可以是第一电池单元21切割形成的,即将第一部分211和第二部分212切割后,可以形成第二电池单元22和固定单元23。It should be noted that the second battery unit 22 and the fixing unit 23 can be formed by cutting the first battery unit 21 , that is, after cutting the first part 211 and the second part 212 , the second battery unit 22 and the fixing unit 23 can be formed.
图8示出了一种光伏电池片200的排布方法,该排布方法包括:Figure 8 shows an arrangement method of photovoltaic cells 200. The arrangement method includes:
T1、将一个第一电池单元21的第一部分211叠放至另一个第一电池单元21的第二部分212上,以使一个第一电池单元21的第一部分211和另一个第一电池单元21的第二部分212通过粘性件400连接。T1. Stack the first part 211 of one first battery unit 21 on the second part 212 of another first battery unit 21 so that the first part 211 of one first battery unit 21 and the other first battery unit 21 The second part 212 is connected by an adhesive piece 400 .
其中,一个第一电池单元21的第一部分211和另一个第一电池单元21的第二部分212通过粘性件400连接的方式为粘接。The first part 211 of one first battery unit 21 and the second part 212 of another first battery unit 21 are connected through an adhesive member 400 by bonding.
如图9所示,更具体地,排布方法包括:As shown in Figure 9, more specifically, the arrangement method includes:
Q1、将固定单元23放置于载体本体131上;Q1. Place the fixing unit 23 on the carrier body 131;
Q2、将第一电池单元21叠放至固定单元23上,以使第一部分211叠放至固定单元23上,固定单元23和第一部分211通过粘性件400连接;Q2. Stack the first battery unit 21 on the fixing unit 23 so that the first part 211 is stacked on the fixing unit 23. The fixing unit 23 and the first part 211 are connected through the adhesive 400;
Q3、将第二电池单元22叠放至第一电池单元21上,以使第二电池单元22叠放至第二部分212上,第二电池单元22和第二部分212通过粘性件400连接;Q3. Stack the second battery unit 22 on the first battery unit 21 so that the second battery unit 22 is stacked on the second part 212. The second battery unit 22 and the second part 212 are connected through the adhesive 400;
Q4、加热第一电池单元21、第二电池单元22和固定单元23,以使第一电池单元21、第二电池单元22和固定单元23通过粘性件400连接以形成光伏电池串。Q4. Heat the first battery unit 21, the second battery unit 22 and the fixing unit 23, so that the first battery unit 21, the second battery unit 22 and the fixing unit 23 are connected through the adhesive member 400 to form a photovoltaic cell string.
通过上述排布方法,可以使得第一电池单元21、第二电池单元22和固定单元23共同形成有光伏电池串,从而简化光伏电池串的加工步骤,进而提高光伏电池串的加工效率。Through the above arrangement method, the first battery unit 21 , the second battery unit 22 and the fixed unit 23 can jointly form a photovoltaic cell string, thereby simplifying the processing steps of the photovoltaic cell string and thereby improving the processing efficiency of the photovoltaic cell string.
需要说明的是,在上述流程中或者附图的流程图中示出的步骤可以在诸如一组计算机可执行指令的计算机系统中执行,并且,虽然在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。例如,步骤Q1可以省略,即无需限定固定单元23放置于何处,仅需满足固定单元23可以放置即可。又例如,步骤Q4也可以省略,即本申请仅保护第一电池单元21、第二电池单元22和固定单元23的叠放方式,第一电池单元21、第二电池单元22和固定单元23的连接方式不限于步骤Q4,即本申请仅保护粘性件400用于连接第一电池单元21、第二电池单元22和固定单元23,并不限于粘性件400如何连接第一电池单元21、第二电池单元22和固定单元23。It should be noted that the steps shown in the above process or the flow chart of the accompanying drawings can be executed in a computer system such as a set of computer-executable instructions, and although a logical sequence is shown in the flow chart, in the In some cases, the steps shown or described may be performed in a different order than here. For example, step Q1 can be omitted, that is, there is no need to limit where the fixing unit 23 is placed, as long as the fixing unit 23 can be placed. For another example, step Q4 can also be omitted, that is, this application only protects the stacking mode of the first battery unit 21, the second battery unit 22 and the fixed unit 23, and the stacking method of the first battery unit 21, the second battery unit 22 and the fixed unit 23. The connection method is not limited to step Q4, that is, the application only protects the adhesive member 400 for connecting the first battery unit 21, the second battery unit 22 and the fixing unit 23, and is not limited to how the adhesive member 400 connects the first battery unit 21, the second battery unit 21 and the second battery unit 23. battery unit 22 and fixed unit 23.
如图10所示,具体地,步骤Q2包括:As shown in Figure 10, specifically, step Q2 includes:
Q21、在第1块第一电池单元21叠放至固定单元23上后,再将第2块第一电池单元21叠放至第1块第一电池单元21上,以使第2块第一电池单元21的第一部分211叠放至第1块第一电池单元21的第二部分212上,第2块第一电池单元21的第一部分211和第1块第一电池单元21的第二部分212通过粘性件400连接;Q21. After the first first battery unit 21 is stacked on the fixed unit 23, the second first battery unit 21 is stacked on the first first battery unit 21, so that the second first battery unit 21 is stacked on the first battery unit 21. The first part 211 of the battery unit 21 is stacked on the second part 212 of the first first battery unit 21 , the first part 211 of the second first battery unit 21 and the second part of the first first battery unit 21 212 connected by adhesive 400;
Q22、重复上述步骤,直至叠放完成第N块第一电池单元21。Q22. Repeat the above steps until the Nth first battery unit 21 is stacked.
此时步骤Q3包括:将第二电池单元22叠放至第N块第一电池单元21上,以使第二电池单元22叠放至第N块第一电池单元21的第二部分212上,第二电池单元22和第N块第一电池单元21的第二部分212通过粘性件400连接;At this time, step Q3 includes: stacking the second battery unit 22 on the Nth first battery unit 21 so that the second battery unit 22 is stacked on the second part 212 of the Nth first battery unit 21, The second battery unit 22 and the second part 212 of the Nth first battery unit 21 are connected through an adhesive member 400;
其中,N为大于等于2的整数。Among them, N is an integer greater than or equal to 2.
通过上述设置,可以使得排布方法包括以下步骤:Through the above settings, the arrangement method can include the following steps:
Q1、将固定单元23放置于载体本体131上;Q1. Place the fixing unit 23 on the carrier body 131;
Q21、在第1块第一电池单元21叠放至固定单元23上后,再将第2块第一电池单元21叠放至第1块第一电池单元21上,以使第2块第一电池单元21的第一部分211叠放至第1块第一电池单元21的第二部分212上,第2块第一电池单元21的第一部分211和第1块第一电池单元21的第二部分212通过粘性件400连接;Q21. After the first first battery unit 21 is stacked on the fixed unit 23, the second first battery unit 21 is stacked on the first first battery unit 21, so that the second first battery unit 21 is stacked on the first battery unit 21. The first part 211 of the battery unit 21 is stacked on the second part 212 of the first first battery unit 21 , the first part 211 of the second first battery unit 21 and the second part of the first first battery unit 21 212 connected by adhesive 400;
Q22、重复上述步骤,直至叠放完成第N块第一电池单元21;Q22. Repeat the above steps until the Nth first battery unit 21 is stacked;
Q3、将第二电池单元22叠放至第N块第一电池单元21上,以使第二电池单元22叠放至第N块第一电池单元21的第二部分212上,第二电池单元22和第N块第一电池单元21的第二部分212通过粘性件400连接;Q3. Stack the second battery unit 22 on the Nth first battery unit 21 so that the second battery unit 22 is stacked on the second part 212 of the Nth first battery unit 21. The second battery unit 22 and the second part 212 of the Nth first battery unit 21 are connected through an adhesive member 400;
Q4、加热第一电池单元21、第二电池单元22和固定单元23,以使第一电池单元21、第二电池单元22和固定单元23通过粘性件400连接以形成光伏电池串。Q4. Heat the first battery unit 21, the second battery unit 22 and the fixing unit 23, so that the first battery unit 21, the second battery unit 22 and the fixing unit 23 are connected through the adhesive member 400 to form a photovoltaic cell string.
综上,通过步骤Q21和步骤Q22,使得光伏电池串的长度可以根据实际需求进行调整,即可以根据实际需求进行调整光伏电池片200的数量,从而满足不同工作情况或工作需求,进而提高了本申请的排布方法的通用性和适用性。In summary, through steps Q21 and Q22, the length of the photovoltaic cell string can be adjusted according to actual needs, that is, the number of photovoltaic cells 200 can be adjusted according to actual needs, thereby meeting different working conditions or work needs, thereby improving the efficiency of the present invention. The versatility and applicability of the application arrangement method.
作为一种实现方式,载体本体131具有转动自由度,即载体本体131具有一个旋转轴,从而使载体本体131上可以设置若干个第一操作面1311和若干个第二操作面1312。其中,相邻两个第一操作面1311和第二操作面1312之间相互连接,且相邻两个第一操作面1311和第二操作面1312的连接位置形成有一条沿预设直线方向延伸的切割带,导电连接件300的切割即可沿切割带进行切割,其中,第一操作面1311和和第二操作面1312可以设置于载体本体131的不同侧面上,且第一操作面1311和第二操作面1312的大小、面积、形状可以设置为相同,第一操作面1311和第二操作面1312均平行于载体本体131的轴向且沿载体本体131的轴向延伸;当第一操作面1311和和第二操作面1312具有多个时,第一操作面1311和第二操作面1312关于载体本体131的旋转轴中心对称分布。通过上述设置,可以提高载体本体131承载的光伏电池片200的数量,即通过具备多个第一操作面1311和和第二操作面1312的载体本体131加工多个光伏电池片200,从而提高制备设备100的工作效率。As an implementation manner, the carrier body 131 has a degree of rotational freedom, that is, the carrier body 131 has a rotation axis, so that several first operating surfaces 1311 and several second operating surfaces 1312 can be provided on the carrier body 131 . Wherein, the two adjacent first operating surfaces 1311 and the second operating surfaces 1312 are connected to each other, and the connection position of the two adjacent first operating surfaces 1311 and the second operating surface 1312 is formed with a line extending along a preset straight line direction. The cutting strip, the conductive connector 300 can be cut along the cutting strip, wherein the first operating surface 1311 and the second operating surface 1312 can be disposed on different sides of the carrier body 131, and the first operating surface 1311 and the second operating surface 1312 can be disposed on different sides of the carrier body 131. The size, area, and shape of the second operating surface 1312 can be set to be the same. The first operating surface 1311 and the second operating surface 1312 are both parallel to the axial direction of the carrier body 131 and extend along the axial direction of the carrier body 131; when the first operating surface When there are multiple surfaces 1311 and 1312 , the first operating surface 1311 and the second operating surface 1312 are symmetrically distributed about the center of the rotation axis of the carrier body 131 . Through the above arrangement, the number of photovoltaic cells 200 carried by the carrier body 131 can be increased, that is, multiple photovoltaic cells 200 can be processed by the carrier body 131 having a plurality of first operating surfaces 1311 and a second operating surface 1312, thereby improving the manufacturing process. The operating efficiency of the device 100.
具体地,载体本体131呈板状,载体本体131的正反面上分别设置有第一操作面1311和第二操作面1312。或者,载体本体131呈筒状,载体本体131上设置有若干个侧面,相邻两个侧面上设置有第一操作面1311和第二操作面1312。当光伏电池片200吸附在第一操作面1311上、粘性件300吸附在第二操作面1312上后,导电连接件300沿载体本体131的轴向以等距螺纹状延伸至载体本体131的两端,使得光伏电池片200和粘性件400的表面均布设有平行且间隔等距的导电连接件300,从而使粘性件400和导电连接件300能够连接。通过上述设置,载体本体131在以旋转轴为旋转中心时,各个第一操作面1311和第二操作面1312随载体本体131而转动,使得第一操作面1311和第二操作面1312之间能够互相切换。Specifically, the carrier body 131 is plate-shaped, and a first operating surface 1311 and a second operating surface 1312 are respectively provided on the front and back surfaces of the carrier body 131 . Alternatively, the carrier body 131 is in a cylindrical shape. The carrier body 131 is provided with several side surfaces, and a first operating surface 1311 and a second operating surface 1312 are provided on two adjacent side surfaces. When the photovoltaic cell 200 is adsorbed on the first operating surface 1311 and the adhesive member 300 is adsorbed on the second operating surface 1312, the conductive connecting member 300 extends to both sides of the carrier body 131 in an equidistant thread shape along the axial direction of the carrier body 131. end, so that parallel and equidistantly spaced conductive connectors 300 are distributed on the surfaces of the photovoltaic cell sheet 200 and the adhesive member 400, so that the adhesive member 400 and the conductive connector 300 can be connected. Through the above arrangement, when the carrier body 131 takes the rotation axis as the rotation center, each of the first operating surface 1311 and the second operating surface 1312 rotates with the carrier body 131, so that the space between the first operating surface 1311 and the second operating surface 1312 can be Switch between each other.
在本实施方式中, 载体本体131包括第一状态和第二状态,当载体本体131处于第一状态时,第一操作面1311和第二操作面1312中至少一个处于水平设置,在本申请中,水平设置指第一操作面1311垂直于制备设备100的上下方向设置,和/或第二操作面1312垂直于制备设备100的上下方向设置;当载体本体131处于第二状态时,载体本体131处于转动状态,以使第一操作面1311和第二操作面1312之间进行切换。具体地,当载体本体131处于第一状态时,至少一个第一操作面1311或至少一个第二操作面1312上的粘性件400处于被上片组件121或下片组件操作的状态。通过上述设置,在载体本体131处于第一状态时,可以使至少一个第一操作面1311上的光伏电池片200垂直于制备设备100的上下方向,或可以使至少一个第二操作面1312上的粘性件400垂直于制备设备100的上下方向,从而便于处于载体本体131上方的上片组件121或下片组件对光伏电池片200或粘性件400执行相应的操作。此外,通过对第一操作面1311和第二操作面1312之间的切换,可以使第一机构12对多个光伏电池片200进行加工,从而提高制备设备100的工作效率。In this embodiment, the carrier body 131 includes a first state and a second state. When the carrier body 131 is in the first state, at least one of the first operating surface 1311 and the second operating surface 1312 is set horizontally. In this application, , the horizontal setting means that the first operating surface 1311 is set perpendicular to the up and down direction of the preparation device 100, and/or the second operating surface 1312 is set perpendicular to the up and down direction of the preparation device 100; when the carrier body 131 is in the second state, the carrier body 131 It is in a rotating state to switch between the first operating surface 1311 and the second operating surface 1312 . Specifically, when the carrier body 131 is in the first state, the adhesive member 400 on at least one first operating surface 1311 or at least one second operating surface 1312 is in a state of being operated by the upper sheet assembly 121 or the lower sheet assembly. Through the above arrangement, when the carrier body 131 is in the first state, the photovoltaic cells 200 on at least one first operation surface 1311 can be made perpendicular to the up and down direction of the preparation equipment 100, or the photovoltaic cells 200 on at least one second operation surface 1312 can be made vertical. The adhesive member 400 is perpendicular to the up and down direction of the preparation equipment 100, thereby facilitating the upper sheet assembly 121 or the lower sheet assembly above the carrier body 131 to perform corresponding operations on the photovoltaic cell sheet 200 or the adhesive member 400. In addition, by switching between the first operation surface 1311 and the second operation surface 1312, the first mechanism 12 can process multiple photovoltaic cells 200, thereby improving the working efficiency of the preparation equipment 100.
作为一种实现方式,载体本体131的两侧均设置有夹持件(图未示),导电连接件300的首尾两端通过夹持件固定。具体地,沿制备设备100的左右方向,载体本体131的左右两侧设置有夹持件,从而便于导电连接件300能够绕卷于粘性件400上且不与粘性件400脱离,或便于导电连接件300能够绕卷于光伏电池片200上且不与光伏电池片200脱离。在一个实施例中,夹持件采用气动夹具,通过气动控制夹头张开或闭合;值得说明的是,气动夹具的位置设置于第一操作面1311与第二操作面1312之间形成的直线上,使得在第一操作面1311与第二操作面1312上的导电连接件300长度相等。As an implementation manner, clamping members (not shown) are provided on both sides of the carrier body 131 , and the first and last ends of the conductive connector 300 are fixed by the clamping members. Specifically, along the left and right directions of the preparation equipment 100, clamping members are provided on the left and right sides of the carrier body 131, so that the conductive connecting member 300 can be wound around the adhesive member 400 without being separated from the adhesive member 400, or to facilitate conductive connection. The component 300 can be wound around the photovoltaic cell sheet 200 without being separated from the photovoltaic cell sheet 200 . In one embodiment, a pneumatic clamp is used as the clamping member, and the opening or closing of the chuck is controlled pneumatically; it is worth mentioning that the position of the pneumatic clamp is set on the straight line formed between the first operating surface 1311 and the second operating surface 1312 so that the lengths of the conductive connectors 300 on the first operating surface 1311 and the second operating surface 1312 are equal.
如图4所示,具体地,第一操作面1311上设置有第一吸附孔1313,通过向第一吸附孔1313内形成负压以使光伏电池片200吸附并固定在第一操作面1311上。第二操作面1312上设置有第二吸附孔1314,通过向第二吸附孔1314内形成负压以使粘性件400吸附并固定在第二操作面1312上。通过上述设置,可以通过第一吸附孔1313使光伏电池片200和第一操作面1311之间的固定更加稳定,并可以通过第二吸附孔1314使粘性件400和第二操作面1312之间的固定更加稳定,从而有利于导电连接件300和光伏电池片200的稳定连接、导电连接件300和粘性件400的稳定连接,进而有利于提高光伏电池片200和导电连接件300之间的连接稳定性,并有利于提高导电连接件300和粘性件400之间的连接稳定性,以提高光伏电池片200的加工质量。As shown in FIG. 4 , specifically, a first adsorption hole 1313 is provided on the first operating surface 1311 , and a negative pressure is formed in the first adsorption hole 1313 so that the photovoltaic cell sheet 200 is adsorbed and fixed on the first operating surface 1311 . The second operating surface 1312 is provided with a second adsorption hole 1314 , and a negative pressure is formed in the second adsorption hole 1314 so that the adhesive member 400 is adsorbed and fixed on the second operating surface 1312 . Through the above arrangement, the fixation between the photovoltaic cell sheet 200 and the first operating surface 1311 can be made more stable through the first adsorption hole 1313, and the fixation between the adhesive member 400 and the second operating surface 1312 can be made through the second adsorption hole 1314. The fixation is more stable, which is beneficial to the stable connection between the conductive connector 300 and the photovoltaic cell sheet 200, and the stable connection between the conductive connector 300 and the adhesive member 400, which is beneficial to improving the stability of the connection between the photovoltaic cell sheet 200 and the conductive connector 300. properties, and is conducive to improving the connection stability between the conductive connecting member 300 and the adhesive member 400, so as to improve the processing quality of the photovoltaic cell sheet 200.
需要说明的是,本申请中,通过加工组件122的加热以使粘性件400和导电连接件300粘接。It should be noted that in this application, the adhesive member 400 and the conductive connecting member 300 are bonded through heating of the processing component 122 .
应当理解的是,对于本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本申请所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the protection scope of the appended claims of this application.
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