CN116885027A - Battery string preparation method and battery string preparation equipment - Google Patents
Battery string preparation method and battery string preparation equipment Download PDFInfo
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- CN116885027A CN116885027A CN202311063762.1A CN202311063762A CN116885027A CN 116885027 A CN116885027 A CN 116885027A CN 202311063762 A CN202311063762 A CN 202311063762A CN 116885027 A CN116885027 A CN 116885027A
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/90—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
- H10F19/902—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
- H10F19/908—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells for back-contact photovoltaic cells
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/137—Batch treatment of the devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
本发明涉及光伏电池生产技术领域,尤其涉及一种电池串的制备方法及电池串制备设备。本申请提供的电池串的制备方法,将焊带组和膜条先进行固定连接,然后一同粘接固定在电池片上,避免未被膜条粘接部分的焊带组出现易偏移、弯曲的现象,其中的施压组件保证了焊带组与膜条连接的稳定性。可将多个焊带组同时铺设在膜条上,对有铺设有多个焊带组的膜条同时进行第一次固化连接,有效地提固化连接的效率;同时将多个电池片铺设在导体组件上,对多个电池片进行第二次固化连接,有效地简化了电池串的制备过程,有效地提升了电池串的制备效率。本申请提供的电池串制备设备也也有上述的技术效果。
The present invention relates to the technical field of photovoltaic cell production, and in particular to a battery string preparation method and battery string preparation equipment. In the battery string preparation method provided by this application, the welding ribbon group and the membrane strip are first fixedly connected, and then bonded together on the battery sheet to avoid the phenomenon that the welding ribbon group that is not bonded by the membrane strip is easily deflected or bent. , the pressure component ensures the stability of the connection between the welding ribbon group and the membrane strip. Multiple welding ribbon groups can be laid on the membrane strips at the same time, and the membrane strips with multiple welding ribbon groups can be connected for the first time at the same time, effectively improving the efficiency of the solidification connection; multiple cells can be laid on the membrane strips at the same time. On the conductor component, multiple battery sheets are solidified and connected for a second time, which effectively simplifies the preparation process of the battery string and effectively improves the preparation efficiency of the battery string. The battery string preparation equipment provided by this application also has the above technical effects.
Description
技术领域Technical field
本发明涉及光伏电池生产技术领域,尤其涉及一种电池串的制备方法及电池串制备设备。The present invention relates to the technical field of photovoltaic cell production, and in particular to a battery string preparation method and battery string preparation equipment.
背景技术Background technique
背接触电池串的电池片的正面没有主栅线,电池片的正电极排和负电极排均设置在电池片的背面,从而减少了电池片的遮光,提高了电池片的光转换效率。因此,背接触电池串仅需在电池串的背面连接有焊带。There are no main grid lines on the front side of the cell sheet that is in back contact with the battery string. The positive electrode row and the negative electrode row of the cell sheet are both arranged on the back side of the cell sheet, thereby reducing the light shading of the cell sheet and improving the light conversion efficiency of the cell sheet. Therefore, back-contacting a string only requires a solder ribbon attached to the back of the string.
由于背接触电池串中的焊带间隔交错设置,焊带位于胶膜和电池片之间,在将三者进行结合前对焊带的夹持成为技术难题,相关技术中,采用夹持焊带两端的方式将焊带转运定位在胶膜和电池片之间,并将胶膜置于焊带上方粘接位于底层的电池片,以夹持焊带的首尾端的方式与同时与电池片和胶膜结合,所以焊带需要被胶膜固定后才能被释放焊带。Since the welding strips in the back contact battery string are arranged at staggered intervals, the welding strips are located between the adhesive film and the battery sheet. It becomes a technical problem to clamp the welding strips before combining the three. In related technologies, clamping the welding strips is used Position the welding ribbon between the adhesive film and the battery sheet at both ends, and place the adhesive film above the welding ribbon to bond the battery sheet at the bottom. Clamp the head and tail ends of the welding ribbon and simultaneously connect it with the battery sheet and adhesive. The film is bonded, so the welding strip needs to be fixed by the adhesive film before the welding strip can be released.
但是,上述的方式,导致被夹持部分的焊带不能被胶膜一同粘接固定在电池片上,未被胶膜粘接部分的焊带易偏移、弯曲,使得光伏组件焊带后的电路不良,并且,将胶膜从焊带顶部铺设,焊带的两端被夹持固定,胶膜只能是小分片的形式铺设于夹持机构之间的空间内,和电池片一一对应,同一个胶膜不能跨越多张电池片的对应的焊带一次性粘接,增加了膜条加工和铺放的复杂程度。However, the above method results in that the clamped portion of the soldering ribbon cannot be bonded and fixed to the battery piece by the adhesive film. The portion of the soldering ribbon that is not bonded by the adhesive film is easily deflected and bent, causing the circuit behind the photovoltaic module to be soldered with the ribbon. Bad, and the adhesive film is laid from the top of the welding strip, and the two ends of the welding strip are clamped and fixed. The adhesive film can only be laid in the form of small pieces in the space between the clamping mechanisms, corresponding to the battery pieces one-to-one. , the same adhesive film cannot be bonded across the corresponding ribbons of multiple battery sheets at one time, which increases the complexity of membrane strip processing and placement.
发明内容Contents of the invention
本申请提供一种电池串的制备方法及电池串制备设备,可有效地解决上述或者其他潜在技术问题。This application provides a battery string preparation method and battery string preparation equipment, which can effectively solve the above or other potential technical problems.
本申请的第一个方面是提供一种电池串的制备方法,包括:The first aspect of this application is to provide a method for preparing a battery string, including:
铺设预设长度的膜条;Lay membrane strips of preset length;
将M个焊带组交错呈阵列排布于膜条上;Arrange M welding ribbon groups on the membrane strip in a staggered array;
采用施压组件向膜条一侧抵压焊带组的顶部,同时,将膜条和M个焊带组进行第一次固化连接,连接在一起的焊带组与膜条构成导体组件;Use a pressure component to press the top of the welding ribbon group to one side of the membrane strip. At the same time, the membrane strip and the M welding ribbon groups are solidified and connected for the first time. The connected welding ribbon group and the membrane strip form a conductor component;
将N个电池片铺设于导体组件靠近焊带组一侧,并对电池片和导体组件进行第二次固化连接,以形成电池串;Lay N battery sheets on the side of the conductor component close to the welding ribbon group, and conduct a second solidification connection between the battery sheets and the conductor component to form a battery string;
其中,当M≥2时,N≥1;当M≥3时,N≥2。Among them, when M≥2, N≥1; when M≥3, N≥2.
本申请的第一方面提供的电池串的制备方法,将M个焊带组交错呈阵列排布于预设长度的膜条上,采用施压组件向膜条一侧抵压焊带组的顶部,同时通过第一次固化连接,构成导体组件;然后将N个电池片铺设于导体组件靠近焊带组的一侧,并对电池片和导体组件进行第二次固化连接,以形成电池串。本申请提供的电池串的制备方法,将焊带组和膜条先进行固定连接,然后一同粘接固定在电池片上,可有效地避免未被膜条粘接部分的焊带组出现易偏移、弯曲的现象,其中的施压组件进一步保证了焊带组与膜条连接的稳定性。同时,可将多个焊带组同时铺设在膜条上,对有铺设有多个焊带组的膜条同时进行第一次固化连接,构成的导体组件,有效地提固化连接的效率;进而同时将多个电池片铺设在导体组件上,可同时对多个电池片进行第二次固化连接,有效地简化了电池串的制备过程,进而有效地提升了电池串的制备效率。The first aspect of the application provides a method for preparing a battery string. M welding ribbon groups are arranged in a staggered array on a membrane strip of a predetermined length, and a pressure component is used to press the top of the welding ribbon group toward one side of the membrane strip. , and at the same time, the conductor component is formed through the first curing connection; then N battery sheets are laid on the side of the conductor component close to the welding ribbon group, and the battery sheets and conductor components are solidified and connected for the second time to form a battery string. In the battery string preparation method provided by this application, the welding ribbon group and the membrane strip are first fixedly connected, and then bonded and fixed together on the battery sheet, which can effectively prevent the welding ribbon group that is not bonded to the membrane strip from easily deflecting and Bending phenomenon, the pressure component further ensures the stability of the connection between the welding ribbon group and the membrane strip. At the same time, multiple welding ribbon groups can be laid on the membrane strips at the same time, and the membrane strips with multiple welding ribbon groups can be solidified and connected for the first time at the same time. The resulting conductor assembly effectively improves the efficiency of the solidification connection; thus, By laying multiple battery sheets on the conductor assembly at the same time, multiple battery sheets can be solidified and connected for the second time at the same time, which effectively simplifies the preparation process of the battery string, thereby effectively improving the preparation efficiency of the battery string.
在根据第一方面的可选的实施例中,第一次固化连接和第二次固化连接分别设置在连续的第一工位和第二工位,在第一工位上完成第一次固化连接后,形成导体组件,将导体组件运输至第二工位进行第二次固化,同时,第一工位上进行下一组的导体组件的固化。In an optional embodiment according to the first aspect, the first curing connection and the second curing connection are respectively arranged at a continuous first work station and a second work station, and the first curing is completed at the first work station. After the connection, the conductor component is formed, and the conductor component is transported to the second station for second curing. At the same time, the next set of conductor components is cured on the first station.
在根据第一方面的可选的实施例中,第一次固化为传导加热固化,第二次固化为传导加热固化和/或红外线加热固化;In an optional embodiment according to the first aspect, the first curing is conductive heating curing, and the second curing is conductive heating curing and/or infrared heating curing;
第一次固化为焊带组与膜条接触时的瞬时加热,或,第一次固化为焊带组与膜条接触时至第二次固化前的持续加热。The first curing is the instantaneous heating when the welding ribbon group is in contact with the membrane strip, or the first curing is the continuous heating from when the welding ribbon group is in contact with the membrane strip to before the second solidification.
在根据第一方面的可选的实施例中,施压组件包括活动的压具,活动的压具抵压于焊带组上,活动的压具随导体组件移动,在紧邻铺设电池片时,将活动的压具从导体组件上取下,再将电池片铺设于导体组件靠近焊带的一侧。In an optional embodiment according to the first aspect, the pressure component includes a movable presser. The movable presser presses against the welding ribbon group. The movable presser moves with the conductor component. When laying the battery sheet in close proximity, Remove the movable presser from the conductor component, and then lay the battery sheet on the side of the conductor component close to the welding strip.
在根据第一方面的可选的实施例中,施压组件包括固定的压具,固定的压具抵压焊带组顶部,使得焊带组平铺于膜条上,在导体组件向铺设电池片的工位移动前,将固定的压具从导体组件上取下。In an optional embodiment according to the first aspect, the pressure component includes a fixed press, and the fixed press presses the top of the welding ribbon group so that the welding ribbon group is laid flat on the membrane strip, and the battery is laid toward the conductor assembly. Before moving the chip station, remove the fixed presser from the conductor assembly.
本申请的第二个方面还提供一种电池串制备设备,基于上述的电池串制备方法;电池串制备设备包括膜条驱动机构、运带机构、驱动承载台、施压组件、第一固化件、第二固化件以及运片机构;膜条驱动机构用于将膜条牵引至驱动承载台上,并靠近对应运带机构的位置;运带机构用于抓取M个焊带组交错呈阵列排布于膜条上;施压组件用于压力作用于焊带组顶部;第一固化件用于将膜条和M个焊带组进行第一次固化连接,构成导体组件;驱动承载台用于将铺设将导体组件运送至靠近运片机构的位置;运片机构将N个电池片铺设于导体组件靠近焊带的一侧;第二固化件用于对电池片和导体组件进行第二次固化连接,以形成电池串。The second aspect of the present application also provides a battery string preparation equipment based on the above-mentioned battery string preparation method; the battery string preparation equipment includes a film strip driving mechanism, a belt conveying mechanism, a driving bearing platform, a pressure component, and a first curing part. , the second curing part and the film transport mechanism; the film strip driving mechanism is used to pull the film strips to the driving bearing platform and close to the position corresponding to the belt transport mechanism; the belt transport mechanism is used to grab M welding ribbon groups in a staggered array Arranged on the membrane strip; the pressure component is used to exert pressure on the top of the welding ribbon group; the first curing part is used to connect the membrane strip and M soldering ribbon groups for the first time to solidify to form a conductor assembly; used to drive the bearing platform Before laying, the conductor component is transported to a position close to the sheet transport mechanism; the sheet transport mechanism lays N battery sheets on the side of the conductor component close to the welding strip; the second curing part is used to conduct the second time on the battery sheet and conductor component Cure connections to form battery strings.
本申请提供的电池串制备设备由于基于上述的电池串制备方法,因此也具有上述的可有效地避免未被膜条粘接部分的焊带组出现易偏移、弯曲的现象,进一步保证了焊带组与膜条连接的稳定性。同时,有效地简化了电池串的制备过程,进而有效地提升了电池串的制备效率的技术效果。Since the battery string preparation equipment provided by this application is based on the above-mentioned battery string preparation method, it also has the above-mentioned ability to effectively prevent the welding ribbon group from being easily deflected and bent in the part that is not bonded by the film strip, further ensuring that the welding ribbon is The stability of the connection between the group and the membrane strip. At the same time, the battery string preparation process is effectively simplified, thereby effectively improving the technical effect of battery string preparation efficiency.
在根据第二方面的可选的实施例中,运带机构包括多个夹带手,两个相对设置的夹带手用于夹持同一个焊带组的两端,多个夹带手用于将M个焊带组的两端同时夹持,且使得M个焊带组交错呈阵列排布;其中,施压组件包括穿插设置在相对设置的两个夹带手之间,每个施压组件对应按压交错设置的两组焊带组的顶部。In an optional embodiment according to the second aspect, the tape transport mechanism includes a plurality of clamping hands, two oppositely arranged clamping hands are used to clamp both ends of the same welding ribbon group, and the plurality of clamping hands are used to clamp the M Both ends of the welding ribbon groups are clamped at the same time, and the M welding ribbon groups are staggered and arranged in an array; wherein, the pressure component includes a clamping hand interspersed between two oppositely arranged clamping hands, and each pressure component presses a corresponding Top of two sets of solder ribbons set in a staggered manner.
在根据第二方面的可选的实施例中,施压组件包括升降驱动机构和压具,压具连接于升降驱动机构的驱动端,升降驱动机构的固定端连接于相对设置的两个夹带手之间;其中,压具弹性抵压于焊带组的顶部;压具与升降驱动机构固定连接,以使压具弹性抵压焊带组的顶部,在完成第一次固化连接后,夹带手释放焊带组,同时,压具随着升降驱动机构朝向远离焊带组的方向移动;或,压具与升降驱动机构活动连接,升降驱动机构的一端活动抓取压具,压具随同夹带手将焊带组铺设在膜条的表面,压具弹性抵压焊带组的顶部,夹带手释放焊带组的两端并远离焊带组,压具脱离升降驱动机构,持续抵压于焊带组的顶部,并随着压具停留于焊带组顶面,跟随导体组件朝向第二工位的方向运行。In an optional embodiment according to the second aspect, the pressure assembly includes a lifting drive mechanism and a pressing tool. The pressing tool is connected to the driving end of the lifting driving mechanism, and the fixed end of the lifting driving mechanism is connected to two opposite clamping hands. among them, the pressing tool elastically presses against the top of the welding ribbon group; the pressing tool is fixedly connected to the lifting drive mechanism so that the pressing tool elastically presses against the top of the welding ribbon group. After the first solidification connection is completed, the clamping hand Release the welding ribbon group, and at the same time, the pressing tool moves in the direction away from the welding ribbon group with the lifting drive mechanism; or, the pressing tool is movably connected to the lifting driving mechanism, and one end of the lifting driving mechanism movablely grabs the pressing tool, and the pressing tool is accompanied by the clamping hand. Lay the welding ribbon group on the surface of the membrane strip. The presser elastically presses the top of the welding ribbon group. The clamping hand releases both ends of the welding ribbon group and moves away from the welding ribbon group. The presser disengages from the lifting drive mechanism and continues to press against the welding ribbon. The top of the group, and with the presser staying on the top surface of the ribbon group, follows the conductor assembly towards the second station.
在根据第二方面的可选的实施例中,驱动承载台包括输送皮带,输送皮带用于将导体组件从第一工位输送至后端的第二工位,以使第一工位同步进行下一组的导体组件的加工。In an optional embodiment according to the second aspect, the driving carrying platform includes a conveyor belt, and the conveyor belt is used to convey the conductor assembly from the first work station to the second work station at the rear end, so that the first work station can be synchronously moved down. Processing of a set of conductor components.
在根据第二方面的可选的实施例中,电池串制备设备还包括供膜机构,膜条卷绕在供膜机构上,膜条驱动机构牵引膜条的一端,在外力作用下,以使膜条从供膜机构上释放并铺设于驱动承载台上,或者裁切成定长的膜条后被运膜手搬运至驱动承载台的前端。In an optional embodiment according to the second aspect, the battery string preparation equipment further includes a film supply mechanism, the film strip is wound on the film supply mechanism, and the film strip driving mechanism pulls one end of the film strip under the action of external force, so that The film strips are released from the film supply mechanism and laid on the driving bearing platform, or cut into fixed-length film strips and then transported to the front end of the driving bearing platform by the film transporter.
在根据第二方面的可选的实施例中,第一固化件包括加热组件,加热组件设置于施压组件和/或驱动承载台上;其中,加热组件设置于驱动承载台与运带机构对应位置处,或,加热组件的设置起始于驱动承载台与运带机构对应位置处,终止于第二固化件处,用于使加热组件持续对导体组件加热;第二固化件为加热单元,加热单元设置于驱动承载台上;和/或,第二固化件为红外加热件,红外加热件设置于对应于驱动承载台的上方。In an optional embodiment according to the second aspect, the first curing member includes a heating component, which is disposed on the pressure component and/or the driving bearing platform; wherein the heating component is disposed on the driving bearing platform corresponding to the belt conveying mechanism. position, or, the setting of the heating component starts from the position corresponding to the driving bearing platform and the belt conveying mechanism, and ends at the second curing part, which is used to enable the heating component to continuously heat the conductor component; the second curing part is the heating unit, The heating unit is arranged on the driving bearing platform; and/or the second curing element is an infrared heating element, and the infrared heating element is arranged above the driving bearing platform.
在根据第二方面的可选的实施例中,驱动承载台上设置有多个吸附孔,吸附孔用于使得膜条吸附于驱动承载台上。In an optional embodiment according to the second aspect, the driving bearing platform is provided with a plurality of adsorption holes, and the adsorption holes are used to adsorb the membrane strips to the driving bearing platform.
本申请的附加方面的优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
附图说明Description of the drawings
通过参照附图的以下详细描述,本发明实施例的上述和其他目的、特征和优点将变得更容易理解。在附图中,将以示例以及非限制性的方式对本发明的多个实施例进行说明,其中:The above and other objects, features and advantages of embodiments of the present invention will become more readily understood by the following detailed description with reference to the accompanying drawings. Various embodiments of the invention will be illustrated by way of example and non-limitingly in the accompanying drawings, in which:
图1为本公开实施例提供的电池串制备设备包括有运片机构的局部结构示意图;Figure 1 is a partial structural schematic diagram of a battery string preparation equipment including a film transport mechanism provided by an embodiment of the present disclosure;
图2为本公开实施例提供的电池串制备设备包括有施压组件的局部结构示意图;Figure 2 is a partial structural schematic diagram of the battery string preparation equipment including a pressure component provided by an embodiment of the present disclosure;
图3为本公开实施例提供的电池串制备设备包括有加热组件的局部结构示意图;Figure 3 is a partial structural schematic diagram of a battery string preparation equipment including a heating component according to an embodiment of the present disclosure;
图4为本公开实施例提供的电池串制备设备制备的电池串的示意图;Figure 4 is a schematic diagram of a battery string prepared by the battery string preparation equipment provided by an embodiment of the present disclosure;
图5为本公开实施例提供的电池串制备设备包括有供膜机构的局部结构示意图;Figure 5 is a partial structural schematic diagram of the battery string preparation equipment including a film supply mechanism provided by an embodiment of the present disclosure;
图6为本公开实施例提供的电池串制备设备间断性地加工电池串的示意图。FIG. 6 is a schematic diagram of the battery string preparation equipment intermittently processing battery strings according to an embodiment of the present disclosure.
附图标记说明:Explanation of reference symbols:
10、电池串制备设备;11、膜条驱动机构;12、运带机构;13、驱动承载台;14、施压组件;141、压具;15、加热组件;16、运片机构;17、供膜机构;18、裁膜机构;19、供带机构;191、裁带机构;21、膜条;22、焊带组;23、电池片。10. Battery string preparation equipment; 11. Film strip driving mechanism; 12. Belt transport mechanism; 13. Drive bearing platform; 14. Pressure component; 141. Pressure tool; 15. Heating component; 16. Film transport mechanism; 17. Film supply mechanism; 18. Film cutting mechanism; 19. Tape supply mechanism; 191. Tape cutting mechanism; 21. Film strip; 22. Welding ribbon group; 23. Battery sheets.
具体实施方式Detailed ways
下面详细描述本发明的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and are not to be construed as limiting the present invention.
应当理解的是,下面的实施例并不限制本发明所保护的方法中各步骤的执行顺序。本发明的方法的各个步骤在不相互矛盾的情况下能够以任意可能的顺序并且能够以循环的方式来执行。It should be understood that the following embodiments do not limit the execution order of each step in the method protected by the present invention. The individual steps of the method according to the invention can be carried out in any possible order unless they are inconsistent with each other and can be carried out in a cyclical manner.
本发明的描述中,需要理解的是,术语“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "length", "width", "thickness", "upper", "lower", "front", "back", "vertical", "horizontal", " The orientations or positional relationships indicated by "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply the following. It is intended that devices or elements must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly stated and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated into one; it can be a mechanical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "an example," "specific examples," or "some examples" or the like means that specific features are described in connection with the embodiment or example. , structures, materials or features are included in at least one embodiment or example of the invention. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification unless they are inconsistent with each other.
背接触电池串的电池片的正面没有主栅线,电池片的正电极排和负电极排均设置在电池片的背面,从而减少了电池片的遮光,提高了电池片的光转换效率。因此,背接触电池串仅需在电池串的背面连接有焊带。由于背接触电池串中的焊带间隔交错设置,焊带位于胶膜和电池片之间,在将三者进行结合前对焊带的夹持成为技术难题,相关技术中,采用夹持焊带两端的方式将焊带转运定位在胶膜和电池片之间,并将胶膜置于焊带上方粘接位于底层的电池片,以夹持焊带的首尾端的方式与同时与电池片和胶膜结合,所以焊带需要被胶膜固定后才能被释放焊带。There are no main grid lines on the front side of the cell sheet that is in back contact with the battery string. The positive electrode row and the negative electrode row of the cell sheet are both arranged on the back side of the cell sheet, thereby reducing the light shading of the cell sheet and improving the light conversion efficiency of the cell sheet. Therefore, back-contacting a string only requires a solder ribbon attached to the back of the string. Since the welding strips in the back contact battery string are arranged at staggered intervals, the welding strips are located between the adhesive film and the battery sheet. It becomes a technical problem to clamp the welding strips before combining the three. In related technologies, clamping the welding strips is used Position the welding ribbon between the adhesive film and the battery sheet at both ends, and place the adhesive film above the welding ribbon to bond the battery sheet at the bottom. Clamp the head and tail ends of the welding ribbon and simultaneously connect it with the battery sheet and adhesive. The film is bonded, so the welding strip needs to be fixed by the adhesive film before the welding strip can be released.
但是,上述的方式,导致被夹持部分的焊带不能被胶膜一同粘接固定在电池片上,未被胶膜粘接部分的焊带易偏移、弯曲,使得光伏组件焊带后的电路不良,并且,将胶膜从焊带顶部铺设,焊带的两端被夹持固定,胶膜只能是小分片的形式铺设于夹持机构之间的空间内,和电池片一一对应,同一个胶膜不能跨越多张电池片的对应的焊带一次性粘接,增加了膜条加工和铺放的复杂程度。However, the above method results in that the clamped portion of the soldering ribbon cannot be bonded and fixed to the battery piece by the adhesive film. The portion of the soldering ribbon that is not bonded by the adhesive film is easily deflected and bent, causing the circuit behind the photovoltaic module to be soldered with the ribbon. Bad, and the adhesive film is laid from the top of the welding strip, and the two ends of the welding strip are clamped and fixed. The adhesive film can only be laid in the form of small pieces in the space between the clamping mechanisms, corresponding to the battery pieces one-to-one. , the same adhesive film cannot be bonded across the corresponding ribbons of multiple battery sheets at one time, which increases the complexity of membrane strip processing and placement.
有鉴于此,本申请的第一方面提供的电池串的制备方法,将M个焊带组交错呈阵列排布于预设长度的膜条上,采用施压组件向膜条一侧抵压焊带组的顶部,同时通过第一次固化连接,构成导体组件;然后将N个电池片铺设于导体组件靠近焊带组的一侧,并对电池片和导体组件进行第二次固化连接,以形成电池串。本申请提供的电池串的制备方法,将焊带组和膜条先进行固定连接,然后一同粘接固定在电池片上,可有效地避免未被膜条粘接部分的焊带组出现易偏移、弯曲的现象,其中的施压组件进一步保证了焊带组与膜条连接的稳定性。同时,可将多个焊带组同时铺设在膜条上,对有铺设有多个焊带组的膜条同时进行第一次固化连接,构成的导体组件,有效地提固化连接的效率;进而同时将多个电池片铺设在导体组件上,可同时对多个电池片进行第二次固化连接,有效地简化了电池串的制备过程,进而有效地提升了电池串的制备效率。In view of this, the first aspect of the application provides a method for preparing a battery string. M welding ribbon groups are arranged in a staggered array on a membrane strip of a preset length, and a pressure component is used to press and weld one side of the membrane strip. At the same time, the top of the ribbon group is connected through the first curing process to form a conductor component; then N battery sheets are laid on the side of the conductor component close to the soldering ribbon group, and the battery sheets and conductor components are solidified and connected for the second time to forming a battery string. In the battery string preparation method provided by this application, the welding ribbon group and the membrane strip are first fixedly connected, and then bonded and fixed together on the battery sheet, which can effectively prevent the welding ribbon group that is not bonded to the membrane strip from easily deflecting and Bending phenomenon, the pressure component further ensures the stability of the connection between the welding ribbon group and the membrane strip. At the same time, multiple welding ribbon groups can be laid on the membrane strips at the same time, and the membrane strips with multiple welding ribbon groups can be solidified and connected for the first time at the same time. The resulting conductor assembly effectively improves the efficiency of the solidification connection; thus, By laying multiple battery sheets on the conductor assembly at the same time, multiple battery sheets can be solidified and connected for the second time at the same time, which effectively simplifies the preparation process of the battery string, thereby effectively improving the preparation efficiency of the battery string.
请参照图1至图5,本申请实施例提供的电池串的制备方法,包括:Referring to Figures 1 to 5, the battery string preparation method provided by the embodiment of the present application includes:
铺设预设长度的膜条21;Lay membrane strips 21 of preset length;
将M个焊带组22交错呈阵列排布于膜条21上;M welding ribbon groups 22 are arranged in a staggered array on the membrane strip 21;
采用施压组件14向膜条21一侧抵压焊带组22的顶部,同时,将膜条21和M个焊带组22进行第一次固化连接,连接在一起的焊带组22与膜条21构成导体组件;Use the pressure component 14 to press the top of the welding ribbon group 22 to the side of the membrane strip 21. At the same time, the membrane strip 21 and the M welding ribbon groups 22 are connected for the first time by solidification. The connected welding ribbon group 22 and the membrane Strips 21 constitute the conductor assembly;
将N个电池片23铺设于导体组件靠近焊带的一侧,并对电池片23和导体组件进行第二次固化连接,以形成电池串;Lay N battery sheets 23 on the side of the conductor component close to the welding strip, and perform a second solidification connection between the battery sheets 23 and the conductor component to form a battery string;
其中,当M≥2时,N≥1;当M≥3时,N≥2。Among them, when M≥2, N≥1; when M≥3, N≥2.
需要说明的是,在本实施例中,N≥2,也就是制得的电池串包括的电池片23的数量为两个以上,可以理解的是,铺设的预设长度的膜条21的长度是可以覆盖两个以上的电池片23。It should be noted that in this embodiment, N≥2, that is, the number of battery sheets 23 included in the produced battery string is more than two. It can be understood that the length of the membrane strips 21 of the preset length is It can cover more than two battery sheets 23.
还需要说明的是,第一次固化和第二固化中的固化表示固定连接的意思,在电池串的制备过程中,通常为加热固化连接。It should also be noted that curing in the first curing and the second curing means fixed connection. During the preparation process of the battery string, the connection is usually heated and solidified.
本申请的提供的电池串的制备方法,将M个焊带组22交错呈阵列排布于预设长度的膜条21上,采用施压组件14向膜条21一侧抵压焊带组22的顶部,同时通过第一次固化连接,构成导体组件;然后将N个电池片23铺设于导体组件靠近焊带组22的一侧,并对电池片23和导体组件进行第二次固化连接,以形成电池串。本申请提供的电池串的制备方法,将焊带组22和膜条21先进行固定连接,然后一同粘接固定在电池片23上,可有效地避免未被膜条21粘接部分的焊带组22出现易偏移、弯曲的现象,其中的施压组件14进一步保证了焊带组22与膜条21连接的稳定性。同时,可将多个焊带组22同时铺设在膜条21上,对有铺设有多个焊带组22的膜条21同时进行第一次固化连接,构成的导体组件,有效地提固化连接的效率;进而同时将多个电池片23铺设在导体组件上,可同时对多个电池片23进行第二次固化连接,有效地简化了电池串的制备过程,进而有效地提升了电池串的制备效率。The battery string preparation method provided by this application is to arrange M welding ribbon groups 22 in a staggered array on a membrane strip 21 of a predetermined length, and use a pressure component 14 to press the welding ribbon group 22 to one side of the membrane strip 21 At the same time, the conductor component is formed through the first curing connection; then N battery sheets 23 are laid on the side of the conductor component close to the welding ribbon group 22, and the battery sheet 23 and the conductor component are solidified and connected for the second time. to form a battery string. In the battery string preparation method provided by this application, the welding ribbon group 22 and the membrane strip 21 are first fixedly connected, and then bonded and fixed on the battery sheet 23 together, which can effectively avoid the welding ribbon group that is not bonded by the membrane strip 21 22 is prone to deflection and bending, the pressure component 14 further ensures the stability of the connection between the welding ribbon group 22 and the membrane strip 21 . At the same time, multiple welding ribbon groups 22 can be laid on the membrane strips 21 at the same time, and the membrane strips 21 with multiple welding ribbon groups 22 can be connected for the first time at the same time to form a conductor assembly that effectively improves the solidification connection. efficiency; then multiple battery sheets 23 are laid on the conductor assembly at the same time, and multiple battery sheets 23 can be solidified and connected for the second time at the same time, which effectively simplifies the preparation process of the battery string, thereby effectively improving the efficiency of the battery string. preparation efficiency.
在可选地示例性实施例中,第一次固化连接和第二次固化连接分别设置在连续的第一工位和第二工位,在第一工位上完成第一次固化连接后,形成导体组件,将导体组件运输至第二工位进行第二次固化,同时,第一工位上进行下一组的导体组件的固化。In an optional exemplary embodiment, the first curing connection and the second curing connection are respectively arranged at a continuous first work station and a second work station. After the first curing connection is completed at the first work station, The conductor component is formed, and the conductor component is transported to the second station for second curing. At the same time, the next set of conductor components is cured on the first station.
需要说明的是,具体地,在本实施例中,第一次固化连接和第二次固化连接分别设置在连续的第一工位和第二工位,在第一工位上完成第一次固化连接后,形成导体组件,将导体组件运输至第二工位进行第二次固化,同时,第一工位上进行下一组的导体组件的固化。如此设置,可使得整个电池串的制备过程一直在连续进行,多个电池串可相继同步制备,进一步提升电池串的制备效率。It should be noted that, specifically, in this embodiment, the first curing connection and the second curing connection are respectively arranged at the first and second consecutive work stations, and the first curing connection is completed at the first work station. After the connection is cured, the conductor component is formed, and the conductor component is transported to the second station for second curing. At the same time, the next set of conductor components is cured on the first station. With this arrangement, the entire battery string preparation process can be continuously carried out, and multiple battery strings can be prepared synchronously one after another, further improving the battery string preparation efficiency.
在可选地示例性实施例中,第一次固化为传导加热固化,第二次固化为传导加热固化和/或红外线加热固化。In an optional exemplary embodiment, the first curing is conductive heating curing, and the second curing is conductive heating curing and/or infrared heating curing.
需要说明的是,将第一次固化设置为传导加热固化,对焊带组22和/或膜条21进行传导加热,进而实现焊带组22和膜条21固定粘接在一起。第二次固化可以为传导加热固化,可以是红外线加热固化,还可以是传导加热固化和红外线加热固化同时进行,进而实现电池片23与导体组件的固定连接。It should be noted that the first curing is set to conductive heating curing, and conductive heating is performed on the welding ribbon group 22 and/or the membrane strip 21, so that the welding ribbon group 22 and the membrane strip 21 are fixedly bonded together. The second curing can be conductive heating curing, infrared heating curing, or conductive heating curing and infrared heating curing simultaneously, thereby achieving a fixed connection between the battery piece 23 and the conductor component.
在可选地示例性实施例中,第一次固化为焊带组22与膜条21接触时的瞬时加热。In an optional exemplary embodiment, the first solidification is instantaneous heating when the welding ribbon group 22 contacts the membrane strip 21 .
需要说明的是,第一次固化为焊带组22与膜条21接触时的瞬时加热,也就是在焊带组22与膜条21接触的时候进行按压的同时对其进行加热固化连接。It should be noted that the first solidification is instantaneous heating when the welding ribbon group 22 and the membrane strip 21 are in contact, that is, the welding ribbon group 22 and the membrane strip 21 are pressed while being heated and solidified to connect.
第一次固化也可以为焊带组22与膜条21接触时至第二次固化前的持续加热。也就是焊带组22和膜条21在接触后的一段时间内均处于传导加热中,进一步保证了焊带组22和膜条21的连接的稳定性,保证了形成电池串的质量。The first curing may also be continuous heating from when the welding ribbon group 22 is in contact with the membrane strip 21 to before the second curing. That is to say, the welding ribbon group 22 and the membrane strip 21 are in conductive heating for a period of time after contact, which further ensures the stability of the connection between the welding ribbon group 22 and the membrane strip 21 and ensures the quality of the formed battery string.
在可选地示例性实施例中,施压组件14包括活动的压具141,活动的压具141抵压于焊带组22上,活动的压具141随导体组件移动,在紧邻铺设电池片23时,将活动的压具141从导体组件上取下,再将电池片23铺设于导体组件靠近焊带的一侧。In an optional exemplary embodiment, the pressure component 14 includes a movable presser 141 which presses against the welding ribbon group 22 . The movable presser 141 moves with the conductor assembly and lays the battery sheet in close proximity. At 23:00, remove the movable presser 141 from the conductor component, and then lay the battery piece 23 on the side of the conductor component close to the welding strip.
需要说明的是,具体地,在本实施例中,将施压组件14设置为活动的压具141,也就是在采用施压组件14抵压焊带组22时,将活动的压具141抵压于焊带组22上,活动的压具141随导体组件移动,在紧邻铺设电池片23时,将活动的压具141从导体组件上取下,再将电池片23铺设于导体组件靠近焊带的一侧。如此设置,活动的压具141可在焊带组22上施压较长的时间段,进而保证了焊带组22与膜条21连接的稳定性,进而保证了构成的电池串的质量。It should be noted that, specifically, in this embodiment, the pressure component 14 is set as a movable presser 141, that is, when the pressure component 14 is used to press the welding ribbon group 22, the movable presser 141 is pressed against the welding ribbon group 22. Press on the welding ribbon group 22, the movable presser 141 moves with the conductor assembly. When laying the battery sheet 23 next to it, remove the movable presser 141 from the conductor component, and then lay the battery sheet 23 on the conductor component close to the welding assembly. side of the belt. With this arrangement, the movable pressure tool 141 can exert pressure on the welding ribbon group 22 for a longer period of time, thereby ensuring the stability of the connection between the welding ribbon group 22 and the membrane strip 21 and thus ensuring the quality of the formed battery string.
具体地,在采用活动的压具141过程中,在紧邻铺设电池片23时,将活动的压具141从导体组件上取下,并将取下的活动的压具141运送至靠近第一工位处,进而以便后续的循环使用。Specifically, in the process of using the movable presser 141, when laying the battery sheets 23 immediately, the movable presser 141 is removed from the conductor assembly, and the removed movable presser 141 is transported to a location close to the first workstation. location for subsequent recycling.
在可选地示例性实施例中,施压组件14包括固定的压具141,固定的压具141抵压焊带组22顶部,使得焊带组22平铺于膜条21上,在导体组件向铺设电池片23的工位移动前,将固定的压具141从导体组件上取下。In an optional exemplary embodiment, the pressure component 14 includes a fixed presser 141, which presses the top of the welding ribbon group 22 so that the welding ribbon group 22 is laid flat on the membrane strip 21, and the conductor assembly is Before moving to the work station where the battery sheets 23 are laid, the fixed pressing tool 141 is removed from the conductor assembly.
需要说明的是,具体地,在本实施例中,将施压组件14设置为固定的压具141,固定的压具141抵压焊带组22顶部,使得焊带组22平铺于膜条21上,在导体组件向铺设电池片23的工位移动前,将固定的压具141从导体组件上取下。如此设置,可使得施压组件14的施压操作更加简介,相对活动的压具141来说,无需在后段再将压具141取下。It should be noted that, specifically, in this embodiment, the pressure component 14 is set as a fixed press 141, and the fixed press 141 presses the top of the welding ribbon group 22 so that the welding ribbon group 22 is laid flat on the membrane strip. 21, before the conductor assembly moves to the station where the battery sheets 23 are laid, the fixed presser 141 is removed from the conductor assembly. Such an arrangement can make the pressure operation of the pressure application assembly 14 simpler. Compared with the movable pressure tool 141 , there is no need to remove the pressure tool 141 at a later stage.
本申请还提供了一种电池串制备设备10,基于上述的电池串制备方法;电池串制备设备10包括膜条驱动机构11、运带机构12、驱动承载台13、施压组件14、第一固化件、第二固化件以及运片机构16;膜条驱动机构11用于将膜条21牵引至驱动承载台13上,并靠近对应运带机构12的位置;运带机构12用于抓取M个焊带组22交错呈阵列排布于膜条21上;施压组件14用于压力作用于焊带组22顶部;第一固化件用于将膜条21和M个焊带组22进行第一次固化连接,构成导体组件;驱动承载台13用于将铺设将导体组件运送至靠近运片机构16的位置;运片机构16将N个电池片23铺设于导体组件靠近焊带的一侧;第二固化件用于对电池片23和导体组件进行第二次固化连接,以形成电池串。This application also provides a battery string preparation equipment 10 based on the above-mentioned battery string preparation method; the battery string preparation equipment 10 includes a film strip driving mechanism 11, a belt conveying mechanism 12, a driving bearing platform 13, a pressure component 14, a first The curing part, the second curing part and the film transport mechanism 16; the film strip driving mechanism 11 is used to pull the film strip 21 to the driving bearing platform 13 and close to the position corresponding to the belt conveying mechanism 12; the belt conveying mechanism 12 is used to grab M welding ribbon groups 22 are arranged in a staggered array on the membrane strip 21; the pressure component 14 is used to apply pressure on the top of the welding ribbon group 22; the first curing member is used to perform the sealing process between the membrane strip 21 and the M welding ribbon groups 22. The first solidification connection forms a conductor component; the driving bearing platform 13 is used to transport the laying conductor component to a position close to the sheet transport mechanism 16; the sheet transport mechanism 16 lays N battery sheets 23 on a side of the conductor component close to the welding strip. side; the second curing part is used for the second curing connection of the battery sheet 23 and the conductor assembly to form a battery string.
需要说明的是,M个焊带组22交错呈阵列排布于膜条21上的排列方式可以是相邻两个焊带组22在焊带的长度方向上错开预设的距离,且相邻的两个焊带组22在焊带的宽度方向上交错排布。It should be noted that the M welding ribbon groups 22 are arranged in a staggered array on the membrane strip 21 in such a manner that two adjacent welding ribbon groups 22 are staggered by a preset distance in the length direction of the welding ribbon, and are adjacent to each other. The two welding ribbon groups 22 are staggered in the width direction of the welding ribbon.
本申请提供的电池串制备设备10由于基于上述的电池串制备方法,因此也具有上述的可有效地避免未被膜条21粘接部分的焊带组22出现易偏移、弯曲的现象,进一步保证了焊带组22与膜条21连接的稳定性。同时,有效地简化了电池串的制备过程,进而有效地提升了电池串的制备效率的技术效果。Since the battery string preparation equipment 10 provided by this application is based on the above-mentioned battery string preparation method, it also has the above-mentioned ability to effectively avoid the phenomenon that the welding ribbon group 22 that is not bonded by the membrane strip 21 is easily deflected or bent, further ensuring that This ensures the stability of the connection between the welding ribbon group 22 and the membrane strip 21. At the same time, the battery string preparation process is effectively simplified, thereby effectively improving the technical effect of battery string preparation efficiency.
在可选地示例性实施例中,运带机构12包括多个夹带手,两个相对设置的夹带手用于夹持同一个焊带组22的两端,多个夹带手用于将M个焊带组22的两端同时夹持,且使得M个焊带组22交错呈阵列排布;In an optional exemplary embodiment, the belt conveying mechanism 12 includes a plurality of clamping hands, two oppositely arranged clamping hands are used to clamp both ends of the same welding ribbon group 22, and the plurality of clamping hands are used to clamp M pieces of welding ribbons. Both ends of the welding ribbon group 22 are clamped at the same time, and the M welding ribbon groups 22 are staggered and arranged in an array;
其中,施压组件14包括穿插设置在相对设置的两个夹带手之间,每个施压组件14对应按压交错设置的两组焊带组22的顶部。The pressure component 14 is interspersed between two opposite clamping hands, and each pressure component 14 presses the tops of the two staggered sets of welding ribbon groups 22 .
需要说明的是,具体地,在本实施例中,将运带机构12设置为包括多个夹带手,两个相对设置的夹带手用于夹持同一个焊带组22的两端,多个夹带手用于将M个焊带组22的两端同时夹持,且使得M个焊带组22交错呈阵列排布,进而满足运带机构12可同时夹持多个焊带组22,并将M个焊带组22交错呈阵列铺设在膜条21上。It should be noted that, specifically, in this embodiment, the belt conveying mechanism 12 is configured to include multiple clamping hands. Two opposite clamping hands are used to clamp both ends of the same welding ribbon group 22. The clamping hand is used to clamp both ends of the M welding ribbon groups 22 at the same time, and to arrange the M welding ribbon groups 22 in a staggered array, so that the ribbon transport mechanism 12 can clamp multiple welding ribbon groups 22 at the same time, and M welding ribbon groups 22 are laid on the membrane strip 21 in a staggered array.
在可选地示例性实施例中,施压组件14包括升降驱动机构和压具141,压具141连接于升降驱动机构的驱动端,升降驱动机构的固定端连接于相对设置的两个夹带手之间;其中,压具141弹性抵压于焊带组22的顶部。In an optional exemplary embodiment, the pressure assembly 14 includes a lifting drive mechanism and a pressing tool 141. The pressing tool 141 is connected to the driving end of the lifting driving mechanism, and the fixed end of the lifting driving mechanism is connected to two opposite clamping hands. among them, the pressing tool 141 elastically presses against the top of the welding ribbon group 22 .
在本实施例中,将施压组件14设置为包括升降驱动机构和压具141,压具141连接于升降驱动机构的驱动端,升降驱动机构的固定端连接于相对设置的两个夹带手之间;通过升降驱动机构驱动压具141按照预设方向抵压焊带组22,并且,压具141弹性抵压于焊带组22的顶部,进而可有效保护焊带组22,有效地避免压具141压损焊带组22和膜条21,同时弹性抵压可利用弹性预紧力进一步保证焊带组22与膜条21连接的稳定性和服帖性。In this embodiment, the pressure component 14 is configured to include a lifting driving mechanism and a pressing tool 141. The pressing tool 141 is connected to the driving end of the lifting driving mechanism, and the fixed end of the lifting driving mechanism is connected to two opposite clamping hands. time; the lifting drive mechanism drives the press 141 to press the welding ribbon group 22 in a preset direction, and the press 141 elastically presses against the top of the welding ribbon group 22, thereby effectively protecting the welding ribbon group 22 and effectively avoiding pressure. The tool 141 pressure-damages the welding ribbon group 22 and the membrane strip 21. At the same time, the elastic pressure can utilize the elastic pre-tightening force to further ensure the stability and compliance of the connection between the welding ribbon group 22 and the membrane strip 21.
其中,压具141和升降驱动机构的连接方式可以有两种,一种采用固定连接,另一种采用活动连接。Among them, there are two ways of connecting the pressing tool 141 and the lifting drive mechanism, one is a fixed connection, and the other is a movable connection.
在本实施例中,压具141与升降驱动机构可以是固定连接,以使压具141弹性抵压焊带组22的顶部,在完成第一次固化连接后,夹带手释放焊带组22,同时,压具141随着升降驱动机构朝向远离焊带组22的方向移动,也就是,压具141对焊带组22的抵压为相对短暂性施压,施压之后,压具141随着升降驱动机构朝向远离焊带组22的方向移动,以便对后续的焊带组22施压。In this embodiment, the pressing tool 141 and the lifting drive mechanism may be fixedly connected, so that the pressing tool 141 elastically presses the top of the welding ribbon group 22. After the first solidification connection is completed, the clamping hand releases the welding ribbon group 22. At the same time, the pressure tool 141 moves in the direction away from the welding ribbon group 22 with the lifting drive mechanism. That is, the pressure tool 141 exerts relatively short pressure on the welding ribbon group 22. After the pressure is applied, the pressure tool 141 moves along with the welding ribbon group 22. The lifting drive mechanism moves in a direction away from the welding ribbon group 22 so as to exert pressure on the subsequent welding ribbon group 22 .
在本实施例中,压具141与升降驱动机构还可以是活动连接,升降驱动机构的一端活动抓取压具141,压具141随同夹带手将焊带组22铺设在膜条21的表面,压具141弹性抵压焊带组22的顶部,夹带手释放焊带组22的两端并远离焊带组22,压具141脱离升降驱动机构,持续抵压于焊带组22的顶部,并随着压具141停留于焊带组22顶面,跟随导体组件朝向第二工位的方向运行。也就是,压具141随同夹带手将焊带组22铺设在膜条21的表面,并在夹带手释放焊带组22的两端并远离焊带组22时,压具141与升降驱动机构脱离,并持续抵压于焊带组22的顶部,并随着压具141停留于焊带组22顶面,跟随导体组件朝向第二工位的方向运行,如此可实现压具141持续抵压焊带组22,进而保证焊带组22与膜条21连接的稳定性。In this embodiment, the press 141 and the lifting drive mechanism can also be movablely connected. One end of the lifting drive mechanism can movable grab the press 141, and the press 141, along with the clamping hand, lays the welding ribbon group 22 on the surface of the membrane strip 21. The pressing tool 141 elastically presses the top of the welding ribbon group 22, and the clamping hand releases both ends of the welding ribbon group 22 and moves away from the welding ribbon group 22. The pressing tool 141 separates from the lifting drive mechanism and continues to press against the top of the welding ribbon group 22, and As the presser 141 stays on the top surface of the welding ribbon group 22, it follows the conductor assembly and moves toward the second station. That is, the presser 141 along with the clamping hand lays the welding ribbon group 22 on the surface of the membrane strip 21, and when the clamping hand releases both ends of the welding ribbon group 22 and moves away from the welding ribbon group 22, the presser 141 is separated from the lifting drive mechanism. , and continues to press against the top of the welding ribbon group 22, and as the pressure tool 141 stays on the top surface of the welding ribbon group 22, it follows the conductor assembly to move toward the second station, so that the pressure tool 141 can continue to press and weld. The ribbon set 22 ensures the stability of the connection between the welding ribbon set 22 and the membrane strip 21 .
在可选地示例性实施例中,电池串制备设备10还包括供膜机构17,膜条21卷绕在供膜机构17上,膜条驱动机构11牵引膜条21的一端,在外力作用下,以使膜条21从供膜机构17上释放并铺设于驱动承载台13上,或者裁切成定长的膜条21后被运膜手搬运至驱动承载台13的前端。In an optional exemplary embodiment, the battery string preparation equipment 10 further includes a film supply mechanism 17 on which the film strip 21 is wound. The film strip driving mechanism 11 pulls one end of the film strip 21 under the action of external force. , so that the film strip 21 is released from the film supply mechanism 17 and laid on the driving bearing platform 13, or the film strip 21 is cut into a fixed length and then transported to the front end of the driving bearing platform 13 by a film transporter.
需要说明的是,具体地,在本实施例中,供膜机构17用于提供膜条21,膜条21卷绕在供膜机构17上,膜条驱动机构11牵引膜条21的一端,在外力作用下,以使膜条21从供膜机构17上释放并铺设于驱动承载台13上,或者裁切成定长的膜条21后被运膜手搬运至驱动承载台13的前端,进而保证膜条21的自动供应,便于实现将膜条21铺设在驱动承载台13。It should be noted that, specifically, in this embodiment, the film supply mechanism 17 is used to provide the film strip 21. The film strip 21 is wound on the film supply mechanism 17, and the film strip driving mechanism 11 pulls one end of the film strip 21. Under the action of external force, the film strip 21 is released from the film supply mechanism 17 and laid on the driving bearing platform 13, or the film strip 21 is cut into a fixed length and then transported to the front end of the driving bearing platform 13 by the film transporter, and then The automatic supply of the membrane strip 21 is ensured, and the membrane strip 21 can be laid on the driving bearing platform 13 easily.
在可选地示例性实施例中,第一固化件包括加热组件15,加热组件15设置于施压组件14和/或驱动承载台13上。也就是,加热组件15可以设置在施压组件14上,可以设置在驱动承载台13,也可以在两者上均设置加热组件15。In an optional exemplary embodiment, the first curing member includes a heating component 15 , and the heating component 15 is disposed on the pressure component 14 and/or the driving bearing platform 13 . That is, the heating component 15 can be disposed on the pressure component 14 , the driving bearing platform 13 , or the heating component 15 can be disposed on both.
在本实施例中,具体地,加热组件15设置于驱动承载台13与运带机构12对应位置处,也就是便于实现相对短暂的加热。In this embodiment, specifically, the heating component 15 is disposed at a position corresponding to the driving support platform 13 and the belt conveying mechanism 12, which is to facilitate relatively short-term heating.
还可以是,将加热组件15的设置起始于驱动承载台13与运带机构12对应位置处,终止于第二固化件处,用于使加热组件15持续对导体组件加热。进而实现相对较长时间段的加热,进而保证焊带组22和膜条21连接的稳定性。It is also possible to arrange the heating component 15 starting from a position corresponding to the driving bearing platform 13 and the tape transport mechanism 12 and ending at the second curing member, so that the heating component 15 can continue to heat the conductor component. This achieves heating for a relatively long period of time, thereby ensuring the stability of the connection between the welding ribbon group 22 and the membrane strip 21 .
在本实施例中,第二固化件为加热单元,加热单元设置于驱动承载台13上。也就是将加热单元设置于在第二工位,进而实现将电池片23和导体组件的连接。In this embodiment, the second curing element is a heating unit, and the heating unit is disposed on the driving bearing platform 13 . That is to say, the heating unit is arranged at the second station to realize the connection between the battery piece 23 and the conductor assembly.
和/或,将第二固化件设置为红外加热件,红外加热件设置于对应于驱动承载台13的上方,进而通过电池片23的一侧进行加热,进而实现将电池片23和和导体组件的连接。And/or, the second curing element is set as an infrared heating element, and the infrared heating element is arranged above the driving bearing platform 13, and then heats through one side of the battery sheet 23, thereby achieving the integration of the battery sheet 23 and the conductor assembly. Connection.
在可选地示例性实施例中,驱动承载台13包括输送皮带,输送皮带用于将导体组件从第一工位输送至后端的第二工位,以使第一工位同步进行下一组的导体组件的加工。In an optional exemplary embodiment, the drive carrying platform 13 includes a conveyor belt, which is used to convey the conductor assembly from the first station to the second station at the rear end, so that the first station synchronizes the next set of Processing of conductor components.
需要说明的是,驱动承载台包括输送皮带,输送皮带用于将导体组件从第一工位输送至后端的第二工位,以使第一工位同步进行下一组的导体组件的加工。可用于将导体组件从第一工位输送至后端的第二工位,以使第一工位同步进行下一组的导体组件的加工。进而有效地提升电池串的制备效率。It should be noted that the driving bearing platform includes a conveyor belt, and the conveyor belt is used to convey the conductor assembly from the first work station to the second work station at the rear end, so that the first work station can synchronize the processing of the next group of conductor assemblies. It can be used to transport the conductor components from the first work station to the second work station at the rear end, so that the first work station can synchronize the processing of the next group of conductor components. This effectively improves the production efficiency of battery strings.
在可选地示例性实施例中,驱动承载台13还可以是可移动的平台,用于将置于可移动的平台上的导体组件从第一工位输送至后端的第二工位,以使第一工位同步进行下一组的导体组件的加工。进而有效地提升电池串的制备效率。In an optional exemplary embodiment, the driving carrying platform 13 may also be a movable platform, used to transport the conductor assembly placed on the movable platform from the first work station to the second work station at the rear end, so as to The first station is synchronized to process the next set of conductor components. This effectively improves the production efficiency of battery strings.
驱动承载台13上设置有多个吸附孔,吸附孔用于使得膜条21吸附于驱动承载台13上。The driving bearing platform 13 is provided with a plurality of adsorption holes, and the adsorption holes are used to adsorb the membrane strip 21 to the driving bearing platform 13 .
需要说明的是,具体地,在本实施例中,在驱动承载台13上设置有多个吸附孔,吸附孔用于使得膜条21吸附于驱动承载台13上,进而有效地避免膜条21在运输过程中出现褶皱的现象,保证了膜条21的平整性,同时保证了膜条21所处的位置的准确性,进而使得焊带组22可铺设在对应的位置,进一步保证了所制备的电池串的质量。It should be noted that, specifically, in this embodiment, a plurality of adsorption holes are provided on the driving bearing platform 13, and the adsorption holes are used to cause the membrane strip 21 to be adsorbed on the driving bearing platform 13, thereby effectively preventing the membrane strip 21 from attaching to the driving bearing platform 13. The phenomenon of wrinkles during transportation ensures the flatness of the membrane strip 21 and the accuracy of the position of the membrane strip 21, thereby allowing the welding ribbon group 22 to be laid at the corresponding position, further ensuring that the prepared The quality of the battery string.
在可选地示例性实施例中,电池串制备设备10还包括裁膜机构18,裁膜机构18用于将膜条驱动机构11牵引至预设长度的膜条21时,进行裁切,进而使得铺设在驱动承载台13的膜条21为预设的长度。In an optional exemplary embodiment, the battery string preparation equipment 10 also includes a film cutting mechanism 18. The film cutting mechanism 18 is used to cut the film strip driving mechanism 11 to the film strip 21 of a preset length, and then cut it. The membrane strip 21 laid on the driving bearing platform 13 is made to have a preset length.
在可选地示例性实施例中,电池串制备设备10还包括供带机构19和裁带机构191,供带机构19用于供应焊带组22,裁带机构191用于将焊带组22按照预设的长段进行裁剪。In an optional exemplary embodiment, the battery string preparation equipment 10 also includes a tape supply mechanism 19 and a tape cutting mechanism 191. The tape supply mechanism 19 is used to supply the welding ribbon group 22, and the tape cutting mechanism 191 is used to cut the welding ribbon group 22 according to the Cut the preset long segments.
为了进一步清楚地了解本申请提供的电池串制备设备10,现将其使用原理描述如下:In order to further clearly understand the battery string preparation equipment 10 provided by this application, its usage principle is now described as follows:
在本实施例中,膜条驱动机构11牵引膜条21的端头至驱动承载台13的前端的第一工位,裁膜机构18将膜条21裁切为一段或者多段,一段膜条21至少覆盖三组交错的焊接段,同时可覆盖至少两个电池片23;裁膜机构18裁切膜条21的尾部,膜条21被吸附固定在驱动承载台13的表面,运带机构12将焊带组22搬运至第一加工位的膜条21上部,并与膜条21上表面贴合;焊带组22与膜条21接触的同时,施压组件14的压力抵压在焊带组22的顶部,加热焊带组22或者膜条21,使得焊带组22和膜条21粘接固连,其中,运带机构12搬运的焊带组22为至少三组沿着焊带组22长度方向交错设置的焊带组22;再经驱动承载台13将第一工位的上粘接后的焊带组22和膜条21传输至后端的第二工位,并在第二工位的焊带组22上方一次对应放置至少两个电池片23,每个电池片23上连接至少两组交错的焊带组22,将相邻两个电池片23的正负极串联,电池片23与焊带组22和膜条21接触的同时,对膜条21或电池片23实施加热,使得膜条21与电池片23底部表面粘接固定,以将焊带组22粘贴定位在电池片23和膜条21之间,使得至少两个电池片23之间通过膜条21将焊带组22粘接串联,以形成电池串。In this embodiment, the film strip driving mechanism 11 pulls the end of the film strip 21 to the first station of the front end of the drive bearing platform 13 , and the film cutting mechanism 18 cuts the film strip 21 into one or more sections. One section of the film strip 21 At least three sets of staggered welding sections are covered, and at least two battery sheets 23 can be covered at the same time; the film cutting mechanism 18 cuts the tail of the film strip 21, and the film strip 21 is adsorbed and fixed on the surface of the driving bearing platform 13, and the belt conveying mechanism 12 will The welding ribbon group 22 is transported to the upper part of the membrane strip 21 in the first processing position, and is attached to the upper surface of the membrane strip 21; while the welding ribbon group 22 is in contact with the membrane strip 21, the pressure of the pressure component 14 is pressed against the welding ribbon group At the top of 22, the welding ribbon group 22 or the membrane strip 21 is heated, so that the welding ribbon group 22 and the membrane strip 21 are bonded and firmly connected. Among them, the welding ribbon groups 22 transported by the ribbon conveying mechanism 12 are at least three groups along the welding ribbon group 22 The welding ribbon groups 22 are arranged staggered in the length direction; and then the bonded welding ribbon group 22 and film strips 21 at the first station are transferred to the second station at the rear end through the driving carrying platform 13, and are transferred to the second station at the rear end. At least two battery slices 23 are placed above the soldering ribbon group 22 at a time. Each battery slice 23 is connected to at least two sets of interleaved soldering ribbon groups 22. The positive and negative electrodes of the two adjacent battery slices 23 are connected in series. The battery slices 23 While in contact with the welding ribbon group 22 and the membrane strip 21 , the membrane strip 21 or the battery sheet 23 is heated, so that the membrane strip 21 and the bottom surface of the battery sheet 23 are bonded and fixed, so that the welding ribbon group 22 is adhered and positioned on the battery sheet 23 and between the membrane strips 21, so that at least two battery sheets 23 are connected in series by bonding the welding ribbon groups 22 through the membrane strips 21 to form a battery string.
还需要说明的是,设置在驱动承载台13上的加热组件15可提前开启,便于使得膜条21被预加热呈胶连状态,当焊带组22一被放置在膜条21上就可以被粘接。进而提升焊带组22和膜条21的连接效率。It should also be noted that the heating component 15 provided on the driving bearing platform 13 can be turned on in advance, so that the membrane strip 21 can be preheated into a glued state. When the welding ribbon group 22 is placed on the membrane strip 21, it can be bonding. This further improves the connection efficiency between the welding ribbon group 22 and the membrane strip 21 .
在本实施例中,铺设膜条21和铺设焊带组22可以是如上的连续进行,还可以是间断性进行。In this embodiment, the laying of the membrane strips 21 and the laying of the welding strip groups 22 may be carried out continuously as above, or may be carried out intermittently.
也就是,在本实施例中,膜条21被牵引至驱动承载台13的前端,驱动承载台13上设有加热元件,每放置一次焊带组22,在焊带组22上放置一个活动的压具141,膜条21每向前移动一个活动的压具141的位置,运带机构12每在其后牵引一组焊带。如此一组一组地进行加工。That is to say, in this embodiment, the membrane strip 21 is pulled to the front end of the driving bearing platform 13. The driving bearing platform 13 is provided with a heating element. Each time the welding ribbon group 22 is placed, a movable one is placed on the welding ribbon group 22. Each time the presser 141 and the membrane strip 21 move forward by one position of the movable presser 141, the belt transport mechanism 12 pulls a group of welding strips behind it. Processing is done group by group.
具体地,参照图6所示,位于膜条21首端的焊带组22被运带机构12同时夹取端头交错设置的第一组焊带组22和第二组焊带组22,紧接着在运带机构12前端的一侧放置压具141,压具141放置后释放运带机构12,驱动承载台13向后输送一个压具141的工位后,接着运带机构12在牵引第三组焊带组22的端头等间距置于第一组焊带组22的尾端,使得第三组焊带组22的前半段与第二组焊带组22的后半段交错间隔设置,接着在第三组焊带组22的前半段与第二组焊带组22的后半段上放置第二个压具141,以此规律,以铺设五组焊带组22为例,连续铺设第四组焊带组22时,第一次放置的压具141可以被搬离焊带组22顶部,驱动承载台13继续向前移动一个压具141的工位,运带机构12继续牵引第五组焊带组22,被搬离压具141后的焊带组22和膜条21上放置电池片23,以此继续向后输送,连续搬离焊带组22上的压具141和连续放置电池片23,完成电池串的铺设串联。Specifically, as shown in FIG. 6 , the welding ribbon group 22 located at the head end of the membrane strip 21 is simultaneously clamped by the ribbon transport mechanism 12 to grasp the first group of welding ribbon groups 22 and the second group of welding ribbon groups 22 that are staggered at the ends, and then Place the pressure tool 141 on one side of the front end of the belt conveying mechanism 12. After the pressure tool 141 is placed, the belt conveying mechanism 12 is released, and the bearing platform 13 is driven to transport a station of the pressure tool 141 backwards. Then the belt conveying mechanism 12 pulls the third The ends of the welding ribbon groups 22 are placed at equal intervals at the tail end of the first welding ribbon group 22, so that the first half of the third welding ribbon group 22 and the second half of the second welding ribbon group 22 are arranged at staggered intervals, and then Place the second presser 141 on the front half of the third group of welding ribbons 22 and the second half of the second group of welding ribbons 22. According to this rule, taking the laying of five groups of welding ribbons 22 as an example, the third group of welding ribbons 22 are laid continuously. When there are four sets of welding ribbon groups 22, the presser 141 placed for the first time can be moved away from the top of the welding ribbon group 22, the driving platform 13 continues to move forward by one station of the presser 141, and the belt conveying mechanism 12 continues to pull the fifth Assemble the welding ribbon group 22, place the battery sheets 23 on the welding ribbon group 22 and the membrane strip 21 after being removed from the press 141, so as to continue to transport backwards, continuously remove the press 141 on the welding ribbon group 22 and continuously place them The battery sheet 23 completes the series connection of the battery strings.
最后应说明的是:以上实施方式仅用以说明本发明的技术方案,而非对其进行限制;尽管参照前述实施方式对本发明已经进行了详细的说明,但本领域的普通技术人员应当理解:其依然可以对前述实施方式所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施方式技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or to equivalently replace some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention. .
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the specific technical features described in the above-mentioned specific embodiments can be combined in any suitable manner as long as there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.
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