CN117399609A - Electric rail-type flatcar for transporting molten iron with weighing function - Google Patents
Electric rail-type flatcar for transporting molten iron with weighing function Download PDFInfo
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- CN117399609A CN117399609A CN202311348206.9A CN202311348206A CN117399609A CN 117399609 A CN117399609 A CN 117399609A CN 202311348206 A CN202311348206 A CN 202311348206A CN 117399609 A CN117399609 A CN 117399609A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/08—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for incorporation in vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/12—Travelling ladles or similar containers; Cars for ladles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61C—LOCOMOTIVES; MOTOR RAILCARS
- B61C3/00—Electric locomotives or railcars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61C—LOCOMOTIVES; MOTOR RAILCARS
- B61C9/00—Locomotives or motor railcars characterised by the type of transmission system used; Transmission systems specially adapted for locomotives or motor railcars
- B61C9/38—Transmission systems in or for locomotives or motor railcars with electric motor propulsion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D3/00—Wagons or vans
- B61D3/16—Wagons or vans adapted for carrying special loads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D45/00—Means or devices for securing or supporting the cargo, including protection against shocks
- B61D45/001—Devices for fixing to walls or floors
- B61D45/003—Fixing of logs, beams, barrels, pipes, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D49/00—Other details
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- Mechanical Engineering (AREA)
- Transportation (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
本发明涉及铁水转运领域,具体是涉及带称重的铁水转运电动轨道式平车,包括:车体;两组动力机构;连接机构,包括有两个连接器;两个检测机构,呈对称状态设置于连接机构两侧,每个连接器与检测机构相连;称重机构,设置于车体上方;转运平台,设置于称重机构上方;储存器,设置于转运平台上方;两个抱紧器,呈对称状态设置于转运平台两侧;运行轨道,呈水平状态设置于车体下方;每个检测机构均与动力机构相连,动力机构用于带动车体沿运行轨道运动,储存器用于储存需要转运的铁水,抱紧器用于使储存器在运送时保持稳定,本装置的两组动力机构可以在其中一个出现故障后,立即把动力传递至故障的一端,使整个轨道式平车能继续稳定运行。
The invention relates to the field of molten iron transfer, specifically to an electric rail-type flat car for molten iron transfer with weighing, which includes: a car body; two sets of power mechanisms; a connecting mechanism including two connectors; and two detection mechanisms in a symmetrical state. Set on both sides of the connecting mechanism, each connector is connected to the detection mechanism; the weighing mechanism is set above the car body; the transfer platform is set above the weighing mechanism; the storage is set above the transfer platform; two holding devices , arranged in a symmetrical state on both sides of the transfer platform; the running track is arranged in a horizontal state under the car body; each detection mechanism is connected to the power mechanism, the power mechanism is used to drive the car body to move along the running track, and the storage is used to store the needs For the transferred molten iron, the clamping device is used to keep the storage stable during transportation. The two sets of power mechanisms of this device can immediately transmit power to the failed end after one of them fails, so that the entire track-type flat car can continue to be stable. run.
Description
技术领域Technical field
本发明涉及铁水转运领域,具体是涉及带称重的铁水转运电动轨道式平车。The invention relates to the field of molten iron transfer, and in particular to an electric rail-type flat car with weighing for transferring molten iron.
背景技术Background technique
随着工业化程度的越来越高,轨道平车也发挥着越来越重要的作用,在众多企业里边平车已经成为一种输送工具,平车一般都是在导轨上移动实现物品的搬运输送。随着炼钢工艺的发展,带称量的平车已是发展方向之一。在出钢水时实时显示出钢水重量,这不仅可以控制出钢水的重量,特别在精炼中随时显示钢水重量,这就可按工艺要求准确地添加合金量,使精炼出的钢水质量进一步提高,具有较高的使用价值。With the increasing degree of industrialization, rail flat cars are also playing an increasingly important role. In many enterprises, flat cars have become a transportation tool. Flat cars generally move on guide rails to transport items. . With the development of steelmaking technology, flat cars with weighing have become one of the development directions. The weight of the molten steel is displayed in real time when the molten steel is tapped. This can not only control the weight of the molten steel, but also display the weight of the molten steel at any time during refining. This allows the amount of alloy to be accurately added according to process requirements, further improving the quality of the refined molten steel. Higher use value.
公告号为CN208150352U的带称重的铁水转运电动轨道式平车,其中整台电动平车拥有两个动力装置,即两套电机与减速机,一旦一套动力装置出现故障,则整台电动平车不受影响,仍然运行,安全可靠。但是此设备一旦一侧动力故障,另一侧虽然可以运行,但是对运行轨道会造成卡滞效果,对运行轨道以及设备会造成损伤,并且在运行过程中,由于卡滞效果,其运输效果也会不稳定,极易发生晃动,而造成安全事故,因此,现在亟需一种能够当轨道平车出现动力故障后,还可以完成稳定运送工作,又不会损坏运行轨道和其他设备的新型轨道平车。The announcement number is CN208150352U, which is an electric track-type flat car for molten iron transfer with weighing. The entire electric flat car has two power units, namely two sets of motors and reducers. Once one set of power units fails, the entire electric flat car will The car is not affected and is still running, safe and reliable. However, once one side of this equipment fails to power, although the other side can run, it will cause a jamming effect on the running track, causing damage to the running track and the equipment. During the operation, due to the jamming effect, the transportation effect will also be reduced. It will be unstable and prone to shaking, causing safety accidents. Therefore, there is an urgent need for a new type of track that can complete stable transportation when the track flat car has a power failure without damaging the running track and other equipment. Flatcar.
发明内容Contents of the invention
基于此,有必要针对现有技术问题,提供一种带称重的铁水转运电动轨道式平车。Based on this, it is necessary to provide an electric rail-type flat car with weighing for molten iron transfer in order to solve the existing technical problems.
为解决现有技术问题,本发明采用的技术方案为:带称重的铁水转运电动轨道式平车,包括:In order to solve the existing technical problems, the technical solution adopted by the present invention is: an electric track-type flat car for transferring molten iron with weighing, including:
车体,呈水平状态设置;The car body is set in a horizontal state;
两组动力机构,呈对称状态设置于车体下方一端;Two sets of power mechanisms are symmetrically arranged at one end below the vehicle body;
连接机构,设置于车体下方一端的中部并与动力机构相连,包括有呈对称状态设置的两个连接器;The connecting mechanism is arranged in the middle of one end below the vehicle body and is connected to the power mechanism, including two connectors arranged in a symmetrical state;
两个检测机构,呈对称状态设置于连接机构两侧,每个所述连接器与检测机构相连;Two detection mechanisms are symmetrically arranged on both sides of the connecting mechanism, and each of the connectors is connected to the detection mechanism;
称重机构,设置于车体上方;The weighing mechanism is installed above the vehicle body;
转运平台,设置于称重机构上方;The transfer platform is set above the weighing mechanism;
储存器,设置于转运平台上方;The storage is arranged above the transfer platform;
两个抱紧器,呈对称状态设置于转运平台两侧;Two holding devices are symmetrically arranged on both sides of the transfer platform;
运行轨道,呈水平状态设置于车体下方;The running track is set horizontally under the car body;
每个所述检测机构均与动力机构相连,所述动力机构用于带动车体沿运行轨道运动,所述储存器用于储存需要转运的铁水,所述抱紧器用于使储存器在运送时保持稳定。Each of the detection mechanisms is connected to a power mechanism. The power mechanism is used to drive the car body to move along the running track. The storage is used to store molten iron that needs to be transported. The clamping device is used to keep the storage during transportation. Stablize.
进一步的,每个所述动力机构均包括有固定设置于车体下方的动力电机、设置于动力电机一侧的减速器、设置于车体一端一侧的主动轮和设置于车体另一端一侧的从动轮,所述主动轮上同轴固定设置有主动滚轴,所述动力电机输出端与减速器动力输入端相连,所述主动滚轴贯穿减速器与减速器动力输出端相连,所述主动滚轴另一端与检测机构相连。Further, each of the power mechanisms includes a power motor fixedly arranged under the vehicle body, a reducer arranged on one side of the power motor, a driving wheel arranged on one end of the vehicle body, and a drive wheel arranged on the other end of the vehicle body. The driven wheel on the side, the driving wheel is coaxially fixed with a driving roller, the power motor output end is connected to the power input end of the reducer, the driving roller penetrates the reducer and is connected to the power output end of the reducer, so The other end of the driving roller is connected to the detection mechanism.
进一步的,每个所述检测机构均包括有与主动滚轴另一端同轴设置的检测轴、固定卡接于检测轴上的凸轮、固定设置于车体底部的支撑架和固定设置于支撑架上的接近传感器。Further, each of the detection mechanisms includes a detection shaft arranged coaxially with the other end of the driving roller, a cam fixedly clamped on the detection shaft, a support frame fixedly arranged at the bottom of the vehicle body, and a support frame fixedly arranged on the support frame. proximity sensor on.
进一步的,每个所述连接器均包括有与检测轴相连的连接外管、滑动设置于连接外管内的转接轴、固定设置于转接轴一端的卡盘和固定设置于卡盘一侧的安装盒,所述卡盘另一侧沿其轴线环形设置有若干个卡齿,所述安装盒内固定设置有电磁铁。Further, each of the connectors includes an outer connecting tube connected to the detection shaft, an adapter shaft slidably disposed in the outer connecting tube, a chuck fixedly disposed on one end of the adapter shaft, and a chuck fixedly disposed on one side of the chuck. The other side of the chuck is provided with a plurality of teeth in an annular shape along its axis, and an electromagnet is fixedly installed in the installation box.
进一步的,每个所述连接外管上固定同轴套设有承托环,所述承托环一侧沿其轴线环形固定设置有若干个第一支架,每个所述安装盒上沿其轴线环形固定设置有数量与第一支架相同的第二支架,每个所述第一支架与第二支架之间对应设置有拉簧。Further, each of the connecting outer tubes is fixed with a coaxial sleeve and is provided with a support ring. One side of the support ring is annularly fixed with several first brackets along its axis. Each of the installation boxes is provided with a support ring along its axis. The axis is annularly fixed with the same number of second brackets as the first brackets, and a tension spring is provided between each first bracket and the second bracket.
进一步的,每个所述转接轴上沿其轴线环形设置有若干根限位条,每个所述连接外管内壁上沿其轴线环形开设有若干根与限位条数量一致的限位槽,每个所述限位槽与限位条一一对应。Furthermore, each adapter shaft is provided with a plurality of limit bars annularly along its axis, and the inner wall of each connecting outer tube is annularly provided with a number of limit grooves consistent with the number of limit bars along its axis. , each of the limiting grooves corresponds to the limiting strip one-to-one.
进一步的,所述连接机构还包括固定设置于车体底部一端中部的安装底座、两个呈对称状态固定设置于安装底座两端的支撑板和固定设置于两个支撑板之间的保护壳,每个所述支撑板上设置有滚珠轴承,每个所述连接外管通过滚珠轴承与支撑相连。Further, the connection mechanism also includes a mounting base fixedly disposed in the middle of one end of the bottom of the vehicle body, two support plates fixedly disposed at both ends of the mounting base in a symmetrical state, and a protective shell fixedly disposed between the two support plates. Each of the support plates is provided with a ball bearing, and each of the connecting outer tubes is connected to the support through a ball bearing.
进一步的,所述称重机构包括有均匀间隔设置于车体上的四个称重传感器、固定设置于所有称重传感器上的承载板和均匀间隔设置在承载板上的四个缓冲器,每个所述缓冲器均包括贯穿承载板与车体的支撑柱、固定设置于支撑柱两端的限位螺母和同轴套设于支撑柱上的缓冲弹簧,所述缓冲弹簧一端与承载板下端相抵触另一端与车体上端相抵触。Further, the weighing mechanism includes four load cells evenly spaced on the vehicle body, a load-bearing plate fixedly provided on all the load cells, and four buffers evenly spaced on the load-bearing plate. Each of the buffers includes a support column that penetrates the load-bearing plate and the vehicle body, limit nuts fixedly provided at both ends of the support column, and a buffer spring coaxially sleeved on the support column. One end of the buffer spring is in contact with the lower end of the load-bearing plate. The other end of the collision conflicts with the upper end of the car body.
进一步的,所述转运平台两端固定设置有防撞垫。Furthermore, anti-collision pads are fixedly provided at both ends of the transfer platform.
本发明与现有技术相比具有的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
其一:本发明带称重的铁水转运电动轨道式平车,可以对转运的铁水进行时刻检测、称重,不需要再将铁水单独称重后再搬运到轨道平车上,省时省力,提高了生产效率;One: The electric molten iron transfer electric rail-type flat car with weighing of the present invention can detect and weigh the transferred molten iron at all times. It is no longer necessary to weigh the molten iron separately before transporting it to the rail flat car, saving time and effort. Improved production efficiency;
其二:本发明带称重的铁水转运电动轨道式平车,拥有两套动力机构,可以在其中一个动力电机出现故障后,迅速的通过连接器把两个动力机构连接一起,使轨道平车继续稳定的完成运输工作,大大提高了轨道平车的寿命;Second: The electric molten iron transfer rail-type flat car with weighing of the present invention has two sets of power mechanisms. After one of the power motors fails, the two power mechanisms can be quickly connected together through the connector to make the rail flat car Continue to complete the transportation work stably, greatly extending the life of the track flat car;
其三:本发明带称重的铁水转运电动轨道式平车,结构简单,运行安全,能够长时间稳定高效完成运输工作。Third: The weighing electric rail-type flat car for transferring molten iron of the present invention has a simple structure, safe operation, and can complete the transportation work stably and efficiently for a long time.
附图说明Description of the drawings
图1是实施例的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of the embodiment;
图2是实施例的称重机构与车体的立体结构示意图;Figure 2 is a schematic three-dimensional structural diagram of the weighing mechanism and the vehicle body of the embodiment;
图3是图2中A处结构放大示意图;Figure 3 is an enlarged schematic diagram of the structure at A in Figure 2;
图4是实施例的动力机构处的立体结构示意图;Figure 4 is a schematic three-dimensional structural diagram of the power mechanism of the embodiment;
图5是实施例的车体的俯视图;Figure 5 is a top view of the vehicle body of the embodiment;
图6是沿图5中D-D处的剖视图;Figure 6 is a cross-sectional view along D-D in Figure 5;
图7是图6中B处结构放大示意图;Figure 7 is an enlarged schematic diagram of the structure at B in Figure 6;
图8是实施例的连接器处立体结构示意图;Figure 8 is a schematic three-dimensional structural diagram of the connector of the embodiment;
图9是实施例的连接机构内立体结构示意图;Figure 9 is a schematic diagram of the internal three-dimensional structure of the connection mechanism of the embodiment;
图10是实施例的卡盘与转接轴处立体结构示意图;Figure 10 is a schematic three-dimensional structural diagram of the chuck and adapter shaft of the embodiment;
图11是实施例的连接外管与转接轴的立体分解示意图。FIG. 11 is an exploded perspective view of the connection between the outer tube and the adapter shaft according to the embodiment.
图中标号为:1、车体;2、动力机构;3、动力电机;4、减速器;5、主动轮;6、主动滚轴;7、从动轮;8、连接机构;9、安装底座;10、保护壳;11、支撑板;12、滚珠轴承;13、连接器;14、连接外管;15、限位槽;16、转接轴;17、限位条;18、承托环;19、第一支架;20、卡盘;21、卡齿;22、安装盒;23、电磁铁;24、第二支架;25、拉簧;26、检测机构;27、检测轴;28、凸轮;29、接近传感器;30、支撑架;31、称重机构;32、承载板;33、缓冲器;34、支撑柱;35、限位螺母;36、缓冲弹簧;37、称重传感器;38、转运平台;39、防撞垫;40、抱紧器;41、储存器;42、运行轨道。The numbers in the figure are: 1. Car body; 2. Power mechanism; 3. Power motor; 4. Reducer; 5. Driving wheel; 6. Driving roller; 7. Driven wheel; 8. Connection mechanism; 9. Installation base ; 10. Protective shell; 11. Support plate; 12. Ball bearing; 13. Connector; 14. Connecting outer tube; 15. Limiting groove; 16. Adapter shaft; 17. Limiting bar; 18. Supporting ring ; 19. First bracket; 20. Chuck; 21. Teeth; 22. Installation box; 23. Electromagnet; 24. Second bracket; 25. Tension spring; 26. Detection mechanism; 27. Detection shaft; 28. Cam; 29. Proximity sensor; 30. Support frame; 31. Weighing mechanism; 32. Loading plate; 33. Buffer; 34. Support column; 35. Limit nut; 36. Buffer spring; 37. Load sensor; 38. Transfer platform; 39. Anti-collision pad; 40. Holder; 41. Storage; 42. Running track.
具体实施方式Detailed ways
为能进一步了解本发明的特征、技术手段以及所达到的具体目的、功能,下面结合附图与具体实施方式对本发明作进一步详细描述。In order to further understand the characteristics, technical means, and specific purposes and functions of the present invention, the present invention will be described in further detail below in conjunction with the accompanying drawings and specific implementation modes.
参考图1至图11;Refer to Figure 1 to Figure 11;
带称重的铁水转运电动轨道式平车,包括:Electric track-type flat cars for molten iron transfer with weighing, including:
车体1,呈水平状态设置;Car body 1 is set in a horizontal state;
两组动力机构2,呈对称状态设置于车体1下方一端;Two sets of power mechanisms 2 are symmetrically arranged at one end below the vehicle body 1;
连接机构8,设置于车体1下方一端的中部并与动力机构2相连,包括有呈对称状态设置的两个连接器13;The connecting mechanism 8 is arranged in the middle of the lower end of the vehicle body 1 and is connected to the power mechanism 2, and includes two connectors 13 arranged in a symmetrical state;
两个检测机构26,呈对称状态设置于连接机构8两侧,每个所述连接器13与检测机构26相连;Two detection mechanisms 26 are symmetrically arranged on both sides of the connection mechanism 8, and each connector 13 is connected to the detection mechanism 26;
称重机构31,设置于车体1上方;The weighing mechanism 31 is arranged above the vehicle body 1;
转运平台38,设置于称重机构31上方;The transfer platform 38 is provided above the weighing mechanism 31;
储存器41,设置于转运平台38上方;Storage 41 is provided above the transfer platform 38;
两个抱紧器40,呈对称状态设置于转运平台38两侧;Two clingers 40 are symmetrically arranged on both sides of the transfer platform 38;
运行轨道42,呈水平状态设置于车体1下方;The running track 42 is arranged horizontally below the car body 1;
每个所述检测机构26均与动力机构2相连,所述动力机构2用于带动车体1沿运行轨道42运动,所述储存器41用于储存需要转运的铁水,所述抱紧器40用于使储存器41在运送时保持稳定。Each of the detection mechanisms 26 is connected to the power mechanism 2. The power mechanism 2 is used to drive the car body 1 to move along the running track 42. The storage 41 is used to store molten iron that needs to be transferred. The clinging device 40 Used to keep the container 41 stable during transportation.
装置运行时,车体1在动力机构2的带动下,沿运行轨道42行进,对储存器41内的铁水进行运送,两个抱紧器40可以使轨道式平车在运送储存器41时,使储存器41保持稳定。当向储存器41内注入铁水时,配合转运平台38下方的称重机构31对注入的铁水进行称重检测,以便控制注入重量,并且在精炼以及运送时可以时刻对储存器41内的铁水进行监测,可便于在后续工序中按照工艺要求添加合金量。When the device is running, the car body 1 is driven by the power mechanism 2 and travels along the running track 42 to transport the molten iron in the storage 41. The two grippers 40 can enable the rail-type flat car to transport the storage 41. Keep the reservoir 41 stable. When molten iron is injected into the storage 41, the weighing mechanism 31 below the transfer platform 38 is used to weigh and detect the injected molten iron in order to control the injection weight, and the molten iron in the storage 41 can be measured at all times during refining and transportation. Monitoring can facilitate the addition of alloy amount according to process requirements in subsequent processes.
在转运铁水的过程中,当一组动力机构2出现故障时,为了能让车体1继续稳定运行,此时检测机构26先检测出故障,之后连接机构8中的连接器13运行,把完好的一个动力机构2的动力传递至故障的动力机构2中,使得车体1能继续稳定的运行。During the transfer of molten iron, when a set of power mechanisms 2 fails, in order to allow the car body 1 to continue to operate stably, the detection mechanism 26 first detects the failure, and then the connector 13 in the connection mechanism 8 operates to connect the intact The power of one power unit 2 is transmitted to the failed power unit 2, so that the vehicle body 1 can continue to operate stably.
为了确保装置运行时,动力机构2能够带动车体1运行,具体设置有如下特征:In order to ensure that the power mechanism 2 can drive the vehicle body 1 to operate when the device is running, the specific features are as follows:
每个所述动力机构2均包括有固定设置于车体1下方的动力电机3、设置于动力电机3一侧的减速器4、设置于车体1一端一侧的主动轮5和设置于车体1另一端一侧的从动轮7,所述主动轮5上同轴固定设置有主动滚轴6,所述动力电机3输出端与减速器4动力输入端相连,所述主动滚轴6贯穿减速器4与减速器4动力输出端相连,所述主动滚轴6另一端与检测机构26相连。Each power mechanism 2 includes a power motor 3 fixedly arranged below the vehicle body 1, a reducer 4 arranged on one side of the power motor 3, a driving wheel 5 arranged on one end of the vehicle body 1 and a drive wheel 5 arranged on one side of the vehicle body 1. On the driven wheel 7 at the other end of the body 1, a driving roller 6 is coaxially fixed on the driving wheel 5. The output end of the power motor 3 is connected to the power input end of the reducer 4, and the driving roller 6 passes through The reducer 4 is connected to the power output end of the reducer 4, and the other end of the driving roller 6 is connected to the detection mechanism 26.
装置运行时,启动动力电机3,动力电机3把动力输入至减速器4,减速器4运行,带动主动滚轴6转动,主动滚轴6转动带动主动轮5旋转,至此,两个主动轮5都被动力电机3带动转动,之后配合从动轮7,带动车体1沿运行轨道42运动。When the device is running, the power motor 3 is started, and the power motor 3 inputs power to the reducer 4. The reducer 4 runs, driving the driving roller 6 to rotate, and the driving roller 6 rotates to drive the driving wheel 5 to rotate. At this point, the two driving wheels 5 They are all driven to rotate by the power motor 3, and then cooperate with the driven wheel 7 to drive the vehicle body 1 to move along the running track 42.
为了确保装置运行时,当有一个动力电机3出现故障不能带动主动滚轴6转动时,具体设置有如下特征:In order to ensure the operation of the device, when one of the power motors 3 fails and cannot drive the driving roller 6 to rotate, the specific settings have the following characteristics:
每个所述检测机构26均包括有与主动滚轴6另一端同轴设置的检测轴27、固定卡接于检测轴27上的凸轮28、固定设置于车体1底部的支撑架30和固定设置于支撑架30上的接近传感器29。Each detection mechanism 26 includes a detection shaft 27 arranged coaxially with the other end of the driving roller 6 , a cam 28 fixedly clamped on the detection shaft 27 , a support frame 30 fixedly arranged at the bottom of the vehicle body 1 and a fixed The proximity sensor 29 is provided on the support frame 30 .
装置运行时,检测轴27被主动滚轴6带动旋转,此时,凸轮28会一直转动而被接近传感器29检测到,从而带动检测轴27上的凸轮28旋转,当其中一组动力机构2中的动力电机3出现故障而不能带动主动滚轴6转动时,此时主动滚轴6不能带动检测轴27转动,此时检测轴27不再转动假设检测轴27的转动周期为2s,那么两秒之内接近传感器29没有检测到凸轮28,或者检测到凸轮28超过1s,即表示该检测轴27停止转动),之后在接近传感器29的作用下,其故障信号传递至连接机构8,之后连接器13启动,使另一端正常运行的主动滚轴6的动力传递至检测到故障的检测轴27上,之后检测轴27把动力传递给主动滚轴6,从而使得装置在其中一个动力电机3故障后,能够迅速反应,把完好的动力传递至故障的那个主动滚轴6,保证整个轨道式平车出现动力故障后能够继续稳定运行,提升工作效率。When the device is running, the detection shaft 27 is driven to rotate by the active roller 6. At this time, the cam 28 will keep rotating and is detected by the proximity sensor 29, thereby driving the cam 28 on the detection shaft 27 to rotate. When one of the groups of power mechanisms 2 When the power motor 3 fails and cannot drive the driving roller 6 to rotate, the driving roller 6 cannot drive the detection shaft 27 to rotate. At this time, the detection shaft 27 no longer rotates. Assuming that the rotation period of the detection shaft 27 is 2s, then two seconds The proximity sensor 29 does not detect the cam 28 within 1 second, or detects the cam 28 for more than 1 s, which means that the detection shaft 27 stops rotating), and then under the action of the proximity sensor 29, its fault signal is transmitted to the connecting mechanism 8, and then the connector 13 is started, so that the power of the normally operating active roller 6 at the other end is transmitted to the detection shaft 27 that detects the fault, and then the detection shaft 27 transmits the power to the active roller 6, so that the device can be used after one of the power motors 3 fails. , can respond quickly and transmit intact power to the faulty active roller 6, ensuring that the entire rail-type flat car can continue to operate stably after a power failure and improve work efficiency.
为了确保装置运行时,连接机构8可以把动力传递至故障的主动转轴,具体设置有如下特征:In order to ensure that the connecting mechanism 8 can transmit power to the faulty active shaft when the device is running, the specific configuration has the following features:
每个所述连接器13均包括有与检测轴27相连的连接外管14、滑动设置于连接外管14内的转接轴16、固定设置于转接轴16一端的卡盘20和固定设置于卡盘20一侧的安装盒22,所述卡盘20另一侧沿其轴线环形设置有若干个卡齿21,所述安装盒22内固定设置有电磁铁23。Each connector 13 includes an outer connecting tube 14 connected to a detection shaft 27, an adapter shaft 16 slidably disposed in the outer connecting tube 14, a chuck 20 fixedly disposed on one end of the adapter shaft 16, and a fixed device. On the mounting box 22 on one side of the chuck 20, a plurality of teeth 21 are annularly provided on the other side of the chuck 20 along its axis. An electromagnet 23 is fixedly installed in the mounting box 22.
装置运行时,接近传感器29把信号传递至控制器,控制器控制靠近检测轴27的电磁铁23运行(电磁铁23上设置有控制器,接近传感器29和电磁铁23均与控制器相连),之后两个电磁铁23启动,使两个电磁铁23极性相反,之后由于“同性相斥,异性相吸”,两个电磁铁23相向靠近,从而使两个卡盘20相向靠近,使得两个卡盘20上的卡齿21卡紧,使得两个原本不相连的主动滚轴6建立连接,之后正常运行的主动滚轴6把动力通过相互卡紧两个卡盘20传递至故障的主动滚轴6,确保轨道式平车稳定运行。When the device is running, the proximity sensor 29 transmits the signal to the controller, and the controller controls the operation of the electromagnet 23 close to the detection axis 27 (the electromagnet 23 is provided with a controller, and the proximity sensor 29 and the electromagnet 23 are both connected to the controller). After that, the two electromagnets 23 are activated, causing the polarities of the two electromagnets 23 to be opposite. Then, due to "like-sex repels and opposite-sex attracts", the two electromagnets 23 move closer to each other, thus causing the two chucks 20 to move closer to each other. The teeth 21 on each chuck 20 are clamped, so that the two originally unconnected driving rollers 6 are connected. Then the normally operating driving roller 6 transmits the power to the faulty driving roller through the two chucks 20 clamping each other. Roller 6 ensures the stable operation of the track-type flat car.
为了确保装置运行时,当故障问题解决后,两个卡盘20可以分开,具体设置有如下特征:In order to ensure that the device is running, when the fault problem is solved, the two chucks 20 can be separated. The specific settings have the following features:
每个所述连接外管14上固定同轴套设有承托环18,所述承托环18一侧沿其轴线环形固定设置有若干个第一支架19,每个所述安装盒22上沿其轴线环形固定设置有数量与第一支架19相同的第二支架24,每个所述第一支架19与第二支架24之间对应设置有拉簧25。Each connecting outer tube 14 is fixed with a supporting ring 18 in a coaxial sleeve. One side of the supporting ring 18 is annularly fixed with a plurality of first brackets 19 along its axis. Each mounting box 22 is provided with a supporting ring 18 . The same number of second brackets 24 as the first brackets 19 are fixed annularly along its axis, and a corresponding tension spring 25 is provided between each first bracket 19 and the second bracket 24 .
装置运行时,当两个电磁铁23相向靠近时,第二支架24被带动一起运动,从而使得所有拉簧25受力拉伸,在故障问题解决后,控制器控制电磁铁23停止运行,使两个电磁铁23极性相同或者直接关闭运行电磁铁23,拉簧25释放拉力回缩至初始长度,从而使得两个卡盘20分离。When the device is running, when the two electromagnets 23 approach each other, the second bracket 24 is driven to move together, so that all the tension springs 25 are stretched. After the fault is solved, the controller controls the electromagnets 23 to stop running, so that If the polarity of the two electromagnets 23 is the same or the running electromagnet 23 is directly turned off, the tension spring 25 releases the tension and retracts to the initial length, thereby causing the two chucks 20 to separate.
为了确保装置运行时,转接轴16可以在连接外管14中沿其轴线滑动时不转动,具体设置有如下特征;In order to ensure that the adapter shaft 16 does not rotate when sliding along its axis in the connecting outer tube 14 when the device is running, the following features are specifically provided;
每个所述转接轴16上沿其轴线环形设置有若干根限位条17,每个所述连接外管14内壁上沿其轴线环形开设有若干根与限位条17数量一致的限位槽15,每个所述限位槽15与限位条17一一对应。Each adapter shaft 16 is provided with a number of limit bars 17 annularly along its axis, and the inner wall of each connecting outer tube 14 is annularly provided with a number of limit bars 17 consistent with the number of limit bars 17 along its axis. grooves 15, each of the limiting grooves 15 corresponds to the limiting bar 17 in a one-to-one manner.
当转接轴16因为两个卡盘20相向靠近或者由于拉簧25释放拉力相向远离时,转接轴16沿连接外管14滑动,在限位槽15与限位条17的配合下,转接轴16在滑动时不会发生转动,从而确保转接轴16的滑动不会使拉簧25扭到一起确保装置运行稳定性。When the adapter shaft 16 approaches each other due to the two chucks 20 or moves away due to the tension spring 25 releasing the pulling force, the adapter shaft 16 slides along the connecting outer tube 14, and with the cooperation of the limit groove 15 and the limit bar 17, the adapter shaft 16 rotates. The connecting shaft 16 will not rotate when sliding, thereby ensuring that the sliding of the connecting shaft 16 will not twist the tension spring 25 together to ensure the operational stability of the device.
为了确保装置运行时,连接外管14可以稳定转动,具体设置有如下特征:In order to ensure that the connecting outer tube 14 can rotate stably when the device is running, the specific features are as follows:
所述连接机构8还包括固定设置于车体1底部一端中部的安装底座9、两个呈对称状态固定设置于安装底座9两端的支撑板11和固定设置于两个支撑板11之间的保护壳10,每个所述支撑板11上设置有滚珠轴承12,每个所述连接外管14通过滚珠轴承12与支撑相连。The connection mechanism 8 also includes a mounting base 9 fixedly disposed in the middle of one end of the bottom of the vehicle body 1, two support plates 11 fixedly disposed at both ends of the mounting base 9 in a symmetrical state, and a protection device fixedly disposed between the two support plates 11. In the shell 10, each support plate 11 is provided with a ball bearing 12, and each connecting outer tube 14 is connected to the support through the ball bearing 12.
装置运行时,连接外管14在滚珠轴承12的作用下在支撑板11上稳定转动,并且保护壳10可以在轨道式平车运行中对其内部的设备起到保护作用,使轨道式平车使用寿命大大增加。When the device is running, the connecting outer tube 14 rotates stably on the support plate 11 under the action of the ball bearing 12, and the protective shell 10 can protect the internal equipment during the operation of the rail-type flat car, making the rail-type flat car The service life is greatly increased.
为了展示称重机构31的结构,具体设置有如下特征:In order to demonstrate the structure of the weighing mechanism 31, the specific configuration has the following features:
所述称重机构31包括有均匀间隔设置于车体1上的四个称重传感器37、固定设置于所有称重传感器37上的承载板32和均匀间隔设置在承载板32上的四个缓冲器33,每个所述缓冲器33均包括贯穿承载板32与车体1的支撑柱34、固定设置于支撑柱34两端的限位螺母35和同轴套设于支撑柱34上的缓冲弹簧36,所述缓冲弹簧36一端与承载板32下端相抵触另一端与车体1上端相抵触。The weighing mechanism 31 includes four load cells 37 evenly spaced on the vehicle body 1, a load-bearing plate 32 fixedly provided on all the load cells 37, and four buffers evenly spaced on the load-bearing plate 32. 33. Each buffer 33 includes a support column 34 that penetrates the load-bearing plate 32 and the vehicle body 1, a limit nut 35 fixedly provided at both ends of the support column 34, and a buffer spring coaxially sleeved on the support column 34. 36. One end of the buffer spring 36 is in conflict with the lower end of the bearing plate 32 and the other end is in conflict with the upper end of the vehicle body 1 .
装置运行时,当储存器41内注入铁水过程中或者轨道式平车运送完成铁水注入的储存器41时,称重传感器37对储存器41内铁水量进行时刻检测,其缓冲弹簧36为了防止铁水注入过量损坏称重传感器37,即在称重传感器37的承载范围内,缓冲弹簧36不起作用,只有在称重传感器37所承受的重量大于其承受范围后,缓冲弹簧36启到缓冲保护。When the device is running, when the storage 41 is being injected with molten iron or the rail-type flat car is transporting the storage 41 after the injection of molten iron is completed, the load sensor 37 detects the amount of molten iron in the storage 41 at all times, and its buffer spring 36 is to prevent the molten iron from Excessive injection damages the load cell 37, that is, within the load-bearing range of the load cell 37, the buffer spring 36 does not work. Only after the weight borne by the load cell 37 exceeds its load range, the buffer spring 36 is activated for buffer protection.
为了确保装置运行时,车体1能够稳定运行,具体设置有如下特征:In order to ensure that the car body 1 can operate stably when the device is running, the specific settings have the following characteristics:
所述转运平台38两端固定设置有防撞垫39。Anti-collision pads 39 are fixedly provided at both ends of the transfer platform 38 .
当轨道式平车运行时,防撞垫39的设置可以使轨道式平车在运行过程中与其他设备相互配合工作时,能够对整个轨道式平车起到保护作用,避免硬性接触损坏设备。When the rail-type flat car is running, the anti-collision pad 39 is provided so that when the rail-type flat car cooperates with other equipment during operation, it can protect the entire rail-type flat car and avoid hard contact damage to the equipment.
工作原理:装置运行时,动力电机3把动力输入至减速器4,减速器4运行,带动主动滚轴6转动,主动滚轴6转动带动主动轮5旋转,至此,两个主动轮5都被动力电机3带动转动,之后配合从动轮7,带动车体1沿运行轨道42运动,对储存器41内的铁水进行运送,两个抱紧器40可以使轨道式平车在运送储存器41时,使储存器41保持稳定。当向储存器41内注入铁水时,称重传感器37对储存器41内铁水量进行时刻进行称重检测,以便控制注入重量,并且在精炼以及运送时可以时刻对储存器41内的铁水进行监测,可便于在后续工序中按照工艺要求添加合金量。Working principle: When the device is running, the power motor 3 inputs power to the reducer 4, the reducer 4 runs, driving the driving roller 6 to rotate, the driving roller 6 rotates to drive the driving wheel 5 to rotate, so far, both driving wheels 5 are rotated. The power motor 3 drives the rotation, and then cooperates with the driven wheel 7 to drive the car body 1 to move along the running track 42 to transport the molten iron in the storage 41. The two grippers 40 can make the track-type flat car transport the storage 41. , so that the storage 41 remains stable. When molten iron is injected into the storage 41, the load sensor 37 weighs and detects the amount of molten iron in the storage 41 at all times in order to control the injection weight, and can monitor the molten iron in the storage 41 at all times during refining and transportation. , which can facilitate the addition of alloy amount according to process requirements in subsequent processes.
在转运铁水的过程中,当其中一个动力电机3出现故障不能运行时,此时主动滚轴6不能带动检测轴27转动,此时检测轴27不再转动(假设检测轴27的转动周期为2s,那么两秒之内接近传感器29没有检测到凸轮28,或者检测到凸轮28超过1s,即表示该检测轴27停止转动),之后在接近传感器29把故障信号传递至靠近检测轴27的电磁铁23,之后两个电磁铁23启动,使两个电磁铁23极性相反,之后由于“同性相斥,异性相吸”,两个电磁铁23相向靠近,从而使两个卡盘20相向靠近,使得两个卡盘20上的卡齿21卡紧,使得两个原本不相连的主动滚轴6建立连接,之后正常运行的主动滚轴6把动力通过相互卡紧两个卡盘20传递至故障的主动滚轴6,确保轨道式平车稳定运行。在两个卡盘20相向靠近时,第二支架24被带动一起运动,从而使得所有拉簧25受力拉伸,在故障问题解决后,电磁铁23停止运行,使两个电磁铁23极性相同或者直接关闭运行电磁铁23,拉簧25释放拉力回缩至初始长度,从而使得两个卡盘20分离,在此过程中在限位槽15与限位条17的配合下,转接轴16在连接外管14中滑动时不会发生转动,从而使得装置可以稳定运行。During the transfer of molten iron, when one of the power motors 3 fails and cannot operate, the driving roller 6 cannot drive the detection shaft 27 to rotate. At this time, the detection shaft 27 no longer rotates (assuming that the rotation period of the detection shaft 27 is 2 seconds). , then the proximity sensor 29 does not detect the cam 28 within two seconds, or detects the cam 28 for more than 1 s, which means that the detection shaft 27 stops rotating), and then the proximity sensor 29 transmits the fault signal to the electromagnet close to the detection shaft 27 23. Then the two electromagnets 23 are activated, causing the two electromagnets 23 to have opposite polarities. Then, due to "like-sex repels and opposite-sex attracts", the two electromagnets 23 move closer to each other, thus causing the two chucks 20 to move closer to each other. The teeth 21 on the two chucks 20 are clamped, so that the two originally unconnected driving rollers 6 are connected, and then the normally operating driving roller 6 transmits power to the fault by clamping the two chucks 20 with each other. The active roller 6 ensures the stable operation of the track-type flat car. When the two chucks 20 approach each other, the second bracket 24 is driven to move together, so that all the tension springs 25 are stretched. After the fault is solved, the electromagnet 23 stops running, causing the polarity of the two electromagnets 23 to change. The same or directly close the running electromagnet 23, the tension spring 25 releases the tension and retracts to the initial length, thereby causing the two chucks 20 to separate. In this process, with the cooperation of the limit groove 15 and the limit bar 17, the adapter shaft 16 will not rotate when sliding in the connecting outer tube 14, so that the device can operate stably.
以上实施例仅表达了本发明的一种或几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above embodiments only express one or several implementation modes of the present invention, and their descriptions are relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the patent of the present invention should be determined by the appended claims.
Claims (9)
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CN202311348206.9A CN117399609A (en) | 2023-10-18 | 2023-10-18 | Electric rail-type flatcar for transporting molten iron with weighing function |
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CN118850122A (en) * | 2024-09-26 | 2024-10-29 | 太重集团(大同)起重机有限公司 | A rail transport device |
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Cited By (2)
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CN118850122A (en) * | 2024-09-26 | 2024-10-29 | 太重集团(大同)起重机有限公司 | A rail transport device |
CN118850122B (en) * | 2024-09-26 | 2024-11-29 | 太重集团(大同)起重机有限公司 | A rail transport device |
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