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CN117287339A - Wind generating set, blade, pneumatic accessory and manufacturing method thereof - Google Patents

Wind generating set, blade, pneumatic accessory and manufacturing method thereof Download PDF

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Publication number
CN117287339A
CN117287339A CN202311377551.5A CN202311377551A CN117287339A CN 117287339 A CN117287339 A CN 117287339A CN 202311377551 A CN202311377551 A CN 202311377551A CN 117287339 A CN117287339 A CN 117287339A
Authority
CN
China
Prior art keywords
thermoplastic
pneumatic
conductive
blade
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311377551.5A
Other languages
Chinese (zh)
Inventor
刘妍
谢喆
赵立岩
牟书香
许有木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sinomatech Wind Power Blade Co Ltd
Original Assignee
Sinomatech Wind Power Blade Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sinomatech Wind Power Blade Co Ltd filed Critical Sinomatech Wind Power Blade Co Ltd
Priority to CN202311377551.5A priority Critical patent/CN117287339A/en
Priority to PCT/CN2023/131943 priority patent/WO2025086362A1/en
Publication of CN117287339A publication Critical patent/CN117287339A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/345Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using matched moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D1/00Wind motors with rotation axis substantially parallel to the air flow entering the rotor 
    • F03D1/06Rotors
    • F03D1/065Rotors characterised by their construction elements
    • F03D1/0675Rotors characterised by their construction elements of the blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/08Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082Blades, e.g. for helicopters
    • B29L2031/085Wind turbine blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/96Preventing, counteracting or reducing vibration or noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2280/00Materials; Properties thereof
    • F05B2280/40Organic materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2280/00Materials; Properties thereof
    • F05B2280/40Organic materials
    • F05B2280/4004Rubber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2280/00Materials; Properties thereof
    • F05B2280/40Organic materials
    • F05B2280/4006Polyamides, e.g. NYLON
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Composite Materials (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)

Abstract

本申请提供一种风力发电机组、叶片、气动附件及其制造方法,气动附件包括热塑件和导电件;热塑件配置为在加热的情况下能够产生塑性形变;导电件与热塑件接触连接,导电件配置为在通电的情况下能够产生热量。本申请提供的气动附件,有利于提高气动附件改型的便利性,且便于气动附件与叶片本体的安装,有利于简化气动附件与叶片本体的安装工艺和连接结构,并有利于提高气动附件与叶片本体的连接可靠性。

This application provides a wind turbine, a blade, a pneumatic accessory and a manufacturing method thereof. The pneumatic accessory includes a thermoplastic part and a conductive part; the thermoplastic part is configured to produce plastic deformation when heated; the conductive part is in contact with the thermoplastic part Connected, the conductive member is configured to generate heat when energized. The pneumatic accessories provided by this application are conducive to improving the convenience of modifying the pneumatic accessories and facilitating the installation of the pneumatic accessories and the blade body. It is conducive to simplifying the installation process and connection structure of the pneumatic accessories and the blade body, and is conducive to improving the connection between the pneumatic accessories and the blade body. The connection reliability of the blade body.

Description

风力发电机组、叶片、气动附件及其制造方法Wind turbine generator set, blades, pneumatic accessories and manufacturing methods thereof

技术领域Technical field

本申请属于风电技术领域,尤其涉及一种风力发电机组、叶片、气动附件及其制造方法。The present application belongs to the field of wind power technology, and in particular relates to a wind turbine generator set, blades, pneumatic accessories and manufacturing methods thereof.

背景技术Background technique

风能是一种清洁、可再生能源,随着全球能源紧张问题的日益突出,其重要性也在不断的提高,世界各国都在不断加大对风资源的研究和应用。风力发电机组作为将风能转化为电能的必要设备,在国内外得到了广泛的应用。风力发电机组的叶片作为将风能转化为动能的主要部件,叶片通常包括设置在外表面且具有特定形状的气动附件,以提升叶片的气动性能或者降低叶片的噪音等。Wind energy is a clean and renewable energy. As the global energy shortage problem becomes increasingly prominent, its importance is also increasing. Countries around the world are constantly increasing the research and application of wind resources. As a necessary equipment for converting wind energy into electrical energy, wind turbines have been widely used at home and abroad. The blades of wind turbines are the main components that convert wind energy into kinetic energy. The blades usually include aerodynamic accessories with specific shapes on the outer surface to improve the aerodynamic performance of the blades or reduce the noise of the blades.

气动附件在加工成型后,其外形便不可更改,或者改型工艺复杂,因此,亟需一种便于改型的气动附件。After the pneumatic attachment is processed and formed, its shape cannot be changed, or the modification process is complicated. Therefore, there is an urgent need for a pneumatic attachment that is easy to modify.

发明内容Contents of the invention

本申请实施例提供一种风力发电机组、叶片、气动附件及其制造方法,便于气动附件的改型。Embodiments of the present application provide a wind turbine generator set, a blade, a pneumatic accessory and a manufacturing method thereof to facilitate the modification of the pneumatic accessory.

第一方面,本申请提供一种气动附件,气动附件包括热塑件和导电件;热塑件配置为在加热的情况下能够产生塑性形变;导电件与热塑件接触连接,导电件配置为在通电的情况下能够产生热量。In a first aspect, this application provides a pneumatic accessory. The pneumatic accessory includes a thermoplastic part and a conductive part; the thermoplastic part is configured to produce plastic deformation when heated; the conductive part is in contact with the thermoplastic part, and the conductive part is configured as Can generate heat when powered on.

在一些实施例中,热塑件具有容纳腔,导电件的至少部分填充于容纳腔内。In some embodiments, the thermoplastic part has a receiving cavity, and at least part of the conductive part is filled in the receiving cavity.

在一些实施例中,气动附件包括多个热塑件,多个热塑件熔接连接。In some embodiments, the pneumatic accessory includes a plurality of thermoplastic parts, and the plurality of thermoplastic parts are welded and connected.

在一些实施例中,每一个热塑件与至少一个导电件接触连接。In some embodiments, each thermoplastic element is in contact connection with at least one electrically conductive element.

在一些实施例中,热塑件的材料包括聚甲基丙烯酸甲酯、聚对苯二甲酸丁二酯、聚乙烯、聚氯乙烯、聚苯乙烯、聚酰胺、聚甲醛、聚碳酸酯、聚苯醚、聚砜以及橡胶中的至少一者。In some embodiments, the material of the thermoplastic part includes polymethyl methacrylate, polybutylene terephthalate, polyethylene, polyvinyl chloride, polystyrene, polyamide, polyoxymethylene, polycarbonate, poly At least one of phenylene ether, polysulfone and rubber.

第二方面,本申请实施例体用一种叶片,叶片包括至少一个上述任一实施例提供的气动附件和叶片本体,气动附件连接于叶片本体的表面。In a second aspect, an embodiment of the present application uses a blade. The blade includes at least one aerodynamic accessory provided in any of the above embodiments and a blade body. The aerodynamic accessory is connected to the surface of the blade body.

在一些实施例中,气动附件熔接于叶片本体的表面。In some embodiments, the aerodynamic attachment is welded to the surface of the blade body.

在一些实施例中,叶片本体包括相对的迎风面和背风面、沿叶片的弦向相对的前缘和后缘;至少一个气动附件连接于迎风面;和/或,至少一个气动附件连接于后缘。In some embodiments, the blade body includes opposite windward and leeward surfaces, and opposite leading and trailing edges along the chord direction of the blade; at least one aerodynamic attachment is connected to the windward surface; and/or, at least one aerodynamic attachment is connected to the rear edge.

第三方面,本申请实施例提供一种风力发电机组,包括上述任一实施例提供的叶片。In a third aspect, embodiments of the present application provide a wind turbine generator including the blades provided in any of the above embodiments.

第四方面,本申请实施例提供一种气动附件的制造方法,包括:获取热塑件和导电件,导电件接触连接于热塑件,导电件配置为在通电的情况下能够产生热量,热塑件配置为在加热的情况下能够产生塑性形变;对导电件通电,并采用预设压模对热塑件加压,获取预设形状的气动附件。In a fourth aspect, embodiments of the present application provide a manufacturing method for pneumatic accessories, including: obtaining a thermoplastic part and a conductive part, the conductive part is contact-connected to the thermoplastic part, the conductive part is configured to generate heat when energized, and the heat The plastic part is configured to produce plastic deformation when heated; the conductive part is energized, and a preset die is used to pressurize the thermoplastic part to obtain a pneumatic accessory of a preset shape.

在一些实施例中,获取热塑件和导电件,包括:在模具内铺陈纤维和导电件,并向模具内导入液态的热塑性材料;对模具进行加热,纤维和液态的热塑性材料发生化学反应形成固态的热塑件,导电件接触连接于热塑件。In some embodiments, obtaining the thermoplastic part and the conductive part includes: laying out the fiber and the conductive part in the mold, and introducing the liquid thermoplastic material into the mold; heating the mold, and chemical reaction occurs between the fiber and the liquid thermoplastic material to form Solid thermoplastic parts, conductive parts are in contact with the thermoplastic parts.

在一些实施例中,在模具内铺陈纤维和导电件,并向模具内导入液态的热塑性材料,包括:在模具内铺陈纤维和导电件;将液态的热塑性材料导入到模具内。In some embodiments, laying out the fibers and conductive parts in the mold, and introducing the liquid thermoplastic material into the mold includes: laying out the fibers and the conductive parts in the mold; and introducing the liquid thermoplastic material into the mold.

在一些实施例中,在模具内铺陈纤维和导电件,并向模具内导入液态的热塑性材料,包括:将液态的热塑性材料预浸入纤维中;将导电件和预浸有热塑性材料的纤维铺陈到模具中。In some embodiments, laying out the fibers and conductive parts in the mold, and introducing the liquid thermoplastic material into the mold includes: pre-impregnating the liquid thermoplastic material into the fibers; laying out the conductive parts and the fibers pre-impregnated with the thermoplastic material into the mold. in the mold.

本申请实施例的提供的风力发电机组、叶片、气动附件及其制造方法,通过设置气动附件包括热塑件和导电件,以在导电件通电的情况下,通过导电件产生的热量对热塑件进行加热,在热塑件熔融的状态下对气动附件的外形进行重塑,有利于提高气动附件改型的便利性,且便于气动附件与叶片本体的安装,有利于简化气动附件与叶片本体的安装工艺和连接结构,并有利于提高气动附件与叶片本体的连接可靠性。The wind turbine generator set, blades, pneumatic accessories and manufacturing method thereof provided by the embodiments of the present application are provided by arranging the pneumatic accessories to include thermoplastic parts and conductive parts, so that when the conductive parts are energized, the heat generated by the conductive parts affects the thermoplastic The parts are heated, and the shape of the pneumatic accessories is reshaped in the molten state of the thermoplastic parts, which is conducive to improving the convenience of modification of the pneumatic accessories, and is convenient for the installation of the pneumatic accessories and the blade body, and is conducive to simplifying the pneumatic accessories and the blade body. The installation process and connection structure are improved, and it is conducive to improving the connection reliability of the pneumatic accessories and the blade body.

附图说明Description of drawings

为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施In order to explain the technical solutions of the embodiments of the present application more clearly, the drawings required to be used in the embodiments of the present application will be briefly introduced below. Obviously, the drawings in the following description are only some implementations recorded in the present application.

例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。For example, for those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.

图1是本申请实施例提供的气动附件的结构示意图;Figure 1 is a schematic structural diagram of a pneumatic accessory provided by an embodiment of the present application;

图2是本申请实施例提供的气动附件的剖视结构示意图;Figure 2 is a schematic cross-sectional structural diagram of a pneumatic accessory provided by an embodiment of the present application;

图3是本申请实施例提供的气动附件的成型结构示意图;Figure 3 is a schematic diagram of the molding structure of the pneumatic accessory provided by the embodiment of the present application;

图4是本申请实施例提供的叶片的剖视结构示意图;Figure 4 is a schematic cross-sectional structural diagram of a blade provided by an embodiment of the present application;

图5是本申请实施例提供的风力发电机组的结构示意图;Figure 5 is a schematic structural diagram of a wind turbine provided by an embodiment of the present application;

图6是本申请实施例提供的一种气动附件的制造方法的流程图;Figure 6 is a flow chart of a manufacturing method of a pneumatic accessory provided by an embodiment of the present application;

图7是本申请实施例提供的另一种气动附件的制造方法的流程图;Figure 7 is a flow chart of another manufacturing method of pneumatic accessories provided by the embodiment of the present application;

图8是本申请实施例提供的又一种气动附件的制造方法的流程图;Figure 8 is a flow chart of yet another manufacturing method of pneumatic accessories provided by the embodiment of the present application;

图9是本申请实施例提供的再一种气动附件的制造方法的流程图。Figure 9 is a flow chart of yet another method of manufacturing a pneumatic accessory provided by an embodiment of the present application.

在附图中,附图未必按照比例进行绘制。In the drawings, the figures are not necessarily drawn to scale.

具体实施方式中的附图标号如下:The reference numbers in the specific implementation are as follows:

10、叶片;10. Blades;

11、气动附件;111、热塑件;111a、容纳腔;112、导电件;11. Pneumatic accessories; 111. Thermoplastic parts; 111a. Accommodation cavity; 112. Conductive parts;

12、叶片本体;12a、迎风面;12b、背风面;12c、前缘;12d、后缘;12. Blade body; 12a, windward side; 12b, leeward side; 12c, leading edge; 12d, trailing edge;

20、压模;20. Press mold;

100、风力发电机组。100. Wind turbine.

具体实施方式Detailed ways

下面将详细描述本申请各个方面的特征和示例性实施例,为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施例,对本申请进行进一步详细描述。应理解,此处所描述的具体实施例仅意在解释本申请,而不是限定本申请。对于本领域技术人员来说,本申请可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请更好的理解。Features and exemplary embodiments of various aspects of the present application will be described in detail below. In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be described in further detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only intended to explain the application, but not to limit the application. It will be apparent to one skilled in the art that the present application may be practiced without some of these specific details. The following description of embodiments is merely intended to provide a better understanding of the present application by illustrating examples thereof.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment. Without further limitation, an element defined by the statement "comprising..." does not exclude the presence of additional identical elements in a process, method, article, or device that includes the stated element.

需说明的是,术语“上”、“下”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。It should be noted that the terms "upper", "lower", "front", "back", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description, rather than indicating or It is implied that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore is not to be construed as a limitation of the patent.

还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。It should also be noted that, unless otherwise clearly stated and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood on a case-by-case basis.

气动附件常见的结构有扰流板、涡流发生器和锯齿尾缘等,其中,扰流板通常用语改善叶片的叶根处的气体流动分离现象,延缓失速,提高风能利用率。涡流发生器通常通过产生的涡系为边界层注入能量,延缓流动分离,推迟失速的发生,提升粗糙叶片的升力系数,弥补发电量损失,以有效延缓或者推迟叶片表面流动便捷层分离,提升叶片捕获风能的能力。降噪齿缘则通常用于降低叶片的噪音。Common structures of aerodynamic accessories include spoilers, vortex generators, and sawtooth trailing edges. Among them, spoilers are usually used to improve the gas flow separation phenomenon at the root of the blade, delay stall, and improve wind energy utilization. Vortex generators usually inject energy into the boundary layer through the generated vortex system, delay flow separation, delay the occurrence of stall, increase the lift coefficient of rough blades, make up for the loss of power generation, effectively delay or delay the flow and facilitate layer separation on the blade surface, and improve the blade. The ability to capture wind energy. Noise-reducing gear edges are usually used to reduce blade noise.

因不同的风场有不同的风资源,叶片表面的气流也不尽相同,为了达到最佳的发电效率,提高风力发电机组的气动表现,通常需要设计不同规格、不同外形的气动附件,且气动附件在安装的过程中,通常需要根据具体的安装位置对气动附件进行改型,以适应具体的叶片的形貌。气动附件通常采用塑料制品或环氧玻璃钢材料通过注塑成型或者真空灌注等工艺成型,注塑成型需要开设相应的模具,且一旦成型便不可更改,而灌注成型则只能形成简单的形状,需要多道工序组合才能形成特定形状的气动附件,工艺复杂。由此可知,相关技术中的气动附件生产工艺较为复杂,一旦成型,便无法更改,或者改型成本较高。Because different wind fields have different wind resources, the airflow on the blade surface is also different. In order to achieve the best power generation efficiency and improve the aerodynamic performance of the wind turbine, it is usually necessary to design aerodynamic accessories of different specifications and shapes, and the aerodynamic During the installation process of accessories, it is usually necessary to modify the pneumatic accessories according to the specific installation position to adapt to the specific shape of the blade. Pneumatic accessories are usually made of plastic products or epoxy fiberglass materials through injection molding or vacuum infusion. Injection molding requires the creation of corresponding molds, and once formed, it cannot be changed, while infusion molding can only form simple shapes and requires multiple passes. A combination of processes is required to form a pneumatic attachment of a specific shape, and the process is complex. It can be seen from this that the production process of pneumatic accessories in related technologies is relatively complex, and once formed, it cannot be changed, or the modification cost is high.

有鉴于此,本申请实施例提供一种气动附件、采用气动附件的叶片、使用叶片的风力发电机组以及气动附件的制造方法,以提高气动附件改型的便利性。In view of this, embodiments of the present application provide a pneumatic accessory, a blade using the pneumatic accessory, a wind turbine using the blade, and a manufacturing method of the pneumatic accessory to improve the convenience of modifying the pneumatic accessory.

第一方面,如图1、图3和图4所示,根据本申请实施例提供的气动附件11包括热塑件111和导电件112,热塑件111配置为在加热的情况下能够产生塑性形变。导电件112连接于热塑件111,导电件112配置为在通电的情况下能够产生热量。In the first aspect, as shown in Figures 1, 3 and 4, the pneumatic accessory 11 provided according to an embodiment of the present application includes a thermoplastic part 111 and a conductive part 112. The thermoplastic part 111 is configured to produce plasticity when heated. deformation. The conductive part 112 is connected to the thermoplastic part 111, and the conductive part 112 is configured to generate heat when energized.

热塑件111可以是具有受热软化、冷却硬化的性能,且在受热的过程中不会发生化学反应,在对热塑件111重复进行加热和冷却多次后,均能保持热塑件111具有受热软化、冷却硬化的性能。可选地,热塑件111可以是通过注塑成型或者灌注成型等方式形成。The thermoplastic part 111 can be softened by heating and hardened by cooling, and no chemical reaction occurs during the heating process. After the thermoplastic part 111 is repeatedly heated and cooled several times, the thermoplastic part 111 can maintain its properties. Properties of softening by heating and hardening by cooling. Alternatively, the thermoplastic part 111 may be formed by injection molding or injection molding.

导电件112可以包括铜等金属材料,导电件112与热塑件111接触连接,则导电件112可以连接于热塑件111的表面,或者,导电件112可以设置于热塑件111的内部。示例性地,在热塑件111灌注成型的过程中,将导电件112放置在热塑件111内,热塑件111固化成型后,导电件112位于热塑件111的内部。可以理解的是,导电件112可以有一部分裸露于热塑件111的外部,以便于导电件112与外部电路的连接。The conductive member 112 may include metal materials such as copper. The conductive member 112 may be in contact with the thermoplastic member 111 . The conductive member 112 may be connected to the surface of the thermoplastic member 111 , or the conductive member 112 may be disposed inside the thermoplastic member 111 . For example, during the injection molding process of the thermoplastic part 111, the conductive part 112 is placed inside the thermoplastic part 111. After the thermoplastic part 111 is cured and formed, the conductive part 112 is located inside the thermoplastic part 111. It can be understood that a portion of the conductive member 112 may be exposed outside the thermoplastic member 111 to facilitate connection between the conductive member 112 and an external circuit.

导电件112在通电的情况下能够产生热量,则可以将导电件112与外部的电路连接,以使导电件112产生热量,导电件112产生的热量传导至热塑件111,当热塑件111的热量积累到一定的程度后,热塑件111受热熔融,可以产生塑性形变。此时,可以采用特定形状的压模20对热塑件111进行施压,以形成对应形状的气动附件11。The conductive member 112 can generate heat when energized. The conductive member 112 can be connected to an external circuit so that the conductive member 112 generates heat. The heat generated by the conductive member 112 is conducted to the thermoplastic part 111. When the thermoplastic part 111 After the heat accumulates to a certain extent, the thermoplastic part 111 is heated and melted, and can produce plastic deformation. At this time, a die 20 of a specific shape can be used to press the thermoplastic part 111 to form a pneumatic accessory 11 of a corresponding shape.

因此,可以根据需要设置热塑件111的具体形状,且可以根据需要设置导电件112在热塑件111的安装位置和安装数量,示例性地,可以在一个热塑件111的不同位置分别设置多个导电件112,以在导电件112通电的情况下,对热塑件111的不同位置进行改型。Therefore, the specific shape of the thermoplastic part 111 can be set as needed, and the installation position and number of the conductive parts 112 on the thermoplastic part 111 can be set as needed. For example, they can be set at different positions of one thermoplastic part 111. A plurality of conductive parts 112 are used to modify different positions of the thermoplastic part 111 when the conductive parts 112 are energized.

导电件112可以呈丝状、条状、网状或者片状等,或者长条性的导电件112盘绕呈盘状,以提高导电件112与热塑件111的接触面积。The conductive member 112 may be in the shape of a filament, a strip, a mesh, a sheet, etc., or the long conductive member 112 may be coiled in a disc shape to increase the contact area between the conductive member 112 and the thermoplastic member 111 .

另外,气动附件11在安装在叶片10的叶片本体12的过程中,可以通过对导电件112进行通电,导电件112产生的热量传导至热塑件111,热塑件111受热熔融,给气动附件11施压,气动附件11即可熔接于叶片本体12的表面,如此,不需要采用螺栓等结构,且不必要破坏叶片本体12的结构,即可实现气动附件11与叶片本体12较为牢固的连接,有利于简化叶片本体12与气动附件11的安装工艺和连接结构,并有利于提高叶片本体12与气动附件11的安装可靠性。In addition, when the pneumatic accessory 11 is installed on the blade body 12 of the blade 10, the conductive part 112 can be energized. The heat generated by the conductive part 112 is conducted to the thermoplastic part 111, and the thermoplastic part 111 is heated and melted, providing the pneumatic accessory with electricity. 11 applies pressure, the pneumatic attachment 11 can be welded to the surface of the blade body 12. In this way, there is no need to use bolts and other structures, and there is no need to destroy the structure of the blade body 12, and a relatively firm connection between the pneumatic accessory 11 and the blade body 12 can be achieved. , which is conducive to simplifying the installation process and connection structure of the blade body 12 and the pneumatic accessories 11, and is conducive to improving the installation reliability of the blade body 12 and the pneumatic accessories 11.

本申请实施例提供的气动附件11,通过设置气动附件11包括热塑件111和导电件112,以在导电件112通电的情况下,通过导电件112产生的热量对热塑件111进行加热,在热塑件111熔融的状态下对气动附件11的外形进行重塑,有利于提高气动附件11改型的便利性,且便于气动附件11与叶片本体12的安装,有利于简化气动附件11与叶片本体12的安装工艺和连接结构,并有利于提高气动附件11与叶片本体12的连接可靠性。The pneumatic accessory 11 provided by the embodiment of the present application is configured to include a thermoplastic part 111 and a conductive part 112, so that when the conductive part 112 is energized, the thermoplastic part 111 is heated by the heat generated by the conductive part 112. Reshaping the shape of the pneumatic accessory 11 in the molten state of the thermoplastic part 111 is conducive to improving the convenience of modification of the pneumatic accessory 11, and is convenient for the installation of the pneumatic accessory 11 and the blade body 12, which is conducive to simplifying the connection between the pneumatic accessory 11 and the blade body 12. The installation process and connection structure of the blade body 12 are also conducive to improving the connection reliability between the pneumatic accessories 11 and the blade body 12 .

如图2所示,在一些实施例中,热塑件111具有容纳腔111a,导电件112的至少部分填充于容纳腔111a内。As shown in FIG. 2 , in some embodiments, the thermoplastic part 111 has a receiving cavity 111 a, and at least part of the conductive member 112 is filled in the receiving cavity 111 a.

容纳腔111a可以是一个腔室,或者,可以设置导电件112和热塑件111的原材料一起铺陈后,通过对热塑件111进行塑性后,导电件112形成于热塑件111的内部,如此,导电件112所占用的热塑件111内部的空间可以为容纳腔111a。因此,本实施例中热塑件111的容纳腔111a可以呈任意形状,导电件112填充于热塑件111的内部。The accommodating cavity 111a may be a cavity, or the conductive member 112 and the raw materials of the thermoplastic part 111 may be laid out together, and the conductive part 112 may be formed inside the thermoplastic part 111 by plasticizing the thermoplastic part 111, so that , the space inside the thermoplastic part 111 occupied by the conductive part 112 may be the accommodation cavity 111a. Therefore, in this embodiment, the receiving cavity 111a of the thermoplastic part 111 can be in any shape, and the conductive member 112 is filled inside the thermoplastic part 111.

容纳腔111a可以设于热塑件111的表面,或者,容纳腔111a形成于热塑件111的内部。导电件112的至少部分填充于容纳腔111a内,如此,有利于增大导电件112与热塑件111的接触面积,以在导电件112通电的情况下,提升导电件112产生的热量传导至热塑件111的速率,有利于提高热塑件111熔融的速率,进一步提高热塑件111重新改型的效率,或者提高气动附件11与叶片本体12的连接效率。The accommodation cavity 111a may be provided on the surface of the thermoplastic part 111, or the accommodation cavity 111a may be formed inside the thermoplastic part 111. At least part of the conductive member 112 is filled in the accommodation cavity 111a. This is beneficial to increasing the contact area between the conductive member 112 and the thermoplastic member 111, so that when the conductive member 112 is energized, the heat generated by the conductive member 112 can be transmitted to The speed of the thermoplastic part 111 is conducive to increasing the melting rate of the thermoplastic part 111, further improving the efficiency of re-modification of the thermoplastic part 111, or improving the connection efficiency between the pneumatic accessory 11 and the blade body 12.

在一些实施例中,气动附件11包括多个热塑件111,多个热塑件111熔接连接。In some embodiments, the pneumatic accessory 11 includes a plurality of thermoplastic parts 111 , and the plurality of thermoplastic parts 111 are welded and connected.

具体地,可以根据需要设置气动附件11所具有的热塑件111的数量,以及各热塑件111之间的连接关系。多个热塑件111熔接连接,则可以通过对导电件112通电,使得多个热塑件111中的至少部分熔融,并相互连接。Specifically, the number of thermoplastic parts 111 included in the pneumatic accessory 11 and the connection relationship between the thermoplastic parts 111 can be set as needed. If the plurality of thermoplastic parts 111 are welded and connected, the conductive part 112 can be energized to cause at least part of the plurality of thermoplastic parts 111 to be melted and connected to each other.

可选地,可以根据需要,设置每个热塑件111均与导电件112接触连接,或者,仅设置多个热塑件111的一部分与导电件112接触连接,如此,导电件112通电的情况下,仅部分热塑件111能够熔融,即多个热塑件111中的一部分能够进行改型,而另一部分的形状始终保持不变。Optionally, as needed, each thermoplastic part 111 can be configured to be in contact with the conductive part 112 , or only a part of the multiple thermoplastic parts 111 can be set in contact with the conductive part 112 , so that the conductive part 112 is energized. Under this condition, only part of the thermoplastic parts 111 can be melted, that is, part of the plurality of thermoplastic parts 111 can be reshaped, while the shape of another part always remains unchanged.

因此,设置气动附件11包括多个热塑件111,且多个热塑件111熔融连接,便于根据需要设置气动附件11具有更多的形状,以便于制备更加复杂的气动附件11的外形。Therefore, the pneumatic accessory 11 includes a plurality of thermoplastic parts 111 , and the plurality of thermoplastic parts 111 are fused and connected, so that the pneumatic accessory 11 can be provided with more shapes as needed, so as to prepare a more complex shape of the pneumatic accessory 11 .

在一些实施例中,每一个热塑件111与至少一个导电件112接触连接。In some embodiments, each thermoplastic member 111 is in contact with at least one conductive member 112 .

在气动附件11包括多个热塑件111的情况下,每一个热塑件111与至少一个导电件112接触连接,则导电件112的数量可以是一个,一个导电件112同时与多个热塑件111接触连接,或者,导电件112的数量可以是多个,每一个导电件112至少与一个热塑件111接触连接,如此,在对所有的导电件112通电的情况下,每一个热塑件111均可以接收导电件112的热量,并产生熔融,即每一个热塑件111均可以进行改型。In the case where the pneumatic accessory 11 includes multiple thermoplastic parts 111, each thermoplastic part 111 is in contact with at least one conductive part 112, then the number of the conductive part 112 may be one, and one conductive part 112 is connected to multiple thermoplastic parts at the same time. The parts 111 are in contact connection, or the number of the conductive parts 112 can be multiple, and each conductive part 112 is in contact connection with at least one thermoplastic part 111. In this way, when all the conductive parts 112 are energized, each thermoplastic part 112 Each of the parts 111 can receive heat from the conductive part 112 and generate melt, that is, each thermoplastic part 111 can be modified.

在气动附件11包括多个导电件112的情况下,多个导电件112可以相互并联,导电件112通电后,多个导电件112均可以产生热量。或者,可以设置多个导电件112相互独立,可以选择性地对多个导电件112中的至少一者进行通电,以实现对特定的热塑件111的加热,进而实现对特定热塑件111的改型。In the case where the pneumatic accessory 11 includes multiple conductive components 112, the multiple conductive components 112 can be connected in parallel with each other. After the conductive components 112 are energized, the multiple conductive components 112 can all generate heat. Alternatively, a plurality of conductive members 112 may be provided independently of each other, and at least one of the plurality of conductive members 112 may be selectively energized to achieve heating of a specific thermoplastic part 111, thereby achieving heating of the specific thermoplastic part 111. modification.

因此,设置每一个热塑件111与至少一个导电件112接触连接,有利于根据需要对特定的一个或者多个热塑件111进行改型,有利于提高气动附件11的形状重塑的灵活性。Therefore, arranging each thermoplastic part 111 to be in contact with at least one conductive part 112 is conducive to modifying the specific one or more thermoplastic parts 111 as needed, and is conducive to improving the flexibility of the shape reshaping of the pneumatic attachment 11 .

在一些实施例中,热塑件111的材料包括聚甲基丙烯酸甲酯、聚对苯二甲酸丁二酯、聚乙烯、聚氯乙烯、聚苯乙烯、聚酰胺、聚甲醛、聚碳酸酯、聚苯醚、聚砜以及橡胶中的至少一者。In some embodiments, the material of the thermoplastic part 111 includes polymethyl methacrylate, polybutylene terephthalate, polyethylene, polyvinyl chloride, polystyrene, polyamide, polyoxymethylene, polycarbonate, At least one of polyphenylene ether, polysulfone and rubber.

聚甲基丙烯酸甲酯、聚对苯二甲酸丁二酯、聚乙烯、聚氯乙烯、聚苯乙烯、聚酰胺、聚甲醛、聚碳酸酯、聚苯醚、聚砜以及橡胶的材料均具有较好的热塑性,即具有良好的受热软化、冷却硬化的性能,且在加热的过程中不发生化学反应,且加工成型简便,具有较高的机械性能,密度低、强度高、加工快捷以及可回收等特点,属于高性能、低成本、绿色环保的材料。Materials such as polymethyl methacrylate, polybutylene terephthalate, polyethylene, polyvinyl chloride, polystyrene, polyamide, polyformaldehyde, polycarbonate, polyphenylene ether, polysulfone and rubber all have relatively high Good thermoplasticity means good properties of softening by heating and hardening by cooling, no chemical reaction occurs during heating, easy processing and molding, high mechanical properties, low density, high strength, fast processing and recyclable It is a high-performance, low-cost, green and environmentally friendly material.

第二方面,如图4所示,根据本申请实施例提供的叶片10包括至少一个如上述任一实施例提供的气动附件11和叶片本体12,气动附件11连接于叶片本体12的表面。Secondly, as shown in FIG. 4 , the blade 10 provided according to the embodiment of the present application includes at least one aerodynamic accessory 11 as provided in any of the above embodiments and a blade body 12 . The aerodynamic accessory 11 is connected to the surface of the blade body 12 .

气动附件11用于叶片10中的情况下,气动附件11可以作为叶片10的扰流板,或者,气动附件11作为叶片10的涡流发生器,或者,气动附件11作为叶片10的降噪锯齿。当然,可以设置部分气动附件11作为叶片10的扰流板、一部分气动附件11作为叶片10的涡流发生器,还有一部分作为叶片10的降噪锯齿。When the aerodynamic attachment 11 is used in the blade 10 , the aerodynamic attachment 11 may serve as a spoiler for the blade 10 , or as a vortex generator for the blade 10 , or as a noise-reducing sawtooth for the blade 10 . Of course, some of the aerodynamic accessories 11 can be provided as spoilers of the blades 10 , some of the aerodynamic accessories 11 can be used as vortex generators of the blades 10 , and some can be used as noise-reducing saw teeth of the blades 10 .

根据气动附件11在叶片10中的作用的不同,可以设置不同的气动附件11具有不同的结构和排布形式,并安装在叶片本体12的不同的位置。Depending on the role of the pneumatic accessories 11 in the blade 10, different pneumatic accessories 11 can be provided with different structures and arrangements, and installed at different positions on the blade body 12.

示例性地,气动附件11可以安装在叶片本体12的前缘12c、后缘12d、或者迎风面12a等。For example, the aerodynamic attachment 11 can be installed on the leading edge 12c, the trailing edge 12d, or the windward surface 12a of the blade body 12.

气动附件11连接于叶片本体12的表面,则可选地,气动附件11可以粘接于叶片本体12的表面,或者螺纹连接于叶片本体12的表面,当然,气动附件11也可以通过热塑件111的熔融等连接于叶片本体12的表面。The pneumatic accessories 11 are connected to the surface of the blade body 12. Alternatively, the pneumatic accessories 11 can be bonded to the surface of the blade body 12, or threadedly connected to the surface of the blade body 12. Of course, the pneumatic accessories 11 can also be made of thermoplastic parts. 111 is connected to the surface of the blade body 12 .

本申请实施例提供的叶片10,由于采用了本申请实施例提供的气动附件11,在对叶片10的气动附件11进行改型的过程中,可以通过对导电件112通电,利用导电件112产生的热量对热塑件111进行加热,以使热塑件111处于熔融状态,进而对热塑件111进行形状重塑,如此,便于对气动附件11进行改型,有利于提高叶片10的气动性能。Since the blade 10 provided by the embodiment of the present application adopts the aerodynamic attachment 11 provided by the embodiment of the present application, in the process of modifying the aerodynamic attachment 11 of the blade 10, the conductive member 112 can be energized, and the conductive member 112 can be used to generate electricity. The heat of the thermoplastic part 111 is heated, so that the thermoplastic part 111 is in a molten state, and then the shape of the thermoplastic part 111 is reshaped. In this way, it is convenient to modify the pneumatic attachment 11 and is conducive to improving the aerodynamic performance of the blade 10 .

在一些实施例中,气动附件11熔接于叶片本体12的表面。In some embodiments, the aerodynamic attachment 11 is welded to the surface of the blade body 12 .

具体地,在将气动附件11安装于叶片本体12的过程中,可以通过将对应的导电件112通电,以对气动附件11与叶片本体12相贴合的表面对应的热塑件111加热,热塑件111熔融后,采用特定形状的压模20对气动附件11施加一定的压力,热塑件111与叶片本体12的表面熔融连接,并在热塑件111冷却后,固化成型。Specifically, during the process of installing the pneumatic accessories 11 on the blade body 12, the corresponding conductive parts 112 can be energized to heat the thermoplastic parts 111 corresponding to the surfaces of the pneumatic accessories 11 and the blade body 12. The heat After the plastic part 111 is melted, a certain shape of the die 20 is used to exert a certain pressure on the pneumatic attachment 11. The thermoplastic part 111 is melted and connected to the surface of the blade body 12, and after the thermoplastic part 111 is cooled, it is solidified and formed.

设置气动附件11熔接与叶片本体12的表面,有利于简化气动附件11与叶片本体12的连接结构和连接工艺。Providing the pneumatic accessory 11 to be welded to the surface of the blade body 12 is conducive to simplifying the connection structure and connection process between the pneumatic accessory 11 and the blade body 12 .

请继续参阅图4,在一些实施例中,叶片本体12包括相对的迎风面12a和背风面12b、沿叶片10的弦向相对的前缘12c和后缘12d,至少一个气动附件11连接于迎风面12a。Please continue to refer to Figure 4. In some embodiments, the blade body 12 includes opposite windward surfaces 12a and leeward surfaces 12b, and opposite leading edges 12c and trailing edges 12d along the chord direction of the blade 10. At least one aerodynamic attachment 11 is connected to the windward surface. Side 12a.

可选地,气动附件11可以包括扰流板,并连接于叶片10的迎风面12a靠近后缘12d的一侧,以改善叶片10的叶根处的气体流动分离现象,延缓失速。Optionally, the aerodynamic attachment 11 may include a spoiler and be connected to the side of the windward surface 12a of the blade 10 close to the trailing edge 12d to improve the gas flow separation phenomenon at the root of the blade 10 and delay stalling.

气动附件11还可以包括涡流发生器,多个涡流发生器按照一定的规律设置在迎风面12a,并排布呈特定的形状以提升叶片10捕获风能的能力。The aerodynamic attachment 11 may also include a vortex generator. Multiple vortex generators are arranged on the windward surface 12a according to certain rules and arranged in a specific shape to enhance the ability of the blade 10 to capture wind energy.

当然,还可以设置气动附件11既包括扰流板,又包括涡流发生器,并设置扰流板和涡流发生器分别设置在叶片本体12的迎风面12a的不同位置。Of course, the aerodynamic attachment 11 can also be provided with both a spoiler and a vortex generator, and the spoiler and the vortex generator are respectively arranged at different positions on the windward surface 12a of the blade body 12.

因此,迎风面12a是叶片10的受风面,设置至少一个气动附件11连接于迎风面12a,有利于充分发挥气动附件11的作用,提升叶片10的动力学性能。Therefore, the windward surface 12a is the windward surface of the blade 10. Providing at least one aerodynamic attachment 11 connected to the windward surface 12a is conducive to giving full play to the role of the aerodynamic attachment 11 and improving the dynamic performance of the blade 10.

在一些实施例中,至少一个气动附件11连接于后缘12d。此时,气动附件11可以是降噪锯齿,以降低叶片10运行过程中的噪音。In some embodiments, at least one pneumatic attachment 11 is attached to the trailing edge 12d. At this time, the pneumatic attachment 11 can be a noise-reducing sawtooth to reduce the noise during the operation of the blade 10 .

第三方面,如图5所示,本申请实施例提供一种风力发电机组100,包括上述任一实施例提供的叶片10。In the third aspect, as shown in FIG. 5 , an embodiment of the present application provides a wind turbine 100 including the blade 10 provided in any of the above embodiments.

本申请实施例提供的风力发电机组100,由于包括上述任一实施例提供的叶片10,因而具有同样的技术效果,在此不再赘述。The wind turbine generator set 100 provided in the embodiment of the present application includes the blade 10 provided in any of the above embodiments, and therefore has the same technical effect, which will not be described again here.

第四方面,如图6所示,本申请实施例提供一种气动附件的制造方法,包括:In the fourth aspect, as shown in Figure 6, an embodiment of the present application provides a method for manufacturing a pneumatic accessory, including:

S10、获取热塑件和导电件,导电件接触连接于热塑件,导电件配置为在通电的情况下能够产生热量,热塑件配置为在加热的情况下能够产生塑性形变;S10. Obtain the thermoplastic part and the conductive part. The conductive part is in contact with the thermoplastic part. The conductive part is configured to generate heat when energized, and the thermoplastic part is configured to produce plastic deformation when heated;

S20、对导电件通电,并采用预设压模对热塑件加压,获取预设形状的气动附件。S20, energize the conductive part, and use a preset stamping die to pressurize the thermoplastic part to obtain a pneumatic accessory with a preset shape.

在步骤S10中,获取热塑件111和导电件112,可以是气动附件11的原材料,即热塑件111和导电件112在制备完成后,尚未形成特定的形状,此时,在经历过步骤S20后,形成的新的气动附件11。当然,获取的热塑件111和导电件112还可以是气动附件11的成品,即热塑件111已经经过熔融并形成特定的气动附件11的形状,此时,步骤S20过程中,是对气动附件11的外形进行重塑的过程,形成的是改型后的气动附件11。换言之,本申请实施例提供的气动附件11的制造方法,可以用于制备新的气动附件11,也可以对已经成型的气动附件11进行形状重塑。In step S10, the thermoplastic part 111 and the conductive part 112 are obtained, which may be the raw materials of the pneumatic attachment 11. That is, after the preparation of the thermoplastic part 111 and the conductive part 112 is completed, they have not yet formed a specific shape. At this time, after going through the steps After S20, the new pneumatic attachment 11 is formed. Of course, the obtained thermoplastic part 111 and conductive part 112 can also be the finished product of the pneumatic accessory 11, that is, the thermoplastic part 111 has been melted and formed into a specific shape of the pneumatic accessory 11. At this time, during step S20, the pneumatic accessory 11 is processed. The shape of the attachment 11 is reshaped, resulting in a modified pneumatic attachment 11. In other words, the manufacturing method of the pneumatic accessory 11 provided by the embodiment of the present application can be used to prepare a new pneumatic accessory 11 or to reshape the already formed pneumatic accessory 11 .

在S10中,获取的热塑件111和导电件112的数量可以分别为一个或者多个,对应地,在步骤S20中,对导电件112通电,可以对多个导电件112中的一者或者多者同时通电,或者,对多个导电件112中的至少部分依次通电,以实现与对应的导电件112接触连接的热塑件111进行形状重塑。In S10, the number of thermoplastic parts 111 and conductive parts 112 obtained may be one or more. Correspondingly, in step S20, the conductive parts 112 are energized, and one of the plurality of conductive parts 112 may be energized. A plurality of them are energized at the same time, or at least some of the plurality of conductive members 112 are energized sequentially to achieve shape reshaping of the thermoplastic part 111 that is in contact with the corresponding conductive member 112 .

在热塑件111熔融的状态下,采用想要获取的气动附件11的外形相适配的预设压模20对热塑件111进行加压,以形成预设形状的热塑件111,进而形成预设形状的气动附件11。When the thermoplastic part 111 is in a molten state, the preset stamping die 20 that matches the shape of the pneumatic accessory 11 is used to pressurize the thermoplastic part 111 to form the thermoplastic part 111 of a preset shape. A pneumatic attachment 11 of a preset shape is formed.

本申请实施例提供的气动附件的制造方法,对获取到的热塑件111和导电件112中导电件112通电,导电件112产生的热量使得与之接触连接的热塑件111熔融,通过预设压模20对熔融的热塑件111进行加压,形成特定形状的气动附件11。因此,本申请实施例提供的气动附件11的制造方法,能够方便、快捷地生产出特定形状的气动附件11,并能够方便、快捷地对气动附件11进行改型。The manufacturing method of pneumatic accessories provided by the embodiment of the present application energizes the obtained thermoplastic part 111 and the conductive part 112 of the conductive part 112. The heat generated by the conductive part 112 causes the thermoplastic part 111 that is in contact and connected with it to melt. It is assumed that the pressing mold 20 pressurizes the molten thermoplastic part 111 to form the pneumatic accessory 11 of a specific shape. Therefore, the manufacturing method of the pneumatic accessory 11 provided by the embodiment of the present application can conveniently and quickly produce the pneumatic accessory 11 of a specific shape, and can conveniently and quickly modify the pneumatic accessory 11 .

如图6和图7所示,在一些实施例中,S10、获取热塑件和导电件,包括:As shown in Figures 6 and 7, in some embodiments, S10. Obtaining thermoplastic parts and conductive parts includes:

S21、在模具内铺陈纤维和导电件,并向模具内导入液态的热塑性材料;S21. Lay out the fibers and conductive parts in the mold, and introduce the liquid thermoplastic material into the mold;

S22、对模具进行加热,纤维和液态的热塑性材料发生化学反应形成固态的热塑件,导电件接触连接于热塑件。S22. The mold is heated, the fiber and the liquid thermoplastic material react chemically to form a solid thermoplastic part, and the conductive part is connected to the thermoplastic part.

步骤S21中,可以先在模具内铺陈纤维和导电件112,然后将液态的热塑性材料真空灌注到模具中。当然,也可以将热塑性材料浸润在纤维中,然后将纤维与导电件112一起铺陈在模具中,可以根据需要进行设置。In step S21, the fibers and conductive parts 112 can be laid out in the mold first, and then the liquid thermoplastic material is vacuum poured into the mold. Of course, the thermoplastic material can also be soaked in the fiber, and then the fiber and the conductive member 112 can be laid out in the mold, and can be arranged as needed.

可以理解的是,在进行S21之前,可以先对模具进行清理,去除表面的粉尘、残渣等异物,并在模具表面满涂三次脱模剂,可以螺旋式涂抹,每次涂抹完成后,室温下自然静置15~20min。然后在模具表面满涂一层胶衣,胶衣颜色依据设计确定。静待一定时间后,待模具内胶衣达到指定触干状态后,依次在模具上铺放相应的纤维和导电件112。It is understandable that before proceeding with S21, the mold can be cleaned first to remove dust, residue and other foreign matter on the surface, and the release agent can be fully applied to the surface of the mold three times. It can be applied in a spiral manner. After each application, leave it at room temperature. Let it sit naturally for 15 to 20 minutes. Then apply a layer of gel coat on the surface of the mold, and the color of the gel coat is determined according to the design. After waiting for a certain period of time, after the gel coat in the mold reaches a specified touch-dry state, corresponding fibers and conductive parts 112 are laid out on the mold in sequence.

纤维可以是玻璃纤维、碳纤维,当然也可以是其它纤维或者混编纤维。导电件112可以是金属条、金属网或者金属片等,当然也可以是其它与树脂具有相容性的导电材料。The fiber can be glass fiber, carbon fiber, or other fibers or mixed fibers. The conductive member 112 can be a metal strip, a metal mesh, a metal sheet, etc., and of course it can also be other conductive materials that are compatible with resin.

可以理解的是,在步骤S21之后、步骤S22之前,还可以进行其它操作。比如,可以将纤维的多余的毛边去除,并铺放导流网、注胶管及注胶口等辅材,周围沿纤维的轮廓距离5~10cm铺放一层呼吸棉,每隔100mm放置一块呼吸棉进行搭接抽气。使用真空膜配合真空胶带密封两层真空,启动真空泵,抽至指定真空值后,测试一定时间内的真空降值,待真空至满足一定的要求后,再进行步骤S22。It can be understood that other operations can also be performed after step S21 and before step S22. For example, you can remove the excess burrs of the fiber, and lay out auxiliary materials such as a flow guide net, a glue injection pipe, and a glue injection port. A layer of breathing cotton can be laid around 5 to 10cm along the contour of the fiber, and a piece of breathing cotton should be placed every 100mm. Cotton is used for overlapping and air extraction. Use a vacuum film and vacuum tape to seal the two layers of vacuum, start the vacuum pump, and after pumping to a specified vacuum value, test the vacuum drop value within a certain period of time. After the vacuum reaches certain requirements, proceed to step S22.

而在步骤S22中,液态的热塑性材料属于小分子材料,对模具进行加热,纤维与热塑性材料发生化学反应,生成固态的高分子聚合物的热塑件111,导电件112固化形成于热塑件111。In step S22, the liquid thermoplastic material is a small molecule material. The mold is heated, and the fibers and the thermoplastic material react chemically to generate a solid polymer thermoplastic part 111. The conductive part 112 is solidified to form the thermoplastic part. 111.

可以理解的是,在步骤S22之前铺放的辅材,可以在步骤S22完成后,将辅材撕除,然后将形成的热塑件111和导电件112存放在特定形状的支架上。It can be understood that the auxiliary materials laid before step S22 can be torn off after step S22 is completed, and then the formed thermoplastic part 111 and conductive part 112 are stored on a bracket of a specific shape.

因此,通过铺陈纤维、导电件112,并导入液态的热塑性材料,加热后形成热塑件111和导电件112,便于简化热塑件111和导电件112的制备工艺。Therefore, by laying out the fibers and the conductive part 112 and introducing the liquid thermoplastic material, the thermoplastic part 111 and the conductive part 112 are formed after heating, which simplifies the preparation process of the thermoplastic part 111 and the conductive part 112.

如图7和图8所示,在一些实施例中,S11、在模具内铺陈纤维和导电件,并向模具内导入液态的热塑性材料的步骤,包括:As shown in Figures 7 and 8, in some embodiments, S11, the step of laying out fibers and conductive parts in the mold, and introducing liquid thermoplastic material into the mold, includes:

S111、在模具内铺陈纤维和导电件;S111. Lay out fibers and conductive parts in the mold;

S112、将液态的热塑性材料导入到模具内。S112. Introduce the liquid thermoplastic material into the mold.

如此,对应的热塑件111和导电件112的成型工艺可以是真空灌注成型,便于形成致密、且结构稳定的热塑件111,使得热塑件111具有良好的热塑性。In this way, the corresponding molding process of the thermoplastic part 111 and the conductive part 112 can be vacuum infusion molding, which facilitates the formation of a dense and structurally stable thermoplastic part 111, so that the thermoplastic part 111 has good thermoplasticity.

如图7和图9所示,在一些实施例中,S11、在预设模具内铺陈纤维和导电件,并向模具内导入液态的热塑性材料的步骤,包括:As shown in Figures 7 and 9, in some embodiments, S11, the step of laying out fibers and conductive parts in a preset mold, and introducing liquid thermoplastic material into the mold, includes:

S113、将液态的热塑性材料预浸入纤维中,S113. Pre-impregnate the liquid thermoplastic material into the fiber.

S114、将导电件和预浸有热塑性材料的纤维铺陈到模具中。S114. Lay out the conductive parts and the fibers pre-impregnated with the thermoplastic material into the mold.

如此,对应的热塑件111和导电件112的成型工艺可以是预浸料成型、纤维胶模成型,有利于提高形成的热塑件111的致密性和性能稳定性,以使热塑件111具有良好的热塑性。In this way, the corresponding molding process of the thermoplastic part 111 and the conductive part 112 can be prepreg molding or fiber rubber molding, which is beneficial to improving the density and performance stability of the formed thermoplastic part 111, so that the thermoplastic part 111 Has good thermoplasticity.

最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present application. The scope shall be covered by the claims and description of this application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any way. The application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (12)

1.一种气动附件,其特征在于,所述气动附件包括:1. A pneumatic accessory, characterized in that the pneumatic accessory includes: 热塑件,所述热塑件配置为在加热的情况下能够产生塑性形变;Thermoplastic parts configured to produce plastic deformation when heated; 导电件,与所述热塑件接触连接,所述导电件配置为在通电的情况下能够产生热量。The conductive part is in contact with the thermoplastic part, and the conductive part is configured to generate heat when energized. 2.根据权利要求1所述的气动附件,其特征在于,所述热塑件具有容纳腔,所述导电件的至少部分填充于所述容纳腔内。2. The pneumatic accessory according to claim 1, wherein the thermoplastic part has a receiving cavity, and at least part of the conductive part is filled in the receiving cavity. 3.根据权利要求1所述的气动附件,其特征在于,所述气动附件包括多个热塑件,多个所述热塑件熔接连接。3. The pneumatic accessory according to claim 1, wherein the pneumatic accessory includes a plurality of thermoplastic parts, and the plurality of thermoplastic parts are welded and connected. 4.根据权利要求1至3任一项所述气动附件,每一个所述热塑件与至少一个所述导电件接触连接。4. The pneumatic accessory according to any one of claims 1 to 3, wherein each of the thermoplastic parts is in contact with at least one of the conductive parts. 5.根据权利要求1至4任一项所述的气动附件,其特征在于,所述热塑件的材料包括聚甲基丙烯酸甲酯、聚对苯二甲酸丁二酯、聚乙烯、聚氯乙烯、聚苯乙烯、聚酰胺、聚甲醛、聚碳酸酯、聚苯醚、聚砜以及橡胶中的至少一者。5. The pneumatic accessory according to any one of claims 1 to 4, characterized in that the material of the thermoplastic part includes polymethyl methacrylate, polybutylene terephthalate, polyethylene, polychloride At least one of ethylene, polystyrene, polyamide, polyoxymethylene, polycarbonate, polyphenylene ether, polysulfone and rubber. 6.一种叶片,其特征在于,包括:6. A blade, characterized in that it includes: 至少一个如权利要求1至5任一项所述的气动附件;At least one pneumatic attachment according to any one of claims 1 to 5; 叶片本体,所述气动附件连接于所述叶片本体的表面。The blade body, the pneumatic attachment is connected to the surface of the blade body. 7.根据权利要求6所述的叶片,其特征在于,所述气动附件熔接于所述叶片本体的表面。7. The blade according to claim 6, wherein the pneumatic attachment is welded to the surface of the blade body. 8.根据权利要求6或7所述的叶片组件,其特征在于,所述叶片本体包括相对的迎风面和背风面、沿所述叶片的弦向相对的前缘和后缘;8. The blade assembly according to claim 6 or 7, wherein the blade body includes opposite windward and leeward surfaces, and opposite leading edges and trailing edges along the chord direction of the blade; 至少一个所述气动附件连接于所述迎风面;和/或,At least one of the pneumatic accessories is connected to the windward surface; and/or, 至少一个所述气动附件连接于所述后缘。At least one of said pneumatic accessories is connected to said trailing edge. 9.一种风力发电机组,其特征在于,包括如权利要求6至8任一项所述的叶片。9. A wind turbine generator set, characterized by comprising the blade according to any one of claims 6 to 8. 10.一种气动附件的制造方法,其特征在于:包括:10. A method of manufacturing pneumatic accessories, characterized by: including: 获取热塑件和导电件,所述导电件接触连接于所述热塑件,所述导电件配置为在通电的情况下能够产生热量,所述热塑件配置为在加热的情况下能够产生塑性形变;Obtain a thermoplastic part and a conductive part, the conductive part is contact-connected to the thermoplastic part, the conductive part is configured to generate heat when energized, and the thermoplastic part is configured to generate heat when heated. plastic deformation; 对所述导电件通电,并采用预设压模对所述热塑件加压,获取预设形状的气动附件。The conductive part is energized, and a preset stamping die is used to pressurize the thermoplastic part to obtain a pneumatic accessory of a preset shape. 11.根据权利要求10所述的气动附件的制造方法,其特征在于,所述获取热塑件和导电件,包括:11. The manufacturing method of pneumatic accessories according to claim 10, characterized in that said obtaining thermoplastic parts and conductive parts includes: 在模具内铺陈纤维和导电件,并向所述模具内导入液态的热塑性材料;Laying out fibers and conductive parts in the mold, and introducing liquid thermoplastic material into the mold; 对所述模具进行加热,所述纤维和液态的所述热塑性材料发生化学反应形成固态的热塑件,所述导电件接触连接于所述热塑件。The mold is heated, and a chemical reaction occurs between the fiber and the liquid thermoplastic material to form a solid thermoplastic part, and the conductive part is contact-connected to the thermoplastic part. 12.根据权利要求11所述的气动附件的制造方法,其特征在于,所述在模具内铺陈纤维和导电件,并向所述模具内导入液态的热塑性材料,包括:12. The manufacturing method of pneumatic accessories according to claim 11, characterized in that, laying out fibers and conductive parts in the mold, and introducing liquid thermoplastic material into the mold includes: 在模具内铺陈纤维和导电件;Laying out fibers and conductive parts in the mold; 将液态的热塑性材料导入到所述模具内;或者,Introducing liquid thermoplastic material into the mold; or, 将液态的热塑性材料预浸入纤维中;Pre-impregnating the fibers with liquid thermoplastic material; 将导电件和预浸有所述热塑性材料的所述纤维铺陈到所述模具中。Conductive elements and the fibers pre-impregnated with the thermoplastic material are laid into the mold.
CN202311377551.5A 2023-10-23 2023-10-23 Wind generating set, blade, pneumatic accessory and manufacturing method thereof Pending CN117287339A (en)

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