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CN117174695A - Test structures, semiconductor devices, wafers, electronic products and methods - Google Patents

Test structures, semiconductor devices, wafers, electronic products and methods Download PDF

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CN117174695A
CN117174695A CN202311414400.2A CN202311414400A CN117174695A CN 117174695 A CN117174695 A CN 117174695A CN 202311414400 A CN202311414400 A CN 202311414400A CN 117174695 A CN117174695 A CN 117174695A
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CN117174695B (en
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温娟
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Honor Device Co Ltd
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Abstract

The embodiment of the application provides a test structure, a semiconductor device, a wafer, an electronic product and a method, wherein the test structure comprises the following components: at least one first metal pad coupled to a high level voltage; at least one second metal bonding pad coupled with a low-level voltage, wherein each second metal bonding pad is alternately arranged with the first metal bonding pad, and an interlayer dielectric is accommodated between the adjacent first metal bonding pad and the second metal bonding pad; a plurality of test layers secured within said interlayer dielectric between adjacent ones of said first metal pads and said second metal pads, each of said test layers comprising: the first test metal blocks and the second test metal blocks are alternately arranged at intervals, and the metal density of the test structure is reduced, so that the generated thermal stress is smaller in the subsequent laser cutting process, the generated heat is not easy to conduct into the chip, and the low dielectric constant material in the chip is not easy to be layered due to mismatch of thermal expansion coefficients.

Description

测试结构、半导体器件、晶圆、电子产品及方法Test structures, semiconductor devices, wafers, electronic products and methods

技术领域Technical field

本申请涉及半导体领域,具体涉及一种测试结构、半导体器件、晶圆、电子产品及方法。This application relates to the field of semiconductors, specifically to a test structure, semiconductor device, wafer, electronic product and method.

背景技术Background technique

芯片晶圆级可靠性测试结构一般是用来监控晶圆产线的工艺稳定性,在晶圆送到封装厂之前,鉴别出合格的芯片。在设计阶段,通常在晶圆的划片槽中设计一些测试结构,包括器件相关,金属走线相关的一些结构,通过电性测量,数据分析,以及数据在晶圆上的分布,判断产线的工艺稳定性和波动性。由于晶圆测试结构一般置于划片槽中,在后续封装厂进行切割的时候,不论是激光切割还是刀切割,一般会触碰到晶圆测试结构。现有的晶圆测试结构中,在切割时由于有应力作用,比如激光产生的热量产生的热应力,会作用到芯片内部,容易在芯片内部的低介电常数的介质层发生分层,从而导致器件失效,因此存在诸多不足。The chip wafer-level reliability test structure is generally used to monitor the process stability of the wafer production line and identify qualified chips before the wafers are sent to the packaging factory. In the design stage, some test structures are usually designed in the dicing groove of the wafer, including some structures related to devices and metal wiring. Through electrical measurement, data analysis, and the distribution of data on the wafer, the production line is judged. process stability and volatility. Since the wafer test structure is generally placed in the dicing groove, when the subsequent packaging factory performs cutting, whether it is laser cutting or knife cutting, the wafer test structure will generally be touched. In the existing wafer test structure, due to stress during cutting, such as thermal stress generated by the heat generated by the laser, it will act on the inside of the chip, and it is easy to delaminate in the low dielectric constant dielectric layer inside the chip, thus Causes device failure, so there are many shortcomings.

发明内容Contents of the invention

为了解决目前晶圆测试结构因应力影响导致介质层分层,从而器件失效的问题,本申请实施方式提供一种测试结构、半导体器件、晶圆、电子产品及方法,通过降低测试结构的金属密度,在后续激光切割的时候产生的热应力较小,产生的热量不容易传导至芯片内部, 芯片内部的低介电常数材料不容易由于热膨胀系数的失配产生分层。In order to solve the problem of current wafer test structures causing dielectric layer delamination due to stress, thereby causing device failure, embodiments of the present application provide a test structure, a semiconductor device, a wafer, an electronic product and a method, which reduce the metal density of the test structure , the thermal stress generated during subsequent laser cutting is small, the heat generated is not easily conducted to the inside of the chip, and the low dielectric constant material inside the chip is not prone to delamination due to mismatch in thermal expansion coefficient.

本申请第一方面实施方式提供一种测试结构,包括: 至少一个第一金属焊垫,耦接一高电平电压;至少一个第二金属焊垫,耦接一低电平电压,每个第二金属焊垫与所述第一金属焊垫交替设置,且相邻的所述第一金属焊垫和所述第二金属焊垫之间容置有层间电介质;多层测试层,固定在相邻的所述第一金属焊垫和所述第二金属焊垫之间的所述层间电介质内,每层所述测试层包括:交替间隔设置的第一测试金属块和第二测试金属块;其中,所述第一测试金属块耦接所述第一金属焊垫,所述第二测试金属块耦接所述第二金属焊垫。The first embodiment of the present application provides a test structure, including: at least one first metal pad, coupled to a high-level voltage; at least one second metal pad, coupled to a low-level voltage, each Two metal bonding pads are alternately arranged with the first metal bonding pad, and an interlayer dielectric is accommodated between the adjacent first metal bonding pad and the second metal bonding pad; a multi-layer test layer is fixed on In the interlayer dielectric between the adjacent first metal pads and the second metal pads, each layer of the test layer includes: first test metal blocks and second test metal blocks arranged at alternating intervals. block; wherein the first test metal block is coupled to the first metal pad, and the second test metal block is coupled to the second metal pad.

本申请将第一金属焊垫和第二金属焊垫之间的测试层配置为交替间隔设置的第一测试金属块和第二测试金属块,第一测试金属块耦接高电平,第二测试金属块耦接低电平,从而击穿测试在两个金属块之间进行,可以实现晶圆级金属间介质击穿测试,由于第一测试金属块与第二测试金属块之间形成有间隙,从而与在第一金属焊垫和第二金属焊垫之间配置完整测试金属层结构相比,金属密度大大降低,且金属有效边长并未降低,能够有效捕捉到产线异常的情况的概率基本未发生变化的同时,由于降低了金属密度,在后续激光切割的时候产生的热应力较小,产生的热量不容易传导至芯片内部, 芯片内部的低介电常数材料不容易由于热膨胀系数(CTE)的失配产生分层。In this application, the test layer between the first metal pad and the second metal pad is configured as a first test metal block and a second test metal block arranged at alternating intervals. The first test metal block is coupled to a high level, and the second test metal block is coupled to a high level. The test metal block is coupled to a low level, so that the breakdown test is performed between the two metal blocks, which can realize the wafer-level inter-metal dielectric breakdown test, because there is a gap formed between the first test metal block and the second test metal block. gap, thus compared with configuring a complete test metal layer structure between the first metal pad and the second metal pad, the metal density is greatly reduced, and the effective side length of the metal is not reduced, which can effectively capture production line abnormalities. While the probability has basically not changed, due to the reduced metal density, the thermal stress generated during subsequent laser cutting is smaller, the heat generated is not easily conducted to the inside of the chip, and the low dielectric constant material inside the chip is not easily expanded due to thermal expansion. Mismatch in coefficients (CTE) creates delamination.

在某些实施方式中,所述第一金属焊垫的数量和所述第二金属焊垫的数量相同或不同。In some embodiments, the number of the first metal bonding pads and the number of the second metal bonding pads are the same or different.

具体的,所述第一金属焊垫的数量为N个,所述第二金属焊垫的数量为N+1个,N为大于等于1的整数。这样一来,当N等于1时,本申请的测试结构即包括两个第二金属焊垫和一个第一金属焊垫,则可以形成2个组测试单元的结构,由此看来,本实施方式可以形成2N组测试单元的结构,使得本申请的测试结构可以拓展到更多金属焊垫之间,由此实现了金属有效边长进一步增长,从而增加在产线捕捉金属间介质异常的概率。Specifically, the number of the first metal bonding pads is N, the number of the second metal bonding pads is N+1, and N is an integer greater than or equal to 1. In this way, when N is equal to 1, the test structure of the present application includes two second metal pads and one first metal pad, and a structure of two groups of test units can be formed. From this point of view, this implementation The method can form a structure of 2N groups of test units, so that the test structure of this application can be expanded to between more metal pads, thereby further increasing the effective side length of the metal, thereby increasing the probability of catching inter-metal dielectric anomalies in the production line. .

具体的,所述第一金属焊垫的数量为N个,所述第二金属焊垫的数量为N个,N为大于等于1的整数。这样一来,当N等于2时,本申请的测试结构即包括两个第二金属焊垫和两个第一金属焊垫,则可以形成3个组测试单元的结构,由此看来,本实施方式可以形成2N-1组测试单元的结构,使得本申请的测试结构可以拓展到更多金属焊垫之间,由此实现了金属有效边长进一步增长,从而增加在产线捕捉金属间介质异常的概率。Specifically, the number of the first metal bonding pads is N, the number of the second metal bonding pads is N, and N is an integer greater than or equal to 1. In this way, when N is equal to 2, the test structure of this application includes two second metal pads and two first metal pads, and a structure of three groups of test units can be formed. From this point of view, this application The implementation can form a structure of 2N-1 sets of test units, so that the test structure of the present application can be expanded to between more metal pads, thereby further increasing the effective side length of the metal, thereby increasing the capture of intermetallic media in the production line Abnormal probability.

在某些实施方式中,所述第一金属焊垫的数量为N+1个,所述第二金属焊垫的数量为N个,N为大于等于1的整数。这样一来,当N等于1时,本申请的测试结构即包括两个第一金属焊垫和一个第一金属焊垫,则可以形成2个组测试单元的结构,由此看来,本实施方式可以形成2N组测试单元的结构,使得本申请的测试结构可以拓展到更多金属焊垫之间,由此实现了金属有效边长进一步增长,从而增加在产线捕捉金属间介质异常的概率。In some embodiments, the number of the first metal bonding pads is N+1, the number of the second metal bonding pads is N, and N is an integer greater than or equal to 1. In this way, when N is equal to 1, the test structure of the present application includes two first metal pads and one first metal pad, and a structure of two groups of test units can be formed. From this point of view, this implementation The method can form a structure of 2N groups of test units, so that the test structure of this application can be expanded to between more metal pads, thereby further increasing the effective side length of the metal, thereby increasing the probability of catching inter-metal dielectric anomalies in the production line. .

在某些实施方式中,在至少部分测试层中,所述第一测试金属块的数量和所述第二测试金属块的数量相同或不同。In some embodiments, in at least part of the test layer, the number of the first test metal blocks and the number of the second test metal blocks are the same or different.

例如在一些实施方式中,在至少部分测试层中,所述第一测试金属块的数量为M个,所述第二测试金属块的数量为M+1个。这样一来,则形成了2M个第一测试金属块与第二测试金属块之间的测试间隙,可以在该测试间隙内进行金属间介质击穿测试。For example, in some embodiments, in at least part of the test layer, the number of the first test metal blocks is M, and the number of the second test metal blocks is M+1. In this way, 2M test gaps are formed between the first test metal blocks and the second test metal blocks, and the inter-metal dielectric breakdown test can be performed within the test gaps.

金属层间电介质(IMD)结构用于表征后段工艺过程(BEOL)中金属间电介质的薄弱环节,目前常用的金属层间电介质(IMD)击穿测试结构,在测试时是对所有层的结构同时进行加压,一般击穿主要发生于同层金属间隔偏小处和两层金属层mis-align缺陷处,本申请实施方式通过形成2M个第一测试金属块与第二测试金属块之间的测试间隙,则形成了2M个测试间隙,由于第一测试金属块耦接高电平,第二测试金属块耦接低电平,从而在交替设置之后,该间隙形成了一定电压差,可以通过不断调节施加电压进行金属层间电介质(IMD)击穿测试。The inter-metal dielectric (IMD) structure is used to characterize the weak links of the inter-metal dielectric in the back-end process (BEOL). The currently commonly used inter-metal dielectric (IMD) breakdown test structure tests the structure of all layers during the test. Pressurization is performed at the same time. Generally, breakdown mainly occurs at small intervals between metals in the same layer and mis-align defects in two metal layers. In the embodiment of the present application, 2M first test metal blocks and second test metal blocks are formed between The test gaps form 2M test gaps. Since the first test metal block is coupled to high level and the second test metal block is coupled to low level, after the alternate setting, the gap forms a certain voltage difference, which can Intermetal dielectric (IMD) breakdown testing is performed by continuously adjusting the applied voltage.

在某些实施方式中, 在至少部分测试层中,所述第一测试金属块的数量为M个,所述第二测试金属块的数量为M个,M为大于等于1的整数。这样一来,可以在第一金属焊垫和第二金属焊垫之间形成2M+1个第一测试金属块与第二测试金属块之间的测试间隙,可以在该测试间隙内进行金属间介质击穿测试,本申请实施方式通过形成2M+1个第一测试金属块与第二测试金属块之间的测试间隙,则形成了2M+1个测试间隙,由于第一测试金属块耦接高电平,第二测试金属块耦接低电平,从而在交替设置之后,该间隙形成了一定电压差,可以通过不断调节施加电压进行金属层间电介质(IMD)击穿测试。In some embodiments, in at least part of the test layer, the number of the first test metal blocks is M, and the number of the second test metal blocks is M, where M is an integer greater than or equal to 1. In this way, 2M+1 test gaps between the first test metal blocks and the second test metal blocks can be formed between the first metal pads and the second metal pads, and metal-to-metal testing can be performed within the test gaps. For the dielectric breakdown test, the embodiment of the present application forms 2M+1 test gaps by forming 2M+1 test gaps between the first test metal block and the second test metal block. Since the first test metal block is coupled High level, the second test metal block is coupled to low level, so that after alternating settings, a certain voltage difference is formed in the gap, and the inter-metal dielectric (IMD) breakdown test can be performed by continuously adjusting the applied voltage.

在某些实施方式中,在至少一层测试层中,与所述第一金属焊垫相邻的测试金属块为第二测试金属块,且与所述第二金属焊垫相邻的测试金属块为第一测试金属块。这样一来,由于第一测试金属块耦接高电平,第二测试金属块耦接低电平,而第一金属焊垫耦接高电平,第二金属焊垫耦接低电平,则如此设置后,第一金属焊垫与第二测试金属块也形成了高低电平差,从而第一金属焊垫与相邻的测试金属块之间也可以通过不断调节施加电压进行金属层间电介质(IMD)击穿测试。In some embodiments, in at least one test layer, the test metal block adjacent to the first metal pad is a second test metal block, and the test metal block adjacent to the second metal pad The block is the first test metal block. In this way, since the first test metal block is coupled to high level, the second test metal block is coupled to low level, the first metal pad is coupled to high level, and the second metal pad is coupled to low level, After this setting, the first metal pad and the second test metal block also form a high and low level difference, so that the inter-metal layer between the first metal pad and the adjacent test metal block can also be continuously adjusted by continuously adjusting the applied voltage. Dielectric (IMD) breakdown test.

在某些实施方式中,在同层测试层中,所有所述第一测试金属块的长度相同,和/或,所有所述第二测试金属块的长度相同。本实施方式中,所有所述第一测试金属块的长度相同,亦或是所有所述第二测试金属块的长度相同,则一方面在制作时可以利用相同刻蚀参数进行刻蚀,无需分步刻蚀,简化了制作工艺,另一方面等长的第一测试金属块或第二测试金属块对电压的影响相同,因此在测试时无需考虑长度等电阻影响因素对电压输出的影响,从而使得金属层间电介质(IMD)击穿测试的测试结果更加准确,测出的击穿电压更加精准。In some embodiments, in the same test layer, all the first test metal blocks have the same length, and/or all the second test metal blocks have the same length. In this embodiment, all the first test metal blocks have the same length, or all the second test metal blocks have the same length. On the one hand, the same etching parameters can be used for etching during production, without separation. One-step etching simplifies the manufacturing process. On the other hand, the first test metal block or the second test metal block of equal length has the same impact on the voltage. Therefore, there is no need to consider the impact of resistance factors such as length on the voltage output during testing, thus This makes the test results of the inter-metal dielectric (IMD) breakdown test more accurate and the measured breakdown voltage more accurate.

在某些实施方式中,每层测试层至少包括两个长度不同的第一测试金属块,和/或,每层测试层至少包括两个长度不同的第二测试金属块。这样一来,可以在同一测试结构中进行多种不同测试,且长度不同的第二测试金属块可以设置调节不同金属密度和金属有效边长,例如可以设置部分第一测试金属块或者部分第二测试金属块为较长的结构,则可以提高金属有效边长为原先的一定倍数,同时可以根据需要调节金属密度。In some embodiments, each test layer includes at least two first test metal blocks with different lengths, and/or each test layer includes at least two second test metal blocks with different lengths. In this way, a variety of different tests can be carried out in the same test structure, and second test metal blocks with different lengths can be set to adjust different metal densities and metal effective side lengths. For example, part of the first test metal block or part of the second test metal block can be set. If the test metal block is a longer structure, the effective side length of the metal can be increased to a certain multiple of the original, and the metal density can be adjusted as needed.

在某些实施方式中,所有所述第一测试金属块和所述第二测试金属块的长度相同,且在相邻的两层测试层中,位于上层的测试层设置第一测试金属块的位置,对应位于下层的测试层设置第二测试金属块的位置。这样一来,上层测试层中耦接高点平的第一测试金属块的位置与下层测试层中耦接低电平的第二测试金属块的位置的正投影重叠,从而两者之间形成了高低电压差,因此也可以进行金属间介质击穿测试,从而实现了上下层金属间介质击穿测试。In some embodiments, the lengths of all the first test metal blocks and the second test metal blocks are the same, and among the two adjacent test layers, the test layer located on the upper layer is provided with the length of the first test metal block. Position, set the position of the second test metal block corresponding to the test layer located on the lower layer. In this way, the orthographic projection of the position of the first test metal block coupled to the high-level flat in the upper test layer overlaps with the position of the second test metal block coupled to the low-level in the lower test layer, thereby forming a The high and low voltage difference is eliminated, so inter-metal dielectric breakdown testing can also be carried out, thereby realizing dielectric breakdown testing between upper and lower metal layers.

在某些实施方式中,每层测试层中, K个第一测试金属块的长度为第一长度,N-K个第一测试金属块的长度为第二长度,K为小于等于N/2的正整数,N为第一测试金属块的数量;其中所述K个第一长度的第一测试金属块之间间隔至少一个第二长度的第一测试金属块。这样一来,对于不同长度的第一测试金属块,可以分开设置。In some embodiments, in each test layer, the length of the K first test metal blocks is the first length, the length of the N-K first test metal blocks is the second length, and K is a positive number less than or equal to N/2. An integer, N is the number of first test metal blocks; wherein at least one first test metal block of second length is spaced between the K first test metal blocks of first length. In this way, the first test metal blocks of different lengths can be set separately.

在某些实施方式中,所述第二测试金属块的长度与所述第一测试金属块的长度不同。这样一来,可以根据需要调配金属密度和金属有效边长,为金属密度和金属有效边长的调节提供了更高自由度。In some embodiments, the length of the second test metal block is different from the length of the first test metal block. In this way, the metal density and metal effective side length can be adjusted as needed, providing a higher degree of freedom for the adjustment of metal density and metal effective side length.

在某些实施方式中,每层所述测试层还包括:第一金属层和第二金属层,所述第一金属层上包括用于与所述第一测试金属块电连接的第一连接件,所述第二金属层上包括用于与所述第二测试金属块电连接的第二连接件。这样一来,通过第一连接件将第一测试金属块与第一金属焊垫耦接,从而可以通过第一金属焊垫施加高电平给第一测试金属块,通过第二金属焊垫施加低电平给第二测试金属块,完成第一测试金属块和第二测试金属块的金属间介质击穿测试。In some embodiments, each layer of the test layer further includes: a first metal layer and a second metal layer, the first metal layer includes a first connection for electrically connecting to the first test metal block. The second metal layer includes a second connection member for electrically connecting with the second test metal block. In this way, the first test metal block and the first metal pad are coupled through the first connector, so that a high level can be applied to the first test metal block through the first metal pad, and a high level can be applied to the first test metal block through the second metal pad. The low level is given to the second test metal block to complete the inter-metal dielectric breakdown test between the first test metal block and the second test metal block.

在某些实施方式中,相邻的所述第一测试金属块和所述第二测试金属块之间的间距相同或不同。这样一来,间距不同时的金属介质厚度更高,则更难以击穿,因此可以通过间距的厚度对介质击穿进行测试,可以测试不同介质厚度的击穿效果,而间距相同的测试金属块之间的金属介质厚度相同,从而可以保证击穿测试的影响因素的均一化,可以在相同电压下测试不同位置的击穿效果的差异。In some embodiments, the spacing between the adjacent first test metal blocks and the second test metal blocks is the same or different. In this way, the thickness of the metal medium with different spacing is higher and it is more difficult to break down. Therefore, the dielectric breakdown can be tested by the thickness of the spacing. The breakdown effect of different media thicknesses can be tested, and the test metal blocks with the same spacing The thickness of the metal dielectric between them is the same, which can ensure the uniformity of the influencing factors of the breakdown test, and can test the difference in breakdown effects at different locations under the same voltage.

在某些实施方式中,所述多层测试层为半导体器件的顶层金属层,和/或,每层测试层的厚度大于等于3微米。这样一来,本申请实施方式可以应用在后段金属介质是low k(k<3.9)材料的器件中,防止在切割的时候对芯片造成损伤,以及应用于后段金属互联介质层是lowk材质的超厚金属层(一般3um左右),的金属介质击穿的测试结构设计,防止在切割的时候介质产生裂纹。In some embodiments, the multi-layer test layer is a top metal layer of a semiconductor device, and/or the thickness of each test layer is greater than or equal to 3 microns. In this way, the embodiment of the present application can be applied to devices where the back-stage metal dielectric is made of low k (k<3.9) material to prevent damage to the chip during cutting, and when the back-stage metal interconnect dielectric layer is made of low k material. The ultra-thick metal layer (generally around 3um) and the metal dielectric breakdown test structure are designed to prevent cracks in the medium during cutting.

本申请第二方面实施方式提供一种半导体器件,包括衬底,以及形成在所述衬底上的半导体结构和如上所述的测试结构。A second embodiment of the present application provides a semiconductor device, including a substrate, a semiconductor structure formed on the substrate, and a test structure as described above.

本申请提供的半导体器件,由于包括有上述测试结构,因此可实现基本的监测产线金属介质缺陷的功能,与传统的金属间介质击穿测试结构相比,在相同的面积内,新型的金属间介质击穿测试结构的金属密度降为原先的55%,但是金属有效边长并未减小,与原先基本持平。能够捕捉到产线异常的情况的概率基本未发生变化。此结构由于降低了金属密度,在后续激光切割的时候产生的热应力较小,产生的热量不容易传导至芯片内部, 芯片内部的low k材料不容易由于CTE的失配产生分层。The semiconductor device provided by this application includes the above-mentioned test structure, so it can realize the basic function of monitoring metal dielectric defects in the production line. Compared with the traditional inter-metal dielectric breakdown test structure, in the same area, the new metal The metal density of the inter-dielectric breakdown test structure dropped to 55% of the original, but the effective side length of the metal did not decrease and was basically the same as before. The probability of catching abnormalities in the production line has basically not changed. Because this structure reduces the metal density, the thermal stress generated during subsequent laser cutting is smaller, and the generated heat is not easily conducted to the inside of the chip. The low k material inside the chip is not easily delamination due to CTE mismatch.

本申请第三方面实施方式提供一种电子产品,包括外壳、多种功能硬件以及如上所述的半导体器件。A third embodiment of the present application provides an electronic product, including a housing, multiple functional hardware, and a semiconductor device as described above.

其中多功能硬件可以包括摄像头、显示屏、麦克风及陀螺仪等功能硬件,通过上述半导体器件在制备激光切割过程中产生的热应力小,从而不会芯片内部的low k材料不容易由于CTE的失配产生分层,可以保证产品后续使用的稳定性。Among them, multi-functional hardware can include functional hardware such as cameras, displays, microphones, and gyroscopes. The thermal stress generated during the laser cutting process of the above-mentioned semiconductor devices is small, so that the low k material inside the chip is not easily damaged due to CTE. The preparation produces stratification, which can ensure the stability of the subsequent use of the product.

本申请第四方面实施方式提供一种半导体晶圆,包括晶圆面板,所述晶圆面板内形成有多个如上所述的半导体器件。A fourth embodiment of the present application provides a semiconductor wafer, including a wafer panel in which a plurality of semiconductor devices as described above are formed.

其中多功能硬件可以包括摄像头、显示屏、麦克风及陀螺仪等功能硬件,通过上述半导体器件在制备激光切割过程中产生的热应力小,从而不会芯片内部的low k材料不容易由于CTE的失配产生分层,可以保证产品后续使用的稳定性。Among them, multi-functional hardware can include functional hardware such as cameras, displays, microphones, and gyroscopes. The thermal stress generated during the laser cutting process of the above-mentioned semiconductor devices is small, so that the low k material inside the chip is not easily damaged due to CTE. The preparation produces stratification, which can ensure the stability of the subsequent use of the product.

本申请第五方面实施方式提供一种利用如上所述的测试结构进行金属间介质击穿测试的方法,包括:The fifth aspect of the implementation of the present application provides a method for conducting inter-metal dielectric breakdown testing using the test structure as described above, including:

向所述第一金属焊垫和每层测试层中的第一测试金属块写入高电平电压,向所述第二金属焊垫和每层测试层中的第二测试金属块写入低电平电压;Write a high level voltage to the first metal welding pad and the first test metal block in each test layer, and write a low level voltage to the second metal welding pad and the second test metal block in each test layer. level voltage;

利用所述测试结构,监控产线金属互连介质的稳定性。The test structure is used to monitor the stability of the metal interconnection medium of the production line.

具体地,在一些实施例中,可以使得两个金属焊垫之间的电位差由0开始逐步上升,并测试两个金属焊垫之间的电流,当电流急剧上升时,两个金属焊垫之间的电位差(也即相邻的第一测试金属块和第二测试金属块之间的电位差)可以认为是层间电介质的击穿电压。将测量得到的击穿电压与阈值范围进行比较,借此监控产线金属互连介质的稳定性。Specifically, in some embodiments, the potential difference between the two metal pads can be gradually increased from 0, and the current between the two metal pads can be tested. When the current rises sharply, the two metal pads The potential difference between them (that is, the potential difference between the adjacent first test metal block and the second test metal block) can be considered as the breakdown voltage of the interlayer dielectric. The stability of the production line metal interconnect dielectric is monitored by comparing the measured breakdown voltage to a threshold range.

附图说明Description of drawings

图1为范例技术提供的晶圆切割前的划片槽内配置测试结构的工艺结构示意图;Figure 1 is a schematic diagram of the process structure of configuring the test structure in the dicing groove before wafer cutting provided by Example Technology;

图2为范例技术提供的晶圆切割后的划片槽打开时的工艺结构示意图;Figure 2 is a schematic diagram of the process structure when the dicing groove is opened after wafer cutting provided by the example technology;

图3为作为本申请对比的测试结构示意图;Figure 3 is a schematic diagram of the test structure used for comparison in this application;

图4为根据图3所示的缺陷照片示意图;Figure 4 is a schematic diagram of the defect photo shown in Figure 3;

图5为本申请实施方式中的测试结构示意图之一;Figure 5 is one of the schematic diagrams of the test structure in the embodiment of the present application;

图6为本申请实施方式中的测试结构示意图之二;Figure 6 is the second schematic diagram of the test structure in the embodiment of the present application;

图7为本申请实施方式中的测试结构示意图之三;Figure 7 is the third schematic diagram of the test structure in the embodiment of the present application;

图8为本申请实施方式中的测试结构示意图之四;Figure 8 is the fourth schematic diagram of the test structure in the embodiment of the present application;

图9为本申请实施方式中的测试结构示意图之五;Figure 9 is the fifth schematic diagram of the test structure in the embodiment of the present application;

图10为本申请实施方式中的测试方法的流程示意图;Figure 10 is a schematic flow chart of the testing method in the embodiment of the present application;

图11为本申请实施方式提供的包括本测试结构的半导体晶圆的结构示意图之一;Figure 11 is one of the structural schematic diagrams of a semiconductor wafer including the test structure provided by the embodiment of the present application;

图12为本申请实施方式提供的包括本测试结构的半导体晶圆的结构示意图之二;Figure 12 is the second structural schematic diagram of a semiconductor wafer including the test structure provided by the embodiment of the present application;

图13为本申请实施方式提供的半导体晶圆的俯视图。FIG. 13 is a top view of a semiconductor wafer provided by an embodiment of the present application.

附图标记:20-测试结构,vx-刻蚀停止层,11-第一金属焊垫,12-第二金属焊垫,21-金属条,22-第一测试金属块,23-第二测试金属块,24-第一金属层, 25-第一连接件,26-第二金属层,27-第二连接件,28-跨结构金属连接层。Reference signs: 20-test structure, vx-etch stop layer, 11-first metal pad, 12-second metal pad, 21-metal strip, 22-first test metal block, 23-second test Metal block, 24-first metal layer, 25-first connector, 26-second metal layer, 27-second connector, 28-span structural metal connection layer.

具体实施方式Detailed ways

为使本申请实施方式的目的、技术方案和优点更加清楚,下面将结合本申请实施方式中的附图,对本申请的具体技术方案做进一步详细描述。以下实施方式用于说明本申请,但不用来限制本申请的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the specific technical solutions of the present application will be further described in detail below in conjunction with the drawings in the embodiments of the present application. The following embodiments are used to illustrate the present application, but are not used to limit the scope of the present application.

图1示出了目前晶圆切割之前的结构示意图,图2示出了晶圆切割之后的结构示意图,根据图1和图2所示,在设计阶段,通常在晶圆的划片槽中设计一些测试结构20,包括器件相关,金属走线相关的一些结构,通过电性测量,数据分析,以及数据在晶圆上的分布,判断产线的工艺稳定性和波动性。由于晶圆测试结构一般置于划片槽中,在后续封装厂进行切割的时候,不论是激光切割还是刀切割,一般会触碰到测试结构20。在一个晶圆上,通常会形成成百上千的芯片,它们之间会留有一定的间隙,例如60μm至150μm,此间隙即称为切割槽。半导体制造工艺完成并经过测试芯片测试后,将这些芯片沿切割槽从晶圆上切割下来,形成单独的芯片。在一些实施例中,本申请的测试结构20位于芯片区域内,用于检测金属间介质层缺陷的结构位于切割槽区域内,可以节约芯片面积。Figure 1 shows a schematic structural diagram of the current wafer before cutting, and Figure 2 shows a schematic structural diagram of the wafer after cutting. According to Figures 1 and 2, in the design stage, the design is usually done in the dicing groove of the wafer. Some test structures 20 , including some structures related to devices and metal wiring, determine the process stability and volatility of the production line through electrical measurement, data analysis, and data distribution on the wafer. Since the wafer test structure is generally placed in the dicing groove, the test structure 20 will generally be touched during subsequent cutting in the packaging factory, whether by laser cutting or knife cutting. On a wafer, hundreds or thousands of chips are usually formed, with a certain gap between them, such as 60μm to 150μm. This gap is called a dicing groove. After the semiconductor manufacturing process is completed and tested with test chips, these chips are cut from the wafer along dicing grooves to form individual chips. In some embodiments, the test structure 20 of the present application is located in the chip area, and the structure used to detect defects in the inter-metal dielectric layer is located in the cutting groove area, which can save chip area.

图3示出了范例技术中金属间介质击穿的测试结构示意图,图4示出了金属层间介质被击穿时的实物示意图,如图3所示,该结构是comb to comb的梳状结构,长条型的金属条21交错地与第一金属焊垫11和第二金属焊垫12满足金属间距和金属尺寸是设计规则里的最小尺寸。该测试结构用于超厚金属层(ultra thick metal,简称UTM),超厚金属层可以为3um左右,是芯片的顶层金属。在具体测试时,此结构的第一金属焊垫11接高电压,第二金属焊垫12接地,通过从低到高扫电压,测试电流随电压的变化,直至金属间介质发生如图4所示的击穿,从而完成金属间介质击穿测试,但是该测试结构容易在激光切割的时候导致芯片内部介电常数低的介质层分层,且目前尚未发现导致这一现象的原因所在。Figure 3 shows a schematic diagram of the test structure for inter-metal dielectric breakdown in the example technology. Figure 4 shows a schematic diagram of the actual object when the inter-metal dielectric is broken down. As shown in Figure 3, the structure is a comb-to-comb comb shape. Structure, the long metal strips 21 are staggered with the first metal pads 11 and the second metal pads 12 to meet the metal spacing and metal size, which are the minimum sizes in the design rules. This test structure is used for ultra-thick metal (UTM). The ultra-thick metal layer can be about 3um and is the top metal of the chip. During the specific test, the first metal pad 11 of this structure is connected to high voltage, and the second metal pad 12 is connected to ground. By sweeping the voltage from low to high, the test current changes with the voltage until the intermetallic medium occurs as shown in Figure 4. The breakdown is shown to complete the inter-metal dielectric breakdown test. However, this test structure is prone to delamination of the dielectric layer with low dielectric constant inside the chip during laser cutting, and the cause of this phenomenon has not yet been discovered.

本申请发明人经过研究发现,划片槽金属密度大是影响后段介质层分层的重要原因,如果划片槽中的测试结构是金属密度比较大的区域,并且芯片后段金属介质层是low k(k<3.9,杨氏模量较低,硬度小,韧性小,与下层材料的粘合力不足)材质的时候,由于有应力作用,比如激光产生的热量产生的热应力,会作用到chip内部,如果此应力大于材料之间的粘合力,容易在芯片内部的low k介质层发生分层,从而导致器件失效。The inventor of the present application has found through research that the high metal density of the dicing groove is an important reason for the delamination of the later dielectric layer. If the test structure in the dicing groove is an area with relatively high metal density, and the metal dielectric layer of the rear part of the chip is When low k (k<3.9, Young's modulus is low, hardness is low, toughness is low, and adhesion to the underlying material is insufficient), due to stress, such as thermal stress generated by the heat generated by the laser, it will Inside the chip, if this stress is greater than the adhesion between materials, delamination will easily occur in the low k dielectric layer inside the chip, leading to device failure.

基于本申请发明人的上述发现,本申请通过降低测试结构的金属密度,设计了一种新型的金属介质击穿的测试结构,此结构在后续激光切割的时候产生的热应力较小,产生的热量不容易传导至芯片内部, 芯片内部的低介电常数材料也不容易由于热膨胀系数的失配产生分层。Based on the above findings of the inventor of the present application, the present application designed a new type of metal dielectric breakdown test structure by reducing the metal density of the test structure. This structure will produce less thermal stress during subsequent laser cutting. Heat is not easily conducted to the inside of the chip, and the low dielectric constant material inside the chip is not easy to delaminate due to mismatch in thermal expansion coefficients.

为了对层间电介质中的缺陷进行检测,本申请实施方式提供了一种用于检测层间电介质缺陷的测试结构。通过对该结构的特殊设计,使得这种结构在确定的工艺条件下,检测出金属间介质中产生的缺陷,当将这种用于检测层间电介质缺陷的结构与待生产芯片在同一片晶圆上制造时,利用这种测试结构,监控产线金属互连介质的稳定性。In order to detect defects in the interlayer dielectric, embodiments of the present application provide a test structure for detecting defects in the interlayer dielectric. Through the special design of this structure, this structure can detect defects generated in the intermetallic medium under certain process conditions. When this structure for detecting defects in the interlayer dielectric is placed on the same wafer as the chip to be produced, During on-circle manufacturing, this test structure is used to monitor the stability of the metal interconnect medium on the production line.

根据本申请的一些实施方式,图5示出了一种测试结构的结构示意图,包括:第一金属焊垫11,耦接一高电平电压;第二金属焊垫12,耦接一低电平电压,第二金属焊垫12与所述第一金属焊垫11交替设置,且所述第一金属焊垫11和所述第二金属焊垫12之间容置有层间电介质;多层测试层,固定在所述第一金属焊垫11和所述第二金属焊垫12之间的所述层间电介质内,每层所述测试层包括:交替间隔设置的第一测试金属块22和第二测试金属块23;其中,所述第一测试金属块22耦接所述第一金属焊垫11,所述第二测试金属块23耦接所述第二金属焊垫12。According to some embodiments of the present application, Figure 5 shows a schematic structural diagram of a test structure, including: a first metal pad 11, coupled to a high-level voltage; a second metal pad 12, coupled to a low-level voltage. flat voltage, the second metal pads 12 and the first metal pads 11 are alternately arranged, and an interlayer dielectric is accommodated between the first metal pads 11 and the second metal pads 12; multi-layer Test layer, fixed in the interlayer dielectric between the first metal pad 11 and the second metal pad 12 , each layer of the test layer includes: first test metal blocks 22 arranged at alternating intervals. and a second test metal block 23; wherein, the first test metal block 22 is coupled to the first metal pad 11, and the second test metal block 23 is coupled to the second metal pad 12.

本申请将第一金属焊垫11和第二金属焊垫12之间的测试层配置为交替间隔设置的第一测试金属块22和第二测试金属块23,第一测试金属块22耦接高电平,第二测试金属块23耦接低电平,从而击穿测试在两个金属块之间进行,可以实现晶圆级金属间介质击穿测试,由于第一测试金属块22与第二测试金属块23之间形成有间隙,从而与在第一金属焊垫11和第二金属焊垫12之间配置完整测试金属层结构相比,金属密度大大降低,且金属有效边长并未降低,能够有效捕捉到产线异常的情况的概率基本未发生变化的同时,由于降低了金属密度,在后续激光切割的时候产生的热应力较小,产生的热量不容易传导至芯片内部, 芯片内部的低介电常数材料不容易由于热膨胀系数(CTE)的失配产生分层。In this application, the test layer between the first metal pad 11 and the second metal pad 12 is configured as a first test metal block 22 and a second test metal block 23 arranged at alternating intervals. The first test metal block 22 is coupled to a high level, the second test metal block 23 is coupled to the low level, so that the breakdown test is performed between the two metal blocks, and the wafer-level inter-metal dielectric breakdown test can be realized. Since the first test metal block 22 and the second test metal block 22 A gap is formed between the test metal blocks 23, so that compared with configuring a complete test metal layer structure between the first metal pad 11 and the second metal pad 12, the metal density is greatly reduced, and the effective side length of the metal is not reduced. , the probability of being able to effectively capture production line abnormalities has basically not changed. At the same time, due to the reduced metal density, the thermal stress generated during subsequent laser cutting is smaller, and the generated heat is not easily conducted to the inside of the chip. Inside the chip Low dielectric constant materials are less prone to delamination due to coefficient of thermal expansion (CTE) mismatch.

需要说明的是,本申请实施方式可以用于应用在后段金属介质是low k(k<3.9)材料的器件中,防止在切割的时候对芯片造成损伤。It should be noted that the embodiments of the present application can be used in devices where the back-stage metal medium is a low k (k<3.9) material to prevent damage to the chip during cutting.

此外,本申请实施方式可以用于层间电介质的性能测试,具体的,在集成电路制造过程中,通常采用多层金属互连线结构来实现电路的连接。在多层金属互连线之间采用介质材料,也就是所谓的层间电介质(IMD),来实现电隔离。常用的介质材料包括氧化硅和低介电常数(low-k)材料。但由于半导体制造工艺的复杂性,很容易在层间电介质中形成缺陷,例如裂缝、针孔、颗粒等等,从而影响层间电介质的介电性能,造成漏电,导致良率和可靠性问题。In addition, the embodiments of the present application can be used for performance testing of interlayer dielectrics. Specifically, in the manufacturing process of integrated circuits, multi-layer metal interconnection line structures are usually used to realize circuit connections. A dielectric material, the so-called interlayer dielectric (IMD), is used between multi-layer metal interconnect lines to achieve electrical isolation. Commonly used dielectric materials include silicon oxide and low-k materials. However, due to the complexity of the semiconductor manufacturing process, it is easy to form defects in the interlayer dielectric, such as cracks, pinholes, particles, etc., thus affecting the dielectric properties of the interlayer dielectric, causing leakage, and leading to yield and reliability issues.

在本申请实施方式中,测试金属块(包括上述的第一测试金属块22和第二测试金属块23)的材料可以包括铝和/或铜,本申请不限于此,测试金属块也可以是本领域其他合适的材料。In the embodiment of the present application, the material of the test metal block (including the above-mentioned first test metal block 22 and the second test metal block 23 ) may include aluminum and/or copper. The present application is not limited thereto, and the test metal block may also be Other suitable materials in the field.

在本申请实施方式中,层间电介质的材料为氧化硅或者低k材料。In the embodiment of the present application, the material of the interlayer dielectric is silicon oxide or a low-k material.

本申请实施方式中,金属密度为第一金属焊垫11和第二金属焊垫12之间的金属面积总和/第一金属焊垫11和第二金属焊垫12之间的总面积。In the embodiment of the present application, the metal density is the sum of the metal areas between the first metal pad 11 and the second metal pad 12 / the total area between the first metal pad 11 and the second metal pad 12 .

本申请实施方式中,金属有效边长为第一测试金属块22和临近的第二测试金属块23相对的金属边长总和。In the embodiment of the present application, the effective metal side length is the sum of the relative metal side lengths of the first test metal block 22 and the adjacent second test metal block 23 .

请继续结合图5所示,在本申请的测试结构具体使用时,通过第一金属焊垫11接入高电平,第二金属焊垫12接入低电平,与此同时所述第一测试金属块22耦接所述第一金属焊垫11,所述第二测试金属块23耦接所述第二金属焊垫12,从而第一金属焊垫11和第一测试金属块22的电压为高,第二金属焊垫12和第二测试金属块23的电压为低,而由于第一测试金属块22和第二测试金属块23交替设置,从而两者之间形成电压差,通过不断调节施加的电压从而可以控制该电压差的大小,实现该第一测试金属块22和第二测试金属块23之间的间隙的击穿电压测试。Please continue to refer to Figure 5. When the test structure of the present application is specifically used, the first metal pad 11 is connected to the high level, and the second metal pad 12 is connected to the low level. At the same time, the first metal pad 11 is connected to the low level. The test metal block 22 is coupled to the first metal pad 11 , and the second test metal block 23 is coupled to the second metal pad 12 , so that the voltage between the first metal pad 11 and the first test metal block 22 is high, the voltage of the second metal pad 12 and the second test metal block 23 is low, and since the first test metal block 22 and the second test metal block 23 are alternately arranged, a voltage difference is formed between the two, and through continuous The applied voltage can be adjusted to control the magnitude of the voltage difference, thereby achieving breakdown voltage testing of the gap between the first test metal block 22 and the second test metal block 23 .

在具体测试时,对第一金属焊垫11和第二金属焊垫12施加不同的测试电压,由于第一金属焊垫11和第一测试金属块22电连接,第二金属焊垫12预第二测试金属块23电连接,从而施加不同测试电压厚,可以检测相邻的第一测试金属块22和第二测试金属块23之间的电流。例如,可以通过上述的第一金属焊垫11和第二金属焊垫12进行施加测试电压和监测电流的步骤,接着基于该电流判断介质层中是否存在缺陷。During specific testing, different test voltages are applied to the first metal pad 11 and the second metal pad 12. Since the first metal pad 11 and the first test metal block 22 are electrically connected, the second metal pad 12 is pre-tested. The two test metal blocks 23 are electrically connected, thereby applying different test voltages, and the current between the adjacent first test metal block 22 and the second test metal block 23 can be detected. For example, the steps of applying a test voltage and monitoring current can be performed through the above-mentioned first metal bonding pad 11 and second metal bonding pad 12, and then it is determined whether there is a defect in the dielectric layer based on the current.

具体地,在一些实施例中,可以使得两个金属焊垫之间的电位差由0开始逐步上升,并测试两个金属焊垫之间的电流,当电流急剧上升时,两个金属焊垫之间的电位差(也即相邻的第一测试金属块22和第二测试金属块23之间的电位差)可以认为是层间电介质的击穿电压。将测量得到的击穿电压与阈值范围进行比较,当击穿电压小于上述阈值时,则产线可能存在不稳定性。Specifically, in some embodiments, the potential difference between the two metal pads can be gradually increased from 0, and the current between the two metal pads can be tested. When the current rises sharply, the two metal pads The potential difference between them (that is, the potential difference between the adjacent first test metal block 22 and the second test metal block 23 ) can be considered as the breakdown voltage of the interlayer dielectric. Compare the measured breakdown voltage with the threshold range. When the breakdown voltage is less than the above threshold, there may be instability in the production line.

需要说明的是,上述的阈值范围可以根据具体工艺和介质材料确定,也可以通过测试由其它途径确定的没有缺陷的层间电介质的击穿电压而确定。It should be noted that the above threshold range can be determined according to specific processes and dielectric materials, or can also be determined by testing the breakdown voltage of an interlayer dielectric without defects determined by other means.

在另一些实施例中,可以在两个金属焊垫之间的施加预设的测试电压,并保持电压值不变,测试两个金属焊垫之间的电流随时间的变化。如果层间电介质中存在缺陷,金属(例如铜)将扩散进入,在层间电介质中形成导电通道。这种情况下,如果随着加压测试的时间的增长,测试电流增大明显,则说明层间电介质的绝缘性能有较大幅度的下降,层间电介质中存在缺陷。In other embodiments, a preset test voltage can be applied between two metal bonding pads and the voltage value remains unchanged to test the change of the current between the two metal bonding pads over time. If there are defects in the interlayer dielectric, metal (such as copper) will diffuse in, forming conductive channels in the interlayer dielectric. In this case, if the test current increases significantly as the pressure test time increases, it means that the insulation performance of the interlayer dielectric has declined significantly and there are defects in the interlayer dielectric.

为了进一步将本申请的测试结构拓展到更多金属焊垫之间,实现金属有效边长增加,从而增加在产线捕捉金属间介质异常的概率,图6示出了本申请实施方式中以测试结构为基础进行延伸的实施方式,如图6所示,本申请实施方式中可以将两个及两个以上(两个以上的实施方式本申请基于附图篇幅不予示出)测试结构组合在一起形成结构,具体的,此时可以包含三个不同实施方式:1、第一金属焊垫11和第二金属焊垫12的数量相等,2、第一金属焊垫11比第二金属焊垫12的数量多一个,3、第二金属焊垫12比第一金属焊垫11的数量多一个。In order to further expand the test structure of the present application to between more metal pads, increase the effective side length of the metal, and thereby increase the probability of catching inter-metal dielectric anomalies in the production line, Figure 6 shows the test structure in the embodiment of the present application. As shown in Figure 6, two or more test structures can be combined in the implementation of this application (more than two implementations are not shown in this application due to the length of the drawings). To form a structure together, specifically, three different implementations may be included at this time: 1. The number of the first metal bonding pads 11 and the second metal bonding pads 12 is equal, 2. The number of the first metal bonding pads 11 is larger than that of the second metal bonding pads. The number of 12 is one more. 3. The number of the second metal bonding pads 12 is one more than the number of the first metal bonding pads 11 .

下面分别对上述三种实施方式进行详细说明。The above three embodiments will be described in detail below respectively.

1、第一金属焊垫11和第二金属焊垫12的数量相等:1. The numbers of the first metal bonding pads 11 and the second metal bonding pads 12 are equal:

图5和图8示出了本申请实施方式中第一金属焊垫11与第二金属焊垫12数量相等的结构示意图,如图7所示,本实施方式中,所述第一金属焊垫11的数量为N个,所述第二金属焊垫12的数量为N个,N为大于等于1的整数。这样一来,当N等于2时,本申请的测试结构即包括两个第二金属焊垫12和两个第一金属焊垫11,则可以形成3个组测试单元的结构,由此看来,本实施方式可以形成2N-1组测试单元的结构,使得本申请的测试结构可以拓展到更多金属焊垫之间,由此实现了金属有效边长进一步增长,从而增加在产线捕捉金属间介质异常的概率。Figures 5 and 8 show a schematic structural diagram of an equal number of first metal pads 11 and second metal pads 12 in the embodiment of the present application. As shown in Figure 7, in this embodiment, the first metal pads The number of 11 is N, the number of the second metal pads 12 is N, and N is an integer greater than or equal to 1. In this way, when N is equal to 2, the test structure of the present application includes two second metal pads 12 and two first metal pads 11, and a structure of three groups of test units can be formed. From this point of view , this embodiment can form a structure of 2N-1 groups of test units, so that the test structure of this application can be expanded to more metal pads, thereby further increasing the effective side length of the metal, thereby increasing the amount of metal captured in the production line. probability of media anomaly.

2、第一金属焊垫11比第二金属焊垫12的数量多一个:2. The number of the first metal bonding pad 11 is one more than the number of the second metal bonding pad 12:

图7示出了本申请实施方式中第一金属焊垫11比第二金属焊垫12的数量多一个的结构示意图,如图8所示,本实施方式中,所述第一金属焊垫11的数量为N+1个,所述第二金属焊垫12的数量为N个,N为大于等于1的整数。这样一来,当N等于1时,本申请的测试结构即包括两个第一金属焊垫11和一个第一金属焊垫11,则可以形成2个组测试单元的结构,由此看来,本实施方式可以形成2N组测试单元的结构,使得本申请的测试结构可以拓展到更多金属焊垫之间,由此实现了金属有效边长进一步增长,从而增加在产线捕捉金属间介质异常的概率。FIG. 7 shows a schematic structural diagram in which the number of the first metal bonding pads 11 is one more than the number of the second metal bonding pads 12 in the embodiment of the present application. As shown in FIG. 8 , in this embodiment, the first metal bonding pads 11 The number of second metal pads 12 is N+1, and N is an integer greater than or equal to 1. In this way, when N is equal to 1, the test structure of the present application includes two first metal pads 11 and one first metal pad 11, and a structure of two groups of test units can be formed. From this point of view, This implementation can form a structure of 2N groups of test units, so that the test structure of the present application can be expanded to between more metal pads, thereby achieving a further increase in the effective side length of the metal, thereby increasing the ability to capture inter-metal dielectric anomalies in the production line. The probability.

3、第二金属焊垫12比第一金属焊垫11的数量多一个:3. The number of the second metal bonding pads 12 is one more than the number of the first metal bonding pads 11:

图6示出了本申请实施方式中第二金属焊垫12比第一金属焊垫11的数量多一个的结构示意图,如图6所示,本实施方式中,所述第一金属焊垫11的数量为N个,所述第二金属焊垫12的数量为N+1个,N为大于等于1的整数。这样一来,当N等于1时,本申请的测试结构即包括两个第二金属焊垫12和一个第一金属焊垫11,则可以形成2个组测试单元的结构,由此看来,本实施方式可以形成2N组测试单元的结构,使得本申请的测试结构可以拓展到更多金属焊垫之间,由此实现了金属有效边长进一步增长,从而增加在产线捕捉金属间介质异常的概率。Figure 6 shows a schematic structural diagram in which the number of second metal pads 12 is one more than that of the first metal pads 11 in the embodiment of the present application. As shown in Figure 6, in this embodiment, the first metal pads 11 The number is N, the number of the second metal pads 12 is N+1, and N is an integer greater than or equal to 1. In this way, when N is equal to 1, the test structure of the present application includes two second metal pads 12 and one first metal pad 11, and a structure of two groups of test units can be formed. From this point of view, This implementation can form a structure of 2N groups of test units, so that the test structure of the present application can be expanded to between more metal pads, thereby achieving a further increase in the effective side length of the metal, thereby increasing the ability to capture inter-metal dielectric anomalies in the production line. The probability.

需要说明的是,在上述结构中,为了不引入多余的电压接入引脚,可以将所有第一金属焊垫11在顶层通过跨结构金属连接层28形成电连接,从而使得每个第一金属焊垫11都可以写入高电平,同理可以将所有第二金属焊垫12在底层通过跨结构金属连接层28形成电连接,从而使得每个第二金属焊垫12都可以写入低电平。It should be noted that in the above structure, in order not to introduce redundant voltage access pins, all first metal pads 11 can be electrically connected through the cross-structure metal connection layer 28 on the top layer, so that each first metal pad 11 All the bonding pads 11 can be written to a high level. Similarly, all the second metal bonding pads 12 can be electrically connected through the cross-structure metal connection layer 28 at the bottom layer, so that each of the second metal bonding pads 12 can be written to a low level. level.

下面对本申请的第一测试金属块22和第二测试金属块23进行详细说明。The first test metal block 22 and the second test metal block 23 of the present application will be described in detail below.

图5至图8示出了本申请第一测试金属块22和第二测试金属块23的数量展示示意图之一,具体的,本申请可以设置在至少部分测试层中,所述第一测试金属块22的数量为M个(图5至图8中M等于2),所述第二测试金属块23的数量为M+1个。这样一来,则形成了2M个第一测试金属块22与第二测试金属块23之间的测试间隙,可以在该测试间隙内进行金属间介质击穿测试。金属层间电介质(IMD)结构用于表征后段工艺过程(BEOL)中金属间电介质的薄弱环节,目前常用的金属层间电介质(IMD)击穿测试结构,在测试时是对所有层的结构同时进行加压,一般击穿主要发生于同层金属间隔偏小处和两层金属层mis-align缺陷处,本申请实施方式通过形成2M个第一测试金属块22与第二测试金属块23之间的测试间隙,则形成了2M个测试间隙,由于第一测试金属块22耦接高电平,第二测试金属块23耦接低电平,从而在交替设置之后,该间隙形成了一定电压差,可以通过不断调节施加电压进行金属层间电介质(IMD)击穿测试。Figures 5 to 8 show one of the schematic diagrams showing the quantity of the first test metal block 22 and the second test metal block 23 of the present application. Specifically, the present application can be provided in at least part of the test layer. The first test metal block The number of blocks 22 is M (M is equal to 2 in FIGS. 5 to 8 ), and the number of second test metal blocks 23 is M+1. In this way, 2M test gaps are formed between the first test metal blocks 22 and the second test metal blocks 23, and the inter-metal dielectric breakdown test can be performed in the test gaps. The inter-metal dielectric (IMD) structure is used to characterize the weak links of the inter-metal dielectric in the back-end process (BEOL). The currently commonly used inter-metal dielectric (IMD) breakdown test structure tests the structure of all layers during the test. Pressurization is performed at the same time. Generally, breakdown mainly occurs at small intervals between metals in the same layer and mis-align defects in two metal layers. In the embodiment of the present application, 2M first test metal blocks 22 and second test metal blocks 23 are formed. The test gaps between them form 2M test gaps. Since the first test metal block 22 is coupled to the high level and the second test metal block 23 is coupled to the low level, after the alternate setting, the gap forms a certain Voltage difference, inter-metal dielectric (IMD) breakdown testing can be performed by continuously adjusting the applied voltage.

与此同时,图5至图8所示的实施方式中,由于第二测试金属块23的数量比第一测试金属块22的数量多一个,则相当于在排布时第二测试金属块23位于一层测试层中的第一个和最后一个,中间的部分为第一测试金属块22和第二测试金属块23交替,从而此时其中一个第二测试金属块23靠近第一金属焊垫11,而此时由于第一金属焊垫11耦接高电平电压,第二测试金属块23耦接低电平电压,因此位于一层测试层中的第一个和最后一个测试金属块(均为第二测试金属块23)与其中一个金属焊垫形成高低电压差,从而也可以进行金属层间电介质的击穿测试。At the same time, in the embodiment shown in FIGS. 5 to 8 , since the number of the second test metal blocks 23 is one more than the number of the first test metal blocks 22 , it is equivalent to the arrangement of the second test metal blocks 23 The first and last test layers are located in a layer, and the middle part is the first test metal block 22 and the second test metal block 23 alternating, so that one of the second test metal blocks 23 is close to the first metal pad at this time. 11. At this time, since the first metal pad 11 is coupled to a high-level voltage and the second test metal block 23 is coupled to a low-level voltage, the first and last test metal blocks located in a test layer ( The second test metal block 23) forms a high and low voltage difference with one of the metal pads, so that the breakdown test of the inter-metal dielectric can also be performed.

图9中展示了在至少部分测试层中,所述第一测试金属块22的数量为M个(图9中M等于2),所述第二测试金属块23的数量为M个,M为大于等于1的整数。这样一来,可以在第一金属焊垫11和第二金属焊垫12之间形成2M+1个第一测试金属块22与第二测试金属块23之间的测试间隙,可以在该测试间隙内进行金属间介质击穿测试,本申请实施方式通过形成2M+1个第一测试金属块22与第二测试金属块23之间的测试间隙,则形成了2M+1个测试间隙,由于第一测试金属块22耦接高电平,第二测试金属块23耦接低电平,从而在交替设置之后,该间隙形成了一定电压差,可以通过不断调节施加电压进行金属层间电介质(IMD)击穿测试。Figure 9 shows that in at least part of the test layer, the number of the first test metal blocks 22 is M (M is equal to 2 in Figure 9), the number of the second test metal blocks 23 is M, and M is An integer greater than or equal to 1. In this way, 2M+1 test gaps between the first test metal blocks 22 and the second test metal blocks 23 can be formed between the first metal pad 11 and the second metal pad 12, and the test gap can be The inter-metal dielectric breakdown test is performed within the application. In the embodiment of the present application, 2M+1 test gaps are formed between the first test metal block 22 and the second test metal block 23. Since the third test gap is One test metal block 22 is coupled to a high level, and the second test metal block 23 is coupled to a low level, so that after alternate settings, a certain voltage difference is formed in the gap, and the inter-metal dielectric (IMD) can be performed by continuously adjusting the applied voltage. ) breakdown test.

根据图9所示的实施方式,由于第一测试金属层和第二测试金属层均为M个,相当于在排布时当位于一层测试层中的第一个为第一测试金属层时,位于一层测试层中的最后一个则为第二测试金属层,反之第一个为第二测试金属层时,最后一个则为第一测试金属层,中间的部分为第一测试金属块22和第二测试金属块23交替,从而此时存在两种情况,其一是与第一金属焊垫11相靠近的测试金属块为第一测试金属块22,与第二金属焊垫12相靠近的测试金属块为第二金属块,该情况下由于第一测试金属块22和第一金属焊垫11均耦接高电平,第二测试金属块23和第二金属焊垫12耦接低电平,则两者之间未形成电压差,因此第一金属焊垫11与第一测试金属块22之间不会进行击穿测试;其二是与第一金属焊垫11相靠近的测试金属块为第二测试金属块23,与第二金属焊垫12相靠近的测试金属块为第一金属块,该情况下由于第一测试金属块22和第一金属焊垫11均耦接高电平,第二测试金属块23和第二金属焊垫12耦接低电平,则第一金属焊垫11与第二测试金属块23之间、以及第二金属焊垫12与第一测试金属块22之间形成电压差,因此位于一层测试层中的第一个和最后一个测试金属块(均为第二测试金属块23)与其中一个金属焊垫形成高低电压差,从而第一金属焊垫11与相邻的测试金属块之间也可以通过不断调节施加电压进行金属层间电介质(IMD)击穿测试。According to the embodiment shown in Figure 9, since there are M first test metal layers and second test metal layers, it is equivalent to when the first one located in a layer of test layers is the first test metal layer during arrangement , the last one in a layer of test layers is the second test metal layer, conversely, when the first one is the second test metal layer, the last one is the first test metal layer, and the middle part is the first test metal block 22 and the second test metal block 23 alternately, so there are two situations at this time. One is that the test metal block close to the first metal pad 11 is the first test metal block 22, which is close to the second metal pad 12. The test metal block is the second metal block. In this case, since the first test metal block 22 and the first metal pad 11 are both coupled to high level, the second test metal block 23 and the second metal pad 12 are coupled to low level. level, there is no voltage difference between the two, so there will be no breakdown test between the first metal pad 11 and the first test metal block 22; the second is a test close to the first metal pad 11 The metal block is the second test metal block 23, and the test metal block close to the second metal pad 12 is the first metal block. In this case, since both the first test metal block 22 and the first metal pad 11 are coupled to high level, the second test metal block 23 and the second metal pad 12 are coupled to a low level, then the first metal pad 11 and the second test metal block 23, and the second metal pad 12 and the first test A voltage difference is formed between the metal blocks 22, so the first and last test metal blocks (both the second test metal blocks 23) located in a test layer form a high and low voltage difference with one of the metal pads, so that the first The inter-metal dielectric (IMD) breakdown test can also be performed by continuously adjusting the applied voltage between the metal pad 11 and the adjacent test metal block.

同理,也可以设置第一测试金属块22的数量为M+1,第二测试金属块23的数量为M,本申请对此不做赘述。Similarly, the number of the first test metal blocks 22 can also be set to M+1, and the number of the second test metal blocks 23 can be set to M, which will not be described in detail in this application.

此外,图5至图8中可以看出,在同层测试层中,所有所述第一测试金属块22的长度相同,和/或,所有所述第二测试金属块的长度相同。本实施方式中,所有所述第一测试金属块22的长度相同,亦或是所有所述第二测试金属块23的长度相同,则一方面在制作时可以利用相同刻蚀参数进行刻蚀,无需分步刻蚀,简化了制作工艺,另一方面等长的第一测试金属块22或第二测试金属块23对电压的影响相同,因此在测试时无需考虑长度等电阻影响因素对电压输出的影响,从而使得金属层间电介质(IMD)击穿测试的测试结果更加准确,测出的击穿电压更加精准。In addition, it can be seen from FIGS. 5 to 8 that in the same test layer, all the first test metal blocks 22 have the same length, and/or all the second test metal blocks have the same length. In this embodiment, all the first test metal blocks 22 have the same length, or all the second test metal blocks 23 have the same length. On the one hand, the same etching parameters can be used for etching during production. There is no need for step-by-step etching, which simplifies the manufacturing process. On the other hand, the first test metal block 22 or the second test metal block 23 of equal length has the same impact on the voltage, so there is no need to consider the impact of resistance factors such as length on the voltage output during testing. influence, thus making the test results of the inter-metal dielectric (IMD) breakdown test more accurate and the measured breakdown voltage more accurate.

图9示出了本申请实施方式提供的测试结构示意图,如图12所示,本申请也可以设置测试金属块的长度不同,即每层测试层至少包括两个长度不同的第一测试金属块22,和/或,每层测试层至少包括两个长度不同的第二测试金属块23。这样一来,可以在同一测试结构中进行多种不同测试,且长度不同的第二测试金属块23可以设置调节不同金属密度和金属有效边长,例如可以设置部分第一测试金属块22或者部分第二测试金属块23为较长的结构,则可以提高金属有效边长为原先的一定倍数,同时可以根据需要调节金属密度。Figure 9 shows a schematic diagram of the test structure provided by the embodiment of the present application. As shown in Figure 12, the present application can also set the test metal blocks to have different lengths, that is, each test layer includes at least two first test metal blocks with different lengths. 22, and/or, each test layer includes at least two second test metal blocks 23 with different lengths. In this way, a variety of different tests can be carried out in the same test structure, and the second test metal blocks 23 with different lengths can be set to adjust different metal densities and metal effective side lengths. For example, part of the first test metal block 22 or part of the first test metal block 22 can be set. If the second test metal block 23 has a longer structure, the effective side length of the metal can be increased to a certain multiple of the original, and the metal density can be adjusted as needed.

由于本申请提供的测试结构包括多层测试层,可以进一步考虑相邻的上下两层测试层之间的影响,该实施方式中,所有所述第一测试金属块22和所述第二测试金属块23的长度相同,且在相邻的两层测试层中,位于上层的测试层设置第一测试金属块22的位置,对应位于下层的测试层设置第二测试金属块23的位置。这样一来,上层测试层中耦接高点平的第一测试金属块22的位置与下层测试层中耦接低电平的第二测试金属块23的位置的正投影重叠,从而两者之间形成了高低电压差,因此也可以进行金属间介质击穿测试,从而实现了上下层金属间介质击穿测试。Since the test structure provided by this application includes multiple test layers, the influence between the adjacent upper and lower test layers can be further considered. In this embodiment, all of the first test metal block 22 and the second test metal The lengths of the blocks 23 are the same, and among the two adjacent test layers, the upper test layer is set with the position of the first test metal block 22 , and the corresponding lower test layer is set with the position of the second test metal block 23 . In this way, the orthographic projections of the position of the first test metal block 22 coupled to the high level in the upper test layer and the position of the second test metal block 23 coupled to the low level in the lower test layer overlap, so that the two A high and low voltage difference is formed between them, so inter-metal dielectric breakdown testing can also be carried out, thus realizing dielectric breakdown testing between upper and lower metal layers.

请继续参见图9所示,可以看出对于长度较长的测试金属块其局部金属密度更大,因此为了保证局部金属密度和金属有效边长的均一性,在本申请的一些实施方式中,每层测试层中, K个第一测试金属块22的长度为第一长度,N-K个第一测试金属块22的长度为第二长度,K为小于等于N/2的正整数,N为第一测试金属块22的数量;其中所述K个第一长度的第一测试金属块22之间间隔至少一个第二长度的第一测试金属块22。这样一来,对于不同长度的第一测试金属块22,可以分开设置,从而不会使得局部金属密度高且金属有效边长更长而其他地方金属密度低且金属有效边长更短的情况出现,保证了局部金属密度和金属有效边长的均一性。Please continue to refer to Figure 9. It can be seen that the local metal density of the test metal block with a longer length is greater. Therefore, in order to ensure the uniformity of the local metal density and the effective side length of the metal, in some embodiments of the present application, In each test layer, the length of the K first test metal blocks 22 is the first length, the length of the N-K first test metal blocks 22 is the second length, K is a positive integer less than or equal to N/2, and N is the second length. A number of test metal blocks 22; wherein the K first test metal blocks 22 of the first length are spaced apart by at least one first test metal block 22 of the second length. In this way, the first test metal blocks 22 of different lengths can be arranged separately, so that the local metal density is high and the metal effective side length is longer, while the metal density in other places is low and the metal effective side length is shorter. , ensuring the uniformity of local metal density and effective side length of metal.

从上述实施方式可以看出,在本申请所述第二测试金属块23的长度与所述第一测试金属块22的长度不同。这样一来,可以根据需要调配金属密度和金属有效边长,为金属密度和金属有效边长的调节提供了更高自由度。It can be seen from the above embodiments that the length of the second test metal block 23 in this application is different from the length of the first test metal block 22 . In this way, the metal density and metal effective side length can be adjusted as needed, providing a higher degree of freedom for the adjustment of metal density and metal effective side length.

请继续结合图5所示,本申请实施方式中实现耦接的方式具体可以通过在金属层和测试金属块上刻蚀过孔,之后在过孔内沉积导电金属,之后将金属层引出到金属焊垫上或者一电压端上,从而实现测试金属块耦接高低电压。本实施方式中,每层所述测试层还包括:第一金属层24和第二金属层26,所述第一金属层24上包括用于与所述第一测试金属块22电连接的第一连接件25,所述第二金属层26上包括用于与所述第二测试金属块23电连接的第二连接件27。这样一来,通过第一连接件25将第一测试金属块22与第一金属焊垫11耦接,从而可以通过第一金属焊垫11施加高电平给第一测试金属块22,通过第二金属焊垫12施加低电平给第二测试金属块23,完成第一测试金属块22和第二测试金属块23的金属间介质击穿测试。Please continue to refer to Figure 5. The coupling method in the embodiment of the present application can be achieved by etching via holes on the metal layer and the test metal block, then depositing conductive metal in the via hole, and then leading the metal layer to the metal On the soldering pad or on a voltage terminal, the test metal block is coupled to high and low voltages. In this embodiment, each test layer further includes: a first metal layer 24 and a second metal layer 26 . The first metal layer 24 includes a third metal layer for electrically connecting to the first test metal block 22 . A connector 25 , the second metal layer 26 includes a second connector 27 for electrical connection with the second test metal block 23 . In this way, the first test metal block 22 is coupled to the first metal pad 11 through the first connector 25, so that a high level can be applied to the first test metal block 22 through the first metal pad 11. The two metal pads 12 apply a low level to the second test metal block 23 to complete the inter-metal dielectric breakdown test of the first test metal block 22 and the second test metal block 23 .

进一步的,在本申请实施方式中,相邻的所述第一测试金属块22和所述第二测试金属块23之间的间距相同,且应当采用设计规则里的最小间距尺寸,这样可以检测最严格的结构情况下的击穿电压。Further, in the embodiment of the present application, the spacing between the adjacent first test metal blocks 22 and the second test metal blocks 23 is the same, and the minimum spacing size in the design rules should be used, so that it can be detected Breakdown voltage under the most severe structural conditions.

进一步的,本申请实施方式可以应用在后段金属介质是low k(k<3.9)材料的器件中,即一方面可以用于芯片的顶层金属层,所述多层测试层为半导体器件的顶层金属层,和/或,每层测试层的厚度大于等于3微米。这样一来,本申请实施方式可以应用在后段金属介质是low k(k<3.9)材料的器件中,防止在切割的时候对芯片造成损伤,以及应用于超厚金属层(一般3um左右),即用于芯片的顶层金属。Furthermore, the embodiments of the present application can be applied to devices in which the back-end metal medium is a low k (k<3.9) material, that is, on the one hand, it can be used for the top metal layer of the chip, and the multi-layer test layer is the top layer of the semiconductor device. The metal layer, and/or the thickness of each test layer is greater than or equal to 3 microns. In this way, the embodiment of the present application can be applied to devices where the back-end metal medium is a low k (k<3.9) material to prevent damage to the chip during cutting, and can be applied to ultra-thick metal layers (generally around 3um) , the top metal used for chips.

下面对本申请图5所示的实施方式进行进一步细节效果说明,在图5所示的实施方式中,原先UTM金属呈现comb to comb的条状,新型结构的UTM是方块形状。每个金属方块和临近方块加的电压相反。 例如第一金属焊垫11接低电压,第二金属焊垫12接高电压,高电压端通过下层金属(即第一金属层24)和顶层通孔(设置第一连接件25)接到第一金属焊垫11,低电压端通过下下金属层(即第二金属层26)和下下通孔(设置第二连接件27)接到第二金属焊垫12。新型结构由于每个金属方块和金属方块之间有空,所以金属密度小,从原先结构的金属密度的45.9%,降到新结构的25.5%。 同样第一金属焊垫11接高电压,第二金属焊垫12接低电压。新型结构由于每个金属方块跟周边的金属方块都能捕捉到产线金属介质的异常,通过计算,新型结构的有效金属边长(即可以检测产线金属介质击穿的金属边长)是原先结构的1.09倍,基本和原先持平,但是金属密度仅是原先结构的55%。这样的结构既满足了对金属有效边长的需求(金属边长越长,越容易捕捉到产线异常),同时金属密度下降,降低了切割发生low k介质层分层的风险。该晶圆级金属间介质击穿测试结构可实现基本的监测产线金属介质缺陷的功能,且与传统的金属间介质击穿测试结构相比,在相同的面积内,新型的金属间介质击穿测试结构的金属密度降为原先的55%,但是金属有效边长并未减小,与原先基本持平。能够捕捉到产线异常的情况的概率基本未发生变化。此结构由于降低了金属密度,在后续激光切割的时候产生的热应力较小,产生的热量不容易传导至芯片内部, 芯片内部的low k材料不容易由于CTE的失配产生分层。The following is a further detailed description of the effects of the embodiment shown in Figure 5 of the present application. In the embodiment shown in Figure 5, the original UTM metal is in the shape of comb to comb strips, while the new structure of the UTM is in the shape of a square. Each metal block has the opposite voltage applied to adjacent blocks. For example, the first metal pad 11 is connected to low voltage, the second metal pad 12 is connected to high voltage, and the high voltage terminal is connected to the third metal through the lower metal (ie, the first metal layer 24) and the top through hole (the first connector 25 is provided). A metal bonding pad 11, the low voltage terminal is connected to the second metal bonding pad 12 through the lower metal layer (ie, the second metal layer 26) and the lower through hole (the second connector 27 is provided). Since there is space between each metal square in the new structure, the metal density is low, from 45.9% of the metal density of the original structure to 25.5% of the new structure. Similarly, the first metal pad 11 is connected to high voltage, and the second metal pad 12 is connected to low voltage. Because each metal square and the surrounding metal squares of the new structure can capture the abnormality of the metal medium of the production line, through calculation, the effective metal side length of the new structure (that is, the metal side length that can detect the breakdown of the metal medium of the production line) is the original The structure is 1.09 times larger, basically the same as the original structure, but the metal density is only 55% of the original structure. Such a structure not only meets the requirement for the effective side length of the metal (the longer the metal side length, the easier it is to catch production line abnormalities), but also reduces the metal density, reducing the risk of low k dielectric layer delamination during cutting. This wafer-level intermetallic dielectric breakdown test structure can realize the basic function of monitoring metal dielectric defects in the production line. Compared with the traditional intermetallic dielectric breakdown test structure, in the same area, the new intermetallic dielectric breakdown test structure can achieve the basic function of monitoring metal dielectric defects in the production line. The metal density of the test structure dropped to 55% of the original, but the effective side length of the metal did not decrease and was basically the same as before. The probability of catching abnormalities in the production line has basically not changed. Because this structure reduces the metal density, the thermal stress generated during subsequent laser cutting is smaller, and the generated heat is not easily conducted to the inside of the chip. The low k material inside the chip is not easily delamination due to CTE mismatch.

在图9所示的实施方式中,将正方形的测试金属块改变形状为长方形,此设计的金属有效边长为原先的1.17倍,金属密度为30%,下降为原先的55%。也可以减小切割裂纹的风险。In the embodiment shown in Figure 9, the square test metal block is changed into a rectangular shape. The effective side length of the metal in this design is 1.17 times the original, and the metal density is 30%, which is reduced to 55% of the original. The risk of cutting cracks is also reduced.

图11和图12示出了本申请实施方式提供的图5的A1-A2方向的截面图,其中图11为B1至B2方向的截面图,图12为为A2至A1方向的截面图,如图11和图12所示,测试结构形成M1-Mn层测试层,V1-Vn为每层测试层对应的第一金属层和第二金属层,例如V1为M1测试层对应的第一金属层和第二金属层,V2为M2测试层对应的第一金属层和第二金属层,UTM为本结构中的超厚金属层,本申请在此不做赘述。Figures 11 and 12 show the cross-sectional view in the A1-A2 direction of Figure 5 provided by the embodiment of the present application, wherein Figure 11 is a cross-sectional view in the B1 to B2 direction, and Figure 12 is a cross-sectional view in the A2 to A1 direction, as shown in As shown in Figure 11 and Figure 12, the test structure forms the M1-Mn layer test layer. V1-Vn are the first metal layer and the second metal layer corresponding to each test layer. For example, V1 is the first metal layer corresponding to the M1 test layer. and the second metal layer, V2 is the first metal layer and the second metal layer corresponding to the M2 test layer, and UTM is the ultra-thick metal layer in this structure, which will not be described in detail here in this application.

具体的,该半导体器件通过半导体晶圆切割得到,测试结构包括在半导体器件内部,本申请提供的半导体器件,由于包括有上述测试结构,因此可实现基本的监测产线金属介质缺陷的功能,与传统的金属间介质击穿测试结构相比,在相同的面积内,新型的金属间介质击穿测试结构的金属密度降为原先的55%,但是金属有效边长并未减小,与原先基本持平。能够捕捉到产线异常的情况的概率基本未发生变化。此结构由于降低了金属密度,在后续激光切割的时候产生的热应力较小,产生的热量不容易传导至芯片内部, 芯片内部的low k材料不容易由于CTE的失配产生分层。Specifically, the semiconductor device is obtained by cutting a semiconductor wafer, and the test structure is included inside the semiconductor device. Since the semiconductor device provided by this application includes the above test structure, it can realize the basic function of monitoring metal dielectric defects in the production line, and Compared with the traditional inter-metal dielectric breakdown test structure, within the same area, the metal density of the new inter-metal dielectric breakdown test structure is reduced to 55% of the original, but the effective side length of the metal is not reduced, and is basically the same as the original one. flat. The probability of catching abnormalities in the production line has basically not changed. Because this structure reduces the metal density, the thermal stress generated during subsequent laser cutting is smaller, and the generated heat is not easily conducted to the inside of the chip. The low k material inside the chip is not easily delamination due to CTE mismatch.

图13示出了本申请实施方式提供的半导体晶圆,该半导体晶圆用于制作上述实施方式中的半导体器件,具体的,半导体晶圆经过层层掩模和刻蚀形成了半导体器件的层结构,之后通过在半导体晶圆上切割得到多个半导体器件,其中划片槽放置测试结构。Figure 13 shows a semiconductor wafer provided by an embodiment of the present application. The semiconductor wafer is used to manufacture the semiconductor device in the above embodiment. Specifically, the semiconductor wafer is layer-by-layer masked and etched to form the layers of the semiconductor device. structure, and then multiple semiconductor devices are obtained by cutting on the semiconductor wafer, in which the test structures are placed in the dicing grooves.

本申请实施方式提供的一种电子产品,包括外壳、多种功能硬件以及如上所述的半导体器件。An electronic product provided by an embodiment of the present application includes a housing, multiple functional hardware, and a semiconductor device as described above.

其中多功能硬件可以包括摄像头、显示屏、麦克风及陀螺仪等功能硬件,通过上述半导体器件在制备激光切割过程中产生的热应力小,从而不会芯片内部的low k材料不容易由于CTE的失配产生分层,可以保证产品后续使用的稳定性。Among them, multi-functional hardware can include functional hardware such as cameras, displays, microphones, and gyroscopes. The thermal stress generated during the laser cutting process of the above-mentioned semiconductor devices is small, so that the low k material inside the chip is not easily damaged due to CTE. The preparation produces stratification, which can ensure the stability of the subsequent use of the product.

图10示出了本申请采用上述实施方式中固定测试结构进行金属间介质击穿测试的方法,包括:Figure 10 shows the method of this application using the fixed test structure in the above embodiment to conduct inter-metal dielectric breakdown testing, including:

S1:向所述第一金属焊垫和每层测试层中的第一测试金属块写入高电平电压,向所述第二金属焊垫和每层测试层中的第二测试金属块写入低电平电压;S1: Write a high-level voltage to the first metal pad and the first test metal block in each test layer, and write a high-level voltage to the second metal pad and the second test metal block in each test layer. Enter low level voltage;

S2:利用所述测试结构,监控产线金属互连介质的稳定性。可以理解,在本申请的测试结构具体使用时,通过第一金属焊垫接入高电平,第二金属焊垫接入低电平,与此同时所述第一测试金属块耦接所述第一金属焊垫,所述第二测试金属块耦接所述第二金属焊垫,从而第一金属焊垫和第一测试金属块的电压为高,第二金属焊垫和第二测试金属块的电压为低,而由于第一测试金属块和第二测试金属块交替设置,从而两者之间形成电压差,通过不断调节施加的电压从而可以控制该电压差的大小,实现该第一测试金属块和第二测试金属块之间的间隙的击穿电压测试,如果一层测试层中所有间隙中的层间电介质中均没有检测到缺陷,那么则可以认为同时生产的芯片中同层设置的其他半导体器件也不存在层间电介质缺陷。S2: Use the test structure to monitor the stability of the metal interconnection medium of the production line. It can be understood that when the test structure of the present application is specifically used, the first metal pad is connected to a high level, and the second metal pad is connected to a low level. At the same time, the first test metal block is coupled to the The first metal welding pad, the second test metal block is coupled to the second metal welding pad, so that the voltage of the first metal welding pad and the first test metal block is high, the second metal welding pad and the second test metal The voltage of the block is low, and since the first test metal block and the second test metal block are alternately arranged, a voltage difference is formed between the two. By constantly adjusting the applied voltage, the size of the voltage difference can be controlled to achieve the first Breakdown voltage test of the gap between the test metal block and the second test metal block. If no defects are detected in the interlayer dielectric in all gaps in a test layer, then it can be considered that the same layer in the chip produced at the same time is Other semiconductor devices set up are also free of interlayer dielectric defects.

在具体测试时,对第一金属焊垫和第二金属焊垫施加不同的测试电压,由于第一金属焊垫和第一测试金属块电连接,第二金属焊垫预第二测试金属块电连接,从而施加不同测试电压厚,可以检测相邻的第一测试金属块和第二测试金属块之间的电流。例如,可以通过上述的第一金属焊垫和第二金属焊垫进行施加测试电压和监测电流的步骤,接着基于该电流判断介质层中是否存在缺陷。During a specific test, different test voltages are applied to the first metal pad and the second metal pad. Since the first metal pad and the first test metal block are electrically connected, the second metal pad is electrically connected to the second test metal block. The connection is made so that different test voltages are applied, and the current between the adjacent first test metal block and the second test metal block can be detected. For example, the steps of applying a test voltage and monitoring current can be performed through the above-mentioned first metal pad and second metal pad, and then it is determined whether there is a defect in the dielectric layer based on the current.

具体地,在一些实施例中,可以使得两个金属焊垫之间的电位差由0开始逐步上升,并测试两个金属焊垫之间的电流,当电流急剧上升时,两个金属焊垫之间的电位差(也即相邻的第一测试金属块和第二测试金属块之间的电位差)可以认为是层间电介质的击穿电压。将测量得到的击穿电压与阈值范围进行比较,当击穿电压小于上述阈值时,则认为第一金属焊垫和第二金属焊垫之间的层间电介质中存在缺陷,这是因为在介质层缺陷发生后,金属(例如铜)将扩散进入,形成导电通路或降低有效隔离距离。Specifically, in some embodiments, the potential difference between the two metal pads can be gradually increased from 0, and the current between the two metal pads can be tested. When the current rises sharply, the two metal pads The potential difference between them (that is, the potential difference between the adjacent first test metal block and the second test metal block) can be considered as the breakdown voltage of the interlayer dielectric. The measured breakdown voltage is compared with the threshold range. When the breakdown voltage is less than the above threshold, it is considered that there is a defect in the interlayer dielectric between the first metal pad and the second metal pad. This is because in the dielectric After a layer defect occurs, metal (such as copper) will diffuse in, forming a conductive path or reducing the effective isolation distance.

下面结合对本申请实施方式中的对层间电介质进行可靠性分析的测试方法,所述测试方法至少包括以下步骤 :The following is a test method for reliability analysis of the interlayer dielectric in the embodiment of the present application. The test method at least includes the following steps:

1) 提供一测试结构,所述测试结构包括 :至少一个第一金属焊垫,耦接一高电平电压;至少一个第二金属焊垫,耦接一低电平电压,每个第二金属焊垫与所述第一金属焊垫交替设置,且相邻的所述第一金属焊垫和所述第二金属焊垫之间容置有层间电介质;多层测试层,固定在相邻的所述第一金属焊垫和所述第二金属焊垫之间的所述层间电介质内,每层所述测试层包括:交替间隔设置的第一测试金属块和第二测试金属块;其中,所述第一测试金属块耦接所述第一金属焊垫,所述第二测试金属块耦接所述第二金属焊垫。1) Provide a test structure, the test structure includes: at least one first metal pad, coupled to a high-level voltage; at least one second metal pad, coupled to a low-level voltage, each second metal pad Welding pads are alternately arranged with the first metal welding pads, and an interlayer dielectric is accommodated between the adjacent first metal welding pads and the second metal welding pads; multi-layer test layers are fixed on adjacent In the interlayer dielectric between the first metal pad and the second metal pad, each layer of the test layer includes: a first test metal block and a second test metal block arranged at alternate intervals; Wherein, the first test metal block is coupled to the first metal pad, and the second test metal block is coupled to the second metal pad.

2) 向所述第一金属焊垫、第二金属焊垫、所有第一测试金属块以及所有第二测试金属块施加偏置电压,并检测所述第一金属焊垫、第二金属焊垫、所有第一测试金属块以及所有第二测试金属块的读出值,从而对位于第一金属焊垫和第二金属焊垫之间的层间电介质进行检测。2) Apply a bias voltage to the first metal welding pad, the second metal welding pad, all first test metal blocks and all second test metal blocks, and detect the first metal welding pad and the second metal welding pad. , the read values of all the first test metal blocks and all the second test metal blocks, thereby detecting the interlayer dielectric between the first metal bonding pad and the second metal bonding pad.

需要说明的是,在本测试方法中提供的测试结构与本申请上述测试结构实施方式中的测试结构所描述的一致,其中,所述测试结构的具体描述请参阅前述实施方式,在此不再一一赘述。It should be noted that the test structure provided in this test method is consistent with the description of the test structure in the above-mentioned test structure implementation of this application. For the specific description of the test structure, please refer to the foregoing implementation and will not be discussed here. Let’s go over them one by one.

对于层间电介质的可靠性的检测可应用升压法(Vramp methodology)和基于时间的介电质击穿电压 (Time Dependent Dielectric Breakdown,TDDB) 方法。To detect the reliability of the interlayer dielectric, the voltage boost method (Vramp methodology) and the time-based dielectric breakdown voltage (Time Dependent Dielectric Breakdown, TDDB) method can be applied.

所述升压法是对层间电介质两端 ( 即所述第一金属焊垫、第二金属焊垫、所有第一测试金属块以及所有第二测试金属块 ) 施加以恒定步骤升高的电压,同时不断检测出电流读出值,当电压升高到一定程度,层间电介质被击穿,然后根据此过程中记录的相应读出值数据,对受测试的层间电介质的可靠性进行评估。这种检测结果通常还可以反映出材料中的缺陷数量。The voltage boosting method is to apply a voltage that increases in constant steps to both ends of the interlayer dielectric (i.e., the first metal pad, the second metal pad, all the first test metal blocks, and all the second test metal blocks) , while continuously detecting the current readout value. When the voltage rises to a certain level, the interlayer dielectric is broken down, and then based on the corresponding readout value data recorded during this process, the reliability of the tested interlayer dielectric is evaluated. . Such inspection results can also often reflect the number of defects in the material.

所述基于时间的介电质击穿电压 (TDDB) 是当所述测试结构处于环境温度范围是 80 ~ 150℃时,对所述测试结构 ( 即所述第一金属焊垫、第二金属焊垫、所有第一测试金属块以及所有第二测试金属块 ) 上加一个恒定的高电压,同时不断检测出电流读出值。在经过一段时间之后,如果侦测到的介质层漏电 ( 电流读出值 ) 超过某个既定值时,则认为该介质层已经失效,记录下该时间点,它既为此个测试样品的失效时间 (Time toFailure,TTF),基于大量样品的失效时间 TTF值,可以通过模型计算得到受测试结构对应的介质层在一般工作条件下的实际使用寿命(lifetime),从而对受测试的层间电介质的可靠性进行评估。The time-based dielectric breakdown voltage (TDDB) is the value of the test structure (i.e., the first metal bonding pad, the second metal bonding pad) when the test structure is in an ambient temperature range of 80 to 150°C. A constant high voltage is applied to the pad, all first test metal blocks, and all second test metal blocks) while a current reading is continuously detected. After a period of time, if the detected leakage of the dielectric layer (current reading value) exceeds a certain value, the dielectric layer is considered to have failed, and the time point is recorded, which is the failure of the test sample. Time to Failure (TTF), based on the failure time TTF value of a large number of samples, the actual service life (lifetime) of the dielectric layer corresponding to the tested structure under general working conditions can be calculated through the model, so as to predict the interlayer dielectric under test. reliability is evaluated.

可以看出,本申请上述实施方式可实现基本的监测产线金属介质缺陷的功能,且与传统的金属间介质击穿测试结构相比,在相同的面积内,新型的金属间介质击穿测试结构的金属密度降为原先的55%,但是金属有效边长并未减小,与原先基本持平。能够捕捉到产线异常的情况的概率基本未发生变化。此结构由于降低了金属密度,在后续激光切割的时候产生的热应力较小,产生的热量不容易传导至芯片内部, 芯片内部的low k材料不容易由于CTE的失配产生分层。It can be seen that the above-mentioned embodiments of the present application can realize the basic function of monitoring metal dielectric defects in the production line, and compared with the traditional inter-metal dielectric breakdown test structure, in the same area, the new inter-metal dielectric breakdown test The metal density of the structure has been reduced to 55% of the original, but the effective side length of the metal has not been reduced and is basically the same as before. The probability of catching abnormalities in the production line has basically not changed. Because this structure reduces the metal density, the thermal stress generated during subsequent laser cutting is smaller, and the generated heat is not easily conducted to the inside of the chip. The low k material inside the chip is not easily delamination due to CTE mismatch.

上述实施例仅例示性说明本申请的原理及其功效,而非用于限制本申请。任何熟悉此技术的人士皆可在不违背本申请的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本申请所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本申请的权利要求所涵盖。The above embodiments only illustrate the principles and effects of the present application, but are not used to limit the present application. Anyone familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in this application shall still be covered by the claims of this application.

Claims (18)

1.一种测试结构,其特征在于,包括:1. A test structure, characterized by including: 至少一个第一金属焊垫,耦接一高电平电压;At least one first metal pad is coupled to a high-level voltage; 至少一个第二金属焊垫,耦接一低电平电压,每个第二金属焊垫与所述第一金属焊垫交替设置,且相邻的所述第一金属焊垫和所述第二金属焊垫之间容置有层间电介质;At least one second metal pad is coupled to a low-level voltage, each second metal pad is alternately arranged with the first metal pad, and the adjacent first metal pad and the second The interlayer dielectric is accommodated between the metal pads; 多层测试层,固定在相邻的所述第一金属焊垫和所述第二金属焊垫之间的所述层间电介质内,每层所述测试层包括:交替间隔设置的第一测试金属块和第二测试金属块;Multiple test layers are fixed in the interlayer dielectric between the adjacent first metal pads and the second metal pads. Each layer of the test layer includes: first test layers arranged at alternating intervals. The metal block and the second test metal block; 其中,所述第一测试金属块耦接所述第一金属焊垫,所述第二测试金属块耦接所述第二金属焊垫。Wherein, the first test metal block is coupled to the first metal pad, and the second test metal block is coupled to the second metal pad. 2.根据权利要求1所述的测试结构,其特征在于,所述第一金属焊垫的数量和所述第二金属焊垫的数量相同或不同。2. The test structure according to claim 1, wherein the number of the first metal bonding pads and the number of the second metal bonding pads are the same or different. 3.根据权利要求1所述的测试结构,其特征在于,在至少部分测试层中,所述第一测试金属块的数量和所述第二测试金属块的数量相同或不同。3. The test structure according to claim 1, wherein in at least part of the test layer, the number of the first test metal blocks and the number of the second test metal blocks are the same or different. 4.根据权利要求2所述的测试结构,其特征在于,所述第一金属焊垫的数量为N个,所述第二金属焊垫的数量为N+1个;或者,所述第一金属焊垫的数量为N个,所述第二金属焊垫的数量为N个,N为大于等于1的整数;或者,所述第一金属焊垫的数量为N+1个,所述第二金属焊垫的数量为N个,N为大于等于1的整数。4. The test structure according to claim 2, wherein the number of the first metal bonding pads is N, and the number of the second metal bonding pads is N+1; or, the number of the first metal bonding pads is N+1. The number of metal bonding pads is N, the number of the second metal bonding pads is N, and N is an integer greater than or equal to 1; or, the number of the first metal bonding pads is N+1, and the number of the second metal bonding pads is N+1. The number of two metal bonding pads is N, and N is an integer greater than or equal to 1. 5.根据权利要求3所述的测试结构,其特征在于,在至少部分测试层中,所述第一测试金属块的数量为M个,所述第二测试金属块的数量为M+1个;或者,所述第一测试金属块的数量为M个,所述第二测试金属块的数量为M个;或者,所述第一测试金属块的数量为M+1个,所述第二测试金属块的数量为M个,M为大于等于1的整数。5. The test structure according to claim 3, characterized in that, in at least part of the test layer, the number of the first test metal blocks is M, and the number of the second test metal blocks is M+1. ; Or, the number of the first test metal blocks is M, and the number of the second test metal blocks is M; or, the number of the first test metal blocks is M+1, and the second test metal blocks The number of test metal blocks is M, and M is an integer greater than or equal to 1. 6.根据权利要求3所述的测试结构,其特征在于,所述第一测试金属块的数量为M个,所述第二测试金属块的数量为M个,在至少一层测试层中,与所述第一金属焊垫相邻的测试金属块为第二测试金属块,且与所述第二金属焊垫相邻的测试金属块为第一测试金属块。6. The test structure according to claim 3, characterized in that the number of the first test metal blocks is M, the number of the second test metal blocks is M, and in at least one test layer, The test metal block adjacent to the first metal bonding pad is a second test metal block, and the test metal block adjacent to the second metal bonding pad is a first test metal block. 7.根据权利要求1所述的测试结构,其特征在于,在同层测试层中,所有所述第一测试金属块的长度相同,和/或,所有所述第二测试金属块的长度相同。7. The test structure according to claim 1, characterized in that, in the same test layer, all the first test metal blocks have the same length, and/or all the second test metal blocks have the same length. . 8.根据权利要求1所述的测试结构,其特征在于,每层测试层至少包括两个长度不同的第一测试金属块,和/或,每层测试层至少包括两个长度不同的第二测试金属块。8. The test structure according to claim 1, characterized in that each test layer includes at least two first test metal blocks with different lengths, and/or each test layer includes at least two second test metal blocks with different lengths. Test the metal block. 9.根据权利要求1所述的测试结构,其特征在于,所有所述第一测试金属块和所述第二测试金属块的长度相同,且在相邻的两层测试层中,所述第一测试金属块与所述第二测试金属块交错设置。9. The test structure according to claim 1, characterized in that all the first test metal blocks and the second test metal blocks have the same length, and in two adjacent test layers, the first test metal block has the same length. A test metal block is staggered with the second test metal block. 10.根据权利要求1所述的测试结构,其特征在于, 每层测试层中, K个第一测试金属块的长度为第一长度,N-K个第一测试金属块的长度为第二长度,K为小于等于N/2的正整数,N为第一测试金属块的数量;10. The test structure according to claim 1, wherein in each test layer, the length of the K first test metal blocks is the first length, and the length of the N-K first test metal blocks is the second length, K is a positive integer less than or equal to N/2, and N is the number of first test metal blocks; 其中所述K个第一长度的第一测试金属块之间间隔至少一个第二长度的第一测试金属块。At least one first test metal block of the second length is spaced between the K first test metal blocks of the first length. 11.根据权利要求1所述的测试结构,其特征在于, 所述第二测试金属块的长度与所述第一测试金属块的长度不同。11. The test structure according to claim 1, wherein the length of the second test metal block is different from the length of the first test metal block. 12.根据权利要求1所述的测试结构,其特征在于,每层所述测试层还包括:12. The test structure according to claim 1, wherein each test layer further includes: 第一金属层和第二金属层,所述第一金属层上包括用于与所述第一测试金属块电连接的第一连接件,所述第二金属层上包括用于与所述第二测试金属块电连接的第二连接件。A first metal layer and a second metal layer. The first metal layer includes a first connector for electrically connecting to the first test metal block. The second metal layer includes a first connector for electrically connecting to the first test metal block. The two test metal blocks are electrically connected to the second connector. 13.根据权利要求1-12任一项所述的测试结构,其特征在于,相邻的所述第一测试金属块和所述第二测试金属块之间的间距相同或不同。13. The test structure according to any one of claims 1 to 12, characterized in that the spacing between the adjacent first test metal blocks and the second test metal blocks is the same or different. 14.根据权利要求1-12任一项所述的测试结构,其特征在于,所述多层测试层为半导体器件的顶层金属层,和/或,每层测试层的厚度大于等于3微米。14. The test structure according to any one of claims 1 to 12, wherein the multi-layer test layer is a top metal layer of a semiconductor device, and/or the thickness of each test layer is greater than or equal to 3 microns. 15.一种半导体器件,其特征在于,包括衬底,以及形成在所述衬底上的半导体结构和如权利要求1-14任一项所述的测试结构。15. A semiconductor device, characterized by comprising a substrate, a semiconductor structure formed on the substrate, and the test structure according to any one of claims 1-14. 16.一种电子产品,其特征在于,包括外壳、多种功能硬件以及如权利要求15所述的半导体器件。16. An electronic product, characterized by comprising a housing, multiple functional hardware and the semiconductor device as claimed in claim 15. 17.一种半导体晶圆,其特征在于,包括晶圆面板,所述晶圆面板内形成有多个如权利要求15所述的半导体器件。17. A semiconductor wafer, characterized in that it includes a wafer panel, and a plurality of semiconductor devices according to claim 15 are formed in the wafer panel. 18.一种利用如权利要求1-14任一项所述的测试结构进行金属间介质击穿测试的方法,其特征在于,包括:18. A method for conducting intermetallic dielectric breakdown testing using the test structure according to any one of claims 1 to 14, characterized in that it includes: 向所述第一金属焊垫和每层测试层中的第一测试金属块写入高电平电压,向所述第二金属焊垫和每层测试层中的第二测试金属块写入低电平电压;Write a high level voltage to the first metal welding pad and the first test metal block in each test layer, and write a low level voltage to the second metal welding pad and the second test metal block in each test layer. level voltage; 利用所述测试结构,监控产线金属互连介质的稳定性。The test structure is used to monitor the stability of the metal interconnection medium of the production line.
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