CN117103403A - A method for preparing antique wood materials based on deep eutectic solvent-water system - Google Patents
A method for preparing antique wood materials based on deep eutectic solvent-water system Download PDFInfo
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- CN117103403A CN117103403A CN202310750447.XA CN202310750447A CN117103403A CN 117103403 A CN117103403 A CN 117103403A CN 202310750447 A CN202310750447 A CN 202310750447A CN 117103403 A CN117103403 A CN 117103403A
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- 239000002023 wood Substances 0.000 title claims abstract description 103
- 230000005496 eutectics Effects 0.000 title claims abstract description 45
- 239000000463 material Substances 0.000 title claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims description 42
- 230000032683 aging Effects 0.000 claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 12
- 239000008367 deionised water Substances 0.000 claims abstract description 9
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims abstract 2
- 239000002904 solvent Substances 0.000 claims description 20
- 229910052739 hydrogen Inorganic materials 0.000 claims description 14
- 239000001257 hydrogen Substances 0.000 claims description 14
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 12
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- 239000001763 2-hydroxyethyl(trimethyl)azanium Substances 0.000 claims description 8
- 235000019743 Choline chloride Nutrition 0.000 claims description 8
- SGMZJAMFUVOLNK-UHFFFAOYSA-M choline chloride Chemical compound [Cl-].C[N+](C)(C)CCO SGMZJAMFUVOLNK-UHFFFAOYSA-M 0.000 claims description 8
- 229960003178 choline chloride Drugs 0.000 claims description 8
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 6
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 claims description 4
- HTZCNXWZYVXIMZ-UHFFFAOYSA-M benzyl(triethyl)azanium;chloride Chemical compound [Cl-].CC[N+](CC)(CC)CC1=CC=CC=C1 HTZCNXWZYVXIMZ-UHFFFAOYSA-M 0.000 claims description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 4
- KWIUHFFTVRNATP-UHFFFAOYSA-N Betaine Natural products C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 239000004310 lactic acid Substances 0.000 claims description 3
- 235000014655 lactic acid Nutrition 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 2
- 235000011054 acetic acid Nutrition 0.000 claims description 2
- 229960003237 betaine Drugs 0.000 claims description 2
- 235000019253 formic acid Nutrition 0.000 claims description 2
- 229960000789 guanidine hydrochloride Drugs 0.000 claims description 2
- PJJJBBJSCAKJQF-UHFFFAOYSA-N guanidinium chloride Chemical compound [Cl-].NC(N)=[NH2+] PJJJBBJSCAKJQF-UHFFFAOYSA-N 0.000 claims description 2
- 230000007935 neutral effect Effects 0.000 claims description 2
- KWIUHFFTVRNATP-UHFFFAOYSA-O N,N,N-trimethylglycinium Chemical compound C[N+](C)(C)CC(O)=O KWIUHFFTVRNATP-UHFFFAOYSA-O 0.000 claims 1
- 238000005406 washing Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 235000009025 Carya illinoensis Nutrition 0.000 description 6
- 241001453450 Carya illinoinensis Species 0.000 description 6
- 238000005452 bending Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 241000723418 Carya Species 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000010875 treated wood Substances 0.000 description 2
- 244000050510 Cunninghamia lanceolata Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 241001106462 Ulmus Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/52—Impregnating agents containing mixtures of inorganic and organic compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
Description
技术领域Technical field
本发明涉及属于木材加工技术领域,具体涉及一种基于低共熔溶剂-水体系的仿古木材料制备方法。The invention relates to the technical field of wood processing, and specifically relates to a method for preparing antique wood materials based on a deep eutectic solvent-water system.
背景技术Background technique
中国拥有历史悠久,体量庞大的古木建筑,它们是传承人类历史的珍贵物质文化遗产,然而经过长时间自然或人为的侵害,大量古建筑受到了不同程度的损坏。成熟的仿古木材工艺是开展上述工作的基础。之前报道的CN1043462A和CN1526527A分别公开了“木制品表面仿古处理工艺方法”和“新木材仿古工艺方法”两种木材仿古方法,这两种方法都是使用火燎法使木材表面局部发生炭化,从而使木质材料达到做旧仿古的效果,然而此类方法会使木材表面受热变形且仿古效果不够自然。CN104441152B公开了“一种仿古木材的处理方法”,该方法经过对木材表面打磨、上漆、上浆等处理工艺制得仿古表面涂层,但是所制备的仿古木无法与修缮部位精确匹配,影响其修缮效果与美观程度,且处理步骤繁琐复杂。CN109514666A公开了“一种制备仿古木质材料的方法”,该方法使用无机盐对木材进行处理,所制得的仿古木质材料与自然老化后的同类木材颜色相似,但是无法得到与古木材相似的凹凸纹理。针对以上问题,本发明提供了一种新的木材仿古技术。China has a long history and huge ancient wooden buildings. They are precious material cultural heritage that inherits human history. However, after a long period of natural or man-made damage, a large number of ancient buildings have been damaged to varying degrees. Mature antique wood technology is the basis for carrying out the above work. Previously reported CN1043462A and CN1526527A respectively disclosed two wood antiquing methods: "wood product surface antiquing treatment process" and "new wood antiquing process". Both methods use the fire method to cause local carbonization of the wood surface, thereby Make wooden materials achieve an old and antique effect. However, this method will cause the wood surface to be deformed by heat and the antique effect is not natural enough. CN104441152B discloses "a method for processing antique wood". This method obtains an antique surface coating through processing processes such as polishing, painting, and sizing the wood surface. However, the prepared antique wood cannot accurately match the repaired parts, affecting its The repair effect and aesthetics are poor, and the processing steps are complicated. CN109514666A discloses "a method for preparing antique wood materials." This method uses inorganic salts to treat wood. The color of the obtained antique wood materials is similar to that of similar wood after natural aging, but it cannot obtain the concavity and convexity similar to that of ancient wood. texture. In view of the above problems, the present invention provides a new wood antique technology.
发明内容Contents of the invention
本发明的目的是提供一种绿色高效的仿古木材料制备新方法,使所制得的仿古木质材料不仅具有与自然老化后的同类木材相似的颜色,且具有自然的凹凸仿古纹理,可解决背景技术中存在的问题。木质材料包括锯材、单板及薄木。The purpose of the present invention is to provide a green and efficient new method for preparing antique wood materials, so that the produced antique wood materials not only have a similar color to similar wood after natural aging, but also have natural concave and convex antique textures, which can solve the problem of background problems. Problems in technology. Wooden materials include sawn lumber, veneer and veneer.
为实现上述发明目标,本发明所提供的基于低共熔溶剂-水体系的仿古木材料制备方法包括以下步骤:In order to achieve the above invention goals, the method for preparing antique wood materials based on a deep eutectic solvent-water system provided by the invention includes the following steps:
S1:将木质材料放入装有低共熔溶剂-水体系的预处理罐中,加热保温;S1: Put the wooden material into a pretreatment tank containing a deep eutectic solvent-water system, and heat and keep it warm;
S2:将S1所得的木质材料在自然环境中陈化,放入去离子水中漂洗,以去除处理木质材料中残留的低共熔溶剂;S2: Aging the wooden material obtained in S1 in a natural environment and rinsing it in deionized water to remove the residual deep eutectic solvent in the processed wooden material;
S3:对木材进行干燥处理。S3: Drying the wood.
本发明工艺方法,主要是使用化学试剂对木材中的半纤维和木质素进行部分降解,并利用木材早晚材物理与化学性质的差异,使两者发生不同程度的变化,最终的得到与古木材料相似的颜色与立体纹理。The process method of the present invention mainly uses chemical reagents to partially degrade the hemifibers and lignin in the wood, and utilizes the differences in the physical and chemical properties of the early and late wood to cause the two to change to varying degrees. The final product is similar to the ancient wood material. Similar colors and three-dimensional textures.
所述步骤一中的木质材料可选用杉木、榆木、山核桃木、米槠等多种木材不限制。The wooden material in step one can be selected from a variety of woods such as fir, elm, hickory, and rice oak without limitation.
作为优选的,所述步骤S1所述的低共熔溶剂由氢键受体和氢键供体构成,两者的摩尔比为1:(0.2~20),体系中低共熔溶剂与水的质量比为5:(1~50)。Preferably, the deep eutectic solvent in step S1 is composed of a hydrogen bond acceptor and a hydrogen bond donor. The molar ratio of the two is 1: (0.2~20). The ratio of the deep eutectic solvent to water in the system is The mass ratio is 5: (1~50).
作为优选的,所述步骤S1所述的低共熔溶剂由氢键受体和氢键供体构成,两者的摩尔比为1:(5~20),体系中低共熔溶剂与水的质量比为1:(5~10)。Preferably, the deep eutectic solvent in step S1 is composed of a hydrogen bond acceptor and a hydrogen bond donor. The molar ratio of the two is 1: (5-20). The ratio of the deep eutectic solvent to water in the system is The mass ratio is 1: (5~10).
作为优选的,其中氢键受体为氯化胆碱、甜菜碱、盐酸胍、乙酰胺、苄基三乙基氯化铵中的一种或多种;氢键供体包括酸。Preferably, the hydrogen bond acceptor is one or more of choline chloride, betaine, guanidine hydrochloride, acetamide, and benzyltriethylammonium chloride; the hydrogen bond donor includes an acid.
作为优选的,氢键供体是甲酸、乙酸、乳酸、草酸中的一种或多种。Preferably, the hydrogen bond donor is one or more of formic acid, acetic acid, lactic acid, and oxalic acid.
作为优选的,所述步骤一中的加热保温的温度为60℃~130℃,保温时间为3h~24h。Preferably, the heating and heat preservation temperature in step one is 60°C to 130°C, and the heat preservation time is 3h to 24h.
作为优选的,所述步骤二中的木材陈化的温度为0~40℃,湿度为20%~100%,陈化时间<7天。Preferably, the wood aging temperature in step 2 is 0-40°C, the humidity is 20%-100%, and the aging time is <7 days.
作为优选的,所述步骤二中漂洗工艺为将陈放后的木材放入去离子水中漂洗至洗出溶液为中性,以去除处理木质材料中残留的低共熔溶剂。Preferably, the rinsing process in step two is to put the aged wood into deionized water and rinse until the washed solution becomes neutral, so as to remove the residual deep eutectic solvent in the treated wood material.
作为优选的,所述步骤三的干燥工艺为,干燥处理的温度为30℃~160℃,时长为0.5~60h。Preferably, the drying process in step three is such that the temperature of the drying process is 30°C to 160°C, and the duration is 0.5 to 60h.
通过实施例实验验证,通过本发明方法制备的仿古木质材料不仅具有古木材的颜色且具有自然的凹凸纹理,同时所得仿古木能极大地保留木材本身的力学性能,此外处理后木材的具有一定程度的仿古深度,有利于满足后续木材切削等工艺加工程序。It is verified through experiments in the examples that the antique wood material prepared by the method of the present invention not only has the color of ancient wood but also has a natural concave and convex texture. At the same time, the obtained antique wood can greatly retain the mechanical properties of the wood itself. In addition, the treated wood has a certain degree of The antique depth is conducive to meeting subsequent wood cutting and other processing procedures.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明制得的仿古木质材料不仅具有与自然老化后的同类木质材料相似的颜色,还具有自然的表面凹凸纹理,仿古效果好。1. The antique wood material produced by the present invention not only has a color similar to that of similar wood materials after natural aging, but also has a natural surface uneven texture, and has a good antique effect.
2.本发明可根据实际需要,通过对时间、温度、浓度等工艺的调整,制得不同仿古程度的仿古木材料。2. The present invention can produce antique wood materials with different degrees of antique by adjusting time, temperature, concentration and other processes according to actual needs.
3.本发明所提供的基于低共熔溶剂-水体系的仿古木材料制备新方法仿古效果可达木材内部,可以满足后续刨、铣、砂等工艺的加工要求。3. The new method for preparing antique wood materials based on a deep eutectic solvent-water system provided by the present invention has an antique effect that can reach the interior of the wood, and can meet the processing requirements of subsequent planing, milling, sanding and other processes.
4.本发明所提供的基于低共熔溶剂-水体系的仿古木材料制备新方法使用的试剂可回收循环使用,工艺过程具有绿色环保、工艺简单、成本低廉、易于工业化的特点。4. The reagents used in the new method for preparing antique wood materials based on a deep eutectic solvent-water system provided by the present invention can be recycled and recycled. The process is green, environmentally friendly, simple, low in cost, and easy to industrialize.
附图说明Description of drawings
图1为杉木仿古前后形貌对比,1a为新鲜杉木,1b为实施例1制得的仿古杉木;Figure 1 is a comparison of the morphology of Chinese fir before and after antiquing, 1a is fresh fir, and 1b is the antiquated fir prepared in Example 1;
图2为实施例1的杉木仿古前后弯曲应力应变曲线;Figure 2 is the bending stress-strain curve of the fir wood before and after being antiqued in Example 1;
图3为实施例1的杉木仿古前后压缩应力应变曲线;Figure 3 is the compressive stress-strain curve of the fir wood before and after being antiqued in Example 1;
图4a为实施例1制的仿古杉木径向横截面示意,4b为实施例1制的仿古杉木弦向横截面示;Figure 4a is a radial cross-section of the antique fir made in Example 1, and 4b is a chordal cross-section of the antique fir made in Example 1;
图5a为新鲜杉木形貌图,5b新鲜杉木的表面3D共聚焦图,5c为为实施例2制得的仿古杉木形貌图,5d为实施例2制得的仿古杉木的表面3D共聚焦图;Figure 5a is a morphology image of fresh fir, 5b is a 3D confocal image of the surface of fresh fir, 5c is a morphology image of the antique fir prepared in Example 2, and 5d is a 3D confocal image of the surface of the antique fir prepared in Example 2. ;
图6为实施例2的杉木仿古前后弯曲应变曲线;Figure 6 is the bending strain curve before and after antique fir wood in Example 2;
图7为实施例2的杉木仿古前后压缩应变曲线;Figure 7 is the compressive strain curve before and after antique fir wood in Example 2;
图8a为实施例2制的仿古杉木径向横截面示意,8b为实施例2制的仿古杉木弦向横截面示;Figure 8a is a radial cross-section of the antique fir made in Example 2, and 8b is a chordal cross-section of the antique fir made in Example 2;
图9为实施例3榆木仿古前后形貌对比图;Figure 9 is a comparison of the morphology of elm wood before and after antiquing in Example 3;
图10为实施例4仿古山核桃单板仿古前后形貌对比图;Figure 10 is a comparison of the morphology of the antique pecan veneer before and after being antiqued in Example 4;
具体实施方式Detailed ways
如前所述,鉴于现有技术的缺陷,本案发明人经长期研究和大量实践,得以提出本发明的技术方案。下面将结合实例对本发明的技术方案进行进一步地揭示说明,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。且需要指出的是,以下所述实施例旨在便于对本发明的理解,而对其不起任何限定作用。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,均属于本发明保护的范围内。As mentioned above, in view of the shortcomings of the existing technology, the inventor of the present case was able to propose the technical solution of the present invention after long-term research and extensive practice. The technical solution of the present invention will be further disclosed and explained below with reference to examples. Obviously, the described embodiments are some of the embodiments of the present invention, rather than all of the embodiments. It should be noted that the following examples are intended to facilitate the understanding of the present invention and are not intended to limit it in any way. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present invention.
实施例1:Example 1:
本发明所提供的一种基于低共熔溶剂-水体系的仿古木材料制备新方法,包括以下步骤:The invention provides a new method for preparing antique wood materials based on a deep eutectic solvent-water system, which includes the following steps:
步骤一:将长度×宽度×厚度为70mm×50mm×10mm的任意含水率的杉木放入装有低共熔溶剂-水体系的预处理罐中,加热至设定温度后保温一定时间;Step 1: Put the fir wood with any moisture content of 70mm×50mm×10mm in length×width×thickness into a pretreatment tank containing a deep eutectic solvent-water system, heat it to the set temperature and keep it warm for a certain period of time;
步骤二:将步骤一所得的杉木在自然环境下陈化一段时间后,放入去离子水中漂洗,去除杉木中残留的低共熔溶剂;Step 2: After aging the fir wood obtained in step one for a period of time in a natural environment, rinse it in deionized water to remove the deep eutectic solvent remaining in the fir wood;
步骤三:对木材进行干燥处理。Step 3: Dry the wood.
其中,所述步骤一中的低共熔溶剂由氯化胆碱和草酸构成,两者的摩尔比为1:10,在水溶液中的总质量分数为17%。Wherein, the deep eutectic solvent in step one is composed of choline chloride and oxalic acid, the molar ratio of the two is 1:10, and the total mass fraction in the aqueous solution is 17%.
其中,所述步骤一中的设定温度为110℃,保温时间为8h。Among them, the set temperature in step one is 110°C, and the holding time is 8 hours.
其中,所述步骤二中的陈化温度为20℃左右,空气湿度为50%左右,时间为5天。Wherein, the aging temperature in step two is about 20°C, the air humidity is about 50%, and the aging time is 5 days.
其中,所述步骤三中的杉木干燥处理工艺为;将处理好的杉木沥干,放入60℃烘箱48h。Among them, the fir drying treatment process in step three is: drain the processed fir and put it into a 60°C oven for 48 hours.
本实施例所制得的仿古杉木如图1b所示,与原始杉木1a对比,仿古杉木不仅具有仿古颜色而且具有与古木相似的立体凹凸纹理。本案发明人还对本实施例所制得的仿古杉木的力学性能进行了测试(如表1、图2-3所示)。结果显示,仿古木的机械性能相比于新鲜木材下降程度不大,静曲强度和抗弯弹性模量可达新鲜木材的90%以上,分别为38.2MPa和3017.0MPa,抗压强度可达新鲜木材的80%左右,为25.7MPa。此外,本案发明人对本实施例仿古木材的处理深度进行了测量,如图4所示,处理渗透深度纵向为28mm,径向为3.5mm,弦向为11.0mm,可以满足后续刨、铣、砂等工艺的加工要求。The antique fir produced in this embodiment is shown in Figure 1b. Compared with the original fir 1a, the antique fir not only has an antique color but also has a three-dimensional concave and convex texture similar to that of ancient wood. The inventor of this case also tested the mechanical properties of the antique fir wood produced in this example (as shown in Table 1 and Figures 2-3). The results show that the mechanical properties of antique wood are not much lower than those of fresh wood. The static bending strength and flexural elastic modulus can reach more than 90% of fresh wood, which are 38.2MPa and 3017.0MPa respectively. The compressive strength can reach as high as fresh wood. About 80% of wood is 25.7MPa. In addition, the inventor of this case measured the processing depth of the antique wood in this embodiment. As shown in Figure 4, the processing penetration depth is 28 mm in the longitudinal direction, 3.5 mm in the radial direction, and 11.0 mm in the chord direction, which can meet the requirements of subsequent planing, milling, and sanding. Processing requirements of other processes.
表1实施例1制得的仿古杉木与新鲜木材的力学性能比较Table 1 Comparison of mechanical properties between antique fir and fresh wood prepared in Example 1
(根据国家标准GB/T 1936.1-2009;GB/T 1936.2-2009;GB/T 1935-2009)(According to national standards GB/T 1936.1-2009; GB/T 1936.2-2009; GB/T 1935-2009)
实施例2:Example 2:
本发明所提供的一种基于低共熔溶剂-水体系的仿古木材料制备新方法,包括以下步骤:The invention provides a new method for preparing antique wood materials based on a deep eutectic solvent-water system, which includes the following steps:
步骤一:将长度×宽度×厚度为70mm×50mm×10mm的任意含水率的杉木放入装有低共熔溶剂-水体系的预处理罐中,加热至设定温度后保温一定时间;Step 1: Put the fir wood with any moisture content of 70mm×50mm×10mm in length×width×thickness into a pretreatment tank containing a deep eutectic solvent-water system, heat it to the set temperature and keep it warm for a certain period of time;
步骤二:将步骤一所得的杉木在自然环境下陈化一段时间后,放入去离子水中漂洗,去除杉木中残留的低共熔溶剂;Step 2: After aging the fir wood obtained in step one for a period of time in a natural environment, rinse it in deionized water to remove the deep eutectic solvent remaining in the fir wood;
步骤三:对木材进行干燥处理。Step 3: Dry the wood.
其中,所述步骤一中的低共熔溶剂由氯化胆碱和乙酸构成,两者的摩尔比为1:6,在水溶液中的总质量分数为17%。Wherein, the deep eutectic solvent in step one is composed of choline chloride and acetic acid, the molar ratio of the two is 1:6, and the total mass fraction in the aqueous solution is 17%.
其中,所述步骤一中的设定温度为70℃,保温时间为8h。Wherein, the set temperature in step one is 70°C, and the holding time is 8 hours.
其中,所述步骤二中的陈化温度为20℃左右,空气湿度为50%左右,时间为5天。Wherein, the aging temperature in step two is about 20°C, the air humidity is about 50%, and the aging time is 5 days.
其中,所述步骤三中的杉木干燥处理工艺为;将处理好的杉木沥干,放入60℃烘箱48h。Among them, the fir drying treatment process in step three is: drain the processed fir and put it into a 60°C oven for 48 hours.
本实施例所制得的仿古杉木如图5所示,与原始杉木对比,表现出仿古颜色,同时表面展现出自然的立体凹凸纹理。本案发明人还对本实施例所制得的仿古杉木的力学性能进行了测试(如表2、图6-7所示)。实施例2所制得的仿古木的机械性能与新鲜木材十分接近,静曲强度和抗弯弹性模量分别为新鲜木材的96.96%和141.19%,抗压强度可达新鲜木材的95.10%。此外,本案发明人对本实施例仿古木材的处理深度进行了测量,如图8所示,处理渗透深度纵向为20mm,径向为5mm,弦向为7mm,可以满足后续刨、铣、砂等工艺的加工要求。The antique fir produced in this embodiment is shown in Figure 5. Compared with the original fir, it shows an antique color and the surface exhibits a natural three-dimensional concave and convex texture. The inventor of this case also tested the mechanical properties of the antique fir wood produced in this example (as shown in Table 2 and Figures 6-7). The mechanical properties of the antique wood produced in Example 2 are very close to that of fresh wood. The static bending strength and flexural elastic modulus are 96.96% and 141.19% of fresh wood respectively, and the compressive strength can reach 95.10% of fresh wood. In addition, the inventor of this case measured the processing depth of the antique wood in this embodiment. As shown in Figure 8, the processing penetration depth is 20 mm in the longitudinal direction, 5 mm in the radial direction, and 7 mm in the chord direction, which can meet the requirements of subsequent planing, milling, sanding and other processes. processing requirements.
表2实施例2制得的仿古杉木与新鲜木材的力学性能比较Table 2 Comparison of mechanical properties between antique fir and fresh wood prepared in Example 2
(根据国家标准GB/T 1936.1-2009;GB/T 1936.2-2009;GB/T 1935-2009)(According to national standards GB/T 1936.1-2009; GB/T 1936.2-2009; GB/T 1935-2009)
实施例3:Example 3:
步骤一:将长度×宽度×厚度为50mm×20mm×10mm的任意含水率的榆木放入装有低共熔溶剂-水体系的预处理罐中,加热至设定温度并保持一定的时间;Step 1: Put elm wood with any moisture content of 50mm×20mm×10mm in length×width×thickness into a pretreatment tank containing a deep eutectic solvent-water system, heat it to the set temperature and maintain it for a certain period of time;
步骤二:将步骤一所得的榆木在自然环境下陈化一段时间后,放入去离子水中漂洗,去除榆木中残留的低共熔溶剂;Step 2: After aging the elm wood obtained in step 1 for a period of time in a natural environment, rinse it in deionized water to remove the residual deep eutectic solvent in the elm wood;
步骤三:对木材进行干燥处理。Step 3: Dry the wood.
其中,所述步骤一中的低共熔溶剂由氯化胆碱和乙酸构成,两者的摩尔比为1:4,总质量分数为13%。Wherein, the deep eutectic solvent in step one is composed of choline chloride and acetic acid, the molar ratio of the two is 1:4, and the total mass fraction is 13%.
其中,所述步骤一中的设定温度为110℃,保温时间为6h。Among them, the set temperature in step one is 110°C, and the holding time is 6 hours.
其中,所述步骤二中的陈化温度为25℃左右,空气湿度为40%左右,时间为4天。Wherein, the aging temperature in step two is about 25°C, the air humidity is about 40%, and the aging time is 4 days.
其中,所述步骤三中的榆木干燥处理工艺为;将处理好的榆木沥干,放入60℃烘箱36h。Among them, the elm wood drying treatment process in step three is: drain the treated elm wood and put it into a 60°C oven for 36 hours.
本实施例所制得的仿古榆木如图7所示,该仿古榆木表面具有自然的立体凹凸纹理。The antique elm wood produced in this embodiment is shown in Figure 7. The surface of the antique elm wood has a natural three-dimensional concave and convex texture.
实施例4:Example 4:
步骤一:将长度×宽度×厚度为100mm×50mm×15mm的任意含水率的山核桃单板放入装有低共熔溶剂-水体系的预处理罐中,加热至设定温度并保持一定的时间;Step 1: Put the hickory veneer with any moisture content of 100mm×50mm×15mm in length×width×thickness into a pretreatment tank containing a deep eutectic solvent-water system, heat it to the set temperature and maintain it at a certain temperature. time;
步骤二:将步骤一所得的山核桃单板在自然环境下陈化一段时间后,放入去离子水中漂洗,去除山核桃单板中残留的低共熔溶剂;Step 2: After aging the pecan veneer obtained in step 1 for a period of time in a natural environment, rinse it in deionized water to remove the residual deep eutectic solvent in the pecan veneer;
步骤三:对木材进行干燥处理。Step 3: Dry the wood.
其中,所述步骤一中的低共熔溶剂由氯化胆碱和乳酸构成,两者的摩尔比为1:10,总质量分数为11%。Wherein, the deep eutectic solvent in step one is composed of choline chloride and lactic acid, the molar ratio of the two is 1:10, and the total mass fraction is 11%.
其中,所述步骤一中的设定温度为100℃,保温时间为8h。Wherein, the set temperature in step one is 100°C, and the holding time is 8 hours.
其中,所述步骤二中的陈化温度为20℃左右,空气湿度为40%左右,时间为4天。Wherein, the aging temperature in step two is about 20°C, the air humidity is about 40%, and the aging time is 4 days.
其中,所述步骤三中的山核桃单板干燥处理工艺为;将处理好的山核桃单板沥干,放入60℃烘箱48h。Among them, the pecan veneer drying process in step three is as follows: drain the processed pecan veneer and put it into a 60°C oven for 48 hours.
本实施例制得的山核桃单板仿古效果前后的形貌对比见图8所示。该仿古山核桃单板表面具有自然的仿古颜色,且表面纹理变得更加明显。The morphology comparison of the hickory veneer produced in this embodiment before and after the antique effect is shown in Figure 8. The surface of this antique pecan veneer has a natural antique color, and the surface texture becomes more obvious.
最后有必要在此说明的是:以上实施例只用于对本发明的技术方案作进一步详细地说明,不能理解为对本发明保护范围的限制,本领域的技术人员根据本发明的上述内容作出的一些非本质的改进和调整均属于本发明的保护范围。Finally, it is necessary to explain here that the above examples are only used to further explain the technical solution of the present invention in detail and cannot be understood as limiting the protection scope of the present invention. Those skilled in the art will make some decisions based on the above content of the present invention. Non-essential improvements and adjustments belong to the protection scope of the present invention.
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