CN117072062A - Rotary directional drilling tool, drilling tubular column and drilling regulation and control method - Google Patents
Rotary directional drilling tool, drilling tubular column and drilling regulation and control method Download PDFInfo
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- 238000005553 drilling Methods 0.000 title claims abstract description 192
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000012530 fluid Substances 0.000 claims abstract description 113
- 238000007789 sealing Methods 0.000 claims abstract description 59
- 238000006243 chemical reaction Methods 0.000 claims description 37
- 230000007246 mechanism Effects 0.000 claims description 37
- 230000005540 biological transmission Effects 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/04—Directional drilling
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/006—Mechanical motion converting means, e.g. reduction gearings
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/02—Fluid rotary type drives
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Abstract
本发明提供了一种旋转定向钻井工具、钻井管柱及钻井调控方法,该旋转定向钻井工具包括:工具外壳、内轴、转子、上密封活塞、下密封活塞和下活塞固定轴,内轴、转子和下活塞固定轴均设置于工具外壳内且依次分布,并设置有用于输送钻井液的流动通道,工具外壳内设置有与转子相配合的定子;上密封活塞和下密封活塞均设置于工具外壳内且分别与工具外壳的内壁密封配合;上密封活塞与下密封活塞之间形成内流体通道;工具外壳设置有分别与内流体通道连通的流体入口和流体出口,流体入口位于下密封活塞与转子之间,流体出口设置于上密封活塞与转子之间,解决了旋转导向钻井操作难度比较大的技术问题。
The invention provides a rotary directional drilling tool, a drilling pipe string and a drilling control method. The rotary directional drilling tool includes: a tool housing, an inner shaft, a rotor, an upper sealing piston, a lower sealing piston and a lower piston fixed shaft. The inner shaft, The rotor and the lower piston fixed shaft are both arranged in the tool housing and are distributed in sequence, and are provided with flow channels for transporting drilling fluid. The tool housing is provided with a stator that matches the rotor; the upper sealing piston and the lower sealing piston are both provided in the tool. inside the shell and sealingly cooperates with the inner wall of the tool shell respectively; an internal fluid channel is formed between the upper sealing piston and the lower sealing piston; the tool shell is provided with a fluid inlet and a fluid outlet that are respectively connected with the internal fluid channel, and the fluid inlet is located between the lower sealing piston and the lower sealing piston. Between the rotors, the fluid outlet is set between the upper sealing piston and the rotors, which solves the technical problem of relatively difficult rotary steerable drilling operations.
Description
技术领域Technical field
本发明涉及油气钻探工程的技术领域,尤其涉及一种旋转定向钻井工具、钻井管柱及钻井调控方法。The invention relates to the technical field of oil and gas drilling engineering, and in particular to a rotary directional drilling tool, a drilling pipe string and a drilling control method.
背景技术Background technique
定向钻井是指按照预先设计的井斜、方位进行钻进,达到预期井眼轨迹的钻井技术。现有的定向钻井技术,根据导向工具工作方式的不同可分为:滑动定向钻井技术与旋转导向钻井技术。滑动定向钻井技术与旋转导向钻井技术有不同的适应范围,所以在钻井过程中对应不同的工况,选择不同的钻井方式,具有必要性。旋转导向钻井技术价格昂贵,仅适合在重点井和高效益区块使用,在储层相对稳定区域;滑动定向仍作为主要定向钻井方式。随着水平段增加,传统滑动定向钻井过程中,摩阻较大,托压问题凸显。针对旋转导向钻井技术成本高,传统滑动定向钻井水平段长度受限等难题,需要开发新型的旋转定向钻井调控工具及调控方法。Directional drilling refers to the drilling technology that drills according to the pre-designed well inclination and orientation to achieve the expected well trajectory. Existing directional drilling technology can be divided into sliding directional drilling technology and rotary steerable drilling technology according to the different working methods of steering tools. Sliding directional drilling technology and rotary steerable drilling technology have different adaptability ranges, so it is necessary to choose different drilling methods according to different working conditions during the drilling process. Rotary steerable drilling technology is expensive and is only suitable for use in key wells and high-profit areas, and in areas where reservoirs are relatively stable; sliding directional drilling is still the main directional drilling method. As the horizontal section increases, friction becomes larger during traditional sliding directional drilling, and the problem of supporting pressure becomes more prominent. In view of the high cost of rotary steerable drilling technology and the limited length of the horizontal section of traditional sliding directional drilling, it is necessary to develop new rotary directional drilling control tools and control methods.
中国发明专利CN108868604B公开了一种机械式井下扭矩分离与传递工具,以常规弯螺杆下部钻具组合为基础,在钻柱上安装该工具,通过工具对扭矩的分离实现钻柱旋转定向钻进。该工具可以替代旋转导向钻井系统实现旋转钻柱定向钻进,用于定向井、水平井、大位移井等复杂结构井的定向钻井。但是,只能实现旋转钻进。Chinese invention patent CN108868604B discloses a mechanical downhole torque separation and transmission tool. It is based on a conventional bent screw lower drilling tool assembly. The tool is installed on the drill string, and the drill string rotation and directional drilling is realized through the separation of torque by the tool. This tool can replace the rotary steerable drilling system to achieve directional drilling of the rotary drill string, and is used for directional drilling of complex structural wells such as directional wells, horizontal wells, and extended reach wells. However, only rotary drilling can be achieved.
中国发明专利CN111411904B公开了一种基于RFID的井下扭矩离合式钻井减阻装置,通过射频小球传递地面控制信号,采用整体齿轮副结构,让内齿轮和外齿轮通过上下运动,能够实现啮合和分离,克服了分离式牙嵌离合器容易出现偏磨的缺陷,同时克服了机械式离合结构随机有效啮合无法保证的缺陷,提高了离合系统的可靠性和稳定性。但是,需要使用RFID技术,增加了操作的困难。Chinese invention patent CN111411904B discloses an RFID-based downhole torque clutch drilling drag reduction device that transmits ground control signals through radio frequency balls. It adopts an integral gear pair structure to allow the internal gear and the external gear to move up and down to achieve meshing and separation. , overcomes the defect that the separated dog clutch is prone to eccentric wear, and at the same time overcomes the defect that the mechanical clutch structure cannot ensure random and effective meshing, and improves the reliability and stability of the clutch system. However, it requires the use of RFID technology, which increases the difficulty of operation.
中国发明专利CN105525871B公开了一种液力变矩器,提出了一种结构简单,性能可靠,控制精度高,操作方便的液力变矩器。当在钻进过程中需要改变工具面的方位时,增加钻柱的转速,由于钻柱与中心轴连接,所以中心轴的转速也会随之增加,中心轴与扭矩发生器连接,对于扭矩发生器,随着输入转速的增加,其输出的顺时针扭矩也会增加,当产生的顺时针扭矩大于底部钻具组合传递上来的逆时针扭矩时,就会使底部钻具组合沿顺时针方向转动,当工具面转到设计方位时,降低钻柱转速也就减小了扭矩发生器的输出扭矩,钻进破岩时,只要控制钻柱转速使得扭矩发生器的输出扭矩与底部钻具组合的反扭矩相等,即可进行导向钻井施工。但是,由于需要识别钻进过程中工具面角的变化,给操作带来了困难。Chinese invention patent CN105525871B discloses a hydraulic torque converter, which proposes a hydraulic torque converter with simple structure, reliable performance, high control accuracy and easy operation. When the orientation of the tool face needs to be changed during the drilling process, the rotational speed of the drill string is increased. Since the drill string is connected to the central shaft, the rotational speed of the central shaft will also increase. The central shaft is connected to the torque generator. For torque generation As the input speed increases, the clockwise torque output by it will also increase. When the generated clockwise torque is greater than the counterclockwise torque transmitted by the bottom hole assembly, the bottom hole assembly will rotate in the clockwise direction. , when the tool face turns to the designed orientation, reducing the drill string rotation speed also reduces the output torque of the torque generator. When drilling and breaking rock, as long as the drill string rotation speed is controlled so that the output torque of the torque generator is consistent with the bottom hole tool assembly If the counter torques are equal, pilot drilling can be carried out. However, the need to identify changes in tool face angle during drilling brings difficulties to the operation.
发明内容Contents of the invention
本发明的目的是提供一种旋转定向钻井工具、钻井管柱及钻井调控方法,以解决旋转导向钻井操作难度比较大的技术问题。The purpose of the present invention is to provide a rotary directional drilling tool, a drilling pipe string and a drilling control method to solve the technical problem of relatively difficult rotary directional drilling operations.
本发明的上述目的可采用下列技术方案来实现:The above objects of the present invention can be achieved by adopting the following technical solutions:
本发明提供一种旋转定向钻井工具,包括:工具外壳、内轴、转子、上密封活塞、下密封活塞和下活塞固定轴,所述内轴、所述转子和所述下活塞固定轴均设置于所述工具外壳内且依次分布,并且,所述内轴、所述转子和所述下活塞固定轴相连接以一起旋转,并设置有用于输送钻井液的流动通道,所述工具外壳内设置有与所述转子相配合的定子;The invention provides a rotary directional drilling tool, which includes: a tool housing, an inner shaft, a rotor, an upper sealing piston, a lower sealing piston and a lower piston fixed shaft. The inner shaft, the rotor and the lower piston fixed shaft are all provided with are located in the tool housing and are distributed in sequence, and the inner shaft, the rotor and the lower piston fixed shaft are connected to rotate together, and are provided with flow channels for transporting drilling fluid, and are provided in the tool housing There is a stator matching the rotor;
所述上密封活塞和所述下密封活塞均设置于所述工具外壳内且分别与所述工具外壳的内壁密封配合;The upper sealing piston and the lower sealing piston are both arranged in the tool housing and sealingly cooperate with the inner wall of the tool housing respectively;
所述上密封活塞套设于所述内轴外且位于所述转子的上方,所述下密封活塞套设于所述下活塞固定轴外且位于所述转子的下方,所述上密封活塞与所述下密封活塞之间形成内流体通道;The upper sealing piston is sleeved outside the inner shaft and located above the rotor. The lower sealing piston is sleeved outside the lower piston fixed shaft and located below the rotor. The upper sealing piston is connected to the inner shaft. An internal fluid channel is formed between the lower sealing pistons;
所述工具外壳设置有分别与所述内流体通道连通的流体入口和流体出口,所述流体入口位于所述下密封活塞与所述转子之间,所述流体出口设置于所述上密封活塞与所述转子之间。The tool housing is provided with a fluid inlet and a fluid outlet that are respectively connected with the internal fluid channel. The fluid inlet is located between the lower sealing piston and the rotor, and the fluid outlet is located between the upper sealing piston and the rotor. between the rotors.
在优选的实施方式中,所述旋转定向钻井工具包括喷嘴机构,所述喷嘴机构设置于所述内流体通道内且位于所述转子的上方,所述内流体通道内的流体至少部分流经所述喷嘴机构。In a preferred embodiment, the rotary directional drilling tool includes a nozzle mechanism disposed in the inner fluid channel and above the rotor, and the fluid in the inner fluid channel at least partially flows through the Describe the nozzle mechanism.
在优选的实施方式中,所述喷嘴机构包括喷嘴座,所述喷嘴座套设于所述内轴外且固接于所述工具外壳,所述喷嘴座设置有上下贯穿的通孔。In a preferred embodiment, the nozzle mechanism includes a nozzle holder, the nozzle holder is sleeved outside the inner shaft and fixed to the tool housing, and the nozzle holder is provided with a through hole penetrating up and down.
在优选的实施方式中,所述喷嘴座与所述内轴的外壁密封配合,所述喷嘴座的外壁与所述工具外壳的内壁密封配合。In a preferred embodiment, the nozzle seat is in sealing fit with the outer wall of the inner shaft, and the outer wall of the nozzle seat is in sealing fit with the inner wall of the tool housing.
在优选的实施方式中,所述喷嘴座设置有多个所述通孔,至少一个所述通孔设置有压力喷嘴。In a preferred embodiment, the nozzle seat is provided with a plurality of the through holes, and at least one of the through holes is provided with a pressure nozzle.
在优选的实施方式中,所述旋转定向钻井工具包括多个沿纵向间隔布置的所述喷嘴机构。In a preferred embodiment, the rotary directional drilling tool includes a plurality of nozzle mechanisms arranged longitudinally at intervals.
在优选的实施方式中,所述内轴包括上活塞固定轴、中心轴和下中心轴,所述上活塞固定轴、所述中心轴和所述下中心轴依次分布且相连接,所述上密封活塞套设于所述上活塞固定轴外,所述喷嘴座套设于所述中心轴外。In a preferred embodiment, the inner shaft includes an upper piston fixed shaft, a central shaft, and a lower central shaft. The upper piston fixed shaft, the central shaft, and the lower central shaft are distributed and connected in sequence. The sealing piston is set outside the upper piston fixed shaft, and the nozzle seat is set outside the central axis.
在优选的实施方式中,所述工具外壳包括依次分布的上固定轴外壳、压差控制总成外壳和下活塞外壳,所述喷嘴座固接于所述压差控制总成外壳且密封配合。In a preferred embodiment, the tool housing includes an upper fixed shaft housing, a pressure difference control assembly housing and a lower piston housing distributed in sequence, and the nozzle seat is fixed to the pressure difference control assembly housing and sealingly fits.
在优选的实施方式中,所述工具外壳包括连接于所述下活塞外壳上端的定子外壳,所述定子设置于所述定子外壳,所述定子与所述转子分别设置有相配合的螺杆结构。In a preferred embodiment, the tool housing includes a stator housing connected to the upper end of the lower piston housing, the stator is disposed on the stator housing, and the stator and the rotor are respectively provided with matching screw structures.
在优选的实施方式中,所述旋转定向钻井工具包括分流锥,所述分流锥设置于所述内流体通道内且位于所述转子与所述喷嘴座之间,并且,所述分流锥套设于所述下中心轴外。In a preferred embodiment, the rotary directional drilling tool includes a diverter cone, the diverter cone is disposed in the inner fluid channel and between the rotor and the nozzle seat, and the diverter cone is sleeved outside the lower central axis.
在优选的实施方式中,所述内轴包括依次分布的传动轴、水帽、内部转换接头、万向轴和流道转换接头,所述流道转换接头的下端与所述上活塞固定轴连接。In a preferred embodiment, the inner shaft includes a transmission shaft, a water cap, an internal conversion joint, a universal shaft and a flow channel conversion joint distributed in sequence, and the lower end of the flow channel conversion joint is connected to the upper piston fixed shaft .
在优选的实施方式中,所述工具外壳的内壁与所述传动轴之间设置有轴承。In a preferred embodiment, a bearing is provided between the inner wall of the tool housing and the transmission shaft.
本发明提供一种钻井管柱,包括:下方钻具和上述的旋转定向钻井工具,所述下方钻具连接于所述旋转定向钻井工具的下端。The present invention provides a drilling pipe string, which includes: a lower drilling tool and the above-mentioned rotary directional drilling tool, and the lower drilling tool is connected to the lower end of the rotary directional drilling tool.
本发明提供一种钻井调控方法,采用上述的旋转定向钻井工具,所述钻井调控方法包括:调整所述转子的转速以调控驱动所述工具外壳旋转的输出扭矩大小。The present invention provides a drilling control method using the above-mentioned rotary directional drilling tool. The drilling control method includes: adjusting the rotation speed of the rotor to regulate the output torque that drives the tool housing to rotate.
本发明的特点及优点是:The characteristics and advantages of the present invention are:
内轴能够与上部钻具刚性连接,转子转动过程中,将工具外壳与井壁的环空中的部分钻井液,经流体入口抽吸进入内流体通道中;进入内流体通道中的钻井液,流经转子与定子之间的环空,并经定子将机械能传递至工具外壳,产生工具外壳的驱动扭矩。通过调节螺杆转子传递至定子工具外壳的驱动扭矩的大小,完成上部钻具与下部钻具“离”状态与“合”状态的转换,下方钻具的运动状态完全取决于工具外壳的驱动扭矩和底部反扭矩相互竞争的结果。The inner shaft can be rigidly connected to the upper drilling tool. During the rotation of the rotor, part of the drilling fluid in the annulus between the tool housing and the well wall is sucked into the internal fluid channel through the fluid inlet; the drilling fluid entering the internal fluid channel flows The mechanical energy is transmitted to the tool housing through the annulus between the rotor and the stator, and the driving torque of the tool housing is generated. By adjusting the driving torque transmitted from the screw rotor to the stator tool housing, the conversion between the "off" and "on" states of the upper drilling tool and the lower drilling tool is completed. The motion state of the lower drilling tool completely depends on the driving torque and the driving torque of the tool housing. The result of competing bottom reaction torques.
通过该旋转定向钻井工具,能使上方钻柱相对于底部下方钻具组合相对运动,非定向时,钻柱旋转钻井,下方钻具组合相对上方钻柱旋转钻进,为复合钻进;定向钻进时,钻柱旋转钻进,下方钻具组合滑动钻进。该旋转定向钻井工具不需要识别工具面角,直接根据井底弯螺杆的反扭矩与工具内的液力离合控制装置产生的扭矩作用比较,就能实现“离”状态与“合”状态的转换,操作难度比较低;也不用使用电学信号技术,工作可靠性更高。Through this rotating directional drilling tool, the upper drill string can move relative to the lower drill string at the bottom. When it is not directional, the drill string rotates for drilling, and the lower drill string rotates for drilling relative to the upper drill string. This is compound drilling; directional drilling During drilling, the drill string rotates for drilling, and the drill tool assembly below slides for drilling. This rotary directional drilling tool does not need to identify the tool face angle. It can realize the conversion between the "off" state and the "on" state by directly comparing the reaction torque of the bent screw at the bottom of the hole with the torque generated by the hydraulic clutch control device in the tool. , the operation difficulty is relatively low; there is no need to use electrical signal technology, and the work reliability is higher.
附图说明Description of the drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本发明提供的旋转定向钻井工具的工作示意图;Figure 1 is a working schematic diagram of the rotary directional drilling tool provided by the present invention;
图2为本发明提供的旋转定向钻井工具的结构示意图;Figure 2 is a schematic structural diagram of the rotary directional drilling tool provided by the present invention;
图3为图2所示的旋转定向钻井工具中的传动轴总成上部的局部结构示意图;Figure 3 is a partial structural diagram of the upper part of the transmission shaft assembly in the rotary directional drilling tool shown in Figure 2;
图4为图2所示的旋转定向钻井工具中的传动轴总成下部的局部结构示意图;Figure 4 is a partial structural schematic diagram of the lower part of the transmission shaft assembly in the rotary directional drilling tool shown in Figure 2;
图5为图2所示的旋转定向钻井工具中的压差控制总成的结构示意图;Figure 5 is a schematic structural diagram of the pressure difference control assembly in the rotary directional drilling tool shown in Figure 2;
图6为图2所示的旋转定向钻井工具中的螺杆总成的结构示意图;Figure 6 is a schematic structural diagram of the screw assembly in the rotary directional drilling tool shown in Figure 2;
图7为本发明提供的旋转定向钻井工具中的喷嘴机构的结构示意图。Figure 7 is a schematic structural diagram of the nozzle mechanism in the rotary directional drilling tool provided by the present invention.
附图标号说明:Explanation of reference numbers:
101、工具外壳;102、内轴;103、流动通道;101. Tool housing; 102. Inner shaft; 103. Flow channel;
110、内流体通道;111、流体入口;112、流体出口;110. Internal fluid channel; 111. Fluid inlet; 112. Fluid outlet;
1、传动轴;2、上TC轴承内圈;3、上TC轴承外圈;1. Drive shaft; 2. Upper TC bearing inner ring; 3. Upper TC bearing outer ring;
4、传动轴外壳;4. Drive shaft housing;
5、轴承外定位件;6、轴承内定位件A;7、轴承内定位件B;5. Bearing outer positioning piece; 6. Bearing inner positioning piece A; 7. Bearing inner positioning piece B;
8、串轴承;8. String bearing;
9、下TC轴承外圈;10、下TC轴承内圈;9. Lower TC bearing outer ring; 10. Lower TC bearing inner ring;
11、水帽;12、内部转换接头;11. Water cap; 12. Internal conversion joint;
13、万向轴;13. Universal shaft;
14、万向轴外壳;14. Universal shaft housing;
15、流道转换接头;15. Flow channel adapter;
16、上活塞固定轴;17、上密封活塞;16. The upper piston fixes the shaft; 17. The upper sealing piston;
18、上固定轴外壳;18. Upper fixed shaft housing;
19、中心轴;20、压差控制总成外壳;21、固定螺钉;19. Central shaft; 20. Pressure difference control assembly housing; 21. Fixing screws;
22、喷嘴机构;221、喷嘴座;222、通孔;22. Nozzle mechanism; 221. Nozzle seat; 222. Through hole;
23、分流锥;23. Diverter cone;
24、下中心轴;24. Lower central axis;
25、下中心轴外壳;25. Lower center shaft housing;
26、定子外壳;261、定子;26. Stator shell; 261. Stator;
27、转子;27. Rotor;
28、下活塞固定轴;29、下密封活塞;28. Lower piston fixed shaft; 29. Lower sealing piston;
30、下活塞外壳。30. Lower piston shell.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
方案一Option One
本发明提供了一种旋转定向钻井工具,如图1-图6所示,该旋转定向钻井工具包括:工具外壳101、内轴102、转子、上密封活塞、下密封活塞29和下活塞固定轴28,内轴102、转子和下活塞固定轴28均设置于工具外壳101内且依次分布,并且,内轴102、转子和下活塞固定轴28相连接以一起旋转,并设置有用于输送钻井液的流动通道103,工具外壳101内设置有与转子相配合的定子261;上密封活塞和下密封活塞29均设置于工具外壳101内且分别与工具外壳101的内壁密封配合;上密封活塞套设于内轴102外且位于转子的上方,下密封活塞29套设于下活塞固定轴28外且位于转子27的下方,上密封活塞17与下密封活塞29之间形成内流体通道110;工具外壳101设置有分别与内流体通道110连通的流体入口111和流体出口112,流体入口111位于下密封活塞29与转子之间,流体出口112设置于上密封活塞与转子之间。The invention provides a rotary directional drilling tool, as shown in Figures 1 to 6. The rotary directional drilling tool includes: a tool housing 101, an inner shaft 102, a rotor, an upper sealing piston, a lower sealing piston 29 and a lower piston fixed shaft. 28. The inner shaft 102, the rotor and the lower piston fixed shaft 28 are all arranged in the tool housing 101 and distributed in sequence, and the inner shaft 102, the rotor and the lower piston fixed shaft 28 are connected to rotate together, and are provided with a shaft for transporting drilling fluid. The flow channel 103 is provided with a stator 261 that matches the rotor in the tool housing 101; the upper sealing piston and the lower sealing piston 29 are both provided in the tool housing 101 and are respectively sealingly matched with the inner wall of the tool housing 101; the upper sealing piston is sleeved Outside the inner shaft 102 and above the rotor, the lower sealing piston 29 is sleeved outside the lower piston fixed shaft 28 and below the rotor 27. An internal fluid channel 110 is formed between the upper sealing piston 17 and the lower sealing piston 29; tool housing 101 is provided with a fluid inlet 111 and a fluid outlet 112 that are respectively connected with the inner fluid channel 110. The fluid inlet 111 is located between the lower sealing piston 29 and the rotor, and the fluid outlet 112 is located between the upper sealing piston 29 and the rotor.
内轴102能够与上部钻具刚性连接,用于将上方钻柱的转动传递至转子,工具外壳101与下部底部钻具组合刚性连接。转子转动过程中,将工具外壳101与井壁的环空中的部分钻井液,经流体入口111抽吸进入内流体通道110中;进入内流体通道110中的钻井液流经转子与定子261之间的环空,并经定子261将机械能传递至工具外壳101,产生工具外壳101的驱动扭矩。通过调节转子传递至定子261及工具外壳101的驱动扭矩的大小,完成上部钻具与下部钻具“离”状态与“合”状态的转换,下方钻具的运动状态完全取决于工具外壳101的驱动扭矩和底部反扭矩相互竞争的结果。The inner shaft 102 can be rigidly connected to the upper drilling tool and is used to transmit the rotation of the upper drill string to the rotor. The tool housing 101 is rigidly connected to the lower bottom hole assembly. During the rotation of the rotor, part of the drilling fluid in the annulus between the tool housing 101 and the well wall is sucked into the internal fluid channel 110 through the fluid inlet 111; the drilling fluid entering the internal fluid channel 110 flows between the rotor and the stator 261. annulus, and transmits mechanical energy to the tool housing 101 through the stator 261 to generate a driving torque of the tool housing 101. By adjusting the driving torque transmitted from the rotor to the stator 261 and the tool housing 101, the conversion between the "off" and "on" states of the upper drilling tool and the lower drilling tool is completed. The motion state of the lower drilling tool completely depends on the tool housing 101. The result of competition between driving torque and bottom reaction torque.
通过该旋转定向钻井工具,能使上方钻柱相对于下方钻具组合相对运动,非定向时,钻柱旋转钻井,下方钻具组合相对上方钻柱旋转钻进,为复合钻进;定向钻进时,钻柱旋转钻进,下方钻具组合滑动钻进。该旋转定向钻井工具不需要识别工具面角,直接根据井底弯螺杆的反扭矩与工具内的液力离合控制装置产生的扭矩作用比较,就能实现“离”状态与“合”状态的转换,操作难度比较低;也不用使用电学信号技术,工作可靠性更高。Through this rotating directional drilling tool, the upper drill string can move relative to the lower drill string. When it is not directional, the drill string rotates for drilling, and the lower drill string rotates for drilling relative to the upper drill string. This is compound drilling; directional drilling When drilling, the drill string rotates and drills, and the drill tool assembly below slides and drills. This rotary directional drilling tool does not need to identify the tool face angle. It can realize the conversion between the "off" state and the "on" state by directly comparing the reaction torque of the bent screw at the bottom of the hole with the torque generated by the hydraulic clutch control device in the tool. , the operation difficulty is relatively low; there is no need to use electrical signal technology, and the work reliability is higher.
环空中的部分钻井液,经流体入口111进入内流体通道110中,并在内流体通道110中向上流动,从流体出口112排出后回到环空,钻井液在内流体通道110中流动的过程中压力下降,即流体入口111与流体出口112之间存在压力差。由于流体入口111、流体出口112及内流体通道110的结构的作用,钻井液的压力在向上流体过程中会下降。Part of the drilling fluid in the annulus enters the inner fluid channel 110 through the fluid inlet 111 and flows upward in the inner fluid channel 110. It is discharged from the fluid outlet 112 and returns to the annulus. The drilling fluid flows in the inner fluid channel 110. Medium pressure drops, that is, there is a pressure difference between the fluid inlet 111 and the fluid outlet 112. Due to the structure of the fluid inlet 111, the fluid outlet 112 and the internal fluid channel 110, the pressure of the drilling fluid will decrease during the upward flow process.
在一些实施方式中,该旋转定向钻井工具包括喷嘴机构,喷嘴机构设置于内流体通道110内且位于转子的上方,内流体通道110内的流体至少部分流经喷嘴机构,内流体通道110中的钻井液流经喷嘴机构时会产生压降,有利于增大钻井液流经内流体通道110的压降。优选地,内流体通道110的流体均经过喷嘴机构。In some embodiments, the rotary directional drilling tool includes a nozzle mechanism. The nozzle mechanism is disposed in the inner fluid channel 110 and located above the rotor. The fluid in the inner fluid channel 110 at least partially flows through the nozzle mechanism. The nozzle mechanism in the inner fluid channel 110 When the drilling fluid flows through the nozzle mechanism, a pressure drop will occur, which is beneficial to increasing the pressure drop of the drilling fluid flowing through the internal fluid channel 110 . Preferably, the fluid in the inner fluid channel 110 all passes through the nozzle mechanism.
如图5和图7所示,喷嘴机构包括喷嘴座221,喷嘴座221套设于内轴102外且固接于工具外壳101,喷嘴座221设置有上下贯穿的通孔222,内流体通道110中钻井液能够经过该通道向上流动。进一步地,喷嘴座221与内轴102的外壁密封配合,喷嘴座221的外壁与工具外壳101的内壁密封配合,使得内流体通道110中的钻井液均需经过喷嘴座221的通孔222向上流动,有利于通过喷嘴机构来对钻井液的压降大小进行调控。As shown in Figures 5 and 7, the nozzle mechanism includes a nozzle seat 221. The nozzle seat 221 is sleeved outside the inner shaft 102 and fixed to the tool housing 101. The nozzle seat 221 is provided with a through hole 222 that penetrates up and down, and the inner fluid channel 110 Drilling fluid can flow upward through this channel. Further, the nozzle seat 221 is in sealing fit with the outer wall of the inner shaft 102 , and the outer wall of the nozzle seat 221 is in sealing fit with the inner wall of the tool housing 101 , so that the drilling fluid in the internal fluid channel 110 needs to flow upward through the through hole 222 of the nozzle seat 221 , which is conducive to regulating the pressure drop of the drilling fluid through the nozzle mechanism.
在一实施方式中,喷嘴座221设置有多个通孔222,至少一个通孔222设置有压力喷嘴,内流体通道110中的钻井液流经喷嘴的过程中产生压降,多个压力喷嘴可以采用环形布置。优选地,该旋转定向钻井工具包括多个喷嘴机构,如图5所示,多个喷嘴机构沿纵向间隔布置。喷嘴通过内部过流面积存在缩小,从而造成比较大的压降。In one embodiment, the nozzle seat 221 is provided with a plurality of through holes 222, and at least one through hole 222 is provided with a pressure nozzle. When the drilling fluid in the inner fluid channel 110 flows through the nozzle, a pressure drop is generated. The plurality of pressure nozzles can Adopt a circular arrangement. Preferably, the rotary directional drilling tool includes a plurality of nozzle mechanisms. As shown in FIG. 5 , the plurality of nozzle mechanisms are arranged at intervals along the longitudinal direction. The internal flow area of the nozzle is reduced, resulting in a relatively large pressure drop.
多个喷嘴机构控制内流体通道110的压降,以控制定子261和转子之间的环空区域的入口和出口的压差,进而控制工具外壳101的驱动扭矩。喷嘴机构设置有一定数量的压力喷嘴,可以通过调整喷嘴机构的数量,或者喷嘴机构中压力喷嘴的安装数量,或者压力喷嘴的中心孔的直径,来控制定子261和转子之间的环空区域入口和出口的压差。The multiple nozzle mechanisms control the pressure drop of the inner fluid channel 110 to control the pressure difference at the inlet and outlet of the annulus area between the stator 261 and the rotor, thereby controlling the driving torque of the tool housing 101 . The nozzle mechanism is provided with a certain number of pressure nozzles. The entrance to the annular area between the stator 261 and the rotor can be controlled by adjusting the number of the nozzle mechanism, or the number of pressure nozzles installed in the nozzle mechanism, or the diameter of the central hole of the pressure nozzle. and outlet pressure difference.
进一步地,工具外壳101包括压差控制总成外壳20,喷嘴机构位于压差控制总成外壳20内,并且,喷嘴座221固接于压差控制总成外壳20的内壁。Further, the tool housing 101 includes a pressure difference control assembly housing 20 , the nozzle mechanism is located in the pressure difference control assembly housing 20 , and the nozzle seat 221 is fixed to the inner wall of the pressure difference control assembly housing 20 .
在一实施方式中,该旋转定向钻井工具包括分流锥,分流锥设置于内流体通道110内且位于转子与喷嘴座221之间,并且,分流锥设置于压差控制总成外壳20内。分流锥的表面均布若干流体通孔,分流锥可以采用现有技术。In one embodiment, the rotary directional drilling tool includes a flow diverter cone disposed in the inner fluid channel 110 and between the rotor and the nozzle seat 221 , and the diverter cone is disposed in the differential pressure control assembly housing 20 . A number of fluid through holes are evenly distributed on the surface of the diverter cone, and the diverter cone can adopt existing technology.
如图4-图5所示,内轴102包括上活塞固定轴、中心轴和下中心轴,上活塞固定轴、中心轴和下中心轴依次分布且相连接,上密封活塞套设于上活塞固定轴外,喷嘴座221套设于中心轴外,分流锥套设于下中心轴外。工具外壳101包括依次分布的上固定轴外壳、压差控制总成外壳和下活塞外壳30,喷嘴座221固接于压差控制总成外壳且密封配合。As shown in Figures 4 and 5, the inner shaft 102 includes an upper piston fixed shaft, a central shaft and a lower central shaft. The upper piston fixed shaft, central shaft and lower central shaft are distributed and connected in sequence. The upper sealing piston is sleeved on the upper piston. Outside the fixed shaft, the nozzle seat 221 is placed outside the central shaft, and the diverter cone is placed outside the lower central shaft. The tool housing 101 includes an upper fixed shaft housing, a pressure difference control assembly housing and a lower piston housing 30 distributed in sequence. The nozzle seat 221 is fixedly connected to the pressure difference control assembly housing and sealingly matched.
如图6所示,工具外壳101包括连接于下活塞外壳30上端的定子外壳26,定子261设置于定子外壳26的内壁,优选地,定子261与定子外壳26为一体结构。在一实施例中,定子261与转子分别设置有相配合的螺杆结构,具体地,转子为图6所示的螺杆,定子261与螺杆相适配,定子261与转子组成螺杆机构。As shown in FIG. 6 , the tool housing 101 includes a stator housing 26 connected to the upper end of the lower piston housing 30 . The stator 261 is disposed on the inner wall of the stator housing 26 . Preferably, the stator 261 and the stator housing 26 are an integral structure. In one embodiment, the stator 261 and the rotor are respectively provided with matching screw structures. Specifically, the rotor is a screw as shown in FIG. 6 , the stator 261 is adapted to the screw, and the stator 261 and the rotor form a screw mechanism.
在一实施方式中,内轴102包括依次分布的传动轴、水帽、内部转换接头、万向轴和流道转换接头,如图3-图6所示,流道转换接头的下端与上活塞固定轴连接。水帽、内部转换接头、流体转换接头均为钻井液在工具内部的流体通道;由于转子转动过程中既有自转又有公转,通过万向轴连接,可以消除转子公转对中心轴的影响。In one embodiment, the inner shaft 102 includes a transmission shaft, a water cap, an internal conversion joint, a universal shaft and a flow channel conversion joint distributed in sequence. As shown in Figures 3-6, the lower end of the flow channel conversion joint and the upper piston Fixed shaft connection. The water cap, internal conversion joint, and fluid conversion joint are all fluid channels for drilling fluid inside the tool; since the rotor rotates both by rotation and revolution, the influence of the rotor revolution on the central axis can be eliminated by connecting through a universal shaft.
进一步地,工具外壳101的内壁与传动轴之间设置有轴承,具体地,轴承包括TC轴承(即硬质合金轴承)和串轴承。Further, a bearing is provided between the inner wall of the tool housing 101 and the transmission shaft. Specifically, the bearing includes a TC bearing (i.e., a carbide bearing) and a string bearing.
传动轴、中心轴和转子均有中心孔,用于提供钻井液在工具内部向下方的流动通道103。流体入口111和流体出口112分别连通钻柱的内流体通道110与井筒环空,用于环空流体进出。The drive shaft, central shaft and rotor all have central holes for providing a downward flow channel 103 for drilling fluid inside the tool. The fluid inlet 111 and the fluid outlet 112 respectively communicate with the internal fluid channel 110 of the drill string and the wellbore annulus for the entry and exit of annulus fluid.
如图1-图3所示,轴承、带有中心孔的传动轴、万向轴、过渡接头、流道接头、上密封活塞、带有中心孔的上活塞固定轴、带有流体出口112的上固定轴外壳构成传动轴总成,用于隔离上下部钻具的旋转运动,并分隔钻杆内部和环空的流体。As shown in Figures 1 to 3, bearings, drive shaft with center hole, universal shaft, transition joint, flow joint, upper sealing piston, upper piston fixed shaft with center hole, and fluid outlet 112 The upper fixed shaft housing constitutes the transmission shaft assembly, which is used to isolate the rotational motion of the upper and lower drilling tools and separate the fluid inside the drill pipe and the annulus.
如图6所示,定子261、中空的转子、下活塞固定轴28、带有流体入口111的下活塞外壳和下密封活塞构成螺杆总成。As shown in Figure 6, the stator 261, the hollow rotor, the lower piston fixed shaft 28, the lower piston housing with the fluid inlet 111 and the lower sealing piston form a screw assembly.
如图5所示,带有中心孔的中心轴、压差控制外壳、喷嘴机构和下中心轴构成压差控制总成。喷嘴机构可以控制螺杆机构进出口的压差,进而控制转子传递至定子外壳的扭矩。As shown in Figure 5, the central shaft with a central hole, the pressure difference control housing, the nozzle mechanism and the lower central shaft constitute the pressure difference control assembly. The nozzle mechanism can control the pressure difference between the inlet and outlet of the screw mechanism, thereby controlling the torque transmitted from the rotor to the stator housing.
具体地,传动轴由下TC轴承外圈与下TC轴承内圈组装在传动轴外壳中,串轴承组装在下TC轴承外圈与下TC轴承内圈上端,上TC轴承内圈与传动轴组装,然后将轴承内定位件A与轴承内定位件B同传动轴组装,其中轴承内定位件A为可拆分式结构、便于组装,上TC轴承外圈组装到传动轴外壳上,传动轴与传动轴外壳组装在一起,水帽与下TC轴承内圈组装。Specifically, the transmission shaft is assembled in the transmission shaft housing by the lower TC bearing outer ring and the lower TC bearing inner ring, the string bearing is assembled at the upper end of the lower TC bearing outer ring and the lower TC bearing inner ring, and the upper TC bearing inner ring is assembled with the transmission shaft. Then assemble the bearing inner positioning piece A and the bearing inner positioning piece B with the transmission shaft. The bearing inner positioning piece A has a detachable structure and is easy to assemble. The upper TC bearing outer ring is assembled to the transmission shaft housing. The transmission shaft and transmission The shaft housing is assembled together, and the water cap is assembled with the inner ring of the lower TC bearing.
水帽下端连接转换接头,万向轴组装在内部转换接头在下端,流道转换接头组装到万向轴的下端,流道转换接头下端连接上活塞固定轴,传动轴外壳下端依次连接万向轴外壳和上固定轴外壳,在上活塞固定轴和工具外壳101中间的环空区域安装上密封活塞17,上固定轴外壳18侧壁开孔,作为钻柱和井壁环空流体流经工具后的流体出口112。The lower end of the water cap is connected to the conversion joint, the universal shaft is assembled inside the internal conversion joint at the lower end, the flow channel conversion joint is assembled to the lower end of the universal shaft, the lower end of the flow channel conversion joint is connected to the upper piston fixed shaft, and the lower end of the transmission shaft housing is connected to the universal shaft in turn Housing and upper fixed shaft housing, an upper sealing piston 17 is installed in the annulus area between the upper piston fixed shaft and the tool housing 101, and a hole is opened in the side wall of the upper fixed shaft housing 18 as the drill string and well wall annulus fluid flows through the tool fluid outlet 112.
该旋转定向钻井工具可上接上部钻具,下接下方钻具组合、MWD、弯螺杆、钻头。上部钻具下接传动轴1,传动轴1下接上TC轴承内圈2,上TC轴承内圈2外接上TC轴承外圈3,上TC轴承内圈2下接轴承内定位件A6,上TC轴承外圈3下接传动轴外壳4与轴承外定位件5,轴承内定位件A6下接轴承内定位件B7,轴承内定位件B7与轴承外定位件5下接串轴承8,串轴承8下接下TC轴承外圈9与下TC轴承内圈10,传动轴1与下TC轴承内圈10下接水帽11,传动轴外壳4下接万向轴外壳14,万向轴外壳14下接上固定轴外壳18,水帽11下接内部转换接头12,内部转换接头12下接万向轴13,万向轴13下接流道转换接头15,流道转换接头15下接上活塞固定轴16,上活塞固定轴16与上固定轴外壳18的环空区域内安装上密封活塞17,上活塞固定轴16下接中心轴19,中心轴19安装分流锥23下接下中心轴24,上固定轴外壳18依次下接压差控制总成外壳20和下中心轴外壳25,中心轴19和压差控制总成外壳20中间的环空安装若干个喷嘴机构22,喷嘴机构22使用固定螺钉21固定,转子27上接下中心轴24,外接定子外壳26,转子27下接下活塞固定轴28,下活塞固定轴28外接下密封活塞29,下密封活塞29外接下活塞外壳30,下活塞外壳30下接井底钻具组合,MWD,弯螺杆,钻头。The rotary directional drilling tool can be connected to the upper drilling tool and the lower drilling tool assembly, MWD, bent screw and drill bit. The upper drilling tool is connected to the transmission shaft 1 below, the transmission shaft 1 is connected to the TC bearing inner ring 2, the upper TC bearing inner ring 2 is externally connected to the upper TC bearing outer ring 3, the upper TC bearing inner ring 2 is connected to the bearing inner positioning piece A6, and the upper TC bearing inner ring 2 is connected to the upper TC bearing inner ring 2. The TC bearing outer ring 3 is connected to the drive shaft housing 4 and the bearing outer positioning part 5. The bearing inner positioning part A6 is connected to the bearing inner positioning part B7. The bearing inner positioning part B7 and the bearing outer positioning part 5 are connected to the series bearing 8. The series bearing 8 connects the lower TC bearing outer ring 9 and the lower TC bearing inner ring 10, the drive shaft 1 and the lower TC bearing inner ring 10 connect the water cap 11, the drive shaft housing 4 connects the universal shaft housing 14, the universal shaft housing 14 The upper fixed shaft housing 18 is connected below, the water cap 11 is connected to the internal adapter 12, the internal adapter 12 is connected to the universal shaft 13, the universal shaft 13 is connected to the flow channel adapter 15, and the flow channel adapter 15 is connected to the upper piston. Fixed shaft 16, the upper sealing piston 17 is installed in the annulus area of the upper piston fixed shaft 16 and the upper fixed shaft shell 18, the upper piston fixed shaft 16 is connected to the central shaft 19, and the central shaft 19 is installed with the diverter cone 23 and is connected to the lower central shaft 24. , the upper fixed shaft housing 18 is connected to the pressure difference control assembly housing 20 and the lower central shaft housing 25 in turn. Several nozzle mechanisms 22 are installed in the annulus between the central shaft 19 and the pressure difference control assembly housing 20. The nozzle mechanism 22 uses a fixed The screw 21 is fixed. The rotor 27 is connected to the lower central shaft 24 and is externally connected to the stator shell 26. The rotor 27 is connected to the lower piston fixed shaft 28. The lower piston fixed shaft 28 is externally connected to the lower sealing piston 29. The lower sealing piston 29 is externally connected to the lower piston shell 30. The piston shell 30 is connected to the bottom hole assembly, MWD, bent screw, and drill bit.
传动轴1、上TC轴承内圈2、上TC轴承外圈3、传动轴外壳4、轴承外定位件5、轴承内定位件A6、轴承内定位件B7、串轴承8、下TC轴承外圈9、下TC轴承内圈10、水帽11、内部转换接头12、万向轴13、流道转换接头15、上活塞固定轴16、万向轴外壳14、上密封活塞17、上固定轴外壳18,组装成传动轴总成。当上部钻具转动时,传动轴总成会由上部钻柱带动转动,从而驱动中心轴19和下中心轴24转动,实现传动轴总成带动螺杆总成转动。Drive shaft 1, upper TC bearing inner ring 2, upper TC bearing outer ring 3, drive shaft housing 4, bearing outer positioning piece 5, bearing inner positioning piece A6, bearing inner positioning piece B7, string bearing 8, lower TC bearing outer ring 9. Lower TC bearing inner ring 10, water cap 11, internal conversion joint 12, universal shaft 13, flow channel conversion joint 15, upper piston fixed shaft 16, universal shaft housing 14, upper sealing piston 17, upper fixed shaft housing 18. Assemble the drive shaft assembly. When the upper drilling tool rotates, the transmission shaft assembly will be driven to rotate by the upper drill string, thereby driving the central shaft 19 and the lower central shaft 24 to rotate, so that the transmission shaft assembly drives the screw assembly to rotate.
具体地,压差控制总成中的中心轴19连接在上活塞固定轴16下端,中心轴下方连接下中心轴24,上固定轴外壳下端连接依次连接压差控制总成外壳和下中心轴外壳,在中心轴和工具外壳101中间的环空区域安装若干个喷嘴机构22,工具外壳101表面加工有螺纹孔,通过螺钉实现喷嘴机构的固定。Specifically, the central shaft 19 in the pressure difference control assembly is connected to the lower end of the upper piston fixed shaft 16, the lower center shaft 24 is connected below the central shaft, and the lower end of the upper fixed shaft housing is connected to the pressure difference control assembly housing and the lower central shaft housing in turn. , several nozzle mechanisms 22 are installed in the annulus area between the central axis and the tool housing 101. Threaded holes are processed on the surface of the tool housing 101, and the nozzle mechanisms are fixed by screws.
具体地,螺杆总成内部中空转子27与下中心轴24连接,中空转子下端连接下活塞固定轴28,下中心轴外壳25下端依次连接定子261和下活塞外壳30,下活塞外壳30侧壁开孔,作为钻杆与井壁环空流体入口111,下活塞固定轴与工具外壳101的环空区域安装下密封活塞29。转子27、定子外壳26、下活塞固定轴28、下密封活塞29和下活塞外壳30组成螺杆总成。Specifically, the hollow rotor 27 inside the screw assembly is connected to the lower central shaft 24. The lower end of the hollow rotor is connected to the lower piston fixed shaft 28. The lower end of the lower central shaft shell 25 is connected to the stator 261 and the lower piston shell 30 in turn. The side wall of the lower piston shell 30 is opened. The hole serves as the annulus fluid inlet 111 between the drill pipe and the well wall, and the lower sealing piston 29 is installed in the annulus area between the lower piston fixed shaft and the tool housing 101 . The rotor 27, stator housing 26, lower piston fixed shaft 28, lower sealing piston 29 and lower piston housing 30 form a screw assembly.
传动轴与上部钻具刚性连接,用于将上方钻柱的转动传递至螺杆总成的转子,轴承组用于隔离工具外壳101与工具内部传动轴和转子的转动,工具外壳101与下部底部钻具组合刚性连接。转子转动过程中,将部分钻柱和井壁的环空的钻井液,抽吸进入工具内部;转子通过进入工具内部的钻井液,将机械能传递至工具外壳101,产生工具外壳101的驱动扭矩。通过调节转子传递至定子外壳的驱动扭矩的大小,完成上部钻具与下部钻具“离”状态与“合”状态的转换,下方钻具的运动状态完全取决于工具外壳101的驱动扭矩和底部反扭矩相互竞争的结果。The transmission shaft is rigidly connected to the upper drilling tool and is used to transmit the rotation of the upper drill string to the rotor of the screw assembly. The bearing group is used to isolate the tool housing 101 from the rotation of the transmission shaft and rotor inside the tool. The tool housing 101 is connected to the lower bottom drill string. With combined rigid connection. During the rotation of the rotor, the drilling fluid in the annulus of part of the drill string and the well wall is sucked into the interior of the tool; the rotor transfers mechanical energy to the tool housing 101 through the drilling fluid entering the interior of the tool, generating a driving torque for the tool housing 101. By adjusting the driving torque transmitted from the rotor to the stator housing, the transition between the "off" and "on" states of the upper drilling tool and the lower drilling tool is completed. The motion state of the lower drilling tool completely depends on the driving torque of the tool housing 101 and the bottom The result of competing counter-torques.
该旋转定向钻井工具的具体工作过程包括:The specific working process of this rotary directional drilling tool includes:
从地面系统泵入井内的泥浆,通过工具内部的中心孔向下传递,经过钻头后进入钻柱和井壁的环空区域。当上部钻具静止不转动的时候,环空中的大部分泥浆,均通过环空向上流动。跟常规马达类似,旋转定向钻井调控工具也有容积式动力端,所以当上部钻具以某一转速转动时,会有一定量的钻柱与井壁环空中的泥浆,被吸入通过转子27与定子261之间的空腔,流过螺杆总成(其余泥浆则通过钻柱和井壁的环空流过)。从而,在旋转定向钻井调控工具的螺杆总成进出口之间,会产生一定的压差。该压差可因上部钻具的转动,而产生一个驱动扭矩,这个驱动扭矩就是用以平衡抵抗下部钻井马达钻进的反作用扭矩。The mud pumped into the well from the surface system passes downward through the central hole inside the tool, passes through the drill bit, and enters the annulus area of the drill string and well wall. When the upper drilling tool is stationary and does not rotate, most of the mud in the annulus flows upward through the annulus. Similar to conventional motors, the rotary directional drilling control tool also has a positive displacement power end, so when the upper drilling tool rotates at a certain speed, a certain amount of mud in the annulus of the drill string and well wall will be sucked through the rotor 27 and the stator 261 The cavity between them flows through the screw assembly (the rest of the mud flows through the annulus between the drill string and the well wall). Therefore, a certain pressure difference will be generated between the inlet and outlet of the screw assembly of the rotating directional drilling control tool. This pressure difference can generate a driving torque due to the rotation of the upper drilling tool. This driving torque is used to balance the reaction torque against the drilling of the lower drilling motor.
喷嘴机构用来调节螺杆总成的压差;进入工具内部的泥浆流经工具后,经工具的上固定轴外壳18的流体出口112,返回钻柱与井壁的环空,所以在钻具内部无泥浆损失。旋转定向钻井调控工具产生的驱动扭矩等于下部螺杆反扭矩时的转速,称为静态驱动速度。不同的地层,钻井产生的反扭矩不同,可在地面选好喷嘴机构22的压力喷嘴,以产生期望的驱动扭矩,从而设置静态驱动速度。喷嘴机构可以控制螺杆总成两端的压差,进而控制工具产生的驱动扭矩。该旋转定向钻井工具实现了环空分流式液力耦合旋转定向钻井调控。The nozzle mechanism is used to adjust the pressure difference of the screw assembly; after the mud entering the tool flows through the tool, it returns to the annulus between the drill string and the well wall through the fluid outlet 112 of the upper fixed shaft housing 18 of the tool, so inside the drilling tool No mud loss. The driving torque generated by the rotating directional drilling control tool is equal to the rotational speed when the lower screw reaction torque is called the static driving speed. Different formations have different reaction torques generated by drilling. The pressure nozzle of the nozzle mechanism 22 can be selected on the ground to generate the desired driving torque, thereby setting the static driving speed. The nozzle mechanism controls the pressure difference across the screw assembly, thereby controlling the driving torque generated by the tool. This rotary directional drilling tool realizes annular split hydraulic coupling rotary directional drilling control.
方案二Option II
本发明提供了一种钻井管柱,包括:下方钻具和上述的旋转定向钻井工具,下方钻具连接于旋转定向钻井工具的下端。该钻井管柱具有上述旋转定向钻井工具的特征和有益效果,在此不再赘述。The invention provides a drilling pipe string, which includes: a lower drilling tool and the above-mentioned rotary directional drilling tool. The lower drilling tool is connected to the lower end of the rotary directional drilling tool. This drilling string has the characteristics and beneficial effects of the above-mentioned rotary directional drilling tool, which will not be described again here.
方案三third solution
本发明提供了一种钻井调控方法,采用上述的旋转定向钻井工具,钻井调控方法包括:调整转子的转速以调控驱动工具外壳101旋转的输出扭矩大小。该钻井调控方法具有上述旋转定向钻井工具的特征和有益效果,在此不再赘述。The present invention provides a drilling control method using the above-mentioned rotary directional drilling tool. The drilling control method includes: adjusting the rotation speed of the rotor to control the output torque of the rotation of the driving tool housing 101. This drilling control method has the characteristics and beneficial effects of the above-mentioned rotary directional drilling tool, which will not be described again here.
钻头在破岩钻进过程中会受到地层的反作用扭矩(反扭矩),反扭矩主要由地层条件、钻压、扭矩和转速等因素决定,其方向与工具外壳101的驱动扭矩方向相反;工具与钻头之间的钻具会受到摩擦矩的作用,该摩擦矩的方向始终与工具外壳101的运动方向或运动趋势的方向相反。考虑到上述情况,该钻井调控方法中,当通过调整转子的转速,保证通过进入工具内部的钻井液传递至定子外壳的驱动扭矩大于钻头受到的反扭矩,下方钻具随上方钻柱共同旋转,处于“合”的状态,钻具进入复合钻进状态;当定子外壳的驱动扭矩小于钻头受到的反扭矩,下方钻具无法转动,处于“离”的状态,钻具进入定向钻进状态;在定向钻进状态,当下方钻头的反扭矩出现波动,摩擦矩能够起到稳定工具外壳101运动状态的作用,使工具保持“离”状态。During the rock-breaking drilling process, the drill bit will receive reaction torque (reaction torque) from the formation. The reaction torque is mainly determined by factors such as formation conditions, drilling weight, torque, and rotational speed. Its direction is opposite to the driving torque direction of the tool housing 101; the tool and The drilling tool between the drill bits will be subject to a friction moment, and the direction of the friction moment is always opposite to the direction of movement or movement trend of the tool housing 101 . Taking into account the above situation, in this drilling control method, when the rotation speed of the rotor is adjusted to ensure that the driving torque transmitted to the stator housing through the drilling fluid entering the interior of the tool is greater than the counter-torque experienced by the drill bit, the lower drilling tool will rotate together with the upper drill string. In the "on" state, the drilling tool enters the compound drilling state; when the driving torque of the stator housing is less than the reaction torque on the drill bit, the lower drilling tool cannot rotate, and in the "off" state, the drilling tool enters the directional drilling state; in In the directional drilling state, when the reaction torque of the drill bit below fluctuates, the friction torque can stabilize the movement state of the tool housing 101 and keep the tool in the "off" state.
具体地,地面控制上部钻具的转速,带动螺杆总成的转子旋转,转子转动过程中,螺杆总成对钻柱与井壁环空的流体.产生泵送抽吸作用,使钻柱与井壁环空的部分流体,进入本发明的工具的内部,螺杆总成可等效为螺杆泵,对进入工具内部的流体产生泵送升压作用,在螺杆总成的末端形成高压腔,将机械能转化为液力能,进入工具的流体,通过喷嘴机构后,压力下降,液力能转化为工具外壳101的机械能,从而产生驱动工具外壳101旋转的输出扭矩。Specifically, the ground controls the rotation speed of the upper drilling tool to drive the rotor of the screw assembly to rotate. During the rotation of the rotor, the screw assembly produces a pumping and suction effect on the fluid in the annulus between the drill string and the well wall, causing the drill string and the well wall to move. Part of the fluid in the wall annulus enters the inside of the tool of the present invention. The screw assembly can be equivalent to a screw pump, which produces a pumping and boosting effect on the fluid entering the inside of the tool. A high-pressure chamber is formed at the end of the screw assembly to transfer mechanical energy. The fluid entering the tool is converted into hydraulic energy. After passing through the nozzle mechanism, the pressure drops, and the hydraulic energy is converted into mechanical energy of the tool housing 101, thereby generating an output torque that drives the tool housing 101 to rotate.
驱动扭矩的计算模型如式1:The calculation model of driving torque is as follows:
其中,M1为工具的输出扭矩,Q1为进入工具内部的流体的流量,Δp1为进入螺杆总成的流体升高的压力,n1为螺杆总成转子转速,n2为螺杆总成外壳的转速,ηp为螺杆总成的容积效率。Among them, M 1 is the output torque of the tool, Q 1 is the flow rate of the fluid entering the inside of the tool, Δp 1 is the rising pressure of the fluid entering the screw assembly, n 1 is the screw assembly rotor speed, n 2 is the screw assembly The speed of the shell, eta p is the volumetric efficiency of the screw assembly.
Q1=Q-Q2 (2)Q 1 = QQ 2 (2)
其中,Q为钻柱与井壁环空的总流量,Q2为钻柱与井壁环空的剩余流体的流量。Among them, Q is the total flow rate of the drill string and the well wall annulus, and Q2 is the flow rate of the remaining fluid in the drill string and well wall annulus.
Δp1=Δp2-Δp3 (3)Δp 1 =Δp 2 -Δp 3 (3)
其中,Δp2为进入工具内部的流体流经喷嘴总成的压降,Δp3为钻柱与井壁环空流体流经工具进出口过程中的压降。Among them, Δp 2 is the pressure drop of the fluid entering the tool and flowing through the nozzle assembly, and Δp 3 is the pressure drop of the fluid in the drill string and well wall annulus when it flows through the inlet and outlet of the tool.
输出扭矩的大小,主要由进入工具内部流体的流量、以及螺杆总成对流体的升压大小决定;进入工具内部的流量,由螺杆总成的转子与工具外壳101的转速差决定;螺杆总成对流体的升压大小,由流体通过喷嘴总成的压降以及钻柱与井壁环空流体压降决定。工作过程中,通过调整转子的转速和流量,来调节输出扭矩的大小,工具的输出扭矩与下方钻具的反扭矩产生竞争,当上部钻具转速转化的输出扭矩大于工具下部钻具的反扭矩时,驱动下部钻具旋转,形成复合钻进;当上部钻具转速转化的输出扭矩小于或等于工具下部钻具的反扭矩时,下部钻具无旋转,形成定向钻进。The size of the output torque is mainly determined by the flow rate of the fluid entering the interior of the tool and the pressure increase of the fluid by the screw assembly; the flow rate entering the interior of the tool is determined by the difference in rotational speed between the rotor of the screw assembly and the tool housing 101; the screw assembly The amount of pressure increase on the fluid is determined by the pressure drop of the fluid passing through the nozzle assembly and the pressure drop of the annulus fluid between the drill string and the well wall. During the working process, the output torque is adjusted by adjusting the rotation speed and flow rate of the rotor. The output torque of the tool competes with the reaction torque of the drilling tool below. When the output torque converted from the rotation speed of the upper drilling tool is greater than the reaction torque of the drilling tool below the tool, When, the lower drilling tool is driven to rotate, forming compound drilling; when the output torque converted from the rotational speed of the upper drilling tool is less than or equal to the reaction torque of the lower drilling tool, the lower drilling tool does not rotate, forming directional drilling.
以上所述仅为本发明的几个实施例,本领域的技术人员依据申请文件公开的内容可以对本发明实施例进行各种改动或变型而不脱离本发明的精神和范围。The above are only a few embodiments of the present invention. Those skilled in the art can make various changes or modifications to the embodiments of the present invention based on the disclosure of the application documents without departing from the spirit and scope of the present invention.
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CN110029937A (en) * | 2019-05-28 | 2019-07-19 | 西南石油大学 | The rotary steering drilling tool of screw drive |
CN115012823A (en) * | 2022-06-21 | 2022-09-06 | 中国石油天然气集团有限公司 | Composite and sliding coupling directional drilling regulation and control tool and regulation and control method |
CN115788300A (en) * | 2022-12-19 | 2023-03-14 | 中国石油天然气集团有限公司 | Continuous rotating sliding drilling method |
CN116044921A (en) * | 2022-12-30 | 2023-05-02 | 弗润联科(北京)石油科技有限公司 | Underground hydraulic clutch for mechanical rotary guiding and working method |
CN116291247A (en) * | 2023-02-27 | 2023-06-23 | 西南石油大学 | A compound steering tool and method based on drill string speed control |
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2023
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US6439325B1 (en) * | 2000-07-19 | 2002-08-27 | Baker Hughes Incorporated | Drilling apparatus with motor-driven pump steering control |
CN104213829A (en) * | 2014-08-27 | 2014-12-17 | 中国石油集团川庆钻探工程有限公司 | gas drilling underground power drilling tool |
CN110029937A (en) * | 2019-05-28 | 2019-07-19 | 西南石油大学 | The rotary steering drilling tool of screw drive |
CN115012823A (en) * | 2022-06-21 | 2022-09-06 | 中国石油天然气集团有限公司 | Composite and sliding coupling directional drilling regulation and control tool and regulation and control method |
CN115788300A (en) * | 2022-12-19 | 2023-03-14 | 中国石油天然气集团有限公司 | Continuous rotating sliding drilling method |
CN116044921A (en) * | 2022-12-30 | 2023-05-02 | 弗润联科(北京)石油科技有限公司 | Underground hydraulic clutch for mechanical rotary guiding and working method |
CN116291247A (en) * | 2023-02-27 | 2023-06-23 | 西南石油大学 | A compound steering tool and method based on drill string speed control |
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