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CN117067589A - SLA light curing 3D printing part with blocked surface toxicity, method and application - Google Patents

SLA light curing 3D printing part with blocked surface toxicity, method and application Download PDF

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Publication number
CN117067589A
CN117067589A CN202310831618.1A CN202310831618A CN117067589A CN 117067589 A CN117067589 A CN 117067589A CN 202310831618 A CN202310831618 A CN 202310831618A CN 117067589 A CN117067589 A CN 117067589A
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CN
China
Prior art keywords
sla
parylene
printing
film layer
toxicity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310831618.1A
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Chinese (zh)
Inventor
王龙飞
黄开源
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Henan Childrens Hospital Zhengzhou Childrens Hospital
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Henan Childrens Hospital Zhengzhou Childrens Hospital
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Henan Childrens Hospital Zhengzhou Childrens Hospital filed Critical Henan Childrens Hospital Zhengzhou Childrens Hospital
Priority to CN202310831618.1A priority Critical patent/CN117067589A/en
Publication of CN117067589A publication Critical patent/CN117067589A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/379Handling of additively manufactured objects, e.g. using robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/20Post-treatment, e.g. curing, coating or polishing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Robotics (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)

Abstract

The invention relates to an SLA light curing 3D printing piece with blocked surface toxicity, a method and application thereof. And covering a Parylene film layer on the surface of the SLA light-cured 3D printing piece by using a Parylene film coating process. The Parylene film layer is a Parylene film layer or a Parylene D film layer. Use of a SLA photo-cured 3D print with blocked surface toxicity in medical and biological prints. Provides a new idea and method for the popularization and application of the 3D printing technology in daily life or biomedical research.

Description

SLA light curing 3D printing part with blocked surface toxicity, method and application
Technical Field
The invention relates to the technical field of 3D printing piece toxicity blocking, in particular to a SLA light curing 3D printing piece with blocked surface toxicity, a method and application thereof.
Background
3D printing has been widely used in recent years. Over decades, a variety of 3D printing methods have been developed, including fused deposition modeling, stereolithography, powder-liquid 3D printing, and selective laser sintering. The FDM method provides a variety of biocompatible polymers. However, as the complexity of 3D printing increases, this biocompatibility weakens or even disappears. Stereolithography printing has the advantages of extraordinary resolution, manufacturing speed and smooth surface, and is widely applied in the fields of medicine and biology, such as tissue engineering, organ printing, artificial bone development, drug delivery and the like.
However, stereolithography printing techniques have achieved biocompatibility certification for only a small fraction of commercially available photopolymerizable resins. In addition, of the necessary compounds or additives for stereolithography, more than 20 have been found to be toxic to organisms and found to remain in the finished product. Some toxic compounds such as 1-HCHPK may cause developmental defects, neurotoxicity, cardiovascular toxicity, etc. Toxicity of the 3D part of the stereolithography printing technique can be reduced by supercritical carbon dioxide treatment, ultrasonic treatment of the material in isopropanol, and uv exposure. However, the above method has the problems of complex technology, high cost, insufficient toxin expelling and the like.
Parylene, a generic term for members of the xylene polymer family, is a thermoplastic polymer formed on the surface of a substrate using vacuum deposition polymerization techniques. Currently, among them, parylene N and its halogenated derivatives, para-parylene C and para-parylene D are commercially valuable. Parylene c exhibits excellent properties in medical applications such as low water absorption, high dielectric constant, low coefficient of friction and moderate elongation at break. It has been successfully used for the protective coating of medical metals and metal alloys. However, whether the coating can be applied to a coating of a 3D printing material for isolating toxicity is not reported in research at present.
Accordingly, the invention provides an SLA light curing 3D printing part with blocked surface toxicity, a method and application thereof, which are used for blocking the surface toxicity of the SLA light curing 3D printing part, and a specific blocking method and specific application of the printing part.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an SLA light curing 3D printing piece for blocking the surface toxicity of an SLA light curing 3D printing piece, a specific blocking method and specific application of the printing piece, and an SLA light curing 3D printing piece, a method and application thereof, which are used for overcoming the defects in the prior art.
The technical scheme of the invention is realized as follows: a SLA light curing 3D printing piece with blocked surface toxicity, wherein the surface of the printing piece is uniformly covered with a Parylene film layer.
A method of blocking surface toxicity of an SLA photo-cured 3D print as described above, comprising the steps of:
firstly, printing an SLA light curing 3D printing piece according to the required size and specification by an SLA light curing 3D printer;
and secondly, covering a Parylene film layer on the surface of the SLA light-cured 3D printing piece by utilizing a Parylene film coating process.
The Parylene film layer is a Parylene film layer or a Parylene D film layer.
Use of a SLA photo-cured 3D print with blocked surface toxicity in medical and biological prints.
The invention has the following positive effects: the project blocked the toxicity of SLA photo-cured 3D prints by spraying a Parylene film layer. Toxicity was compared between the sprayed and non-sprayed groups by an acute toxicity test. Non-targeted screening of organic pollutants in the SLA light-cured 3D printing part leaching liquid is carried out, and the result shows that in different sampling time points, the screened compound types in the SLA light-cured 3D printing part leaching liquid of the Parylene film layer are less than those of the SLA light-cured 3D printing part leaching liquid without spraying the Parylene film layer; in the two materials, substances obtained by screening in and out liquid have an ascending trend along with the extension of infiltration time. In the SLA light curing 3D printing part leaching solution without the Parylene film layer, the screened pollutants are mainly carboxylic acid esters, amides, organic amines and other industrial product pollutants.
Experiments and non-targeted screening of organic pollutants show that toxicity of the SLA photo-curing 3D printing part can be obviously isolated by using the Parylene film layer, and application potential of the SLA photo-curing 3D printing part in biomedicine is improved. The product, the method machine and the use of the product and the method for isolating the toxicity of the SLA light curing 3D printing part by a low-cost, high-efficiency and direct method are provided, and a new thought and method are provided for the popularization and application of the 3D printing technology in daily life or biomedical research.
Drawings
FIG. 1 is a distribution diagram of non-targeted screening of organic contaminant species.
FIG. 2 is a graph showing the distribution of the detection of contaminants in leachate at various time points.
Detailed Description
A SLA light curing 3D printing piece with blocked surface toxicity, wherein the surface of the printing piece is uniformly covered with a Parylene film layer.
A method of blocking surface toxicity of an SLA photo-cured 3D print as described above, comprising the steps of:
firstly, printing an SLA light curing 3D printing piece according to the required size and specification by an SLA light curing 3D printer;
and secondly, covering a Parylene film layer on the surface of the SLA light-cured 3D printing piece by utilizing a Parylene film coating process.
The Parylene film layer is a Parylene film layer or a Parylene D film layer.
Use of a SLA photo-cured 3D print with blocked surface toxicity in medical and biological prints.
The Parylene coating is a novel shape coating material, is polymerized by paraxylene, and can be divided into N type, C type, D type, HT type and other types according to different molecular structures. The parylene N has the strongest penetrating power, and can effectively form a film on the surfaces of various fine seams or blind holes. The dielectric constant is extremely low, the dissipation factor is small, and the rubber is mainly used in the rubber and optical fields. The parylene has very low permeability of water molecules and corrosive gases, has a deposition growth rate faster than that of an N type, and is the material with the widest application and the best protection effect at present. Parylend has flame retardancy. Has relatively better physical and electrical properties at higher temperatures and also has better thermal stability than N, C. Parylentht has high dielectric strength, low dielectric constant and good thermal stability. The film is continuous and compact, has no pinholes, has a short-term temperature resistance of 450 ℃ and a long-term temperature resistance of 350 ℃, has strong ultraviolet resistance, and is suitable for being used as a protective material of high-frequency microwave devices.
The Parylene can be vapor deposited under vacuum, the good penetrability of the Parylene active molecules can form a transparent insulating coating with uniform thickness and no pinholes at the inner part and the bottom part of the element, a complete high-quality protective coating is provided for the element, the damage of acid, alkali, salt mist, mold and various corrosive gas pieces is resisted, and the Parylene is not liquid, so that the Parylene cannot gather in the coating process, and a bridging meniscus is formed. The 0.1-100 mu m film coating prepared by adopting a vacuum vapor deposition process (CVD) has the advantages of uniform thickness, compactness, no pinholes, transparency, no stress, no auxiliary agent, no damage to a workpiece, excellent electrical insulation and protection, and is the most effective dampproof, mildew-proof, corrosion-proof and salt mist-proof coating material in the current generation.
The SLA light curing 3D printing technology needs to use various resin monomers, photoinitiators, auxiliary agents, plasticizers, stabilizers and the like, most of which can leak out of water and are toxic to organisms, so that the problems of water quality pollution and biological hazard caused by the leakage are needed to be solved. The invention combines the Parylene film coating process with the SLA light curing 3D printing technology, and isolates most toxic substances in the SLA light curing 3D printing part by utilizing excellent waterproof performance and corrosion resistance of Parylene C or Parylene D, thereby effectively preventing the toxic substances from leaking in some underwater application occasions of the part and protecting the water body and human health. Compared with the uncoated group, the survival rate of zebra fish embryos cultured in the SLA light curing 3D printing culture dish of the coated group is obviously improved, the development condition of each organ is good, and the deformity rate is obviously reduced. The method shows that the Parylene film layer has excellent toxicity isolation capability, provides a new method for solving the long-term problem of toxicity leakage of the 3D printing part, has simple process, can be manufactured in batches, has low cost, and is expected to be applied in large scale in commerce.
The results of the non-targeted screening of organic contaminants in the SLA photo-cured 3D print leachate covered with parylene c film layer were tested as follows:
leaching solution: taking 250ml deionized water into printing material, preserving at room temperature, and respectively taking water samples at 2d,5d and 14d and preserving at-40 ℃. Then, 20ml of leaching solution is placed in a separating funnel, 10ml of dichloromethane liquid-liquid extraction is added, the dichloromethane layer is collected after passing through anhydrous sodium sulfate, the extraction is repeated for 3 times, all the dichloromethane layers are combined, the concentration is reduced to near dryness, about 1ml of methanol is added for redissolution, 500ul of leaching solution is taken to pass through a microporous filter membrane to a sample injection vial, 500ul of leaching solution is taken to pass through the microporous filter membrane, and the leaching solution and the methanol compound solution are combined and mixed uniformly to be tested.
Instrument: thermo UPLC 3000 series Q Orbitrap Mass. Chromatographic conditions: chromatographic column: waters ACQUITY BEH C18 column, 2.1mm X100 mm,1.7 μm. Mobile phase: 0.01% formic acid water (A) -acetonitrile (B). Flow rate: 0.3ml/min. Column incubator: 35 ℃. Sample injection volume: 5ul. Elution gradient: 0min,90% A:10% d; 0-2 min,90% A:10% d; 2-3 min,70% A:30% d; 3-4 min,50% A:50% d; 4-6 min,40% A:60% d; 6-9 min,0% A:100% d; 9-10 min,0% A:100% d; 10-11.5 min,90% A:10% d; 11.5-12 min,90% A:10% D.
Mass spectrometry conditions: scanning mode: scanning is carried out in positive ion mode and negative ion mode respectively, and the ion source: ESI,375 ℃, ion spray voltage 3500V, sheath gas 40arb, assist gas 10arb, reverse blow gas 0,S-lens RF 50; auxiliary air pressure: 10arb, the spray gas and the collision gas are high-purity nitrogen, the scanning mode adopts data dependency scanning (data dependent scan), the detection is carried out in an anion mode, the mode comprises primary full scanning with the resolution of 70000 and secondary scanning with the data dependency resolution of 17500, the scanning range is 100-1500 m/z, the primary scanning automatic gain is controlled to be 1.0e6, and the ion implantation time is 100 ms; the data-dependent two-stage scan automatic gain control was set to 1.0e5, the maximum ion implantation time was set to 100 ms, the isolation window was set to 3.0 m/z, the collision energy (NCE) was set to 30,40,50eV,Loop count to 3, and the dynamic exclusion was set to 10.0s.
And (3) data processing: and (3) introducing the TIC diagram obtained by QE analysis into compound discoverer, performing operations such as peak extraction, filtering, alignment, deconvolution and the like, performing molecular formula fitting by using the accurate mass number obtained by mass spectrometry, and converting the accurate mass number into visual data containing information such as retention time, accurate mass number, fitting molecular formula, peak response value and the like. And (3) matching according to the m/zCloud, chemSpider database and the self-built compound database by using information such as accurate mass number, fragment information, isotope proportion, neutral loss and the like to obtain compound information, and screening and qualitatively analyzing the compound according to the matching degree and score and further carrying out statistical analysis.
Data results: as shown in fig. 1, the contaminants screened in the leachate are mainly carboxylic acid esters, amides, organic amines, boranes, azonia and other chemical contaminants; and a small amount of organic phosphate, phenol, biphenyl, benzene series, and an inducer. As shown in FIG. 2 (color pictures are used in FIG. 2 because of the comparison and distinction between 0-coated and 1-uncoated) the distribution of the detection of contaminants in the leachate at different time points (0-coated and 1-uncoated). In different sampling time points, the types of the compounds screened in the leaching solution of the coating material are less than those of the leaching solution of the non-coating material; in the two materials, substances obtained by screening in and out liquid have an ascending trend along with the extension of infiltration time. In the non-coated leaching solution, the screened pollutants are mainly carboxylic acid esters, amides, organic amines and other industrial product pollutants.

Claims (4)

1. An SLA photo-cured 3D print with blocked surface toxicity, characterized by: the surface of the printing piece is uniformly covered with a Parylene film layer.
2. A method of blocking surface toxicity of a SLA photo-cured 3D printing according to claim 1, wherein: the method comprises the following steps:
firstly, printing an SLA light curing 3D printing piece according to the required size and specification by an SLA light curing 3D printer;
and secondly, coating a Parylene layer on the surface of the SLA light-cured 3D printing piece by using a Parylene coating process.
3. The surface toxicity blocking method of a surface toxicity blocked SLA photo-cured 3D printing according to claim 2, wherein: the Parylene film layer is a Parylene film layer or a Parylene D film layer.
4. Use of a SLA photo-cured 3D print with blocked surface toxicity in medical and biological prints.
CN202310831618.1A 2023-07-07 2023-07-07 SLA light curing 3D printing part with blocked surface toxicity, method and application Pending CN117067589A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310831618.1A CN117067589A (en) 2023-07-07 2023-07-07 SLA light curing 3D printing part with blocked surface toxicity, method and application

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310831618.1A CN117067589A (en) 2023-07-07 2023-07-07 SLA light curing 3D printing part with blocked surface toxicity, method and application

Publications (1)

Publication Number Publication Date
CN117067589A true CN117067589A (en) 2023-11-17

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Application Number Title Priority Date Filing Date
CN202310831618.1A Pending CN117067589A (en) 2023-07-07 2023-07-07 SLA light curing 3D printing part with blocked surface toxicity, method and application

Country Status (1)

Country Link
CN (1) CN117067589A (en)

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