CN116920180B - Degradable metal material and preparation method and application thereof - Google Patents
Degradable metal material and preparation method and application thereof Download PDFInfo
- Publication number
- CN116920180B CN116920180B CN202311188138.4A CN202311188138A CN116920180B CN 116920180 B CN116920180 B CN 116920180B CN 202311188138 A CN202311188138 A CN 202311188138A CN 116920180 B CN116920180 B CN 116920180B
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- degradable
- phase
- acid
- metal
- drug
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- 238000002360 preparation method Methods 0.000 title abstract description 12
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- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 claims description 3
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- RZJQYRCNDBMIAG-UHFFFAOYSA-N [Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Zn].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn] Chemical class [Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Cu].[Zn].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Ag].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn].[Sn] RZJQYRCNDBMIAG-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
- A61L31/02—Inorganic materials
- A61L31/022—Metals or alloys
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
- A61L31/08—Materials for coatings
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
- A61L31/14—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
- A61L31/148—Materials at least partially resorbable by the body
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
- A61L31/14—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
- A61L31/16—Biologically active materials, e.g. therapeutic substances
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- A61L2300/00—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
- A61L2300/20—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices containing or releasing organic materials
- A61L2300/216—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices containing or releasing organic materials with other specific functional groups, e.g. aldehydes, ketones, phenols, quaternary phosphonium groups
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- A—HUMAN NECESSITIES
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- A61L2300/00—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
- A61L2300/40—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a specific therapeutic activity or mode of action
- A61L2300/416—Anti-neoplastic or anti-proliferative or anti-restenosis or anti-angiogenic agents, e.g. paclitaxel, sirolimus
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- A61L2420/00—Materials or methods for coatings medical devices
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- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2420/00—Materials or methods for coatings medical devices
- A61L2420/06—Coatings containing a mixture of two or more compounds
Landscapes
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Veterinary Medicine (AREA)
- Animal Behavior & Ethology (AREA)
- Engineering & Computer Science (AREA)
- Public Health (AREA)
- Heart & Thoracic Surgery (AREA)
- Surgery (AREA)
- Vascular Medicine (AREA)
- Epidemiology (AREA)
- General Health & Medical Sciences (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Biomedical Technology (AREA)
- Medicinal Chemistry (AREA)
- Molecular Biology (AREA)
- Materials For Medical Uses (AREA)
Abstract
本发明提供一种可降解金属材料及制备方法与应用,涉及金属领域,以质量百分数计,所述可降解金属材料的化学成分包括:C:0.05%~0.55%;Si:0.07%~0.37%;Mn:0.50%~1.80%;Cr≤0.5%;Ni≤0.5%;Cu≤0.5%;余量为Fe和不可避免的杂质。可降解金属通过将各原料按配比在1100~1600℃下熔炼,成型制得可应用于制作血管支架、肠道植入物、骨科植入物中。本发明通过引入合金元素的第二相,有效的控制可降解金属材料的力学参数,既能够保持可降解金属材料早期的力学性质,又可以在后期逐步降级,满足可降解金属材料在预定时段可控的腐蚀。
The invention provides a degradable metal material and a preparation method and application, which relate to the field of metals. In terms of mass percentage, the chemical composition of the degradable metal material includes: C: 0.05%~0.55%; Si: 0.07%~0.37% ; Mn: 0.50% ~ 1.80%; Cr ≤ 0.5%; Ni ≤ 0.5%; Cu ≤ 0.5%; the balance is Fe and inevitable impurities. The degradable metal is made by melting each raw material according to the ratio at 1100~1600℃ and molding it. It can be used in the production of vascular stents, intestinal implants, and orthopedic implants. By introducing the second phase of alloy elements, the present invention effectively controls the mechanical parameters of the degradable metal material. It can not only maintain the early mechanical properties of the degradable metal material, but also gradually degrade it in the later period, so as to meet the requirements of the degradable metal material within a predetermined period of time. controlled corrosion.
Description
技术领域Technical field
本发明涉及金属材料领域,具体涉及一种可降解金属材料及其制备方法与应用。The invention relates to the field of metal materials, and in particular to a degradable metal material and its preparation method and application.
背景技术Background technique
植入体介入是治疗血管类疾病、骨疾病与损伤等疾病的重要手段之一,血管支架和骨内固定植入体是关键的血管植入物和骨科植入物,用于辅助血管及骨的修复和治疗,性能要求高,功能要求多样化。Implant intervention is one of the important means to treat vascular diseases, bone diseases and injuries. Vascular stents and bone fixation implants are key vascular implants and orthopedic implants, used to assist blood vessels and bone. repair and treatment, with high performance requirements and diverse functional requirements.
当前,植入体主要是由钛及其合金、不锈钢等为代表的惰性材料制作而成,虽然上述材料在临床应用上已较为成熟,但由于其不可降解和/或生物不相容的特点,在达到治疗目的后,会在体内阻碍和延迟组织愈合,出现排异反应,而且还会影响医学检查和治疗,这就使得永久性植入体需要在完成暂时性固定与支撑功能后进行二次手术取出,因此,研究开发能够在服役完成后自行消解的可降解金属材料成为新目标。理想的可降解金属植入材料应该能够提供更好的生理修复,局部血管的重建,短期的纵向和径向的矫直作用,有生长和后期再血管成形的可能性,且可降解金属植入材料要能在随访时被MRI和IVUS检测到,不影响血管再成形术。Currently, implants are mainly made of inert materials such as titanium and its alloys, stainless steel, etc. Although the above materials are relatively mature in clinical applications, due to their non-degradable and/or bioincompatible characteristics, After the treatment purpose is achieved, it will hinder and delay tissue healing in the body, cause rejection reactions, and also affect medical examination and treatment. This makes the permanent implant need to be re-installed after completing the temporary fixation and support functions. Surgical removal, therefore, research and development of degradable metal materials that can self-degrade after completion of service has become a new goal. The ideal degradable metal implant material should be able to provide better physiological repair, local vascular reconstruction, short-term longitudinal and radial straightening effects, the possibility of growth and later revascularization, and degradable metal implants The material should be detectable by MRI and IVUS during follow-up and not affect the revascularization procedure.
镁合金首先被考虑作为可降解金属材料支架,其主要成分为镁、铝或其他合金元素以及少量稀土金属(Ce,Pr,Nd)。镁合金可以满足生物相容性,机械强度和降解速度上的要求,且动物(猪)试验显示炎症反应很小,没有血栓形成,但也观察到很明显的内膜细胞增生。镁合金更主要的问题是,在人体内的腐蚀速度太快,导致其应用受限,如Biotronik公司公布的临床资料表明,裸镁合金支架在血管内不到2个月就消失,使得血管塌陷再狭窄。Magnesium alloys were first considered as degradable metal material scaffolds. Their main components are magnesium, aluminum or other alloying elements and a small amount of rare earth metals (Ce, Pr, Nd). Magnesium alloys can meet the requirements of biocompatibility, mechanical strength and degradation speed, and animal (pig) tests show that the inflammatory response is very small and there is no thrombosis, but obvious intimal cell proliferation is also observed. The more important problem with magnesium alloys is that they corrode too quickly in the human body, which limits their application. For example, clinical data released by Biotronik Company shows that bare magnesium alloy stents disappear in blood vessels in less than 2 months, causing blood vessels to collapse. Narrow again.
最近的报道表明,铁支架用于血管支架,生物相容性好,作为人体必需的微量营养元素,铁参与肌体内部氧的输送和组织的呼吸作用,且铁合金的制作难度远小于镁合金,不存在镁合金的强度低、塑性差、吸收太快等问题。例如现有技术中公开的医用不锈钢血管支架,具有优良的力学性能,但同时也更耐腐蚀,即不具备期待的可降解特性,无法满足植入体材料降解速率可控的要求。Recent reports indicate that iron stents are used for vascular stents and have good biocompatibility. As an essential micronutrient for the human body, iron participates in the transport of oxygen inside the body and the respiration of tissues. The production of iron alloys is much more difficult than that of magnesium alloys. There are problems such as low strength, poor plasticity and too fast absorption of magnesium alloys. For example, the medical stainless steel vascular stents disclosed in the prior art have excellent mechanical properties, but are also more corrosion-resistant, that is, they do not have the expected degradable properties and cannot meet the requirements of a controllable degradation rate of implant materials.
发明内容Contents of the invention
因此,本发明要解决的技术问题在于克服现有技术中的铁合金支架降解速率缓慢的缺陷,从而提供一种力学强度高且降解性能好的可降解金属材料。Therefore, the technical problem to be solved by the present invention is to overcome the shortcoming of the slow degradation rate of iron alloy stents in the prior art, thereby providing a degradable metal material with high mechanical strength and good degradation performance.
一方面,本发明提供一种可降解金属材料,以质量百分数计,所述可降解金属材料的化学成分包括:C:0.05%~0.55%;Si:0.07%~0.37%;Mn:0.50%~1.80%;Cr≤0.5%;Ni≤0.5%;Cu≤0.5%;P≤0.1%;S≤0.1%;余量为Fe和不可避免的杂质。On the one hand, the present invention provides a degradable metal material. In terms of mass percentage, the chemical composition of the degradable metal material includes: C: 0.05%~0.55%; Si: 0.07%~0.37%; Mn: 0.50%~ 1.80%; Cr≤0.5%; Ni≤0.5%; Cu≤0.5%; P≤0.1%; S≤0.1%; the balance is Fe and inevitable impurities.
可选的,所述可降解金属材料包括如下化学成分:C:0.47%~0.55%;Si:0.17%~0.37%;Mn:0.50%~0.80%;Cr:0.02%~0.25%;Ni:0.02%~0.25%;Cu:0.02%~0.25%;P:0.05%~0.035%;S:0.05%~0.040%;余量为Fe和不可避免的杂质。Optionally, the degradable metal material includes the following chemical components: C: 0.47%~0.55%; Si: 0.17%~0.37%; Mn: 0.50%~0.80%; Cr: 0.02%~0.25%; Ni: 0.02 %~0.25%; Cu: 0.02%~0.25%; P: 0.05%~0.035%; S: 0.05%~0.040%; the balance is Fe and inevitable impurities.
所述可降解金属材料的组织结构包括两相合金,所述两相合金包括第一相和分布于所述第一相表面的第二相,所述第二相中的颗粒尺寸为0.5μm~7.0μm,在金相显微镜2500X视野下颗粒数量为700个~1500个。The organizational structure of the degradable metal material includes a two-phase alloy. The two-phase alloy includes a first phase and a second phase distributed on the surface of the first phase. The particle size in the second phase is 0.5 μm~ 7.0μm, the number of particles under the 2500X field of view of a metallographic microscope is 700 to 1500.
所述第二相中的颗粒尺寸为1.5μm~3.5μm,在金相显微镜2500X视野下颗粒数量为200个~400个。The particle size in the second phase is 1.5 μm~3.5 μm, and the number of particles under the 2500X field of view of a metallographic microscope is 200~400.
所述可降解金属材料的组织结构还包括涂层,所述涂层设置于所述第二相表面。所述涂层包括质量比为1~4:1~4的可降解载体和药物。The organizational structure of the degradable metal material further includes a coating, and the coating is disposed on the surface of the second phase. The coating includes a degradable carrier and a drug in a mass ratio of 1~4:1~4.
所述可降解载体为聚乳酸、外消旋聚乳酸、聚乙醇酸、聚己内酯、聚羟基链烷酸酯、聚丙烯酸酯、聚丁二酸乙二酯、聚碳酸酯、聚醚酯中。The degradable carrier is polylactic acid, racemic polylactic acid, polyglycolic acid, polycaprolactone, polyhydroxyalkanoate, polyacrylate, polyethylene succinate, polycarbonate, polyether ester middle.
所述药物为雷帕霉素、紫杉醇中的至少一种。The drug is at least one of rapamycin and paclitaxel.
另一方面,本发明还提供了一种可降解金属材料的制备方法。所述可降解金属材料的制备方法,包括如下步骤:S1、将各原料按配比在1100~1600℃下熔炼,成型。On the other hand, the present invention also provides a preparation method of degradable metal materials. The preparation method of the degradable metal material includes the following steps: S1. Smelt each raw material according to the proportion at 1100~1600°C, and form.
还包括步骤S2:将步骤S1制得的钢锭轧制成板,在400℃~700℃下退火处理1~5h,将退火后的板材制作成所需的植入物结构。It also includes step S2: rolling the steel ingot produced in step S1 into a plate, annealing it at 400°C to 700°C for 1 to 5 hours, and making the annealed plate into the required implant structure.
还包括步骤S3:对步骤S2制得的植入物结构进行回火处理,回火温度为150℃以上,回火时间为0.5h~10h。It also includes step S3: tempering the implant structure produced in step S2, the tempering temperature is above 150°C, and the tempering time is 0.5h~10h.
还包括步骤S4:对步骤S2或步骤S3制得的植入物结构进行抛光处理。It also includes step S4: polishing the implant structure produced in step S2 or step S3.
所述退火温度为500~600℃。所述回火温度为550~650℃。The annealing temperature is 500~600°C. The tempering temperature is 550~650°C.
步骤S4中采用电解抛光,所述抛光液由硫酸、盐酸、磷酸、硝酸、高氯酸、氢氟酸、柠檬酸、铬酸、冰醋酸中的至少一种和乙二醇、纯水中的至少一种混合制得。Electrolytic polishing is used in step S4, and the polishing liquid is composed of at least one of sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid, perchloric acid, hydrofluoric acid, citric acid, chromic acid, glacial acetic acid and ethylene glycol and pure water. Prepared by at least one mixture.
抛光液温度为40~90℃,抛光时间为10s~10min。The polishing fluid temperature is 40~90℃, and the polishing time is 10s~10min.
还包括步骤S5:在抛光后的植入物结构表面包覆涂层材料。It also includes step S5: coating the surface of the polished implant structure with a coating material.
所述步骤S4中,所用抛光液的组成包括:质量比为6~8:3~4:4~6的磷酸、硫酸和乙二醇;和/或,步骤S5中采用喷涂的方式包覆所述涂层材料,喷涂机的推进速度为0.01mL/min~0.07mL/min。In the step S4, the composition of the polishing liquid used includes: phosphoric acid, sulfuric acid and ethylene glycol with a mass ratio of 6~8:3~4:4~6; and/or, in step S5, spraying is used to coat all the polishing fluids. For the above-mentioned coating materials, the advancing speed of the spraying machine is 0.01mL/min~0.07mL/min.
所述涂层材料包括质量比为1~4:1~4的可降解载体和药物,所述可降解载体为聚乳酸、外消旋聚乳酸、聚乙醇酸、聚己内酯、聚羟基链烷酸酯、聚丙烯酸酯、聚丁二酸乙二酯、聚碳酸酯、聚醚酯中的至少一种,所述药物为雷帕霉素、紫杉醇中的至少一种。The coating material includes a degradable carrier and a drug with a mass ratio of 1 to 4:1 to 4. The degradable carrier is polylactic acid, racemic polylactic acid, polyglycolic acid, polycaprolactone, and polyhydroxy chain. At least one of alkanoate, polyacrylate, polyethylene succinate, polycarbonate, and polyether ester, and the drug is at least one of rapamycin and paclitaxel.
本发明提供的可降解金属材料或制备方法制得的可降解金属材料能够在制作血管支架、肠道植入物、骨科植入物中应用。The degradable metal material provided by the invention or the degradable metal material prepared by the preparation method can be used in the production of vascular stents, intestinal implants, and orthopedic implants.
与现有技术相比,本发明的技术方案具有如下优点:Compared with the existing technology, the technical solution of the present invention has the following advantages:
1.本发明提供的一种可降解金属材料,以质量百分数计,所述可降解金属材料的化学成分包括:C:0.05%~0.55%;Si:0.07%~0.37%;Mn:0.50%~1.80%;Cr≤0.5%;Ni≤0.5%;Cu≤0.5%;余量为Fe和不可避免的杂质。本发明在铁基材的基础上引入合金元素,且,合金元素的含量高于其在铁基中的溶解度,能够有效的控制可降解金属材料的力学参数,在保持可降解金属材料早期的力学性质的同时,又能在后期逐步降级,满足可降解金属在一定时段可控的降解。1. A degradable metal material provided by the invention. In terms of mass percentage, the chemical composition of the degradable metal material includes: C: 0.05%~0.55%; Si: 0.07%~0.37%; Mn: 0.50%~ 1.80%; Cr≤0.5%; Ni≤0.5%; Cu≤0.5%; the balance is Fe and inevitable impurities. The present invention introduces alloying elements on the basis of the iron base material, and the content of the alloying elements is higher than its solubility in the iron base. It can effectively control the mechanical parameters of the degradable metal material and maintain the early mechanical properties of the degradable metal material. At the same time, it can gradually degrade in the later stage to meet the controllable degradation of degradable metals within a certain period of time.
2.本发明提供的一种可降解金属材料,所述可降解金属材料的组织结构包括两相合金,所述两相合金包括第一相和分布于所述第一相表面的第二相,所述第二相中的颗粒尺寸为0.5μm~7.0μm,在金相显微镜2500X视野下颗粒数量为700个~1500个。本发明在铁元素支架结构表面引入合金元素的第二相,通过限定分布于第一相表面的第二相上颗粒尺寸和数量,有效的控制可降解金属材料的力学参数,形成的两相合金相界面上的原子排列不再具有晶格完整性,相界面会阻碍位错的滑移,从而使材料得到强化,增加了材料整体的强度和硬度,而形成的第二相上的晶粒与基材成分上存在差异,在相界面应力作用下,能够破坏晶粒间的结合,提升了可降解金属材料的腐蚀速率。2. A degradable metal material provided by the present invention. The organizational structure of the degradable metal material includes a two-phase alloy. The two-phase alloy includes a first phase and a second phase distributed on the surface of the first phase. The particle size in the second phase is 0.5 μm~7.0 μm, and the number of particles under the 2500X field of view of a metallographic microscope is 700~1500. The present invention introduces a second phase of alloy elements on the surface of the iron element scaffold structure, and effectively controls the mechanical parameters of the degradable metal material by limiting the particle size and quantity of the second phase distributed on the surface of the first phase, forming a two-phase alloy. The atomic arrangement on the phase interface no longer has lattice integrity. The phase interface will hinder the slippage of dislocations, thereby strengthening the material and increasing the overall strength and hardness of the material. The grains on the second phase formed are There are differences in the composition of the substrate, which can destroy the bond between grains under the action of phase interface stress and increase the corrosion rate of degradable metal materials.
3.本发明提供的可降解金属材料表面可设置涂层,涂层包括载体和所载药物,本发明采用可降解聚合物载体,既能实现载药的作用,还能提高可降解金属材料的生物相容性以及促进可降解材料的降解,所载药物为具有抑制内皮过度增生防止再狭窄产生的雷帕霉素或紫杉醇。其中,药物含量越高,体内内皮化(血管组织包覆支架)程度越高,内皮越厚,降解相对减慢;载体量越大,支架降解越快。本发明限定了载体和所载药物的质量比,进一步的控制可降解金属材料的降解。通过工艺控制厚度变化配比,可以控制药物和载体的量,从而协同控制可降解金属材料在体内降解速率。3. The surface of the degradable metal material provided by the present invention can be provided with a coating. The coating includes a carrier and a contained drug. The present invention uses a degradable polymer carrier, which can not only realize the drug-loading function, but also improve the performance of the degradable metal material. It is biocompatible and promotes the degradation of degradable materials. The drug contained is rapamycin or paclitaxel, which has the ability to inhibit endothelial hyperproliferation and prevent restenosis. Among them, the higher the drug content, the higher the degree of endothelialization (vascular tissue coating the stent) in the body, the thicker the endothelium, and the degradation will be relatively slower; the larger the carrier amount, the faster the stent will degrade. The present invention limits the mass ratio of the carrier and the contained drug to further control the degradation of degradable metal materials. By controlling the thickness change ratio through the process, the amounts of drugs and carriers can be controlled, thereby collaboratively controlling the degradation rate of degradable metal materials in the body.
4.本发明提供一种可降解金属材料的制备方法,包括将各原料按配比在1100~1600℃下熔炼,成型。本发明通过将特定成分、特定含量的元素熔炼,形成具有一定降解速率和保持一定力学性能的可降解金属,通过将成型的铁基合金先进行退火,以使第一相表面产生晶粒形成两相合金。退火后形成的可降解金属,由于形成的第二相颗粒粒径、数量以及分布情况的改变,导致铁基合金内部局部塑性变形或局部弛豫使残余应力松弛,消除部分内应力,降低整体硬度,消除部分应力腐蚀的可能,使得一定程度上恢复耐腐蚀能力;在对退火后可降解金属进行回火处理时,高温回火后快速冷却颗粒细化,同时晶粒组织形态恢复,并沿晶界分布,通过控制第二相晶粒微观组织的分布,使得材料整体的强度和塑性得到综合优化,以控制力学性能和腐蚀性能的变化,实现可降解金属材料强度和腐蚀速率的平衡,在保证强度的同时,还能提供良好的降解速率。4. The present invention provides a method for preparing degradable metal materials, which includes smelting and shaping each raw material at 1100~1600°C according to the proportion. In the present invention, by smelting elements with specific components and specific contents, a degradable metal with a certain degradation rate and maintaining certain mechanical properties is formed. The formed iron-based alloy is first annealed so that crystal grains are generated on the surface of the first phase to form two phase alloy. The degradable metal formed after annealing will cause local plastic deformation or local relaxation inside the iron-based alloy to relax residual stress due to changes in the particle size, quantity and distribution of the second phase particles formed, eliminating part of the internal stress and reducing the overall hardness. , eliminating the possibility of partial stress corrosion, allowing the corrosion resistance to be restored to a certain extent; when tempering degradable metals after annealing, the particles are quickly cooled and refined after high-temperature tempering, and the grain structure morphology is restored and along the grain. Boundary distribution, by controlling the distribution of the second phase grain microstructure, the overall strength and plasticity of the material can be comprehensively optimized to control changes in mechanical properties and corrosion properties, and achieve a balance between the strength and corrosion rate of degradable metal materials while ensuring strength while also providing a good degradation rate.
5.本发明提供的可降解金属材料制备方法,在回火后对可降解金属材料进行抛光,以进一步的控制基体的腐蚀速率,本发明通过对制备的可降解金属材料进行抛光,去除材料表面凹坑、突起、夹杂物、裂口等缺陷,降低材料表面的活化能,减小表面积,进一步的减少可腐蚀位点,降低点腐蚀的趋势,保证服役时的强度,避免因点腐蚀的问题,造成腐蚀速率的误差。5. In the preparation method of degradable metal materials provided by the present invention, the degradable metal materials are polished after tempering to further control the corrosion rate of the substrate. The present invention removes the material surface by polishing the prepared degradable metal materials. Defects such as pits, protrusions, inclusions, cracks, etc. reduce the activation energy of the material surface, reduce the surface area, further reduce corrosive sites, reduce the tendency of pitting corrosion, ensure the strength during service, and avoid problems due to pitting corrosion. Causes errors in corrosion rate.
6.本发明制备的可降解金属可通过在植入物结构表面涂层、设置可降解载体和药物,进一步的对可降解金属的降解速率进行控制,以与植入物结构的服役时间相匹配,对载体和所载药物混合液喷涂于可降解金属材料上的推进速度进行限定,用以控制涂层在可降解金属的均匀性,保证可降解金属各个位置在降解时的均一性,最终喷涂的载体与药物量可由支架的最终壁厚进行把控,并通过光镜等手段进行观察判定其均匀性。6. The degradable metal prepared by the present invention can further control the degradation rate of the degradable metal by coating it on the surface of the implant structure and arranging degradable carriers and drugs to match the service time of the implant structure. , the propulsion speed of the carrier and the contained drug mixture sprayed on the degradable metal material is limited to control the uniformity of the coating on the degradable metal and ensure the uniformity of each position of the degradable metal during degradation, and finally spray The amount of carrier and drug can be controlled by the final wall thickness of the stent, and its uniformity can be determined by observation through light microscopy and other means.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the specific embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description The drawings illustrate some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting any creative effort.
图1是本发明实施例1退火后可降解金属支架在2500X视野下微观观察图;Figure 1 is a microscopic observation view of the degradable metal stent after annealing in Embodiment 1 of the present invention under a 2500X field of view;
图2是本发明实施例1退火后可降解金属材料板材测得的力学性能曲线;Figure 2 is a mechanical property curve measured on the degradable metal material plate after annealing in Example 1 of the present invention;
图3是本发明实施例1回火后可降解金属支架在2500X视野下微观观察图;Figure 3 is a microscopic observation view of the degradable metal stent after tempering in Example 1 of the present invention under a 2500X field of view;
图4为本发明实施例1制备的抛光后可降解金属支架电化学极性曲线;Figure 4 is the electrochemical polarity curve of the polished degradable metal stent prepared in Example 1 of the present invention;
图5为本发明实施例1制备的可降解金属材料在体外浸泡28天出腐蚀产物后金属基体的表面基体表面形貌;Figure 5 shows the surface morphology of the metal matrix after corrosion products have been released from the degradable metal material prepared in Example 1 of the present invention after being soaked in vitro for 28 days;
图6是本发明实施例1制备的载药后可降解金属材料在体外浸泡28天出腐蚀产物后金属基体的表面基体表面形貌;Figure 6 is the surface morphology of the metal matrix after the drug-loaded degradable metal material prepared in Example 1 of the present invention was soaked in vitro for 28 days to produce corrosion products;
图7是本发明实施例1制备的未载药可降解金属支架植入猪右冠动脉LCX后一个月的OCT扫描结果;Figure 7 is the OCT scan result one month after the undrug-loaded degradable metal stent prepared in Example 1 of the present invention was implanted into the right coronary artery LCX of pigs;
图8是本发明实施例1制备的载药金属支架植入猪右冠动脉RCA后一个月的OCT扫描结果;Figure 8 is the OCT scan result one month after the drug-loaded metal stent prepared in Example 1 of the present invention was implanted into the right coronary artery RCA of pigs;
图9是本发明实施例1制备的载药金属支架植入动物体内后取出的组织切片。Figure 9 is a tissue section taken out after the drug-loaded metal stent prepared in Example 1 of the present invention was implanted into an animal.
具体实施方式Detailed ways
提供下述实施例是为了更好地进一步理解本发明,并不局限于所述最佳实施方式,不对本发明的内容和保护范围构成限制,任何人在本发明的启示下或是将本发明与其他现有技术的特征进行组合而得出的任何与本发明相同或相近似的产品,均落在本发明的保护范围之内。The following examples are provided to better understand the present invention. They are not limited to the best embodiments and do not limit the content and protection scope of the present invention. Anyone who is inspired by the present invention or uses the present invention to Any product that is identical or similar to the present invention by combining it with other features of the prior art falls within the protection scope of the present invention.
实施例中未注明具体实验步骤或条件者,按照本领域内的文献所描述的常规实验步骤的操作或条件即可进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规试剂产品。If no specific experimental steps or conditions are specified in the examples, the procedures can be carried out according to the conventional experimental steps or conditions described in literature in the field. If the manufacturer of the reagents or instruments used is not indicated, they are all conventional reagent products that can be purchased commercially.
本发明公开了一种可降解金属材料通过引入第二相,增强了整体的强度,同时使基体材料可以在预定时段内可控地腐蚀,保证了在规定场景下,既能保持早期的力学性质,又能在后期逐步降解。可降解金属材料可制作成丝材、片材、块材、板材等不同形态以适配不同场景的使用需求。以板材为例,通过机械榫卯、焊接等工艺,板材可制作成具有可降解属性的金属支架,以满足治疗需求。The invention discloses a degradable metal material that enhances the overall strength by introducing a second phase. At the same time, the base material can be corroded controllably within a predetermined period of time, ensuring that the early mechanical properties can be maintained under prescribed scenarios. , and can be gradually degraded in the later stage. Biodegradable metal materials can be made into different shapes such as wires, sheets, blocks, and plates to meet the needs of different scenarios. Taking plates as an example, through mechanical mortise and tenon joints, welding and other processes, plates can be made into degradable metal brackets to meet treatment needs.
通过在材料中引入合金化元素C、Si、Mn、Cu、Ni、Cr、P以及S,在金属表面引入了第二相颗粒弥散相。合金化元素溶于基体金属原子中,在此配比下,由于含量高以致超过了其溶解度,出现第二相,形成两相合金。在这两种相之间的界面上的原子排列不再具有晶格完整性,相界面会阻碍位错的滑移,从而使材料得到强化,使金属材料整体的强度与硬度增加。同时对比未引入合金化元素的基体材料,第二相的存在增加了其晶间腐蚀的趋势。由于第二相颗粒与基体的成分差异,相界面内应力的存在,破坏晶粒间的结合,一定程度上提升了材料的腐蚀即降解速率。通过调整可降解金属材料的加工及处理工艺,调整第二相颗粒的形态、分布与尺寸,可以在材料整体强度与降解速度之间达到稳定的平衡,使得在保证强度的同时,提供良好的降解速率,以满足需求。By introducing alloying elements C, Si, Mn, Cu, Ni, Cr, P and S into the material, a second phase particle dispersion phase is introduced on the metal surface. The alloying elements are dissolved in the matrix metal atoms. In this ratio, the content is so high that it exceeds its solubility, and a second phase appears, forming a two-phase alloy. The atomic arrangement at the interface between the two phases no longer has lattice integrity, and the phase interface will hinder the slip of dislocations, thereby strengthening the material and increasing the overall strength and hardness of the metal material. At the same time, compared with the base material without the introduction of alloying elements, the existence of the second phase increases its tendency of intergranular corrosion. Due to the composition difference between the second phase particles and the matrix, the existence of internal stress at the phase interface destroys the bonding between grains and increases the corrosion or degradation rate of the material to a certain extent. By adjusting the processing and treatment process of degradable metal materials and adjusting the shape, distribution and size of the second phase particles, a stable balance can be achieved between the overall strength of the material and the degradation rate, ensuring good degradation while ensuring strength. rate to meet demand.
金属组分在熔炼为钢水后,铸成钢锭,经过不同成型工艺成型。以轧制工艺为例,在轧制的外力作用下,材料表面的晶粒被挤压伸长导致变形甚至破碎,进一步阻碍了位错的运动能力,大大提高了整体硬度及强度,但同时降低了材料的塑性,并且内部产生残余应力,增加了应力腐蚀现象,降低了材料的耐腐蚀性,导致后期不易加工或服役周期的降低。After the metal components are smelted into molten steel, they are cast into steel ingots and shaped through different forming processes. Taking the rolling process as an example, under the external force of rolling, the grains on the surface of the material are extruded and elongated, resulting in deformation or even fragmentation, which further hinders the movement of dislocations and greatly improves the overall hardness and strength, but at the same time reduces The plasticity of the material is reduced, and residual stress is generated internally, which increases the phenomenon of stress corrosion and reduces the corrosion resistance of the material, making it difficult to process later or reducing the service life.
基于此,本发明对轧制后的材料进行退火处理,该步骤退火温度为500℃~650℃。在此温度区间内,材料内部局部塑性变形或局部的弛豫过程使残余应力松弛,消除了部分内应力,降低整体的硬度,消除部分应力腐蚀的可能,一定程度上恢复耐腐蚀能力。回火前,微观组织中存在第二项颗粒,但尺寸较大,观察不到明显晶粒,此时,制得的材料硬度、强度性能较低,在制得相应需求的结构后(结构可为血管支架、肠道植入物、骨科植入物)对该结构进行回火处理。回火后,晶界明显,可使整体强度提升,同时第二相颗粒更细小且沿晶界分布,更加阻碍的位错移动,进一步增加了整体强度,但降低延伸率,晶界明显也会在一定程度上增加腐蚀速率,但强度的提升程度更大。在本发明中,回火温度为400℃~700℃。在回火后,微观组织的第二相颗粒细化,并沿晶界分布,使得材料整体的强度及塑性得到综合优化。同时通过调整回火的温度及持续时间和冷却方式,能够使材料微观组织分布可控可调,由此控制了力学性能以及腐蚀性能的变化,使整体性能可以满足各类不同使用场景的实际需求。Based on this, the present invention performs annealing treatment on the rolled material, and the annealing temperature in this step is 500°C to 650°C. Within this temperature range, local plastic deformation or local relaxation process inside the material relaxes the residual stress, eliminates part of the internal stress, reduces the overall hardness, eliminates the possibility of partial stress corrosion, and restores corrosion resistance to a certain extent. Before tempering, there are second particles in the microstructure, but the size is large and no obvious grains are observed. At this time, the hardness and strength properties of the material are low. After the corresponding required structure is obtained (the structure can This structure is tempered for vascular stents, intestinal implants, orthopedic implants). After tempering, the grain boundaries are obvious, which can improve the overall strength. At the same time, the second phase particles are smaller and distributed along the grain boundaries, which hinders dislocation movement, further increasing the overall strength, but reducing the elongation, and the grain boundaries are obvious. The corrosion rate is increased to a certain extent, but the strength is improved to a greater extent. In the present invention, the tempering temperature is 400°C to 700°C. After tempering, the second phase particles of the microstructure are refined and distributed along the grain boundaries, so that the overall strength and plasticity of the material are comprehensively optimized. At the same time, by adjusting the temperature, duration and cooling method of tempering, the microstructure distribution of the material can be controlled and adjusted, thereby controlling the changes in mechanical properties and corrosion properties, so that the overall performance can meet the actual needs of various use scenarios. .
为进一步控制基体的腐蚀速率,本发明对制得结构进行了抛光,主要通过机械抛光、化学抛光、电解抛光的方式进行,旨在去除表面缺陷如凹坑、突起、夹杂物、裂口等。通过去除缺陷,使整体表面的活化能降低,同时减小表面积,减少可腐蚀位点,降低了点腐蚀的趋势,一定程度上保证了服役时的强度。通过调整抛光时间,化学及电解抛光时所使用抛光液成分及温度,进一步使得整体的降解腐蚀性能可控可调。其中,抛光液可由硫酸、盐酸、磷酸、硝酸、高氯酸、氢氟酸、柠檬酸、铬酸、冰醋酸中的至少一种,与乙二醇、纯化水中的至少一种混合制得。以制得的金属支架为例,抛光效果可由制得支架的壁厚进行把控,同时使用光镜等手段进行观察判定。In order to further control the corrosion rate of the substrate, the present invention polishes the obtained structure, mainly through mechanical polishing, chemical polishing, and electrolytic polishing, aiming to remove surface defects such as pits, protrusions, inclusions, cracks, etc. By removing defects, the activation energy of the overall surface is reduced, the surface area is reduced, the corrodible sites are reduced, the tendency of pitting corrosion is reduced, and the strength during service is guaranteed to a certain extent. By adjusting the polishing time, the composition and temperature of the polishing fluid used in chemical and electrolytic polishing, the overall degradation and corrosion performance can be further controlled and adjusted. The polishing liquid can be prepared by mixing at least one of sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid, perchloric acid, hydrofluoric acid, citric acid, chromic acid, and glacial acetic acid with at least one of ethylene glycol and purified water. Taking the prepared metal stent as an example, the polishing effect can be controlled by the wall thickness of the prepared stent, and can be observed and judged using means such as a light microscope.
可降解聚合物涂层具有良好的生物相容性,其中可降解聚合物载体可为聚乳酸、外消旋聚乳酸、聚乙醇酸、聚己内酯、聚羟基链烷酸酯、聚丙烯酸酯、聚丁二酸乙二酯、聚碳酸酯、聚醚酯中的至少一种。其可起到载药,并提高整体的生物相容性,同时促进金属结构的降解。以制得的金属支架为例说明,所载药物可为雷帕霉素或紫杉醇,可抑制内皮的过度增生,一定程度上防止再狭窄的产生。通过调整二者配比,可调控最终支架上的药物含量以及载体量,由此可对金属支架的降解进行控制。同时,通过调整可降解聚合物载体与所载药物混合液在喷涂时喷涂机的推进速度,可控制涂层在支架上的均匀性,保证了各个位置在降解时的均一性。最终喷涂的载体与药物量可由支架的最终壁厚进行把控,并通过光镜等手段进行观察判定其均匀性。The degradable polymer coating has good biocompatibility, and the degradable polymer carrier can be polylactic acid, racemic polylactic acid, polyglycolic acid, polycaprolactone, polyhydroxyalkanoate, polyacrylate , at least one of polyethylene succinate, polycarbonate, and polyether ester. It can load drugs and improve the overall biocompatibility, while promoting the degradation of metal structures. Taking the prepared metal stent as an example, the drug contained therein can be rapamycin or paclitaxel, which can inhibit excessive proliferation of endothelium and prevent restenosis to a certain extent. By adjusting the ratio of the two, the drug content and carrier amount on the final stent can be controlled, thereby controlling the degradation of the metal stent. At the same time, by adjusting the advancement speed of the sprayer when spraying the degradable polymer carrier and the contained drug mixture, the uniformity of the coating on the stent can be controlled, ensuring the uniformity of degradation at each location. The final amount of carrier and drug sprayed can be controlled by the final wall thickness of the stent, and its uniformity can be determined by observation using light microscopy and other means.
在以下实施例中所采用的材料力学性能、降解及电化学性能、生物相容性等方面的测试方式,如下所述;The testing methods for material mechanical properties, degradation and electrochemical properties, biocompatibility, etc. used in the following examples are as follows;
1、力学性能—抗拉强度、延伸率的测试方法:1. Mechanical properties—Testing methods for tensile strength and elongation:
根据GB/T228.1-2010《金属材料 拉伸试验 第1部分:室温试验方法》中附录B、附录C、附录D,将退火后的可降解金属板材试样制作为合适大小。以板材为例,将退火后的可降解金属板材切割为宽度为12.5mm的拉伸试样,原始标距为50mm,设定拉伸速度为5mm/min,测定其抗拉强度和延伸率。According to Appendix B, Appendix C, and Appendix D in GB/T228.1-2010 "Metal Materials Tensile Test Part 1: Room Temperature Test Methods", make the annealed degradable metal plate sample into a suitable size. Taking the plate as an example, cut the annealed degradable metal plate into a tensile specimen with a width of 12.5mm, the original gauge length is 50mm, set the tensile speed to 5mm/min, and measure its tensile strength and elongation.
2、降解及电化学性能的测试方法:2. Test methods for degradation and electrochemical performance:
以可降解金属制得的金属支架为例,降解性能的测试方法为:将支架用纯化水超声清洗5~10min,清洗功率为500W,洗去杂质后用无水乙醇进行超声清洗5~10min,清洗功率为500W,再以气枪吹干表面残留乙醇,持续3~5min。准备完成后,将清洗好的支架记录初始质量M0,再完全浸入配置的PBS溶液中,在37±1℃的条件下浸泡培养。依照设定的不同时间节点取出支架,以3wt%的酒石酸溶液超声清洗3~5min洗去支架表面腐蚀产物,露出金属基体,以纯化水和无水乙醇清洗后记录质量M1,并计算支架质量损失率,公式如下:Taking a metal stent made of degradable metal as an example, the degradation performance test method is: ultrasonically clean the stent with purified water for 5 to 10 minutes with a cleaning power of 500W. After washing away impurities, use absolute ethanol for ultrasonic cleaning for 5 to 10 minutes. The cleaning power is 500W, and then the remaining ethanol on the surface is dried with an air gun for 3 to 5 minutes. After the preparation is completed, record the initial mass M 0 of the cleaned scaffold, then completely immerse it in the prepared PBS solution, and culture it at 37±1°C. Take out the stent according to different set time points, ultrasonically clean it with 3wt% tartaric acid solution for 3 to 5 minutes to wash away the corrosion products on the stent surface, expose the metal matrix, record the mass M 1 after cleaning with purified water and absolute ethanol, and calculate the stent mass Loss rate, the formula is as follows:
W=(M0-M1)/M0×100%;W=(M 0 -M 1 )/M 0 ×100%;
W——支架质量损失率;W——stent mass loss rate;
M1——剩余的未腐蚀降解的金属支架基体的质量;M 1 - the mass of the remaining metal stent matrix that has not been corroded or degraded;
M0——金属支架基体的初始质量。M 0 ——The initial mass of the metal stent matrix.
关于电化学性能,用普林斯顿P4000电化学工作站测量可降解金属材料在37℃的PBS溶液中的极化曲线。测试采用标准三电极体系,在溶液中暴露的待测样品为工作电极,饱和甘汞电极为参比电极,铂电极为对电极。极化曲线的测试在开路电位下进行,将工作电极置于37℃的PBS溶液中浸泡至开路电位稳定后,设置电位测试范围选择相对开路电位±600 mV,电位扫描速率设为0.1 mV/s。利用基恩士VHX7000超景深显微镜测量工作电极暴露面积,测试结果利用Origin软件进行分析,可以得到可降解金属材料在37℃的PBS溶液中的腐蚀电位Ec和腐蚀电流密度Ic。Regarding the electrochemical performance, a Princeton P4000 electrochemical workstation was used to measure the polarization curve of the degradable metal material in a PBS solution at 37°C. The test adopts a standard three-electrode system. The sample to be tested exposed in the solution is the working electrode, the saturated calomel electrode is the reference electrode, and the platinum electrode is the counter electrode. The test of the polarization curve is carried out at the open circuit potential. Place the working electrode in a PBS solution at 37°C and soak it until the open circuit potential is stable. Set the potential test range to select the relative open circuit potential ±600 mV, and set the potential scan rate to 0.1 mV/s. . The Keyence VHX7000 ultra-depth-of-field microscope was used to measure the exposed area of the working electrode, and the test results were analyzed using Origin software. The corrosion potential E c and corrosion current density I c of the degradable metal material in a 37°C PBS solution can be obtained.
3、生物相容性的测试方法:3. Biocompatibility testing methods:
本发明中可降解金属材料的应用的生物相容性,主要通过将制得的结构植入动物体内进行服役并观察其内皮化效果来判定。在制得相应需求的结构后(结构可为血管支架、肠道植入物、骨科植入物),进行灭菌处理后满足无菌要求,将其植入动物体内相应的使用位置。以可降解金属材料制得的金属支架为例,将灭菌消毒后的支架植入动物的左前降支LAD、左回旋支LCX或右冠动脉RCA,在设定的不同时间节点对植入支架的血管进行光学相干断层成像技术OCT扫描,观察其内皮化情况。The biocompatibility of the application of degradable metal materials in the present invention is mainly determined by implanting the prepared structure into an animal for service and observing its endothelialization effect. After the structure corresponding to the needs is produced (the structure can be a vascular stent, intestinal implant, or orthopedic implant), it is sterilized to meet the sterility requirements and implanted into the corresponding use position in the animal's body. Taking metal stents made of degradable metal materials as an example, the sterilized stents are implanted into the left anterior descending artery LAD, left circumflex artery LCX or right coronary artery RCA of animals, and the stents are implanted at different set time points. The blood vessels were scanned using optical coherence tomography (OCT) to observe their endothelialization.
4、壁厚的测试方法:4. Test method for wall thickness:
在超景深显微镜下观察测量。结构以金属支架为例,在支架两端及中段各选择一个测量点,测量支架壁厚,取平均值记录。对于具有可降解聚合物载药涂层的支架,测量位置选择方式不变,测量时需分辨清楚药物涂层的边缘,避免误差较大,必要时可增加测量点位数量。Observe measurements under an ultra-depth-of-field microscope. The structure takes a metal bracket as an example. Select a measurement point at both ends and the middle of the bracket to measure the wall thickness of the bracket and record the average value. For stents with degradable polymer drug-loaded coatings, the measurement location selection method remains unchanged. The edges of the drug coating need to be clearly distinguished during measurement to avoid large errors. The number of measurement points can be increased if necessary.
实施例1Example 1
本实施例提供一种可降解金属材料制备方法,具体步骤和参数如下:This embodiment provides a method for preparing degradable metal materials. The specific steps and parameters are as follows:
可降解金属材料成分为:C:0.51%;Si:0.27%;Mn:0.60%;P:0.022%;S:0.030%;Cr:0.20%;Ni:0.23%;Cu:0.19%;Fe和不可避免的杂质。将该金属成分熔炼形成钢水,熔炼温度1600℃后制备钢锭。通过轧制进行板材成型,再卷曲为钢带,同时进行退火处理,退火温度为650℃,退火时间为2h。退火后观察该板材在2500X下的微观结构,见图1,其表面第二相颗粒大小为0.5~3.2μm,该视场内第二相颗粒个数为900~1000个。同时在该视场内观察不到明显的晶粒,可能是由于轧制后晶粒破碎导致。经上述检测方式测试性能,测得的力学性能曲线见图2。该成分板材退火后拉伸强度为1237MPa,延伸率为1.33%。经上述检测方式测试性能,测得的该成分板材退火后腐蚀电位为-0.67V,腐蚀电流为9.33×10-5A·cm-2。同时,可见本实施例所制作板材相较于纯铁,提升了腐蚀速率,增进了作为可降解金属材料应用的可能性。The composition of degradable metal materials is: C: 0.51%; Si: 0.27%; Mn: 0.60%; P: 0.022%; S: 0.030%; Cr: 0.20%; Ni: 0.23%; Cu: 0.19%; Impurities to avoid. The metal component is melted to form molten steel, and the steel ingot is prepared after the melting temperature is 1600°C. The plate is formed by rolling, then rolled into a steel strip, and annealed at the same time. The annealing temperature is 650°C and the annealing time is 2 hours. After annealing, observe the microstructure of the plate at 2500X, as shown in Figure 1. The size of the second phase particles on the surface is 0.5-3.2 μm, and the number of second-phase particles in the field of view is 900-1000. At the same time, no obvious grains are observed in this field of view, which may be due to the crushing of grains after rolling. The performance was tested by the above detection method, and the measured mechanical property curve is shown in Figure 2. After annealing, the tensile strength of the sheet of this composition is 1237MPa, and the elongation is 1.33%. After testing the performance by the above detection method, the measured corrosion potential of the plate with this composition after annealing was -0.67V, and the corrosion current was 9.33×10 -5 A·cm -2 . At the same time, it can be seen that compared with pure iron, the plate made in this embodiment has an increased corrosion rate and increases the possibility of being used as a degradable metal material.
在实施例1中,将板材焊接成为金属支架。采用相同材料、同一工艺共制作5件金属支架,并对其进行回火热处理。回火热处理温度为700℃,回火时间1h。处理后金属支架表面在2500X下的微观结构见图3,其表面可观察到第二相颗粒,其成分为金属碳化物。较之退火后板材,第二相颗粒分布更为均匀且尺寸差距更小,同时可观察到明显晶粒。据分析是由于高温回火后快速冷却颗粒细化,同时晶粒组织形态恢复,说明了回火可一定程度上控制第二相分布、尺寸以及晶粒尺寸。组织晶粒大小为1.5~2.2μm。该视场内晶粒个数为300~400个,晶界恢复有利于提升整体的力学强度。In Example 1, plates are welded into metal brackets. A total of 5 metal brackets were made using the same materials and the same process, and were tempered and heat treated. The tempering heat treatment temperature is 700°C and the tempering time is 1 hour. The microstructure of the treated metal stent surface at 2500X is shown in Figure 3. Second phase particles can be observed on the surface, and their components are metal carbides. Compared with the annealed sheet, the distribution of second phase particles is more uniform and the size gap is smaller, and obvious grains can be observed. According to analysis, it is due to the rapid cooling of particles after high-temperature tempering and the recovery of the grain structure morphology, which shows that tempering can control the distribution, size and grain size of the second phase to a certain extent. The structure grain size is 1.5~2.2μm. The number of grains in this field of view is 300 to 400, and the restoration of grain boundaries is conducive to improving the overall mechanical strength.
按照磷酸、盐酸、乙二醇质量比为6:3:4配置抛光液,在抛光液温度为68℃条件下,将去除表面氧化物后的金属支架进行电解抛光,抛光时间为43s,该支架壁厚为66μm。抛光后的可降解金属支架进行力学性能检测,可知金属支架拉伸强度为792MPa,延伸率为5.69%。经上述检测方式测试性能,测得的电化学极化曲线见图4,金属支架腐蚀电位为-0.75V,腐蚀电流为1.72×10-4A·cm-2。图5所示为金属支架在体外浸泡降解28天去除腐蚀产物后金属基体的表面形貌,可观察到部分表面附着有腐蚀产物,支架其余部分为腐蚀后金属基体,但未见明显腐蚀产物。图6载药金属支架在体外浸泡降解28天去除腐蚀产物后金属基体的表面形貌。相较于图5未载药裸支架,图6可观察到基本全部表面均附着有腐蚀产物,证明了载体对基体降解速率的影响。The polishing slurry is configured according to the mass ratio of phosphoric acid, hydrochloric acid and ethylene glycol to 6:3:4. The metal stent after removing the surface oxide is electrolytically polished at a polishing slurry temperature of 68°C. The polishing time is 43 seconds. The stent is Wall thickness is 66μm. The mechanical properties of the polished degradable metal stent were tested. It was found that the tensile strength of the metal stent was 792MPa and the elongation rate was 5.69%. The performance was tested by the above detection method, and the measured electrochemical polarization curve is shown in Figure 4. The corrosion potential of the metal stent is -0.75V, and the corrosion current is 1.72×10 -4 A·cm -2 . Figure 5 shows the surface morphology of the metal matrix after the metal stent was soaked and degraded in vitro for 28 days to remove corrosion products. Corrosion products can be observed on part of the surface. The rest of the stent is the corroded metal matrix, but no obvious corrosion products are seen. Figure 6 The surface morphology of the metal matrix after the drug-loaded metal stent was soaked and degraded in vitro for 28 days to remove corrosion products. Compared with the bare stent without drug loading in Figure 5, it can be observed in Figure 6 that corrosion products are attached to almost all surfaces, proving the impact of the carrier on the degradation rate of the matrix.
在本实施例中,对抛光后金属支架进行药物喷涂。可降解聚合物载药涂层中可降解聚合物载体为聚乳酸,所在药物为雷帕霉素,聚合物载体与药物的质量比为1:1,喷涂机推进速度为0.030mL/min。喷涂后的药物支架壁厚为73μm。图7所示为载药金属支架植入猪右冠动脉RCA后一个月的OCT扫描结果,图8所示为未载药裸金属支架植入猪右冠动脉LCX后一个月的OCT扫描结果。二者对比可见,可降解聚合物载药涂层能够在一定程度上促进内皮化的发生,提高了生物相容性。从图9中,观察到载药金属支架降解后的组织切片,降解位置内皮化良好,进一步的表示降解产物有优异的生物相容性。In this embodiment, the polished metal stent is sprayed with drug. The degradable polymer carrier in the degradable polymer drug-loaded coating is polylactic acid, the drug is rapamycin, the mass ratio of the polymer carrier to the drug is 1:1, and the sprayer advancement speed is 0.030mL/min. The wall thickness of the drug stent after spraying is 73 μm. Figure 7 shows the OCT scan results one month after the drug-loaded metal stent was implanted into the pig's right coronary artery RCA, and Figure 8 shows the OCT scan results one month after the undrug-loaded bare metal stent was implanted into the pig's right coronary artery LCX. Comparing the two, it can be seen that the degradable polymer drug-loaded coating can promote endothelialization to a certain extent and improve biocompatibility. From Figure 9, it is observed that the tissue sections after degradation of the drug-loaded metal stent are well endothelialized at the degradation site, further indicating that the degradation products have excellent biocompatibility.
实施例2Example 2
本实施例提供一种可降解金属材料制备方法,具体步骤和参数如下:This embodiment provides a method for preparing degradable metal materials. The specific steps and parameters are as follows:
可降解金属材料成分为:C:0.51%;Si:0.27%;Mn:0.60%;P:0.022%;S:0.030%;Cr:0.20%;Ni:0.23%;Cu:0.19%;Fe和不可避免的杂质。将该金属成分熔炼形成钢水,熔炼温度1600℃后制备钢锭。通过轧制进行板材成型,再卷曲为钢带,同时进行退火处理,退火温度为650℃,退火时间1.5h。退火后观察该板材在2500X下的微观结构,其表面第二相颗粒大小为0.9~3.8μm,该视场内第二相颗粒个数为700~900个,同时在该视场内观察不到明显的晶粒,可能是由于轧制后晶粒破碎导致。经上述检测方式测试性能,测得的力学性能如下:拉伸强度为1068MPa,延伸率为2.01%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该成分板材退火后腐蚀电位为-0.52V,腐蚀电流为6.75×10-5A·cm-2。The composition of degradable metal materials is: C: 0.51%; Si: 0.27%; Mn: 0.60%; P: 0.022%; S: 0.030%; Cr: 0.20%; Ni: 0.23%; Cu: 0.19%; Impurities to avoid. The metal component is melted to form molten steel, and the steel ingot is prepared after the melting temperature is 1600°C. The plate is formed by rolling, then rolled into a steel strip, and annealed at the same time. The annealing temperature is 650°C and the annealing time is 1.5 hours. After annealing, the microstructure of the plate was observed at 2500X. The size of the second phase particles on the surface was 0.9 to 3.8 μm. The number of second phase particles in the field of view was 700 to 900. At the same time, no second phase particles could be observed in the field of view. Obvious grains may be caused by grain breakage after rolling. After testing the performance through the above detection method, the measured mechanical properties are as follows: tensile strength is 1068MPa, and elongation is 2.01%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the plate of this composition after annealing is -0.52V, and the corrosion current is 6.75×10 -5 A·cm -2 .
在本实施例中,将板材焊接成为金属支架。采用相同材料、同一工艺共制作5件金属支架,并对其进行回火热处理。回火热处理温度为700℃,回火时间1h。处理后金属支架表面在2500X下的微观结构,其表面可观察到第二相颗粒。较之退火后板材,第二相颗粒分布更为均匀且尺寸差距更小,同时可观察到明显晶粒。据分析是由于高温回火后快速冷却颗粒细化,同时晶粒组织形态恢复,说明了回火可一定程度上控制第二相分布、尺寸以及晶粒尺寸。组织晶粒大小为1.7~2.9μm。该视场内晶粒个数为250~360个,晶界恢复有利于提升整体的力学强度。In this embodiment, the plates are welded into a metal bracket. A total of 5 metal brackets were made using the same materials and the same process, and were tempered and heat treated. The tempering heat treatment temperature is 700°C and the tempering time is 1 hour. The microstructure of the treated metal stent surface at 2500X, and second phase particles can be observed on the surface. Compared with the annealed sheet, the distribution of second phase particles is more uniform and the size gap is smaller, and obvious grains can be observed. According to analysis, it is due to the rapid cooling of particles after high-temperature tempering and the recovery of the grain structure morphology, which shows that tempering can control the distribution, size and grain size of the second phase to a certain extent. The structure grain size is 1.7~2.9μm. The number of grains in this field of view is 250 to 360, and the restoration of grain boundaries is conducive to improving the overall mechanical strength.
按照磷酸、盐酸、乙二醇质量比为8:3:6制备抛光液,在抛光液温度为67℃的条件下,将去除表面氧化物后的金属支架进行电解抛光,抛光时间为50s。抛光后的金属支架经上述检测方式测得的壁厚为69μm。金属支架经上述检测方式测得的力学性能曲线如下:拉伸强度为715MPa,延伸率为6.87%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该金属支架腐蚀电位为-0.69V,腐蚀电流为1.24×10-4A·cm-2。Prepare the polishing slurry according to the mass ratio of phosphoric acid, hydrochloric acid and ethylene glycol at 8:3:6. Under the condition that the temperature of the polishing slurry is 67°C, electrolytic polish the metal stent after removing the surface oxide. The polishing time is 50 seconds. The wall thickness of the polished metal stent measured by the above detection method is 69 μm. The mechanical property curve of the metal stent measured by the above detection method is as follows: the tensile strength is 715MPa and the elongation is 6.87%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the metal stent is -0.69V and the corrosion current is 1.24×10 -4 A·cm -2 .
在本实施例中,对抛光后金属支架进行药物喷涂。可降解聚合物载药涂层中可降解聚合物载体为聚乳酸,所在药物为雷帕霉素,聚合物载体与药物比例为1:1,喷涂机推进速度为0.030mL/min。喷涂后的金属支架经上述检测方式测得的支架壁厚为74μm。In this embodiment, the polished metal stent is sprayed with drug. The degradable polymer carrier in the degradable polymer drug-loaded coating is polylactic acid, the drug is rapamycin, the ratio of polymer carrier to drug is 1:1, and the sprayer advancement speed is 0.030mL/min. The wall thickness of the sprayed metal stent measured by the above detection method is 74 μm.
实施例3Example 3
本实施例提供一种可降解金属材料制备方法,具体步骤和参数如下:This embodiment provides a method for preparing degradable metal materials. The specific steps and parameters are as follows:
可降解金属材料成分为:C:0.51%;Si:0.27%;Mn:0.60%;P:0.022%;S:0.030%;Cr:0.20%;Ni:0.23%;Cu:0.19%;Fe和不可避免的杂质。将该金属成分熔炼形成钢水,熔炼温度1600℃后制备钢锭。通过轧制进行板材成型,再卷曲为钢带,同时进行退火处理,退火温度为650℃,退火时间1h。退火后观察该板材在2500X下的微观结构,其表面第二相颗粒大小为1.4~5.3μm,该视场内第二相颗粒个数为600~850个,同时在该视场内观察不到明显的晶粒,可能是由于轧制后晶粒破碎导致。经上述检测方式测试性能,测得的力学性能如下:拉伸强度为994MPa,延伸率为2.74%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该成分板材退火后腐蚀电位为-0.42V,腐蚀电流为3.83×10-5A·cm-2。The composition of degradable metal materials is: C: 0.51%; Si: 0.27%; Mn: 0.60%; P: 0.022%; S: 0.030%; Cr: 0.20%; Ni: 0.23%; Cu: 0.19%; Impurities to avoid. The metal component is melted to form molten steel, and the steel ingot is prepared after the melting temperature is 1600°C. The plate is formed by rolling, then rolled into a steel strip, and annealed at the same time. The annealing temperature is 650°C and the annealing time is 1 hour. After annealing, the microstructure of the plate was observed at 2500X. The size of the second phase particles on the surface was 1.4 to 5.3 μm. The number of second phase particles in the field of view was 600 to 850. At the same time, no second phase particles could be observed in the field of view. Obvious grains may be caused by grain breakage after rolling. After testing the performance through the above detection method, the measured mechanical properties are as follows: tensile strength is 994MPa, and elongation is 2.74%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the plate of this composition after annealing is -0.42V, and the corrosion current is 3.83×10 -5 A·cm -2 .
在本实施例中,将板材焊接成为金属支架。采用相同材料、同一工艺共制作5件金属支架,并对其进行回火热处理。回火热处理温度为700℃,回火时间2h。处理后金属支架表面在2500X下的微观结构,其表面可观察到第二相颗粒。较之退火后板材,第二相颗粒分布更为均匀且尺寸差距更小,同时可观察到明显晶粒。据分析是由于高温回火后快速冷却颗粒细化,同时晶粒组织形态恢复,说明了回火可一定程度上控制第二相分布、尺寸以及晶粒尺寸。组织晶粒大小为2.2~3.7μm。该视场内晶粒个数为200~350个,晶界恢复有利于提升整体的力学强度。In this embodiment, the plates are welded into a metal bracket. A total of 5 metal brackets were made using the same materials and the same process, and were tempered and heat treated. The tempering heat treatment temperature is 700°C and the tempering time is 2 hours. The microstructure of the treated metal stent surface at 2500X, and second phase particles can be observed on the surface. Compared with the annealed sheet, the distribution of second phase particles is more uniform and the size gap is smaller, and obvious grains can be observed. According to analysis, it is due to the rapid cooling of particles after high-temperature tempering and the recovery of the grain structure morphology, which shows that tempering can control the distribution, size and grain size of the second phase to a certain extent. The structure grain size is 2.2~3.7μm. The number of grains in this field of view is 200 to 350, and the restoration of grain boundaries is conducive to improving the overall mechanical strength.
按照磷酸、盐酸、乙二醇质量比为6:4:6制备抛光液,在抛光液温度为68℃的条件下,将去除表面氧化物后的金属支架进行电解抛光,抛光时间为40s。抛光后的金属支架经上述检测方式测得的壁厚为68μm。金属支架经上述检测方式测得的力学性能曲线如下:拉伸强度为667MPa,延伸率为7.09%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该金属支架腐蚀电位为-0.64V,腐蚀电流为9.97×10-5A·cm-2。Prepare the polishing slurry according to the mass ratio of phosphoric acid, hydrochloric acid and ethylene glycol at 6:4:6. Under the condition that the temperature of the polishing slurry is 68°C, electrolytic polish the metal stent after removing the surface oxide. The polishing time is 40 seconds. The wall thickness of the polished metal stent measured by the above detection method is 68 μm. The mechanical property curve of the metal stent measured by the above detection method is as follows: the tensile strength is 667MPa and the elongation is 7.09%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the metal stent is -0.64V and the corrosion current is 9.97×10 -5 A·cm -2 .
在本实施例中,对抛光后金属支架进行药物喷涂。可降解聚合物载药涂层中可降解聚合物载体为聚乳酸,所载药物为雷帕霉素,聚合物载体与药物比例为1:1,喷涂机推进速度为0.030mL/min。喷涂后的金属支架经上述检测方式测得的支架壁厚为71μm。In this embodiment, the polished metal stent is sprayed with drug. The degradable polymer carrier in the degradable polymer drug-loaded coating is polylactic acid, the contained drug is rapamycin, the ratio of polymer carrier to drug is 1:1, and the spraying machine advancement speed is 0.030mL/min. The wall thickness of the sprayed metal stent measured by the above detection method is 71 μm.
实施例4Example 4
本实施例提供一种可降解金属材料制备方法,具体步骤和参数如下:This embodiment provides a method for preparing degradable metal materials. The specific steps and parameters are as follows:
可降解金属材料成分为C:0.51%;Si:0.27%;Mn:0.60%;P:0.022%;S:0.030%;Cr:0.20%;Ni:0.23%;Cu:0.19%;Fe和不可避免的杂质。将该金属成分熔炼形成钢水,熔炼温度1600℃后制备钢锭。通过轧制进行板材成型,再卷曲为钢带,同时进行退火处理,退火温度为500℃,退火时间2h。退火后观察该板材在2500X下的微观结构,其表面第二相颗粒大小为0.5~3.2μm,该视场内第二相颗粒个数为900~1000个,同时在该视场内观察不到明显的晶粒,可能是由于轧制后晶粒破碎导致。经上述检测方式测试性能,测得的力学性能如下:拉伸强度为1237MPa,延伸率为1.33%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该成分板材退火后腐蚀电位为-0.67V,腐蚀电流为9.33×10-5A·cm-2。The composition of degradable metal materials is C: 0.51%; Si: 0.27%; Mn: 0.60%; P: 0.022%; S: 0.030%; Cr: 0.20%; Ni: 0.23%; Cu: 0.19%; Fe and inevitable of impurities. The metal component is melted to form molten steel, and the steel ingot is prepared after the melting temperature is 1600°C. The plate is formed by rolling, then rolled into a steel strip, and annealed at the same time. The annealing temperature is 500°C and the annealing time is 2 hours. After annealing, the microstructure of the plate was observed at 2500X. The size of the second phase particles on the surface was 0.5 to 3.2 μm. The number of second phase particles in the field of view was 900 to 1000. At the same time, no second phase particles could be observed in the field of view. Obvious grains may be caused by grain breakage after rolling. After testing the performance with the above detection method, the measured mechanical properties are as follows: tensile strength is 1237MPa, and elongation is 1.33%. After testing the performance by the above detection method, the measured electrochemical polarization curve conversion data showed that the corrosion potential of the plate with this composition after annealing was -0.67V, and the corrosion current was 9.33×10 -5 A·cm -2 .
在本实施例中,将板材焊接成为金属支架。采用相同材料、同一工艺共制作5件金属支架,并对其进行回火热处理。回火热处理温度为600℃,回火温度1h。处理后金属支架表面在2500X下的微观结构,其表面可观察到第二相颗粒。较之退火后板材,第二相颗粒分布更为均匀且尺寸差距更小,同时可观察到明显晶粒。据分析是由于高温回火后快速冷却颗粒细化,同时晶粒组织形态恢复,说明了回火可一定程度上控制第二相分布、尺寸以及晶粒尺寸。组织晶粒大小为2.3~3.1μm。该视场内晶粒个数为250~350个,晶界恢复有利于提升整体的力学强度。In this embodiment, the plates are welded into a metal bracket. A total of 5 metal brackets were made using the same materials and the same process, and were tempered and heat treated. The tempering heat treatment temperature is 600°C and the tempering temperature is 1 hour. The microstructure of the treated metal stent surface at 2500X, and second phase particles can be observed on the surface. Compared with the annealed sheet, the distribution of second phase particles is more uniform and the size gap is smaller, and obvious grains can be observed. According to analysis, it is due to the rapid cooling of particles after high-temperature tempering and the recovery of the grain structure morphology, which shows that tempering can control the distribution, size and grain size of the second phase to a certain extent. The structure grain size is 2.3~3.1μm. The number of grains in this field of view is 250 to 350, and the restoration of grain boundaries is conducive to improving the overall mechanical strength.
按照磷酸、盐酸、乙二醇质量比为6:3:4配置抛光液,在抛光液温度为68℃条件下,对去除表面氧化物后对金属支架进行电解抛光,抛光时间为45s。抛光后的金属支架经上述检测方式测得的壁厚为69μm。金属支架经上述检测方式测得的力学性能曲线如下:拉伸强度为704MPa,延伸率为6.11%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该金属支架腐蚀电位为-0.84V,腐蚀电流为2.31×10-4A·cm-2。The polishing slurry is configured according to the mass ratio of phosphoric acid, hydrochloric acid and ethylene glycol to 6:3:4. When the polishing slurry temperature is 68°C, the metal stent is electrolytically polished after removing the surface oxide. The polishing time is 45 seconds. The wall thickness of the polished metal stent measured by the above detection method is 69 μm. The mechanical property curve of the metal stent measured by the above detection method is as follows: the tensile strength is 704MPa and the elongation is 6.11%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the metal stent is -0.84V and the corrosion current is 2.31×10 -4 A·cm -2 .
在本实施例中,对抛光后金属支架进行药物喷涂。可降解聚合物载药涂层中可降解聚合物载体为聚乳酸,所在药物为雷帕霉素,聚合物载体与药物比例为1:1,喷涂机推进速度为0.030mL/min。喷涂后的金属支架经上述检测方式测得的支架壁厚为75μm。In this embodiment, the polished metal stent is sprayed with drug. The degradable polymer carrier in the degradable polymer drug-loaded coating is polylactic acid, the drug is rapamycin, the ratio of polymer carrier to drug is 1:1, and the sprayer advancement speed is 0.030mL/min. The wall thickness of the sprayed metal stent measured by the above detection method is 75 μm.
实施例5Example 5
本实施例提供一种可降解金属材料制备方法,具体步骤和参数如下:This embodiment provides a method for preparing degradable metal materials. The specific steps and parameters are as follows:
可降解金属材料成分为:C:0.51%;Si:0.27%;Mn:0.60%;P:0.022%;S:0.030%;Cr:0.20%;Ni:0.23%;Cu:0.19%;Fe和不可避免的杂质。将该金属成分熔炼形成钢水,熔炼温度1600℃后制备钢锭。通过轧制进行板材成型,再卷曲为钢带,同时进行退火处理,退火温度为500℃,退火时间为1.5h。退火后观察该板材在2500X下的微观结构,其表面第二相颗粒大小为0.5~3.2μm,该视场内第二相颗粒个数为900~1000个,同时在该视场内观察不到明显的晶粒,可能是由于轧制后晶粒破碎导致。经上述检测方式测试性能,测得的力学性能如下:拉伸强度为1237MPa,延伸率为1.33%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该成分板材退火后腐蚀电位为-0.67V,腐蚀电流为9.33×10-5A·cm-2。The composition of degradable metal materials is: C: 0.51%; Si: 0.27%; Mn: 0.60%; P: 0.022%; S: 0.030%; Cr: 0.20%; Ni: 0.23%; Cu: 0.19%; Impurities to avoid. The metal component is melted to form molten steel, and the steel ingot is prepared after the melting temperature is 1600°C. The plate is formed by rolling, then rolled into a steel strip, and annealed at the same time. The annealing temperature is 500°C and the annealing time is 1.5 hours. After annealing, the microstructure of the plate was observed at 2500X. The size of the second phase particles on the surface was 0.5 to 3.2 μm. The number of second phase particles in the field of view was 900 to 1000. At the same time, no second phase particles could be observed in the field of view. Obvious grains may be caused by grain breakage after rolling. After testing the performance with the above detection method, the measured mechanical properties are as follows: tensile strength is 1237MPa, and elongation is 1.33%. After testing the performance by the above detection method, the measured electrochemical polarization curve conversion data showed that the corrosion potential of the plate with this composition after annealing was -0.67V, and the corrosion current was 9.33×10 -5 A·cm -2 .
在本实施例中,将板材焊接成为金属支架。采用相同材料、同一工艺共制作5件金属支架,并对其进行回火热处理。回火热处理温度为600℃,回火温度为1h。处理后金属支架表面在2500X下的微观结构,其表面可观察到第二相颗粒。较之退火后板材,第二相颗粒分布更为均匀且尺寸差距更小,同时可观察到明显晶粒。据分析是由于高温回火后快速冷却颗粒细化,同时晶粒组织形态恢复,说明了回火可一定程度上控制第二相分布、尺寸以及晶粒尺寸。组织晶粒大小为2.5~3.5μm。该视场内晶粒个数为200~350个,晶界恢复有利于提升整体的力学强度。In this embodiment, the plates are welded into a metal bracket. A total of 5 metal brackets were made using the same materials and the same process, and were tempered and heat treated. The tempering heat treatment temperature is 600°C, and the tempering temperature is 1 hour. The microstructure of the treated metal stent surface at 2500X, and second phase particles can be observed on the surface. Compared with the annealed sheet, the distribution of second phase particles is more uniform and the size gap is smaller, and obvious grains can be observed. According to analysis, it is due to the rapid cooling of particles after high-temperature tempering and the recovery of the grain structure morphology, which shows that tempering can control the distribution, size and grain size of the second phase to a certain extent. The structure grain size is 2.5~3.5μm. The number of grains in this field of view is 200 to 350, and the restoration of grain boundaries is conducive to improving the overall mechanical strength.
按照磷酸、盐酸、乙二醇质量比为8:3:4配置抛光液,在抛光液温度为68℃的条件下,将去除表面氧化物后的金属支架进行电解抛光,抛光时间为40s。抛光后的金属支架经上述检测方式测得的壁厚为64μm。金属支架经上述检测方式测得的力学性能曲线如下:拉伸强度为673MPa,延伸率为6.83%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该金属支架腐蚀电位为-0.89V,腐蚀电流为2.85×10-4A·cm-2。The polishing slurry is configured according to the mass ratio of phosphoric acid, hydrochloric acid and ethylene glycol to 8:3:4. The metal stent after removing the surface oxide is electrolytically polished at a polishing slurry temperature of 68°C. The polishing time is 40 seconds. The wall thickness of the polished metal stent measured by the above detection method is 64 μm. The mechanical property curve of the metal stent measured by the above detection method is as follows: the tensile strength is 673MPa and the elongation is 6.83%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the metal stent is -0.89V and the corrosion current is 2.85×10 -4 A·cm -2 .
在本实施例中,对抛光后金属支架进行药物喷涂。可降解聚合物载药涂层中可降解聚合物载体为聚乳酸,所在药物为雷帕霉素,聚合物载体与药物比例为1:1,喷涂机推进速度为0.030mL/min。喷涂后的金属支架经上述检测方式测得的支架壁厚为77μm。In this embodiment, the polished metal stent is sprayed with drug. The degradable polymer carrier in the degradable polymer drug-loaded coating is polylactic acid, the drug is rapamycin, the ratio of polymer carrier to drug is 1:1, and the sprayer advancement speed is 0.030mL/min. The wall thickness of the sprayed metal stent measured by the above detection method is 77 μm.
实施例6Example 6
本实施例提供一种可降解金属材料制备方法,具体步骤和参数如下:This embodiment provides a method for preparing degradable metal materials. The specific steps and parameters are as follows:
可降解金属材料成分为:C:0.51%;Si:0.27%;Mn:0.60%;P:0.022%;S:0.030%;Cr:0.20%;Ni:0.23%;Cu:0.19%;Fe和不可避免的杂质。将该金属成分熔炼形成钢水,熔炼温度1600℃后制备钢锭。通过轧制进行板材成型,再卷曲为钢带,同时进行退火处理,退火温度为500℃,退火时间1h。退火后观察该板材在2500X下的微观结构,其表面第二相颗粒大小为0.5~3.2μm,该视场内第二相颗粒个数为900~1000个,同时在该视场内观察不到明显的晶粒,可能是由于轧制后晶粒破碎导致。经上述检测方式测试性能,测得的力学性能如下:拉伸强度为1237MPa,延伸率为1.33%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该成分板材退火后腐蚀电位为-0.67V,腐蚀电流为9.33×10-5A·cm-2。The composition of degradable metal materials is: C: 0.51%; Si: 0.27%; Mn: 0.60%; P: 0.022%; S: 0.030%; Cr: 0.20%; Ni: 0.23%; Cu: 0.19%; Impurities to avoid. The metal component is melted to form molten steel, and the steel ingot is prepared after the melting temperature is 1600°C. The plate is formed by rolling, then rolled into a steel strip, and annealed at the same time. The annealing temperature is 500°C and the annealing time is 1 hour. After annealing, the microstructure of the plate was observed at 2500X. The size of the second phase particles on the surface was 0.5 to 3.2 μm. The number of second phase particles in the field of view was 900 to 1000. At the same time, no second phase particles could be observed in the field of view. Obvious grains may be caused by grain breakage after rolling. After testing the performance with the above detection method, the measured mechanical properties are as follows: tensile strength is 1237MPa, and elongation is 1.33%. After testing the performance by the above detection method, the measured electrochemical polarization curve conversion data showed that the corrosion potential of the plate with this composition after annealing was -0.67V, and the corrosion current was 9.33×10 -5 A·cm -2 .
在本实施例中,将板材焊接成为金属支架。采用相同材料、同一工艺共制作5件金属支架,并对其进行回火热处理。回火热处理温度为600℃,回火时间为2h。处理后金属支架表面在2500X下的微观结构,其表面可观察到第二相颗粒。较之退火后板材,第二相颗粒分布更为均匀且尺寸差距更小,同时可观察到明显晶粒。据分析是由于高温回火后快速冷却颗粒细化,同时晶粒组织形态恢复,说明了回火可一定程度上控制第二相分布、尺寸以及晶粒尺寸。组织晶粒大小为1.5~2.2μm。该视场内晶粒个数为300~400个,晶界恢复有利于提升整体的力学强度。In this embodiment, the plates are welded into a metal bracket. A total of 5 metal brackets were made using the same materials and the same process, and were tempered and heat treated. The tempering heat treatment temperature is 600°C, and the tempering time is 2 hours. The microstructure of the treated metal stent surface at 2500X, and second phase particles can be observed on the surface. Compared with the annealed sheet, the distribution of second phase particles is more uniform and the size gap is smaller, and obvious grains can be observed. According to analysis, it is due to the rapid cooling of particles after high-temperature tempering and the recovery of the grain structure morphology, which shows that tempering can control the distribution, size and grain size of the second phase to a certain extent. The structure grain size is 1.5~2.2μm. The number of grains in this field of view is 300 to 400, and the restoration of grain boundaries is conducive to improving the overall mechanical strength.
按照磷酸、盐酸、乙二醇质量比为6:3:4配置抛光液,在抛光液温度为60℃时,将去除表面氧化物后的金属支架进行电解抛光抛光时间为54s。抛光后的金属支架经上述检测方式测得的壁厚为61μm。金属支架经上述检测方式测得的力学性能曲线如下:拉伸强度为786MPa,延伸率为5.57%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该金属支架腐蚀电位为-0.81V,腐蚀电流为1.99×10-4A·cm-2。The polishing slurry is configured according to the mass ratio of phosphoric acid, hydrochloric acid and ethylene glycol to 6:3:4. When the polishing slurry temperature is 60°C, the metal stent after removing the surface oxide is electropolished for 54 seconds. The wall thickness of the polished metal stent measured by the above detection method is 61 μm. The mechanical property curve of the metal stent measured by the above detection method is as follows: the tensile strength is 786MPa and the elongation is 5.57%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the metal stent is -0.81V and the corrosion current is 1.99×10 -4 A·cm -2 .
在本实施例中,对抛光后金属支架进行药物喷涂。可降解聚合物载药涂层中可降解聚合物载体为聚乳酸,所在药物为雷帕霉素,聚合物载体与药物比例为1:1,喷涂机推进速度为0.030mL/min。喷涂后的金属支架经上述检测方式测得的支架壁厚为68μm。In this embodiment, the polished metal stent is sprayed with drug. The degradable polymer carrier in the degradable polymer drug-loaded coating is polylactic acid, the drug is rapamycin, the ratio of polymer carrier to drug is 1:1, and the sprayer advancement speed is 0.030mL/min. The wall thickness of the sprayed metal stent measured by the above detection method is 68 μm.
实施例7Example 7
本实施例提供一种可降解金属材料制备方法,具体步骤和参数如下:This embodiment provides a method for preparing degradable metal materials. The specific steps and parameters are as follows:
可降解金属材料成分为:C:0.51%;Si:0.27%;Mn:0.60%;P:0.022%;S:0.030%;Cr:0.20%;Ni:0.23%;Cu:0.19%;Fe和不可避免的杂质。将该金属成分熔炼形成钢水,熔炼温度1600℃后制备钢锭。通过轧制进行板材成型,再卷曲为钢带,同时进行退火处理,退火温度为550℃,退火时间为2h。退火后观察该板材在2500X下的微观结构,其表面第二相颗粒大小为0.5~3.2μm,该视场内第二相颗粒个数为900~1000个,同时在该视场内观察不到明显的晶粒,可能是由于轧制后晶粒破碎导致。经上述检测方式测试性能,测得的力学性能如下:拉伸强度为1237MPa,延伸率为1.33%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该成分板材退火后腐蚀电位为-0.67V,腐蚀电流为9.33×10-5A·cm-2。The composition of degradable metal materials is: C: 0.51%; Si: 0.27%; Mn: 0.60%; P: 0.022%; S: 0.030%; Cr: 0.20%; Ni: 0.23%; Cu: 0.19%; Impurities to avoid. The metal component is melted to form molten steel, and the steel ingot is prepared after the melting temperature is 1600°C. The plate is formed by rolling, then rolled into a steel strip, and annealed at the same time. The annealing temperature is 550°C and the annealing time is 2 hours. After annealing, the microstructure of the plate was observed at 2500X. The size of the second phase particles on the surface was 0.5 to 3.2 μm. The number of second phase particles in the field of view was 900 to 1000. At the same time, no second phase particles could be observed in the field of view. Obvious grains may be caused by grain breakage after rolling. After testing the performance with the above detection method, the measured mechanical properties are as follows: tensile strength is 1237MPa, and elongation is 1.33%. After testing the performance by the above detection method, the measured electrochemical polarization curve conversion data showed that the corrosion potential of the plate with this composition after annealing was -0.67V, and the corrosion current was 9.33×10 -5 A·cm -2 .
在本实施例中,将板材焊接成为金属支架。采用相同材料、同一工艺共制作5件金属支架,并对其进行回火热处理。回火热处理温度为500℃,回火时间为1h。处理后金属支架表面在2500X下的微观结构,其表面可观察到第二相颗粒。较之退火后板材,第二相颗粒分布更为均匀且尺寸差距更小,同时可观察到明显晶粒。据分析是由于高温回火后快速冷却颗粒细化,同时晶粒组织形态恢复,说明了回火可一定程度上控制第二相分布、尺寸以及晶粒尺寸。组织晶粒大小为1.5~2.2μm。该视场内晶粒个数为300~400个,晶界恢复有利于提升整体的力学强度。In this embodiment, the plates are welded into a metal bracket. A total of 5 metal brackets were made using the same materials and the same process, and were tempered and heat treated. The tempering heat treatment temperature is 500°C, and the tempering time is 1 hour. The microstructure of the treated metal stent surface at 2500X, and second phase particles can be observed on the surface. Compared with the annealed sheet, the distribution of second phase particles is more uniform and the size gap is smaller, and obvious grains can be observed. According to analysis, it is due to the rapid cooling of particles after high-temperature tempering and the recovery of the grain structure morphology, which shows that tempering can control the distribution, size and grain size of the second phase to a certain extent. The structure grain size is 1.5~2.2μm. The number of grains in this field of view is 300 to 400, and the restoration of grain boundaries is conducive to improving the overall mechanical strength.
按照磷酸、盐酸、乙二醇质量比为8:3:4配置抛光液,在抛光液温度为60℃时,将去除表面氧化物后的金属支架进行电解抛光抛光时间为120s。抛光后的金属支架经上述检测方式测得的壁厚为53μm。金属支架经上述检测方式测得的力学性能曲线如下:拉伸强度为739MPa,延伸率为5.86%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该金属支架腐蚀电位为-0.94V,腐蚀电流为2.51×10-4A·cm-2。The polishing slurry is configured according to the mass ratio of phosphoric acid, hydrochloric acid and ethylene glycol to 8:3:4. When the polishing slurry temperature is 60°C, the metal stent after removing the surface oxide is electropolished for 120 seconds. The wall thickness of the polished metal stent measured by the above detection method is 53 μm. The mechanical property curve of the metal stent measured by the above detection method is as follows: the tensile strength is 739MPa and the elongation is 5.86%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the metal stent is -0.94V and the corrosion current is 2.51×10 -4 A·cm -2 .
在本实施例中,对抛光后金属支架进行药物喷涂。可降解聚合物载药涂层中可降解聚合物载体为聚乳酸,所在药物为雷帕霉素,聚合物载体与药物比例为1:1,喷涂机推进速度为0.030mL/min。喷涂后的金属支架经上述检测方式测得的支架壁厚为59μm。In this embodiment, the polished metal stent is sprayed with drug. The degradable polymer carrier in the degradable polymer drug-loaded coating is polylactic acid, the drug is rapamycin, the ratio of polymer carrier to drug is 1:1, and the sprayer advancement speed is 0.030mL/min. The wall thickness of the sprayed metal stent measured by the above detection method is 59 μm.
实验例8Experimental example 8
本实施例提供一种可降解金属材料制备方法,具体步骤和参数如下:This embodiment provides a method for preparing degradable metal materials. The specific steps and parameters are as follows:
可降解金属材料成分为:C:0.51%;Si:0.27%;Mn:0.60%;P:0.022%;S:0.030%;Cr:0.20%;Ni:0.23%;Cu:0.19%;Fe和不可避免的杂质。将该金属成分熔炼形成钢水,熔炼温度1100℃后制备钢锭。通过轧制进行板材成型,再卷曲为钢带,同时进行退火处理,退火温度为400℃,退火时间为5h。退火后观察该板材在2500X下的微观结构,其表面第二相颗粒大小为0.5~3.2μm,该视场内第二相颗粒个数为900~1000个,同时在该视场内观察不到明显的晶粒,可能是由于轧制后晶粒破碎导致。经上述检测方式测试性能,测得的力学性能如下:拉伸强度为1237MPa,延伸率为1.33%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该成分板材退火后腐蚀电位为-0.67V,腐蚀电流为9.33×10-5A·cm-2。The composition of degradable metal materials is: C: 0.51%; Si: 0.27%; Mn: 0.60%; P: 0.022%; S: 0.030%; Cr: 0.20%; Ni: 0.23%; Cu: 0.19%; Impurities to avoid. The metal component is melted to form molten steel, and the steel ingot is prepared after the melting temperature is 1100°C. The plate is formed by rolling, then rolled into a steel strip, and annealed at the same time. The annealing temperature is 400°C and the annealing time is 5 hours. After annealing, the microstructure of the plate was observed at 2500X. The size of the second phase particles on the surface was 0.5 to 3.2 μm. The number of second phase particles in the field of view was 900 to 1000. At the same time, no second phase particles could be observed in the field of view. Obvious grains may be caused by grain breakage after rolling. After testing the performance with the above detection method, the measured mechanical properties are as follows: tensile strength is 1237MPa, and elongation is 1.33%. After testing the performance by the above detection method, the measured electrochemical polarization curve conversion data showed that the corrosion potential of the plate with this composition after annealing was -0.67V, and the corrosion current was 9.33×10 -5 A·cm -2 .
在本实施例中,将板材焊接成为金属支架。采用相同材料、同一工艺共制作5件金属支架,并对其进行回火热处理。回火热处理温度为250℃,回火时间为6h。处理后金属支架表面在2500X下的微观结构,其表面可观察到第二相颗粒。较之退火后板材,第二相颗粒分布更为均匀且尺寸差距更小,同时可观察到明显晶粒。据分析是由于高温回火后快速冷却颗粒细化,同时晶粒组织形态恢复,说明了回火可一定程度上控制第二相分布、尺寸以及晶粒尺寸。组织晶粒大小为1.5~2.2μm。该视场内晶粒个数为300~400个,晶界恢复有利于提升整体的力学强度。In this embodiment, the plates are welded into a metal bracket. A total of 5 metal brackets were made using the same materials and the same process, and were tempered and heat treated. The tempering heat treatment temperature is 250°C, and the tempering time is 6 hours. The microstructure of the treated metal stent surface at 2500X, and second phase particles can be observed on the surface. Compared with the annealed sheet, the distribution of second phase particles is more uniform and the size gap is smaller, and obvious grains can be observed. According to analysis, it is due to the rapid cooling of particles after high-temperature tempering and the recovery of the grain structure morphology, which shows that tempering can control the distribution, size and grain size of the second phase to a certain extent. The structure grain size is 1.5~2.2μm. The number of grains in this field of view is 300 to 400, and the restoration of grain boundaries is conducive to improving the overall mechanical strength.
按照磷酸、盐酸、乙二醇质量比为8:4:4配置抛光液,在抛光液温度为40℃时,将去除表面氧化物后的金属支架进行电解抛光抛光时间为5min。抛光后的金属支架经上述检测方式测得的壁厚为68μm。金属支架经上述检测方式测得的力学性能曲线如下:拉伸强度为786MPa,延伸率为5.57%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该金属支架腐蚀电位为-0.81V,腐蚀电流为1.99×10-4A·cm-2。The polishing slurry is configured according to the mass ratio of phosphoric acid, hydrochloric acid and ethylene glycol to 8:4:4. When the temperature of the polishing slurry is 40°C, the metal stent after removing the surface oxide is electropolished for 5 minutes. The wall thickness of the polished metal stent measured by the above detection method is 68 μm. The mechanical property curve of the metal stent measured by the above detection method is as follows: the tensile strength is 786MPa and the elongation is 5.57%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the metal stent is -0.81V and the corrosion current is 1.99×10 -4 A·cm -2 .
在本实施例中,对抛光后金属支架进行药物喷涂。可降解聚合物载药涂层中可降解聚合物载体为聚乳酸,所在药物为雷帕霉素,聚合物载体与药物比例为2:1,喷涂机推进速度为0.070mL/min。喷涂后的金属支架经上述检测方式测得的支架壁厚为74μm。且体外降解试验观察到支架腐蚀产物的加快生成,在21天附近已包覆整个基体表面。In this embodiment, the polished metal stent is sprayed with drug. The degradable polymer carrier in the degradable polymer drug-loaded coating is polylactic acid, the drug is rapamycin, the ratio of polymer carrier to drug is 2:1, and the sprayer advancement speed is 0.070mL/min. The wall thickness of the sprayed metal stent measured by the above detection method is 74 μm. In addition, the in vitro degradation test observed the accelerated generation of stent corrosion products, which had coated the entire substrate surface around 21 days.
实施例9Example 9
本实施例提供一种可降解金属材料制备方法,具体步骤和参数如下:This embodiment provides a method for preparing degradable metal materials. The specific steps and parameters are as follows:
可降解金属材料成分为:C:0.51%;Si:0.27%;Mn:0.60%;P:0.022%;S:0.030%;Cr:0.20%;Ni:0.23%;Cu:0.19%;Fe和不可避免的杂质。将该金属成分熔炼形成钢水,熔炼温度1400℃后制备钢锭。通过轧制进行板材成型,再卷曲为钢带,同时进行退火处理,退火温度为700℃,退火时间为3h。退火后观察该板材在2500X下的微观结构,其表面第二相颗粒大小为0.5~3.2μm,该视场内第二相颗粒个数为900~1000个,同时在该视场内观察不到明显的晶粒,可能是由于轧制后晶粒破碎导致。经上述检测方式测试性能,测得的力学性能如下:拉伸强度为1237MPa,延伸率为1.33%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该成分板材退火后腐蚀电位为-0.67V,腐蚀电流为9.33×10-5A·cm-2。The composition of degradable metal materials is: C: 0.51%; Si: 0.27%; Mn: 0.60%; P: 0.022%; S: 0.030%; Cr: 0.20%; Ni: 0.23%; Cu: 0.19%; Impurities to avoid. The metal component is melted to form molten steel, and the steel ingot is prepared after the melting temperature is 1400°C. The plate is formed by rolling, then rolled into a steel strip, and annealed at the same time. The annealing temperature is 700°C and the annealing time is 3 hours. After annealing, the microstructure of the plate was observed at 2500X. The size of the second phase particles on the surface was 0.5 to 3.2 μm. The number of second phase particles in the field of view was 900 to 1000. At the same time, no second phase particles could be observed in the field of view. Obvious grains may be caused by grain breakage after rolling. After testing the performance with the above detection method, the measured mechanical properties are as follows: tensile strength is 1237MPa, and elongation is 1.33%. After testing the performance by the above detection method, the measured electrochemical polarization curve conversion data showed that the corrosion potential of the plate with this composition after annealing was -0.67V, and the corrosion current was 9.33×10 -5 A·cm -2 .
在本实施例中,将板材焊接成为金属支架。采用相同材料、同一工艺共制作5件金属支架,并对其进行回火热处理。回火热处理温度为150℃,回火时间为10h。处理后金属支架表面在2500X下的微观结构,其表面可观察到第二相颗粒。较之退火后板材,第二相颗粒分布更为均匀且尺寸差距更小,同时可观察到明显晶粒。据分析是由于高温回火后快速冷却颗粒细化,同时晶粒组织形态恢复,说明了回火可一定程度上控制第二相分布、尺寸以及晶粒尺寸。组织晶粒大小为1.5~2.2μm。该视场内晶粒个数为300~400个,晶界恢复有利于提升整体的力学强度。In this embodiment, the plates are welded into a metal bracket. A total of 5 metal brackets were made using the same materials and the same process, and were tempered and heat treated. The tempering heat treatment temperature is 150°C and the tempering time is 10h. The microstructure of the treated metal stent surface at 2500X, and second phase particles can be observed on the surface. Compared with the annealed sheet, the distribution of second phase particles is more uniform and the size gap is smaller, and obvious grains can be observed. According to analysis, it is due to the rapid cooling of particles after high-temperature tempering and the recovery of the grain structure morphology, which shows that tempering can control the distribution, size and grain size of the second phase to a certain extent. The structure grain size is 1.5~2.2μm. The number of grains in this field of view is 300 to 400, and the restoration of grain boundaries is conducive to improving the overall mechanical strength.
按照磷酸、盐酸、乙二醇质量比为6:4:6配置抛光液,在抛光液温度为90℃时,将去除表面氧化物后的金属支架进行电解抛光抛光时间为10min。抛光后的金属支架经上述检测方式测得的壁厚为72μm。金属支架经上述检测方式测得的力学性能曲线如下:拉伸强度为786MPa,延伸率为5.57%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该金属支架腐蚀电位为-0.81V,腐蚀电流为1.99×10-4A·cm-2。The polishing slurry is configured according to the mass ratio of phosphoric acid, hydrochloric acid and ethylene glycol to 6:4:6. When the temperature of the polishing slurry is 90°C, the metal stent after removing the surface oxide is electropolished for 10 minutes. The wall thickness of the polished metal stent measured by the above detection method is 72 μm. The mechanical property curve of the metal stent measured by the above detection method is as follows: the tensile strength is 786MPa and the elongation is 5.57%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the metal stent is -0.81V and the corrosion current is 1.99×10 -4 A·cm -2 .
在本实施例中,对抛光后金属支架进行药物喷涂。可降解聚合物载药涂层中可降解聚合物载体为聚乳酸,所在药物为雷帕霉素,聚合物载体与药物比例为3:1,喷涂机推进速度为0.010mL/min。喷涂后的金属支架经上述检测方式测得的支架壁厚为79μm。且体外降解试验观察到支架腐蚀产物的加快生成,在18天附近已包覆整个基体表面。In this embodiment, the polished metal stent is sprayed with drug. The degradable polymer carrier in the degradable polymer drug-loaded coating is polylactic acid, the drug is rapamycin, the ratio of polymer carrier to drug is 3:1, and the sprayer advancement speed is 0.010mL/min. The wall thickness of the sprayed metal stent measured by the above detection method is 79 μm. In addition, the in vitro degradation test observed the accelerated generation of stent corrosion products, which had coated the entire substrate surface around 18 days.
对比例1Comparative example 1
本对比例提供的金属支架的制备方法与实施例1基本相同,唯一不同之处在于,该支架的材质为纯铁。纯铁铁锭通过轧制进行板材成型,再卷曲为带材,同时进行退火处理,退火温度为500℃。退火后观察该板材在2500X下的微观结构,其表面不存在第二相颗粒。同时在该视场内观察不到明显的晶粒,可能是由于轧制后晶粒破碎导致。经上述检测方式测试性能,测得的力学性能如下:拉伸强度为258MPa,延伸率为31%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该成分板材退火后腐蚀电位为-0.59V,腐蚀电流为8.26×10-5A·cm-2。由此可见,纯铁相较于可降解金属材料,耐腐蚀性能提升但强度大幅降低,不能满足使用需求。The preparation method of the metal stent provided in this comparative example is basically the same as that of Embodiment 1, and the only difference is that the material of the stent is pure iron. Pure iron ingots are rolled to form plates, then rolled into strips, and annealed at the same time. The annealing temperature is 500°C. After annealing, the microstructure of the plate was observed at 2500X. There were no second phase particles on the surface. At the same time, no obvious grains are observed in this field of view, which may be due to the crushing of grains after rolling. After testing the performance with the above detection method, the measured mechanical properties are as follows: tensile strength is 258MPa and elongation is 31%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the plate of this composition after annealing is -0.59V, and the corrosion current is 8.26×10 -5 A·cm -2 . It can be seen that compared with degradable metal materials, pure iron has improved corrosion resistance but greatly reduced strength, which cannot meet the needs of use.
对比例2Comparative example 2
本对比例提供的金属支架制备方法与实施例1基本相同,唯一不同之处在于,该支架退火温度为750℃。退火后观察该板材在2500X下的微观结构,其表面第二相颗粒快速减少,数量不足100个,同时在该视场内观察到明显的大晶粒和较小晶粒,可能是由于退火达到了再结晶温度,导致原本轧制破碎的晶粒再次形核长大从而产生新的再结晶晶粒。晶粒间差距较大可能是由于原本的第二相颗粒促进了再结晶的发生,导致第二相颗粒部位优先形核且速度较快,使得晶粒间存在尺寸差异。经上述检测方式测试性能,测得的力学性能如下:拉伸强度为542MPa,延伸率为0.96%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该成分板材退火后腐蚀电位为-0.62V,腐蚀电流为8.94×10-5A·cm-2。由此可见,对于同种可降解金属材料,当退火温度过高,导致再结晶过程的发生,可以使得第二相颗粒减少进而增强耐腐蚀性能,但同时由于晶粒变大,强度及延伸率大幅降低,不能满足使用需求。The preparation method of the metal stent provided in this comparative example is basically the same as that of Example 1, with the only difference being that the annealing temperature of the stent is 750°C. After annealing, the microstructure of the plate at 2500X was observed. The second phase particles on the surface decreased rapidly, with the number less than 100. At the same time, obvious large grains and smaller grains were observed in the field of view, which may be due to the annealing. The recrystallization temperature is increased, causing the originally broken grains to nucleate and grow again to produce new recrystallized grains. The large gap between grains may be due to the original second phase particles promoting the occurrence of recrystallization, resulting in the preferential nucleation of the second phase particles at a faster speed, resulting in size differences between grains. After testing the performance with the above detection method, the measured mechanical properties are as follows: tensile strength is 542MPa, and elongation is 0.96%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the plate with this composition after annealing is -0.62V, and the corrosion current is 8.94×10 -5 A·cm -2 . It can be seen that for the same kind of degradable metal materials, when the annealing temperature is too high, the recrystallization process occurs, which can reduce the second phase particles and enhance the corrosion resistance. However, at the same time, due to the larger grain size, the strength and elongation will decrease. It is greatly reduced and cannot meet the needs of use.
对比例3Comparative example 3
本对比例提供的金属支架制备方法与实施例1基本相同,唯一不同之处在于,该支架回火温度为100℃,回火处理后金属支架表面在2500X下的微观结构,其表面可观察到第二相颗粒。较之退火后板材,第二相颗粒分布更为均匀且数量增多,分析是由于回火后颗粒细化程度加深。但低温回火导致整体硬度较高,延伸率偏低为3.64%,可能导致焊接处更易断裂,不利于后续实际使用。去除表面氧化物后对金属支架进行电解抛光,抛光后的金属支架经上述检测方式测得的壁厚为71μm。该种方法制得的金属支架在使用中发现,焊接处断裂情况明显增多,进一步验证了低温回火的缺点。The preparation method of the metal stent provided in this comparative example is basically the same as that of Example 1. The only difference is that the tempering temperature of the stent is 100°C. The microstructure of the surface of the metal stent after tempering treatment at 2500X can be observed. Second phase particles. Compared with the plate after annealing, the distribution of second phase particles is more uniform and the number is increased. The analysis is due to the deepening of particle refinement after tempering. However, low-temperature tempering results in higher overall hardness and a lower elongation of 3.64%, which may cause the welding joint to break more easily, which is not conducive to subsequent actual use. After removing the surface oxide, the metal stent was electrolytically polished. The wall thickness of the polished metal stent measured by the above detection method was 71 μm. During the use of the metal stent produced by this method, it was found that the fractures at the welding joints increased significantly, which further verified the shortcomings of low-temperature tempering.
对比例4Comparative example 4
本对比例提供的金属支架制备方法与实施例1基本相同,唯一不同之处在于,该支架抛光时间为5s。抛光后的金属支架经上述检测方式测得的壁厚为98μm。金属支架经上述检测方式测得的力学性能曲线如下:拉伸强度为729MPa,延伸率为4.11%。经上述检测方式测试性能,测得的电化学极化曲线转换数据后,得到该金属支架腐蚀电位为-0.89V,腐蚀电流为2.31×10-4A·cm-2。该抛光方式将抛光时间缩短,使得支架整体厚度增加,导致最终的力学强度提高,但整体表面毛刺较多,未经抛光去除,无法满足后续使用。The preparation method of the metal stent provided in this comparative example is basically the same as that of Example 1, and the only difference is that the polishing time of the stent is 5 seconds. The wall thickness of the polished metal stent measured by the above detection method is 98 μm. The mechanical property curve of the metal stent measured by the above detection method is as follows: the tensile strength is 729MPa and the elongation is 4.11%. After testing the performance with the above detection method and converting the measured electrochemical polarization curve data, it was obtained that the corrosion potential of the metal stent is -0.89V and the corrosion current is 2.31×10 -4 A·cm -2 . This polishing method shortens the polishing time, increases the overall thickness of the stent, and improves the final mechanical strength. However, the overall surface has many burrs, which cannot be used for subsequent use without polishing.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear explanation and are not intended to limit the implementation. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. An exhaustive list of all implementations is neither necessary nor possible. The obvious changes or modifications derived therefrom are still within the protection scope of the present invention.
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