CN116885036A - Laser grooving method and device for battery piece, solar battery and photovoltaic module - Google Patents
Laser grooving method and device for battery piece, solar battery and photovoltaic module Download PDFInfo
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Abstract
本申请涉及一种电池片的激光开槽方法、装置、太阳能电池和光伏组件,包括:于钝化结构背离衬底的表面形成多个相互平行且沿第一方向间隔排列的第一激光开槽区域;于所述表面形成多个相互平行的第二激光开槽区域,以使任意相邻的两个第二激光开槽区域之间形成有一第一激光开槽区域。以第一激光开槽区域和第二激光开槽区域两个图层进行分序绘制,使得第一激光开槽区域、第二激光开槽区域分别对应奇栅线和偶栅线的开槽区域,由此实现对同一电池片的奇栅线对应的开槽区域和偶栅线对应的开槽区域进行分开单独调整,不仅可以降低背面开槽对钝化结构造成的损伤,还能提高光生载流子的传输收集能力以增强电池的光电转换效率。
This application relates to a laser grooving method and device for cell sheets, solar cells and photovoltaic components, which includes: forming a plurality of first laser groovings that are parallel to each other and spaced apart along a first direction on the surface of the passivation structure facing away from the substrate. Region; forming a plurality of mutually parallel second laser grooved regions on the surface, so that a first laser grooved region is formed between any two adjacent second laser grooved regions. The first laser grooving area and the second laser grooving area are drawn sequentially, so that the first laser grooving area and the second laser grooving area correspond to the grooving areas of odd grid lines and even grid lines respectively. Thus, the slotted areas corresponding to the odd grid lines and the slotted areas corresponding to the even grid lines of the same cell can be separately adjusted, which can not only reduce the damage caused by the backside slotting to the passivation structure, but also improve the photogenerated load. The ability to transport and collect currents enhances the photoelectric conversion efficiency of the battery.
Description
技术领域Technical field
本申请涉及电池技术领域,特别是涉及一种电池片的激光开槽方法、装置、太阳能电池和光伏组件。The present application relates to the field of battery technology, and in particular to a laser grooving method and device for battery sheets, solar cells and photovoltaic modules.
背景技术Background technique
发射极和背面钝化电池(Passivated Emitter and Rear Cell,PERC)在背表面进行背面钝化以提高背面的光反射率,并采用激光开槽技术打开背面钝化膜层以形成局部金属接触,从而将电池内部的光生载流子导出。然而随着电池背面的栅线数量增多,在面对PERC电池的背面高密栅技术时,背面激光开槽的数量也随之增加,导致对开槽区域的背面钝化膜层的损伤越来越大,从而影响电池的背面钝化效果。The emitter and rear passivation cell (Passivated Emitter and Rear Cell, PERC) performs back passivation on the back surface to improve the light reflectivity of the back, and uses laser grooving technology to open the back passivation film layer to form local metal contacts, thereby Export the photogenerated carriers inside the battery. However, as the number of gate lines on the back of the battery increases, when facing the high-density gate technology on the back of PERC cells, the number of laser grooves on the back also increases, resulting in increasing damage to the back passivation film in the grooved area. Large, thereby affecting the backside passivation effect of the battery.
发明内容Contents of the invention
基于此,有必要针对现有技术中在面对电池背面高密栅印刷技术的同时,无法有效降低因开槽导致对背面钝化膜层造成损伤的问题提供一种电池片的激光开槽方法、装置、太阳能电池和光伏组件。Based on this, it is necessary to provide a laser grooving method for battery cells in order to solve the problem that the existing technology cannot effectively reduce the damage to the passivation film layer on the backside due to grooving while facing the high-density grid printing technology on the back of the battery. devices, solar cells and photovoltaic modules.
为了实现上述目的,本申请提供了一种电池片的激光开槽方法,所述电池片包括衬底以及位于所述衬底背面的钝化结构,所述方法包括:In order to achieve the above objectives, the present application provides a method for laser grooving of battery sheets. The battery sheets include a substrate and a passivation structure located on the back side of the substrate. The method includes:
于所述钝化结构背离所述衬底的表面形成多个相互平行且沿第一方向间隔排列的第一激光开槽区域,每一所述第一激光开槽区域包括多个沿第二方向间隔排列的第一开槽区以及每相邻两个第一开槽区之间的第一间隔区;A plurality of first laser grooved areas are formed on a surface of the passivation structure away from the substrate, which are parallel to each other and spaced apart along the first direction. Each of the first laser grooved areas includes a plurality of first laser grooved areas along the second direction. First grooved areas arranged at intervals and first spacing areas between each two adjacent first grooved areas;
于所述表面形成多个相互平行的第二激光开槽区域,以使任意相邻的两个所述第二激光开槽区域之间形成有一所述第一激光开槽区域,每一所述第二激光开槽区域包括多个沿第二方向间隔排列的第二开槽区以及每相邻两个第二开槽区之间的第二间隔区;A plurality of mutually parallel second laser grooved areas are formed on the surface, so that a first laser grooved area is formed between any two adjacent second laser grooved areas, and each of the second laser grooved areas is The second laser grooved area includes a plurality of second grooved areas spaced apart along the second direction and a second spacing area between every two adjacent second grooved areas;
其中,任一所述第一激光开槽区域的第一占比不同于所述第二激光开槽区域的第二占比,所述第一占比为在所述第二方向上多个所述第一开槽区的尺寸占所述第一激光开槽区域的尺寸的比例,所述第二占比为在所述第二方向上多个所述第二开槽区的尺寸占所述第二激光开槽区域的尺寸的比例,所述第一方向与所述第二方向垂直。Wherein, the first proportion of any first laser grooved area is different from the second proportion of the second laser grooved area, and the first proportion is a plurality of all laser grooved areas in the second direction. The size of the first grooved area accounts for the proportion of the size of the first laser grooved area, and the second proportion is the size of the plurality of second grooved areas in the second direction accounting for the proportion of the size of the first laser grooved area. A ratio of the dimensions of the second laser grooved area, the first direction being perpendicular to the second direction.
在其中一个实施例中,任一所述第一激光开槽区域的开槽起点与相邻的所述第二激光开槽区域的开槽起点错开,以使所述第一开槽区与所述第二开槽区在所述第一方向上交错排列。In one embodiment, the grooving starting point of any first laser grooving area is staggered from the grooving starting point of the adjacent second laser grooving area, so that the first grooving area is different from the grooving starting point. The second grooved areas are staggered in the first direction.
在其中一个实施例中,所述第一开槽区、所述第二开槽区分别沿所述第二方向延伸,所述方法还包括:In one embodiment, the first grooved area and the second grooved area respectively extend along the second direction, and the method further includes:
调整同一所述第一激光开槽区域中的各所述第一开槽区的尺寸,以改变所述第一开槽区占所述第一激光开槽区域的比例;Adjust the size of each first grooved area in the same first laser grooved area to change the proportion of the first grooved area to the first laser grooved area;
调整同一所述第二激光开槽区域中的各所述第二开槽区的尺寸,以改变所述第二开槽区占所述第二激光开槽区域的比例。The size of each second grooved area in the same second laser grooved area is adjusted to change the proportion of the second grooved area to the second laser grooved area.
在其中一个实施例中,所述方法还包括:In one embodiment, the method further includes:
调整同一所述第一激光开槽区域中的各第一间隔区的尺寸,以改变所述第一开槽区占所述第一激光开槽区域的比例;Adjust the size of each first spacer area in the same first laser grooved area to change the proportion of the first grooved area to the first laser grooved area;
调整同一所述第二激光开槽区域中的各第二间隔区的尺寸,以改变所述第二开槽区占所述第二激光开槽区域的比例。The size of each second spacer area in the same second laser grooved area is adjusted to change the proportion of the second grooved area to the second laser grooved area.
在其中一个实施例中,至少两个所述第一激光开槽区域的第一开槽区的尺寸占比不相同;和/或In one embodiment, the size proportions of the first grooved areas of at least two of the first laser grooved areas are different; and/or
至少两个所述第二激光开槽区域的第二开槽区的尺寸占比不相同。The size proportions of the second grooved areas of at least two of the second laser grooved areas are different.
在其中一个实施例中,还包括:In one of the embodiments, it also includes:
于多个所述第一开槽区表面和多个所述第二开槽区表面形成背面电极结构,以使所述背面电极结构通过所述第一开槽区和所述第二开槽区与所述衬底形成欧姆接触。Forming a back electrode structure on a plurality of first grooved area surfaces and a plurality of second grooved area surfaces, so that the back electrode structure passes through the first grooved area and the second grooved area An ohmic contact is made with the substrate.
在其中一个实施例中,在同一所述第一激光开槽区域中,多个所述第一开槽区沿所述第二方向依次等间距排布;和/或In one embodiment, in the same first laser grooved area, a plurality of the first grooved areas are arranged at equal intervals in sequence along the second direction; and/or
在同一所述第二激光开槽区域中,多个所述第二开槽区沿所述第二方向依次等间距排布。In the same second laser grooved area, a plurality of second grooved areas are arranged at equal intervals in sequence along the second direction.
在其中一个实施例中,采用一种或多种图案对应的激光光斑于所述表面形成每一所述第一开槽区以及每一所述第二开槽区。In one embodiment, one or more laser spots corresponding to patterns are used to form each of the first grooved areas and each of the second grooved areas on the surface.
本申请提供一种电池片的激光开槽装置,用于执行如上所述的电池片的激光开槽方法。The present application provides a laser grooving device for battery sheets, which is used to perform the laser grooving method for battery sheets as described above.
本申请提供一种太阳能电池,采用如上所述的电池片的激光开槽方法制成。The present application provides a solar cell, which is made by using the laser grooving method of the cell sheet as described above.
本申请提供一种光伏组件,包括如上所述的太阳能电池。The present application provides a photovoltaic component, including the solar cell as described above.
上述电池片的激光开槽方法、装置、太阳能电池和光伏组件,通过在钝化结构表面先形成多个平行间隔排列的第一激光开槽区域,再于钝化结构表面形成多个平行排列的第二激光开槽区域,以使每一第一激光开槽区域穿插在相邻的两个第二激光开槽区域中,并且任一第一激光开槽区域的第一占比与第二激光开槽区域的第二占比不同,以第一激光开槽区域和第二激光开槽区域两个图层进行分序绘制,使得各第一激光开槽区域对应于背面奇栅线和偶栅线中的一个、各第二激光开槽区域对应于背面奇栅线和偶栅线中的另一个,由此实现对同一电池片的奇栅线对应的开槽区域和偶栅线对应的开槽区域进行分开单独调整,使得电池片整体在适应高密栅开槽要求的同时,不仅可以降低背面开槽对钝化结构造成的损伤,还能提高光生载流子的传输收集能力以增强电池的光电转换效率。The above-mentioned laser grooving method, device, solar cell and photovoltaic module of the cell sheet first form a plurality of first laser grooving areas arranged in parallel and spaced apart on the surface of the passivation structure, and then form a plurality of parallel arranged first laser grooving areas on the surface of the passivation structure. The second laser grooved area is such that each first laser grooved area is interspersed in two adjacent second laser grooved areas, and the first proportion of any first laser grooved area is the same as that of the second laser grooved area. The second proportion of the grooved area is different. The first laser grooved area and the second laser grooved area are drawn sequentially on two layers, so that each first laser grooved area corresponds to the odd grid line and the even grid on the back. One of the lines and each second laser grooved area corresponds to the other of the odd grid line and the even grid line on the back, thereby achieving the slotting area corresponding to the odd grid line and the even grid line of the same cell piece. The slot areas are separately adjusted so that the entire cell sheet can adapt to the requirements of high-density grid slotting. It can not only reduce the damage caused by back slotting to the passivation structure, but also improve the transmission and collection capabilities of photogenerated carriers to enhance the battery's performance. Photoelectric conversion efficiency.
附图说明Description of the drawings
为了更清楚地说明本申请实施例或传统技术中的技术方案,下面将对实施例或传统技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the technical solutions in the embodiments of the present application or the traditional technology, the drawings needed to be used in the description of the embodiments or the traditional technology will be briefly introduced below. Obviously, the drawings in the following description are only for the purpose of explaining the embodiments or the technical solutions of the traditional technology. For some embodiments of the application, those of ordinary skill in the art can also obtain other drawings based on these drawings without exerting creative efforts.
图1为一实施例中提供的电池片的激光开槽方法的流程示意图之一;Figure 1 is a schematic flowchart of a method for laser grooving of battery cells provided in one embodiment;
图2为一实施例中提供的电池片的激光开槽结构的局部放大结构示意图。FIG. 2 is a partially enlarged structural schematic diagram of the laser grooved structure of the battery sheet provided in one embodiment.
附图标记说明:Explanation of reference symbols:
钝化结构:100;第一激光开槽区域:200;第一开槽区:210;第一间隔区:220;第二激光开槽区域:300;第二开槽区:310;第二间隔区:320。Passivation structure: 100; first laser grooved area: 200; first grooved area: 210; first spacer area: 220; second laser grooved area: 300; second laser grooved area: 310; second spacer District: 320.
具体实施方式Detailed ways
为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的实施例。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使本申请的公开内容更加透彻全面。In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are given in the accompanying drawings. However, the present application may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing specific embodiments only and is not intended to limit the application.
在此使用时,单数形式的“一”、“一个”和“所述/该”也可以包括复数形式,除非上下文清楚指出另外的方式。还应当理解的是,术语“包括/包含”或“具有”等指定所陈述的特征、整体、步骤、操作、组件、部分或它们的组合的存在,但是不排除存在或添加一个或更多个其他特征、整体、步骤、操作、组件、部分或它们的组合的可能性。同时,在本说明书中,术语“和/或”包括相关所列项目的任何及所有组合。As used herein, the singular forms "a," "an," and "the" may include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the terms "comprising" or "having" and the like specify the presence of stated features, integers, steps, operations, components, parts or combinations thereof, but do not exclude the presence or addition of one or more Possibility of other features, integers, steps, operations, components, parts or combinations thereof. Also, in this specification, the term "and/or" includes any and all combinations of the associated listed items.
在一个实施例中,提供一种电池片的激光开槽方法,所述电池片包括衬底以及位于衬底背面的钝化结构。In one embodiment, a method for laser grooving of a battery sheet is provided. The battery sheet includes a substrate and a passivation structure located on the back side of the substrate.
其中,本实施例的电池片可以是PERC电池,电池片的衬底作为吸收入射光子并产生光生载流子的区域,其可包括单晶硅、多晶硅、微晶硅中的一种或多种,并且衬底的正面为电池片接收光线的一侧表面,衬底的背面为电池片背离光线的一侧表面。可以理解的是,在传统的晶体硅太阳能电池中,电池背面的金属电极与半导体衬底直接接触,使得金属与半导体的全面积接触区域存在严重复合,故PERC电池通过在衬底的背面增加全覆盖的钝化结构来降低背表面载流子的复合速率以提高电池的开路电压,不仅能够提高电池的工作效率还能增强电池背面的光反射效果。The cell sheet in this embodiment may be a PERC cell. The substrate of the cell sheet serves as a region that absorbs incident photons and generates photogenerated carriers. It may include one or more of monocrystalline silicon, polycrystalline silicon, and microcrystalline silicon. , and the front side of the substrate is the side surface of the cell sheet that receives light, and the back side of the substrate is the side surface of the cell sheet facing away from the light. It can be understood that in traditional crystalline silicon solar cells, the metal electrode on the back of the cell is in direct contact with the semiconductor substrate, causing severe recombination in the entire contact area between the metal and the semiconductor. Therefore, PERC cells add full-scale contact on the back of the substrate. The covered passivation structure reduces the recombination rate of carriers on the back surface to increase the open circuit voltage of the battery, which not only improves the working efficiency of the battery but also enhances the light reflection effect on the back of the battery.
可选地,衬底背面的钝化结构可以是叠层结构,例如包括沿远离衬底方向依次层叠的氧化铝层和氮化硅层,或者包括含硅层、氧化铝、氧化硅、氮化硅、氮氧化硅中的任意一种或至少两种,本实施例对背面钝化结构的材质和组成不做限定,但所采用的背面钝化结构需要能够提供良好的表面钝化和降低金属接触复合电流。Optionally, the passivation structure on the back side of the substrate may be a stacked structure, for example, including an aluminum oxide layer and a silicon nitride layer stacked sequentially in a direction away from the substrate, or include a silicon-containing layer, aluminum oxide, silicon oxide, nitride layer, etc. Any one or at least two of silicon and silicon oxynitride. This embodiment does not limit the material and composition of the back passivation structure, but the back passivation structure used needs to be able to provide good surface passivation and reduce metal Contact recombination currents.
进一步地,通过激光开槽技术打开接触区的钝化结构以实现局部金属接触,但随着PERC电池技术愈发成熟,PERC电池的转换效率也随之节节升高,电池片的多主栅、高密栅印刷将成为PERC电池转换效率新的突破点。因此,随着背面高密栅增多,电池片背面的激光开槽数量也随之增加,然而现有的激光开槽技术对于开槽图案的调整窗口较小,无法针对同一电池片的开槽区域进行单独调整虚实比,故当各开槽区域过小时,易导致衬底的光生载流子导出电阻变大,而当各开槽区域过大时,导致对背面钝化结构的损伤过大,进而影响钝化效果。Furthermore, laser grooving technology is used to open the passivation structure of the contact area to achieve local metal contact. However, as PERC battery technology becomes more mature, the conversion efficiency of PERC batteries also increases. , High-density gate printing will become a new breakthrough point in PERC battery conversion efficiency. Therefore, as the number of high-density grids on the back increases, the number of laser grooves on the back of the cell also increases. However, the existing laser groove technology has a small adjustment window for the groove pattern and cannot target the groove area of the same cell. The virtual-to-real ratio is adjusted individually. Therefore, when each slotted area is too small, it is easy to cause the photogenerated carrier derivation resistance of the substrate to become larger, and when each slotted area is too large, it will cause excessive damage to the backside passivation structure, and then Affect the passivation effect.
因此,基于目前在设计开槽区域时无法灵活调整开槽面积占比,本实施例提供一种电池片的激光开槽方法以解决上述缺陷,使得在应对高密栅印刷技术时,不仅能够保证载流子有效收集,还能降低因背面开槽数量的增加所带来的钝化损伤。具体请参阅图1,所述方法包括步骤S102~步骤S104,步骤S104后所形成的电池片的激光开槽结构如图2所示。Therefore, based on the current inability to flexibly adjust the groove area ratio when designing the groove area, this embodiment provides a laser groove method for battery cells to solve the above defects, so that when dealing with high-density gate printing technology, not only can the load The effective collection of flow particles can also reduce the passivation damage caused by the increase in the number of back grooves. Please refer to Figure 1 for details. The method includes steps S102 to S104. The laser grooved structure of the battery sheet formed after step S104 is shown in Figure 2.
步骤S102:于钝化结构背离衬底的表面形成多个相互平行且沿第一方向间隔排列的第一激光开槽区域,每一第一激光开槽区域包括多个沿第二方向间隔排列的第一开槽区以及每相邻两个第一开槽区之间的第一间隔区。Step S102: Form a plurality of first laser grooved areas parallel to each other and spaced apart along the first direction on the surface of the passivation structure facing away from the substrate. Each first laser grooved area includes a plurality of first laser grooved areas spaced apart along the second direction. The first grooved area and the first spacing area between each two adjacent first grooved areas.
其中,第一方向X可以理解为图2所示的列方向,第二方向Y可以理解为图2所示的行方向,通过对钝化结构100背离衬底的一侧表面进行激光消融处理,以形成多个沿第一方向X平行且间隔排列的第一激光开槽区域200,并且每行第一激光开槽区域200形成线段型排列的第一开槽区210,也即,在同一第一激光开槽区域200中,通过激光消融技术(也称激光开槽技术)形成的多个光斑顺次相切或部分重叠以去除部分钝化结构100以暴露部分衬底,从而形成第一开槽区210,并且相邻的两个第一开槽区210之间未经消融以形成未开槽的第一间隔区220,因此相较于第一激光开槽区域200直接贯穿整个衬底背面的直线型开槽结构,本实施例采用线段型开槽结构能够大大减小对背面钝化结构100的破坏面积。Wherein, the first direction To form a plurality of first laser grooved areas 200 arranged in parallel and spaced apart along the first direction In a laser grooving area 200, multiple light spots formed by laser ablation technology (also called laser grooving technology) are sequentially tangent or partially overlapped to remove part of the passivation structure 100 to expose part of the substrate, thereby forming a first opening. The groove area 210 is not ablated between the two adjacent first groove areas 210 to form an un-grooved first spacer area 220. Therefore, compared with the first laser groove area 200, it directly penetrates the entire back side of the substrate. The straight-line slotted structure used in this embodiment can greatly reduce the damage area to the back passivation structure 100.
步骤S104:于表面形成多个相互平行的第二激光开槽区域,以使任意相邻的两个第二激光开槽区域之间形成有一第一激光开槽区域,每一第二激光开槽区域包括多个沿第二方向间隔排列的第二开槽区以及每相邻两个第二开槽区之间的第二间隔区。Step S104: Form a plurality of mutually parallel second laser grooved areas on the surface, so that a first laser grooved area is formed between any two adjacent second laser grooved areas. Each second laser grooved area is The area includes a plurality of second grooved areas spaced apart along the second direction and a second spacing area between every two adjacent second grooved areas.
其中,请继续参考图2,任一第一激光开槽区域200的第一占比不同于第二激光开槽区域300的第二占比,第一占比为在第二方向上多个第一开槽区210的尺寸占第一激光开槽区域200的尺寸的比例,第二占比为在第二方向上多个第二开槽区310的尺寸占第二激光开槽区域300的尺寸的比例,第一方向与第二方向垂直。2. Please continue to refer to FIG. 2. The first proportion of any first laser grooved area 200 is different from the second proportion of the second laser grooved area 300. The first proportion is a plurality of first laser grooved areas 200 in the second direction. The size of a grooved area 210 is a proportion of the size of the first laser grooved area 200, and the second ratio is the size of a plurality of second grooved areas 310 in the second direction to the size of the second laser grooved area 300. The first direction is perpendicular to the second direction.
其中,每行第二激光开槽区同样通过激光消融技术去除部分钝化结构100以暴露部分衬底,从而形成呈线段型排列的第二开槽区310,并且相邻的两个第二开槽区310之间未经消融以形成未开槽的第二间隔区320。Among them, each row of second laser grooved areas also uses laser ablation technology to remove part of the passivation structure 100 to expose part of the substrate, thereby forming second grooved areas 310 arranged in a line segment, and two adjacent second grooved areas 310 are formed. There is no ablation between the groove areas 310 to form ungrooved second spacer areas 320 .
进一步地,第一激光开槽区域200的第一占比可以理解为在同一行第一激光开槽区域200中,多个第一开槽区210的尺寸占第一激光开槽区域200从左端开槽起点至右端开槽终点之间间距的比例,第一占比也可以理解为同一行第一激光开槽区域200中,第一开槽区210域的尺寸与第一间隔区220的尺寸之间的比值,即称为第一虚实比。同理,第二激光开槽区域300的第二占比可以理解为在同一行第二激光开槽区域300中,多个第二开槽区310的尺寸占第二激光开槽区域300从左端开槽起点至右端开槽终点之间间距的比例,第二占比也可以理解为同一行第二激光开槽区域300中,第二开槽区310域的尺寸与第二间隔区320的尺寸之间的比值,即称为第二虚实比。并且上述尺寸可以理解为沿第二方向Y上开槽区的长度。Further, the first proportion of the first laser grooved area 200 can be understood as the size of the plurality of first grooved areas 210 occupying the first laser grooved area 200 from the left end in the same row of first laser grooved areas 200 The ratio of the distance between the starting point of the groove and the end point of the right end of the groove. The first ratio can also be understood as the size of the first groove area 210 and the size of the first spacer area 220 in the first laser groove area 200 of the same row. The ratio between them is called the first virtual-to-real ratio. In the same way, the second proportion of the second laser grooved area 300 can be understood as the size of the plurality of second grooved areas 310 occupying the second laser grooved area 300 from the left end of the second laser grooved area 300 in the same row. The ratio of the distance between the starting point of the groove and the end point of the right end of the groove. The second proportion can also be understood as the size of the second groove area 310 and the size of the second spacer area 320 in the second laser groove area 300 of the same row. The ratio between them is called the second virtual-to-real ratio. And the above size can be understood as the length of the grooved area along the second direction Y.
可以理解的是,为了满足对背面开槽区域的尺寸调整需求,可以在形成第一激光开槽区域200之后,再于钝化结构100背离衬底的一侧表面进行激光消融处理以形成多个平行间隔的第二激光开槽区域300,并且使得相邻的两个第二激光开槽区域300之间形成一第一激光开槽区域200,也即,当多个第二激光开槽区域300相较于多个第一激光开槽区域200沿第一方向Y向上移动预设间距时,多个第二激光开槽区域300则对应于电池片背面的奇栅线,多个第一激光开槽区域200对应于电池片背面的偶栅线;当多个第二激光开槽区域300相较于多个第一激光开槽区域200沿第一方向Y向下移动预设间距时,多个第一激光开槽区域200则对应于电池片背面的奇栅线,多个第二激光开槽区域300对应于电池片背面的偶栅线,故通过将电池片背面激光开槽图形分为第一激光开槽区域200和第二激光开槽区域300两个图层进行分序绘制,使得各第一激光开槽区域200对应于背面奇栅线和偶栅线中的一个、各第二激光开槽区域300对应于背面奇栅线和偶栅线中的另一个,并使得第一激光开槽区域200的第一占比与第二激光开槽区域300的第二占比不同,以实现对同一电池片的奇栅线对应的开槽区域和偶栅线对应的开槽区域进行分开单独调整。也即,以修改第一激光开槽区域200的第一虚实比以及修改第二激光开槽区域300的第二虚实比的方式,从而达到对奇偶栅线对应的开槽区域进行分别控制调整。It can be understood that, in order to meet the size adjustment requirements for the backside grooved area, after the first laser grooved area 200 is formed, a laser ablation process can be performed on the side surface of the passivation structure 100 facing away from the substrate to form a plurality of The second laser grooved areas 300 are spaced parallelly, and a first laser grooved area 200 is formed between two adjacent second laser grooved areas 300, that is, when multiple second laser grooved areas 300 Compared with when the plurality of first laser grooved areas 200 move upward along the first direction Y by a predetermined distance, the plurality of second laser grooved areas 300 correspond to the odd grid lines on the back of the cell sheet. The groove area 200 corresponds to the grid line on the back of the cell; when the plurality of second laser groove areas 300 move downward by a preset distance in the first direction Y compared to the plurality of first laser groove areas 200, the plurality of second laser groove areas 300 The first laser grooved area 200 corresponds to the odd grid lines on the back of the battery piece, and the plurality of second laser grooved areas 300 corresponds to the even grid lines on the back of the battery piece. Therefore, the laser grooved pattern on the back of the battery piece is divided into third and third laser grooved areas. Two layers of a laser grooved area 200 and a second laser grooved area 300 are drawn sequentially, so that each first laser grooved area 200 corresponds to one of the odd grid lines and the even grid lines on the back, and each second laser The grooved area 300 corresponds to the other one of the odd grid line and the even grid line on the back side, and makes the first proportion of the first laser grooved area 200 different from the second proportion of the second laser grooved area 300 to achieve The slotted areas corresponding to the odd grid lines and the slotted areas corresponding to the even grid lines of the same cell are separately adjusted. That is, by modifying the first virtual-to-real ratio of the first laser grooved area 200 and modifying the second virtual-to-real ratio of the second laser grooved area 300, the grooved areas corresponding to the odd and even gate lines can be separately controlled and adjusted.
示例性地,如图2示出多个第二激光开槽区域300相较于多个第一激光开槽区域200沿第一方向Y向上移动预设间距的情况,故此时各第二激光开槽区域300与背面奇栅线相对应,各第一激光开槽区域200与背面偶栅线相对应,也即,奇栅线印刷在各第二激光开槽区域300,偶栅线印刷在各第一激光开槽区域200。进一步地,并且第二激光开槽区域300的第二开槽区310尺寸小于第一激光开槽区域200的第一开槽区210尺寸,即第二激光开槽区域300的第二占比小于第一激光开槽区域200的第一占比,故由于第二激光开槽区域300的第二开槽区310尺寸小,能够降低因背面开槽所带来的钝化损伤,减小对钝化结构100的钝化效果产生的负面影响,且由于第一激光开槽区域200的第一开槽区210尺寸较大,能够提高对光生载流子的传输收集能力,由此实现综合考虑钝化特性与光生载流子导出之间的平衡,从而能够保证载流子有效收集,还能降低因背面开槽数量的增加所带来的钝化损伤,以达到电池片的最佳光电转换效率。For example, FIG. 2 shows a situation in which the plurality of second laser grooved areas 300 move upward by a preset distance in the first direction Y compared to the plurality of first laser grooved areas 200. Therefore, at this time, each second laser grooved area moves upward by a preset distance. The groove area 300 corresponds to the odd grid lines on the back, and each first laser groove area 200 corresponds to the even grid lines on the back. That is, the odd grid lines are printed on each second laser groove area 300, and the even grid lines are printed on each second laser groove area 300. First laser grooved area 200. Furthermore, the size of the second grooved area 310 of the second laser grooved area 300 is smaller than the size of the first grooved area 210 of the first laser grooved area 200, that is, the second proportion of the second laser grooved area 300 is smaller than The first proportion of the first laser grooving area 200, therefore, due to the small size of the second grooving area 310 of the second laser grooving area 300, can reduce the passivation damage caused by backside grooving and reduce the impact on passivation. The negative impact of the passivation effect of the chemical structure 100 is eliminated, and due to the larger size of the first grooved area 210 of the first laser grooved area 200, the transmission and collection ability of photogenerated carriers can be improved, thereby achieving a comprehensive consideration of passivation. The balance between the chemical characteristics and the export of photogenerated carriers can ensure the effective collection of carriers and reduce the passivation damage caused by the increase in the number of back grooves to achieve the best photoelectric conversion efficiency of the cell. .
在上述示例中,通过在钝化结构表面先形成多个平行间隔排列的第一激光开槽区域,再于钝化结构表面形成多个平行排列的第二激光开槽区域,以使每一第一激光开槽区域穿插在相邻的两个第二激光开槽区域中,并且任一第一激光开槽区域的第一占比与第二激光开槽区域的第二占比不同,以第一激光开槽区域和第二激光开槽区域两个图层进行分序绘制,使得各第一激光开槽区域对应于背面奇栅线和偶栅线中的一个、各第二激光开槽区域对应于背面奇栅线和偶栅线中的另一个,由此实现对同一电池片的奇栅线对应的开槽区域和偶栅线对应的开槽区域进行分开单独调整,在适应高密栅开槽要求的同时,不仅可以降低背面开槽对钝化结构造成的损伤,还能提高光生载流子的传输收集能力以增强电池的光电转换效率。In the above example, by first forming a plurality of first laser grooved areas arranged in parallel and spaced apart on the surface of the passivation structure, and then forming a plurality of second laser grooved areas arranged in parallel on the surface of the passivation structure, so that each second laser grooved area is A laser grooved area is interspersed between two adjacent second laser grooved areas, and the first proportion of any first laser grooved area is different from the second proportion of the second laser grooved area, so as to Two layers of a first laser grooved area and a second laser grooved area are drawn sequentially, so that each first laser grooved area corresponds to one of the odd grid line and the even grid line on the back, and each second laser grooved area Corresponding to the other of the odd grid lines and the even grid lines on the back, the slotted area corresponding to the odd grid line and the slotted area corresponding to the even grid line of the same cell can be separately adjusted to adapt to high-density grid opening. In addition to reducing the groove requirements, it can not only reduce the damage caused by back grooves to the passivation structure, but also improve the transmission and collection capabilities of photogenerated carriers to enhance the photoelectric conversion efficiency of the battery.
在一个实施例中,所述电池片的激光开槽方法还包括以下步骤:于多个第一开槽区表面和多个第二开槽区表面形成背面电极结构,以使背面电极结构通过第一开槽区和第二开槽区与所述衬底形成欧姆接触。In one embodiment, the laser grooving method of the battery sheet further includes the following steps: forming a back electrode structure on the surfaces of the plurality of first groove areas and the surfaces of the plurality of second groove areas, so that the back electrode structure passes through the first groove area. A grooved area and a second grooved area form ohmic contact with the substrate.
其中,背面电极结构可以包括铝栅线和背面主栅。可以理解的是,当通过激光的分序消融形成多个第一激光开槽区域和多个第二激光开槽区域之后,需要在第一激光开槽区域的各个第一开槽区表面印刷铝浆以形成奇数铝栅线或偶数铝栅线,且在第二激光开槽区域的各个第二开槽区表面同样也印刷铝浆以形成奇数铝栅线和偶数铝栅线中的另一个。需要说明的是,当间隔区表面也印刷铝浆时,印刷的铝栅线则形成全铝背电场,而当第一间隔区不印刷铝浆时,则印刷的铝栅线并未全面覆盖衬底背面,仅印刷在各开槽区上以形成平行密布的铝栅线,由此可以减少铝浆的耗量以节省成本。Wherein, the back electrode structure may include an aluminum grid line and a back main grid. It can be understood that after forming a plurality of first laser grooved areas and a plurality of second laser grooved areas through sequential laser ablation, aluminum needs to be printed on the surface of each first grooved area of the first laser grooved area. paste to form odd-numbered aluminum grid lines or even-numbered aluminum grid lines, and aluminum paste is also printed on the surface of each second grooved area of the second laser grooved area to form the other one of odd-numbered aluminum grid lines and even-numbered aluminum grid lines. It should be noted that when aluminum paste is also printed on the surface of the spacer area, the printed aluminum grid lines form a full aluminum back electric field. However, when aluminum paste is not printed on the first spacer area, the printed aluminum grid lines do not fully cover the lining. On the bottom and back, only the grooved areas are printed to form parallel dense aluminum grid lines, which can reduce the consumption of aluminum paste and save costs.
进一步地,铝浆填充至各个开槽区使得形成的铝栅线与衬底形成局部接触,使得衬底将电子传输至铝栅线,铝栅线进而将收集到的电流传输至与铝栅线相交的背面主栅中。故通过在第一激光开槽区域和第二激光开槽区域印刷铝浆以形成平行密布的铝栅线结构,能够降低少数载流子的复合速率,并提高电池片的开路电压和短路电流。Further, the aluminum paste is filled into each grooved area so that the formed aluminum grid lines form local contact with the substrate, so that the substrate transmits electrons to the aluminum grid lines, and the aluminum grid lines in turn transmit the collected current to the aluminum grid lines. Intersect the back main grid. Therefore, by printing aluminum paste in the first laser grooved area and the second laser grooved area to form a parallel dense aluminum grid structure, the recombination rate of minority carriers can be reduced, and the open circuit voltage and short circuit current of the cell can be increased.
在一个实施例中,采用一种或多种图案对应的激光光斑于所述表面形成每一第一开槽区以及每一第二开槽区。In one embodiment, each first grooved area and each second grooved area are formed on the surface using one or more laser spots corresponding to patterns.
可以理解的是,在形成每一个第一开槽区或每一个第二开槽区时,激光形成的光斑连续排列以雕刻出一个开槽区,其中,激光光斑的形状可以是圆形、三角形、梯形或其他多边形的任一种或多种组合,光斑开孔所形成的开槽区的形状可以是近似于直线段或其他形状的开槽图案。It can be understood that when forming each first grooved area or each second grooved area, the light spots formed by the laser are continuously arranged to carve a grooved area, wherein the shape of the laser light spot can be circular or triangular. , trapezoid, or any one or more combinations of other polygons. The shape of the grooved area formed by the light spot opening can be a groove pattern that is similar to a straight line segment or other shapes.
进一步地,可以通过调整激光参数,例如调整脉冲频率和宽度等参数以实现调整开槽区的尺寸,或者通过向软件导入开槽加工图以实现不同形状和样式的开槽区图案,由此实现修改第一开槽区的尺寸以及第二开槽区的尺寸,进而使得第一激光开槽区域的第一占比不同于第二激光开槽区域的第二占比。Furthermore, the size of the grooved area can be adjusted by adjusting the laser parameters, such as pulse frequency and width, or by importing the grooved processing map into the software to achieve grooved area patterns of different shapes and styles, thereby achieving The size of the first grooved area and the size of the second grooved area are modified such that the first proportion of the first laser grooved area is different from the second proportion of the second laser grooved area.
在一个实施例中,如图2所示,任一第一激光开槽区域200的开槽起点与相邻的第二激光开槽区域300的开槽起点错开,以使第一开槽区210与第二开槽区310在第一方向上交错排列。In one embodiment, as shown in FIG. 2 , the grooving starting point of any first laser grooving area 200 is staggered from the grooving starting point of the adjacent second laser grooving area 300 , so that the first grooving area 210 and the second grooved areas 310 are staggered in the first direction.
可以理解的是,任一第一激光开槽区域200的开槽起点(如左端起始点)与其相邻的第二激光开槽区域300的开槽起点错开不对齐,进而使得第一开槽区210和第二开槽区310在第一方向X上呈交错排列,也即,任意相邻的两个第一开槽区210之间的第一间隔区的上方和下方均对应覆盖有第二开槽区310,故第一间隔区上流动的载流子可以被其上下位的第二开槽区310上填充的栅线收集,由此实现光生载流子的多维度收集,缩短载流子从衬底体内到栅线电极的传输路径,以增强载流子的收集能力,从而提升电池片的工作效率。It can be understood that the grooving starting point (such as the left end starting point) of any first laser grooving area 200 and the grooving starting point of the adjacent second laser grooving area 300 are staggered and misaligned, thus making the first grooving area 210 and the second grooved areas 310 are staggered in the first direction slotted area 310, so the carriers flowing in the first spacer area can be collected by the gate lines filled in the second slotted area 310 above and below it, thereby realizing multi-dimensional collection of photogenerated carriers and shortening the current flow rate The transmission path of carriers from the substrate body to the gate electrode is enhanced to enhance the carrier collection capability, thereby improving the working efficiency of the cell.
在一个实施例中,第一开槽区、第二开槽区分别沿第二方向延伸,所述电池片的激光开槽方法还包括以下步骤:调整同一第一激光开槽区域中的各第一开槽区的尺寸,以改变第一开槽区占第一激光开槽区域的比例;调整同一第二激光开槽区域中的各第二开槽区的尺寸,以改变第二开槽区占第二激光开槽区域的比例。In one embodiment, the first grooving area and the second grooving area respectively extend along the second direction. The laser grooving method for the battery sheet further includes the following steps: adjusting each third laser grooving area in the same first laser grooving area. The size of a grooving area to change the proportion of the first grooving area to the first laser grooving area; adjusting the size of each second grooving area in the same second laser grooving area to change the second grooving area Proportion of the second laser grooved area.
其中,例如各第一激光开槽区域与偶栅线的开槽区域对应,通过修改同一第一激光开槽区域中各第一开槽区的尺寸(即沿第二方向上的长度),可以改变第一开槽区域与第一间隔区之间的第一虚实比,从而实现对偶栅线进行单独调整,使得偶栅线开槽区域能够降低对钝化结构的损伤或者使得偶栅线开槽区域能够提升光生载流子的收集传输能力。For example, each first laser grooved area corresponds to the grooved area of the couple line. By modifying the size of each first grooved area (ie, the length along the second direction) in the same first laser grooved area, it is possible to Changing the first virtual-to-real ratio between the first grooved area and the first spacer area to achieve individual adjustment of the dual gate lines, so that the dual gate line grooved area can reduce damage to the passivation structure or allow the dual gate lines to be grooved The area can improve the collection and transmission capabilities of photogenerated carriers.
进一步地,当各第一激光开槽区域与偶栅线的开槽区域对应时,则各第二激光开槽区域与奇栅线的开槽区域相对应,进而通过修改同一第二激光开槽区域中各第二开槽区的尺寸(即沿第二方向上的长度),可以改变第二开槽区域与第二间隔区之间的第二虚实比,从而实现对奇栅线进行单独调整。而若第一激光开槽区域的第一开槽区尺寸较小时,使得偶栅线开槽区域能够降低对钝化结构的损伤,则将第二激光开槽区域的第二开槽区尺寸调大,使得奇栅线开槽区域能够提升光生载流子的收集传输能力,以分序形成第一激光开槽区域和第二激光开槽区域的形式,并以调整开槽区的尺寸来实现对同一电池片的奇偶栅线进行分开单独调整,从而在保证载流子有效收集的同时,还能降低因背面开槽造成的钝化损伤。Further, when each first laser grooving area corresponds to the grooving area of the even grid line, then each second laser grooving area corresponds to the grooving area of the odd grid line, and further by modifying the same second laser grooving area The size of each second slotted area in the area (that is, the length along the second direction) can change the second virtual-to-real ratio between the second slotted area and the second spacer area, thereby enabling individual adjustment of odd gate lines. . If the size of the first grooving area of the first laser grooving area is small so that the even grid line grooving area can reduce damage to the passivation structure, then the size of the second grooving area of the second laser grooving area is adjusted. Large, so that the odd grid line slotted area can improve the collection and transmission capacity of photogenerated carriers, by sequentially forming the first laser slotted area and the second laser slotted area, and by adjusting the size of the slotted area. The odd and even grid lines of the same cell are separately adjusted to ensure effective collection of carriers while also reducing passivation damage caused by backside slotting.
在一个实施例中,所述电池片的激光开槽方法还包括以下步骤:调整同一第一激光开槽区域中的各第一间隔区的尺寸,以改变第一开槽区占第一激光开槽区域的比例;调整同一第二激光开槽区域中的各第二间隔区的尺寸,以改变第二开槽区占第二激光开槽区域的比例。In one embodiment, the laser grooving method of the battery sheet further includes the following steps: adjusting the size of each first spacer area in the same first laser grooving area to change the proportion of the first grooving area to the first laser grooving area. The proportion of the groove area; adjust the size of each second spacer area in the same second laser groove area to change the proportion of the second groove area to the second laser groove area.
其中,例如各第一激光开槽区域与偶栅线的开槽区域对应,通过修改同一第一激光开槽区域中各第一间隔区的尺寸(即相邻两个第一开槽区的间距),可以改变第一开槽区域与第一间隔区之间的第一虚实比,从而实现对偶栅线进行单独调整,使得偶栅线开槽区域能够降低对钝化结构的损伤或者使得偶栅线开槽区域能够提升光生载流子的收集传输能力。Wherein, for example, each first laser grooved area corresponds to the grooved area of the couple grid line. By modifying the size of each first spacer area in the same first laser grooved area (that is, the spacing between two adjacent first grooved areas) ), the first virtual-to-real ratio between the first slotted area and the first spacer area can be changed, thereby achieving independent adjustment of the dual gate lines, so that the slotted area of the dual gate lines can reduce damage to the passivation structure or make the dual gate lines The line slotted area can improve the collection and transmission capability of photogenerated carriers.
进一步地,当各第一激光开槽区域与偶栅线的开槽区域对应时,则各第二激光开槽区域与奇栅线的开槽区域相对应,进而通过修改同一第二激光开槽区域中各第二间隔区的尺寸(即相邻两个第二开槽区的间距),可以改变第二开槽区域与第二间隔区之间的第二虚实比,从而实现对奇栅线进行单独调整。而若第一激光开槽区域的第一间隔区的尺寸较大时,使得第一开槽区尺寸较小,故偶栅线开槽区域能够降低对钝化结构的损伤,则将第二激光开槽区域的第二开槽区的尺寸调小,使得第二开槽区尺寸变大,进而使得奇栅线开槽区域能够提升光生载流子的收集传输能力,以分序形成第一激光开槽区域和第二激光开槽区域的形式,并以调整间隔区的尺寸来实现对同一电池片的奇偶栅线进行分开单独调整,从而在保证载流子有效收集的同时,还能降低因背面开槽造成的钝化损伤。Further, when each first laser grooving area corresponds to the grooving area of the even grid line, then each second laser grooving area corresponds to the grooving area of the odd grid line, and further by modifying the same second laser grooving area The size of each second spacer area in the area (that is, the spacing between two adjacent second grooved areas) can change the second virtual-to-real ratio between the second grooved area and the second spacer area, thereby achieving alignment of odd gate lines. Make individual adjustments. And if the size of the first spacer area in the first laser grooving area is larger, the size of the first grooving area is smaller, so the even gate line grooving area can reduce the damage to the passivation structure, then the second laser The size of the second slotted area in the slotted area is reduced, so that the size of the second slotted area becomes larger, thereby enabling the odd grid line slotted area to improve the collection and transmission capacity of photogenerated carriers to form the first laser in sequence. In the form of a slotted area and a second laser slotted area, and by adjusting the size of the spacer area, the odd and even grid lines of the same cell can be separately adjusted, thereby ensuring effective collection of carriers and reducing the risk of Passivation damage caused by slotting on the back.
在一个实施例中,至少两个第一激光开槽区域的第一开槽区的尺寸占比不相同。也即,在形成第一激光开槽区域的过程中,可以分为多次激光消融部分钝化结构,每次激光消融则形成一个沿第二方向间隔排列的第一开槽区,故可以调整每一次的激光参数以调整所形成的每一行的第一激光开槽区域的第一开槽区尺寸占比,进而实现对每一第一激光开槽区域进行控制调整,从而适应更多的栅线调整需求。In one embodiment, the size proportions of the first grooved areas of at least two first laser grooved areas are different. That is to say, the process of forming the first laser grooved area can be divided into multiple laser ablation operations to partially passivate the structure. Each laser ablation forms a first grooved area spaced apart along the second direction, so it can be adjusted The laser parameters of each time are used to adjust the proportion of the first groove area size of the first laser groove area formed in each row, thereby achieving control and adjustment of each first laser groove area, thereby adapting to more gates. line adjustment requirements.
在一个实施例中,至少两个第二激光开槽区域的第二开槽区的尺寸占比不相同。也即,在形成第二激光开槽区域的过程中,可以分为多次激光消融部分钝化结构,每次激光消融则形成一个沿第二方向间隔排列的第二开槽区,故可以调整每一次的激光参数以调整所形成的每一行的第二激光开槽区域的第二开槽区尺寸占比,进而实现对每一第二激光开槽区域进行控制调整,从而适应更多的栅线调整需求。此外,在其他实施例中,至少两个第一激光开槽区域的第一开槽区的尺寸占比不相同,以及至少两个第二激光开槽区域的第二开槽区的尺寸占比不相同,即每一行第一激光开槽区域的第一开槽区的尺寸占比可以单独调整,且每一行第二激光开槽区域的第二开槽区的尺寸占比也可以单独调整,以满足栅线的调整需求,从而更大限度地解决应对高密栅印刷技术带来的电池片背面开槽钝化结构损伤的问题。In one embodiment, the size proportions of the second grooved areas of at least two second laser grooved areas are different. That is to say, the process of forming the second laser grooved area can be divided into multiple laser ablation operations to partially passivate the structure. Each laser ablation forms a second grooved area spaced apart along the second direction, so it can be adjusted The laser parameters of each time are used to adjust the proportion of the second groove area size of the second laser groove area formed in each row, thereby achieving control and adjustment of each second laser groove area, thereby adapting to more gates. line adjustment requirements. Furthermore, in other embodiments, the size proportions of the first grooved areas of the at least two first laser grooved areas are different, and the size proportions of the second grooved areas of the at least two second laser grooved areas are different. are not the same, that is, the size proportion of the first grooved area in each row of the first laser grooved area can be adjusted individually, and the size proportion of the second grooved area in each row of the second laser grooved area can also be adjusted individually, In order to meet the adjustment needs of the grid lines, the problem of damage to the slotted passivation structure on the back of the cell caused by high-density grid printing technology can be solved to a greater extent.
在一个实施例中,在同一第一激光开槽区域中,多个第一开槽区沿第二方向依次等间距排布。其中,在第一方向上各第一激光开槽区域相互平行,且多个第一开槽区沿第二方向呈直线式等间距设置,使得各个第一开槽区上形成的栅线收集到的电流更加均匀,有益于提升电流的输出电路和优化载流子的传输路径。In one embodiment, in the same first laser grooved area, a plurality of first grooved areas are arranged at equal intervals in sequence along the second direction. Wherein, the first laser grooved areas are parallel to each other in the first direction, and the plurality of first grooved areas are arranged at equal intervals in a straight line along the second direction, so that the grid lines formed on each first grooved area are collected The current is more uniform, which is beneficial to improving the current output circuit and optimizing the carrier transmission path.
在一个实施例中,在同一第二激光开槽区域中,多个第二开槽区沿第二方向依次等间距排布。其中,在第一方向上各第二激光开槽区域相互平行,且多个第二开槽区沿第二方向呈直线式等间距设置,使得各个第二开槽区上形成的栅线收集到的电流更加均匀,有益于提升电流的输出电路和优化载流子的传输路径。在其他实施例中,在同一第一激光开槽区域中,多个第一开槽区沿第二方向依次等间距排布,以及在同一第二激光开槽区域中,多个第二开槽区沿第二方向依次等间距排布。In one embodiment, in the same second laser grooved area, a plurality of second grooved areas are arranged at equal intervals in sequence along the second direction. Wherein, the second laser grooved areas are parallel to each other in the first direction, and a plurality of second grooved areas are arranged at equal intervals in a straight line along the second direction, so that the grid lines formed on each second grooved area are collected The current is more uniform, which is beneficial to improving the current output circuit and optimizing the carrier transmission path. In other embodiments, in the same first laser grooved area, a plurality of first grooved areas are arranged at equal intervals in sequence along the second direction, and in the same second laser grooved area, a plurality of second grooved areas The zones are arranged at equal intervals in sequence along the second direction.
在一个实施例中,提供一种电池片的激光开槽流程示意,所述电池片以尺寸为210mm*210mm为例进行示意,首先确定背面相邻两行栅线的间距为1.12mm,于钝化结构背离衬底的表面形成居中的多个第一激光开槽区域,再在各第一激光开槽区域整体沿第一方向X向上移1.12mm的位置处形成居中的多个第二激光开槽区域,从而使得相邻的两个第二激光开槽区域的间距为2.24mm,进而对每一第一激光开槽区域的第一开槽区进行填充铝浆,且对每一第二激光开槽区域的第二开槽区进行填充铝浆,由此分序绘制的第一激光开槽区域和第二激光开槽区域能够分别对应栅线的奇偶线,修改不同激光开槽区域中的虚实比和其他激光参数,达到对奇偶栅线的分别控制调整。In one embodiment, a schematic diagram of the laser grooving process of a battery sheet is provided. The size of the battery sheet is 210mm*210mm. First, it is determined that the spacing between two adjacent rows of grid lines on the back is 1.12mm. A plurality of first laser grooved areas are formed in the center on the surface of the chemical structure away from the substrate, and then a plurality of second laser grooved areas are formed in the center at a position where the entire first laser grooved area is moved upward by 1.12 mm along the first direction X. groove area, so that the distance between two adjacent second laser groove areas is 2.24mm, and then the first groove area of each first laser groove area is filled with aluminum paste, and each second laser groove area is filled with aluminum paste. The second grooved area of the grooved area is filled with aluminum slurry, so that the first laser grooved area and the second laser grooved area drawn in sequence can respectively correspond to the odd and even lines of the grid lines, modifying the laser grooved areas in different laser grooved areas. The virtual-to-real ratio and other laser parameters achieve separate control and adjustment of odd and even grid lines.
在一个实施例中,提供一种太阳能电池,采用如上述实施例所述的电池片的激光开槽方法制成。上述太阳能电池通过电池片的激光开槽方法的优化加工后,降低了因电池片背面开槽造成的钝化损耗,使得太阳能电池增强对载流子的收集能力,进而提升太阳能电池的电性能和良品率。In one embodiment, a solar cell is provided, which is manufactured by using the laser grooving method of the cell sheet as described in the above embodiment. After the above-mentioned solar cells have been optimized through the laser grooving method of the cell, the passivation loss caused by the grooving on the back of the cell is reduced, allowing the solar cell to enhance its carrier collection ability, thereby improving the electrical performance and performance of the solar cell. Yield rate.
在一个实施例中,基于同样的发明构思,提供一种电池片的激光开槽装置,用于执行如上述实施例所述的电池片的激光开槽方法。In one embodiment, based on the same inventive concept, a laser grooving device for battery sheets is provided, which is used to perform the laser grooving method for battery sheets as described in the above embodiment.
在一个实施例中,提供一种光伏组件,包括如上述实施例所述的太阳能电池。In one embodiment, a photovoltaic component is provided, including the solar cell as described in the above embodiment.
其中,光伏组件包括电池串,电池串由多个太阳能电池连接而成,光伏组件还包括封装层和盖板,封装层用于覆盖电池串的表面,盖板用于覆盖封装层远离电池串的表面。太阳能电池以整片或者多分片的形式电连接形成多个电池串,多个电池串以串联和/或并联的方式进行电连接。具体地,在一些实施例中,多个电池串之间可以通过导电带电连接。封装层覆盖太阳能电池的表面。示例地,封装层可以为乙烯-乙酸乙烯共聚物胶膜、聚乙烯辛烯共弹性体胶膜或者聚对苯二甲酸乙二醇酯胶膜等有机封装胶膜。盖板可以为玻璃盖板、塑料盖板等具有透光功能的盖板。Among them, the photovoltaic module includes a battery string, and the battery string is composed of multiple solar cells connected. The photovoltaic module also includes an encapsulation layer and a cover plate. The encapsulation layer is used to cover the surface of the battery string, and the cover plate is used to cover the encapsulation layer away from the battery string. surface. The solar cells are electrically connected in the form of a whole piece or multiple slices to form multiple battery strings, and the multiple battery strings are electrically connected in series and/or in parallel. Specifically, in some embodiments, multiple battery strings may be electrically connected through conductive charges. The encapsulation layer covers the surface of the solar cell. For example, the encapsulating layer may be an organic encapsulating adhesive film such as an ethylene-vinyl acetate copolymer adhesive film, a polyethylene octene co-elastomer adhesive film, or a polyethylene terephthalate adhesive film. The cover plate can be a glass cover plate, a plastic cover plate, or other cover plate with a light-transmitting function.
应该理解的是,虽然图1的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,这些步骤可以以其它的顺序执行。而且,图1中的至少一部分步骤可以包括多个步骤或者多个阶段,这些步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,这些步骤或者阶段的执行顺序也不必然是依次进行,而是可以与其它步骤或者其它步骤中的步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that although various steps in the flowchart of FIG. 1 are shown in sequence as indicated by arrows, these steps are not necessarily executed in the order indicated by arrows. Unless explicitly stated in this article, there is no strict order restriction on the execution of these steps, and these steps can be executed in other orders. Moreover, at least some of the steps in Figure 1 may include multiple steps or stages. These steps or stages are not necessarily executed at the same time, but may be executed at different times. The execution order of these steps or stages is also It does not necessarily need to be performed sequentially, but may be performed in turn or alternately with other steps or at least part of steps or stages in other steps.
在本说明书的描述中,参考术语“有些实施例”、“其他实施例”、“理想实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特征包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性描述不一定指的是相同的实施例或示例。In the description of this specification, reference to the terms "some embodiments," "other embodiments," "ideal embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included herein. In at least one embodiment or example of the application. In this specification, schematic descriptions of the above terms do not necessarily refer to the same embodiment or example.
上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features of the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, all possible combinations should be used. It is considered to be within the scope of this manual.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-described embodiments only express several implementation modes of the present application, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the patent application. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all fall within the protection scope of the present application. Therefore, the protection scope of this patent application should be determined by the appended claims.
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CN218585995U (en) * | 2022-09-19 | 2023-03-07 | 浙江晶科能源有限公司 | Solar cells and photovoltaic modules |
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CN108666374A (en) * | 2018-05-18 | 2018-10-16 | 通威太阳能(安徽)有限公司 | A rear passivation matrix dot type laser grooved conductive structure |
CN211125676U (en) * | 2019-11-29 | 2020-07-28 | 晋能光伏技术有限责任公司 | Back passivation laser grooving conductive structure |
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