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CN220543926U - Solar cell and photovoltaic module - Google Patents

Solar cell and photovoltaic module Download PDF

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CN220543926U
CN220543926U CN202321386662.8U CN202321386662U CN220543926U CN 220543926 U CN220543926 U CN 220543926U CN 202321386662 U CN202321386662 U CN 202321386662U CN 220543926 U CN220543926 U CN 220543926U
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substrate
layer
electrode
electrode grid
solar cell
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王尧
陈达明
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Trina Solar Co Ltd
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Trina Solar Co Ltd
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Abstract

The application relates to a solar cell and photovoltaic module, include: a substrate having a light receiving surface and a light back surface arranged opposite to each other; a back electrode structure located on the back light surface of the substrate; the front passivation structure is positioned on the light receiving surface of the substrate; the first electrode grid lines are positioned in the first film opening area of the front passivation structure to form ohmic contact with the substrate, and are arranged at intervals along the first direction; the second electrode grid lines are positioned on one side of the front passivation structure, away from the substrate, and are used for connecting two adjacent first electrode grid lines in the first direction; in the second direction, the size of the second electrode grid line is smaller than that of the first electrode grid line. The first electrode grid lines with larger size form good ohmic contact with the substrate, so that the conducting channels of the first electrode grid lines and the substrate can efficiently conduct out the current in the battery, and the second electrode grid lines with smaller size are arranged between the adjacent first electrode grid lines so as to reduce the shading area of the grid lines, thereby improving the optical absorption of the battery.

Description

太阳能电池和光伏组件Solar cells and photovoltaic modules

技术领域Technical field

本申请涉及半导体技术领域,特别是涉及一种太阳能电池和光伏组件。This application relates to the field of semiconductor technology, and in particular to a solar cell and photovoltaic module.

背景技术Background technique

随着光伏产业化技术的迅速发展,各个制造环节均有技术更新,新技术、新工艺带来的是更低的成本以及更优的产品性能,其中,钝化接触结构的太阳能电池能够提供良好的表面钝化并降低金属接触复合电流,在光伏市场上受到越来越多的重视。然而,现有的制作工艺在电池正面印刷铝浆以用作正电极时,由于铝浆粒径过大,使得正面电极印刷宽度增大,进而减小太阳能电池表面的受光面积,导致电池片光学损失较大,从而降低太阳能电池的光电转换效率。With the rapid development of photovoltaic industrialization technology, there are technological updates in all manufacturing links. New technologies and new processes bring lower costs and better product performance. Among them, solar cells with passivated contact structures can provide good Surface passivation and reduction of metal contact recombination currents have received increasing attention in the photovoltaic market. However, when the existing manufacturing process prints aluminum paste on the front of the battery to be used as the positive electrode, the particle size of the aluminum paste is too large, which increases the printing width of the front electrode, thereby reducing the light-receiving area of the solar cell surface, resulting in poor optical performance of the cell. The loss is larger, thereby reducing the photoelectric conversion efficiency of the solar cell.

实用新型内容Utility model content

基于此,有必要针对现有技术中由于铝浆粒径过大,使得正面电极印刷宽度增大,进而减小太阳能电池表面的受光面积,导致电池片光学损失较大的问题提供一种太阳能电池和光伏组件。Based on this, it is necessary to provide a solar cell that solves the problem in the prior art that the aluminum paste particle size is too large, which increases the printing width of the front electrode, thereby reducing the light-receiving area of the solar cell surface, resulting in greater optical loss of the cell. and photovoltaic modules.

为了实现上述目的,本申请提供了一种太阳能电池,包括:In order to achieve the above purpose, this application provides a solar cell, including:

衬底,具有相背设置的受光面和背光面;The substrate has a light-receiving surface and a backlight surface arranged oppositely;

背面电极结构,位于所述衬底的背光面;A back electrode structure located on the backlight surface of the substrate;

正面钝化结构,位于所述衬底的受光面;A front passivation structure located on the light-receiving surface of the substrate;

多个第一电极栅线,位于所述正面钝化结构的第一开膜区域以与所述衬底形成欧姆接触,所述多个第一电极栅线沿第一方向间隔排布;A plurality of first electrode grid lines located in the first open film area of the front-side passivation structure to form ohmic contact with the substrate, the plurality of first electrode grid lines being spaced apart along the first direction;

多个第二电极栅线,位于所述正面钝化结构背离所述衬底的一侧,用于连接在所述第一方向上相邻的两个所述第一电极栅线;A plurality of second electrode grid lines, located on the side of the front passivation structure away from the substrate, used to connect two adjacent first electrode grid lines in the first direction;

其中,在第二方向上,所述第二电极栅线的尺寸小于所述第一电极栅线的尺寸,所述第一方向与所述第二方向垂直。Wherein, in the second direction, the size of the second electrode grid line is smaller than the size of the first electrode grid line, and the first direction is perpendicular to the second direction.

在其中一个实施例中,所述多个第一电极栅线沿所述第一方向延伸且依次等间距排布。In one embodiment, the plurality of first electrode grid lines extend along the first direction and are arranged at equal intervals in sequence.

在其中一个实施例中,所述第一电极栅线包括:In one embodiment, the first electrode grid line includes:

第一掺杂层,位于所述正面钝化结构的第一开膜区域以注入所述衬底受光面的上表层,所述第一掺杂层的掺杂类型与所述衬底的掺杂类型相同;A first doping layer is located in the first opening area of the front passivation structure to inject into the upper surface layer of the light-receiving surface of the substrate. The doping type of the first doping layer is consistent with the doping of the substrate. Same type;

金属电极层,层叠于所述第一掺杂层远离所述衬底的一侧表面,所述金属电极层通过所述第一掺杂层与所述衬底形成欧姆接触,在所述第一方向上相邻的两个所述金属电极层通过所述第二电极栅线形成电连接;A metal electrode layer is stacked on a side surface of the first doped layer away from the substrate. The metal electrode layer forms ohmic contact with the substrate through the first doped layer. Two adjacent metal electrode layers are electrically connected through the second electrode gate line;

其中,所述第一掺杂层的掺杂浓度大于所述衬底的掺杂浓度。Wherein, the doping concentration of the first doping layer is greater than the doping concentration of the substrate.

在其中一个实施例中,所述正面钝化结构包括:In one embodiment, the front passivation structure includes:

钝化层,位于所述衬底的受光面;Passivation layer, located on the light-receiving surface of the substrate;

减反层,位于所述钝化层远离所述衬底的一侧;An anti-reflection layer, located on the side of the passivation layer away from the substrate;

其中,所述第一开膜区域开设于所述减反层上并依次贯穿所述减反层、所述钝化层。Wherein, the first film-opening area is opened on the anti-reflection layer and penetrates the anti-reflection layer and the passivation layer in sequence.

在其中一个实施例中,所述第二电极栅线为金属银栅线。In one embodiment, the second electrode grid line is a metal silver grid line.

在其中一个实施例中,所述正面钝化结构的第一开膜区域的面积与所述衬底受光面的面积之间的比值低于预设阈值。In one embodiment, the ratio between the area of the first open film area of the front passivation structure and the area of the light-receiving surface of the substrate is lower than a preset threshold.

在其中一个实施例中,所述背面电极结构包括:In one embodiment, the back electrode structure includes:

背面钝化结构,位于所述衬底的背光面;A backside passivation structure located on the backlight surface of the substrate;

背电极,位于所述背面钝化结构远离所述衬底的一侧。A back electrode is located on a side of the back passivation structure away from the substrate.

在其中一个实施例中,所述背面钝化结构包括:In one embodiment, the backside passivation structure includes:

隧穿氧化层,位于所述衬底的背光面;A tunnel oxide layer located on the backlight surface of the substrate;

第二掺杂层,位于所述隧穿氧化层远离所述衬底的一侧表面,所述第二掺杂层的掺杂类型与所述衬底的掺杂类型不同;a second doped layer, located on a side surface of the tunnel oxide layer away from the substrate, the doping type of the second doping layer being different from the doping type of the substrate;

其中,所述背电极位于所述第二掺杂层远离所述衬底的一侧且与所述第二掺杂层接触。Wherein, the back electrode is located on a side of the second doped layer away from the substrate and is in contact with the second doped layer.

在其中一个实施例中,所述背面钝化结构还包括:In one embodiment, the backside passivation structure further includes:

介质层,位于所述第二掺杂层远离所述衬底的一侧表面,所述介质层设有多个第二开膜区域;A dielectric layer is located on a side surface of the second doped layer away from the substrate, and the dielectric layer is provided with a plurality of second open film regions;

其中,所述背电极的数量为多个,每一所述背电极对应位于一所述第二开膜区域以与所述第二掺杂层接触,各所述背电极沿所述第一方向呈栅线状排布。Wherein, the number of the back electrodes is multiple, each of the back electrodes is located corresponding to one of the second open film areas to contact the second doped layer, and each of the back electrodes is arranged along the first direction. Arranged in a grid pattern.

本申请提供一种光伏组件,包括如上所述的太阳能电池。The present application provides a photovoltaic component, including the solar cell as described above.

上述太阳能电池和光伏组件,多个第一电极栅线于正面钝化结构的第一开膜区域沿第一方向间隔排布,且第二电极栅线于正面钝化结构背离衬底的一侧表面以连接相邻的两个第一电极栅线,由于在衬底受光面采用第二电极栅线的尺寸小于第一电极栅线的尺寸的结构,一方面,较大尺寸的第一电极栅线与衬底之间形成良好的欧姆接触,使得第一电极栅线与衬底之间的导电通道能更高效地导出电池片内部的电流,另一方面,较小尺寸的第二电极栅线设于相邻的第一电极栅线之间以降低栅线的遮光面积,从而进一步地提升太阳能电池的光学吸收,有利于提高电池的光电转换效率。In the above-mentioned solar cells and photovoltaic modules, a plurality of first electrode grid lines are arranged at intervals along the first direction in the first open film area of the front passivation structure, and the second electrode grid lines are on the side of the front passivation structure facing away from the substrate. The surface is connected to two adjacent first electrode grid lines. Since the size of the second electrode grid line is smaller than the size of the first electrode grid line on the light-receiving surface of the substrate, on the one hand, the larger size of the first electrode grid line A good ohmic contact is formed between the line and the substrate, so that the conductive channel between the first electrode grid line and the substrate can more efficiently conduct the current inside the cell. On the other hand, the smaller size of the second electrode grid line It is provided between adjacent first electrode grid lines to reduce the light-shielding area of the grid lines, thereby further improving the optical absorption of the solar cell and helping to improve the photoelectric conversion efficiency of the cell.

附图说明Description of drawings

为了更清楚地说明本申请实施例或传统技术中的技术方案,下面将对实施例或传统技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the technical solutions in the embodiments of the present application or the traditional technology, the drawings needed to be used in the description of the embodiments or the traditional technology will be briefly introduced below. Obviously, the drawings in the following description are only for the purpose of explaining the embodiments or the technical solutions of the traditional technology. For some embodiments of the application, those of ordinary skill in the art can also obtain other drawings based on these drawings without exerting creative efforts.

图1为一实施例中提供的太阳能电池的结构示意图之一;Figure 1 is a schematic structural diagram of a solar cell provided in an embodiment;

图2为一实施例中提供的太阳能电池的结构示意图之二;Figure 2 is a second structural schematic diagram of a solar cell provided in an embodiment;

图3为一实施例中提供的太阳能电池的结构示意图之三。FIG. 3 is a third structural schematic diagram of a solar cell provided in an embodiment.

附图标记说明:Explanation of reference symbols:

衬底:100;受光面:110;背光面:120;背面电极结构:200;背面钝化结构:210;隧穿氧化层:211;第二掺杂层:212;介质层:213;背电极:220;正面钝化结构:300;钝化层:310;减反层:320;第一电极栅线:400;第一掺杂层:410;金属电极层:420;第二电极栅线:500。Substrate: 100; light-receiving surface: 110; backlight surface: 120; back electrode structure: 200; back passivation structure: 210; tunnel oxide layer: 211; second doped layer: 212; dielectric layer: 213; back electrode : 220; front passivation structure: 300; passivation layer: 310; anti-reflection layer: 320; first electrode grid line: 400; first doping layer: 410; metal electrode layer: 420; second electrode grid line: 500.

具体实施方式Detailed ways

为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的实施例。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使本申请的公开内容更加透彻全面。In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are given in the accompanying drawings. However, the present application may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing specific embodiments only and is not intended to limit the application.

在此使用时,单数形式的“一”、“一个”和“所述/该”也可以包括复数形式,除非上下文清楚指出另外的方式。还应当理解的是,术语“包括/包含”或“具有”等指定所陈述的特征、整体、步骤、操作、组件、部分或它们的组合的存在,但是不排除存在或添加一个或更多个其他特征、整体、步骤、操作、组件、部分或它们的组合的可能性。同时,在本说明书中,术语“和/或”包括相关所列项目的任何及所有组合。As used herein, the singular forms "a," "an," and "the" may include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the terms "comprising" or "having" and the like specify the presence of stated features, integers, steps, operations, components, parts or combinations thereof, but do not exclude the presence or addition of one or more Possibility of other features, integers, steps, operations, components, parts or combinations thereof. Also, in this specification, the term "and/or" includes any and all combinations of the associated listed items.

需要说明的是,当元件被称为“设置于”或“位于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "disposed on" or "located on" another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present.

请参阅图1,本申请提供一种太阳能电池,包括:衬底100、背面电极结构200、正面钝化结构300,多个第一电极栅线400以及多个第二电极栅线(图1未示出),衬底100具有相背设置的受光面110和背光面120,背面电极结构200位于衬底100的背光面120,正面钝化结构300位于衬底100的受光面110,多个第一电极栅线400位于正面钝化结构300的第一开膜区域以与衬底100形成欧姆接触,且多个第一电极栅线400沿第一方向间隔排布。多个第二电极栅线位于正面钝化结构300背离衬底100的一侧,用于连接在第一方向上相邻的两个第一电极栅线400,在第二方向上,第二电极栅线的尺寸小于第一电极栅线400的尺寸,第一方向与第二方向垂直。Referring to Figure 1, the present application provides a solar cell, including: a substrate 100, a back electrode structure 200, a front passivation structure 300, a plurality of first electrode grid lines 400 and a plurality of second electrode grid lines (not shown in Figure 1 shown), the substrate 100 has a light-receiving surface 110 and a backlight surface 120 arranged oppositely, the back electrode structure 200 is located on the backlight surface 120 of the substrate 100, the front passivation structure 300 is located on the light-receiving surface 110 of the substrate 100, and a plurality of An electrode grid line 400 is located in the first open film area of the front passivation structure 300 to form ohmic contact with the substrate 100, and a plurality of first electrode grid lines 400 are arranged at intervals along the first direction. A plurality of second electrode gate lines are located on the side of the front passivation structure 300 away from the substrate 100 and are used to connect two adjacent first electrode gate lines 400 in the first direction. In the second direction, the second electrode gate lines The size of the gate line is smaller than the size of the first electrode gate line 400, and the first direction is perpendicular to the second direction.

其中,衬底100作为吸收入射光子并产生光生载流子的区域,其可包括单晶硅、多晶硅、微晶硅中的一种或多种,衬底100的受光面110为正面,指的是太阳能电池接收光线的一侧表面,衬底100的背光面120为与受光面110相对设置的背面,指的是太阳能电池背离光线的一侧表面。背面电极结构200设于衬底100的背光面120以在电池背面形成PN结,使光生载流子分离为电子和空穴,避免因在电池正面形成高掺杂发射极导致的光学损失,提升对入射光线的利用率,有利于提升太阳能电池的光电转换效率。The substrate 100 serves as a region that absorbs incident photons and generates photogenerated carriers, which may include one or more of monocrystalline silicon, polycrystalline silicon, and microcrystalline silicon. The light-receiving surface 110 of the substrate 100 is the front side, referring to It is the side surface of the solar cell that receives light. The backlight surface 120 of the substrate 100 is the back surface that is opposite to the light-receiving surface 110 , and refers to the side surface of the solar cell facing away from the light. The back electrode structure 200 is disposed on the backlight surface 120 of the substrate 100 to form a PN junction on the back of the battery to separate photogenerated carriers into electrons and holes, thereby avoiding optical losses caused by forming a highly doped emitter on the front of the battery and improving The utilization rate of incident light is conducive to improving the photoelectric conversion efficiency of solar cells.

进一步地,衬底100硅片内部和表面的杂质及缺陷会对电池的性能造成负面影响,通过在衬底100的受光面110设置正面钝化结构300可以降低表面载流子的复合,进而减小缺陷带来的影响,从而保证电池的工作效率。其中,请结合参考图1和图2,正面钝化结构300开设有多个沿第一方向X间隔排布的正面金属局部接触区域,所述正面金属局部接触区域称为第一开膜区域,其用于形成第一电极栅线400,也即,第一电极栅线400贯穿正面钝化结构300至与衬底100接触,且接触的区域形成高低结,使得衬底100正面的电子-空穴对朝背面PN结的方向加速扩散,有利于提高光生载流子的收集效率,并降低衬底100正面的复合效率。Furthermore, impurities and defects inside and on the surface of the silicon wafer of the substrate 100 will have a negative impact on the performance of the battery. By arranging the front passivation structure 300 on the light-receiving surface 110 of the substrate 100, the recombination of surface carriers can be reduced, thereby reducing The impact of small defects ensures the working efficiency of the battery. 1 and 2, the front passivation structure 300 is provided with a plurality of front metal partial contact areas arranged at intervals along the first direction X. The front metal partial contact areas are called first film-opening areas. It is used to form the first electrode gate line 400, that is, the first electrode gate line 400 penetrates the front passivation structure 300 to contact the substrate 100, and the contact area forms a high-low junction, so that the electron-vacancy on the front side of the substrate 100 The hole pairs accelerate diffusion toward the backside PN junction, which is beneficial to improving the collection efficiency of photogenerated carriers and reducing the recombination efficiency on the front side of the substrate 100 .

进一步地,请结合参考图1和图3,第二电极栅线500则位于正面钝化结构300表面以连接相邻的两个第一电极栅线400,由此第一电极栅线400和第二电极栅线500以在第一方向X上交替排布的结构形成太阳能电池的正面电极,所述正面电极和背面电极结构200可与外部器件之间形成电接触,以收集太阳能电池中的电流,也即,入射到衬底100背面PN结的光线作为在衬底100中产生电子-空穴对的外部能量源,由于PN结存在电势差,电子和空穴在内部电势差的驱动下以相反的方向移动,电子移动到负极触点,空穴移动到正极触点,从而产生向外部器件输送电力的电流。Further, please refer to FIGS. 1 and 3 , the second electrode grid line 500 is located on the surface of the front passivation structure 300 to connect the two adjacent first electrode grid lines 400 , so that the first electrode grid line 400 and the first electrode grid line 400 are connected to each other. The two-electrode grid lines 500 form the front electrode of the solar cell in a structure alternately arranged in the first direction X. The front electrode and back electrode structures 200 can form electrical contact with external devices to collect current in the solar cell. , that is, the light incident on the PN junction on the back side of the substrate 100 serves as an external energy source to generate electron-hole pairs in the substrate 100. Since there is a potential difference in the PN junction, the electrons and holes are driven in opposite directions by the internal potential difference. Moving in the direction, electrons move to the negative contact and holes move to the positive contact, thereby generating a current that delivers power to external devices.

进一步地,为了避免正面电极印刷时由于过宽的印刷宽度导致电池片正面的遮挡面积增加,本实施例将第二电极栅线500在第二方向Y上的尺寸设置为小于第一电极栅线400的尺寸,其中,第二方向Y上的尺寸可以理解为栅线的宽度,在第一开膜区域设置较大尺寸的第一电极栅线400能够与衬底100之间形成良好的欧姆接触,使得第一电极栅线400与衬底100之间的导电通道能更高效地导出电池片内部的电流,而在相邻的第一电极栅线400之间采用较小尺寸的第二电极栅线500进行连接,能够减小连接区域的印刷宽度,以降低电极栅线的遮挡面积,故第一电极栅线400与第二电极栅线500在第一方向X上以尺寸不均匀延伸的结构,能够减少电池片的光学损失,增加电池片的光学吸收,从而提升太阳能电池的工作性能。Furthermore, in order to avoid an increase in the shielding area of the front side of the cell due to an excessively wide printing width during front electrode printing, this embodiment sets the size of the second electrode grid line 500 in the second direction Y to be smaller than the first electrode grid line. The size of 400, where the size in the second direction Y can be understood as the width of the gate line, setting a larger size of the first electrode gate line 400 in the first film opening area can form a good ohmic contact with the substrate 100 , so that the conductive channel between the first electrode grid line 400 and the substrate 100 can more efficiently conduct the current inside the cell piece, and a smaller size second electrode grid is used between adjacent first electrode grid lines 400 By connecting the lines 500, the printing width of the connection area can be reduced to reduce the shielding area of the electrode grid lines. Therefore, the first electrode grid lines 400 and the second electrode grid lines 500 extend in a structure with uneven sizes in the first direction X. , can reduce the optical loss of the cell and increase the optical absorption of the cell, thereby improving the working performance of the solar cell.

在上述示例中,多个第一电极栅线400于正面钝化结构300的第一开膜区域沿第一方向间隔排布,且第二电极栅线500于正面钝化结构300背离衬底100的一侧表面以连接相邻的两个第一电极栅线400,由于在衬底100受光面110采用第二电极栅线500的尺寸小于第一电极栅线400的尺寸的结构,一方面,较大尺寸的第一电极栅线400与衬底100之间能形成良好的欧姆接触,使得第一电极栅线400与衬底100之间的导电通道能更高效地导出电池片内部的电流,另一方面,较小尺寸的第二电极栅线500设于相邻的第一电极栅线400之间以降低栅线的遮光面积,从而进一步地提升太阳能电池的光学吸收,有利于提高电池的光电转换效率。In the above example, the plurality of first electrode gate lines 400 are spaced apart along the first direction in the first film-opening area of the front passivation structure 300 , and the second electrode gate lines 500 are away from the substrate 100 in the front passivation structure 300 One side surface of the substrate 100 is used to connect two adjacent first electrode grid lines 400. Since the light-receiving surface 110 of the substrate 100 adopts a structure in which the size of the second electrode grid line 500 is smaller than the size of the first electrode grid line 400, on the one hand, The larger size of the first electrode grid line 400 can form a good ohmic contact with the substrate 100, so that the conductive channel between the first electrode grid line 400 and the substrate 100 can more efficiently conduct the current inside the cell. On the other hand, smaller second electrode grid lines 500 are disposed between adjacent first electrode grid lines 400 to reduce the light-shielding area of the grid lines, thereby further improving the optical absorption of the solar cell, which is beneficial to improving the battery's performance. Photoelectric conversion efficiency.

在其中一个实施例中,继续参考图1,衬底100的受光面110为绒面结构,衬底100的背光面120为光面结构。可以理解的是,正面的绒面结构能够使电池片最大限度地减少光反射率,增加电池片的光学吸收,从而提高短路电流以增强光电转换效率,且利于增加电极栅线与衬底的接触面积,改善接触电阻。可选地,可以通过化学反应在衬底100的受光面110产生各向异性腐蚀,以形成密集的显微金字塔形角锥体结构的绒面。衬底100的背光面120为抛光面,也即,对衬底的背光面120进行抛光处理后以完整的平面增强光的内反射,进而降低载流子的表面复合速率。In one embodiment, continuing to refer to FIG. 1 , the light-receiving surface 110 of the substrate 100 has a textured structure, and the backlight surface 120 of the substrate 100 has a smooth surface structure. It can be understood that the textured structure on the front can minimize the light reflectivity of the cell and increase the optical absorption of the cell, thus increasing the short-circuit current to enhance the photoelectric conversion efficiency, and is conducive to increasing the contact between the electrode grid line and the substrate. area to improve contact resistance. Optionally, anisotropic etching may be produced on the light-receiving surface 110 of the substrate 100 through a chemical reaction to form a dense texture of micropyramidal pyramid structure. The backlight surface 120 of the substrate 100 is a polished surface, that is, the backlight surface 120 of the substrate is polished to form a complete plane to enhance the internal reflection of light, thereby reducing the surface recombination rate of carriers.

在其中一个实施例中,如图3所示,多个第一电极栅线400沿第一方向X延伸且依次等间距排布。In one embodiment, as shown in FIG. 3 , a plurality of first electrode grid lines 400 extend along the first direction X and are arranged at equal intervals in sequence.

其中,在第二方向Y上各第一电极栅线400相互平行,而多个第一电极栅线400沿第一方向X呈直线式等间距设置,使得各个第一电极栅线400的电流收集更加均匀,有益于提升电池的输出电流。Wherein, the first electrode grid lines 400 are parallel to each other in the second direction Y, and the plurality of first electrode grid lines 400 are arranged in a straight line with equal spacing along the first direction X, so that the current of each first electrode grid line 400 is collected. More uniform, it is beneficial to increase the output current of the battery.

在其中一个实施例中,如图1所示,第一电极栅线400包括第一掺杂层410和金属电极层420,第一掺杂层410位于正面钝化结构300的第一开膜区域以注入衬底100受光面110的上表层,第一掺杂层410的掺杂类型与衬底100的掺杂类型相同,金属电极层420层叠于第一掺杂层410远离衬底100的一侧表面,金属电极层420通过第一掺杂层410与衬底100形成欧姆接触,在第一方向上相邻的两个金属电极层420通过第二电极栅线形成电连接;其中,第一掺杂层410的掺杂浓度大于衬底100的掺杂浓度。In one embodiment, as shown in FIG. 1 , the first electrode gate line 400 includes a first doping layer 410 and a metal electrode layer 420 . The first doping layer 410 is located in the first open film region of the front passivation structure 300 The upper surface layer of the light-receiving surface 110 of the substrate 100 is injected. The doping type of the first doping layer 410 is the same as that of the substrate 100 . The metal electrode layer 420 is stacked on a side of the first doping layer 410 away from the substrate 100 . On the side surface, the metal electrode layer 420 forms ohmic contact with the substrate 100 through the first doping layer 410, and two adjacent metal electrode layers 420 in the first direction form an electrical connection through the second electrode gate line; wherein, the first The doping concentration of the doping layer 410 is greater than that of the substrate 100 .

其中,衬底100中含有掺杂元素,掺杂元素可以是N型元素或P型元素,可选地,N型元素可以是磷、砷或者锑中的任意一种元素,P型元素可以是硼、镓或者铝中的任意一种元素,也即,当衬底100内部的掺杂元素为N型元素时,衬底100为N型衬底,当衬底100内部的掺杂元素为P型元素时,衬底100为P型衬底,本实施例以衬底100为P型衬底为例进行示意。The substrate 100 contains doping elements. The doping elements may be N-type elements or P-type elements. Alternatively, the N-type elements may be any one of phosphorus, arsenic or antimony, and the P-type elements may be Any element among boron, gallium or aluminum, that is, when the doping element inside the substrate 100 is an N-type element, the substrate 100 is an N-type substrate, and when the doping element inside the substrate 100 is P When using a P-type element, the substrate 100 is a P-type substrate. This embodiment takes the substrate 100 as a P-type substrate as an example for illustration.

进一步地,第一掺杂层410于第一开膜区域且注入至衬底100受光面110的上表层,其掺杂类型与衬底100的掺杂类型相同,且掺杂浓度大于衬底100的掺杂浓度,使得第一掺杂层410与衬底100之间形成高低结结构,所述高低结指的是在衬底100与金属电极层420之间建立一个同种杂质的浓度梯度,即制备一个P-P+或N-N+高低结,例如在本实施例第一掺杂层410包括铝离子或掺杂有P型元素(如硼)的铝离子,在电极栅线的印刷过程中,可以采用铝浆或含硼的铝浆在第一开膜区域进行烧结,铝浆在烧结过程中与衬底100硅片在接触界面形成铝硅合金(第一掺杂层),即在衬底100受光面110上表层形成了第一掺杂层410以与衬底100之间形成P-P+高低结。进一步地,在第一掺杂层410背离衬底100的一侧表面沉积金属材料以形成金属电极层420,由此金属电极层420可通过第一掺杂层410与衬底100形成电接触。Further, the first doped layer 410 is implanted in the first film-opening region and into the upper surface layer of the light-receiving surface 110 of the substrate 100 . Its doping type is the same as that of the substrate 100 , and its doping concentration is greater than that of the substrate 100 . The doping concentration forms a high-low junction structure between the first doping layer 410 and the substrate 100. The high-low junction refers to establishing a concentration gradient of the same impurity between the substrate 100 and the metal electrode layer 420, That is, a P-P+ or N-N+ high-low junction is prepared. For example, in this embodiment, the first doping layer 410 includes aluminum ions or aluminum ions doped with P-type elements (such as boron). During the printing process of the electrode grid lines , aluminum paste or boron-containing aluminum paste can be used for sintering in the first film opening area. During the sintering process, the aluminum paste forms an aluminum-silicon alloy (first doped layer) at the contact interface with the substrate 100 silicon wafer, that is, on the lining A first doping layer 410 is formed on the upper surface layer of the light-receiving surface 110 of the base 100 to form a P-P+ high-low junction with the substrate 100 . Further, a metal material is deposited on a side surface of the first doped layer 410 facing away from the substrate 100 to form a metal electrode layer 420 , whereby the metal electrode layer 420 can form electrical contact with the substrate 100 through the first doped layer 410 .

其中,对金属电极层420而言,金属电极层420所接触的第一掺杂层410为重掺杂区域,第一掺杂层410能够降低金属电极层420与衬底100之间的阈值电压,使载流子更易传输至第一掺杂层410以供金属电极层420收集,进而增强金属电极层420与衬底100之间的导电性。而衬底100受光面110的非金属区域为轻掺杂区域,可降低表面的复合速率,提高了少子寿命,从而提高转换效率。因此,通过在衬底100受光面110形成高低结以抑制光生电子迁移至背面发生复合,能够提高载流子的有效收集,改善太阳能电池的长波响应,提高短路电流和开路电压。Among them, for the metal electrode layer 420, the first doped layer 410 that the metal electrode layer 420 contacts is a heavily doped region, and the first doped layer 410 can reduce the threshold voltage between the metal electrode layer 420 and the substrate 100. , making it easier for carriers to be transported to the first doping layer 410 for collection by the metal electrode layer 420 , thereby enhancing the conductivity between the metal electrode layer 420 and the substrate 100 . The non-metallic region of the light-receiving surface 110 of the substrate 100 is a lightly doped region, which can reduce the recombination rate on the surface and increase the minority carrier lifetime, thereby improving the conversion efficiency. Therefore, by forming a high-low junction on the light-receiving surface 110 of the substrate 100 to suppress the migration of photo-generated electrons to the backside for recombination, the effective collection of carriers can be improved, the long-wavelength response of the solar cell can be improved, and the short-circuit current and open-circuit voltage can be increased.

进一步地,第二电极栅线形成于正面钝化结构300远离衬底100的一侧表面以连接两个相邻的金属电极层420,也即,受光面的正面电极包括位于第一开膜区域的金属电极层420和第二电极栅线,且两部分形成连接。可选地,可以采用丝网印刷或激光转印等工艺形成金属电极层420和第二电极栅线。Further, a second electrode grid line is formed on a side surface of the front passivation structure 300 away from the substrate 100 to connect two adjacent metal electrode layers 420 , that is, the front electrode on the light-receiving surface includes a first film-opening area. The metal electrode layer 420 and the second electrode gate line are connected, and the two parts are connected. Optionally, the metal electrode layer 420 and the second electrode grid line may be formed using processes such as screen printing or laser transfer.

在其中一个实施例中,第二电极栅线为金属银栅线。可以理解,银粉粒径一般在1μm左右,而铝粉粒径高达10μm,若将银电极作为正面电极进行印刷,银材料的使用会增加器件成本,而若采用铝浆进行印刷以形成正面铝电极,由于其粒径过大,导致其实际印刷宽度远高于现有银电极,增加了电池片正面的遮挡面积,使得电池片光学损失较大。因此,本实施例采用激光开槽工艺在电池片正面开设多个第一开膜区域,且于第一开膜区域内设置铝浆,经过退火烧结后于衬底受光面的上表层形成第一掺杂层,进而形成正面的高低结,以增加效率及导出电池片内部电流。进一步地,在第一掺杂层表面使用铝浆或含硼的铝浆来印刷金属电极层,在相邻的金属电极层之间印刷银浆以形成金属银栅线,充分发挥银粉粒径颗粒小的优势,从而印刷更细的第二电极栅线,以降低栅线遮挡,增加电池片光学吸收。In one embodiment, the second electrode grid line is a metal silver grid line. It can be understood that the particle size of silver powder is generally around 1μm, while the particle size of aluminum powder is as high as 10μm. If the silver electrode is printed as the front electrode, the use of silver material will increase the cost of the device. If aluminum paste is used for printing to form the front aluminum electrode , due to its excessive particle size, its actual printing width is much higher than that of existing silver electrodes, which increases the blocking area on the front of the cell and causes greater optical loss of the cell. Therefore, in this embodiment, a laser grooving process is used to create a plurality of first film-opening areas on the front of the cell, and aluminum paste is provided in the first film-opening areas. After annealing and sintering, the first film-opening areas are formed on the upper surface of the light-receiving surface of the substrate. The doped layer forms a high-low junction on the front side to increase efficiency and conduct current inside the cell. Further, aluminum paste or boron-containing aluminum paste is used to print a metal electrode layer on the surface of the first doped layer, and silver paste is printed between adjacent metal electrode layers to form metal silver grid lines, giving full play to the silver powder particle size. The advantage is small, so that thinner second electrode grid lines can be printed to reduce grid line occlusion and increase the optical absorption of the cell.

需要说明的是,第二电极栅线还可以是烧结温度低于300℃的低温银浆,若使用烧结温度与传统铝浆接近的传统高温烧结银浆,则高温银浆与铝浆之间的玻璃料将互相反应,破坏浆料的稳定性,并对衬底有更大损失,故第二电极栅线采用低温银浆来形成金属银栅线能够增强器件的稳定性。It should be noted that the second electrode grid line can also be a low-temperature silver paste with a sintering temperature lower than 300°C. If a traditional high-temperature sintering silver paste with a sintering temperature close to that of traditional aluminum paste is used, the gap between the high-temperature silver paste and the aluminum paste will be The glass frits will react with each other, destroying the stability of the paste and causing greater losses to the substrate. Therefore, using low-temperature silver paste to form a metal silver grid line for the second electrode grid line can enhance the stability of the device.

可选地,金属电极层在第二方向上的尺寸(宽度)可以在40μm~80μm之间,第二电极栅线在第二方向上的尺寸(宽度)可以在15~35μm之间。Optionally, the size (width) of the metal electrode layer in the second direction may be between 40 μm and 80 μm, and the size (width) of the second electrode gate line in the second direction may be between 15 and 35 μm.

本实施例将处于非开膜区域的第二电极栅线设置为金属银栅线,充分发挥银粉粒径颗粒小的优势以降低栅线印刷宽度,从而进一步的提升电池片的光学吸收,增加电池片的光电转换效率。In this embodiment, the second electrode grid line in the non-opening area is set as a metal silver grid line, taking full advantage of the small particle size of silver powder to reduce the printing width of the grid line, thereby further improving the optical absorption of the cell sheet and increasing the battery life. The photoelectric conversion efficiency of the chip.

在其中一个实施例中,继续参考图1,正面钝化结构300包括钝化层310和减反层320,钝化层310位于衬底100的受光面110,减反层320位于钝化层310远离衬底100的一侧,其中,第一开膜区域开设于减反层320上并依次贯穿减反层320、钝化层310。In one embodiment, continuing to refer to FIG. 1 , the front passivation structure 300 includes a passivation layer 310 and an anti-reflection layer 320 . The passivation layer 310 is located on the light-receiving surface 110 of the substrate 100 , and the anti-reflection layer 320 is located on the passivation layer 310 On the side away from the substrate 100 , the first film-opening area is opened on the anti-reflection layer 320 and penetrates the anti-reflection layer 320 and the passivation layer 310 in sequence.

其中,钝化层310用于降低载流子在界面的复合速率,为衬底100受光面110提供良好的场效应钝化效果,从而提高电池的工作性能和稳定性,而位于钝化层310表面的减反层320则用于减少或消除太阳能电池衬底100表面的反射光以增加透光量,从而提高太阳能电池的光电转换效率。可选地,钝化层310的材料可以是含硅层、氧化铝、氧化硅、氮化硅、氮氧化硅中的任意一种或至少两种,减反层320的材料可以是氧化硅、氮氧化硅中的任意一种。Among them, the passivation layer 310 is used to reduce the recombination rate of carriers at the interface and provide a good field effect passivation effect for the light-receiving surface 110 of the substrate 100, thereby improving the operating performance and stability of the battery. The passivation layer 310 is located in the passivation layer 310. The anti-reflection layer 320 on the surface is used to reduce or eliminate the reflected light on the surface of the solar cell substrate 100 to increase the amount of light transmission, thereby improving the photoelectric conversion efficiency of the solar cell. Optionally, the material of the passivation layer 310 may be any one or at least two of a silicon-containing layer, aluminum oxide, silicon oxide, silicon nitride, and silicon oxynitride, and the material of the antireflection layer 320 may be silicon oxide, Any of silicon oxynitride.

进一步地,通过激光开膜工艺在正面钝化结构300表面进行局部开槽,以部分打开减反层320和钝化层310,开槽的部分称为第一开膜区域,第一电极栅线400则位于第一开膜区域以与衬底100形成欧姆接触。Further, local grooves are made on the surface of the front passivation structure 300 through a laser film opening process to partially open the anti-reflection layer 320 and the passivation layer 310. The grooved part is called the first film opening area and the first electrode grid line. 400 is located in the first open film area to form ohmic contact with the substrate 100 .

在其中一个实施例中,正面钝化结构的第一开膜区域的面积与衬底受光面的面积之间的比值低于预设阈值。In one embodiment, the ratio between the area of the first open film region of the front passivation structure and the area of the light-receiving surface of the substrate is lower than a preset threshold.

可选地,预设阈值可以是0.7%,也即,第一开膜区域的面积与衬底受光面的面积比值低于0.7%。可以理解的是,为了打开第一电极栅线与衬底的接触通道,通常采用高能量的激光对正面钝化结构进行消融开膜,由于激光开膜采用的是具有高斯光束的光斑,容易损伤光斑区域膜层下的衬底,进而影响转换效率,因此,本实施例提供的多个第一开膜区域在受光面的第一方向上呈间隔排布,即仅在第一电极栅线的区域开膜,相比于现有在第一方向进行直线不间断式开膜的技术,本实施例间隔排布且面积占比更低的第一开膜区域能有效避免激光开膜对衬底的损害。Alternatively, the preset threshold may be 0.7%, that is, the ratio of the area of the first open film area to the light-receiving surface of the substrate is lower than 0.7%. It can be understood that in order to open the contact channel between the first electrode grid line and the substrate, a high-energy laser is usually used to ablate the front passivation structure. Since the laser film deposition uses a light spot with a Gaussian beam, it is easy to damage. The substrate under the film layer in the light spot area further affects the conversion efficiency. Therefore, the plurality of first open film areas provided in this embodiment are arranged at intervals in the first direction of the light-receiving surface, that is, only on the first electrode grid line Regional film opening. Compared with the existing technology of linear uninterrupted film opening in the first direction, the first film opening areas arranged at intervals and with a lower area ratio in this embodiment can effectively avoid laser film opening on the substrate. damage.

在其中一个实施例中,如图1所示,背面电极结构200包括背面钝化结构210和背电极220,背面钝化结构210位于衬底100的背光面120,背电极220位于背面钝化结构210远离衬底100的一侧。In one embodiment, as shown in FIG. 1 , the back electrode structure 200 includes a back passivation structure 210 and a back electrode 220 . The back passivation structure 210 is located on the backlight surface 120 of the substrate 100 , and the back electrode 220 is located on the back passivation structure. 210 is away from the side of the substrate 100 .

其中,背面钝化结构210与衬底100构成PN结,可有效避免在衬底100受光面110形成高掺杂发射极而引起的光学损失,其用于提供良好的表面钝化和降低金属接触复合电流,从而提升电池片的开路电压和电路电流,有利于优化太阳能电池的性能。背电极220则与背面钝化结构210接触以形成电接触,其用于收集和汇总电池的电流。可选地,背电极220的材料可以是银、铜、镍、铝中的一种或多种。Among them, the back passivation structure 210 forms a PN junction with the substrate 100, which can effectively avoid optical losses caused by forming a highly doped emitter on the light-receiving surface 110 of the substrate 100, and is used to provide good surface passivation and reduce metal contact. The composite current increases the open circuit voltage and circuit current of the cell, which is beneficial to optimizing the performance of the solar cell. The back electrode 220 is in contact with the back passivation structure 210 to form electrical contact, which is used to collect and aggregate the current of the battery. Optionally, the material of the back electrode 220 may be one or more of silver, copper, nickel, and aluminum.

在其中一个实施例中,如图1所示,背面钝化结构210包括隧穿氧化层211和第二掺杂层212,隧穿氧化层211位于衬底100的背光面120,第二掺杂层212位于隧穿氧化层211远离衬底100的一侧表面,第二掺杂层212的掺杂类型与衬底100的掺杂类型不同。其中,背电极220位于第二掺杂层212远离衬底100的一侧且与第二掺杂层212接触。In one embodiment, as shown in FIG. 1 , the backside passivation structure 210 includes a tunnel oxide layer 211 and a second doped layer 212 . The tunnel oxide layer 211 is located on the backlight surface 120 of the substrate 100 . The layer 212 is located on a side surface of the tunnel oxide layer 211 away from the substrate 100 . The doping type of the second doped layer 212 is different from the doping type of the substrate 100 . The back electrode 220 is located on a side of the second doped layer 212 away from the substrate 100 and is in contact with the second doped layer 212 .

其中,在衬底100的背光面120沿远离衬底100的方向依次层叠隧穿氧化层211、第二掺杂层212,第二掺杂层212的掺杂类型与衬底100的掺杂类型相反,例如当衬底100为P型衬底时,第二掺杂层212的掺杂元素类型为N型,由此第二掺杂层212与衬底100形成PN结,并且隧穿氧化层211可以使多数载流子隧穿进入第二掺杂层212,多数载流子在第二掺杂层212横向传输以被背电极220收集,隧穿氧化层211通过表面的良好钝化能够降低衬底100与第二掺杂层212之间的界面态密度,降低少数载流子与空穴的复合,能够有效降低背电极220与第二掺杂层212的接触复合电流。可选地,可以通过热氧化的方式形成隧穿氧化层211,隧穿氧化层211的材料可以为电介质材料,例如为氧化硅、氟化镁、氧化硅、非晶硅、多晶硅、碳化硅、氮化硅、氮氧化硅、氧化铝或者氧化钛中的至少一种,第二掺杂层212的材料可以为含有掺杂源的多晶硅(poly-Si)材料,所述掺杂源的掺杂元素类型与衬底100的掺杂元素类型相反。Among them, the tunnel oxide layer 211 and the second doped layer 212 are sequentially stacked on the backlight surface 120 of the substrate 100 in a direction away from the substrate 100. The doping type of the second doped layer 212 is the same as the doping type of the substrate 100. On the contrary, for example, when the substrate 100 is a P-type substrate, the doping element type of the second doping layer 212 is N-type, whereby the second doping layer 212 forms a PN junction with the substrate 100 and tunnels through the oxide layer 211 can make the majority carriers tunnel into the second doped layer 212. The majority carriers are laterally transported in the second doped layer 212 to be collected by the back electrode 220. The tunnel oxide layer 211 can reduce the The interface state density between the substrate 100 and the second doped layer 212 reduces the recombination of minority carriers and holes, which can effectively reduce the contact recombination current between the back electrode 220 and the second doped layer 212 . Optionally, the tunnel oxide layer 211 can be formed by thermal oxidation. The material of the tunnel oxide layer 211 can be a dielectric material, such as silicon oxide, magnesium fluoride, silicon oxide, amorphous silicon, polysilicon, silicon carbide, At least one of silicon nitride, silicon oxynitride, aluminum oxide or titanium oxide, the material of the second doping layer 212 may be a polycrystalline silicon (poly-Si) material containing a doping source, and the doping of the doping source The element type is opposite to the doping element type of the substrate 100 .

在其中一个实施例中,如图1所示,背面钝化结构210还包括介质层213,介质层213位于第二掺杂层212远离衬底100的一侧表面,介质层213设有多个第二开膜区域。其中,背电极220的数量为多个,每一背电极200对应位于一第二开膜区域以与第二掺杂层212接触,各背电极220沿第一方向呈栅线状排布。In one of the embodiments, as shown in FIG. 1 , the backside passivation structure 210 also includes a dielectric layer 213 . The dielectric layer 213 is located on a side surface of the second doped layer 212 away from the substrate 100 . The dielectric layer 213 is provided with a plurality of The second film opening area. There are multiple back electrodes 220 , and each back electrode 200 is located in a second open film area to contact the second doped layer 212 . Each back electrode 220 is arranged in a gate line shape along the first direction.

其中,介质层213叠层设于第二掺杂层212表面以起保护作用,介质层213能够降低背电极220与衬底100接触产生的金属区域的复合速率,从而提升转换效率。可选地,介质层213可以是单层或叠层结构,介质层213的材料可以是含硅层,氧化铝层、氧化硅、氮化硅、氮氧化硅中的任意一种或至少两种,本实施例以介质层213为叠层结构为例进行示意(如图1),具体地,介质层213可以包括沿远离衬底100的方向依次层叠的背面钝化层和背面减反层,背面钝化层的材料可以是含硅层、氧化铝、氧化硅、氮化硅、氮氧化硅中的任意一种或至少两种,背面减反层的材料可以是氧化硅、氮氧化硅中的任意一种。Among them, the dielectric layer 213 is stacked on the surface of the second doped layer 212 for protection. The dielectric layer 213 can reduce the recombination rate of the metal area generated by the contact between the back electrode 220 and the substrate 100, thereby improving the conversion efficiency. Optionally, the dielectric layer 213 can be a single layer or a stacked layer structure, and the material of the dielectric layer 213 can be any one or at least two of a silicon-containing layer, an aluminum oxide layer, silicon oxide, silicon nitride, and silicon oxynitride. , this embodiment takes the dielectric layer 213 as a stacked structure as an example (as shown in Figure 1). Specifically, the dielectric layer 213 may include a back passivation layer and a back anti-reflection layer that are sequentially stacked in a direction away from the substrate 100. The material of the back passivation layer can be any one or at least two of the silicon-containing layer, aluminum oxide, silicon oxide, silicon nitride, and silicon oxynitride. The material of the back antireflection layer can be any of silicon oxide and silicon oxynitride. any kind.

进一步地,多个背电极220为沿第一方向呈直线延伸的细栅线,可以通过激光开膜工艺于介质层213表面形成多个沿第一方向延伸的第二开膜区域,各背电极220对应位于一第二开膜区域,由此构成背电极220贯穿介质层213至与第二掺杂层212以形成电接触的结构,使电池内的载流子能够被背电极导出。Furthermore, the plurality of back electrodes 220 are thin gate lines extending straightly along the first direction. A plurality of second film opening areas extending along the first direction can be formed on the surface of the dielectric layer 213 through a laser film forming process. Each back electrode 220 corresponds to a second open film region, thereby forming a structure in which the back electrode 220 penetrates the dielectric layer 213 to form electrical contact with the second doped layer 212, so that the carriers in the battery can be led out by the back electrode.

基于此,本申请于衬底受光面设置第一掺杂层以与衬底形成高低结,同时于衬底背光面设置背面钝化结构以与衬底形成PN结,由此抑制光生载流子迁移至背面而发生的复合,提高太阳能电池的光电转换效率。Based on this, the present application provides a first doped layer on the light-receiving surface of the substrate to form a high-low junction with the substrate, and at the same time, a back passivation structure is provided on the backlight surface of the substrate to form a PN junction with the substrate, thereby suppressing photogenerated carriers. The recombination caused by migration to the back side improves the photoelectric conversion efficiency of the solar cell.

本申请提供上述太阳能电池的一示例性制备方法,其中,所述太阳能电池以P型钝化接触太阳能电池为例进行解释说明,具体制备方法如下:This application provides an exemplary preparation method of the above-mentioned solar cell, wherein the solar cell is explained by taking a P-type passivated contact solar cell as an example. The specific preparation method is as follows:

提供P型硅衬底,对P型硅衬底进行清洗和抛光处理,以去除硅衬底表面的脏污,进而供后续工序使用;Provide P-type silicon substrate, clean and polish the P-type silicon substrate to remove dirt on the surface of the silicon substrate, and then use it for subsequent processes;

通过热氧化工艺于P型硅衬底的背光面形成隧穿氧化层;A tunnel oxide layer is formed on the backlight surface of the P-type silicon substrate through a thermal oxidation process;

通过PEALD/LPCVD/PECVD沉积工艺于隧穿氧化层远离衬底的一侧表面形成多晶硅(poly-Si)层,再采用常压扩散或低压扩散的方式对多晶硅层进行磷扩以形成第二掺杂层,使得第二掺杂层与P型硅衬底形成背面PN结;或者,直接通过PEALD/LPCVD/PECVD沉积工艺于隧穿氧化层远离衬底的一侧表面形成掺杂磷的多晶硅层;A polysilicon (poly-Si) layer is formed on the side surface of the tunnel oxide layer away from the substrate through the PEALD/LPCVD/PECVD deposition process, and then the polysilicon layer is phosphorus expanded using normal pressure diffusion or low pressure diffusion to form the second doped layer. Doped layer, so that the second doped layer and the P-type silicon substrate form a backside PN junction; or, directly use the PEALD/LPCVD/PECVD deposition process to form a phosphorus-doped polysilicon layer on the surface of the side of the tunnel oxide layer away from the substrate ;

对P型硅衬底的受光面去绕镀,以去除沉积在正面的多晶硅层,防止漏电;De-plating the light-receiving surface of the P-type silicon substrate to remove the polysilicon layer deposited on the front side to prevent leakage;

制绒清洗,以形成受光面的绒面结构,进而增加光学吸收,清洗的作用是为了去除P型硅衬底表面因制绒残留的药液及金属离子;Texturing cleaning is used to form a textured structure on the light-receiving surface, thereby increasing optical absorption. The cleaning function is to remove the chemical liquid and metal ions remaining on the surface of the P-type silicon substrate due to texturing;

通过PECVD、PEALD或ALD工艺于P型硅衬底的受光面依次沉积钝化层和减反膜以形成正面钝化结构,还于背光面沉积介质层,例如依次沉积背面钝化层和背面减反膜;Through the PECVD, PEALD or ALD process, a passivation layer and an anti-reflection film are sequentially deposited on the light-receiving surface of the P-type silicon substrate to form a front passivation structure, and a dielectric layer is also deposited on the backlight surface, for example, a back passivation layer and a back anti-reflection film are sequentially deposited. anti-membrane;

对受光面的正面钝化结构表面进行激光开膜,以形成多个第一开膜区域,向各第一开膜区域通过铝浆烧结形成第一掺杂层,并于第一掺杂层表面通过丝网印刷或激光转印的方式形成铝金属或含硼的铝金属以作为金属电极层,且各相邻的两个金属电极层通过印刷金属银栅线以实现连接;对背光面的介质层进行激光开膜至暴露第二掺杂层表面,以形成多个第二开膜区域,并向各第二开膜区域沉积银金属以形成背电极;Laser film-opening is performed on the surface of the front passivation structure of the light-receiving surface to form a plurality of first film-opening areas. The aluminum paste is sintered into each first film-opening area to form a first doped layer, and the first doped layer is formed on the surface of the first doped layer. Aluminum metal or boron-containing aluminum metal is formed as a metal electrode layer by screen printing or laser transfer, and two adjacent metal electrode layers are connected by printing metal silver grid lines; for the medium on the backlight surface The layer is laser-opened to expose the surface of the second doped layer to form a plurality of second open-film regions, and silver metal is deposited on each second open-film region to form a back electrode;

通过温度场及可选的(电强场、光强场)的变化,驱动正面钝化结构和背面介质层中的氢离子移动,使其能够钝化太阳能电池中的缺陷,增加电池的光电转换效率。Through changes in temperature field and optional (electric intensity field, light intensity field), it drives the movement of hydrogen ions in the front passivation structure and the back dielectric layer, making it possible to passivate defects in solar cells and increase the photoelectric conversion of the cells. efficiency.

本申请还提供一种光伏组件,光伏组件包括电池串,电池串由上述任一实施例提供的太阳能电池连接而成。This application also provides a photovoltaic module. The photovoltaic module includes a battery string, and the battery string is connected by the solar cells provided in any of the above embodiments.

光伏组件还包括封装层和盖板,封装层用于覆盖电池串的表面,盖板用于覆盖封装层远离电池串的表面。太阳能电池以整片或者多分片的形式电连接形成多个电池串,多个电池串以串联和/或并联的方式进行电连接。具体地,在一些实施例中,多个电池串之间可以通过导电带电连接。封装层覆盖太阳能电池的表面。示例地,封装层可以为乙烯-乙酸乙烯共聚物胶膜、聚乙烯辛烯共弹性体胶膜或者聚对苯二甲酸乙二醇酯胶膜等有机封装胶膜。盖板可以为玻璃盖板、塑料盖板等具有透光功能的盖板。The photovoltaic module also includes an encapsulation layer and a cover plate. The encapsulation layer is used to cover the surface of the battery string, and the cover plate is used to cover the surface of the encapsulation layer away from the battery string. The solar cells are electrically connected in the form of a whole piece or multiple slices to form multiple battery strings, and the multiple battery strings are electrically connected in series and/or in parallel. Specifically, in some embodiments, multiple battery strings may be electrically connected through conductive charges. The encapsulation layer covers the surface of the solar cell. For example, the encapsulating layer may be an organic encapsulating adhesive film such as an ethylene-vinyl acetate copolymer adhesive film, a polyethylene octene co-elastomer adhesive film, or a polyethylene terephthalate adhesive film. The cover plate can be a glass cover plate, a plastic cover plate, or other cover plate with a light-transmitting function.

在本说明书的描述中,参考术语“有些实施例”、“其他实施例”、“理想实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特征包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性描述不一定指的是相同的实施例或示例。In the description of this specification, reference to the terms "some embodiments," "other embodiments," "ideal embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included herein. In at least one embodiment or example of the application. In this specification, schematic descriptions of the above terms do not necessarily refer to the same embodiment or example.

上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features of the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, all possible combinations should be used. It is considered to be within the scope of this manual.

以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-described embodiments only express several implementation modes of the present application, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the patent application. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all fall within the protection scope of the present application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims (10)

1. A solar cell, comprising:
a substrate having a light receiving surface and a light back surface arranged opposite to each other;
a back electrode structure located on a backlight surface of the substrate;
the front passivation structure is positioned on the light receiving surface of the substrate;
the first electrode grid lines are positioned in the first film opening area of the front passivation structure to form ohmic contact with the substrate, and are arranged at intervals along the first direction;
the plurality of second electrode grid lines are positioned on one side of the front passivation structure, which is away from the substrate, and are used for connecting two adjacent first electrode grid lines in the first direction;
and in the second direction, the size of the second electrode grid line is smaller than that of the first electrode grid line, and the first direction is perpendicular to the second direction.
2. The solar cell of claim 1, wherein the plurality of first electrode grid lines extend along the first direction and are sequentially arranged at equal intervals.
3. The solar cell of claim 1, wherein the first electrode grid line comprises:
the first doping layer is positioned in a first film opening area of the front passivation structure so as to be injected into the upper surface layer of the light receiving surface of the substrate, and the doping type of the first doping layer is the same as that of the substrate;
a metal electrode layer laminated on one side surface of the first doped layer away from the substrate, wherein the metal electrode layer forms ohmic contact with the substrate through the first doped layer, and two adjacent metal electrode layers in the first direction form electrical connection through the second electrode grid line;
wherein the doping concentration of the first doping layer is greater than the doping concentration of the substrate.
4. A solar cell according to any one of claims 1 to 3, wherein the front side passivation structure comprises:
the passivation layer is positioned on the light-receiving surface of the substrate;
the anti-reflection layer is positioned on one side of the passivation layer away from the substrate;
the first film opening area is arranged on the anti-reflection layer and penetrates through the anti-reflection layer and the passivation layer in sequence.
5. A solar cell according to any one of claims 1 to 3, wherein the second electrode grid is a metallic silver grid.
6. A solar cell according to any one of claims 1 to 3, wherein the ratio between the area of the first open film region of the front side passivation structure and the area of the light receiving surface of the substrate is below a preset threshold.
7. The solar cell of claim 1, wherein the back electrode structure comprises:
a back passivation structure located on the back light surface of the substrate;
and the back electrode is positioned on one side of the back passivation structure away from the substrate.
8. The solar cell of claim 7, wherein the backside passivation structure comprises:
the tunneling oxide layer is positioned on the backlight surface of the substrate;
the second doping layer is positioned on the surface of one side, far away from the substrate, of the tunneling oxide layer, and the doping type of the second doping layer is different from that of the substrate;
the back electrode is located on one side of the second doped layer away from the substrate and is in contact with the second doped layer.
9. The solar cell of claim 8, wherein the back passivation structure further comprises:
the dielectric layer is positioned on the surface of one side of the second doping layer far away from the substrate, and is provided with a plurality of second film opening areas;
the number of the back electrodes is a plurality, each back electrode is correspondingly positioned in one second film opening area to be in contact with the second doping layer, and the back electrodes are arranged in a grid line shape along the first direction.
10. A photovoltaic module comprising a solar cell according to any one of claims 1 to 9.
CN202321386662.8U 2023-06-01 2023-06-01 Solar cell and photovoltaic module Active CN220543926U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118039707A (en) * 2024-03-04 2024-05-14 天合光能股份有限公司 Back-contact solar cells and photovoltaic modules
CN119789597A (en) * 2025-03-10 2025-04-08 浙江晶科能源有限公司 Solar cell and method for manufacturing the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118039707A (en) * 2024-03-04 2024-05-14 天合光能股份有限公司 Back-contact solar cells and photovoltaic modules
CN119789597A (en) * 2025-03-10 2025-04-08 浙江晶科能源有限公司 Solar cell and method for manufacturing the same

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