CN116684736A - Self-adaptive clamping type insulator image acquisition device - Google Patents
Self-adaptive clamping type insulator image acquisition device Download PDFInfo
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- CN116684736A CN116684736A CN202310812330.XA CN202310812330A CN116684736A CN 116684736 A CN116684736 A CN 116684736A CN 202310812330 A CN202310812330 A CN 202310812330A CN 116684736 A CN116684736 A CN 116684736A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/60—Control of cameras or camera modules
- H04N23/695—Control of camera direction for changing a field of view, e.g. pan, tilt or based on tracking of objects
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/02—Heads
- F16M11/04—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
- F16M11/06—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/02—Heads
- F16M11/18—Heads with mechanism for moving the apparatus relatively to the stand
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M13/00—Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles
- F16M13/02—Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
- G01R31/1245—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials of line insulators or spacers, e.g. ceramic overhead line cap insulators; of insulators in HV bushings
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/60—Control of cameras or camera modules
- H04N23/698—Control of cameras or camera modules for achieving an enlarged field of view, e.g. panoramic image capture
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Abstract
一种自适应夹持的绝缘子图像采集装置,包括设置在箱体内的可调相机装置和夹持位置调节装置,夹持位置调节装置上设有两个用于配合装夹绝缘子的自适应夹持装置,自适应夹持装置在使用时通过手动控制调节轴和定位块在调节槽内运动,再安装到不同高度的定位槽内即可调节卡爪组件的高度,使得卡爪组件能够对不同高度的绝缘子进行夹持;半卡爪杆组模仿人手关节采用多节夹紧杆对绝缘子进行包围夹紧,通过多个弹簧配合保证夹持的稳定性和可靠性,而且通过弹簧使得卡爪组件能够对不同直径的绝缘子进行夹持,自动适应匹配绝缘子的类型和尺寸,操作简便;可调相机装置能够全面获得绝缘子各个位置和角度的图像,实现绝缘子图像的稳定可靠采集。
An adaptive clamping insulator image acquisition device, including an adjustable camera device and a clamping position adjustment device arranged in a box, the clamping position adjustment device is provided with two self-adaptive clamping devices for clamping insulators The self-adaptive clamping device can adjust the height of the jaw assembly by manually controlling the adjustment shaft and the positioning block to move in the adjustment groove, and then install it in the positioning groove of different heights, so that the jaw assembly can adjust to different heights. The insulator is clamped; the half-jaw rod group imitates the human hand joint and adopts multi-section clamping rods to surround and clamp the insulator. The stability and reliability of the clamping are guaranteed through the cooperation of multiple springs, and the claw assembly can be It clamps insulators of different diameters, automatically adapts to the type and size of the insulator, and is easy to operate; the adjustable camera device can comprehensively obtain images of various positions and angles of the insulator, realizing stable and reliable collection of insulator images.
Description
技术领域technical field
本发明涉及绝缘子图像采集领域,尤其涉及一种自适应夹持的绝缘子图像采集装置。The invention relates to the field of insulator image acquisition, in particular to an adaptive clamping insulator image acquisition device.
背景技术Background technique
绝缘子是电能输送的重要组成部分,广泛应用于电力领域,其性能直接关系到电力系统的稳定运行,由于长期暴露于自然界中,绝缘子容易产生破损、发热等现象从而引起电力系统的故障。随着机器学习技术的发展,基于图像的绝缘子缺陷检测技术不断发展,由于机器学习需要大量的正常和异常绝缘子图像集来进行训练,可靠全面地采集绝缘子图像对于保证绝缘子和电力系统的安全稳定运行具有重要意义。然而,实际应用中绝缘子位于高空且连接高压电缆,现场的绝缘子图像采集困难,因此需要采集绝缘子图像进行机器学习。Insulators are an important part of power transmission and are widely used in the power field. Their performance is directly related to the stable operation of the power system. Due to long-term exposure to nature, insulators are prone to damage and heat, which can cause power system failures. With the development of machine learning technology, image-based insulator defect detection technology continues to develop. Since machine learning requires a large number of normal and abnormal insulator image sets for training, reliable and comprehensive collection of insulator images is essential to ensure the safe and stable operation of insulators and power systems. is of great significance. However, in practical applications, insulators are located at high altitudes and connected to high-voltage cables, and it is difficult to collect images of insulators on site. Therefore, it is necessary to collect insulator images for machine learning.
传统绝缘子图像采集装置通常根据单一类型的绝缘子设计,无法满足不同类型和尺寸的绝缘子图像采集,具有适应性差、应用面窄的缺点;并且,传统绝缘子图像采集装置往往将相机固定在某一位置进行特定角度的图像采集,无法全面获得绝缘子各个位置和角度的图像,进而影响了绝缘子图像的采集和后续的使用。Traditional insulator image acquisition devices are usually designed based on a single type of insulator, which cannot meet the image acquisition of different types and sizes of insulators, and have the disadvantages of poor adaptability and narrow application range; moreover, traditional insulator image acquisition devices often fix the camera at a certain position The image acquisition at a specific angle cannot fully obtain the images of all positions and angles of the insulator, which affects the acquisition and subsequent use of the insulator image.
发明内容Contents of the invention
为解决现有的绝缘子图像采集装置无法满足不同类型和尺寸的绝缘子图像采集,适应性差、应用面窄,并且无法全面获得绝缘子各个位置和角度的图像的问题,本发明提供了一种自适应夹持的绝缘子图像采集装置。In order to solve the problem that the existing insulator image acquisition device cannot meet the image acquisition of different types and sizes of insulators, has poor adaptability, narrow application area, and cannot comprehensively obtain images of various positions and angles of insulators, the present invention provides an adaptive clip The holding insulator image acquisition device.
本发明为解决上述技术问题所采用的技术方案是:一种自适应夹持的绝缘子图像采集装置,包括设置在箱体内的可调相机装置和夹持位置调节装置,夹持位置调节装置上设有两个用于配合装夹绝缘子的自适应夹持装置,夹持位置调节装置包括一个环形支架,环形支架包括四个半环导向盘和两个过渡支架,两个过渡支架分别位于环形支架沿竖直方向的两端,两个过渡支架之间形成用于容纳竖直设置的绝缘子的空间,半环导向盘沿圆周方向的两端分别与两个过渡支架连接,四个半环导向盘分为位于绝缘子径向两侧的两组,同一组的两个半环导向盘相互平行且相对设置;The technical solution adopted by the present invention to solve the above technical problems is: an adaptive clamping insulator image acquisition device, including an adjustable camera device and a clamping position adjustment device arranged in the box, and the clamping position adjustment device is equipped with There are two self-adaptive clamping devices for clamping insulators. The clamping position adjustment device includes a ring bracket. The ring bracket includes four semi-ring guide discs and two transition brackets. The two transition brackets are respectively located along the ring bracket. At both ends of the vertical direction, a space for accommodating vertically arranged insulators is formed between the two transition brackets. The two ends of the half-ring guide plate along the circumferential direction are respectively connected with the two transition brackets. There are two groups located on both radial sides of the insulator, and the two half-ring guide discs of the same group are parallel and opposite to each other;
两个自适应夹持装置分别位于绝缘子和两组半环导向盘之间,自适应夹持装置包括调节板和调节滑块,调节滑块能够沿调节板的长度方向滑动,调节滑块上设有用于夹持绝缘子的卡爪组件;调节板靠近半环导向盘的一端连接有调节轴,调节轴的两端分别设有定位块,半环导向盘上开设有调节槽和多个分别与调节槽连通的定位槽,调节槽沿半环导向盘的圆周方向延伸,调节轴两端的两个定位块能够分别在两个半环导向盘上相对的两个调节槽内同步运动,并分别进入两个半环导向盘上相对的两个定位槽内,定位槽的形状与定位块相匹配,使两个定位槽能够分别卡设调节轴两端的两个定位块,同一个半环导向盘上的多个定位槽分别位于半环导向盘的不同高度位置,以便于调节卡爪组件对绝缘子夹持位置的高度;当定位槽卡设定位块时,调节滑块在调节板上的运动方向为沿着绝缘子的径向,以便于调节卡爪组件相对于绝缘子的距离;The two self-adaptive clamping devices are respectively located between the insulator and two sets of semi-ring guide discs. The self-adaptive clamping device includes an adjustment plate and an adjustment slider. The adjustment slider can slide along the length direction of the adjustment plate. There is a claw assembly for clamping the insulator; the end of the adjustment plate close to the half-ring guide plate is connected with an adjustment shaft, and the two ends of the adjustment shaft are respectively provided with positioning blocks, and the half-ring guide plate is provided with adjustment grooves and multiple adjustments. The positioning grooves connected by the grooves, the adjustment grooves extend along the circumferential direction of the half-ring guide discs, and the two positioning blocks at both ends of the adjustment shaft can move synchronously in the two opposite adjustment slots on the two half-ring guide discs, and enter the two respectively. In the two opposite positioning grooves on the half-ring guide plate, the shape of the positioning groove matches the positioning block, so that the two positioning grooves can respectively clamp the two positioning blocks at both ends of the adjustment shaft, and the two positioning blocks on the same half-ring guide plate. A plurality of positioning grooves are respectively located at different height positions of the half-ring guide plate, so as to adjust the height of the clamping position of the claw assembly on the insulator; when the positioning groove is engaged with the positioning block, the movement direction of the adjustment slider on the adjustment plate is Along the radial direction of the insulator, it is convenient to adjust the distance between the claw assembly and the insulator;
调节板上安装有齿条,调节滑块的内部设有与齿条啮合的齿轮轴,齿轮轴沿径向的一侧设有拨片,拨片延伸至调节滑块的外侧,齿轮轴沿轴向的一端与调节滑块转动连接,齿轮轴沿轴向的另一端设有限位卡块,调节滑块的侧壁开设有与限位卡块相匹配的限位卡槽,通过拨片能够带动齿轮轴沿轴向运动并使限位卡块运动至限位卡槽内,限位卡槽能够限制限位卡块和齿轮轴的转动,从而使调节滑块和卡爪组件相对于调节板定位;A rack is installed on the adjustment plate, and the inside of the adjustment slider is provided with a gear shaft meshing with the rack. A paddle is arranged on one side of the gear shaft along the radial direction, and the paddle extends to the outside of the adjustment slider. One end in the direction is rotationally connected with the adjustment slider, and the other end of the gear shaft along the axial direction is provided with a limit block. The gear shaft moves axially and moves the limit block into the limit slot, and the limit slot can limit the rotation of the limit block and the gear shaft, so that the adjustment slider and the claw assembly are positioned relative to the adjustment plate ;
卡爪组件包括安装在调节滑块上的卡爪支座,卡爪支座上转动安装有手动转轴和被动转轴,手动转轴和被动转轴均竖直设置,手动转轴的顶端为延伸至卡爪支座上方的手动操作端,手动转轴和被动转轴上分别设有半卡爪杆组,手动转轴和被动转轴上还配合安装有卡爪齿轮组,通过卡爪齿轮组能够使手动转轴和被动转轴同步反向转动,从而使两个半卡爪杆组能够配合张开,半卡爪杆组包括依次转动连接的卡爪前杆、卡爪中杆、卡爪后杆和卡爪尾杆,两个半卡爪杆组的卡爪尾杆分别与手动转轴和被动转轴连接,卡爪前杆和卡爪中杆之间、卡爪中杆和卡爪后杆之间、以及卡爪后杆和卡爪尾杆之间分别连接有弹簧,当两个半卡爪杆组张开并分别位于绝缘子沿径向的两侧时,通过多个弹簧的弹性力能够配合使半卡爪杆组朝向绝缘子转动,从而使两个半卡爪杆组能够配合夹紧绝缘子;The claw assembly includes a claw support installed on the adjustment slider. A manual shaft and a passive shaft are rotated on the claw support. The manual shaft and the passive shaft are vertically arranged. The top of the manual shaft extends to the claw support. On the manual operation end above the seat, the manual shaft and the passive shaft are respectively provided with a half claw lever group, and a claw gear set is also installed on the manual shaft and the passive shaft, and the manual shaft and the passive shaft can be synchronized through the claw gear set Reverse rotation, so that the two half-jaw rod groups can cooperate to open. The half-jaw rod group includes the front rod of the claw, the middle rod of the claw, the rear rod of the claw and the tail rod of the claw, which are connected in sequence. The jaw tail rods of the half jaw rod group are respectively connected with the manual shaft and the passive shaft, between the front rod of the jaw and the middle rod of the jaw, between the middle rod of the jaw and the rear rod of the jaw, and between the rear rod of the jaw and the jaw Springs are respectively connected between the claw tail rods. When the two half claw rod groups are opened and respectively located on both sides of the insulator along the radial direction, the elastic force of multiple springs can cooperate to make the half claw rod groups rotate toward the insulator. , so that the two half-jaw rod groups can cooperate to clamp the insulator;
所述可调相机装置包括环形滑轨,环形滑轨水平设置并套设在夹持位置调节装置的外侧,环形滑轨的内环面开设有内环滑槽,内环滑槽内设有内齿圈,内环滑槽上还设有相机滑块,相机滑块上安装有相机和电机,电机的输出轴连接有与内齿圈啮合的驱动齿轮,通过驱动齿轮的转动能够使相机滑块带动相机沿着内环滑槽绕绝缘子运动,以便于调节相机对绝缘子的拍摄角度,环形滑轨上穿设有多个竖直导轨,环形滑轨的底部设有多个电推杆,多个电推杆能够配合带动环形滑轨沿着多个竖直导轨升降运动,以便于调节相机对绝缘子的拍摄高度。The adjustable camera device includes an annular slide rail, which is horizontally arranged and sleeved on the outside of the clamping position adjustment device. The ring gear, the inner ring chute is also provided with a camera slider, the camera and the motor are installed on the camera slider, the output shaft of the motor is connected with a driving gear meshed with the inner ring gear, the camera slider can be driven by the rotation of the driving gear Drive the camera to move around the insulator along the inner ring chute, so as to adjust the shooting angle of the camera to the insulator. There are multiple vertical guide rails on the ring slide rail. There are multiple electric push rods on the bottom of the ring slide rail. The electric push rod can cooperate to drive the circular slide rail to move up and down along multiple vertical guide rails, so as to adjust the shooting height of the camera to the insulator.
优选的,定位槽为与定位块相匹配的方形通槽,定位槽位于调节槽朝向环形支架内部的一侧。Preferably, the positioning groove is a square through groove matching the positioning block, and the positioning groove is located on the side of the adjusting groove facing the inside of the ring support.
优选的,拨片延伸至调节滑块的上方并位于卡爪支座的侧面,限位卡槽为方形通槽。Preferably, the plectrum extends above the adjustment slider and is located on the side of the claw support, and the limiting slot is a square slot.
优选的,卡爪前杆和卡爪中杆之间的弹簧位于半卡爪杆组朝向绝缘子的一侧,通过该弹簧的弹性拉力能够使卡爪前杆绕着卡爪中杆朝向绝缘子转动;卡爪中杆和卡爪后杆之间的弹簧位于半卡爪杆组朝向绝缘子的一侧,通过该弹簧的弹性拉力能够使卡爪中杆绕着卡爪后杆朝向绝缘子转动;卡爪后杆和卡爪尾杆之间的弹簧位于半卡爪杆组远离绝缘子的一侧,通过该弹簧的弹性推力能够使卡爪后杆绕着卡爪尾杆朝向绝缘子转动。Preferably, the spring between the front rod of the claw and the middle rod of the claw is located on the side of the half claw rod group facing the insulator, and the elastic tension of the spring can make the front rod of the claw rotate around the middle rod of the claw toward the insulator; The spring between the middle rod of the claw and the rear rod of the claw is located on the side of the half claw rod group facing the insulator, and the elastic tension of the spring can make the middle rod of the claw rotate around the rear rod of the claw toward the insulator; The spring between the rod and the claw tail rod is located on the side of the half claw rod group away from the insulator, and the elastic thrust of the spring can make the claw rear rod rotate around the claw tail rod towards the insulator.
优选的,手动转轴和被动转轴的半卡爪杆组分别位于卡爪齿轮组的上下两侧。Preferably, the half jaw lever sets of the manual shaft and the passive shaft are respectively located on the upper and lower sides of the jaw gear set.
优选的,位于下方的过渡支架放置在地面上,位于上方的过渡支架的两侧连接有多个辅助支杆,辅助支杆的底端也放置在地面上。Preferably, the lower transition bracket is placed on the ground, and the two sides of the upper transition bracket are connected with a plurality of auxiliary struts, and the bottom ends of the auxiliary struts are also placed on the ground.
优选的,环形滑轨上穿设有四个竖直导轨,四个竖直导轨的侧面分别设有电推杆,四个电推杆沿环形滑轨的周向均匀间隔分布。Preferably, four vertical guide rails are pierced on the annular slide rail, electric push rods are respectively provided on the sides of the four vertical guide rails, and the four electric push rods are evenly spaced along the circumferential direction of the annular slide rail.
根据上述技术方案,本发明的有益效果是:According to above-mentioned technical scheme, the beneficial effect of the present invention is:
本发明通过夹持位置调节装置上的两个自适应夹持装置配合装夹绝缘子,自适应夹持装置在使用时,通过手动控制调节轴和定位块在调节槽内运动,再将定位块安装到不同高度的定位槽内,即可调节卡爪组件的高度,使得卡爪组件能够对不同高度的绝缘子进行夹持;半卡爪杆组模仿人手关节采用多节夹紧杆对绝缘子进行包围夹紧,通过多个弹簧配合保证夹持的稳定性和可靠性,而且通过弹簧使得卡爪组件能够对不同直径的绝缘子进行夹持,自动适应匹配绝缘子的类型和尺寸,使用时只需通过手动转轴使卡爪组件张开即可,操作简便;通过拨片改变调节滑块内部的齿轮轴的位置,就能通过限位卡槽限制限位卡块和齿轮轴的转动,使调节滑块相对于调节板定位,防止卡爪组件在夹持过程中松动,实现绝缘子的稳定可靠装夹。In the present invention, two self-adaptive clamping devices on the clamping position adjusting device cooperate with the clamping insulator. When the self-adapting clamping device is in use, the adjusting shaft and the positioning block are manually controlled to move in the adjusting groove, and then the positioning block is installed. The height of the claw assembly can be adjusted by entering the positioning groove of different heights, so that the claw assembly can clamp insulators of different heights; the half claw rod group imitates the human hand joint and adopts multi-section clamping rods to surround and clamp the insulator Tight, through the cooperation of multiple springs to ensure the stability and reliability of the clamping, and through the springs, the jaw assembly can clamp insulators of different diameters, automatically adapt to the type and size of the matching insulator, and only need to manually rotate the shaft when using Just make the claw assembly open, and the operation is simple; by changing the position of the gear shaft inside the adjustment slider, the rotation of the limit block and the gear shaft can be restricted through the limit card slot, so that the adjustment slider is relatively The positioning of the adjustment plate prevents the claw assembly from loosening during the clamping process, and realizes stable and reliable clamping of the insulator.
本发明的可调相机装置通过电推杆能够调节相机的拍摄高度,结合驱动电机、驱动齿轮和内齿圈能够全面获得绝缘子各个位置和角度的图像,实现绝缘子图像的稳定可靠采集,克服了现有的绝缘子图像采集装置无法满足不同类型和尺寸的绝缘子图像采集,导致适应性差、应用面窄的缺点,为绝缘子缺陷检测提供丰富的图像数据集。The adjustable camera device of the present invention can adjust the shooting height of the camera through the electric push rod, can comprehensively obtain images of various positions and angles of the insulator in combination with the drive motor, drive gear and ring gear, and realize stable and reliable collection of insulator images, which overcomes the existing problems Some insulator image acquisition devices cannot meet the image acquisition requirements of different types and sizes of insulators, resulting in poor adaptability and narrow application areas, providing a rich image data set for insulator defect detection.
附图说明Description of drawings
图1为本发明的示意图;Fig. 1 is a schematic diagram of the present invention;
图2为图1的局部放大图;Figure 2 is a partially enlarged view of Figure 1;
图3为拆除箱体后的示意图;Figure 3 is a schematic diagram after removing the box;
图4为拆除箱体后的主视示意图;Figure 4 is a schematic front view after removing the box;
图5为夹持位置调节装置和自适应夹持装置的示意图;Fig. 5 is a schematic diagram of a clamping position adjusting device and an adaptive clamping device;
图6为图5左下部的局部放大图;Fig. 6 is a partially enlarged view of the lower left part of Fig. 5;
图7为图4右上部的局部放大图;Figure 7 is a partial enlarged view of the upper right part of Figure 4;
图8为自适应夹持装置夹紧绝缘子的示意图;Fig. 8 is a schematic diagram of clamping an insulator by an adaptive clamping device;
图9为自适应夹持装置的示意图。Fig. 9 is a schematic diagram of an adaptive clamping device.
图中标记:1、箱体,2、绝缘子,3、可调相机装置,4、夹持位置调节装置,5、自适应夹持装置,6、环形滑轨,7、竖直导轨,8、电推杆,9、内齿圈,10、相机滑块,11、相机,12、电机,13、驱动齿轮,14、半环导向盘,15、过渡支架,16、调节槽,17、定位槽,18、调节轴,19、定位块,20、调节板,21、调节滑块,22、齿条,23、齿轮轴,24、拨片,25、限位卡块,26、卡爪支座,27、手动转轴,28、被动转轴,29、卡爪齿轮组,30、卡爪尾杆,31、卡爪后杆,32、卡爪中杆,33、卡爪前杆,34、弹簧。Marks in the figure: 1. Box body, 2. Insulator, 3. Adjustable camera device, 4. Clamping position adjustment device, 5. Adaptive clamping device, 6. Ring slide rail, 7. Vertical guide rail, 8. Electric push rod, 9, ring gear, 10, camera slider, 11, camera, 12, motor, 13, driving gear, 14, semi-ring guide disc, 15, transition bracket, 16, adjustment slot, 17, positioning slot , 18, adjusting shaft, 19, positioning block, 20, adjusting plate, 21, adjusting slider, 22, rack, 23, gear shaft, 24, paddle, 25, limit block, 26, claw support , 27, manual rotating shaft, 28, passive rotating shaft, 29, pawl gear set, 30, pawl tail rod, 31, pawl rear rod, 32, pawl middle rod, 33, pawl front rod, 34, spring.
具体实施方式Detailed ways
参见附图,具体实施方式如下:Referring to the accompanying drawings, the specific implementation is as follows:
如图1、3所示,一种自适应夹持的绝缘子图像采集装置,包括设置在箱体1内的可调相机装置3和夹持位置调节装置4,夹持位置调节装置4上设有两个用于配合装夹绝缘子2的自适应夹持装置5,如图3、4、5所示,夹持位置调节装置4包括一个环形支架,环形支架包括四个半环导向盘14和两个过渡支架15,两个过渡支架15分别位于环形支架沿竖直方向的两端,两个过渡支架15之间形成用于容纳竖直设置的绝缘子2的空间,半环导向盘14沿圆周方向的两端分别与两个过渡支架15连接,四个半环导向盘14分为位于绝缘子2径向两侧的两组,同一组的两个半环导向盘14相互平行且相对设置。如图所示,位于下方的过渡支架15放置在地面上,位于上方的过渡支架15的两侧连接有多个辅助支杆,辅助支杆的底端也放置在地面上,形成稳定的环形结构。As shown in Figures 1 and 3, an adaptive clamping insulator image acquisition device includes an adjustable camera device 3 and a clamping position adjustment device 4 arranged in the box body 1, and the clamping position adjustment device 4 is equipped with Two adaptive clamping devices 5 for cooperating with the clamping insulator 2, as shown in Figures 3, 4 and 5, the clamping position adjustment device 4 includes a ring bracket, and the ring bracket includes four semi-ring guide discs 14 and two Two transition brackets 15, two transition brackets 15 are respectively located at the two ends of the ring bracket along the vertical direction, a space for accommodating the vertically arranged insulator 2 is formed between the two transition brackets 15, and the half-ring guide plate 14 is along the circumferential direction The two ends of the insulator are respectively connected with two transition brackets 15, and the four half-ring guide discs 14 are divided into two groups located on the radial sides of the insulator 2, and the two half-ring guide discs 14 of the same group are parallel and opposite to each other. As shown in the figure, the lower transition bracket 15 is placed on the ground, and the two sides of the upper transition bracket 15 are connected with a plurality of auxiliary struts, and the bottom ends of the auxiliary struts are also placed on the ground to form a stable ring structure. .
如图3、4、5所示,两个自适应夹持装置5分别位于绝缘子2和两组半环导向盘14之间,自适应夹持装置5包括调节板20和调节滑块21,调节滑块21能够沿调节板20的长度方向滑动,调节滑块21上设有用于夹持绝缘子2的卡爪组件。如图6、7、9所示,调节板20靠近半环导向盘14的一端连接有调节轴18,调节轴18的两端分别设有定位块19,半环导向盘14上开设有调节槽16和多个分别与调节槽16连通的定位槽17,调节槽16沿半环导向盘14的圆周方向延伸,调节轴18两端的两个定位块19能够分别在两个半环导向盘14上相对的两个调节槽16内同步运动,并分别进入两个半环导向盘14上相对的两个定位槽17内。As shown in Figures 3, 4, and 5, two adaptive clamping devices 5 are respectively located between the insulator 2 and two groups of semi-ring guide discs 14. The adaptive clamping device 5 includes an adjustment plate 20 and an adjustment slider 21, and the adjustment The slider 21 can slide along the length direction of the adjustment plate 20 , and the adjustment slider 21 is provided with a claw assembly for clamping the insulator 2 . As shown in Figures 6, 7 and 9, an adjustment shaft 18 is connected to the end of the adjustment plate 20 close to the half-ring guide plate 14, positioning blocks 19 are respectively provided at both ends of the adjustment shaft 18, and an adjustment groove is opened on the half-ring guide plate 14 16 and a plurality of positioning grooves 17 communicated with the adjustment groove 16 respectively, the adjustment groove 16 extends along the circumferential direction of the half-ring guide disc 14, and the two positioning blocks 19 at the two ends of the adjustment shaft 18 can be positioned on the two half-ring guide discs 14 respectively. The two opposite adjustment grooves 16 move synchronously, and respectively enter the two relative positioning grooves 17 on the two half-ring guide discs 14 .
如图6、7、9所示,本实施例中,定位块19为方形块,定位槽17为与定位块19相匹配的方形通槽,定位槽17位于调节槽16朝向环形支架内部的一侧,两个定位槽17能够分别卡设调节轴18两端的两个定位块19,同一个半环导向盘14上的多个定位槽17分别位于半环导向盘14的不同高度位置,因此当把定位块19安装到不同的定位槽17时,就能调节卡爪组件对绝缘子2夹持位置的高度,使得卡爪组件能够对不同高度的绝缘子2进行夹持。当定位槽17卡设定位块19时,调节滑块21在调节板20上的运动方向为沿着绝缘子2的径向,就能调节卡爪组件相对于绝缘子2的距离。As shown in Figures 6, 7, and 9, in this embodiment, the positioning block 19 is a square block, and the positioning groove 17 is a square through groove that matches the positioning block 19. On the other hand, the two positioning grooves 17 can respectively clamp the two positioning blocks 19 at the two ends of the adjustment shaft 18, and the multiple positioning grooves 17 on the same half-ring guide plate 14 are respectively located at different height positions of the half-ring guide plate 14, so when When the positioning block 19 is installed in different positioning grooves 17, the height of the clamping position of the clamping claw assembly on the insulator 2 can be adjusted, so that the clamping claw assembly can clamp insulators 2 of different heights. When the positioning groove 17 engages the positioning block 19 , the moving direction of the adjusting slider 21 on the adjusting plate 20 is along the radial direction of the insulator 2 , so that the distance between the claw assembly and the insulator 2 can be adjusted.
如图6、7、8、9所示,调节板20上安装有齿条22,调节滑块21的内部设有与齿条22啮合的齿轮轴23,齿轮轴23沿径向的一侧设有拨片24,拨片24延伸至调节滑块21的上方并位于卡爪支座26的侧面,齿轮轴23沿轴向的一端与调节滑块21转动连接,齿轮轴23沿轴向的另一端设有限位卡块25,调节滑块21的侧壁开设有与限位卡块25相匹配的限位卡槽,限位卡槽为方形通槽,通过拨片24能够带动齿轮轴23沿轴向运动并使限位卡块25运动至限位卡槽内,限位卡槽为方形通槽,就能够限制限位卡块25和齿轮轴23的转动,此时齿轮轴23就无法沿着齿条22移动,调节滑块21也就无法沿着调节板20移动,从而使调节滑块21和卡爪组件相对于调节板20定位,防止卡爪组件在夹持过程中松动,实现绝缘子2的稳定可靠装夹。As shown in Figures 6, 7, 8, and 9, a rack 22 is installed on the adjustment plate 20, and a gear shaft 23 meshing with the rack 22 is provided inside the adjustment slider 21, and the gear shaft 23 is provided on one side along the radial direction. There is a paddle 24, the paddle 24 extends to the top of the adjustment slider 21 and is located on the side of the claw support 26, one end of the gear shaft 23 in the axial direction is rotationally connected with the adjustment slider 21, and the other end of the gear shaft 23 in the axial direction One end is provided with a limit block 25, and the side wall of the adjustment slider 21 is provided with a limit card slot that matches the limit block 25. The limit card slot is a square through groove, and the gear shaft 23 can be driven along the side by the plectrum 24. Axially move and make the limit card block 25 move into the limit card slot, the limit card slot is a square through groove, which can limit the rotation of the limit card block 25 and the gear shaft 23, and now the gear shaft 23 cannot move along the When the rack 22 moves, the adjustment slider 21 cannot move along the adjustment plate 20, so that the adjustment slider 21 and the jaw assembly are positioned relative to the adjustment plate 20, preventing the jaw assembly from loosening during the clamping process, and realizing the insulator 2. Stable and reliable clamping.
如图6、7、9所示,卡爪组件包括安装在调节滑块21上的卡爪支座26,卡爪支座26上转动安装有手动转轴27和被动转轴28,手动转轴27和被动转轴28均竖直设置,手动转轴27的顶端为延伸至卡爪支座26上方的手动操作端,手动转轴27和被动转轴28上分别设有半卡爪杆组,手动转轴27和被动转轴28上还配合安装有卡爪齿轮组29,通过卡爪齿轮组29能够使手动转轴27和被动转轴28同步反向转动,因此在操作时只需要手动旋转手动转轴27的手动操作端,就能使手动转轴27和被动转轴28带动两个半卡爪杆组配合张开。As shown in Figures 6, 7, and 9, the claw assembly includes a claw support 26 installed on the adjustment slider 21, and a manual shaft 27 and a passive shaft 28 are rotated on the jaw support 26, and the manual shaft 27 and passive The rotating shafts 28 are all arranged vertically, and the top of the manual rotating shaft 27 is a manual operation end extending to the top of the claw support 26. The manual rotating shaft 27 and the passive rotating shaft 28 are respectively provided with a half claw lever group, the manual rotating shaft 27 and the passive rotating shaft 28 It is also equipped with a pawl gear set 29, through which the manual shaft 27 and the passive shaft 28 can be rotated synchronously and reversely, so only the manual operation end of the manual shaft 27 needs to be manually rotated during operation. The manual rotating shaft 27 and the passive rotating shaft 28 drive the two half-claw lever groups to cooperate and open.
如图6、8、9所示,半卡爪杆组包括依次转动连接的卡爪前杆33、卡爪中杆32、卡爪后杆31和卡爪尾杆30,两个半卡爪杆组的卡爪尾杆30分别与手动转轴27和被动转轴28连接,卡爪前杆33和卡爪中杆32之间、卡爪中杆32和卡爪后杆31之间、以及卡爪后杆31和卡爪尾杆30之间分别连接有弹簧34,当两个半卡爪杆组张开并分别位于绝缘子2沿径向的两侧时,通过多个弹簧34的弹性力能够配合使半卡爪杆组朝向绝缘子2转动,从而使两个半卡爪杆组能够配合夹紧绝缘子2。本实施例中,手动转轴27和被动转轴28的半卡爪杆组分别位于卡爪齿轮组29的上下两侧,使两个半卡爪杆组能够分别卡设绝缘子2上不同高度的环槽,防止两个半卡爪杆组在绝缘子2的直径较小时发生碰撞干涉。As shown in Figures 6, 8, and 9, the half-jaw lever group includes a front jaw lever 33, a jaw middle lever 32, a jaw rear lever 31, and a jaw tail lever 30 that are sequentially connected in rotation. The jaw tail rod 30 of the group is connected with the manual rotating shaft 27 and the passive rotating shaft 28 respectively, between the front rod 33 of the jaw and the middle rod 32 of the jaw, between the middle rod 32 of the jaw and the rear rod 31 of the jaw, and after the jaw Springs 34 are respectively connected between the rod 31 and the claw tail rod 30. When the two half claw rod groups are opened and respectively positioned on both sides of the insulator 2 along the radial direction, the elastic force of a plurality of springs 34 can be used to cooperate. The set of half jaw levers is turned towards the insulator 2 so that the two half sets of jaw levers can cooperate to clamp the insulator 2 . In this embodiment, the half claw lever groups of the manual rotating shaft 27 and the passive rotating shaft 28 are respectively located on the upper and lower sides of the claw gear set 29, so that the two half claw lever groups can respectively engage ring grooves of different heights on the insulator 2 , to prevent the collision and interference of the two half-claw rod groups when the diameter of the insulator 2 is small.
如图9所示,本实施例中,卡爪前杆33和卡爪中杆32之间的弹簧34位于半卡爪杆组朝向绝缘子2的一侧,通过该弹簧34的弹性拉力能够使卡爪前杆33绕着卡爪中杆32朝向绝缘子2转动;卡爪中杆32和卡爪后杆31之间的弹簧34位于半卡爪杆组朝向绝缘子2的一侧,通过该弹簧34的弹性拉力能够使卡爪中杆32绕着卡爪后杆31朝向绝缘子2转动;卡爪后杆31和卡爪尾杆30之间的弹簧34位于半卡爪杆组远离绝缘子2的一侧,通过该弹簧34的弹性推力能够使卡爪后杆31绕着卡爪尾杆30朝向绝缘子2转动。半卡爪杆组模仿人手关节采用多节夹紧杆对绝缘子2进行包围夹紧,通过多个弹簧34配合保证夹持的稳定性和可靠性,而且通过弹簧34使得卡爪组件能够对不同直径的绝缘子2进行夹持,自动适应匹配绝缘子2的类型和尺寸。As shown in Fig. 9, in this embodiment, the spring 34 between the front rod 33 of the claw and the middle rod 32 of the claw is located on the side of the half claw rod group facing the insulator 2, and the elastic tension of the spring 34 can make the claw The front bar 33 of the claw rotates towards the insulator 2 around the middle bar 32 of the claw; The elastic tension can make the middle rod 32 of the claw rotate towards the insulator 2 around the rear rod 31 of the claw; The elastic thrust of the spring 34 can make the claw rear rod 31 rotate around the claw tail rod 30 toward the insulator 2 . The half claw rod group imitates the joints of the human hand and adopts multi-section clamping rods to surround and clamp the insulator 2. Multiple springs 34 cooperate to ensure the stability and reliability of the clamping, and the springs 34 enable the claw components to be able to adjust different diameters. The insulator 2 is clamped and automatically adapted to match the type and size of the insulator 2.
如图2、3所示,可调相机装置3包括环形滑轨6,环形滑轨6水平设置并套设在夹持位置调节装置4的外侧,环形滑轨6的内环面开设有内环滑槽,内环滑槽内设有内齿圈9,内环滑槽上还设有相机滑块10,相机滑块10上安装有相机11和电机12,电机12的输出轴连接有与内齿圈9啮合的驱动齿轮13,通过驱动齿轮13的转动能够使相机滑块10带动相机11沿着内环滑槽绕绝缘子2运动,就能调节相机11对绝缘子2的拍摄角度。环形滑轨6上穿设有四个竖直导轨7,环形滑轨6的底部设有四个电推杆8,四个竖直导轨7的侧面分别设有电推杆8,四个电推杆8沿环形滑轨6的周向均匀间隔分布,四个电推杆8能够配合带动环形滑轨6沿着多个竖直导轨7升降运动,就能调节相机11对绝缘子2的拍摄高度,全面获得绝缘子2各个位置和角度的图像,实现绝缘子图像的稳定可靠采集,克服了现有的绝缘子图像采集装置无法满足不同类型和尺寸的绝缘子图像采集,导致适应性差、应用面窄的缺点,为绝缘子缺陷检测提供丰富的图像数据集。As shown in Figures 2 and 3, the adjustable camera device 3 includes an annular slide rail 6, which is horizontally arranged and sleeved on the outside of the clamping position adjustment device 4, and the inner ring surface of the annular slide rail 6 is provided with an inner ring The chute, the inner ring chute is provided with an inner ring gear 9, the inner ring chute is also provided with a camera slider 10, the camera slider 10 is equipped with a camera 11 and a motor 12, and the output shaft of the motor 12 is connected with the inner ring chute. The driving gear 13 meshed with the ring gear 9, through the rotation of the driving gear 13, the camera slider 10 can drive the camera 11 to move around the insulator 2 along the inner ring chute, and the shooting angle of the camera 11 to the insulator 2 can be adjusted. Four vertical guide rails 7 are pierced on the annular slide rail 6, four electric push rods 8 are arranged on the bottom of the annular slide rail 6, electric push rods 8 are respectively provided on the sides of the four vertical guide rails 7, and four electric push rods 8 are respectively provided on the sides of the four vertical guide rails 7. The rods 8 are evenly spaced along the circumferential direction of the annular slide rail 6, and the four electric push rods 8 can cooperate to drive the annular slide rail 6 to move up and down along a plurality of vertical guide rails 7, so that the shooting height of the camera 11 to the insulator 2 can be adjusted. The images of all positions and angles of the insulator 2 are obtained in an all-round way to realize the stable and reliable acquisition of insulator images, which overcomes the shortcomings of the existing insulator image acquisition devices that cannot meet the image acquisition of different types and sizes of insulators, resulting in poor adaptability and narrow application areas. Insulator defect detection provides a rich image dataset.
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CN118310493A (en) * | 2024-06-07 | 2024-07-09 | 中建五局(四川)建设发展有限公司 | Indoor decoration measuring paying-off device |
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Application publication date: 20230901 |