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CN116396874A - Combined fermentation method of clostridium butyricum - Google Patents

Combined fermentation method of clostridium butyricum Download PDF

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CN116396874A
CN116396874A CN202310306684.7A CN202310306684A CN116396874A CN 116396874 A CN116396874 A CN 116396874A CN 202310306684 A CN202310306684 A CN 202310306684A CN 116396874 A CN116396874 A CN 116396874A
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李永红
李克克
高迎曼
冯利菲
吴秀秀
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Henan Jinbaihe Biotechnology Co ltd
Zhengzhou University
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Zhengzhou University
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Abstract

The invention relates to a combined fermentation method of clostridium butyricum, which comprises the following steps: sequentially and timely inoculating Saccharomyces cerevisiae, lactobacillus acidophilus and Clostridium butyricum into a liquid culture medium, and performing joint fermentation of Clostridium butyricum without additionally providing an anaerobic environment. The combined fermentation method provides a new green energy-saving culture mode, meets the growth requirements of clostridium butyricum, lactobacillus acidophilus and saccharomyces cerevisiae by a time-staggered inoculation method in the combined liquid fermentation process, and combines fermentation productsThe viable count and the spore count of the clostridium butyricum can reach 2.73X10 9 cfu/mL and 2.65X10 9 cfu/mL, effectively solves the problem of lower clostridium butyricum concentration in clostridium butyricum mixed fermentation in the prior art. In addition, the recycling of the combined fermentation centrifugal waste liquid reduces the resource waste caused by wastewater treatment and reduces the cost of related enterprises for fermentation wastewater treatment.

Description

一种丁酸梭菌的联合发酵方法A combined fermentation method of Clostridium butyricum

技术领域Technical Field

本发明涉及一种丁酸梭菌的联合发酵方法,属于微生态制剂生产方法技术领域。The invention relates to a combined fermentation method of Clostridium butyricum, and belongs to the technical field of microecological preparation production methods.

背景技术Background Art

近年来,微生态制剂在医药保健、食品、饲料、畜禽养殖等领域发挥着重要的作用,随着“限抗令”的逐步推行,微生态制剂越来越多地应用到畜禽养殖领域。研究证明微生态制剂可以维持动物肠道内的菌群平衡,防止肠道感染,提高动物机体免疫力。另外,由于益生菌能分泌多种消化酶,微生态制剂对提高饲料利用率、改善动物生产性能、提高畜禽产品质量起到了锦上添花的作用。In recent years, microecological preparations have played an important role in the fields of medicine and health care, food, feed, livestock and poultry breeding, etc. With the gradual implementation of the "antibiotic restriction order", microecological preparations are increasingly used in the field of livestock and poultry breeding. Studies have shown that microecological preparations can maintain the balance of flora in the intestines of animals, prevent intestinal infections, and improve the immunity of animals. In addition, since probiotics can secrete a variety of digestive enzymes, microecological preparations play a icing on the cake role in improving feed utilization, improving animal production performance, and improving the quality of livestock and poultry products.

丁酸梭菌具有极强的整肠作用,由于其在调节动物肠道功能、改善动物生长性能、增强免疫力方面的巨大优势,被越来越多地应用到饲料添加剂中。嗜酸乳杆菌属于乳杆菌属,临床上多用来调节肠道的菌群平衡,抑制肠道不良微生物的增殖。酿酒酵母能促进饲料中营养物质的吸收、提高动物机体免疫力,其本身也是营养丰富的单细胞蛋白,具有缩短饲养期、改善肉质和提高瘦肉率的作用。Clostridium butyricum has a strong intestinal regulating effect. Due to its great advantages in regulating animal intestinal function, improving animal growth performance and enhancing immunity, it is increasingly used in feed additives. Lactobacillus acidophilus belongs to the genus Lactobacillus and is clinically used to regulate the balance of intestinal flora and inhibit the proliferation of unhealthy intestinal microorganisms. Brewer's yeast can promote the absorption of nutrients in feed and improve animal immunity. It is also a nutritious single-cell protein that can shorten the feeding period, improve meat quality and increase lean meat rate.

丁酸梭菌是严格的厌氧菌,在其发酵过程中,需要在石蜡油或氮气、二氧化碳等惰性气体维持的厌氧环境中进行,这增加了丁酸梭菌发酵过程中设备的复杂性和方法难度,增加了生产成本。Clostridium butyricum is a strict anaerobic bacterium. During its fermentation process, it needs to be carried out in an anaerobic environment maintained by paraffin oil or inert gases such as nitrogen and carbon dioxide. This increases the complexity of the equipment and the difficulty of the method during the fermentation process of Clostridium butyricum, and increases the production cost.

为解决上述问题,公开号为CN111500508A中国发明专利申请公开了一种丁酸梭状芽孢杆菌和凝结芽孢杆菌液体混合发酵方法,制备凝结芽孢杆菌和丁酸梭菌的种子液后,同时接种至液态培养基中发酵培养。该混合发酵方法,丁酸梭菌活菌数和芽孢数可以达到5.8×108cfu/mL和5.3×108cfu/mL。To solve the above problems, the Chinese invention patent application with publication number CN111500508A discloses a liquid mixed fermentation method of Clostridium butyricum and Bacillus coagulans, wherein the seed liquid of Bacillus coagulans and Clostridium butyricum is prepared and then inoculated into a liquid culture medium for fermentation. In this mixed fermentation method, the live bacteria count and spore count of Clostridium butyricum can reach 5.8×10 8 cfu/mL and 5.3×10 8 cfu/mL.

公开号为CN110241053A中国发明专利申请公开了一种混合发酵培养丁酸梭菌的方法,首先分别对丁酸梭菌、枯草芽孢杆菌、酵母菌和乳酸菌进行单独培养获得单菌培养液后,按一定比例混合后进行混和培养。该混合发酵培养方法,丁酸梭菌的浓度可以达到1×109cfu/mL。The Chinese invention patent application with publication number CN110241053A discloses a method for culturing Clostridium butyricum by mixed fermentation, wherein Clostridium butyricum, Bacillus subtilis, yeast and lactic acid bacteria are first cultured separately to obtain single bacterial culture fluids, and then mixed in a certain proportion for mixed culture. With this mixed fermentation culture method, the concentration of Clostridium butyricum can reach 1×10 9 cfu/mL.

但是,上述混合发酵的方法均是同时接种,其中凝结芽孢杆菌和枯草芽孢杆菌生长快,消耗营养物质过多,在一定程度上影响最终发酵产物中丁酸梭菌的浓度。因此,开发出一种方法简单、成本较低,且丁酸梭菌的浓度更高的发酵方法是亟待解决的问题。However, the above mixed fermentation methods are all inoculated at the same time, in which Bacillus coagulans and Bacillus subtilis grow fast and consume too much nutrients, which to a certain extent affects the concentration of Clostridium butyricum in the final fermentation product. Therefore, it is an urgent problem to develop a fermentation method that is simple, low-cost, and has a higher concentration of Clostridium butyricum.

发明内容Summary of the invention

为实现解决上述问题,本发明的目的是提供一种丁酸梭菌的联合发酵方法,避免了丁酸梭菌厌氧发酵过程中需要氮气或厌氧剂提供无氧条件,增加发酵成本和设备投资的问题,又解决现有技术中丁酸梭菌混合发酵中丁酸梭菌浓度较低的问题。In order to solve the above problems, the purpose of the present invention is to provide a combined fermentation method of Clostridium butyricum, which avoids the need for nitrogen or anaerobic agents to provide anaerobic conditions during the anaerobic fermentation of Clostridium butyricum, thereby increasing the fermentation cost and equipment investment, and solves the problem of low Clostridium butyricum concentration in the mixed fermentation of Clostridium butyricum in the prior art.

为了实现上述目的,本发明中丁酸梭菌的联合发酵方法的技术方案是:In order to achieve the above object, the technical scheme of the combined fermentation method of Clostridium butyricum in the present invention is:

一种丁酸梭菌的联合发酵方法,包括如下步骤:将酿酒酵母、嗜酸乳杆菌和丁酸梭菌依次错时接种至液态培养基中,不额外提供无氧环境,进行丁酸梭菌的联合发酵。A Clostridium butyricum co-fermentation method comprises the following steps: inoculating saccharomyces cerevisiae, lactobacillus acidophilus and Clostridium butyricum into a liquid culture medium in sequence at different times, and performing co-fermentation of Clostridium butyricum without providing an additional anaerobic environment.

上述技术方案的有益效果在于:本发明将酿酒酵母、嗜酸乳杆菌和丁酸梭菌错时接种至液态培养基中联合发酵培养。在联合发酵中,酿酒酵母和嗜酸乳杆菌足以消耗培养基中的氧气,为丁酸梭菌的培养提供厌氧的环境,且完成增殖过程的同时消耗的营养物质少,将更多营养分配给丁酸梭菌,发酵完成后获得的混合发酵液中,丁酸梭菌的活菌数和芽孢数可以达到2.73×109cfu/mL和2.65×109cfu/mL。The beneficial effect of the above technical solution is that: the present invention inoculates saccharomyces cerevisiae, lactobacillus acidophilus and clostridium butyricum into the liquid culture medium at different times for joint fermentation and culture. In the joint fermentation, saccharomyces cerevisiae and lactobacillus acidophilus are sufficient to consume oxygen in the culture medium, provide an anaerobic environment for the culture of clostridium butyricum, and consume less nutrients while completing the proliferation process, so that more nutrients are allocated to clostridium butyricum. In the mixed fermentation liquid obtained after the fermentation is completed, the number of live bacteria and the number of spores of clostridium butyricum can reach 2.73×10 9 cfu/mL and 2.65×10 9 cfu/mL.

作为进一步地改进,所述错时接种为先将酿酒酵母接种至液态培养基中,5~8h后接种嗜酸乳杆菌,12~16h后接种丁酸梭菌。优选地,液态培养基的初始pH为6.8~7,装罐系数为40~50%,将酿酒酵母以4~5%的接种量接种至液态培养基中,于35~37℃的条件下培养5~8h后,再以2~3%的接种量接种嗜酸乳杆菌继续培养,12~16h后,最后以4~5%的接种量接种丁酸梭菌。As a further improvement, the staggered inoculation is to first inoculate the brewer's yeast into the liquid culture medium, then inoculate the lactobacillus acidophilus 5 to 8 hours later, and then inoculate the clostridium butyricum 12 to 16 hours later. Preferably, the initial pH of the liquid culture medium is 6.8 to 7, the filling coefficient is 40 to 50%, the brewer's yeast is inoculated into the liquid culture medium at an inoculation amount of 4 to 5%, and after culturing at 35 to 37° C. for 5 to 8 hours, the lactobacillus acidophilus is inoculated at an inoculation amount of 2 to 3% to continue culturing, and after 12 to 16 hours, the clostridium butyricum is finally inoculated at an inoculation amount of 4 to 5%.

上述技术方案的有益效果在于:嗜酸乳杆菌为兼性厌氧菌,能在酵母菌的基础上进一步消耗完体系中的氧气,为丁酸梭菌的发酵营造严格厌氧的环境。The beneficial effect of the above technical solution is that Lactobacillus acidophilus is a facultative anaerobic bacterium, which can further consume the oxygen in the system on the basis of yeast, thereby creating a strictly anaerobic environment for the fermentation of Clostridium butyricum.

作为进一步地改进,所述联合发酵的最终发酵液中,丁酸梭菌的活菌数和芽孢数不少于2×109cfu/mL。As a further improvement, in the final fermentation broth of the combined fermentation, the number of live bacteria and spores of Clostridium butyricum is not less than 2×10 9 cfu/mL.

上述技术方案的有益效果在于:本发明利用错时接种酿酒酵母、嗜酸乳杆菌和丁酸梭菌,能显著提高丁酸梭菌的量,最终的联合发酵液中,丁酸梭菌的活菌数和芽孢数可以达到2.73×109cfu/mL和2.65×109cfu/mL。The beneficial effect of the above technical solution is that the present invention can significantly increase the amount of Clostridium butyricum by staggered inoculation of cerevisiae, Lactobacillus acidophilus and Clostridium butyricum, and the number of live bacteria and spores of Clostridium butyricum in the final combined fermentation liquid can reach 2.73×10 9 cfu/mL and 2.65×10 9 cfu/mL.

作为进一步地改进,所述联合发酵的最终发酵液中,嗜酸乳杆菌的活菌数不少于1×1010cfu/mL,酿酒酵母的活菌数不少于3×109cfu/mL。As a further improvement, in the final fermentation broth of the combined fermentation, the number of live bacteria of Lactobacillus acidophilus is not less than 1×10 10 cfu/mL, and the number of live bacteria of Saccharomyces cerevisiae is not less than 3×10 9 cfu/mL.

上述技术方案的有益效果在于:本发明利用错时接种酿酒酵母、嗜酸乳杆菌和丁酸梭菌,能最大限度地实现资源合理利用,最终的联合发酵液中,酿酒酵母和嗜酸乳杆菌的活菌数可以达到3.71×109cfu/mL和1.69×1010cfu/mL。The beneficial effect of the above technical solution is that the invention utilizes staggered inoculation of saccharomyces cerevisiae, Lactobacillus acidophilus and Clostridium butyricum to maximize the rational utilization of resources, and the live counts of saccharomyces cerevisiae and Lactobacillus acidophilus in the final combined fermentation liquid can reach 3.71×10 9 cfu/mL and 1.69×10 10 cfu/mL.

作为进一步地改进,所述液态培养基的成分包括:葡萄糖5~25g/L、麸皮6~10g/L、酵母膏5~15g/L、蛋白胨5~20g/L、硫酸镁0.1~5g/L、磷酸氢二钾0.1~5g/L、碳酸钙5~10g/L。As a further improvement, the components of the liquid culture medium include: 5-25 g/L glucose, 6-10 g/L bran, 5-15 g/L yeast extract, 5-20 g/L peptone, 0.1-5 g/L magnesium sulfate, 0.1-5 g/L dipotassium hydrogen phosphate, and 5-10 g/L calcium carbonate.

上述技术方案的有益效果在于:本发明从酿酒酵母、嗜酸乳杆菌和丁酸梭菌各自的发酵特点和生产成本出发,对联合液态培养基的成分进行优化。优化得到的该配方能保证混合发酵过程的顺利进行,获得的活菌数较高,且成本较低。The beneficial effect of the above technical solution is that the present invention optimizes the components of the combined liquid culture medium based on the fermentation characteristics and production costs of Saccharomyces cerevisiae, Lactobacillus acidophilus and Clostridium butyricum. The optimized formula can ensure the smooth progress of the mixed fermentation process, obtain a high number of viable bacteria, and have a low cost.

作为进一步地改进,所述联合液态发酵的过程中pH控制范围为6.0~7.0。As a further improvement, the pH control range during the combined liquid fermentation is 6.0-7.0.

上述技术方案的有益效果在于:在联合液态发酵的过程中pH控制在6.0~7.0之间能有效提高丁酸梭菌芽孢率,还可以提高丁酸梭菌、嗜酸乳杆菌和酿酒酵母的活菌数。The beneficial effect of the above technical solution is that controlling the pH between 6.0 and 7.0 during the combined liquid fermentation process can effectively increase the spore rate of Clostridium butyricum and can also increase the number of live bacteria of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae.

作为进一步地改进,所述联合液态发酵时发酵罐装液系数为30%~70%。As a further improvement, the liquid filling coefficient of the fermentation tank during the combined liquid fermentation is 30% to 70%.

上述技术方案的有益效果在于:在保证成功发酵的同时,节省生产成本、降低投入。The beneficial effect of the above technical solution is that it saves production costs and reduces investment while ensuring successful fermentation.

作为进一步地改进,所述丁酸梭菌、嗜酸乳杆菌和酿酒酵母的接种量为2%~6%。As a further improvement, the inoculation amount of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae is 2% to 6%.

上述技术方案的有益效果在于:此接种量能保证发酵过程正常进行,最终产物中丁酸梭菌和芽孢数可达到一个较高的水平。The beneficial effect of the above technical solution is that the inoculation amount can ensure the normal fermentation process, and the number of Clostridium butyricum and spores in the final product can reach a relatively high level.

作为进一步地改进,在接种丁酸梭菌后5~7h开始补料,补料至对数期结束。As a further improvement, feeding was started 5-7 hours after inoculation of Clostridium butyricum and continued until the end of the logarithmic phase.

上述技术方案的有益效果在于:补料时机和持续时间影响发酵的最终结果,按上述补料方案可以有效提高混合培养中丁酸梭菌的芽孢率。The beneficial effect of the above technical solution is that the timing and duration of feeding affect the final result of fermentation, and the spore rate of Clostridium butyricum in mixed culture can be effectively improved according to the above feeding scheme.

作为进一步地改进,所述补料包括第一次补料和第二次补料,第一次补料结束后直接开始第二次补料;所述第一次补料的补料液成分为葡萄糖4~10g/L,持续6~8h;所述第二次补料的补料液成分为葡萄糖4~10g/L,蛋白胨2~6g/L,磷酸氢二钾1~3g/L,持续至对数期结束。具体地,补料液的溶剂为水。As a further improvement, the feeding includes a first feeding and a second feeding, and the second feeding starts directly after the first feeding ends; the feeding liquid composition of the first feeding is 4-10 g/L glucose, which lasts for 6-8 hours; the feeding liquid composition of the second feeding is 4-10 g/L glucose, 2-6 g/L peptone, and 1-3 g/L dipotassium hydrogen phosphate, which lasts until the end of the logarithmic phase. Specifically, the solvent of the feeding liquid is water.

上述技术方案的有益效果在于:按上述补料的补料液成分进行分次补料,能有效地保证能源利用的最大化。The beneficial effect of the above technical solution is that the feeding is carried out in batches according to the composition of the feeding liquid, which can effectively ensure the maximization of energy utilization.

作为进一步地改进,所述联合发酵方法包括将联合发酵的发酵离心液接种至固态发酵培养基中,经固态发酵获得饲料添加剂。As a further improvement, the combined fermentation method includes inoculating the fermentation centrifuge liquid of the combined fermentation into a solid-state fermentation medium to obtain the feed additive through solid-state fermentation.

上述技术方案的有益效果在于:联合发酵的发酵离心废液含有丰富的蛋白、多糖和无机盐等营养物质,还含有未被彻底离心的菌体,将其回收利用后减少了废水处理造成的资源浪费,且减轻了环保的压力,最大限度地利用了资源,同时降低了相关企业对发酵废水处理的成本。The beneficial effect of the above technical scheme is that the fermentation centrifugal waste liquid of the combined fermentation contains rich nutrients such as protein, polysaccharide and inorganic salt, and also contains bacteria that have not been completely centrifuged. After recycling it, it reduces the waste of resources caused by wastewater treatment, reduces the pressure on environmental protection, maximizes the use of resources, and reduces the cost of fermentation wastewater treatment for related enterprises.

作为进一步地改进,所述固态发酵培养基的成分包括10~20%的麸皮,40%~80%的豆粕,1%~10%的小麦秸秆,1%~10%的玉米秸秆,1%~10%的花生秸秆,0.05%~0.15%的硫酸镁,0.5%~1.5%的碳酸钙,0.5%~1.5%的磷酸氢二钾。As a further improvement, the components of the solid fermentation medium include 10% to 20% bran, 40% to 80% soybean meal, 1% to 10% wheat straw, 1% to 10% corn straw, 1% to 10% peanut straw, 0.05% to 0.15% magnesium sulfate, 0.5% to 1.5% calcium carbonate, and 0.5% to 1.5% dipotassium hydrogen phosphate.

上述技术方案的有益效果在于:固态发酵的培养基中含有大量的秸秆,将农作副产物秸秆回收利用、节约资源的同时,为相关企业降低生产成本。The beneficial effect of the above technical solution is that the solid-state fermentation culture medium contains a large amount of straw, which recycles the agricultural by-product straw, saves resources, and reduces production costs for related companies.

作为进一步地改进,所述固态发酵的条件为30~37℃培养3~7d。As a further improvement, the solid-state fermentation condition is culturing at 30-37° C. for 3-7 days.

作为进一步地改进,所述发酵离心液的接种量为2%~6%(v/m)。As a further improvement, the inoculation amount of the fermentation centrifuge liquid is 2% to 6% (v/m).

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明实施例1中丁酸梭菌、嗜酸乳杆菌和酿酒酵母的生长曲线;FIG1 is a growth curve of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae in Example 1 of the present invention;

图2是本发明实施例2中碳源对菌株生长的影响;FIG2 is the effect of carbon source on strain growth in Example 2 of the present invention;

图3是本发明实施例2中氮源对菌株生长的影响;FIG3 is the effect of nitrogen source on strain growth in Example 2 of the present invention;

图4是本发明实施例2中无机盐对菌株生长的影响;FIG4 is the effect of inorganic salts on strain growth in Example 2 of the present invention;

图5是本发明实施例3中温度对菌株生长的影响;FIG5 is the effect of temperature on strain growth in Example 3 of the present invention;

图6是本发明实施例3中pH对菌株生长的影响;FIG6 is the effect of pH on strain growth in Example 3 of the present invention;

图7是本发明实施例3中装液系数对菌株生长的影响;FIG7 is the effect of the liquid filling coefficient on the growth of the strain in Example 3 of the present invention;

图8是本发明实施例3中摇瓶培养条件优化后各菌株的生长曲线;FIG8 is a growth curve of each strain after optimization of shake flask culture conditions in Example 3 of the present invention;

图9是本发明实施例4中10L罐发酵过程中补料液碳氮比对菌株生长的影响;9 is the effect of the carbon-nitrogen ratio of the feed solution on the growth of the strain during the fermentation process in a 10L tank in Example 4 of the present invention;

图1-9中:左侧纵坐标适用于丁酸梭菌和酿酒酵母的菌浓,右侧纵坐标适用于嗜酸乳杆菌的菌浓。In Figure 1-9: the left vertical axis is applicable to the bacterial concentrations of Clostridium butyricum and Saccharomyces cerevisiae, and the right vertical axis is applicable to the bacterial concentration of Lactobacillus acidophilus.

具体实施方式DETAILED DESCRIPTION

下面结合具体实施方式对本发明作进一步描述,但本发明的保护范围并不仅限于此;若无特殊说明,实施例中所用的各类试剂、仪器等均为市售商品。The present invention is further described below in conjunction with specific implementation methods, but the protection scope of the present invention is not limited thereto; unless otherwise specified, various reagents, instruments, etc. used in the examples are commercially available products.

下述实施例及试验例中涉及到的部分生物材料、实验试剂、实验设备等情况简要介绍如下:Some of the biological materials, experimental reagents, experimental equipment, etc. involved in the following embodiments and test examples are briefly introduced as follows:

培养基:Culture medium:

丁酸梭菌活化培养基与种子培养基组分相同,包括:蛋白胨10g/L、牛肉膏10g/L、酵母粉3g/L、葡萄糖5g/L、可溶性淀粉1g/L、氯化钠5g/L、醋酸钠3g/L、L-半胱氨酸盐酸盐0.5g/L,琼脂0.5g/L,pH 6.8;The components of Clostridium butyricum activation medium are the same as those of seed medium, including: peptone 10 g/L, beef extract 10 g/L, yeast powder 3 g/L, glucose 5 g/L, soluble starch 1 g/L, sodium chloride 5 g/L, sodium acetate 3 g/L, L-cysteine hydrochloride 0.5 g/L, agar 0.5 g/L, pH 6.8;

丁酸梭菌计数培养基:在RCM液体培养基成分中再加入2.0%的琼脂粉;Clostridium butyricum counting medium: add 2.0% agar powder to the RCM liquid medium;

嗜酸乳杆菌活化培养基与种子培养基组分相同,均为MRS液体培养基,包括:酪白蛋白胨10g/L、牛肉浸取物10g/L、酵母提取液5g/L、葡萄糖20g/L、乙酸钠5g/L、柠檬酸二胺2g/L、吐温80 1g/L、磷酸氢二钾2g/L、七水硫酸镁0.2g/L、七水硫酸锰0.05g/L、碳酸钙20g/L,pH 6.8;The components of the Lactobacillus acidophilus activation medium and the seed medium are the same, both of which are MRS liquid medium, including: casein peptone 10g/L, beef extract 10g/L, yeast extract 5g/L, glucose 20g/L, sodium acetate 5g/L, diammonium citrate 2g/L, Tween 80 1g/L, dipotassium hydrogen phosphate 2g/L, magnesium sulfate heptahydrate 0.2g/L, manganese sulfate heptahydrate 0.05g/L, calcium carbonate 20g/L, pH 6.8;

嗜酸乳杆菌计数培养基:在MRS液体培养基成分中再加入2.0%的琼脂粉;Lactobacillus acidophilus counting medium: add 2.0% agar powder to the MRS liquid medium;

酿酒酵母活化培养基与种子培养基组分相同,均为YPD培养基,包括:酵母提取物10g/L、蛋白胨20g/L、葡萄糖20g/L,pH 5.6;The components of the activation medium for Saccharomyces cerevisiae and the seed medium are the same, both of which are YPD medium, including: yeast extract 10g/L, peptone 20g/L, glucose 20g/L, pH 5.6;

酿酒酵母计数培养基:在YPD液体培养基成分中再加入2.0%的琼脂粉。Saccharomyces cerevisiae counting medium: Add 2.0% agar powder to the YPD liquid medium.

一、一种丁酸梭菌的联合发酵方法的具体实施例1. Specific embodiment of a combined fermentation method of Clostridium butyricum

实施例1菌种生长曲线的测定Example 1 Determination of bacterial growth curve

丁酸梭菌的培养方式:液体深层静置培养,锥形瓶装液系数60%,接种量4%,用8层纱布和2层牛皮纸封口,37℃静置培养48h。Cultivation method of Clostridium butyricum: liquid deep static culture, conical flask filling coefficient 60%, inoculation amount 4%, sealed with 8 layers of gauze and 2 layers of kraft paper, static culture at 37℃ for 48 hours.

嗜酸乳杆菌的培养方式:液体深层静置培养,锥形瓶装液系数40%,接种量4%,用8层纱布封口,37℃静置培养48h。Cultivation method of Lactobacillus acidophilus: liquid deep static culture, conical flask filling coefficient 40%, inoculation amount 4%, sealed with 8 layers of gauze, static culture at 37℃ for 48h.

酿酒酵母的培养方式:液体摇瓶培养,锥形瓶装液系数40%,接种量5%,于30℃180r/min培养48h。Cultivation method of brewer's yeast: liquid shake flask culture, conical flask filling coefficient 40%, inoculation amount 5%, culture at 30℃180r/min for 48h.

按照上面的方法进行菌种活化与培养,在培养期间间每隔4h取样测定活菌数分别绘制其生长曲线,如图1所示。The bacteria were activated and cultured according to the above method. During the culture period, samples were taken every 4 hours to determine the number of live bacteria and their growth curves were drawn, as shown in Figure 1.

根据图1可知,三菌种生长曲线,对数后期菌浓高,菌体生命力旺盛,故丁酸梭菌、嗜酸乳杆菌和酿酒酵母种子培养时间分别选择16h、18h和36h。According to Figure 1, the growth curves of the three bacterial species show that the bacterial concentration is high in the late logarithmic period and the bacterial vitality is vigorous, so the seed culture time of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae is selected as 16h, 18h and 36h, respectively.

实施例2混合发酵中联合液态培养基成分的优化Example 2 Optimization of the components of the combined liquid culture medium in mixed fermentation

混合培养初始发酵方式:根据丁酸梭菌、嗜酸乳杆菌和酿酒酵母的生长曲线,以RCM培养基为初始联合培养基,先将酿酒酵母以4%的接种量接种至联合液态培养基中,6h后将嗜酸乳杆菌以4%的接种量接种至联合液态培养基中,14h后将丁酸梭菌以4%的接种量接种至联合培养基中,锥形瓶装液系数为50%,37℃静置培养,锥形瓶用8层纱布和2层牛皮纸封口。Initial fermentation method of mixed culture: According to the growth curves of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae, RCM medium was used as the initial combined culture medium. Saccharomyces cerevisiae was first inoculated into the combined liquid culture medium at a rate of 4%. After 6 hours, Lactobacillus acidophilus was inoculated into the combined liquid culture medium at a rate of 4%. After 14 hours, Clostridium butyricum was inoculated into the combined culture medium at a rate of 4%. The filling coefficient of the conical flask was 50%. The culture was statically incubated at 37°C and the conical flask was sealed with 8 layers of gauze and 2 layers of kraft paper.

错时接种的时间间隔选择原理为:根据图1丁酸梭菌、嗜酸乳杆菌和酿酒酵母的生长曲线可知,三种菌种进入对数生长期的时间,如果酿酒酵母进入对数生长期后会快速生长并消耗氧气,此时是接种需氧量较少的嗜酸乳杆菌的最佳接种时机,如接种晚会消耗更多的营养成分,为目标丁酸梭菌剩下的营养减少。The principle for selecting the time interval for staggered inoculation is as follows: According to the growth curves of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae in Figure 1, the time when the three strains enter the logarithmic growth phase, if Saccharomyces cerevisiae enters the logarithmic growth phase, it will grow rapidly and consume oxygen. This is the best time to inoculate Lactobacillus acidophilus, which has a lower oxygen demand. If the inoculation is late, more nutrients will be consumed, and the remaining nutrients for the target Clostridium butyricum will be reduced.

在初始培养基的基础上对碳源葡萄糖进行优化,选取葡萄糖、蔗糖、乳糖、麦芽糖、可溶性淀粉、玉米淀粉、麸皮、黄豆粕共8种碳源探索不同碳源对联合培养菌种生长的影响。Based on the initial culture medium, the carbon source glucose was optimized, and 8 carbon sources including glucose, sucrose, lactose, maltose, soluble starch, corn starch, bran and soybean meal were selected to explore the effects of different carbon sources on the growth of co-cultured strains.

利用选定的优化碳源,从蛋白胨、胰蛋白胨、酵母膏、玉米浆干粉、豆粕粉、鱼粉、牛肉膏、酵母浸粉中选取优选氮源。The selected optimized carbon source is used to select the preferred nitrogen source from peptone, tryptone, yeast extract, corn steep liquor powder, soybean meal powder, fish meal, beef extract and yeast extract powder.

根据碳源和氮源种类优化结果设计正交实验,对碳源和氮源的浓度进行优化,碳源浓度设置15g/L、20g/L、25g/L三个浓度,氮源浓度设置为10g/L、20g/L、30g/L三个浓度。According to the optimization results of the carbon source and nitrogen source types, an orthogonal experiment was designed to optimize the concentrations of the carbon source and nitrogen source. The carbon source concentration was set at 15g/L, 20g/L, and 25g/L, and the nitrogen source concentration was set at 10g/L, 20g/L, and 30g/L.

初试时选无机盐有硫酸镁、硫酸锰、磷酸氢二钾、三水合乙酸钠、碳酸钙、氯化钠、氯化钾。在无机盐种类优化基础上,设计正交实验,对无机盐浓度进行优化。在优化过程中选取丁酸梭菌活菌数及其芽孢数、嗜酸乳杆菌活菌数、酿酒酵母活菌数为考察指标,以丁酸梭菌作为主要考察对象,每组试验重复3次。In the initial test, the inorganic salts selected included magnesium sulfate, manganese sulfate, potassium dihydrogen phosphate, sodium acetate trihydrate, calcium carbonate, sodium chloride, and potassium chloride. Based on the optimization of inorganic salt types, an orthogonal experiment was designed to optimize the inorganic salt concentration. In the optimization process, the number of live Clostridium butyricum and its spores, the number of live Lactobacillus acidophilus, and the number of live Saccharomyces cerevisiae were selected as the investigation indicators, with Clostridium butyricum as the main investigation object, and each group of experiments was repeated 3 times.

2.1、碳源的优化2.1. Optimization of carbon source

由图2可以看出,葡萄糖为碳源时,丁酸梭菌活菌数远高于其他碳源;碳源为麦芽糖时嗜酸乳杆菌和酿酒酵母活菌数最多;麸皮为碳源时丁酸梭菌、嗜酸乳杆菌和酿酒酵母的活菌数均较理想。为进一步优化碳源,将葡萄糖、麦芽糖、蔗糖、乳糖分别与麸皮复合,来探索复合碳源对菌种生长的影响,结果如表1。As can be seen from Figure 2, when glucose is used as the carbon source, the number of live Clostridium butyricum is much higher than that of other carbon sources; when maltose is used as the carbon source, the number of live Lactobacillus acidophilus and Saccharomyces cerevisiae is the largest; when bran is used as the carbon source, the number of live Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae are all ideal. In order to further optimize the carbon source, glucose, maltose, sucrose and lactose were compounded with bran to explore the effect of compound carbon sources on the growth of bacteria. The results are shown in Table 1.

表1复合碳源的优化结果Table 1 Optimization results of composite carbon sources

Figure BDA0004146991580000061
Figure BDA0004146991580000061

注:组合一为葡萄糖12g/L+麸皮8g/L;组合二为麦芽糖10g/L+麸皮10g/L;组合三为蔗糖12g/L+麸皮8g/L;组合四为乳糖10g/L+麸皮10g/L;对照为葡萄糖20g/L。Note: Combination 1 is glucose 12g/L + bran 8g/L; Combination 2 is maltose 10g/L + bran 10g/L; Combination 3 is sucrose 12g/L + bran 8g/L; Combination 4 is lactose 10g/L + bran 10g/L; Control is glucose 20g/L.

由表1可知,复合碳源的效果比使用单一碳源理想,可见,复合碳源更利于三菌联合培养。复合碳源为葡萄糖和麸皮时,丁酸梭菌的活菌数和芽孢数达到了最大值,复合碳源为麦芽糖和麸皮时,嗜酸乳杆菌和酿酒酵母的活菌数达到了最大值,丁酸梭菌的活菌数和芽孢数略低于组合一。综合考虑,选取葡萄糖和麸皮作为联合培养的碳源。As shown in Table 1, the effect of the composite carbon source is better than that of a single carbon source. It can be seen that the composite carbon source is more conducive to the joint culture of three bacteria. When the composite carbon source is glucose and bran, the number of live bacteria and spores of Clostridium butyricum reaches the maximum value. When the composite carbon source is maltose and bran, the number of live bacteria of Lactobacillus acidophilus and Saccharomyces cerevisiae reaches the maximum value, and the number of live bacteria and spores of Clostridium butyricum is slightly lower than that of combination 1. Taking all factors into consideration, glucose and bran are selected as the carbon sources for joint culture.

2.2、氮源的优化2.2 Optimization of nitrogen source

由图3可见,当氮源为酵母膏时,丁酸梭菌的活菌数和芽孢数均最高,分别达到了2.36×107cfu/mL和2.12×107cfu/mL,并且嗜酸乳杆菌的活菌数也远远高于其他氮源。氮源为蛋白胨时,酿酒酵母的活菌数达到最大值。查阅相关文献发现,复合氮源能达到更优的效果,故本实验结果将酵母膏和其他氮源进行复合,结果如表2。As shown in Figure 3, when the nitrogen source is yeast extract, the number of live bacteria and spores of Clostridium butyricum are the highest, reaching 2.36×10 7 cfu/mL and 2.12×10 7 cfu/mL respectively, and the number of live bacteria of Lactobacillus acidophilus is also much higher than that of other nitrogen sources. When the nitrogen source is peptone, the number of live bacteria of Saccharomyces cerevisiae reaches the maximum. It was found from the relevant literature that compound nitrogen sources can achieve better results, so the results of this experiment combined yeast extract with other nitrogen sources, and the results are shown in Table 2.

表2复合氮源的优化结果Table 2 Optimization results of composite nitrogen source

Figure BDA0004146991580000062
Figure BDA0004146991580000062

Figure BDA0004146991580000071
Figure BDA0004146991580000071

注:酵母膏和其他氮源比例1:1,氮源含量为20g/L,对照为20g/L酵母膏。Note: The ratio of yeast extract to other nitrogen sources is 1:1, the nitrogen source content is 20g/L, and the control is 20g/L yeast extract.

由表2可知,在复合氮源为酵母膏和蛋白胨的组合中,丁酸梭菌的活菌数及芽孢数、嗜酸乳杆菌的活菌数均达到了最大值;复合氮源为酵母膏和鱼粉时,酿酒酵母的活菌数达到了最大值。而以酵母膏和其他氮源为复合氮源的组合中,三菌的活菌数较酵母膏单独使用时均有不同程度的提高。综合考虑,选取酵母膏和蛋白胨的复合氮源。As shown in Table 2, in the combination of yeast extract and peptone as the composite nitrogen source, the number of live bacteria and spores of Clostridium butyricum and the number of live bacteria of Lactobacillus acidophilus reached the maximum value; when the composite nitrogen source was yeast extract and fish meal, the number of live bacteria of Saccharomyces cerevisiae reached the maximum value. In the combination of yeast extract and other nitrogen sources as the composite nitrogen source, the number of live bacteria of the three bacteria increased to varying degrees compared with the use of yeast extract alone. Taking comprehensive considerations, the composite nitrogen source of yeast extract and peptone was selected.

2.3、碳源及氮源浓度配比的优化2.3 Optimization of carbon source and nitrogen source concentration ratio

通过单因素实验确定了最佳碳源和氮源的种类,其浓度与配比对菌体生长也有很大影响,因此设计正交实验来进一步确定复合碳、氮源的最优添加比例,用SPSS 20.0软件设计L9(34)正交表如表3。The types of the best carbon and nitrogen sources were determined through single-factor experiments. Their concentrations and ratios also had a great influence on bacterial growth. Therefore, an orthogonal experiment was designed to further determine the optimal addition ratio of the composite carbon and nitrogen sources. The L9 (3 4 ) orthogonal table was designed using SPSS 20.0 software as shown in Table 3.

表3碳源及氮源浓度配比的正交试验因素水平表Table 3 Orthogonal test factor level table of carbon source and nitrogen source concentration ratio

Figure BDA0004146991580000072
Figure BDA0004146991580000072

对结果进行极差和K值分析,结果见表4。The results were analyzed by range and K value, and the results are shown in Table 4.

表4碳源及氮源浓度配比的正交试验结果Table 4 Orthogonal test results of carbon source and nitrogen source concentration ratio

Figure BDA0004146991580000073
Figure BDA0004146991580000073

Figure BDA0004146991580000081
Figure BDA0004146991580000081

注:A1、B1、C1分别对应表中的各物质的第一水平,如A1代表葡萄糖的添加量为15g/L。Note: A 1 , B 1 , and C 1 correspond to the first level of each substance in the table, such as A 1 represents the addition amount of glucose is 15 g/L.

由表4可知:丁酸梭菌活菌数影响大小为D>B>C>A,说明蛋白胨对丁酸梭菌活菌数影响较大;丁酸梭菌芽孢数影响大小为B>D>A>C,说明麸皮对丁酸梭菌转孢影响较大;嗜酸乳杆菌活菌数影响大小为B>C>A>D,说明麸皮对嗜酸乳杆菌活菌数影响较大;酿酒酵母活菌数影响大小为C>B>D>A,说明酵母膏对酿酒酵母活菌数影响较大。通过比较K值可得优化实验条件为:A3B2C3D3,但此方法条件不在实施的实验中,验证试验结果为丁酸梭菌活菌数4.67×108cfu/mL,丁酸梭菌芽孢数3.63×108cfu/mL,嗜酸乳杆菌活菌数9.35×109cfu/mL,酿酒酵母的活菌数为2.27×108cfu/mL。It can be seen from Table 4 that the effect size of the number of live Clostridium butyricum is D>B>C>A, indicating that peptone has a greater effect on the number of live Clostridium butyricum; the effect size of the number of Clostridium butyricum spores is B>D>A>C, indicating that bran has a greater effect on the number of Clostridium butyricum transspores; the effect size of the number of live Lactobacillus acidophilus is B>C>A>D, indicating that bran has a greater effect on the number of live Lactobacillus acidophilus; the effect size of the number of live Saccharomyces cerevisiae is C>B>D>A, indicating that yeast extract has a greater effect on the number of live Saccharomyces cerevisiae. By comparing the K values, the optimized experimental conditions are: A 3 B 2 C 3 D 3 , but this method condition was not in the implemented experiment. The verification test results were: the live count of Clostridium butyricum was 4.67×10 8 cfu/mL, the spore count of Clostridium butyricum was 3.63×10 8 cfu/mL, the live count of Lactobacillus acidophilus was 9.35×10 9 cfu/mL, and the live count of Saccharomyces cerevisiae was 2.27×10 8 cfu/mL.

2.4、无机盐的优化2.4. Optimization of inorganic salts

无机盐对发酵菌体的影响效果虽不及碳源和氮源,但适量的添加可促进菌体健康快速的生长繁殖,提高其代谢产物量。几种常见的无机盐对菌体生长影响结果如图4,氯化钠和氯化钾添加量分别为5g/L,磷酸氢二钾和碳酸钙添加量分别为1g/L和5g/L,硫酸锰和硫酸镁的添加量分别为0.3g/L,三水合乙酸钠的添加量为3g/L,对照为不添加无机盐。Although the effect of inorganic salts on fermentation bacteria is not as good as that of carbon and nitrogen sources, the addition of appropriate amounts can promote the healthy and rapid growth and reproduction of bacteria and increase the amount of their metabolites. The results of the effects of several common inorganic salts on bacterial growth are shown in Figure 4. The addition amounts of sodium chloride and potassium chloride are 5g/L, respectively, the addition amounts of dipotassium hydrogen phosphate and calcium carbonate are 1g/L and 5g/L, respectively, the addition amounts of manganese sulfate and magnesium sulfate are 0.3g/L, respectively, and the addition amount of sodium acetate trihydrate is 3g/L. The control is no addition of inorganic salts.

由图4可知,磷酸氢二钾可促进丁酸梭菌生长和转孢,无机盐为碳酸钙时嗜酸乳杆菌和酿酒酵母的活菌数均达到了最大值。为进一步确定无机盐的成分,选取磷酸氢二钾和三水合乙酸钠、硫酸锰、硫酸镁、碳酸钙这四种结果较好的无机盐进行复合无机盐的优化,结果如表5。As shown in Figure 4, potassium hydrogen phosphate can promote the growth and transsporeization of Clostridium butyricum, and the viable counts of Lactobacillus acidophilus and Saccharomyces cerevisiae reached the maximum when the inorganic salt was calcium carbonate. In order to further determine the composition of the inorganic salt, potassium hydrogen phosphate and sodium acetate trihydrate, manganese sulfate, magnesium sulfate, and calcium carbonate, four inorganic salts with good results, were selected for optimization of the composite inorganic salt, and the results are shown in Table 5.

表5复合无机盐的优化结果Table 5 Optimization results of composite inorganic salts

Figure BDA0004146991580000091
Figure BDA0004146991580000091

注:组合一磷酸氢二钾和三水合乙酸钠;组合二为磷酸氢二钾和硫酸锰;组合三为磷酸氢二钾和硫酸镁;组合四磷酸氢二钾和碳酸钙;对照为单独添加磷酸氢二钾。Note: Combination 1 is dipotassium hydrogen phosphate and sodium acetate trihydrate; combination 2 is dipotassium hydrogen phosphate and manganese sulfate; combination 3 is dipotassium hydrogen phosphate and magnesium sulfate; combination 4 is dipotassium hydrogen phosphate and calcium carbonate; the control is the addition of dipotassium hydrogen phosphate alone.

由表5可知,组合三和组合四中丁酸梭菌的活菌数相当,且磷酸氢二钾与碳酸钙的组合丁酸梭菌芽孢数结果更优,此时丁酸梭菌活菌数达到了4.05×108cfu/mL,芽孢数达到3.75×108。由此结果可知,可选用磷酸氢二钾、硫酸镁和碳酸钙作为联合培养基中最佳无机盐成分。As shown in Table 5, the number of live bacteria of Clostridium butyricum in combination 3 and combination 4 is similar, and the number of spores of Clostridium butyricum in the combination of dipotassium hydrogen phosphate and calcium carbonate is better, at which the number of live bacteria of Clostridium butyricum reaches 4.05×10 8 cfu/mL and the number of spores reaches 3.75×10 8 . From this result, it can be seen that dipotassium hydrogen phosphate, magnesium sulfate and calcium carbonate can be selected as the best inorganic salt components in the combined culture medium.

上述实验结果表明磷酸氢二钾、硫酸镁、碳酸钙为最佳无机盐,用SPSS 20.0软件设计L9(33)正交表探究三者的浓度和配比,并对其结果进行分析,正交试验因素和水平如表6。The above experimental results show that potassium dihydrogen phosphate, magnesium sulfate and calcium carbonate are the best inorganic salts. SPSS 20.0 software was used to design the L9 (3 3 ) orthogonal table to explore the concentration and ratio of the three, and the results were analyzed. The orthogonal test factors and levels are shown in Table 6.

表6复合无机盐配比正交试验因素水平表Table 6 Factor level table of orthogonal test of compound inorganic salt ratio

Figure BDA0004146991580000092
Figure BDA0004146991580000092

对结果进行极差和K值分析,结果见表7。The results were analyzed by range and K value, and the results are shown in Table 7.

表7复合无机盐配比正交试验结果Table 7 Results of orthogonal test on compound inorganic salt ratio

Figure BDA0004146991580000093
Figure BDA0004146991580000093

Figure BDA0004146991580000101
Figure BDA0004146991580000101

注:A1、B1、C1分别对应表中的各物质的第一水平,如A1代表磷酸氢二钾的添加量为2g/L。Note: A 1 , B 1 , and C 1 correspond to the first level of each substance in the table, such as A 1 represents the addition amount of dipotassium hydrogen phosphate is 2 g/L.

通过对实验进行极差分析可知:丁酸梭菌活菌影响力大小为C>B>A;芽孢数影响力大小为C>B>A;嗜酸乳杆菌活菌数影响力大小为C>A>B;酿酒酵母活菌数量的影响力大小为A>B>C。通过比较K值大小可得最佳实验条件为A2B3C3,即磷酸氢二钾的添加量为3.0g/L,硫酸镁的添加量为0.8g/L,碳酸钙的添加量为8g/L,所得丁酸梭菌活菌数为5.24×108cfu/mL,芽孢数为4.32×108cfu/mL,嗜酸乳杆菌活菌数为1.05×1010cfu/mL,酿酒酵母活菌数为2.74×108cfu/mL。The range analysis of the experiment showed that the influence of live Clostridium butyricum was C>B>A; the influence of spore count was C>B>A; the influence of live Lactobacillus acidophilus was C>A>B; and the influence of live Saccharomyces cerevisiae was A>B>C. By comparing the K values, the optimal experimental conditions were A 2 B 3 C 3 , that is, the addition of potassium hydrogen phosphate was 3.0 g/L, the addition of magnesium sulfate was 0.8 g/L, and the addition of calcium carbonate was 8 g/L. The live number of Clostridium butyricum was 5.24×10 8 cfu/mL, the number of spores was 4.32×10 8 cfu/mL, the live number of Lactobacillus acidophilus was 1.05×10 10 cfu/mL, and the live number of Saccharomyces cerevisiae was 2.74×10 8 cfu/mL.

综上混合发酵中联合液态培养基成分优化的结果可知,本发明的最优联合液态培养基包括葡萄糖25g/L,麸皮6g/L,蛋白胨15g/L,酵母膏15g/L,磷酸氢二钾3g/L,硫酸镁0.8g/L、碳酸钙8g/L。From the above results of optimization of the components of the combined liquid culture medium in mixed fermentation, it can be seen that the optimal combined liquid culture medium of the present invention includes 25 g/L glucose, 6 g/L bran, 15 g/L peptone, 15 g/L yeast extract, 3 g/L dipotassium hydrogen phosphate, 0.8 g/L magnesium sulfate, and 8 g/L calcium carbonate.

实施例3联合发酵培养条件的优化Example 3 Optimization of combined fermentation culture conditions

在实施例2获得的最优发酵培养基的基础上,对联合发酵培养条件进行优化。在250mL锥形瓶中装入50%体积培养基,初始pH为6.5;灭菌,冷却后接入4%丁酸梭菌、4%嗜酸乳杆菌、4%酿酒酵母种子,37℃静置培养42h后检测菌体浓度。Based on the optimal fermentation medium obtained in Example 2, the combined fermentation culture conditions were optimized. A 250 mL conical flask was filled with 50% volume of culture medium, with an initial pH of 6.5; sterilized, cooled, inoculated with 4% Clostridium butyricum, 4% Lactobacillus acidophilus, and 4% Saccharomyces cerevisiae seeds, and cultured at 37°C for 42 hours before detecting the bacterial concentration.

3.1、发酵温度的优化3.1. Optimization of fermentation temperature

发酵温度选择30℃、33℃、37℃、40℃、42℃、45℃考察发酵温度对发酵的影响,结果如图5所示。由图5可以看出,温度对联合发酵过程中菌株的生长影响较显著,当温度在30~37℃范围内时,丁酸梭菌、嗜酸乳杆菌、酿酒酵母的菌体浓度随温度的升高而逐渐增加,在33℃时,酿酒酵母的活菌数达到最大值,为2.45×108cfu/mL。在37℃时丁酸梭菌、嗜酸乳杆菌的活菌数均达到最大值,分别为4.96×108cfu/mL和9.14×109cfu/mL。温度超过42℃后丁酸梭菌的活菌数明显下降。结合相关文献及本实验研究结果,联合发酵时要综合考虑三菌的生长特性,故将三菌联合发酵的温度定为37℃。The fermentation temperature was selected at 30℃, 33℃, 37℃, 40℃, 42℃, and 45℃ to investigate the effect of fermentation temperature on fermentation. The results are shown in Figure 5. As can be seen from Figure 5, the temperature has a significant effect on the growth of the strains during the combined fermentation process. When the temperature is in the range of 30-37℃, the concentration of Clostridium butyricum, Lactobacillus acidophilus, and Saccharomyces cerevisiae gradually increases with the increase of temperature. At 33℃, the number of live bacteria of Saccharomyces cerevisiae reaches a maximum value of 2.45×10 8 cfu/mL. At 37℃, the number of live bacteria of Clostridium butyricum and Lactobacillus acidophilus both reached a maximum value of 4.96×10 8 cfu/mL and 9.14×10 9 cfu/mL, respectively. After the temperature exceeded 42℃, the number of live bacteria of Clostridium butyricum decreased significantly. Combined with the relevant literature and the results of this experimental study, the growth characteristics of the three bacteria should be comprehensively considered during the combined fermentation, so the temperature of the combined fermentation of the three bacteria was set at 37℃.

3.2、pH的优化3.2. Optimization of pH

调整联合发酵培养中的pH分别为5.5、5.7、6.0、6.5、6.8、7.2、7.5,考察pH对联合发酵过程中菌株生长的影响,由图6的结果可以看出:在初始pH为5.5时,丁酸梭菌几乎不怎么生长,而在初始pH为5.5~6.8范围内,丁酸梭菌的活菌数随着初始pH的升高而逐渐增加,当初始pH为6.8时,丁酸梭菌的活菌数达到最高。嗜酸乳杆菌在初始pH为5.5时可以生长,当初始pH为5.7时活菌数达到最大值。酿酒酵母随pH的变化生长曲线较平缓,当初始pH为6.5时,酿酒酵母活菌数达到最大值。查阅相关文献并结合本实验的研究结果,将三菌联合发酵的最适初始pH定为6.8。The pH in the combined fermentation culture was adjusted to 5.5, 5.7, 6.0, 6.5, 6.8, 7.2, and 7.5, respectively, and the effect of pH on the growth of strains during the combined fermentation process was investigated. The results in Figure 6 show that when the initial pH was 5.5, Clostridium butyricum hardly grew, and when the initial pH was in the range of 5.5 to 6.8, the number of live bacteria of Clostridium butyricum gradually increased with the increase of the initial pH, and when the initial pH was 6.8, the number of live bacteria of Clostridium butyricum reached the highest. Lactobacillus acidophilus can grow when the initial pH is 5.5, and the number of live bacteria reaches the maximum when the initial pH is 5.7. The growth curve of Saccharomyces cerevisiae with the change of pH is relatively gentle, and when the initial pH is 6.5, the number of live bacteria of Saccharomyces cerevisiae reaches the maximum. After consulting relevant literature and combining the research results of this experiment, the optimal initial pH for the combined fermentation of three bacteria is set to 6.8.

3.3、装液系数的优化3.3 Optimization of liquid filling coefficient

选取30%、40%、50%、60%、70%五个梯度考察装液系数对联合发酵的影响。由图7可以看出,装液系数为50%时,丁酸梭菌和嗜酸乳杆菌的活菌数达到最高,装液系数为40%时,酿酒酵母的活菌数达到最高,但丁酸梭菌的活菌数略有下降,考虑到过高的装液系数不利于丁酸梭菌的生长,故将此三菌联合发酵的最适装液系数定为50%。Five gradients of 30%, 40%, 50%, 60% and 70% were selected to investigate the effect of the liquid filling coefficient on the combined fermentation. As shown in Figure 7, when the liquid filling coefficient was 50%, the live counts of Clostridium butyricum and Lactobacillus acidophilus reached the highest, and when the liquid filling coefficient was 40%, the live count of Saccharomyces cerevisiae reached the highest, but the live count of Clostridium butyricum decreased slightly. Considering that too high a liquid filling coefficient is not conducive to the growth of Clostridium butyricum, the optimal liquid filling coefficient for the combined fermentation of the three bacteria was set to 50%.

3.4、接种量的优化3.4. Optimization of inoculum size

以丁酸梭菌、嗜酸乳杆菌和酿酒酵母的接种量为三个因素,每个因素设置3个水平,按L9(33)正交表如表8进行试验。The inoculation amounts of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae were set as three factors, each factor was set at 3 levels, and the experiment was conducted according to the L9 (3 3 ) orthogonal table as shown in Table 8.

表8接种量正交试验因素水平表Table 8 Inoculation amount orthogonal test factor level table

Figure BDA0004146991580000111
Figure BDA0004146991580000111

用SPSS 20.0软件对正交试验结果进行分析,所得最佳接种比例优化结果如表9所示。The orthogonal test results were analyzed using SPSS 20.0 software, and the optimization results of the best inoculation ratio are shown in Table 9.

表9接种量正交试验结果Table 9 Inoculum size orthogonal test results

Figure BDA0004146991580000112
Figure BDA0004146991580000112

Figure BDA0004146991580000121
Figure BDA0004146991580000121

注:A1、B1、C1分别对应表中的各物质的第一水平,如A1代表丁酸梭菌的接种量为2%。Note: A 1 , B 1 , and C 1 correspond to the first level of each substance in the table, such as A 1 represents that the inoculation amount of Clostridium butyricum is 2%.

由极差分析可知,对丁酸梭菌活菌数的影响力大小为C>A>B;对丁酸梭菌芽孢数的影响力大小为A>C>B;对嗜酸乳杆菌的活菌数影响力大小为A>B>C;对酿酒酵母活菌数的影响力大小为A>C>B。通过比较K值大小可得最佳实验条件为A3B1C2,即丁酸梭菌的接种量为5%,嗜酸乳杆菌的接种量为2%,酿酒酵母的接种量为4%。以此接种进行试验的结果为丁酸梭菌的活菌数为5.12×108cfu/mL,芽孢数为4.23×108cfu/mL,嗜酸乳杆菌的活菌数为1.01×1010cfu/mL,酿酒酵母的活菌数为2.41×108cfu/mL。From the range analysis, it can be seen that the influence on the number of live Clostridium butyricum is C>A>B; the influence on the number of spores of Clostridium butyricum is A>C>B; the influence on the number of live Lactobacillus acidophilus is A>B>C; the influence on the number of live Saccharomyces cerevisiae is A>C>B. By comparing the K value, the optimal experimental conditions are A 3 B 1 C 2 , that is, the inoculation amount of Clostridium butyricum is 5%, the inoculation amount of Lactobacillus acidophilus is 2%, and the inoculation amount of Saccharomyces cerevisiae is 4%. The results of the experiment with this inoculation are that the number of live Clostridium butyricum is 5.12×10 8 cfu/mL, the number of spores is 4.23×10 8 cfu/mL, the number of live Lactobacillus acidophilus is 1.01×10 10 cfu/mL, and the number of live Saccharomyces cerevisiae is 2.41×10 8 cfu/mL.

3.5、发酵时间的优化3.5. Optimization of fermentation time

按照上述发酵方法,先将酿酒酵母以4%的接种量接种至联合液态培养基培养6h后,将嗜酸乳杆菌以2%的接种量接种至联合液态培养基中,14h后,将丁酸梭菌以5%的接种量接种至联合培养基中。在0~48h内每4小时取样检测菌体浓度,以确定培养时间,结果如图8所示。由图8可以看出,在4~20h,酿酒酵母利用培养基中的营养成分迅速繁殖,8~20h时,嗜酸乳杆菌迅速生长,两菌在大量繁殖的同时消耗培养基中残留的氧气为丁酸梭菌的生长提供无氧环境。18h时丁酸梭菌开始繁殖,并迅速进入对数期,在20~30h,丁酸梭菌和嗜酸乳杆菌、酿酒酵母共同生长,嗜酸乳杆菌、酿酒酵母为丁酸梭菌的生长提供营养环境,丁酸梭菌则为其他两菌提供维生素等生长因子。丁酸梭菌在34h开始生成孢子,42h活菌数达到最大值,但此时芽孢率的绝对值略低于40h。综合考虑,将42h作为混合发酵的终点。According to the above fermentation method, first, brewer's yeast is inoculated into the combined liquid culture medium with an inoculation amount of 4% and cultured for 6 hours, then lactobacillus acidophilus is inoculated into the combined liquid culture medium with an inoculation amount of 2%, and after 14 hours, clostridium butyricum is inoculated into the combined culture medium with an inoculation amount of 5%. Samples are taken every 4 hours within 0 to 48 hours to detect the bacterial concentration to determine the culture time, and the results are shown in Figure 8. As can be seen from Figure 8, at 4 to 20 hours, brewer's yeast rapidly reproduces using the nutrients in the culture medium, and at 8 to 20 hours, lactobacillus acidophilus grows rapidly. The two bacteria consume the residual oxygen in the culture medium while multiplying in large quantities to provide an anaerobic environment for the growth of clostridium butyricum. At 18 hours, clostridium butyricum begins to reproduce and quickly enters the logarithmic phase. At 20 to 30 hours, clostridium butyricum grows together with lactobacillus acidophilus and brewer's yeast. Lactobacillus acidophilus and brewer's yeast provide a nutrient environment for the growth of clostridium butyricum, and clostridium butyricum provides growth factors such as vitamins for the other two bacteria. Clostridium butyricum began to produce spores at 34h, and the number of live bacteria reached the maximum at 42h, but the absolute value of the spore rate was slightly lower than that at 40h. Taking all factors into consideration, 42h was taken as the end point of mixed fermentation.

实施例4补料方法的优化Example 4 Optimization of feeding method

在10L发酵罐中装入50%体积优化后的联合液态培养基,初始pH调至6.8,121℃灭菌30min,冷却后溶氧设置为100%,接种4%的酿酒酵母种子,于33℃,160rpm培养6h后溶氧降低至60%时,接种2%的嗜酸乳杆菌并于37℃静置培养,8h后溶氧降低至为10%,接种5%的丁酸梭菌于37℃静置培养。静置培养期间每20min间歇以50rpm搅拌2min以防止培养沉淀。20h开始补入10g/L葡萄糖,持续流加8h,第一次补料后马上进行二次补料,补料液为葡萄糖8g/L,蛋白胨2g/L,磷酸氢二钾1g/L组成的复合补料液,补料至对数期结束,对复合补料液碳源和氮源含量和比例进行探究。在发酵过程中定时取样至48h,检测菌体浓度和发酵液残糖含量,结果如图9所示。由图9可以看出,补料液中碳源对酿酒酵母的影响较大,氮源对嗜酸乳杆菌的影响较大。当补料液中只有葡萄糖时,丁酸梭菌活菌数有所增加,加入不同比例的氮源后,丁酸梭菌活菌数和芽孢率有所提高,当碳氮比为2:1时,丁酸梭菌活菌数达到最高,丁酸梭菌芽孢率也较高,此时发酵液中的活菌数也最高。综合考虑,将丁酸梭菌、嗜酸乳杆菌和酿酒酵母联合发酵中补料液的碳氮比定为2:1。A 10L fermenter was filled with 50% of the optimized combined liquid culture medium, the initial pH was adjusted to 6.8, sterilized at 121℃ for 30min, and the dissolved oxygen was set to 100% after cooling. 4% of Saccharomyces cerevisiae seeds were inoculated. After 6h of culture at 33℃ and 160rpm, when the dissolved oxygen dropped to 60%, 2% of Lactobacillus acidophilus was inoculated and cultured at 37℃. After 8h, the dissolved oxygen dropped to 10%, and 5% of Clostridium butyricum was inoculated and cultured at 37℃. During the static culture, the mixture was stirred at 50rpm for 2min every 20min to prevent the culture from precipitating. 10g/L glucose was added at 20h, and the flow was continued for 8h. After the first feeding, the second feeding was carried out immediately. The feeding liquid was a composite feeding liquid composed of 8g/L glucose, 2g/L peptone, and 1g/L potassium dihydrogen phosphate. The feeding was carried out until the end of the logarithmic phase, and the content and proportion of carbon source and nitrogen source of the composite feeding liquid were investigated. During the fermentation process, samples were taken regularly until 48h, and the bacterial concentration and residual sugar content of the fermentation liquid were detected. The results are shown in Figure 9. As can be seen from Figure 9, the carbon source in the feed solution has a greater impact on Saccharomyces cerevisiae, and the nitrogen source has a greater impact on Lactobacillus acidophilus. When there is only glucose in the feed solution, the number of live Clostridium butyricum bacteria increases. After adding nitrogen sources in different proportions, the number of live Clostridium butyricum bacteria and spore rate increase. When the carbon-nitrogen ratio is 2:1, the number of live Clostridium butyricum bacteria reaches the highest, the spore rate of Clostridium butyricum is also high, and the number of live bacteria in the fermentation liquid is also the highest. Taking all factors into consideration, the carbon-nitrogen ratio of the feed solution in the combined fermentation of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae is set to 2:1.

在发酵过程中,控制pH为6.8或不调整pH,发酵过程补料或不补料,考察发酵过程中pH和补料对发酵的影响,具体结果见表10。During the fermentation process, the pH was controlled at 6.8 or not adjusted, and the fermentation process was fed or not fed. The effects of pH and feeding on the fermentation were investigated. The specific results are shown in Table 10.

表10流加补料并调节pH发酵结果Table 10 Feed addition and pH adjustment fermentation results

Figure BDA0004146991580000131
Figure BDA0004146991580000131

注:对照1为调控pH为6.8,不补料,对照2为自然发酵,不进行补料和调节pH。Note: Control 1 was pH 6.8 without feeding, and Control 2 was natural fermentation without feeding and pH adjustment.

由表10可知,补料和pH控制对发酵结果有着重要影响,通过补料和pH控制可有效提高丁酸梭菌芽孢率,还可以提高丁酸梭菌、嗜酸乳杆菌和酿酒酵母的活菌数。As shown in Table 10, feed supplement and pH control have an important influence on the fermentation results. Feed supplement and pH control can effectively increase the spore rate of Clostridium butyricum, and can also increase the number of live bacteria of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae.

实施例5联合发酵离心废液的回收利用Example 5 Recycling of combined fermentation centrifugal wastewater

将联合发酵液于4000rpm离心10min,菌泥用于通过喷雾干燥法制备菌粉,上清液中含丁酸梭菌1.25×107cfu/mL,嗜酸乳杆菌2.76×108cfu/mL,酿酒酵母2.54×106cfu/mL,可用作进行固态饲料发酵的种子液。The combined fermentation liquid was centrifuged at 4000 rpm for 10 min, and the bacterial sludge was used to prepare bacterial powder by spray drying. The supernatant contained 1.25×10 7 cfu/mL of Clostridium butyricum, 2.76×10 8 cfu/mL of Lactobacillus acidophilus, and 2.54×10 6 cfu/mL of Saccharomyces cerevisiae, and could be used as seed liquid for solid feed fermentation.

制备固态培养基:先将花生、玉米和小麦秸秆粉碎至50目。然后将本实施例中设计的含量将花生秸秆、玉米秸秆、小麦秸秆、的麸皮、豆粕、硫酸镁、碳酸钙和的磷酸氢二钾混合均匀,于121℃灭菌20min。Preparation of solid culture medium: First, crush peanuts, corn and wheat straw to 50 mesh. Then, mix peanut straw, corn straw, wheat straw, bran, soybean meal, magnesium sulfate, calcium carbonate and dipotassium hydrogen phosphate according to the content designed in this embodiment, and sterilize at 121° C. for 20 minutes.

取灭菌固态发酵培养基5.0Kg,装入带单向放气阀的发酵袋中,每袋500g,将上清液按照不同比例加入袋中,搅拌均匀后封口,置于培养箱中37℃培养7天,期间每天通过抖动使物料混合均匀。Take 5.0 kg of sterilized solid fermentation medium and put it into a fermentation bag with a one-way air valve, 500 g per bag. Add the supernatant into the bag in different proportions, stir evenly and seal the bag. Place it in an incubator and culture it at 37°C for 7 days. During this period, shake the material every day to mix it evenly.

固态发酵培养基中的麸皮豆粕比、料水比和菌种接种量是固态饲料发酵工艺中比较重要的影响因素,根据文献和本课题积累的经验,进行下述工艺优化研究。The bran-soybean meal ratio, feed-water ratio and bacterial inoculation amount in the solid-state fermentation medium are relatively important influencing factors in the solid-state feed fermentation process. Based on the literature and the experience accumulated in this project, the following process optimization research was carried out.

5.1、麸皮豆粕比、料水比和上清液接种量优化5.1. Optimization of bran-soybean meal ratio, feed-water ratio and supernatant inoculum amount

为达到最好的固态发酵结果,以粉碎后的花生秸秆、玉米秸秆、小麦秸秆比例为1:1:1(三者各占6.5%),麸皮豆粕总量80%,硫酸镁的添加量为0.1%,磷酸氢二钾的添加量为0.1%,碳酸钙的添加量为0.5%为初始条件,选择麸皮豆粕比、料水比和上清液接种量三个因素,按L9(33)正交表如表11进行正交试验。In order to achieve the best solid-state fermentation results, the ratio of crushed peanut straw, corn straw and wheat straw was 1:1:1 (each accounting for 6.5%), the total amount of bran and soybean meal was 80%, the addition of magnesium sulfate was 0.1%, the addition of dipotassium hydrogen phosphate was 0.1%, and the addition of calcium carbonate was 0.5% as the initial conditions. The bran and soybean meal ratio, feed-water ratio and supernatant inoculation amount were selected as three factors, and the orthogonal test was carried out according to the L9 (3 3 ) orthogonal table as shown in Table 11.

表11麸皮豆粕比、料水比和上清液接种量正交试验因素水平表Table 11 Orthogonal test factor levels of bran soybean meal ratio, feed-water ratio and supernatant inoculation amount

Figure BDA0004146991580000141
Figure BDA0004146991580000141

用SPSS 20.0软件对正交试验结果进行分析,所得最佳优化结果如表12所示。The orthogonal test results were analyzed using SPSS 20.0 software, and the best optimization results are shown in Table 12.

表12麸皮豆粕比、料水比和上清液接种量正交试验结果Table 12 Orthogonal test results of bran soybean meal ratio, feed-water ratio and supernatant inoculation amount

Figure BDA0004146991580000142
Figure BDA0004146991580000142

Figure BDA0004146991580000151
Figure BDA0004146991580000151

注:A1、B1、C1分别对应表中的各物质的第一水平,如A1代表麸皮豆粕比为1:2。Note: A 1 , B 1 , and C 1 correspond to the first level of each substance in the table, such as A 1 represents a bran-soybean meal ratio of 1:2.

分析极差可知,各因素对丁酸梭菌活菌数影响力大小为A>C>B,对嗜酸乳杆菌活菌数的影响力大小为C>A>B,对酿酒酵母活菌数的影响力大小为C>B>A。通过比较K值可得最佳实验条件为A2B1C2,即麸皮豆粕比为1:3,料水比为1:0.5,上清液的接种量为15%,以此条件进行验证试验,结果为:丁酸梭菌的活菌数为3.93×107cfu/g,嗜酸乳杆菌的活菌数为7.51×108cfu/g,酿酒酵母的活菌数为7.94×106cfu/g。The analysis of the range showed that the influence of each factor on the number of live Clostridium butyricum was A>C>B, the influence on the number of live Lactobacillus acidophilus was C>A>B, and the influence on the number of live Saccharomyces cerevisiae was C>B>A. By comparing the K value, the optimal experimental conditions were A 2 B 1 C 2 , that is, the bran soybean meal ratio was 1:3, the feed-water ratio was 1:0.5, and the inoculation amount of the supernatant was 15%. The verification test was carried out under these conditions, and the results were: the number of live Clostridium butyricum was 3.93×10 7 cfu/g, the number of live Lactobacillus acidophilus was 7.51×10 8 cfu/g, and the number of live Saccharomyces cerevisiae was 7.94×10 6 cfu/g.

5.2、小麦、玉米和花生秸秆添加比例优化5.2. Optimization of the addition ratio of wheat, corn and peanut straw

得到上述发酵条件后,在此条件的基础上,选择小麦秸秆添加比例、玉米秸秆添加比例和花生秸秆添加比例三个因素,按L9(33)正交表如表13进行正交试验。After obtaining the above fermentation conditions, on the basis of these conditions, three factors, namely the proportion of wheat straw addition, corn straw addition and peanut straw addition, were selected, and an orthogonal test was carried out according to the L9 (3 3 ) orthogonal table as shown in Table 13.

表13小麦、玉米和花生秸秆添加比例正交试验因素水平表Table 13 Factor level table of orthogonal test of wheat, corn and peanut straw addition ratio

Figure BDA0004146991580000152
Figure BDA0004146991580000152

用SPSS 20.0软件对正交试验结果进行分析,所得最佳优化结果如表14所示。The orthogonal test results were analyzed using SPSS 20.0 software, and the best optimization results are shown in Table 14.

表14小麦、玉米和花生秸秆添加比例正交试验结果Table 14 Results of orthogonal test on the addition ratio of wheat, corn and peanut straw

Figure BDA0004146991580000153
Figure BDA0004146991580000153

Figure BDA0004146991580000161
Figure BDA0004146991580000161

注:A1、B1、C1分别对应表中的各物质的第一水平,如A1代表小麦秸秆的添加比例为15%。Note: A 1 , B 1 , and C 1 correspond to the first level of each substance in the table, such as A 1 represents that the addition ratio of wheat straw is 15%.

分析极差可知,各因素对丁酸梭菌活菌数影响力大小为B>C>A,对嗜酸乳杆菌活菌数影响力大小为C>B>A,对酿酒酵母活菌数影响力大小为A>B>C。通过比较K值可得小麦秸秆、玉米秸秆、花生秸秆的最佳添加比例为A1B2C3,即小麦秸秆的添加比例为5%,玉米秸秆和花生秸秆的添加比例均为7%,以此条件进行验证试验,结果为:丁酸梭菌活菌数为2.63×108cfu/g,嗜酸乳杆菌的活菌数为4.62×109cfu/g,酿酒酵母的活菌数为2.56×108cfu/g。The analysis of the range showed that the influence of each factor on the number of live Clostridium butyricum was B>C>A, the influence on the number of live Lactobacillus acidophilus was C>B>A, and the influence on the number of live Saccharomyces cerevisiae was A>B>C. By comparing the K value, the optimal addition ratio of wheat straw, corn straw, and peanut straw was A 1 B 2 C 3 , that is, the addition ratio of wheat straw was 5%, and the addition ratios of corn straw and peanut straw were both 7%. Under this condition, the verification test was carried out, and the results were: the number of live Clostridium butyricum was 2.63×10 8 cfu/g, the number of live Lactobacillus acidophilus was 4.62×10 9 cfu/g, and the number of live Saccharomyces cerevisiae was 2.56×10 8 cfu/g.

5.3、无机盐添加量的优化5.3. Optimization of the amount of inorganic salt added

为进一步优化无机盐的添加量,在以上优化条件的基础上,选择硫酸镁、磷酸氢二钾和碳酸钙添加量三个因素,按L9(33)正交表如表15进行正交试验。In order to further optimize the addition amount of inorganic salts, on the basis of the above optimization conditions, three factors of magnesium sulfate, dipotassium hydrogen phosphate and calcium carbonate addition amount were selected, and an orthogonal test was carried out according to the L9 (3 3 ) orthogonal table as shown in Table 15.

表15无机盐添加量正交试验因素水平表Table 15 Inorganic salt addition orthogonal test factor level table

Figure BDA0004146991580000162
Figure BDA0004146991580000162

用SPSS 20.0软件对正交试验结果进行分析,所得最佳优化结果如表16所示。The orthogonal test results were analyzed using SPSS 20.0 software, and the best optimization results are shown in Table 16.

表16无机盐添加量正交试验结果Table 16 Results of orthogonal test on inorganic salt addition

Figure BDA0004146991580000163
Figure BDA0004146991580000163

Figure BDA0004146991580000171
Figure BDA0004146991580000171

注:A1、B1、C1分别对应表中的各物质的第一水平,如A1代表硫酸镁的添加量为0.1g/L。Note: A 1 , B 1 , and C 1 correspond to the first level of each substance in the table, such as A 1 represents the addition amount of magnesium sulfate is 0.1 g/L.

分析极差可知,各因素对丁酸梭菌活菌数影响力大小为A>B>C,对嗜酸乳杆菌活菌数的影响力大小为C>B>A,对酿酒酵母活菌数的影响力大小为B>A>C,通过比较K值可得硫酸镁、磷酸氢二钾、碳酸钙的最佳添加比例为A1B2C3,即硫酸镁的添加量为0.1g/L,磷酸氢二钾的添加量为0.3g/L,碳酸钙的添加量为10g/L,以此条件进行验证试验,结果为:丁酸梭菌活菌数为4.86×108cfu/g,嗜酸乳杆菌的活菌数为6.65×109cfu/g,酿酒酵母的活菌数为4.57×108cfu/g。Analysis of the range showed that the influence of each factor on the number of live Clostridium butyricum was A>B>C, the influence on the number of live Lactobacillus acidophilus was C>B>A, and the influence on the number of live Saccharomyces cerevisiae was B>A>C. By comparing the K value, the optimal addition ratio of magnesium sulfate, dipotassium hydrogen phosphate and calcium carbonate was A 1 B 2 C 3 , that is, the addition amount of magnesium sulfate was 0.1g/L, the addition amount of dipotassium hydrogen phosphate was 0.3g/L, and the addition amount of calcium carbonate was 10g/L. Under this condition, the verification test was carried out, and the results were as follows: the number of live Clostridium butyricum was 4.86×10 8 cfu/g, the number of live Lactobacillus acidophilus was 6.65×10 9 cfu/g, and the number of live Saccharomyces cerevisiae was 4.57×10 8 cfu/g.

综上,由上述正交试验已得出利用离心上清液和农作物副产物进行固态发酵的最佳实验条件,即麸皮豆粕比为1:3(麸皮20%,豆粕60%),小麦秸秆的添加比例为5%,玉米秸秆和花生秸秆的添加比例均为7%,硫酸镁的添加量为0.1%,磷酸氢二钾的添加量为0.3%,碳酸钙的添加量为1%。料水比为1:0.5,上清液的接种量为15%。在固态发酵后,固态发酵产物中丁酸梭菌活菌数达到了4.86×108cfu/g,嗜酸乳杆菌的活菌数达到了6.65×109cfu/g,酿酒酵母的活菌数达到了4.57×108cfu/g。In summary, the orthogonal test above has obtained the optimal experimental conditions for solid-state fermentation using centrifugal supernatant and crop by-products, that is, the bran soybean meal ratio is 1:3 (bran 20%, soybean meal 60%), the addition ratio of wheat straw is 5%, the addition ratio of corn straw and peanut straw is 7%, the addition amount of magnesium sulfate is 0.1%, the addition amount of potassium hydrogen phosphate is 0.3%, and the addition amount of calcium carbonate is 1%. The material-water ratio is 1:0.5, and the inoculation amount of the supernatant is 15%. After solid-state fermentation, the number of live bacteria of Clostridium butyricum in the solid-state fermentation product reached 4.86×10 8 cfu/g, the number of live bacteria of Lactobacillus acidophilus reached 6.65×10 9 cfu/g, and the number of live bacteria of Saccharomyces cerevisiae reached 4.57×10 8 cfu/g.

二、实验例2. Experimental Examples

实验例1液态发酵效果对比Experimental Example 1 Comparison of liquid fermentation effects

除了探索一种丁酸梭菌、嗜酸乳杆菌和酿酒酵母的联合液态发酵工艺之外,在本申请前期也探索了一种丁酸梭菌和酿酒酵母的联合液态发酵方法,并对其进行工艺优化,所得结果如表17。In addition to exploring a combined liquid fermentation process of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae, a combined liquid fermentation method of Clostridium butyricum and Saccharomyces cerevisiae was also explored in the early stage of this application, and the process was optimized. The results are shown in Table 17.

表17联合液态发酵中不同发酵菌种发酵结果对比Table 17 Comparison of fermentation results of different fermentation strains in combined liquid fermentation

Figure BDA0004146991580000172
Figure BDA0004146991580000172

Figure BDA0004146991580000181
Figure BDA0004146991580000181

由表17可知,添加嗜酸乳杆菌可以进一步消耗发酵过程中的氧气,为丁酸梭菌的发酵提供良好环境,增加发酵终产物中的丁酸梭菌活菌数和芽孢数。As shown in Table 17, the addition of Lactobacillus acidophilus can further consume oxygen in the fermentation process, provide a good environment for the fermentation of Clostridium butyricum, and increase the number of live Clostridium butyricum and spores in the fermentation final product.

实验例2固态发酵效果对比Experimental Example 2 Comparison of solid-state fermentation effects

将按照实施例2~4中优化得到的培养基配方和发酵工艺进行液态发酵,所得发酵液离心所得上清液用于固态饲料发酵的种子。Liquid fermentation was carried out according to the culture medium formula and fermentation process optimized in Examples 2 to 4, and the supernatant obtained by centrifugation of the obtained fermentation liquid was used as seeds for solid feed fermentation.

将上清液按照15%的比例分别接种于实施例5优化的固态发酵培养基中,同时按照15%比例接种于传统固态培养基(包括24.7%麸皮、74.1%豆粕、硫酸镁的添加量为0.1%,磷酸氢二钾的添加量为0.3%,碳酸钙的添加量为1%)中,用封口膜密封,37℃置于培养箱中培养42h。结果见表18。The supernatant was inoculated into the solid fermentation medium optimized in Example 5 at a ratio of 15%, and was inoculated into the traditional solid medium (including 24.7% bran, 74.1% soybean meal, 0.1% magnesium sulfate, 0.3% potassium dihydrogen phosphate, and 1% calcium carbonate) at a ratio of 15%, sealed with sealing film, and placed in an incubator at 37°C for 42 hours. The results are shown in Table 18.

表18固态发酵效果对比Table 18 Comparison of solid-state fermentation effects

Figure BDA0004146991580000182
Figure BDA0004146991580000182

从表18中可以看出,与传统固态培养基相比,以花生秸秆、玉米秸秆和小麦秸秆作为一部分培养基成分进行固态发酵所得到的丁酸梭菌、嗜酸乳杆菌和酿酒酵母的活菌数与传统固态发酵结果相当。由此可知,利用秸秆代替一部分培养基成分也可达到较为理想的发酵结果,但成本更低。As can be seen from Table 18, compared with the traditional solid culture medium, the viable counts of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae obtained by solid fermentation using peanut straw, corn straw and wheat straw as part of the culture medium components are comparable to the traditional solid fermentation results. It can be seen that using straw to replace part of the culture medium components can also achieve relatively ideal fermentation results, but at a lower cost.

实验例3固态发酵产物的动物喂养实验Experimental Example 3 Animal feeding experiment of solid-state fermentation products

本实验例用于说明固态发酵产物对于犊牛生长状态及免疫力的影响。This experimental example is used to illustrate the effects of solid-state fermentation products on the growth status and immunity of calves.

选取50日龄(80kg)左右健康犊牛30头,随机分成3组,每组10只,对照组饲喂基础日粮,实验组一在饲喂基础饲料的基础上据犊牛体重每日添加0.5g/Kg实施例五中的固态发酵产物,实验组二在饲喂基础饲料的基础上据犊牛体重每日添加1g/Kg专利CN108048355A《一种丁酸梭菌发酵产物以及丁酸梭菌固态发酵方法》中的复合菌剂(根据专利中记载的制备方法进行制备,该复合菌剂的主要成分包括豆粕、麦麸、玉米粉、碱性蛋白酶和α-淀粉酶等),采用漏斗式饲槽自由采食,供水充足,日常管理按照常规,共进行为期35天的饲喂实验。Thirty healthy calves of about 50 days old (80 kg) were selected and randomly divided into three groups, 10 in each group. The control group was fed a basal diet, and the experimental group one was fed with 0.5 g/Kg of the solid-state fermentation product in Example 5 according to the calf weight per day on the basis of the basal feed. The experimental group two was fed with 1 g/Kg of the composite bacterial agent in patent CN108048355A "A butyric Clostridium butyricum fermentation product and a butyric Clostridium butyricum solid-state fermentation method" according to the calf weight per day (prepared according to the preparation method recorded in the patent, the main components of the composite bacterial agent include soybean meal, wheat bran, corn flour, alkaline protease and α-amylase, etc.), and the calves were fed freely in a funnel-type feeding trough, with sufficient water supply and daily management as usual. A feeding experiment for a total of 35 days was carried out.

基础饲料成分组成:玉米44.5%,豆粕20%,棉籽粕10%,麸皮20%,石粉1%,碳酸氢钙1.5%,食盐0.8%,小苏打1.2%,预混料1%。The basic feed ingredients are: corn 44.5%, soybean meal 20%, cottonseed meal 10%, bran 20%, stone powder 1%, calcium bicarbonate 1.5%, salt 0.8%, baking soda 1.2%, and premix 1%.

在实验开始(0天),7天,21天与试验结束时(35天)分别称量饲料重量并在实验结束时(35天)称量犊牛重量。每日上午9点统计腹泻犊牛数量,计算平均日增重(averagedaily gain,ADG)、平均日采食量(average daily feed intake,ADFI)和料重比(feed:gain,F/G)。The feed was weighed at the beginning (0 day), 7 days, 21 days and the end (35 days) of the experiment, and the calves were weighed at the end (35 days). The number of calves with diarrhea was counted at 9 am every day, and the average daily gain (ADG), average daily feed intake (ADFI) and feed: gain ratio (F/G) were calculated.

平均日增重(ADG)=(试验末重-试验初重)/试验天数;Average daily gain (ADG) = (weight at the end of the test - weight at the beginning of the test) / number of days of the test;

料重比=平均日采食量/平均日增重;Feed-to-weight ratio = average daily feed intake/average daily weight gain;

腹泻率=腹泻牛头数/(试验牛头数×总天数)×100%,Diarrhea rate = number of diarrhea cattle/(number of test cattle × total number of days) × 100%,

其中,实验期腹泻犊牛头次=第1天腹泻犊牛数+第2天腹泻犊牛数+……第35天腹泻犊牛数。Among them, the number of calves with diarrhea during the experimental period = the number of calves with diarrhea on the first day + the number of calves with diarrhea on the second day + ... the number of calves with diarrhea on the 35th day.

采用SAS(Statistical Analysis)7.2版本进行统计分析和方差分析,结果以P<0.05为显著。显著性差异用字母标记法表示:首先将全部平均数从大到小依次排列,然后在最大的平均数上标字母a;并将该平均数与以下各平均数相比,凡相差不显著的,都标上字母a,直至某一个与之相差显著的平均数,标记字母b;再以该标有b的平均数为标准,与上方各个比它大的平均数比较,凡不显著的也一律标以字母b;再以标有b的最大平均数为标准,与以下各未标记的平均数比,凡不显著的继续标以字母b,直至遇到某一个与其差异显著的平均数标记c。结果见表19,每组数据取平均值。SAS (Statistical Analysis) version 7.2 was used for statistical analysis and variance analysis, and the results were considered significant when P < 0.05. Significant differences were expressed by letter marking: first, all the averages were arranged in order from large to small, and then the letter a was marked on the largest average; and the average was compared with the following averages, and all those with insignificant differences were marked with the letter a, until a certain average with significant difference was marked with the letter b; then the average marked with b was used as the standard, and compared with the averages above that were larger than it, and all those with insignificant differences were also marked with the letter b; then the largest average marked with b was used as the standard, and compared with the following unmarked averages, all those with insignificant differences continued to be marked with the letter b, until a certain average with significant difference was marked with c. The results are shown in Table 19, and the average value of each group of data was taken.

表19动物喂养实验效果比对Table 19 Comparison of animal feeding experimental effects

组别Group 始重/kgStarting weight/kg 末重/kgFinal weight/kg 日增重/gDaily weight gain/g 料重比Material weight ratio 腹泻率Diarrhea rate 对照组Control group 80.1a 80.1 a 91.4a 91.4 a 0.32a 0.32 a 6.5a 6.5 a 14.2a 14.2 a 实验组一Experimental Group 1 79.8a 79.8 a 94.1b 94.1 b 0.41c 0.41 c 4.5b 4.5 b 9.8c 9.8 c 实验组二Experimental Group 2 79.9a 79.9 a 93.8b 93.8 b 0.38c 0.38 c 5.2b 5.2 b 11.1b 11.1 b

注:同列数字肩标上的字母a、b、c表示差异极显著(P<0.01),相同字母表示差异不显著(P>0.05)。Note: The letters a, b, and c on the shoulders of the numbers in the same column indicate extremely significant differences (P < 0.01), and the same letters indicate no significant differences (P > 0.05).

由表19的统计分析结果可知,实验组在平均日增重、料重比、腹泻率方面,与对照组差异性显著(P<0.05)。实验组一在降低犊牛腹泻率方面,与实验组二差异性显著,且添加量只有实验组的一半。另外,本专利固态发酵中使用了秸秆为原料,固态发酵产品成本更低。因此,从饲喂成本和生长性能综合评估,利用丁酸梭菌、嗜酸乳杆菌和酿酒酵母联合发酵的上清液对秸秆进行固态发酵的产物可以满足一部分犊牛养殖所需,达到改善犊牛生长性能和降低腹泻率的效果。From the statistical analysis results of Table 19, it can be seen that the experimental group has significant differences from the control group in terms of average daily weight gain, feed-to-weight ratio, and diarrhea rate (P < 0.05). Experimental group one is significantly different from experimental group two in reducing the diarrhea rate of calves, and the amount of addition is only half of that of the experimental group. In addition, straw is used as a raw material in the solid-state fermentation of this patent, and the cost of solid-state fermentation products is lower. Therefore, from a comprehensive evaluation of feeding costs and growth performance, the product of solid-state fermentation of straw using the supernatant of the combined fermentation of Clostridium butyricum, Lactobacillus acidophilus and Saccharomyces cerevisiae can meet the needs of some calf breeding, and achieve the effect of improving calf growth performance and reducing diarrhea rates.

在实验结束当天犊牛禁食12h,每组选择5头犊牛颈静脉采血5mL,3500r/min离心10min,取上层血清,-20℃保存,用于测定犊牛血清中免疫球蛋白G(Ig G)含量。On the end of the experiment, the calves were fasted for 12 h. 5 mL of blood was collected from the jugular vein of 5 calves in each group. The blood was centrifuged at 3500 r/min for 10 min, and the upper serum was collected and stored at -20°C for the determination of immunoglobulin G (Ig G) content in calf serum.

实验组一犊牛血清中IgG含量的平均值为9.96g/L,实验组二犊牛血清中IgG含量的平均值为9.63g/L,实验组一和实验组二之间差异性显著(P<0.05),对照组犊牛血清中IgG含量的平均值为7.84g/L,实验组与对照组之间差异性显著(P<0.05)。The average IgG content in the serum of calves in experimental group one was 9.96 g/L, and the average IgG content in the serum of calves in experimental group two was 9.63 g/L, and there was a significant difference between experimental group one and experimental group two (P < 0.05). The average IgG content in the serum of calves in the control group was 7.84 g/L, and there was a significant difference between the experimental group and the control group (P < 0.05).

综合上述结果可以看出,利用混合发酵的离心液进行固态发酵的产物可提高犊牛的生长性能,使血清免疫水平有所提高,降低腹泻率。Based on the above results, it can be seen that the solid-state fermentation product using the centrifuge liquid of mixed fermentation can improve the growth performance of calves, increase the serum immune level, and reduce the diarrhea rate.

最后说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. A combined fermentation method of clostridium butyricum, which is characterized by comprising the following steps: sequentially and timely inoculating Saccharomyces cerevisiae, lactobacillus acidophilus and Clostridium butyricum into a liquid culture medium, and performing joint fermentation of Clostridium butyricum without additionally providing an anaerobic environment.
2. The method for the combined fermentation of clostridium butyricum according to claim 1, wherein: the time-staggered inoculation is to inoculate Saccharomyces cerevisiae into a liquid culture medium, inoculate lactobacillus acidophilus after 5-8 hours and inoculate clostridium butyricum after 12-16 hours.
3. The method for the combined fermentation of clostridium butyricum according to claim 1, wherein: in the final fermentation broth of the combined fermentation, the viable count and the spore count of clostridium butyricum are not less than 2 multiplied by 10 9 cfu/mL。
4. A combined fermentation process of clostridium butyricum according to claim 3 wherein: in the final fermentation broth of the combined fermentation, the viable count of lactobacillus acidophilus is not less than 1 multiplied by 10 10 cfu/mL, the viable count of Saccharomyces cerevisiae is not less than 3×10 9 cfu/mL。
5. The method for the combined fermentation of clostridium butyricum according to claim 1, wherein: the liquid culture medium comprises the following components: glucose 5-25 g/L, bran 6-10 g/L, yeast extract 5-15 g/L, peptone 5-20 g/L, magnesium sulfate 0.1-5 g/L, dipotassium hydrogen phosphate 0.1-5 g/L, and calcium carbonate 5-10 g/L.
6. The method for the combined fermentation of clostridium butyricum according to claim 1, wherein: and starting feeding 5-7 hours after inoculating clostridium butyricum, and finishing the feeding until the logarithmic phase is finished.
7. The method for the combined fermentation of clostridium butyricum according to claim 6, wherein: the material supplementing comprises a first material supplementing and a second material supplementing, and the second material supplementing is directly started after the first material supplementing is finished; the composition of the feed supplement liquid of the first feed supplement is glucose 4-10 g/L, and the time lasts for 6-8 hours; the feed liquid of the second feed is composed of 4-10 g/L glucose, 2-6 g/L peptone and 1-3 g/L dipotassium hydrogen phosphate, and the process is continued until the logarithmic phase is finished.
8. The method for the combined fermentation of clostridium butyricum according to claim 1, wherein: the combined fermentation method comprises the steps of inoculating fermentation centrifugate of combined fermentation into a solid fermentation medium, and obtaining the feed additive through solid fermentation.
9. The method for the combined fermentation of clostridium butyricum according to claim 8, wherein: the solid state fermentation culture medium comprises 10% -20% of bran, 40% -80% of soybean meal, 1% -10% of wheat straw, 1% -10% of corn straw, 1% -10% of peanut straw, 0.05% -0.15% of magnesium sulfate, 0.5% -1.5% of calcium carbonate and 0.5% -1.5% of dipotassium hydrogen phosphate.
10. The method for the combined fermentation of clostridium butyricum according to claim 8, wherein: the condition of the solid state fermentation is that the solid state fermentation is cultured for 3-7 d at 30-37 ℃.
CN202310306684.7A 2023-03-27 2023-03-27 Combined fermentation method of clostridium butyricum Pending CN116396874A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117487722A (en) * 2023-12-15 2024-02-02 河北平朴生物科技合伙企业(有限合伙) Feed medium for high-density fermentation of soluble protein and application thereof
CN118576524A (en) * 2024-05-28 2024-09-03 广州中妆美业化妆品有限公司 A fermentation method for improving skin care efficacy of black tea fermented liquid
CN118813452A (en) * 2024-06-26 2024-10-22 湖北蓝谷中微生物技术有限公司 A method for the joint fermentation of Clostridium butyricum and Lactobacillus amylovora

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117487722A (en) * 2023-12-15 2024-02-02 河北平朴生物科技合伙企业(有限合伙) Feed medium for high-density fermentation of soluble protein and application thereof
CN117487722B (en) * 2023-12-15 2024-09-27 河北平朴生物科技合伙企业(有限合伙) Feed medium for high-density fermentation of soluble protein and application thereof
CN118576524A (en) * 2024-05-28 2024-09-03 广州中妆美业化妆品有限公司 A fermentation method for improving skin care efficacy of black tea fermented liquid
CN118813452A (en) * 2024-06-26 2024-10-22 湖北蓝谷中微生物技术有限公司 A method for the joint fermentation of Clostridium butyricum and Lactobacillus amylovora

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