CN116376242A - A modified fully biodegradable mulch film with fertilizer effect and its preparation method - Google Patents
A modified fully biodegradable mulch film with fertilizer effect and its preparation method Download PDFInfo
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- CN116376242A CN116376242A CN202310520854.1A CN202310520854A CN116376242A CN 116376242 A CN116376242 A CN 116376242A CN 202310520854 A CN202310520854 A CN 202310520854A CN 116376242 A CN116376242 A CN 116376242A
- Authority
- CN
- China
- Prior art keywords
- parts
- lignin
- modified
- mulch film
- phosphonic acid
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- 239000002362 mulch Substances 0.000 title claims abstract description 45
- 239000003337 fertilizer Substances 0.000 title claims abstract description 31
- 230000000694 effects Effects 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims description 9
- 229920005610 lignin Polymers 0.000 claims abstract description 55
- 238000002156 mixing Methods 0.000 claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 25
- -1 phosphonic acid compound ethylenediamine salt Chemical class 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 13
- 229920006167 biodegradable resin Polymers 0.000 claims abstract description 12
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 10
- 238000010096 film blowing Methods 0.000 claims abstract description 7
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 7
- 239000011707 mineral Substances 0.000 claims abstract description 7
- 239000000843 powder Substances 0.000 claims abstract description 7
- 238000000465 moulding Methods 0.000 claims abstract description 3
- 239000002245 particle Substances 0.000 claims abstract description 3
- 238000006243 chemical reaction Methods 0.000 claims description 16
- 239000004611 light stabiliser Substances 0.000 claims description 16
- 239000000243 solution Substances 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 15
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 14
- ZFOZVQLOBQUTQQ-UHFFFAOYSA-N Tributyl citrate Chemical compound CCCCOC(=O)CC(O)(C(=O)OCCCC)CC(=O)OCCCC ZFOZVQLOBQUTQQ-UHFFFAOYSA-N 0.000 claims description 12
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 11
- 239000003963 antioxidant agent Substances 0.000 claims description 11
- 239000003431 cross linking reagent Substances 0.000 claims description 11
- 239000002270 dispersing agent Substances 0.000 claims description 11
- 239000004014 plasticizer Substances 0.000 claims description 11
- 230000003078 antioxidant effect Effects 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 10
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 claims description 10
- 239000003513 alkali Substances 0.000 claims description 8
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- QZCLKYGREBVARF-UHFFFAOYSA-N Acetyl tributyl citrate Chemical compound CCCCOC(=O)CC(C(=O)OCCCC)(OC(C)=O)CC(=O)OCCCC QZCLKYGREBVARF-UHFFFAOYSA-N 0.000 claims description 6
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 claims description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 claims description 6
- 235000021355 Stearic acid Nutrition 0.000 claims description 6
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 claims description 6
- 235000010354 butylated hydroxytoluene Nutrition 0.000 claims description 6
- 235000010755 mineral Nutrition 0.000 claims description 6
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 6
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 6
- 239000008117 stearic acid Substances 0.000 claims description 6
- UAUDZVJPLUQNMU-UHFFFAOYSA-N Erucasaeureamid Natural products CCCCCCCCC=CCCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-UHFFFAOYSA-N 0.000 claims description 5
- 229920001732 Lignosulfonate Polymers 0.000 claims description 5
- YDONNITUKPKTIG-UHFFFAOYSA-N [Nitrilotris(methylene)]trisphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CP(O)(O)=O YDONNITUKPKTIG-UHFFFAOYSA-N 0.000 claims description 5
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 claims description 5
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims description 5
- 239000004626 polylactic acid Substances 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 5
- 238000004321 preservation Methods 0.000 claims description 5
- 238000007873 sieving Methods 0.000 claims description 5
- 238000001291 vacuum drying Methods 0.000 claims description 5
- 229940120146 EDTMP Drugs 0.000 claims description 4
- KIDJHPQACZGFTI-UHFFFAOYSA-N [6-[bis(phosphonomethyl)amino]hexyl-(phosphonomethyl)amino]methylphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CCCCCCN(CP(O)(O)=O)CP(O)(O)=O KIDJHPQACZGFTI-UHFFFAOYSA-N 0.000 claims description 4
- 239000012670 alkaline solution Substances 0.000 claims description 4
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 4
- NFDRPXJGHKJRLJ-UHFFFAOYSA-N edtmp Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CCN(CP(O)(O)=O)CP(O)(O)=O NFDRPXJGHKJRLJ-UHFFFAOYSA-N 0.000 claims description 4
- 229920000747 poly(lactic acid) Polymers 0.000 claims description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 claims description 3
- 239000000454 talc Substances 0.000 claims description 3
- 229910052623 talc Inorganic materials 0.000 claims description 3
- VVUWYXJTOLSMFV-UHFFFAOYSA-N (2-hydroxy-4-octylphenyl)-phenylmethanone Chemical compound OC1=CC(CCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 VVUWYXJTOLSMFV-UHFFFAOYSA-N 0.000 claims description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 2
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 claims description 2
- TVXBFESIOXBWNM-UHFFFAOYSA-N Xylitol Natural products OCCC(O)C(O)C(O)CCO TVXBFESIOXBWNM-UHFFFAOYSA-N 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 claims description 2
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 claims description 2
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 claims description 2
- 239000011736 potassium bicarbonate Substances 0.000 claims description 2
- 235000015497 potassium bicarbonate Nutrition 0.000 claims description 2
- 229910000028 potassium bicarbonate Inorganic materials 0.000 claims description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 2
- 235000011181 potassium carbonates Nutrition 0.000 claims description 2
- 235000011118 potassium hydroxide Nutrition 0.000 claims description 2
- 239000000811 xylitol Substances 0.000 claims description 2
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 claims description 2
- 229960002675 xylitol Drugs 0.000 claims description 2
- 235000010447 xylitol Nutrition 0.000 claims description 2
- CXUGZITZWVNSNK-UHFFFAOYSA-N 1-tert-butylperoxy-4-(2-tert-butylperoxypropan-2-yl)benzene Chemical compound C(C)(C)(C)OOC(C)(C)C1=CC=C(C=C1)OOC(C)(C)C CXUGZITZWVNSNK-UHFFFAOYSA-N 0.000 claims 1
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 claims 1
- 239000004721 Polyphenylene oxide Substances 0.000 claims 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 claims 1
- 229920005586 poly(adipic acid) Polymers 0.000 claims 1
- 229920001707 polybutylene terephthalate Polymers 0.000 claims 1
- 229920000570 polyether Polymers 0.000 claims 1
- 238000010298 pulverizing process Methods 0.000 claims 1
- 239000002689 soil Substances 0.000 abstract description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 abstract description 10
- 238000006731 degradation reaction Methods 0.000 abstract description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 5
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 abstract description 5
- 230000015556 catabolic process Effects 0.000 abstract description 5
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 5
- 239000011574 phosphorus Substances 0.000 abstract description 5
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 5
- 239000011591 potassium Substances 0.000 abstract description 5
- 229910052700 potassium Inorganic materials 0.000 abstract description 5
- 230000035558 fertility Effects 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 description 24
- 230000000052 comparative effect Effects 0.000 description 7
- 239000008187 granular material Substances 0.000 description 6
- 239000002985 plastic film Substances 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 5
- 239000000945 filler Substances 0.000 description 5
- 241001553178 Arachis glabrata Species 0.000 description 4
- 235000020232 peanut Nutrition 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 235000017060 Arachis glabrata Nutrition 0.000 description 2
- 235000010777 Arachis hypogaea Nutrition 0.000 description 2
- 235000018262 Arachis monticola Nutrition 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229920000704 biodegradable plastic Polymers 0.000 description 2
- 229920006238 degradable plastic Polymers 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 235000012222 talc Nutrition 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- OMKXXAROSIKIPU-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-5-propan-2-ylcyclohexa-1,3-diene Chemical compound C(C)(C)(C)OOC1(CC=C(C=C1)OOC(C)(C)C)C(C)C OMKXXAROSIKIPU-UHFFFAOYSA-N 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004595 color masterbatch Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 239000003864 humus Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000000447 pesticide residue Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G13/00—Protection of plants
- A01G13/30—Ground coverings
- A01G13/32—Mats; Nets; Sheets or films
- A01G13/33—Sheets or films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
- C08H6/00—Macromolecular compounds derived from lignin, e.g. tannins, humic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2467/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2467/04—Polyesters derived from hydroxy carboxylic acids, e.g. lactones
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/28—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for farming
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Environmental Sciences (AREA)
- Toxicology (AREA)
- General Health & Medical Sciences (AREA)
- Biochemistry (AREA)
- Mechanical Engineering (AREA)
- Biological Depolymerization Polymers (AREA)
Abstract
Description
技术领域technical field
本发明属于降解复合材料领域,具体涉及一种具有肥料作用的改性全生物降解地膜及其制备方法。The invention belongs to the field of degradable composite materials, and in particular relates to a modified fully biodegradable plastic film with fertilizer function and a preparation method thereof.
背景技术Background technique
地膜覆盖种植具有增温保墒、抗旱节水、抑制杂草等作用,但传统的农用聚乙烯地膜不降解,市场PE地膜厚度多是低于10μm的脱表产品,回收十分困难,造成大量的农田白色污染,残膜严重影响土壤的腐殖质分解及通气透水性受到影响,导致土壤结构受到的破坏,给环境和农业生产带来极其不利的影响。Film-covered planting has the functions of increasing temperature and moisture, resisting drought and saving water, and suppressing weeds. However, traditional agricultural polyethylene film does not degrade. The thickness of PE film in the market is mostly off-surface products with a thickness of less than 10 μm. It is very difficult to recycle, resulting in a large amount of farmland. White pollution and residual film seriously affect the decomposition of humus and the air and water permeability of the soil, resulting in the destruction of the soil structure and extremely adverse effects on the environment and agricultural production.
推广全生物降解的地膜来代替传统PE地膜是解决农田白色污染的新趋势。目前,许多地区开始研究与推广降解地膜,但降解地膜仍存在以下问题:1,原料贵,成本高;2,全生物降解地膜性能差,机械覆膜及翻耕不能满足使用要求;3,寿命周期短,降解期不可控。Promoting fully biodegradable mulch to replace traditional PE mulch is a new trend to solve white pollution in farmland. At present, many areas have begun to research and promote degradable plastic film, but the following problems still exist in the degradable plastic film: 1. The raw material is expensive and the cost is high; 2. The performance of the fully biodegradable plastic film is poor, and mechanical coating and plowing cannot meet the use requirements; 3. Lifespan The cycle is short and the degradation period is uncontrollable.
因此,本领域亟需开发一种原料来源广泛,价格低、绿色环保的可全生物降解地膜,实现资源的高效利用,且产品力学性能优异、易于加工合成,可满足作物生育期内保温保墒需求,后期地膜降解过程中可作为肥料,持续保证作物生长,提高作物产量。Therefore, there is an urgent need in this field to develop a fully biodegradable mulch film with a wide range of raw materials, low prices, and environmental protection to achieve efficient utilization of resources, and the product has excellent mechanical properties and is easy to process and synthesize, which can meet the needs of heat preservation and moisture conservation during the growth period of crops , It can be used as fertilizer in the later stage of plastic film degradation process to continuously ensure crop growth and increase crop yield.
发明内容Contents of the invention
本发明所要解决的技术问题是为了克服现有技术中全生物降解膜保墒保肥难以满足使用需求,及降解期不可控、性能差、成本高等问题。The technical problem to be solved by the present invention is to overcome the problems in the prior art that the fully biodegradable film retaining moisture and fertilizer is difficult to meet the use requirements, and the degradation period is uncontrollable, poor in performance and high in cost.
为解决上述技术问题,本发明提供如下技术方案。In order to solve the above technical problems, the present invention provides the following technical solutions.
一种具有肥料作用的改性全生物降解地膜,其原料包括如下重量份数的各组分:60-100份生物降解树脂、5-30份改性木质素、0-10份矿粉、2-15份助剂;A modified fully biodegradable mulch film with a fertilizer effect, the raw materials of which include the following components in parts by weight: 60-100 parts of biodegradable resin, 5-30 parts of modified lignin, 0-10 parts of mineral powder, 2 -15 auxiliary agents;
其中,所述改性木质素为膦酸化合物乙二胺盐木质素。Wherein, the modified lignin is a phosphonic acid compound ethylenediamine salt lignin.
优选地,所述生物降解树脂包括聚己二酸/对苯二甲酸丁二酯(PBAT)和/或聚乳酸(PLA)。Preferably, the biodegradable resin comprises polybutylene adipate/terephthalate (PBAT) and/or polylactic acid (PLA).
优选地,所述矿粉包括滑石粉和/或碳酸钙。Preferably, the mineral powder includes talc and/or calcium carbonate.
优选地,所述助剂包括交联剂、增塑剂、分散剂、抗氧剂和光稳定剂。Preferably, the auxiliary agents include crosslinking agents, plasticizers, dispersants, antioxidants and light stabilizers.
优选地,所述交联剂包括1,4-双叔丁基过氧化异丙基苯(BIBP)、过氧化二苯甲酰(BPO)和德国BASF ADR-4370S(ADR)中的一种或多种,更优地为BIBP和/或ADR;Preferably, the crosslinking agent includes one or the other of 1,4-bis-tert-butylperoxycumene (BIBP), dibenzoyl peroxide (BPO) and German BASF ADR-4370S (ADR) Various, more preferably BIBP and/or ADR;
和/或,所述增塑剂包括柠檬酸三丁酯(TBC)、乙酰柠檬酸三正丁酯(ATBC)、邻苯二甲酸二辛酯(DOP)、木糖醇中的一种或多种,更优地为ATBC、TBC和DOP中的一种或多种;And/or, described plasticizer comprises one or more in tributyl citrate (TBC), acetyl tri-n-butyl citrate (ATBC), dioctyl phthalate (DOP), xylitol Kind, more preferably one or more in ATBC, TBC and DOP;
和/或,所述分散剂包括硬脂酸、芥酸酰胺、乙撑双硬脂酰胺中的一种或多种,更优地为硬脂酸和/或芥酸酰胺;And/or, the dispersant includes one or more of stearic acid, erucamide, and ethylene bisstearamide, more preferably stearic acid and/or erucamide;
和/或,所述抗氧剂包括2,6-二叔丁基-4-甲基苯酚、亚磷酸三(2,4-二叔丁基苯基)酯中的一种或多种,更优地为2,6-二叔丁基-4-甲基苯酚;And/or, the antioxidant includes one or more of 2,6-di-tert-butyl-4-methylphenol, tris(2,4-di-tert-butylphenyl) phosphite, and more Preferably it is 2,6-di-tert-butyl-4-methylphenol;
和/或,所述光稳定剂包括2-羟基-4-甲氧基二苯甲酮、2-羟基-4-正辛基二苯甲酮、聚合型光稳定剂362中的一种或多种,更优地为聚合型光稳定剂362。And/or, the light stabilizer includes one or more of 2-hydroxyl-4-methoxybenzophenone, 2-hydroxyl-4-n-octylbenzophenone, polymeric light stabilizer 362 species, more preferably polymeric light stabilizer 362.
优选地,所述助剂的重量份数如下:交联剂0.3-3份、增塑剂0.2-5份、分散剂0.5-3份、抗氧剂0.2-2份和光稳定剂0.2-2份;更优地为交联剂0.3-2.5份、增塑剂0.2-3份、分散剂0.5-2份、抗氧剂0.2-1份;最优地为交联剂为0.5-2份、增塑剂0.5-2份、分散剂0.5-1份、抗氧剂0.3-0.8份、光稳定剂0.3-0.8份。Preferably, the parts by weight of the auxiliary agent are as follows: 0.3-3 parts of crosslinking agent, 0.2-5 parts of plasticizer, 0.5-3 parts of dispersant, 0.2-2 parts of antioxidant and 0.2-2 parts of light stabilizer ; More preferably 0.3-2.5 parts of cross-linking agent, 0.2-3 parts of plasticizer, 0.5-2 parts of dispersant, 0.2-1 part of antioxidant; optimally 0.5-2 parts of cross-linking agent, 0.5-2 parts of plasticizer, 0.5-1 part of dispersant, 0.3-0.8 part of antioxidant, 0.3-0.8 part of light stabilizer.
优选地,所述的改性木质素的制备方法,主要包括以下步骤:Preferably, the preparation method of described modified lignin mainly comprises the following steps:
(a)向反应釜1中加入40-60重量份的碱性溶液,升温至50-60℃,加入10-20重量份的木质素,搅拌1-2h,得到木质素碱溶液;(a) Add 40-60 parts by weight of an alkaline solution to the reaction kettle 1, heat up to 50-60° C., add 10-20 parts by weight of lignin, and stir for 1-2 hours to obtain a lignin alkali solution;
(b)升温至70-80℃,加入1-10重量份甲醛,搅拌1-2h,得到木质素醛溶液;(b) heating up to 70-80° C., adding 1-10 parts by weight of formaldehyde, and stirring for 1-2 hours to obtain a lignin aldehyde solution;
(c)向反应釜2中加入1-5重量份的乙二胺、2-5重量份的膦酸化合物,升温至70-90℃,继续保温反应0.5-1h,得到膦酸化合物乙二胺盐;(c) Add 1-5 parts by weight of ethylenediamine and 2-5 parts by weight of phosphonic acid compound into the reaction kettle 2, raise the temperature to 70-90°C, and continue the heat preservation reaction for 0.5-1h to obtain the phosphonic acid compound ethylenediamine Salt;
(d)向反应釜2中滴入向反应釜1所得的木质素醛溶液,继续保温搅拌2-4h;(d) drip into the reaction kettle 2 the lignin aldehyde solution obtained in the reaction kettle 1, and continue to insulate and stir for 2-4h;
(e)于60-70℃下真空干燥、粉碎、过筛,得到改性的木质素聚合物。(e) Vacuum drying at 60-70° C., crushing, and sieving to obtain a modified lignin polymer.
优选地,所述步骤(a)中,所述的木质素包括碱木质素、有机木质素、木质素磺酸盐中的一种或者多种;Preferably, in the step (a), the lignin includes one or more of alkali lignin, organic lignin, and lignosulfonate;
优选地,所述步骤(a)中,所述的碱性溶液包括5%的氢氧化钾、碳酸钾、碳酸氢钾中的一种或多种,更优地为氢氧化钾;Preferably, in the step (a), the alkaline solution includes one or more of 5% potassium hydroxide, potassium carbonate, potassium bicarbonate, more preferably potassium hydroxide;
优选地,所述步骤(c)中,所述的膦酸化合物包括氨基三甲叉膦酸、乙二胺四甲叉膦酸、己二胺四甲叉膦酸、多氨基多醚基甲叉膦酸、双1,6-亚己基三胺五甲基膦酸中的一种或多种;更优地为氨基三甲叉膦酸、乙二胺四甲叉膦酸、己二胺四甲叉膦酸中一种或多种。Preferably, in the step (c), the phosphonic acid compound includes amino trimethylene phosphonic acid, ethylenediamine tetramethylene phosphonic acid, hexamethylenediamine tetramethylene phosphonic acid, polyaminopolyether group methylene phosphonic acid One or more of bis-1,6-hexamethylenetriaminepentamethylphosphonic acid; more preferably aminotrimethylenephosphonic acid, ethylenediaminetetramethylenephosphonic acid, hexamethylenediaminetetramethylenephosphonic acid One or more of acids.
一种具有肥料作用的改性全生物降解地膜的制备方法,由生物降解树脂、改性木质素、矿粉、助剂,将各组分充分混匀后,挤出造粒,粒子经共挤吹膜成型。A method for preparing a modified fully biodegradable mulch film with the function of fertilizer, which consists of biodegradable resin, modified lignin, mineral powder, and additives, after fully mixing each component, extruding and granulating, and the particles are co-extruded Blown film molding.
优选地,包括如下步骤:Preferably, the following steps are included:
(1)将所述生物降解树脂、改性木质素、助剂、混合均匀,加入同向双螺杆挤出机料仓,挤出造粒制得母粒;(1) Mix the biodegradable resin, modified lignin, auxiliary agent, uniformly, add co-rotating twin-screw extruder silo, extrude and granulate to obtain masterbatch;
(2)将上述母粒经共挤吹膜成型,制得所述一种具有肥料作用的改性全生物降解地膜。(2) The above-mentioned masterbatch is molded by co-extrusion blown film to obtain the modified fully biodegradable mulch film with fertilizer effect.
优选地,所述步骤1中:Preferably, in the step 1:
所述混合时间为30min-1000min,较优地为80-800min,更优地为100-300min;The mixing time is 30min-1000min, preferably 80-800min, more preferably 100-300min;
所述混料转速为30-5000rpm,较优地为100-3000rpm,更优地为150-2000rpm;The mixing speed is 30-5000rpm, preferably 100-3000rpm, more preferably 150-2000rpm;
所述混料温度为20-120℃,较优地为30-110℃,更优地为50-100℃;The mixing temperature is 20-120°C, preferably 30-110°C, more preferably 50-100°C;
所述挤出条件为一区到六区温度60-175℃,机头温度120-180℃,转速为30-600rpm;较优地,一区到六区温度80-170℃,机头温度130-175℃,转速60-500rpm;更优地,一区到六区温度90-160℃,机头温度160-170℃,转速200-450rpm。The extrusion conditions are as follows: the temperature from zone 1 to zone 6 is 60-175°C, the temperature of the machine head is 120-180°C, and the rotation speed is 30-600rpm; preferably, the temperature from zone 1 to zone 6 is 80-170°C, and the temperature of the machine head is 130°C. -175°C, rotation speed 60-500rpm; more preferably, the temperature of the first zone to the sixth zone is 90-160°C, the temperature of the machine head is 160-170°C, and the rotation speed is 200-450rpm.
优选地,所述步骤2中,所述吹膜制袋温度为120-180℃,较优地为130-175℃,更优地为140-165℃。Preferably, in the step 2, the temperature of the blown film bag making is 120-180°C, more preferably 130-175°C, more preferably 140-165°C.
本发明所用试剂和原料均市售可得。The reagents and raw materials used in the present invention are all commercially available.
木质素降解的很慢,作物生长期作为肥料的作用甚微,后期才可以改善土壤,本方案的改性木质素为膦酸化合物乙二胺盐木质素,含有作物需要的氮磷钾,作为地膜在降解过程起到氮磷钾肥作用,促进作物生长。The degradation of lignin is very slow, and it has little effect as a fertilizer during the growth period of crops, and the soil can be improved in the later stage. The modified lignin of this scheme is phosphonic acid compound ethylenediamine salt lignin, which contains nitrogen, phosphorus, and potassium needed by crops. The plastic film acts as a nitrogen, phosphorus and potassium fertilizer during the degradation process to promote crop growth.
本发明与现有技术相比,具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1)本发明中,与2层及多次共挤吹膜技术,工艺路线简单,生产成本降低;产品绿色环保,具有良好的稳定性和生物降解性能,对缓解白色污染以及土壤生态平衡有很好的改善作用。1) In the present invention, with the 2-layer and multiple co-extrusion blown film technology, the process route is simple, and the production cost is reduced; the product is green and environmentally friendly, has good stability and biodegradability, and has a great effect on alleviating white pollution and soil ecological balance. Good improvement.
2)本发明中,填充物木质素为造纸废弃物中提取,来源广泛、价格低廉,产品成本降低,改性后力学性能优异、易于加工合成,实现资源的高效利用。2) In the present invention, the filler lignin is extracted from papermaking waste, which has a wide range of sources, low price, reduced product cost, excellent mechanical properties after modification, easy processing and synthesis, and efficient utilization of resources.
3)本发明制得产品,膜透光性低,无需额外添加色母,就可有效控草,增加地膜有效使用周期,有效减少农药使用量。3) The product obtained by the present invention has low film light transmittance, and can effectively control weeds without adding additional color masterbatch, increase the effective life cycle of the mulch film, and effectively reduce the use of pesticides.
4)本发明木质素经改性作为填充物加入地膜配方中,地膜降解后可增加土壤氮、磷、钾肥力,持续保证作物生长,提高作物产量,对环境以及土壤质量的保护也有很好的作用。4) The modified lignin of the present invention is used as a filler and added to the mulch formula. After the mulch is degraded, soil nitrogen, phosphorus, and potassium fertility can be increased, crop growth can be continuously ensured, crop yield can be increased, and the protection of the environment and soil quality is also very good. effect.
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。下列实施例中未注明具体条件的实验方法,按照常规方法和条件,或按照商品说明书选择。The present invention is further illustrated below by means of examples, but the present invention is not limited to the scope of the examples. For the experimental methods that do not specify specific conditions in the following examples, select according to conventional methods and conditions, or according to the product instructions.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain preferred examples of the present invention.
实施例1Example 1
一种具有肥料作用的改性全生物降解地膜,其原料中各组分的种类和用量如表1所示。A kind of modified fully biodegradable mulch film with fertilizer function, the types and dosage of each component in its raw materials are shown in Table 1.
表1实施例1所述改性全生物降解地膜的原料组成The raw material composition of modified fully biodegradable mulch film described in Table 1 embodiment 1
其中所述改性木质素的制备方法,主要包括以下步骤:Wherein the preparation method of modified lignin mainly comprises the following steps:
(a)向反应釜1中加入50重量份的5%浓度的氢氧化钾溶液,升温至60℃,加入20重量份的碱木质素,搅拌2h,得到木质素碱溶液;(a) Add 50 parts by weight of a 5% potassium hydroxide solution to the reactor 1, heat up to 60° C., add 20 parts by weight of alkali lignin, and stir for 2 hours to obtain a lignin alkali solution;
(b)升温至80℃,加入5重量份甲醛,搅拌2h,得到木质素醛溶液;(b) heating up to 80° C., adding 5 parts by weight of formaldehyde, and stirring for 2 hours to obtain a lignin aldehyde solution;
(c)向反应釜2中加入5重量份的乙二胺、5重量份的氨基三甲叉膦酸,升温至90℃,继续保温反应1h,得到膦酸化合物乙二胺盐;(c) Add 5 parts by weight of ethylenediamine and 5 parts by weight of aminotrimethylene phosphonic acid into the reaction kettle 2, heat up to 90° C., and continue the heat preservation reaction for 1 hour to obtain ethylenediamine salt of the phosphonic acid compound;
(d)向反应釜2中滴入向反应釜1所得的木质素醛溶液,继续保温搅拌3h;(d) drip into the lignin aldehyde solution obtained in the reactor 1 in the reactor 2, and continue to insulate and stir for 3 hours;
(e)于70℃下真空干燥、粉碎、过筛,得到改性的木质素聚合物。(e) Vacuum drying at 70° C., crushing, and sieving to obtain a modified lignin polymer.
一种具有肥料作用的改性全生物降解地膜的制备方法,包括如下步骤:A method for preparing a modified fully biodegradable mulch film with a fertilizer effect, comprising the steps of:
(1)将原料组合物加入高速共混机中混合,混合的温度为95℃,混合的转速为170rpm,混合的时间为300min,得到初混物1;后将上述初混物1置于双螺杆挤出机中挤出塑化、造粒,制得母粒;双螺杆挤出机从一区到六区的温度分别为90℃、125℃、160℃、165℃、168℃和168℃;双螺杆挤出机的机头温度为168℃,螺杆的转速为250rpm;(1) Add the raw material composition into a high-speed blender and mix, the mixing temperature is 95°C, the mixing speed is 170rpm, and the mixing time is 300min to obtain the primary mixture 1; Extrude, plasticize and granulate in the screw extruder to obtain masterbatch; the temperature of the twin-screw extruder from the first zone to the sixth zone is 90°C, 125°C, 160°C, 165°C, 168°C and 168°C respectively ; The head temperature of the twin-screw extruder is 168°C, and the rotating speed of the screw is 250rpm;
(2)将上述制得的母粒放入共挤吹膜机中进行吹膜成型,吹膜成型的温度为162℃,制得所述一种具有肥料作用的改性全生物降解地膜(厚度0.010mm)。(2) Put the above-mentioned prepared masterbatch into a co-extrusion film blowing machine for blown film forming, the temperature of blown film forming is 162°C, and the modified fully biodegradable mulch film (thickness) with fertilizer effect is obtained 0.010mm).
实施例2Example 2
一种具有肥料作用的改性全生物降解地膜,其原料中各组分的种类和用量如表2所示。A modified fully biodegradable mulch film with a fertilizer effect, the types and amounts of each component in its raw materials are shown in Table 2.
表2实施例2所述改性全生物降解地膜的原料组成The raw material composition of modified fully biodegradable mulch film described in table 2 embodiment 2
其中所述改性木质素的制备方法,主要包括以下步骤:Wherein the preparation method of modified lignin mainly comprises the following steps:
(a)向反应釜1中加入60重量份的5%浓度的碳酸钾溶液,升温至60℃,加入20重量份的木质素磺酸盐,搅拌2h,得到木质素碱溶液;(a) Add 60 parts by weight of a 5% potassium carbonate solution to the reactor 1, heat up to 60° C., add 20 parts by weight of lignosulfonate, and stir for 2 hours to obtain a lignin alkali solution;
(b)升温至70-80℃,加入8重量份甲醛,搅拌2h,得到木质素醛溶液;(b) heating up to 70-80°C, adding 8 parts by weight of formaldehyde, and stirring for 2 hours to obtain a lignin aldehyde solution;
(c)向反应釜2中加入5重量份的乙二胺、5重量份的乙二胺四甲叉膦酸,升温至90℃,继续保温反应1h,得到膦酸化合物乙二胺盐;(c) Add 5 parts by weight of ethylenediamine and 5 parts by weight of ethylenediamine tetramethylene phosphonic acid into the reaction kettle 2, heat up to 90° C., and continue the heat preservation reaction for 1 hour to obtain the ethylenediamine salt of the phosphonic acid compound;
(d)向反应釜2中滴入向反应釜1所得的木质素醛溶液,继续保温搅拌2h;(d) drip into the lignin aldehyde solution obtained in the reactor 1 in the reactor 2, and continue to insulate and stir for 2 hours;
(e)于70℃下真空干燥、粉碎、过筛,得到改性的木质素聚合物。(e) Vacuum drying at 70° C., crushing, and sieving to obtain a modified lignin polymer.
一种具有肥料作用的改性全生物降解地膜的制备方法,包括如下步骤:A method for preparing a modified fully biodegradable mulch film with a fertilizer effect, comprising the steps of:
(2)将原料组合物加入高速共混机中混合,混合的温度为80℃,混合的转速为180rpm,混合的时间为200min,得到初混物1;后将上述初混物1置于双螺杆挤出机中挤出塑化、造粒,制得母粒;双螺杆挤出机从一区到六区的温度分别为90℃、115℃、150℃、160℃、165℃和165℃;双螺杆挤出机的机头温度为165℃,螺杆的转速为300rpm;(2) Add the raw material composition into a high-speed blender and mix, the mixing temperature is 80°C, the mixing speed is 180rpm, and the mixing time is 200min to obtain the primary mixture 1; Extrude, plasticize and granulate in the screw extruder to obtain masterbatch; the temperature of the twin-screw extruder from the first zone to the sixth zone is 90°C, 115°C, 150°C, 160°C, 165°C and 165°C respectively ; The head temperature of the twin-screw extruder is 165°C, and the rotating speed of the screw is 300rpm;
(2)将上述制得的母粒放入共挤吹膜机中进行吹膜成型,吹膜成型的温度为150℃,制得所述一种具有肥料作用的改性全生物降解地膜(厚度0.010mm)。(2) Put the above-mentioned prepared masterbatch into a co-extrusion film blowing machine for blown film forming, the temperature of blown film forming is 150°C, and the modified fully biodegradable mulch film (thickness) with fertilizer effect is obtained 0.010mm).
实施例3Example 3
一种具有肥料作用的改性全生物降解地膜,其原料中各组分的种类和用量如表3所示。A modified fully biodegradable mulch film with a fertilizer effect, the types and amounts of each component in its raw materials are shown in Table 3.
表3实施例3所述改性全生物降解地膜的原料组成The raw material composition of modified fully biodegradable mulch film described in table 3 embodiment 3
其中所述改性木质素的制备方法,主要包括以下步骤:Wherein the preparation method of modified lignin mainly comprises the following steps:
(a)向反应釜1中加入60重量份的5%浓度的氢氧化钾溶液,升温至60℃,加入20重量份的木质素磺酸盐,搅拌2h,得到木质素碱溶液;(a) Add 60 parts by weight of a 5% potassium hydroxide solution to the reaction kettle 1, heat up to 60° C., add 20 parts by weight of lignosulfonate, and stir for 2 hours to obtain a lignin alkali solution;
(b)升温至70-80℃,加入8重量份甲醛,搅拌2h,得到木质素醛溶液;(b) heating up to 70-80°C, adding 8 parts by weight of formaldehyde, and stirring for 2 hours to obtain lignin aldehyde solution;
(c)向反应釜2中加入5重量份的乙二胺、5重量份的膦酸化合物(氨基三甲叉膦酸:己二胺四甲叉膦酸比4:1),升温至90℃,继续保温反应1h,得到膦酸化合物乙二胺盐;(c) Add 5 parts by weight of ethylenediamine and 5 parts by weight of phosphonic acid compound (aminotrimethylene phosphonic acid: hexamethylene diamine tetramethylene phosphonic acid ratio 4:1) into the reactor 2, heat up to 90°C, Continue the insulation reaction for 1h to obtain the phosphonic acid compound ethylenediamine salt;
(d)向反应釜2中滴入向反应釜1所得的木质素醛溶液,继续保温搅拌2h;(d) drip into the lignin aldehyde solution obtained in the reactor 1 in the reactor 2, and continue to insulate and stir for 2 hours;
(e)于70℃下真空干燥、粉碎、过筛,得到改性的木质素聚合物。(e) Vacuum drying at 70° C., crushing, and sieving to obtain a modified lignin polymer.
一种具有肥料作用的改性全生物降解地膜的制备方法,包括如下步骤:A method for preparing a modified fully biodegradable mulch film with a fertilizer effect, comprising the steps of:
(1)将原料组合物加入高速共混机中混合,混合的温度为60℃,混合的转速为100rpm,混合的时间为380min,得到初混物1;后将上述初混物1置于双螺杆挤出机中挤出塑化、造粒,制得母粒;双螺杆挤出机从一区到六区的温度分别为80℃、130℃、150℃、165℃、166℃和169℃;双螺杆挤出机的机头温度为170℃,螺杆的转速为220rpm。(1) Add the raw material composition into a high-speed blender and mix it. The mixing temperature is 60° C., the mixing speed is 100 rpm, and the mixing time is 380 minutes to obtain the primary mixture 1; Extrude, plasticize and granulate in the screw extruder to obtain masterbatch; the temperature of the twin-screw extruder from the first zone to the sixth zone is 80°C, 130°C, 150°C, 165°C, 166°C and 169°C respectively ; The head temperature of the twin-screw extruder is 170° C., and the screw speed is 220 rpm.
(2)将上述制得的母粒放入共挤吹膜机中进行吹膜成型,吹膜成型的温度为158℃,制得所述一种具有肥料作用的改性全生物降解地膜(厚度0.010mm)。(2) Put the above-mentioned prepared masterbatch into a co-extrusion film blowing machine for blown film forming, the temperature of blown film forming is 158°C, and the modified fully biodegradable mulch film (thickness) with fertilizer effect is obtained 0.010mm).
对比例1Comparative example 1
一种全生物降解地膜,其原料中各组分的种类和用量如表4所示。A fully biodegradable mulch film, the types and amounts of each component in its raw materials are shown in Table 4.
一种全生物降解地膜的制备方法,包括如下步骤:A method for preparing a fully biodegradable mulch film, comprising the steps of:
(1)将原料组合物加入高速共混机中混合,混合的温度为110℃,混合的转速为120rpm,混合的时间为90min,得到初混物1;后将上述初混物1置于双螺杆挤出机中挤出塑化、造粒,制得母粒;双螺杆挤出机从一区到六区的温度分别为100℃、135℃、155℃、165℃、168℃和168℃;双螺杆挤出机的机头温度为168℃,螺杆的转速为350rpm;(1) Add the raw material composition into a high-speed blender and mix it. The mixing temperature is 110° C., the mixing speed is 120 rpm, and the mixing time is 90 minutes to obtain the primary mixture 1; Extrude, plasticize and granulate in the screw extruder to obtain masterbatch; the temperature of the twin-screw extruder from the first zone to the sixth zone is 100°C, 135°C, 155°C, 165°C, 168°C and 168°C respectively ; The head temperature of the twin-screw extruder is 168°C, and the screw speed is 350rpm;
(2)将上述制得的母粒放入共挤吹膜机中进行吹膜成型,吹膜成型的温度为160℃,制得所述一种全生物降解地膜(厚度0.010mm)。(2) Put the masterbatch prepared above into a co-extrusion blown film machine for blown film forming, the temperature of the blown film forming is 160°C, and the above-mentioned fully biodegradable mulch film (thickness 0.010mm) is obtained.
表4对比例1所述全生物降解地膜的原料组成The raw material composition of the fully biodegradable mulch film described in Table 4 Comparative Example 1
对比例2Comparative example 2
一种全生物降解地膜,其原料中各组分的种类和用量如表5所示。A fully biodegradable mulch film, the types and amounts of each component in its raw materials are shown in Table 5.
一种全生物降解地膜的制备方法,包括如下步骤:A method for preparing a fully biodegradable mulch film, comprising the steps of:
(1)将原料组合物加入高速共混机中混合,混合的温度为100℃,混合的转速为100rpm,混合的时间为100min,得到初混物1;后将上述初混物1置于双螺杆挤出机中挤出塑化、造粒,制得母粒;双螺杆挤出机从一区到六区的温度分别为90℃、135℃、160℃、165℃、170℃和170℃;双螺杆挤出机的机头温度为170℃,螺杆的转速为220rpm;(1) Add the raw material composition into a high-speed blender and mix, the mixing temperature is 100°C, the mixing speed is 100rpm, and the mixing time is 100min to obtain the primary mixture 1; Extrude, plasticize and granulate in the screw extruder to obtain masterbatch; the temperature of the twin-screw extruder from the first zone to the sixth zone is 90°C, 135°C, 160°C, 165°C, 170°C and 170°C respectively ; The head temperature of the twin-screw extruder is 170°C, and the screw speed is 220rpm;
(2)将上述制得的母粒放入共挤吹膜机中进行吹膜成型,吹膜成型的温度为165℃,制得所述一种全生物降解地膜(厚度0.010mm)。(2) Put the masterbatch prepared above into a co-extrusion blown film machine for blown film forming, the temperature of blown film forming is 165° C., to obtain the fully biodegradable mulch film (thickness 0.010mm).
表5对比例2所述全生物降解地膜的原料组成The raw material composition of the fully biodegradable mulch film described in Table 5 Comparative Example 2
实施效果Implementation Effect
按照国标GB/T6673中的方法,将实施例1-3和对比例1-2中配方的地膜制成待测样条,后检测上述实施例与对比例的拉伸强度和断裂伸长率,具体数据如表6所示。According to the method in the national standard GB/T6673, the mulch film of the formula in the embodiment 1-3 and the comparative example 1-2 is made into the specimen to be tested, and then detect the tensile strength and the elongation at break of the above-mentioned embodiment and the comparative example, The specific data are shown in Table 6.
表6地膜性能检测Table 6 Film Performance Test
将实施例1-3和对比例1-2中配方的地膜,进行机械覆膜应用,后进行春播花生种植应用,其生长过程中杂草数量与收获后花生产量,数据如表7所示。The mulch films formulated in Examples 1-3 and Comparative Examples 1-2 were mechanically mulched, and then spring-sowed peanuts were planted. The data on the number of weeds during growth and the yield of peanuts after harvest are shown in Table 7.
表7试验小区杂草与产量调查Table 7 Investigation of weeds and yield in experimental plots
所有处理统一水肥管理水平,在花生生长后期,每个处理采用5点取样法,测定土壤0-20cm土样的全氮、速效磷、速效钾的含量,具体数据如表8所示。All treatments have uniform water and fertilizer management levels. At the later stage of peanut growth, each treatment adopts the 5-point sampling method to measure the contents of total nitrogen, available phosphorus and available potassium in soil samples of 0-20 cm in size. The specific data are shown in Table 8.
表8土壤肥力测定Table 8 Determination of soil fertility
通过结果可以看出,具有肥料作用的改性全生物降解地膜全生物降解地膜力学性能较佳,有效控草,降低减农药残留,同时可提高土壤肥力,促进花生生长发育,进而提高产量,能较好满足使用要求。It can be seen from the results that the modified fully biodegradable mulch film with the effect of fertilizer has better mechanical properties, effectively controls weeds, reduces pesticide residues, improves soil fertility, promotes peanut growth and development, and then increases yield. Better meet the requirements of use.
以上显示和描述了本发明的基本原理、主要特征及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护的范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The scope of the claimed invention is defined by the appended claims and their equivalents.
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