CN116292786A - A general-purpose mechanical continuously variable transmission and a transmission method thereof - Google Patents
A general-purpose mechanical continuously variable transmission and a transmission method thereof Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/76—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with an orbital gear having teeth formed or arranged for obtaining multiple gear ratios, e.g. nearly infinitely variable
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
- F16H37/04—Combinations of toothed gearings only
- F16H37/042—Combinations of toothed gearings only change gear transmissions in group arrangement
- F16H37/046—Combinations of toothed gearings only change gear transmissions in group arrangement with an additional planetary gear train, e.g. creep gear, overdrive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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Abstract
本发明公开了一种通用型机械式无级变速器及变速方法,包括:变速器输入轴、轴端密封、轴承压盖、输入端轴承、轮架轴承、锥齿太阳轮I、锥齿行星轮I、行星轮架I、锥齿行星轮II、差速轮轴、锥齿太阳轮II、锥齿圆盘齿圈、调速大齿轮、直齿齿圈、直齿太阳轮、中间轴、输出轴、输出连接法兰、调速电机、调速小齿轮、锥齿行星轮III、滚针轴承、输入连接法兰、锥齿行星轮IV、中间轴支撑轴承、直齿行星轮和行星轮架II。本发明利用行星差速器与行星减速器结合实现调速功能,通过行星差速器的两组齿轮反转输出,实现扭矩平衡,通过调速电机调整平衡齿圈转速从而实现改变传动比。
The invention discloses a general-purpose mechanical continuously variable transmission and a speed change method, comprising: transmission input shaft, shaft end seal, bearing gland, input end bearing, wheel frame bearing, bevel gear sun gear I, bevel gear planet gear I , planetary gear carrier I, bevel planetary gear II, differential shaft, bevel sun gear II, bevel disc ring gear, speed regulating gear, straight tooth ring gear, straight tooth sun gear, intermediate shaft, output shaft, Output connection flange, variable speed motor, variable speed pinion, bevel planetary gear III, needle bearing, input connection flange, bevel planetary gear IV, intermediate shaft support bearing, spur planetary gear and planet carrier II. The present invention utilizes the combination of the planetary differential and the planetary reducer to realize the speed regulating function, realizes the torque balance through the reverse output of two sets of gears of the planetary differential, and adjusts the rotating speed of the balance ring gear through the speed regulating motor to change the transmission ratio.
Description
技术领域technical field
本发明属于变速器技术领域,具体涉及一种通用型机械式无级变速器及变速方法。The invention belongs to the technical field of transmissions, and in particular relates to a general-purpose mechanical continuously variable transmission and a transmission method.
背景技术Background technique
无级变速传动(Continuously Variable Transmission,简称CVT)是指在某种控制的作用下,使机器的输出轴转速可在某一范围内连续变化的传动方式。而无级变速器是这样一种装置,它具有主动和从动两根轴,并通过能传递扭矩的中间介质(固体、流体、电磁流)把两根轴直接或间接地联系起来以传递动力。当对输入、输出轴的联系关系进行控制时,即可使两轴间的传动比在两极值范围内连续变化。无级变速传动和定传动比以及有级传动相比,具有能够根据工作的需要在一定范围内连续变换速度,以适应输出转速和外界负荷变化的需要等优点,因此无级变速传动在现代传动技术领域占有重要的地位。无级变速器按传动介质的不同一般分为三种:电力式、流体式和机械式。Continuously Variable Transmission (CVT for short) refers to a transmission method that enables the output shaft speed of a machine to change continuously within a certain range under the action of a certain control. A continuously variable transmission is a device that has two shafts, a driving shaft and a driven shaft, and connects the two shafts directly or indirectly through an intermediate medium (solid, fluid, electromagnetic flow) capable of transmitting torque to transmit power. When the relationship between the input and output shafts is controlled, the transmission ratio between the two shafts can be continuously changed within the range of two extreme values. Compared with constant transmission ratio and stepped transmission, stepless variable transmission has the advantages of being able to continuously change speed within a certain range according to the needs of work, so as to adapt to the needs of output speed and external load changes. Therefore, stepless variable transmission is used in modern transmission The technical field occupies an important position. CVTs are generally divided into three types according to different transmission media: electric type, fluid type and mechanical type.
电力无级变速传动是通过对交流或直流电机的电气参数的控制,如改变磁通、电压、电流或频率,调整其相位角来实现无级调速,并通过微处理器进行控制。电力无级调速主要包括电磁滑差调速、直流和交流调速三种,目前交流变频调速性能好,效率高,故应用最多。Electric stepless variable speed transmission realizes stepless speed regulation by controlling the electrical parameters of AC or DC motors, such as changing the magnetic flux, voltage, current or frequency, and adjusting its phase angle, and is controlled by a microprocessor. Power stepless speed regulation mainly includes electromagnetic slip speed regulation, DC and AC speed regulation. At present, AC frequency conversion speed regulation has good performance and high efficiency, so it is most widely used.
流体式无级变速传动分两类:一是液压式的,通过改变液压泵的排出量或液压马达的容量来进行变速,适用于中小功率传动;另一类是液力式的,采用液力耦合器或液力变矩器进行变速传动,适用于大功率。二者的共同特点是调速范围大,可吸收冲击和防止过载,但制造精度要求高,价格贵,输出特性为恒扭矩,滑动率较大,运转时易发生漏油。There are two types of fluid-type continuously variable transmission: one is hydraulic, which changes the speed by changing the discharge volume of the hydraulic pump or the capacity of the hydraulic motor, which is suitable for small and medium power transmission; the other is hydraulic, which uses hydraulic Coupler or hydraulic torque converter for variable speed transmission, suitable for high power. The common feature of both is that they have a wide range of speed regulation, can absorb shock and prevent overload, but require high manufacturing precision, are expensive, output characteristics are constant torque, and have a large slip rate, which is prone to oil leakage during operation.
机械无级变速器大部分是依靠摩擦力或油膜牵引力来传递动力的,主要通过改变传动构件间的长度(工作直径)比例进行变速。与其它形式无级变速装置相比,它具有结构简单、操作方便、价格低、传动平稳、工作可靠、维修方便以及适应性强等优点。综合以上应用,采用无级变速传动有利于简化变速传动方案、提高生产率和产品质量、合理利用动力和节能、便于实现遥控和自动控制,同时也有利于减轻劳动强度并改善操纵性能。无级变速目前已成为一种基本的通用传动型式,广泛应用于纺织、轻工、食品、包装、机床、汽车等行业。随着电力电子技术的发展,出现了多种交流电动调速方式,近年又出现一种性能更优的新型开关磁阻调速电动机,这对机械无级变速器产生了一定的冲击。但它们的缺点在于低于电机额定转速时仅具有恒转矩特性、低速运转效率较低且不稳定、起动过载性能较差等。相对而言,机械无级变速器由于具有恒功率性好、转速稳定、工作可靠、效率高、维修方便、适用范围广等优点,在工业应用中仍具有广阔的前景,在许多场合有着不可替代的作用。Most of the mechanical continuously variable transmissions rely on friction or oil film traction to transmit power, mainly by changing the length (working diameter) ratio between transmission components. Compared with other forms of continuously variable transmission devices, it has the advantages of simple structure, convenient operation, low price, stable transmission, reliable operation, convenient maintenance and strong adaptability. Based on the above applications, the use of continuously variable transmission is beneficial to simplify the transmission scheme, improve productivity and product quality, rationally utilize power and save energy, facilitate remote control and automatic control, and also help reduce labor intensity and improve maneuverability. CVT has become a basic general-purpose transmission type and is widely used in textile, light industry, food, packaging, machine tool, automobile and other industries. With the development of power electronics technology, a variety of AC electric speed regulation methods have appeared. In recent years, a new type of switched reluctance speed regulation motor with better performance has appeared, which has a certain impact on mechanical continuously variable transmissions. But their disadvantages are that they only have constant torque characteristics when the motor's rated speed is lower than the rated speed, the low-speed operation efficiency is low and unstable, and the starting overload performance is poor. Relatively speaking, due to the advantages of good constant power, stable speed, reliable operation, high efficiency, convenient maintenance, and wide application range, mechanical continuously variable transmissions still have broad prospects in industrial applications and are irreplaceable in many occasions. effect.
现有技术的缺陷和不足:机械式无级变速器结构通过链带和锥形轮,结构可优化;调速电动机的缺点是低于电机额定转速时仅具有恒转矩特性、低速运转效率较低且不稳定、起动过载性能较差,扭矩不平衡。Defects and deficiencies of the prior art: the structure of the mechanical continuously variable transmission can be optimized through chain belts and conical wheels; the disadvantage of the speed-regulating motor is that it only has constant torque characteristics when it is lower than the rated speed of the motor, and the low-speed operation efficiency is low And it is unstable, the starting overload performance is poor, and the torque is unbalanced.
发明内容Contents of the invention
本发明的目的是提供一种通用型机械式无级变速器及变速方法,以解决现有调速电动机低于电机额定转速时仅具有恒转矩特性、低速运转效率较低且不稳定、起动过载性能较差,扭矩不平衡的问题。The purpose of the present invention is to provide a general-purpose mechanical continuously variable transmission and a speed change method to solve the problem that the existing speed-regulating motor only has constant torque characteristics when the speed is lower than the rated speed of the motor, low-speed operation efficiency is low and unstable, and starting overload Poor performance, problems with torque imbalance.
本发明采用以下技术方案:一种通用型机械式无级变速器,包括:变速器输入轴、轴端密封、轴承压盖、输入端轴承、轮架轴承、锥齿太阳轮I、锥齿行星轮I、行星轮架I、锥齿行星轮II、差速轮轴、锥齿太阳轮II、锥齿圆盘齿圈、调速大齿轮、直齿齿圈、直齿太阳轮、中间轴、输出轴、输出连接法兰、调速电机、调速小齿轮、锥齿行星轮III、滚针轴承,输入连接法兰、锥齿行星轮IV,中间轴支撑轴承、直齿行星轮和行星轮架II。The present invention adopts the following technical solutions: a general-purpose mechanical continuously variable transmission, including: transmission input shaft, shaft end seal, bearing gland, input end bearing, wheel frame bearing, bevel gear sun gear I, bevel gear planet gear I , planetary gear carrier I, bevel planetary gear II, differential shaft, bevel sun gear II, bevel disc ring gear, speed regulating gear, straight tooth ring gear, straight tooth sun gear, intermediate shaft, output shaft, Output connection flange, variable speed motor, variable speed pinion, bevel planetary gear III, needle bearing, input connection flange, bevel planetary gear IV, intermediate shaft support bearing, spur planetary gear and planetary carrier II.
其中,输入连接法兰套置在变速器输入轴上,输入连接法兰和变速器输入轴的连接处设置有输入端轴承,轴承压盖套置在变速器输入轴上,并固定在输入连接法兰上,轴承压盖与变速器输入轴连接处设置有轴端密封;轮架轴承套置并限位在变速器输入轴上,行星轮架I套置并转动设置在变速器输入轴上,轮架轴承设置在行星轮架I与变速器输入轴的连接处;变速器输入轴上设置中间轴支撑轴承;锥齿太阳轮I套在变速器输入轴上,并通过键与变速器输入轴固定连接;锥齿行星轮I和锥齿行星轮IV均与锥齿太阳轮I啮合连接,且对称分布在变速器输入轴的两侧;差速轮轴通过滚针轴承对称支撑在行星轮架I的两侧;锥齿行星轮I和锥齿行星轮II套置并固定在处于行星轮架I一侧的差速轮轴上;锥齿行星轮IV和锥齿行星轮III套置并固定在处于行星轮架I另一侧的差速轮轴上;锥齿圆盘齿圈与调速大齿轮固定连接;调速大齿轮与锥齿圆盘齿圈构成行星轮架,其上安装直齿行星齿轮;直齿行星齿轮与直齿太阳轮及直齿齿圈啮合连接;直齿太阳轮与中间轴固定连接;直齿齿圈套置在中间轴上,中间轴一端通过轴承支撑在输出轴内,另一端通过中间轴支撑轴承支撑在变速器输入轴上,锥齿太阳轮II与直齿太阳轮分别套装在中间轴两端并通过键固定连接在中间轴上,使中间轴、输出轴、变速器输入轴之间可以做相对转动,形成转动副;中间轴的尾端套置在输出连接轴内;锥齿太阳轮II和锥齿行星轮III套置并固定在差速轮轴上;锥齿行星轮III通过行星轮架II与直齿行星轮连接,调速小齿轮套装在调速控制电机的输出轴上并通过键固定连接;输出轴与直齿齿圈加工为一体。Wherein, the input connection flange is sleeved on the transmission input shaft, the input end bearing is arranged at the joint between the input connection flange and the transmission input shaft, and the bearing gland is sleeved on the transmission input shaft and fixed on the input connection flange , the joint between the bearing gland and the transmission input shaft is provided with a shaft end seal; the wheel frame bearing is sleeved and limited on the transmission input shaft, the planetary wheel carrier I is sleeved and rotated on the transmission input shaft, and the wheel frame bearing is set on the transmission input shaft The connection between the planetary carrier I and the transmission input shaft; the intermediate shaft support bearing is arranged on the transmission input shaft; the bevel gear sun gear I is sleeved on the transmission input shaft, and is fixedly connected with the transmission input shaft through a key; the bevel gear planetary gear I and The bevel planetary gear IV is meshed with the bevel sun gear I, and is symmetrically distributed on both sides of the transmission input shaft; the differential gear shaft is symmetrically supported on both sides of the planetary gear carrier I through needle bearings; the bevel planetary gear I and The bevel planetary gear II is nested and fixed on the differential shaft on one side of the planetary gear carrier I; the bevel planetary gear IV and the bevel planetary gear III are nested and fixed on the differential shaft on the other side of the planetary gear carrier I. On the wheel shaft; the bevel-toothed disc ring gear is fixedly connected with the speed-regulating large gear; the speed-regulating large gear and the bevel-toothed disc ring gear form a planetary gear carrier, and a straight-toothed planetary gear is installed on it; the straight-toothed planetary gear and the straight-toothed sun gear The straight-toothed sun gear is fixedly connected to the intermediate shaft; the straight-toothed ring gear is sleeved on the intermediate shaft, one end of the intermediate shaft is supported in the output shaft through a bearing, and the other end is supported in the transmission input through an intermediate shaft support bearing. On the shaft, the bevel-toothed sun gear II and the straight-toothed sun gear are respectively set on both ends of the intermediate shaft and fixedly connected to the intermediate shaft by keys, so that the intermediate shaft, the output shaft and the transmission input shaft can perform relative rotation to form a rotating pair ;The tail end of the intermediate shaft is nested in the output connecting shaft; the bevel sun gear II and the bevel planet gear III are nested and fixed on the differential shaft; the bevel planet gear III connects with the straight planet gear through the planet gear carrier II Connection, the speed regulating pinion is set on the output shaft of the speed regulating control motor and fixedly connected by a key; the output shaft and the spur ring gear are processed as one.
轮架轴承、锥齿太阳轮I、锥齿行星轮I、行星轮架I、锥齿行星轮II、差速轮轴和锥齿太阳轮II组成一个行星差速器;直齿齿圈、直齿太阳轮和直齿行星轮共同构成一个行星减速器;利用行星差速器与行星减速器结合实现调速功能。Carrier bearing, bevel sun gear I, bevel planet gear I, planet carrier I, bevel planet gear II, differential shaft and bevel sun gear II form a planetary differential; straight tooth ring gear, straight tooth The sun gear and the spur planetary gear together form a planetary reducer; the speed regulation function is realized by combining the planetary differential and the planetary reducer.
优选地,锥齿圆盘齿圈、调速大齿轮和行星轮架II为固定连接,可加工为一体或分别加工后采用螺栓连接为一体。Preferably, the bevel-toothed disc ring gear, the speed-regulating large gear and the planetary carrier II are fixedly connected, and can be processed as one or separately processed and then bolted together.
本发明采用另一技术方案:一种通用型机械式无级变速器的变速方法,该变速方法包含两种调速方式,这两种调速方式分别为:The present invention adopts another technical solution: a speed change method of a general-purpose mechanical continuously variable transmission, the speed change method includes two speed regulation methods, and these two speed regulation methods are respectively:
(1)当调速控制电机不通电状态时,无级变速器以定速比输出:(1) When the speed control motor is not powered on, the continuously variable transmission outputs at a constant speed ratio:
当调速控制电机不通电时,调速控制电机尾端的失电制动器抱闸锁死,调速小齿轮和调速大齿轮不转,与变速器输入轴调速大齿轮固定连接的锥齿圆盘齿圈也不转,锥齿行星轮I-IV做行星运动,同时带动锥齿太阳轮II和与之固定连接的直齿太阳轮转动,此时无级变速器为定速比输出,输出速比为直齿太阳轮的齿数与直齿齿圈的齿数之比。When the speed control motor is not energized, the power-off brake at the end of the speed control motor is locked, the speed control pinion and the speed control large gear do not rotate, and the bevel tooth disc fixedly connected with the transmission input shaft speed control large gear The ring gear does not rotate, and the bevel gear planetary gears I-IV do planetary motion, and at the same time drive the bevel gear sun gear II and the straight gear sun gear fixedly connected with it to rotate. It is the ratio of the number of teeth of the spur sun gear to the number of teeth of the spur ring gear.
(2)当调速控制电机通电时,无级变速器通过两级共同作用调节输出的转速:(2) When the speed control motor is energized, the continuously variable transmission adjusts the output speed through the joint action of two stages:
当调速电机有转速与扭矩输出时,计算输入/输出转速关系时将变速器分为两级。When the speed regulating motor has speed and torque output, the transmission is divided into two stages when calculating the input/output speed relationship.
第一级输入为:从变速器输入轴输入转速,依次传动至锥齿太阳轮I、锥齿行星轮I,再由变速器输入轴锥齿行星轮I带动差速轮轴转动,变速器输入轴差速轮轴传动给锥齿圆盘齿圈,变速器输入轴锥齿行星轮I还传动至锥齿太阳轮II。The first-stage input is: input speed from the transmission input shaft, which is sequentially transmitted to the bevel gear sun gear I and bevel gear planetary gear I, and then the transmission input shaft bevel gear planetary gear I drives the differential wheel shaft to rotate, and the transmission input shaft differential wheel shaft It is transmitted to the bevel-toothed disc ring gear, and the bevel-toothed planetary gear I of the transmission input shaft is also transmitted to the bevel-toothed sun gear II.
第二级输入为:变速器输入轴调速电机的输出轴带动调速小齿轮传动,并传动至调速大齿轮;变速器输入轴调速大齿轮传动至锥齿圆盘齿圈;变速器输入轴变速器输入轴与调速电机均有转速输入,两个转速合成之后由锥齿太阳轮II输出至直齿太阳轮上,最后通过直齿齿圈和与之固定连接的输出轴输出。The second-level input is: the output shaft of the transmission input shaft speed regulating motor drives the speed regulating pinion gear and transmits to the speed regulating large gear; the transmission input shaft speed regulating large gear drives to the bevel disc ring gear; the transmission input shaft transmission Both the input shaft and the speed-regulating motor have speed input, and after the two speeds are synthesized, they are output from the bevel sun gear II to the straight sun gear, and finally output through the straight tooth ring gear and the output shaft fixedly connected with it.
第一级输入的输入/输出转速关系计算,为:The calculation of the input/output speed relationship of the first stage input is:
锥齿太阳轮I的齿数为YO,锥齿行星轮I的齿数为Yn,行星轮架I,锥齿行星轮II的齿数为Ym,锥齿太阳轮II的齿数为YO,锥齿圆盘齿圈的齿数为Yh,锥齿行星轮III的齿数的齿数为Ym,锥齿行星轮IV的齿数为Yn。The number of teeth of bevel gear sun gear I is Y O , the number of teeth of bevel gear planetary gear I is Y n , the number of teeth of planetary gear carrier I and bevel gear planet gear II is Y m , the number of teeth of bevel gear sun gear II is Y O , and the number of teeth of bevel gear sun gear II is Y O . The number of teeth of the disc ring gear is Y h , the number of teeth of the bevel planetary gear III is Y m , and the number of teeth of the bevel planetary gear IV is Y n .
采用转臂固定法将行星轮架I旋转后视为固定不动,则有:Using the arm fixing method to regard the planetary carrier I as fixed after rotation, then:
ωo1-ω8=-(ωo2-ω8)ω o1 -ω 8 =-(ω o2 -ω 8 )
其中,ωo1:锥齿太阳轮I的速度;ωo2:锥齿太阳轮II的速度;ωh:锥齿圆盘齿圈的速度。Among them, ω o1 : the speed of the bevel sun gear I; ω o2 : the speed of the bevel sun gear II; ω h : the speed of the bevel disc ring gear.
第二级输入的输入/输出转速关系计算,为:The calculation of the input/output speed relationship of the second stage input is:
调速小齿轮(20)的齿数为z1、调速大齿轮(13)齿数为zx、直齿太阳轮(15)的齿数za、直齿齿圈(14)的齿数zb,则有:The number of teeth of the speed-regulating pinion (20) is z 1 , the number of teeth of the speed-regulating gear (13) is z x , the number of teeth of the spur sun gear (15) z a , and the number of teeth of the spur ring gear (14) z b , then have:
ωa:直齿太阳轮(15)的速度;ωx:调速大齿轮(13)的速度;ωb:直齿齿圈(14)的速度。ω a : the speed of the straight-toothed sun gear (15); ω x : the speed of the speed-regulating bull gear (13); ω b : the speed of the straight-toothed ring gear (14).
总的转速输入/输出关系,为The total speed input/output relationship, is
ωa=ωo2:直齿太阳轮(15)的速度等于锥齿太阳轮II(11)的速度。ω a =ω o2 : the speed of the straight sun gear (15) is equal to the speed of the bevel sun gear II (11).
ωx=ωh:调速大齿轮(13)的速度等于锥齿圆盘齿圈(12)的速度。ω x =ω h : the speed of the speed-regulating bull gear (13) is equal to the speed of the bevel-toothed disc ring gear (12).
输出速度为:The output speed is:
本发明的有益效果:本发明采用全齿轮传动无级调速,传动全过程传动比可控、可计算,传动过程无差滑。本发明采用全齿轮传动,在传动平稳性和可靠性上优于摩擦传动;由于齿轮传动过程不存在差滑,消除了传动误差,传动比精确可计算,在精密传动和伺服控制系统上具有无可比拟的优势。Beneficial effects of the present invention: the present invention adopts full-gear transmission stepless speed regulation, the transmission ratio in the whole transmission process is controllable and calculable, and there is no differential slip in the transmission process. The invention adopts full gear transmission, which is superior to friction transmission in terms of transmission stability and reliability; since there is no differential slip in the gear transmission process, transmission errors are eliminated, the transmission ratio can be accurately calculated, and it has the advantages of seamless transmission in precision transmission and servo control systems comparable advantages.
附图说明Description of drawings
图1为本发明通用型机械式无级变速器的剖面图;Fig. 1 is the sectional view of universal type mechanical continuously variable transmission of the present invention;
图2是本发明通用型机械式无级变速器中行星轮架的剖面图;Fig. 2 is a sectional view of the planetary gear carrier in the universal mechanical continuously variable transmission of the present invention;
图3为本发明通用型机械式无级变速器中直齿齿圈与输出轴的剖面图;Fig. 3 is the cross-sectional view of the spur ring gear and the output shaft in the universal mechanical continuously variable transmission of the present invention;
图4为本发明通用型机械式无级变速器中锥齿圆盘齿圈、调速大齿轮及行星轮架II的剖面图;Fig. 4 is the cross-sectional view of the bevel-tooth disc ring gear, the speed-regulating gear and the planetary carrier II in the general-purpose mechanical continuously variable transmission of the present invention;
图5为本发明通用型机械式无级变速器中变速器输入轴的剖面图;Fig. 5 is the sectional view of the transmission input shaft in the universal mechanical continuously variable transmission of the present invention;
图6为本发明通用型机械式无级变速器中间轴的剖面图;Figure 6 is a sectional view of the intermediate shaft of the universal mechanical continuously variable transmission of the present invention;
图7为本发明通用型机械式无级变速器差速轮轴的剖面图。Fig. 7 is a cross-sectional view of the differential axle of the universal mechanical continuously variable transmission of the present invention.
其中,1.变速器输入轴,2.轴端密封,3.轴承压盖,4.输入端轴承,5.轮架轴承,6.锥齿太阳轮I,7.锥齿行星轮I,8.行星轮架I,9.锥齿行星轮II,10.差速轮轴,11.锥齿太阳轮II,12.锥齿圆盘齿圈,13.调速大齿轮,14.直齿齿圈,15.直齿太阳轮,16.中间轴,17.输出轴,18.输出连接法兰,19.调速电机,20.调速小齿轮,21.锥齿行星轮III,22.滚针轴承,23.输入连接法兰,24.锥齿行星轮IV,25.中间轴支撑轴承,26.直齿行星轮,27.行星轮架II。Among them, 1. Transmission input shaft, 2. Shaft end seal, 3. Bearing gland, 4. Input end bearing, 5. Wheel frame bearing, 6. Bevel gear sun gear I, 7. Bevel gear planet gear I, 8. Planetary carrier I, 9. Bevel planetary gear II, 10. Differential wheel shaft, 11. Bevel sun gear II, 12. Bevel disc ring gear, 13. Speed regulating large gear, 14. Straight tooth ring gear, 15. Straight tooth sun gear, 16. Intermediate shaft, 17. Output shaft, 18. Output connecting flange, 19. Speed regulating motor, 20. Speed regulating pinion, 21. Bevel planetary gear III, 22. Needle roller bearing , 23. Input connection flange, 24. Bevel planetary gear IV, 25. Intermediate shaft support bearing, 26. Spur planetary gear, 27. Planetary gear carrier II.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
如图1-7所示,一种通用型机械式无级变速器,包括:变速器输入轴1、轴端密封2、轴承压盖3、输入端轴承4、轮架轴承5、锥齿太阳轮I 6、锥齿行星轮I 7、行星轮架I8、锥齿行星轮II9、差速轮轴10、锥齿太阳轮II 11、锥齿圆盘齿圈12、调速大齿轮13、直齿齿圈14、直齿太阳轮15、中间轴16、输出轴17、输出连接法兰18、调速电机19、调速小齿轮20、锥齿行星轮III 21、滚针轴承22,输入连接法兰23、锥齿行星轮IV 24,中间轴支撑轴承25、直齿行星轮26和行星轮架II 27。As shown in Figure 1-7, a general-purpose mechanical continuously variable transmission includes: transmission input shaft 1,
其中,输入连接法兰23套置在变速器输入轴1上,输入连接法兰23和变速器输入轴1的连接处设置有输入端轴承4,轴承压盖3套置在变速器输入轴1上,并固定在输入连接法兰23上,轴承压盖3与变速器输入轴1连接处设置有轴端密封2;轮架轴承5套置并限位在变速器输入轴1上,行星轮架I 8套置并转动设置在变速器输入轴1上,轮架轴承5设置在行星轮架I 8与变速器输入轴1的连接处;变速器输入轴1上设置中间轴支撑轴承25;锥齿太阳轮I 6套在变速器输入轴1上,并通过键与变速器输入轴1固定连接;锥齿行星轮I 7和锥齿行星轮IV 24均与锥齿太阳轮I 6啮合连接,且对称分布在变速器输入轴1的两侧;差速轮轴10通过滚针轴承22对称支撑在行星轮架I 8的两侧;锥齿行星轮I 7和锥齿行星轮II 9套置并固定在处于行星轮架I 8一侧的差速轮轴10上;锥齿行星轮IV 24和锥齿行星轮III 21套置并固定在处于行星轮架I 8另一侧的差速轮轴10上;锥齿圆盘齿圈12与调速大齿轮13固定连接;调速大齿轮13与锥齿圆盘齿圈12构成行星轮架27,其上安装直齿行星齿轮26;直齿行星齿轮26与直齿太阳轮15及直齿齿圈14啮合连接;直齿太阳轮15与中间轴16固定连接;直齿齿圈14套置在中间轴16上,中间轴16一端通过轴承支撑在输出轴17内,另一端通过中间轴支撑轴承25支撑在变速器输入轴1上,锥齿太阳轮II 11与直齿太阳轮15分别套装在中间轴16两端并通过键固定连接在中间轴16上,使中间轴16、输出轴17、变速器输入轴1之间可以做相对转动,形成转动副;中间轴16的尾端套置在输出连接轴17内;锥齿太阳轮II 11和锥齿行星轮III 21套置并固定在差速轮轴10上;锥齿行星轮III 21通过行星轮架II 27与直齿行星轮26连接,调速小齿轮20套装在调速控制电机19的输出轴上并通过键固定连接;输出轴17与直齿齿圈14加工为一体;Wherein, the input connection flange 23 is sleeved on the transmission input shaft 1, the connection between the input connection flange 23 and the transmission input shaft 1 is provided with an input end bearing 4, the bearing gland 3 is sleeved on the transmission input shaft 1, and It is fixed on the input connection flange 23, and the shaft end seal 2 is arranged at the connection between the bearing gland 3 and the transmission input shaft 1; the wheel frame bearing 5 is sleeved and limited on the transmission input shaft 1, and the planetary wheel frame I 8 is sleeved And rotate and be arranged on the transmission input shaft 1, the wheel frame bearing 5 is arranged on the junction of the planetary wheel frame 18 and the transmission input shaft 1; the intermediate shaft support bearing 25 is set on the transmission input shaft 1; the bevel gear sun gear 16 is sleeved on on the transmission input shaft 1, and is fixedly connected with the transmission input shaft 1 through a key; both the bevel planetary gear I 7 and the bevel planetary gear IV 24 are meshed with the bevel gear sun gear I 6, and are symmetrically distributed on the transmission input shaft 1 Both sides; the differential axle 10 is symmetrically supported on both sides of the planetary carrier I 8 through needle bearings 22; the bevel planetary gear I 7 and the bevel planetary gear II 9 are sleeved and fixed on one side of the planetary carrier I 8 on the differential wheel shaft 10; the bevel planetary gear IV 24 and the bevel planetary gear III 21 are sleeved and fixed on the differential wheel shaft 10 on the other side of the planet carrier I 8; The large speed gear 13 is fixedly connected; the large speed gear 13 and the bevel disc ring gear 12 form a planetary gear carrier 27, on which a spur planetary gear 26 is installed; the spur planetary gear 26 is connected with the spur sun gear 15 and the spur gear ring 14 meshing connection; straight tooth sun gear 15 and intermediate shaft 16 are fixedly connected; straight tooth ring gear 14 is sleeved on the intermediate shaft 16, one end of the intermediate shaft 16 is supported in the output shaft 17 through a bearing, and the other end is supported by the intermediate shaft 25 is supported on the transmission input shaft 1, the bevel gear sun gear II 11 and the straight gear sun gear 15 are respectively set on the two ends of the intermediate shaft 16 and are fixedly connected to the intermediate shaft 16 by keys, so that the intermediate shaft 16, the output shaft 17, the transmission The input shafts 1 can rotate relative to each other to form a rotating pair; the tail end of the intermediate shaft 16 is nested in the output connecting shaft 17; the bevel gear sun gear II 11 and the bevel gear planet gear III 21 are sleeved and fixed on the differential shaft 10; the bevel-toothed planetary gear III 21 is connected with the spur-toothed planetary gear 26 through the planetary carrier II 27, and the speed-regulating pinion 20 is set on the output shaft of the speed-regulating control motor 19 and fixedly connected by a key; The ring gear 14 is processed as one;
轮架轴承5、锥齿太阳轮I 6、锥齿行星轮I 7、行星轮架I 8、锥齿行星轮II 9、差速轮轴10和锥齿太阳轮II 11组成一个行星差速器;直齿齿圈14、直齿太阳轮15和直齿行星轮26共同构成一个行星减速器;利用行星差速器与行星减速器结合实现调速功能。Wheel carrier bearing 5, bevel gear sun gear I 6, bevel gear planet gear I 7, planet gear carrier I 8, bevel gear planet gear II 9, differential wheel shaft 10 and bevel gear sun gear II 11 form a planetary differential; The straight-
通用型机械式无级变速器的变速方法:The speed change method of the general-purpose mechanical continuously variable transmission:
当调速控制电机不通电时,电机尾端的失电制动器抱闸锁死,调速小齿轮20、调速大齿轮13不转,与调速大齿轮13固定连接的锥齿圆盘齿圈12不转,锥齿行星轮I--IV做行星运动,同时带动锥齿太阳轮II 11和其固定连接的直齿太阳轮15转动,此时变速器为定速比输出,输出速比为直齿太阳轮齿数与直齿齿圈齿数之比。When the speed regulating control motor is not powered on, the power-off brake at the tail end of the motor is locked, the
调速电机19有转速与扭矩输出时,计算输入/输出转速关系时可将变速器分为两级;一级是变速器输入轴1至锥齿行星轮II 9和锥齿太阳轮II 11部分;二级为锥齿太阳轮II11至输出轴17部分;变速器输入轴1与调速电机19有转速输入,两个转速合成之后由锥齿太阳轮II 11输出至直齿太阳轮15上;最后通过直齿齿圈14和与之固定连接的输出轴17输出;When the speed-regulating
输入/输出转速关系计算:Input/Output Speed Relationship Calculation:
第一级:First level:
锥齿太阳轮I 6的齿数为YO,锥齿行星轮I7的齿数为Yn,行星轮架I8,锥齿行星轮II9的齿数为Ym,锥齿太阳轮II 11的齿数为YO,锥齿圆盘齿圈12的齿数为Yh,锥齿行星轮III21的齿数的齿数为Ym,锥齿行星轮IV 24的齿数为Yn;The number of teeth of the bevel sun gear I 6 is Y O , the number of teeth of the bevel planetary gear I7 is Y n , the planetary carrier I8 , the number of teeth of the bevel planetary gear II9 is Y m , and the number of teeth of the bevel sun gear II 11 is Y O , the number of teeth of the bevel
采用转臂固定法将行星轮架I8旋转后视为固定不动,则有:Using the arm fixing method to regard the planetary carrier I8 as fixed after rotation, there are:
ωo1-ω8=-(ωo2-ω8)ω o1 -ω 8 =-(ω o2 -ω 8 )
其中,ωo1:锥齿太阳轮I的速度;ωo2:锥齿太阳轮II的速度;ωh:锥齿圆盘齿圈的速度;Among them, ω o1 : the speed of the bevel sun gear I; ω o2 : the speed of the bevel sun gear II; ω h : the speed of the bevel disc ring gear;
第二级:second level:
调速小齿轮20的齿数为z1、调速大齿轮13齿数为zx、直齿太阳轮15的齿数za、直齿齿圈14的齿数zb,则有The number of teeth of the speed-regulating
ωa:直齿太阳轮15的速度;ω a : the speed of the
ωx:调速大齿轮13的速度;ω x : the speed of the speed-regulating
ωb:直齿齿圈14的速度;ω b : the speed of the
总的转速输入/输出关系:Overall speed input/output relationship:
ωa=ωo2:直齿太阳轮15的速度等于锥齿太阳轮II的速度;ω a =ω o2 : the speed of the
ωx=ωh:调速大齿轮13的速度等于锥齿圆盘齿圈的速度;ω x = ω h : the speed of the speed-regulating
输出速度为:The output speed is:
其中,锥齿太阳轮I 6、锥齿太阳轮II 11、锥齿行星轮I 7、锥齿行星轮II 9、锥齿行星轮III 21、锥齿行星轮IV 24及行星轮架I 8、差速轮轴10组成一个差动轮系,该差动轮系11锥齿太阳轮II通过中间轴与直齿太阳轮15连接;锥齿行星轮II 9、锥齿行星轮III 21与锥齿圆盘齿圈12啮合;锥齿圆盘齿圈12与行星轮架II 27固定连接;输出轴17与直齿齿圈固定连接,调速电机带有失电制动器。Among them, bevel sun gear I 6, bevel sun gear II 11, bevel planet gear I 7, bevel planet gear II 9, bevel
无级变速传动作为机械行业普遍推崇的理想传动型式,可以最大限度实现输出转矩的最优分配和提高能源利用率,其研究由来已久。目前无级调速器主要分为“带传动式”和“牵引传动式”。其中“带传动式”通过带或者链等挠性件与带轮之间的摩擦力传递动力;而“牵引传动式”是通过刚性回转体之间摩擦力传递动力;“牵引传动式”又分为双锥盘式、双锥环式、行星锥盘式、滚轮半环式、滚轮全环式、球面摩擦式等。无论“带传动式”和“牵引传动式”,由于是通过摩擦力传递动力,其不可避免的存在差滑,在传动平稳性、可靠性上存在缺陷。As an ideal transmission type generally respected by the machinery industry, continuously variable transmission can maximize the optimal distribution of output torque and improve energy utilization. Its research has a long history. At present, stepless speed governors are mainly divided into "belt drive type" and "traction drive type". Among them, the "belt drive type" transmits power through the friction between flexible parts such as belts or chains and the pulley; while the "traction drive type" transmits power through friction between rigid rotating bodies; "traction drive type" is divided into It is double cone disc type, double cone ring type, planetary cone disc type, roller half ring type, roller full ring type, spherical friction type, etc. Regardless of the "belt drive type" and "traction drive type", because the power is transmitted through friction, there is inevitably a differential slip, which has defects in transmission stability and reliability.
尽管本发明的内容已经通过上述优选实施例作了详细介绍,但应当认识到上述的描述不应被认为是对本发明的限制。在本领域技术人员阅读了上述内容后,对于本发明的多种修改和替代都将是显而易见的。因此,本发明的保护范围应由所附的权利要求来限定。Although the content of the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. Various modifications and alterations to the present invention will become apparent to those skilled in the art upon reading the above disclosure. Therefore, the protection scope of the present invention should be defined by the appended claims.
Claims (3)
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Application publication date: 20230623 |