CN108006203A - A kind of electric control stepless big payload helicopter variable speed gearbox - Google Patents
A kind of electric control stepless big payload helicopter variable speed gearbox Download PDFInfo
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- CN108006203A CN108006203A CN201711472512.8A CN201711472512A CN108006203A CN 108006203 A CN108006203 A CN 108006203A CN 201711472512 A CN201711472512 A CN 201711472512A CN 108006203 A CN108006203 A CN 108006203A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64C—AEROPLANES; HELICOPTERS
- B64C27/00—Rotorcraft; Rotors peculiar thereto
- B64C27/04—Helicopters
- B64C27/12—Rotor drives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/038—Gearboxes for accommodating bevel gears
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Abstract
本发明提供一种电控无级大型直升机变转速变速箱,包括主减速机、行星轮减速机、主控调配单元和一级传动机构,所述主减速机包括相互啮合的第一锥齿轮和共轴面齿轮,所述行星轮减速机包括太阳轮和齿圈,所述太阳轮连接所述第一锥齿轮,所述太阳轮与所述齿圈之间设有若干行星轮,所述行星轮分别与所述太阳轮和所述齿圈啮合,所述主控调配单元包括相互连接的环形齿轮和环形齿轮控制器,所述环形齿轮与所述齿圈啮合,所述一级转动机构包括动力输入机构和第二锥齿轮,所述动力输入机构设有齿轮,所述齿轮与所述第二锥齿轮啮合,所述第二锥齿轮与所述太阳轮连接。本发明使大型无人直升机在高速前飞的时候其无级降低转速顺利转变到理想的转速。
The invention provides an electronically controlled stepless large-scale variable-speed gearbox for a helicopter, which includes a main reducer, a planetary gear reducer, a main control allocation unit and a first-stage transmission mechanism. Coaxial surface gear, the planetary gear reducer includes a sun gear and a ring gear, the sun gear is connected to the first bevel gear, several planetary gears are arranged between the sun gear and the ring gear, and the planet wheels mesh with the sun gear and the ring gear respectively, the master control blending unit includes an interconnected ring gear and a ring gear controller, the ring gear meshes with the ring gear, and the primary rotation mechanism includes A power input mechanism and a second bevel gear, the power input mechanism is provided with a gear, the gear meshes with the second bevel gear, and the second bevel gear is connected with the sun gear. The invention enables the stepless reduction of the rotation speed of the large unmanned helicopter to smoothly change to an ideal rotation speed when flying forward at high speed.
Description
技术领域technical field
本发明属于直升机变速技术领域,具体涉及一种电控无级大型直升机变转速变速箱。The invention belongs to the technical field of variable speed of helicopters, and in particular relates to an electronically controlled stepless large-scale variable-speed gearbox for helicopters.
背景技术Background technique
传统的变速箱在变转速的时候会现间断问题,会影响到直升机的控制等问题。专利一种无人直升机或航模直升机变速箱(公开号:CN203421149U)公开了一种上壳为锥形,下壳为圆柱形,主轴从上壳顶部向下穿过并在下壳中通过主齿与输入齿轮轴啮合,输入齿轮轴在下壳侧壁外侧通过单向轴承配合同步轮,且输入齿轮轴的末端通过连轴器连接机尾的变速箱。该实用新型传向机尾的动力不再通过变速箱,省去了专门的尾传动轴,大大减少了结构部件,使轴易于制造,节约成本,但是容易在变速上由高向低转速转换时扭力不能时的补充上来,会给整个传动系统带来较大的冲击和其他问题。The traditional gearbox will have intermittent problems when changing the speed, which will affect the control of the helicopter and other issues. A patent for an unmanned helicopter or aeromodelling helicopter gearbox (publication number: CN203421149U) discloses that the upper shell is conical, the lower shell is cylindrical, and the main shaft passes downward from the top of the upper shell and passes through the main teeth and the lower shell in the lower shell. The input gear shaft meshes, and the input gear shaft cooperates with the synchronous wheel through a one-way bearing on the outer side of the lower shell side wall, and the end of the input gear shaft is connected to the gearbox of the machine tail through a coupling. The power transmitted to the tail of the utility model no longer passes through the gearbox, which saves the special tail drive shaft, greatly reduces the structural components, makes the shaft easy to manufacture, and saves costs, but it is easy to switch from high to low speed in the speed change When the torque cannot be supplemented, it will bring greater impact and other problems to the entire transmission system.
发明内容Contents of the invention
本发明的目的是提供一种电控无级大型直升机变转速变速箱,解决大型无人直升机在高速前飞状态前行桨叶失速问题,使大型无人直升机在高速前飞的时候其无级降低转速顺利转变到理想的转速。The purpose of the present invention is to provide an electronically controlled stepless large-scale helicopter variable speed gearbox, which solves the problem of the blade stall of the large unmanned helicopter in the state of high-speed forward flight, so that the large-scale unmanned helicopter can stepless when flying forward at high speed. Reduced RPM smoothly transitions to ideal RPM.
本发明提供了如下的技术方案:The present invention provides following technical scheme:
一种电控无级大型直升机变转速变速箱,包括主减速机、行星轮减速机、主控调配单元和一级传动机构,所述主减速机包括相互啮合的第一锥齿轮和共轴面齿轮,所述行星轮减速机包括太阳轮和齿圈,所述太阳轮连接所述第一锥齿轮,所述太阳轮与所述齿圈之间设有若干行星轮,所述行星轮分别与所述太阳轮和所述齿圈啮合,所述主控调配单元包括相互连接的环形齿轮和环形齿轮控制器,所述环形齿轮与所述齿圈啮合,所述一级转动机构包括动力输入机构和第二锥齿轮,所述动力输入机构设有齿轮,所述齿轮与所述第二锥齿轮啮合,所述第二锥齿轮与所述太阳轮连接。An electronically controlled stepless variable speed gearbox for large helicopters, including a main reducer, a planetary gear reducer, a main control allocation unit and a first-stage transmission mechanism, and the main reducer includes a first bevel gear and a coaxial surface gear, the planetary gear reducer includes a sun gear and a ring gear, the sun gear is connected to the first bevel gear, and several planetary gears are arranged between the sun gear and the ring gear, and the planetary gears are respectively connected with the The sun gear meshes with the ring gear, the main control blending unit includes a ring gear connected to each other and a ring gear controller, the ring gear meshes with the ring gear, and the primary rotation mechanism includes a power input mechanism and a second bevel gear, the power input mechanism is provided with a gear, the gear meshes with the second bevel gear, and the second bevel gear is connected with the sun gear.
优选的,所述共轴面齿轮包括上转子和下转子,所述第一锥齿轮设在所述上转子和所述下转子之间并分别与所述上转子和所述下转子相互啮合。Preferably, the coaxial face gear includes an upper rotor and a lower rotor, and the first bevel gear is arranged between the upper rotor and the lower rotor and meshes with the upper rotor and the lower rotor respectively.
优选的,所述上转子和所述下转子之间还设有惰轮,所述惰轮分别与所述上转子和所述下转子相互啮合。Preferably, an idler wheel is further provided between the upper rotor and the lower rotor, and the idler wheel meshes with the upper rotor and the lower rotor respectively.
优选的,所述上转子和所述下转子之间的共轴上设有下转子输出轴,所述上转子轴心上设有上转子输出轴。Preferably, a lower rotor output shaft is provided on the coaxial axis between the upper rotor and the lower rotor, and an upper rotor output shaft is provided on the axis of the upper rotor.
优选的,所述行星轮减速机还包括机架,所述行星轮设在所述机架上,所述机架与所述齿圈和所述第一锥齿轮同轴设置。Preferably, the planetary gear reducer further includes a frame on which the planetary gear is arranged, and the frame is coaxially arranged with the ring gear and the first bevel gear.
优选的,所述动力输入机构包括第一动力输入机构和第二动力输入机构,所述第一动力输入机构和所述第二动力输入机构分别设有所述齿轮,所述第二锥齿轮与所述太阳轮同轴设置。Preferably, the power input mechanism includes a first power input mechanism and a second power input mechanism, the first power input mechanism and the second power input mechanism are respectively provided with the gears, and the second bevel gear and The sun gear is arranged coaxially.
本发明的有益效果是:变速箱整体结构简单,通过齿轮间的啮合实现直升机在高速前飞的时候其无级降低转速顺利转变到理想的转速;相比传统的直升机变速箱,采用行星轮减速机,换挡时无需滑移齿轮,因此摩擦磨损小,寿命较长且结构简单、紧凑;由于是电控行星轮减速机,传动比变化连续,变化过程平稳基本无冲击,则变速箱具有效率高、线性好、可控性好等优点。The beneficial effects of the present invention are: the overall structure of the gearbox is simple, and the stepless reduction of the speed of the helicopter can be smoothly changed to the ideal speed when the helicopter is flying forward at high speed through the meshing between the gears; compared with the traditional helicopter gearbox, planetary gears are used to reduce The gearbox does not need to slide gears when changing gears, so the friction and wear are small, the service life is long, and the structure is simple and compact; because it is an electronically controlled planetary gear reducer, the transmission ratio changes continuously, and the change process is stable and basically has no impact, so the gearbox has high efficiency. High, good linearity, good controllability and so on.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1是本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明侧视结构示意图;Fig. 2 is a side view structural representation of the present invention;
图3是本发明俯视结构示意图;Fig. 3 is a schematic view of the top view structure of the present invention;
图4是本发明原理结构示意图;Fig. 4 is a schematic structural diagram of the principle of the present invention;
图中标记为:1.主减速机;11.上转子;111.上转子输出轴;12.下转子;121.下转子输出轴;13.惰轮;14.第一锥齿轮;2.行星轮减速机;21.齿圈;22.行星轮;23.太阳轮;24.机架;3.主控调配单元;31.环形齿轮控制器;32.环形齿轮;4.一级传动机构;41.第二锥齿轮;42.第一动力输入机构;43.第二动力输入机构。Marked in the figure: 1. main reducer; 11. upper rotor; 111. upper rotor output shaft; 12. lower rotor; 121. lower rotor output shaft; 13. idler gear; 14. first bevel gear; 2. planet Wheel reducer; 21. Ring gear; 22. Planetary gear; 23. Sun gear; 24. Rack; 3. Main control allocation unit; 31. Ring gear controller; 32. Ring gear; 4. Primary transmission mechanism; 41. The second bevel gear; 42. The first power input mechanism; 43. The second power input mechanism.
具体实施方式Detailed ways
如图1-图4所示,一种电控无级大型直升机变转速变速箱,包括主减速机1、行星轮减速机2、主控调配单元3和一级传动机构4,主减速机1包括相互啮合的第一锥齿轮14和共轴面齿轮,共轴面齿轮包括上转子11和下转子12,第一锥齿轮14设在上转子11和下转子12之间并分别与上转子11和下转子12相互啮合。上转子11和下转子 12之间还设有惰轮13,惰轮13分别与上转子11和下转子12相互啮合。上转子11和下转子12之间的共轴上设有下转子输出轴121,上转子11轴心上设有上转子输出轴111。行星轮减速机2包括太阳轮23和齿圈21,太阳轮23连接第一锥齿轮14,太阳轮23与齿圈21之间设有若干行星轮22,行星轮22分别与太阳轮23和齿圈21啮合,主控调配单元3包括相互连接的环形齿轮32和环形齿轮控制器31,环形齿轮32与齿圈21啮合,行星轮减速机2还包括机架24,行星轮22设在机架24上,机架24与齿圈21和第一锥齿轮14同轴设置。一级转动机构4包括动力输入机构和第二锥齿轮41,动力输入机构设有齿轮,齿轮与第二锥齿轮41啮合,第二锥齿轮41与太阳轮23连接。动力输入机构包括第一动力输入机构42和第二动力输入机构43,第一动力输入机构42和第二动力输入机构43分别设有齿轮,第二锥齿轮41与太阳轮23同轴设置,进行传动。As shown in Figures 1 to 4, an electronically controlled stepless large-scale helicopter variable speed gearbox includes a main reducer 1, a planetary gear reducer 2, a main control allocation unit 3 and a primary transmission mechanism 4, and the main reducer 1 Comprising a first bevel gear 14 and a coaxial face gear meshing with each other, the coaxial face gear includes an upper rotor 11 and a lower rotor 12, the first bevel gear 14 is arranged between the upper rotor 11 and the lower rotor 12 and is connected to the upper rotor 11 respectively Mesh with the lower rotor 12. An idler 13 is also arranged between the upper rotor 11 and the lower rotor 12, and the idler 13 meshes with the upper rotor 11 and the lower rotor 12 respectively. A lower rotor output shaft 121 is provided on the coaxial between the upper rotor 11 and the lower rotor 12 , and an upper rotor output shaft 111 is provided on the axis of the upper rotor 11 . The planetary gear reducer 2 includes a sun gear 23 and a ring gear 21, the sun gear 23 is connected to the first bevel gear 14, and several planetary gears 22 are arranged between the sun gear 23 and the ring gear 21, and the planetary gears 22 are connected with the sun gear 23 and the gear ring respectively. The ring gear 21 meshes, and the main control allocation unit 3 includes a ring gear 32 and a ring gear controller 31 that are connected to each other. The ring gear 32 meshes with the ring gear 21. The planetary gear reducer 2 also includes a frame 24, and the planetary gear 22 is located on the frame 24, the frame 24 is coaxially arranged with the ring gear 21 and the first bevel gear 14. The primary rotating mechanism 4 includes a power input mechanism and a second bevel gear 41 , the power input mechanism is provided with a gear, the gear meshes with the second bevel gear 41 , and the second bevel gear 41 is connected with the sun gear 23 . The power input mechanism comprises a first power input mechanism 42 and a second power input mechanism 43, the first power input mechanism 42 and the second power input mechanism 43 are respectively provided with gears, and the second bevel gear 41 is coaxially arranged with the sun gear 23 to carry out transmission.
如图1-图4所示,一种电控无级大型直升机变转速变速箱中:一级传动机构4,飞机动力由第一动力输入机构42和第二动力输入机构43处输入,通过两对锥齿轮啮合实现动力汇总到同一个锥齿轮上,即汇总到第二锥齿轮41上;行星轮减速机2,一级传动机构4的输出从第二锥齿轮41传到行星轮减速机2的输入太阳轮23,太阳轮23周围的四只均布的行星轮22的整体转动是整个行星轮减速机2的输出,当输入转速一定的时候,齿圈21的转速控制了行星轮22的输出;主控调配单元3,环形齿轮控制器3通过电机控制环形齿轮32,从而带动齿圈21旋转的方式来控制行星轮减速机的输出,所以,当环形齿轮控制器31转速增大时,齿圈21转速增大,行星轮减速机2输出转速减少,控制精度取决于环形齿轮控制器31的灵敏度;主减速机1,行星轮减速机2通过行星轮 22输出到第一锥齿轮14上,第一锥齿轮14和同轴的上转子11与下转子12锥齿轮啮合,这样第一锥齿轮14的速度可以分流到两个同轴锥齿轮上,并且速度相反,这时就可以实现直升机同轴桨叶的动力传递,解决大型无人直升机在高速前飞状态前行桨叶失速问题,使大型无人直升机在高速前飞的时候其无级降低转速顺利转变到理想的转速。进一步的,主减速机1设置一个惰轮13来增加结构平衡强度。As shown in Figures 1-4, in an electronically controlled stepless large-scale helicopter variable speed gearbox: a first-stage transmission mechanism 4, the power of the aircraft is input from the first power input mechanism 42 and the second power input mechanism 43, through two The meshing of the bevel gears realizes that the power is aggregated to the same bevel gear, that is, to the second bevel gear 41; the output of the planetary gear reducer 2 and the primary transmission mechanism 4 is transmitted from the second bevel gear 41 to the planetary gear reducer 2 The input sun gear 23, the overall rotation of the four evenly distributed planetary gears 22 around the sun gear 23 is the output of the entire planetary gear reducer 2, when the input speed is constant, the speed of the ring gear 21 controls the speed of the planetary gear 22 Output; the main control allocation unit 3, the ring gear controller 3 controls the ring gear 32 through the motor, thereby driving the ring gear 21 to rotate to control the output of the planetary gear reducer, so when the speed of the ring gear controller 31 increases, The speed of the ring gear 21 increases, the output speed of the planetary gear reducer 2 decreases, and the control accuracy depends on the sensitivity of the ring gear controller 31; the main reducer 1 and the planetary gear reducer 2 output to the first bevel gear 14 through the planetary gear 22 , the first bevel gear 14 and the coaxial upper rotor 11 are meshed with the lower rotor 12 bevel gears, so that the speed of the first bevel gear 14 can be shunted to the two coaxial bevel gears, and the speeds are opposite. At this time, the helicopter can be realized. The power transmission of coaxial blades solves the problem of blade stall of large unmanned helicopters in high-speed forward flight state, so that the stepless speed reduction of large unmanned helicopters can smoothly change to the ideal speed when flying forward at high speed. Further, the final reducer 1 is provided with an idler 13 to increase the structural balance strength.
进一步的,由于是行星轮减速机2,所有齿轮始终相互啮合,换挡时无需滑移齿轮,因此摩擦磨损小,寿命较长,结构简单、紧凑。Furthermore, since it is a planetary gear reducer 2, all gears are always in mesh with each other, and there is no need to slide gears when shifting gears, so the friction and wear are small, the service life is long, and the structure is simple and compact.
进一步的,由于有四个均布行星轮22,其载荷被分配到数量众多的齿上,强度大因公转而产生的离心惯性力和齿廓间反作用力的径向分力可互相平衡,故主轴受力小,传递功率大;且由于是电控行星轮减速机2,传动比变化连续,变化过程平稳基本无冲击。另外由于它采用内啮合齿轮,充分利用了传动的空间,且输入输出轴在一条直线上,所以整个轮系的空间尺寸要比相同条件下的普通定轴齿轮系小得多。Further, since there are four uniformly distributed planetary gears 22, the load is distributed to a large number of teeth, and the centrifugal inertial force generated by the revolution and the radial component of the reaction force between the tooth profiles can be balanced with each other, so The main shaft bears little force and the transmission power is large; and because it is an electronically controlled planetary gear reducer 2, the transmission ratio changes continuously, and the change process is stable and basically has no impact. In addition, because it adopts internal meshing gears, it makes full use of the transmission space, and the input and output shafts are in a straight line, so the space size of the entire gear train is much smaller than that of ordinary fixed-axis gear trains under the same conditions.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments The recorded technical solutions are modified, or some of the technical features are equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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