CN116280400A - A technique for automatically binding rubber bands to gloves - Google Patents
A technique for automatically binding rubber bands to gloves Download PDFInfo
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- CN116280400A CN116280400A CN202310309375.5A CN202310309375A CN116280400A CN 116280400 A CN116280400 A CN 116280400A CN 202310309375 A CN202310309375 A CN 202310309375A CN 116280400 A CN116280400 A CN 116280400A
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- 230000027455 binding Effects 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000008569 process Effects 0.000 claims abstract description 22
- 230000009471 action Effects 0.000 claims abstract description 7
- 210000000078 claw Anatomy 0.000 claims description 118
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 2
- 238000009940 knitting Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000032258 transport Effects 0.000 abstract 1
- 239000002759 woven fabric Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 15
- 239000004744 fabric Substances 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/022—Applying preformed bands of continuous-ring form, e.g. elastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/184—Strap accumulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/20—Means for compressing or compacting bundles prior to bundling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/20—Packaging garments, e.g. socks, stockings, shirts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
本发明涉及横针织机领域,特指一种手套自动绑皮筋工艺,通过一皮筋输送装置,将用于捆扎的皮筋逐一输送到皮筋捆扎装置处;皮筋捆扎装置将皮筋接住并扩张开后,皮筋输送装置归位,皮筋捆扎装置移动到手套放置平台处,将皮筋套在堆叠的手套一端,并推出皮筋;完成一端的捆扎后,皮筋捆扎装置归位,等待皮筋输送装置再次提供皮筋,同时手套放置平台进行180°旋转,使手套另一端对准皮筋捆扎装置,重复前述动作完成二次捆扎后,皮筋捆扎装置将手套推出手套放置平台。通过上述方案,能够实现对编织完成的织物进行自动捆扎,提高生产效率。
The present invention relates to the field of horizontal knitting machines, in particular to a process for automatically binding rubber bands on gloves, which transports the rubber bands used for binding to the rubber band binding device one by one through a rubber band conveying device; after the rubber band binding device catches and expands the rubber bands, The rubber band conveying device returns to the original position, and the rubber band binding device moves to the glove placement platform, puts the rubber band on one end of the stacked gloves, and pushes out the rubber band; The glove placing platform is rotated 180° so that the other end of the glove is aligned with the rubber band binding device. After repeating the above action to complete the second binding, the rubber band binding device pushes the gloves out of the glove placing platform. Through the above solution, it is possible to realize automatic bundling of the woven fabrics and improve production efficiency.
Description
技术领域technical field
本发明涉及横针织机领域,特指一种手套自动绑皮筋工艺。The invention relates to the field of horizontal knitting machines, in particular to a technique for automatically binding rubber bands on gloves.
背景技术Background technique
电脑手套机是一种双针板舌针纬编织织机,其三角装置犹如一组平面凸轮,织针的针脚可进入凸轮的槽道内,移动三角,迫使织针在针板的针槽内作有规律的升降运动,并通过针勾和针舌的动作,就能将纱线编织成针织物。织针在上升过程中,线圈逐步退出针勾,打开针舌,并退出针舌挂在针杆上;织针在下降过程中,针勾勾住新垫放的纱线,并将其牵拉弯曲成线圈,同时原有的线圈则脱出针勾,新线圈从旧线圈中穿过,与旧线圈串联起来,众多的织针织成的线圈串互相联结形成了针织物。Computer glove machine is a weft knitting machine with double-needle plate and latch needle. Its cam device is like a set of flat cams. The regular lifting movement, and through the action of the needle hook and the needle latch, the yarn can be woven into a knitted fabric. When the knitting needle is rising, the coil gradually withdraws from the needle hook, opens the needle latch, and withdraws from the needle latch to hang on the needle bar; while the knitting needle is falling, the needle hook catches the newly placed yarn and pulls it Bending into coils, while the original coils come out of the needle hook, new coils pass through the old coils, and are connected in series with the old coils, and many knitted coil strings are connected to each other to form a knitted fabric.
针织物在双针板之间形成后下落,通过诸如CN202111320479.3中所公开的自动整理装置,可将编织好的针织物整齐的挪移到电脑横机外侧的平台或传送带上,再通过自动捆扎装置,将整齐堆叠好的针织物自动捆绑。After the knitted fabric is formed between the double needle plates, it falls, and the knitted fabric can be neatly moved to the platform or conveyor belt outside the computerized flat knitting machine through an automatic finishing device such as that disclosed in CN202111320479.3, and then automatically tied The device automatically binds neatly stacked knitted fabrics.
上述自动整理装置和捆扎装置是近两年才在本领域中出现,尚且不完善,其中浙江百翔科技股份有限公司在“202122521567.1”中公开了一种手套自动捆扎机,包括接橡筋及捆扎装置、放橡筋装置以及推手套装置,但是该方案中存在如下缺点:The above-mentioned automatic finishing device and strapping device have only appeared in this field in the past two years, and they are still incomplete. Among them, Zhejiang Baixiang Technology Co., Ltd. disclosed an automatic strapping machine for gloves in "202122521567.1", including rubber band connection and strapping device, elastic device and glove device, but there are following disadvantages in this program:
首先,放橡筋装置无法实现对成捆橡筋圈的处理:一捆橡筋圈套设到单一滚筒上时,橡筋圈之间是交错堆叠状态,不利于钩线组件钩取;如通过人工将橡筋圈整理后再套设到滚筒上,则事实上相当于对堆叠的手套进行人工捆扎,并不能提高生产效率。First of all, the device for placing elastic bands cannot realize the processing of bundles of elastic rings: when a bundle of elastic rings is set on a single drum, the elastic rings are stacked in a staggered state, which is not conducive to the hooking of the hook line components; Putting the elastic rings on the roller after sorting them is actually equivalent to manually binding the stacked gloves, which cannot improve production efficiency.
其次,接橡筋及捆扎装置中的所有钩线组件的钩头需要对滚筒上径向通槽进行精准定位,由于滚筒本身的旋转,还必须保证径向通槽在转动后每次停留在同一位置,以确保每个钩头都需要保证钩到橡筋圈;同时,钩线组件又分为钩线条和释放条,结构复杂,而弹簧压片又承担了所有的受力,其自身的性质导致容易造成金属疲劳失去弹性,又有可能从钩线条和释放条上脱落;而钩线条的钩头既需要保证在钩线时不让橡筋圈脱离,又需要保证在脱线时不造成过大的阻力导致释放条无法让橡筋圈脱离。Secondly, the hook heads of all hook wire components in the rubber band and binding device need to accurately position the radial groove on the drum. Due to the rotation of the drum itself, it is also necessary to ensure that the radial groove stays at the same position each time after rotation. position, to ensure that each hook head needs to be hooked to the elastic ring; at the same time, the hook line assembly is divided into a hook line and a release bar, with a complex structure, and the spring pressure piece bears all the stress, and its own nature As a result, it is easy to cause metal fatigue to lose elasticity, and it may fall off from the hook line and the release bar; while the hook head of the hook line needs to ensure that the elastic ring does not fall off when hooking the line, and it also needs to ensure that it does not cause excessive damage when the line is off the line. The large resistance causes the release bar to fail to let the elastic ring disengage.
最后,推手套装置中,通过推板对手套进行推进,容易造成手套手指部分的弯曲,且根据其公开的方案,只能对手套的一端进行捆扎。Finally, in the glove pushing device, pushing the glove through the push plate may easily cause the fingers of the glove to bend, and according to the disclosed solution, only one end of the glove can be bound.
因此,本发明人对此做进一步研究,研发出一种手套自动绑皮筋工艺,本案由此产生。Therefore, the inventor further researches this, develops a kind of glove automatic binding rubber band technology, and this case arises thus.
发明内容Contents of the invention
本发明的目的在于提供一种手套自动绑皮筋工艺,可以克服上述现有技术中所存在的问题。The object of the present invention is to provide a process for automatically binding rubber bands on gloves, which can overcome the above-mentioned problems in the prior art.
为了实现上述目的,本发明的技术方案如下:In order to achieve the above object, the technical scheme of the present invention is as follows:
一种手套自动绑皮筋工艺,包括如下捆扎动作:An automatic rubber band binding process for gloves, including the following binding actions:
通过一皮筋输送装置,将用于捆扎的皮筋逐一输送到皮筋捆扎装置处;Through a rubber band conveying device, the rubber bands used for binding are transported to the rubber band binding device one by one;
皮筋捆扎装置将皮筋接住并扩张开后,皮筋输送装置归位,皮筋捆扎装置移动到手套放置平台处,将皮筋套在堆叠的手套一端,并推出皮筋;After the rubber band binding device catches and expands the rubber band, the rubber band conveying device returns to its position, the rubber band binding device moves to the glove placement platform, puts the rubber band on one end of the stacked gloves, and pushes out the rubber band;
完成一端的捆扎后,皮筋捆扎装置归位,等待皮筋输送装置再次提供皮筋,同时手套放置平台进行180°旋转,使手套另一端对准皮筋捆扎装置,重复前述动作完成二次捆扎后,皮筋捆扎装置将手套推出手套放置平台;After finishing the binding at one end, return the rubber band binding device to its original position, and wait for the rubber band conveying device to provide the rubber band again. At the same time, the glove placing platform rotates 180° so that the other end of the glove is aligned with the rubber band binding device. After repeating the above actions to complete the second binding, the rubber band is bound The device pushes the glove out of the glove placement platform;
其中,皮筋输送装置通过两个横设的、带有螺旋槽的滚筒对皮筋进行逐一分离;皮筋捆扎装置的四个皮筋爪先聚拢再扩张,通过各个皮筋爪的固定爪实现对皮筋进行抓取,且皮筋爪在扩张移动过程中,用皮筋爪的活动爪相对于固定爪运动,将皮筋从固定爪端部推出。Among them, the rubber band conveying device separates the rubber bands one by one through two horizontal rollers with spiral grooves; the four rubber band claws of the rubber band binding device are first gathered and then expanded, and the rubber bands are grasped through the fixed claws of each rubber band claw. And the rubber band claw moves relative to the fixed claw with the movable claw of the rubber band claw in the process of expanding and moving, and the rubber band is pushed out from the end of the fixed claw.
上述捆扎工艺,在输送皮筋的过程中,通过设置两个滚筒,使皮筋爪从两个滚筒之间进行扩张即可取下,允许存在一定的运行误差;In the above-mentioned binding process, in the process of conveying the rubber band, by setting two rollers, the rubber band claw can be removed from the gap between the two rollers, and a certain operating error is allowed;
在皮筋捆扎上,则采用了“四爪”扩张方式,但本发明相比于现有技术,固定爪是刚性的,不会受到皮筋紧缩力的影响,通过活动爪将皮筋从固定爪端部推出,可避免背景技术中所述的问题;In the bundling of rubber bands, the "four claws" expansion method is adopted, but compared with the prior art, the fixed claws of the present invention are rigid and will not be affected by the tightening force of the rubber bands. Roll out, can avoid the problem described in background technology;
在放置平台上,通过设置手套放置平台,使针织物本身具有可调节自身放置角度的能力,即可对手套进行两端捆扎;On the placement platform, by setting the glove placement platform, the knitted fabric itself has the ability to adjust its own placement angle, and the gloves can be tied at both ends;
通过上述机构相互之间的配合,实现自动整理效果。Through the mutual cooperation of the above-mentioned mechanisms, the automatic finishing effect is realized.
进一步,皮筋输送装置通过两个滚筒的转动使成捆的皮筋进入螺旋槽中实现相互分离,通过皮筋输送装置的移动,将分离后的皮筋输送到皮筋捆扎装置的皮筋爪处,四个皮筋爪处于聚拢状态;随后,四个皮筋爪被推入到皮筋圈内,使皮筋爪的固定爪与皮筋相匹配,接着皮筋爪向外扩张,皮筋输送装置后移,皮筋输送装置归位,手套放置平台带动手套顺时针旋转90°,把蓬松的手套压实然后上升为皮筋进入留出空间,皮筋爪的固定爪带皮筋前移进入捆扎位置,皮筋爪向外继续移动,皮筋爪的活动爪将皮筋从固定爪上推出,使其捆扎在手套上,手套放置平台顺时针旋转180°,重复前述步骤对手套的另一侧进行捆扎。Further, the rubber band conveying device makes the bundled rubber bands enter the spiral groove through the rotation of the two rollers to separate from each other, and through the movement of the rubber band conveying device, the separated rubber bands are transported to the rubber band claws of the rubber band binding device, and the four rubber band claws It is in a gathered state; then, the four rubber band claws are pushed into the rubber band circle, so that the fixed claws of the rubber band claws match the rubber band, then the rubber band claws expand outward, the rubber band delivery device moves back, the rubber band delivery device returns to its original position, and the gloves are placed The platform drives the gloves to rotate clockwise 90°, compacts the fluffy gloves and then rises to leave space for the rubber bands to enter. The fixed claws of the rubber band claws move forward with the rubber bands and enter the binding position. The rubber band claws continue to move outward, and the movable claws of the rubber band claws will move The rubber band is pushed out from the fixed claw to bind it on the glove, the glove placement platform is rotated 180° clockwise, and the other side of the glove is bound by repeating the above steps.
进一步,皮筋捆扎装置的四个皮筋爪通过同一捆扎驱动机构驱动,捆扎驱动机构包括由电机驱动转动的齿轮,齿轮与若干齿条联动,齿条与各自的皮筋爪联动。Further, the four rubber band claws of the rubber band binding device are driven by the same binding driving mechanism, the binding driving mechanism includes a gear driven by a motor, the gear is linked with several racks, and the racks are linked with their respective rubber band claws.
通过同一驱动机构驱动皮筋抓可提高其同步率,简化装置整体结构。Driving the rubber band grabber through the same driving mechanism can improve its synchronization rate and simplify the overall structure of the device.
进一步,活动爪相对固定爪的移动通过以下方式实现:Further, the movement of the movable claw relative to the fixed claw is realized in the following ways:
活动爪与固定爪并列设置,且活动爪与固定爪之间通过复位弹簧连接,当活动爪一端滑上底座上的凸台时,活动爪相对固定爪抬高,因此皮筋被活动爪的另一端推出;当活动爪滑出凸台时,复位弹簧使活动爪回位。The movable claw and the fixed claw are arranged side by side, and the movable claw and the fixed claw are connected by a return spring. When one end of the movable claw slides on the boss on the base, the movable claw is raised relative to the fixed claw, so the rubber band is pulled by the other end of the movable claw. Push out; when the movable claw slides out of the boss, the return spring makes the movable claw return to its original position.
底座的凸台处于皮筋扩张后脱离的位置,一般位于底座的四周。The boss of the base is at the position where the rubber band is disengaged after expansion, and is generally located around the base.
进一步,活动爪通过调节螺栓以可相对活动的方式设置在固定爪一侧。Further, the movable claw is arranged on one side of the fixed claw in a relatively movable manner through an adjusting bolt.
调节螺栓不能将活动爪拧紧,可用其它类似限位功能的零件替代。The movable claw cannot be tightened by the adjusting bolt, which can be replaced by other parts with similar limit functions.
进一步,手套放置平台包括主承载板和承载伸缩板,承载伸缩板能相对于主承载板的两侧伸出或者缩进。Further, the glove placement platform includes a main bearing board and a bearing telescopic board, and the bearing telescopic board can be extended or retracted relative to both sides of the main bearing board.
以编织手套为例,为了捆扎堆叠的手套,其手套底部应当是悬空的,而一旦手套悬空则容易造成手套下垂或掉落,因此需通过承载伸缩板托住手套的一端,在将承载伸缩板和手套通过皮筋一起捆扎后,承载伸缩板缩回即可,如需对手套另一端进行捆扎,则旋转主承载板180°,重复上述动作。Taking woven gloves as an example, in order to bundle the stacked gloves, the bottom of the glove should be suspended, and once the glove is suspended in the air, it is easy to cause the glove to sag or fall. After binding with the gloves through the rubber band, the load-bearing telescopic plate can be retracted. If the other end of the glove needs to be bound, rotate the main load-bearing plate 180° and repeat the above action.
进一步,主承载板的转动通过齿轮组实现,承载伸缩板通过联动的滚轮在弧形槽中的滑动,从而推动承载伸缩板相对主承载板进行伸缩运动。Furthermore, the rotation of the main bearing plate is realized by the gear set, and the bearing telescopic plate slides in the arc-shaped groove through the linked rollers, thereby pushing the bearing telescopic plate to perform telescopic movement relative to the main bearing plate.
进一步,主承载板侧边设置有用于限定手套位置的弧形折边。Further, the side of the main bearing plate is provided with an arc-shaped hem for defining the position of the glove.
进一步,手套放置平台侧边还设置有升降压板,升降压板用于将蓬松的堆叠手套压实。Further, a lifting pressure plate is provided on the side of the glove placement platform, and the lifting pressure plate is used for compacting the fluffy stacked gloves.
升降压板用于辅助对堆叠的针织物进行捆扎。The lifting plate is used to assist in binding the stacked knitted fabrics.
进一步,皮筋输送装置的两个滚筒通过同步带由同一电机带动转动。Further, the two rollers of the rubber band conveying device are driven to rotate by the same motor through the synchronous belt.
采用上述方案后,本发明与现有技术相比,具有以下优点:After adopting the above scheme, the present invention has the following advantages compared with the prior art:
1、皮筋输送工艺,保证了皮筋不会缠绕、扭曲,且用滚筒连续的螺旋槽可以将成捆的弹性圈逐一分离,且从两个滚筒之间抓取皮筋更加方便;1. The rubber band conveying process ensures that the rubber band will not be entangled or twisted, and the continuous spiral groove of the roller can separate the bundled elastic rings one by one, and it is more convenient to grab the rubber band from between the two rollers;
2、皮筋捆扎工艺,保证皮筋爪具有足够的刚性和稳定性,即使在将皮筋扩张的足够大时也不受影响;2. The rubber band binding process ensures that the rubber band claws have sufficient rigidity and stability, even if the rubber band is expanded enough, it will not be affected;
3、承接、固定手套的平台灵活多样。3. The platform for receiving and fixing gloves is flexible and diverse.
附图说明Description of drawings
图1是手套机和各装置的示意图;Fig. 1 is the schematic diagram of glove machine and each device;
图2是皮筋输送装置的示意图之一;Fig. 2 is one of schematic diagrams of rubber band delivery device;
图3是皮筋输送装置的示意图之二;Fig. 3 is the second schematic diagram of rubber band conveying device;
图4是皮筋捆扎装置皮筋爪“聚拢”状态下的示意图;Fig. 4 is a schematic diagram of the "gathering" state of the rubber band claws of the rubber band binding device;
图5是皮筋捆扎装置皮筋爪“扩张”状态下的示意图;Fig. 5 is a schematic diagram of the "expanded" state of the rubber band claw of the rubber band binding device;
图6是皮筋捆扎装置传动结构示意图;Fig. 6 is a schematic diagram of the transmission structure of the rubber band binding device;
图7皮筋爪的示意图;The schematic diagram of Fig. 7 rubber band claw;
图8是旋转放置平台放置手套时的示意图;Fig. 8 is a schematic diagram when the glove is placed on the rotating platform;
图9是旋转放置平台的初始示意图;Fig. 9 is the initial sketch map of rotating placement platform;
图10是旋转放置平台旋转90°后的示意图;Fig. 10 is a schematic diagram after the rotating placement platform is rotated by 90°;
图11是在图10的基础上旋转180°后的示意图;Fig. 11 is a schematic diagram after rotating 180° on the basis of Fig. 10;
图12是在图11的基础上旋转180°后的示意图;Fig. 12 is a schematic diagram after rotating 180° on the basis of Fig. 11;
图13是图12状态下装置的示意图;Fig. 13 is the schematic diagram of device under the state of Fig. 12;
图14是皮筋爪处于聚拢状态的示意图;Fig. 14 is a schematic diagram of the rubber band claw in a gathered state;
图15是皮筋爪处于扩张状态的示意图;Fig. 15 is a schematic diagram of the rubber band claw in an expanded state;
图16是皮筋被推出时的的示意图;Figure 16 is a schematic diagram of when the rubber band is pushed out;
标号说明Label description
皮筋输送装置1,rubber
第一驱动电机11,第一驱动齿轮12,第一驱动齿条13,第一滑轨14,底板15,滚筒16,同步带17;The
皮筋捆扎装置2,Rubber
底座21,凸台211,滑槽212,
捆扎传动结构22,第二驱动电机221,第二驱动齿条222,The binding
滑动座23,固定爪24,限位槽241,Sliding
活动爪25,调节螺栓251,复位弹簧26,第二滑轨27;
旋转放置平台3,Rotate to place
主承载板31,弧形折边311,连接座312,The
承载伸缩板32,滚轮321,连接架322,弧形槽323,Bearing
升降压板33;Lifting
手套机4,皮筋5,手套6。
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
一种手套自动绑皮筋工艺,如图1所示,基于配合手套机4使用的皮筋输送装置1、皮筋捆扎装置2、旋转放置平台3而实现。An automatic rubber band binding process for gloves, as shown in FIG.
各装置的具体设置结构如下:The specific setting structure of each device is as follows:
皮筋输送装置1可设置在手套机4的侧壁上,具体结构如图2、图3所示,通过第一驱动电机11带动第一驱动齿轮12转动,第一驱动齿轮12带动第一驱动齿条13平移;皮筋输送装置1通过底板15与一组第一滑轨14和第一驱动齿条13的连接,实现平移。The rubber
皮筋输送装置1的底板15上设置有两个水平设置的滚筒16,滚筒16上开设有连续的螺旋槽,螺旋槽的尺寸与单根的皮筋圈相匹配,两个滚筒16通过一同步带17带动转动,同步带17通过另一独立驱动装置驱动。将一捆皮筋缠绕在两个滚筒16上后,通过转动,可使皮筋5逐渐嵌入到螺旋槽中,实现分离。The
皮筋捆扎装置2设置在手套机和皮筋输送装置1的一侧,具体结构如图4-7所示,其包括一个相对垂直设置的底座21,底座21上设置有四道间隔分布的滑槽212,每一滑槽212上设置有皮筋爪,皮筋爪的滑动座23与底座21背面的捆扎传动结构22联动,滑动座23上设置有一垂直底座21的固定爪24,固定爪24一侧设置有活动爪25,固定爪24的端部设置有一个L形的限位槽241,使四个固定爪24可通过扩张抓取皮筋,而活动抓可通过移动将皮筋从固定爪24的限位槽241中推出。The rubber
如图7所示,活动爪25上开设有条形槽,条形槽中设置有调节螺栓251,调节螺栓251将活动爪25相对限制于与固定爪24一侧。同时,活动爪25与固定爪24之间通过复位弹簧26连接,图中的复位弹簧26一端固定在固定爪24上,另一端尚未挂进活动爪25相应的挂孔中,根据实际情况,通过调整调节螺栓251的预紧力和复位弹簧26的张力,来使活动爪25即可以被推动又能通过复位弹簧26复位。As shown in FIG. 7 , the
活动爪25的推动,通过在底座21上设置凸台211实现,凸台211设置在滑槽212的一侧,且凸台211设置在皮筋爪的运动路线上的,当皮筋爪扩张皮筋后,需要皮筋脱离时,活动爪25的底端需要滑上凸台211,然后在凸台211的作用下,活动爪25相对于固定爪24抬高,从而将限位槽241中的皮筋推出;而当活动爪25从凸台211下滑下时,在复位弹簧26的作用下归位。The promotion of the
如图6所示,捆扎传动结构22通过第二驱动电机221驱动,第二驱动电机221通过齿轮组驱动四个第二驱动齿条222同步运动,每个第二驱动齿条222对应一皮筋爪。As shown in Figure 6, the binding
整个皮筋捆扎装置2在第二滑轨27上,并能沿第二滑轨27运动,其运动方向与皮筋输送装置1的运动方向垂直。The whole rubber
旋转放置平台3设置在第二滑轨27一端的上方,其主要包括主承载板31和承载伸缩板32,如图8所示,承载伸缩板32能相对于主承载板31的两侧伸出或者缩进。The
为了捆扎堆叠的手套,其手套底部应当是悬空的,而一旦手套悬空则容易造成手套下垂或掉落,因此需通过承载伸缩板32托住手套的一端,在将承载伸缩板32和手套通过皮筋一起捆扎后,承载伸缩板32可缩回,如需对手套另一端进行捆扎,则旋转主承载板31180°即可。In order to bundle the stacked gloves, the bottom of the glove should be suspended, and once the glove is suspended, it will easily cause the glove to sag or fall. Therefore, one end of the glove needs to be supported by the load-
其中,主承载板31的转动通过齿轮组实现,在图9-12中小的齿轮为主动齿轮,与电机联动,大齿轮为从动齿轮,与主承载板31联动。Wherein, the rotation of the
而承载伸缩板32的伸缩则通过以下层次结构实现:The expansion and contraction of the load-
主承载板31下方为承载伸缩板32,承载伸缩板32下为连接座312,连接座312下为一个半凸轮和一个弧形板,半凸轮和弧形板之间形成一道弧形槽323,在该弧形槽323相同的平面处设置有一滚轮321,滚轮321通过一连接架322与在承载伸缩板32联动,上述联动方式需要在连接座312上开槽。Below the
以图9-图12为作为参考:Take Figure 9-Figure 12 as a reference:
图9,为等待放置手套的初始状态,也即图1中旋转放置平台3的初始状态。Fig. 9 is the initial state of waiting for gloves to be placed, that is, the initial state of the
图10,是主承载板31旋转90°对手套一端捆第一次皮筋时的状态,此时滚轮321不受弧形槽323的限制。Fig. 10 is the state when the
图11在图10的基础上主承载板31再次旋转180°,此时由于滚轮321受到限制,从而连接架322推动承载伸缩板32从右侧平移到左侧,对需要捆绑的手套另一端进行托举。Figure 11 is on the basis of Figure 10 and the
图12是捆扎完手套两端后,在图11的状态下再次旋转180°,此时承载伸缩板32再次从皮筋中脱出,其整个装置的状态参考图13。Fig. 12 shows that after binding the two ends of the glove, it is rotated 180° again in the state of Fig. 11. At this moment, the load-bearing
主承载板31侧边设置有弧形折边311,在本实施例中可以更好的对手套进行限位。旋转放置平台3侧边还设置有升降压板33,升降压板33通过下压将蓬松的手套压实,用于辅助对堆叠的手套进行捆扎。升降压板33通过独立的电机驱动,可以视情况设置在旋转放置平台3一侧,只需升降压板33的按压部位于手套上方即可。The side of the
其捆扎过程如下:The binding process is as follows:
皮筋输送装置1通过两个滚筒16的转动使成捆的皮筋进入螺旋槽中实现相互分离,通过皮筋输送装置1的移动,将分离后的皮筋输送到皮筋捆扎装置2的皮筋爪处,四个皮筋爪处于聚拢状态,如图14所示。The rubber
随后,四个皮筋爪被推入到皮筋圈内,使皮筋爪的固定爪24限位槽241与皮筋相匹配,接着皮筋爪向外扩张,皮筋输送装置1后移,皮筋输送装置1归位,旋转放置平台3带动手套顺时针旋转90°,升降压板33先下压把蓬松的手套压实然后上升为皮筋进入留出空间,皮筋爪的固定爪24带皮筋前移进入捆扎位置,如图15所示。Subsequently, the four rubber band claws are pushed into the rubber band ring, so that the fixed
如图16所示,皮筋爪向外继续移动,由于此时皮筋爪的活动爪25由凸台211斜面作用,从而将皮筋从固定爪24的限位槽241中推出,使其捆扎在手套上(此时皮筋下部是把承载伸缩板32一起捆扎的)。As shown in Figure 16, the rubber band claw continues to move outwards, because the
旋转放置平台3顺时针旋转180°,承载伸缩板32缩回的同时移向对侧把手套6另一端等待捆扎的部位托起(也即前述图10-11的过程)。升降压板33先下压把蓬松的手套压实然后上升为皮筋进入留出空间、皮筋爪爪上带皮筋前移进入捆扎位置。The
重复上述步骤对手套6的另一侧进行捆扎,捆扎完后参考图12、图13时的状态,最终手套可以顺着右侧的斜坡滑入放置手套的储物框内。Repeat the above steps to bind the other side of the
上述仅为本发明的具体实施例,同时凡本发明中所涉及的如“上、下、左、右、中间”等词,仅作参考用,并非绝对限定,凡利用本发明进行非实质性的改动,均应属于侵犯本发明保护范围的行为。Above-mentioned is only the specific embodiment of the present invention, all involved in the present invention simultaneously as words such as " up, down, left, right, middle ", are for reference only, are not absolutely limited, all utilize the present invention to carry out non-essential Any change should be an act of violating the protection scope of the present invention.
Claims (10)
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| CN202310309375.5A CN116280400A (en) | 2023-03-28 | 2023-03-28 | A technique for automatically binding rubber bands to gloves |
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