CN115593681A - A kind of automatic binding process of flat knitting machine - Google Patents
A kind of automatic binding process of flat knitting machine Download PDFInfo
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- CN115593681A CN115593681A CN202211081237.8A CN202211081237A CN115593681A CN 115593681 A CN115593681 A CN 115593681A CN 202211081237 A CN202211081237 A CN 202211081237A CN 115593681 A CN115593681 A CN 115593681A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/022—Applying preformed bands of continuous-ring form, e.g. elastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/20—Means for compressing or compacting bundles prior to bundling
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B37/00—Auxiliary apparatus or devices for use with knitting machines
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Abstract
本发明涉及编织领域,特指一种横编织机自动捆扎工艺,将编织堆叠完成的织物推送到捆扎装置处,捆扎装置将弹性圈扩张后,将织物推入到扩张后的弹性圈中,捆扎装置使弹性圈脱离并将之捆扎到堆叠的织物上,将织物推送走、或对织物进行位置调整再进行一次捆扎;其中,捆扎装置包括若干扩圈件、若干引导组件,各扩圈件在同一平面上移动,扩圈件枢接在移动座上,引导组件包括引导件和限位件,引导件引导移动座的移动路径,扩圈件在移动过程中受限位件限制从而保持状态或进行摆动,使扩圈件在移动过程中或互相靠拢、或互相分开,采用上述方案后,能够实现对编织完成的织物进行自动捆扎,提高了生产效率。
The invention relates to the field of weaving, in particular to an automatic bundling process for a flat knitting machine, which pushes the fabrics that have been knitted and stacked to a bundling device. After the bundling device expands the elastic ring, it pushes the fabric into the expanded elastic ring for bundling. The device separates the elastic ring and binds it to the stacked fabric, pushes the fabric away, or adjusts the position of the fabric and then binds it again; wherein, the binding device includes several ring expanders and several guide components, and each ring expander is in the Moving on the same plane, the expander is pivotally connected to the moving seat, the guide assembly includes a guide and a limiter, the guide guides the moving path of the moving seat, and the expander is limited by the limiter during the movement to maintain the state or Swinging is performed to make the ring expanders close to each other or separate from each other during the moving process. After adopting the above scheme, automatic binding of the knitted fabric can be realized, and the production efficiency is improved.
Description
技术领域technical field
本发明涉及编织领域,特指一种横编织机自动捆扎工艺。The invention relates to the field of weaving, in particular to an automatic binding process for a flat knitting machine.
背景技术Background technique
横编织机指由电脑控制的针纬编织横机,包括采用横机方式编织的手套机等。Flat knitting machine refers to a needle and weft knitting machine controlled by a computer, including a glove machine that uses a flat knitting machine.
申请人研发申请了一系列对编织完的织物进行自动整理、堆叠的相关专利申请,如“CN113604954A一种用于横编织机的自动整理系统”等,在此基础上,申请人经过进一步的研发,针对堆叠完成的织物进行自动捆扎,以实现织物的编织、堆叠整理、捆扎等全部流程的自动化生产。The applicant developed and applied for a series of related patent applications for automatic finishing and stacking of knitted fabrics, such as "CN113604954A An automatic finishing system for flat knitting machines", etc. On this basis, the applicant has further developed , to automatically bundle the stacked fabrics to realize the automatic production of the entire process of fabric weaving, stacking, and bundling.
申请人通过初步检索,发现浙江百翔科技有限公司已申请了“CN113911426A一种手套自动捆扎机”,其主要公开了可从滑座中穿出橡筋滚筒,提供捆扎用橡筋,设置于滑座上的钩线组件,通过转盘驱动用于钩取、扩张橡筋,从而对堆叠完成的手套进行捆扎。Through a preliminary search, the applicant found that Zhejiang Baixiang Technology Co., Ltd. had applied for "CN113911426A An Automatic Glove Strapping Machine", which mainly discloses that the elastic roller can be passed through the sliding seat to provide the elastic for binding, and is set on the sliding seat. The hook wire assembly on the seat is driven by the turntable to hook and expand the elastic, so as to bundle the stacked gloves.
申请人认为,上述公开专利存在如下缺点:The applicant believes that the above-mentioned published patent has the following disadvantages:
首先,放橡筋装置无法实现对橡筋圈的处理:直接一捆橡筋圈套设到滚筒上时,橡筋圈之间是交错堆叠状态,不利于钩线组件钩取;如通过人工将橡筋圈单根套设到滚筒上,则事实上相当于对堆叠的手套进行人工捆扎。First of all, the device for placing elastic bands cannot realize the processing of elastic rings: when a bundle of elastic rings is directly set on the drum, the elastic rings are stacked in a staggered state, which is not conducive to hooking the hook line components; If the ribs are placed on the drum individually, it is actually equivalent to manually binding the stacked gloves.
其次,所有钩线组件的钩头需要对滚筒上通槽进行精准定位,以确保每个钩头都需要保证钩到橡筋圈;同时,钩线组件又分为钩线条和释放条,结构复杂,而弹簧压片又承担了所有的受力,其自身的性质导致容易造成金属疲劳失去弹性,又有可能从钩线条和释放条上脱落;而钩线条的钩头既需要保证在钩线时不让橡筋圈脱离,又需要保证在脱线时不造成过大的阻力导致释放条无法让橡筋圈脱离。Secondly, the hook heads of all hook wire components need to be precisely positioned on the upper channel of the drum to ensure that each hook head needs to be hooked to the elastic ring; at the same time, the hook wire components are divided into hook lines and release bars, with a complex structure , and the spring pressing piece bears all the stress. Its own nature makes it easy to cause metal fatigue and loss of elasticity, and it may fall off from the hook line and the release bar; To prevent the elastic ring from detaching, it is also necessary to ensure that there is no excessive resistance when the thread is off-line, so that the release bar cannot allow the elastic ring to detach.
最后,通过推板对手套进行推进,容易造成手套手指部分的弯曲,且根据其公开的方案,只能对手套罗口进行捆扎,不够灵活、全面。Finally, pushing the glove through the push plate will easily cause the fingers of the glove to bend, and according to the disclosed solution, only the cuff of the glove can be bound, which is not flexible and comprehensive enough.
因此,本发明人对此做进一步研究,研发出一种横编织机自动捆扎工艺,本案由此产生。Therefore, the inventor does further research on this, develops a kind of flat knitting machine automatic binding process, and this case results from this.
发明内容Contents of the invention
本发明的目的在于提供一种横编织机自动捆扎工艺,能够实现对编织完成的织物进行自动捆扎,提高生产效率。The purpose of the present invention is to provide an automatic binding process for flat knitting machines, which can realize automatic binding of knitted fabrics and improve production efficiency.
为了实现上述目的,本发明的技术方案如下:In order to achieve the above object, the technical scheme of the present invention is as follows:
一种横编织机自动捆扎工艺,将编织堆叠完成的织物推送到捆扎装置处,捆扎装置将弹性圈扩张后,将织物推入到扩张后的弹性圈中,捆扎装置使弹性圈脱离并将之捆扎到堆叠的织物上,将织物推送走、或对织物进行位置调整再进行一次捆扎;An automatic bundling process for a flat knitting machine, which pushes the knitted and stacked fabrics to a bundling device. After the bundling device expands the elastic ring, it pushes the fabric into the expanded elastic ring. The bundling device separates the elastic ring and releases it. Bundle to the stacked fabric, push the fabric away, or adjust the position of the fabric and bundle again;
其中,捆扎装置包括若干扩圈件、若干引导组件,各扩圈件在同一平面上移动,扩圈件枢接在移动座上,引导组件包括引导件和限位件,引导件引导移动座的移动路径,扩圈件在移动过程中受限位件限制从而保持状态或进行摆动,使扩圈件在移动过程中或互相靠拢、或互相分开。Among them, the strapping device includes several ring expanders and several guide assemblies, each ring expander moves on the same plane, the ring expander is pivotally connected to the moving seat, the guide assembly includes a guide and a limiter, and the guide guides the movement of the moving seat. In the moving path, the ring expander is restricted by the limiter during the movement so as to maintain the state or swing, so that the ring expander moves closer to each other or separates from each other.
进一步,捆扎用的弹性圈通过供圈装置提供,供圈装置通过若干螺杆旋转将弹性圈逐一分离,并通过引导杆引到扩圈件上;推送动作通过设置在捆扎装置一侧的推送装置完成。Further, the elastic rings for bundling are provided by the ring supply device, which separates the elastic rings one by one through the rotation of several screws, and guides them to the ring expander through the guide rod; the push action is completed by the push device arranged on one side of the strapping device .
进一步,扩圈件以可摆动的方式设置在移动座上,扩圈件和移动座之间还设置有复位件,复位件使扩圈件顶端总有向一侧运动的趋势;移动座在底座上移动,且引导组件设置在底座上。Further, the ring expander is arranged on the movable seat in a swingable manner, and a reset member is also arranged between the ring expander and the movable seat, and the reset member makes the top of the ring expander always have a tendency to move to one side; Move up, and the guide assembly is set on the base.
进一步,引导件为直线导轨,或滑槽,滑槽为直线或弧形结构;驱动机构包括由扩圈电机带动的齿轮齿条驱动、滚柱丝杠驱动,或气缸驱动、液缸驱动。Further, the guide is a linear guide rail, or a chute, and the chute is a straight line or an arc structure; the drive mechanism includes a rack and pinion drive driven by a circle expanding motor, a roller screw drive, or an air cylinder drive, or a hydraulic cylinder drive.
进一步,限位件包括第一限位件和第二限位件,第一限位件为直线形凸起结构且位于引导件一侧,第二限位件设置在底座中间,第一限位件和第二限位件之间留有空隙;Further, the limiter includes a first limiter and a second limiter, the first limiter is a linear convex structure and is located on one side of the guide, the second limiter is arranged in the middle of the base, and the first limiter There is a gap between the piece and the second limiting piece;
移动座移动至底座中心时,各扩圈件底端抵靠至第二限位件,扩圈件的顶端相互合拢,弹性圈套在各扩圈件上;When the moving seat moves to the center of the base, the bottom ends of each ring expander abut against the second limiter, the top ends of the ring expanders close together, and the elastic loops are placed on each ring expander;
移动座向底座外侧移动时,扩圈件底端从第一限位件表面滑过,并使顶端保持相对扩张状态,扩圈件底端从第一限位件表面落下时,弹性圈从扩圈件顶端脱离。When the moving seat moves to the outside of the base, the bottom end of the ring expander slides over the surface of the first stopper, and keeps the top end in a relatively expanded state. The top of the ring is disengaged.
进一步,供圈装置包括两根平行设置的螺杆,螺杆通过供圈电机带动自转;螺杆中的第一螺杆相对位置固定,通过调整螺杆中的第二螺杆的相对位置能改变两根螺杆之间的距离,螺杆上的螺旋槽能容纳单个弹性圈的嵌入,通过将成捆的弹性圈套设螺杆上,并随螺杆转动自行嵌入到螺旋槽的连续凹槽中实现弹性圈的逐一分离,并从螺杆端部脱离;螺杆上方设置有引导杆和感应开关,脱离后的弹性圈被感应开关感应到时,螺杆停止旋转。Further, the ring feeding device includes two parallel screw rods, and the screw rods are driven by the ring feeding motor to rotate; the relative position of the first screw rod in the screw rods is fixed, and the relative position between the two screw rods can be changed by adjusting the relative position of the second screw rod in the screw rods. distance, the spiral groove on the screw can accommodate the embedding of a single elastic ring, and the elastic rings are separated one by one by placing the bundled elastic rings on the screw and inserting themselves into the continuous groove of the spiral groove with the rotation of the screw, and the elastic rings are separated one by one from the end of the screw The part is disengaged; there is a guide rod and an induction switch above the screw, and when the disengaged elastic ring is sensed by the induction switch, the screw stops rotating.
进一步,第一螺杆设置在固定底座上,第二螺杆设置在活动底座上,固定底座上枢接有扳手,扳手上枢接有连杆,连杆的另一端与活动底座连接。Further, the first screw is set on the fixed base, the second screw is set on the movable base, a wrench is pivotally connected to the fixed base, a connecting rod is pivotally connected to the spanner, and the other end of the connecting rod is connected to the movable base.
通过扳动扳手使活动底座移动,从而改变两根螺杆之间的距离,当两根螺杆距离变小时,方便套入复数的弹性圈,通过扳手将活动底座复位后,使弹性圈保持紧绷方便嵌入螺旋槽。Move the movable base by pulling the wrench, thereby changing the distance between the two screws. When the distance between the two screws becomes smaller, it is convenient to insert multiple elastic rings. After the movable base is reset by the wrench, it is convenient to keep the elastic ring tight. Fit into the helical groove.
进一步,推送装置包括Further, the pushing device includes
旋转承接机构,旋转承接机构用于承载手套的部件为旋转板,旋转板设置在手套机的落料口外侧,旋转板通过与电机的联动,能够完成平移、自转动作;The rotating receiving mechanism, the part of the rotating receiving mechanism used to carry the gloves is the rotating plate, which is set outside the discharge port of the glove machine, and the rotating plate can complete translation and rotation through linkage with the motor;
推压机构,推压机构包括推压板,推压板相对位于旋转板上方,同时配合旋转板的动作,具有升降、平移动作。The pushing mechanism includes a pushing plate, which is relatively located above the rotating plate, and cooperates with the movement of the rotating plate to have lifting and translational movements.
进一步,推压机构的推压板设置在升降杆上,升降杆通过齿轮齿条结构实现升降;升降杆设置在滑轨上,滑轨配合滚轮结构实现平移。Further, the pushing plate of the pushing mechanism is arranged on the elevating rod, and the elevating rod is lifted and lowered through the rack and pinion structure; the elevating rod is arranged on the slide rail, and the slide rail cooperates with the roller structure to realize translation.
进一步,旋转承接机构包括Further, the rotating receiving mechanism includes
旋转板,堆叠完成的手套放置于旋转板上;Rotating board, the gloves that have been stacked are placed on the rotating board;
旋转台面,旋转台面设置在旋转板下,能相对于旋转板伸缩平移,The rotating table, the rotating table is set under the rotating plate, and can be stretched and translated relative to the rotating plate,
旋转控制滑板,旋转控制滑板设置在承接平台上,能相对于承接平台平移,平移时带动旋转板和旋转台面一起移动。The rotation control slide plate is arranged on the receiving platform, and can translate relative to the receiving platform, and drives the rotating plate and the rotating table to move together during translation.
为了捆扎堆叠的手套,其手套底部应当是悬空的,而一旦手套悬空则容易造成手套下垂或掉落,因此先通过旋转台面托住底部的手套,在将旋转台面和手套通过橡筋圈一起捆扎后,旋转台面缩回即可。In order to bundle the stacked gloves, the bottom of the gloves should be suspended, and once the gloves are suspended, it is easy to cause the gloves to sag or fall, so first support the gloves at the bottom by the rotating table, and then tie the rotating table and gloves together through the elastic ring After that, the rotating table can be retracted.
进一步,旋转台面能在旋转控制滑板上进行自转,旋转台面自转时旋转板跟随转动。Further, the rotating table can rotate on the rotation control slide plate, and the rotating plate rotates accordingly when the rotating table rotates.
进一步,旋转板上设置有防滑层,防滑层位于旋转板和堆叠的手套之间。Further, an anti-slip layer is provided on the rotating plate, and the anti-slip layer is located between the rotating plate and the stacked gloves.
进一步,旋转台面和旋转控制滑板之间通过旋转齿轮和控制齿条联动,旋转齿轮设置在旋转控制滑板上,控制齿条与旋转台面固定。Further, the rotating table and the rotating control slide are linked through a rotating gear and a control rack, the rotating gear is arranged on the rotating controlling slide, and the control rack is fixed to the rotating table.
进一步,旋转控制滑板或旋转板外侧设置有控制销,通过升降杆上的限位槽带动控制销使旋转控制滑板进行平移。Further, a control pin is provided on the outside of the rotation control slide or the rotation plate, and the control pin is driven by the limit slot on the lifting rod to make the rotation control slide translate.
进一步,推压板设置有挂钩,挂钩用于承接引导杆导出的弹性圈,弹性圈在推压板的带动下套设到聚拢的扩圈件上。Further, the pushing plate is provided with a hook, and the hook is used to receive the elastic ring led out by the guide rod, and the elastic ring is sleeved on the gathered ring expander driven by the pushing plate.
采用上述方案后,本发明与现有技术相比,具有以下优点:After adopting the above scheme, the present invention has the following advantages compared with the prior art:
1、在提供弹性圈的环节,保证了弹性圈不会缠绕、扭曲,且用螺杆连续的螺旋槽可以将成捆的弹性圈逐一分离;1. In the link of providing elastic rings, it is ensured that the elastic rings will not be wound or twisted, and the bundled elastic rings can be separated one by one with the continuous spiral groove of the screw;
2、在扩圈捆扎环节,保证扩圈件具有足够的刚性和稳定性,即使在将弹性圈扩张的足够大时也不受影响;2. In the link of expanding and bundling, ensure that the expanding parts have sufficient rigidity and stability, even if the elastic ring is expanded enough, it will not be affected;
3、承接、固定织物的平台足够灵活,具有多个坐标角度上的运动能力。3. The platform for receiving and fixing the fabric is flexible enough to have the ability to move in multiple coordinate angles.
附图说明Description of drawings
图1是本发明的示意图之一;Fig. 1 is one of schematic diagrams of the present invention;
图2是本发明的示意图之二;Fig. 2 is the second schematic diagram of the present invention;
图3是捆扎装置弹性圈扩圈前的示意图;Fig. 3 is a schematic diagram before the stretching of the elastic ring of the strapping device;
图4是捆扎装置扩圈后的立体示意图;Fig. 4 is a three-dimensional schematic view of the strapping device after the circle is expanded;
图5是捆扎装置扩圈后的正面示意图;Fig. 5 is a schematic front view of the strapping device after the circle has been expanded;
图6是捆扎装置扩圈后的剖视图;Fig. 6 is a cross-sectional view of the strapping device after the circle has been expanded;
图7是图4的A处局部放大图;Fig. 7 is a partial enlarged view of A place in Fig. 4;
图8是供圈装置的示意图;Fig. 8 is a schematic diagram of a coil supply device;
图9是供圈装置采用齿轮组联动的示意图;Fig. 9 is a schematic diagram of the linkage of the ring feeding device using gear sets;
图10是图9两根螺杆扩张时的示意图;Figure 10 is a schematic diagram of the expansion of the two screws in Figure 9;
图11是图9两根螺杆靠近时的示意图;Fig. 11 is a schematic diagram when the two screws of Fig. 9 are close;
图12是供圈装置采用齿轮齿条联动的示意图;Fig. 12 is a schematic diagram of the ring feeding device using rack and pinion linkage;
图13是图12两根螺杆扩张时的示意图;Fig. 13 is a schematic diagram when the two screw rods in Fig. 12 expand;
图14是图12两根螺杆靠近时的示意图;Fig. 14 is a schematic diagram when the two screws of Fig. 12 are close;
图15是图12的B处的局部放大图;Fig. 15 is a partial enlarged view at B of Fig. 12;
图16是图1中C处推送装置的局部放大图;Fig. 16 is a partial enlarged view of the pushing device at C in Fig. 1;
图17是推送装置的旋转承接机构的示意图;Fig. 17 is a schematic diagram of the rotating receiving mechanism of the pushing device;
图18是推送装置的旋转承接机构的爆炸图;Fig. 18 is an exploded view of the rotating receiving mechanism of the pushing device;
图19是图2中D处的局部放大图;Figure 19 is a partial enlarged view at D in Figure 2;
标号说明Label description
捆扎装置1,strapping device 1,
扩圈件11,移动座12,复位弹簧121,
底座13,滑槽131,第一限位件132,第二限位件133,齿轮134,橡筋圈14;
供圈装置2,
第一螺杆21,第一齿轮211,第二螺杆22,第二齿轮221,The
固定底座23,过渡齿轮231,第一活动杆232,第二活动杆233,弹簧234,小齿轮235,活动底座24,扳手25,连杆251,Fixed
橡筋圈26,电机27,引导杆28,微动开关29;
推送装置3,push
旋转承接机构,旋转板311,防滑片3111,弧形防滑板3112,旋转台面312,控制齿条3121,条形槽3122,旋转控制滑板313,旋转齿轮3131,控制销3132,主螺栓3133,承接平台314,Rotation receiving mechanism, rotating
轴承315;推压板321,挂钩3211,升降杆322,限位槽3221,Bearing 315;
滑轨323,滑杆324。
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图所示,一种横编织机自动捆扎工艺,以编织手套为例,将编织堆叠完成的手套通过推送装置3推送到捆扎装置1处,捆扎装置将橡筋圈扩张后,将织物推入到扩张后的橡筋圈中,捆扎装置使橡筋圈脱离并将之捆扎到堆叠的织物上,将织物推送走、或对手套进行位置调整再进行一次捆扎;捆扎装置1的橡筋圈通过供圈装置2提供。As shown in the figure, an automatic bundling process of a flat knitting machine. Taking braided gloves as an example, the gloves that have been knitted and stacked are pushed to the bundling device 1 through the pushing
以扩圈件11为四组摆杆结构、引导件为直线滑槽131、复位件为复位弹簧121、弹性圈为橡筋圈14进行编织手套为例进行具体说明。Take the
捆扎装置1(捆扎装置中标记橡筋圈14),包括底座13,底座13的一侧设置有驱动机构,另一侧设置有用于扩张橡筋圈14的扩圈件11、带动扩圈件11移动的移动座12、用于引导扩圈件11动作的引导组件。The binding device 1 (marking the
引导组件包括引导件和限位件,引导件为分布在底座13上的四道直线型滑槽131,形成X分布;限位件分为第一限位件132和第二限位件133,第一限位件132为直线形凸起结构且位于滑槽131的一侧,第二限位件133设置在底座13中间,为凸台结构,且第二限位件133的高度相对高于第一限位件132,同时,第一限位件132和第二限位件133之间留有空隙;第一限位件132围绕第二限位件133同样呈X分布。The guide assembly includes a guide and a limiter, the guide is four
驱动机构主要通过一电机带动齿轮134转动,齿轮134带动齿条平移,移动座12通过滑槽131与齿条联动并受滑槽131引导。The driving mechanism mainly drives the
扩圈件11枢接在移动座12上,其枢接位靠近底端,同时,相对在枢接位上方,通过复位弹簧121与移动座12连接,使扩圈件11具有摆动复位的能力。The
作为优选,扩圈件11顶端设计成阶梯型结构,只需保证橡筋圈14在扩圈件11的摆动过程中能顺利套上并脱离即可。扩圈件11底端设计为弧形结构,保证扩圈件11随移动座12移动过程中,能在第一限位件132、第二限位件133的配合下作出符合上述功能同时,更好的进行滑动,降低摩擦力。Preferably, the top end of the
供圈装置(供圈装置中标记橡筋圈26),包括两根平行且垂直设置的螺杆,其中一螺杆的底部直接与电机27的电机27轴联动,另一螺杆通过传动机构与左侧的螺杆联动,即电机27转动时,两根螺杆皆同时转动。螺杆上方设置有引导杆28和微动开关29,脱离后的橡筋圈26触碰到微动开关29的触发杆时,螺杆停止旋转,橡筋圈26沿条形结构的引导杆28脱离螺杆;此处引导杆28的端部为三角结构但整体宽度小于橡筋圈的直径,使橡筋圈在落下时即能套入到下一步骤的机构中又不至于无法脱离引导杆28。The coil supply device (marked
其中,设置在电极上方的为第一螺杆21,第一螺杆21设置在固定底座23上,且能相对于固定底座23转动,另一螺杆为第二螺杆22,第二螺杆22设置在活动底座24上,活动底座24通过滑杆设置在固定底座23中,同时第二螺杆22也需要能相对于活动底座24旋转。Wherein, it is the
具体的,固定底座23上枢接有扳手25,扳手25上枢接有连杆251,连杆251的另一端与活动底座24连接;通过扳动扳手25使活动底座24相对固定底座23移动,从而改变两根螺杆之间的距离,当两根螺杆距离变小时,方便套入复数的橡筋圈26,通过扳手25将活动底座24复位后,使橡筋圈26保持紧绷方便嵌入螺旋槽。Specifically, a
为了使两根螺杆之间具有旋转上的联动性,可通过齿轮组或齿轮链条等传动机构进行联动。In order to have rotational linkage between the two screw rods, the linkage can be carried out through a transmission mechanism such as a gear set or a gear chain.
当采用齿轮组联动时,第一螺杆21、第二螺杆22底端分别设置有第一齿轮211、第二齿轮221,第一齿轮211通过第一活动杆232和过渡齿轮231联动,过渡齿轮231和第二齿轮221联动,第一活动杆232使过渡齿轮231在改变总能在第一齿轮211、第二齿轮221之间啮合。When using the linkage of gear sets, the bottom ends of the
当采用齿轮链条联动时,固定底座23底部设置有第二活动杆233;第二活动杆233一端与设置在固定底座23底部的弹簧234连接,另一端端部设置有小齿轮235,小齿轮235与链条联动;活动底座24移动时,第二活动杆233在弹簧234的作用下改变小齿轮235的相对位置,从而使链条始终保持张紧状态。该实施例中,齿轮齿条可以换成传动轮和传动带。When adopting the gear chain linkage, the bottom of the fixed
每根螺杆上的螺旋槽能且只能容纳单个橡筋圈26的嵌入,将第一螺杆21、第二螺杆22的间距通过扳手25调小,成捆的橡筋圈26套设螺杆在螺杆顶端后,再讲两根螺杆的距离恢复,使橡筋圈26处于紧绷状态,驱动电机27带动第一螺杆21、第二螺杆22转动,驱使在螺杆上的橡筋圈26在两根螺杆之间传递转动,在转动过程中逐一嵌入到两根螺杆的螺旋槽中,当其快接近底部时,所有的橡筋圈26皆嵌入到螺旋槽中,此时控制电机27反转,使橡筋圈26上升,直到螺杆顶部时脱离触碰到感应开关使螺杆停止旋转,此时橡筋圈沿引导杆28的布设路径进入下一步骤准备进行捆扎。The spiral groove on each screw rod can and can only accommodate the embedding of a single
如果直接在此实施例中,将橡筋圈26套至螺杆底部,只需螺杆上的螺旋槽长度足够,可以在上升过程中对橡筋圈26完成逐一分圈,此时无需让电机27进行反转输送。If directly in this embodiment, the
推送装置,包括用于堆叠、运送手套的旋转承接机构,以及用于推送、按压手套的推压机构,两者共同运行与捆扎装置1进行配合。The pushing device includes a rotating receiving mechanism for stacking and transporting gloves, and a pushing mechanism for pushing and pressing gloves, both of which work together to cooperate with the strapping device 1 .
其中,旋转承接机构包括旋转板311、旋转台面312、旋转控制滑板313、承接平台314,旋转板311用于承接编织完的手套,为了防止手套在移动或旋转的过程中出现偏移,在旋转板311上设置有防滑片3111和弧形防滑板3112,防滑片3111和弧形防滑板3112并列设置,其它具有类似功能结构的部件皆可替换上述防滑结构。Among them, the rotating receiving mechanism includes a
旋转台面312设置在旋转板311下,主要具有相对于旋转板311和旋转控制滑板313的伸缩平移以及带动旋转板311自转的功能;手套底部悬空可方便捆扎,但是手套一端悬空时容易造成下垂或掉落,因此具有伸缩功能的旋转台面312可以先通过旋转台面312托住底部的手套,在将旋转台面312和手套通过橡筋圈一起捆扎后,再缩回即可;而旋转功能则能让手套在一顿捆扎完成后调转方向再次捆扎。The
旋转台面312和旋转控制滑板313之间的相对移动和转动皆通过旋转齿轮3131和控制齿条3121实现,旋转齿轮3131设置在旋转控制滑板313上,通过步进电机带动电机轴上的小旋转齿轮3131进行驱动,控制齿条3121与旋转台面312固定并与旋转齿轮3131啮合;旋转板311的两侧边包裹在旋转台面312之外,旋转板311的其中一侧边和旋转台面312的其中一侧边之间设置有轴承315,轴承315用于辅助旋转台面312相对于旋转板311进行平移。旋转板311、旋转台面312、旋转齿轮3131可通过一个主螺栓3133进行连接,且根据实际需要调节松紧度。The relative movement and rotation between the rotary table 312 and the
旋转台面312中间开设有条形槽3122供主螺栓3133穿过,条形槽3122的长度即为旋转台面312平移的行程;当旋转台面312在控制齿条3121的作用下平移时,当主螺栓3133相对移动到条形槽3122的端部时,旋转齿轮3131无法再带动控制齿条3121平移,此时旋转台面312能跟随旋转齿轮3131进行转动。There is a bar-shaped
旋转控制滑板313控制旋转板311和旋转台面312的整体平移,即旋转控制滑板313设置在承接平台314上,相对于承接平台314平移,平移时带动旋转板311和旋转台面312一起移动。旋转控制滑板313侧边设置有控制销3132(在本实施例中控制销3132从承接平台314侧边伸出),通过将控制销3132套入到升降杆322上的限位槽3221后,旋转控制滑板313会跟随升降杆322平移。The
推压机构包括推压板321、升降杆322,推压板321相对位于旋转板311上方,推压板321的主体作用部分为L型结构,即用垂直部分可以用于推的动作,水平的部分用于压的动作;推压板321的连接部分与升降杆322连接。The pushing mechanism includes a pushing
升降杆322一侧为齿条结构,通过齿轮齿条结构实现升降,升降杆322底部与滑轨323连接,滑轨323两侧通过手套机侧壁上的滚轮夹持,移动时滑轨323和升降杆322一起移动。为了增加稳定性,在滑轨323上方设置有滑杆324,升降杆322背部设置一个连接件与滑杆324套接并沿滑杆324滑动。One side of the lifting
推压板321相对捆扎装置1一侧设置有挂钩3211,挂钩3211用于承接引导杆28导出的橡筋圈,橡筋圈在推压板321的带动下能套设到下方聚拢的扩圈件11上。The
扩张橡筋圈的过程为:The process of expanding the elastic band is:
通过驱动机构将四个移动座12移动至底座13中心,各扩圈件11的底端抵靠至第二限位件133,由于枢接位的存在,扩圈件11的顶端相互合拢,此时很容易将橡筋圈14套至各扩圈件11上,同时需靠考虑到各扩圈件11的顶部不能过分收拢,防止橡筋圈14套上后掉落。The four moving
移动座12向底座13外侧移动,扩圈件11底端并脱离第二限位件133的限制,并在第一限位件132和第二限位件133的间隙中,各扩圈件11在复位弹簧121作用下,相对向外展开形成一定的倾斜角度,防止扩张过程中橡筋圈14脱出;此时扩圈件11底端滑至第一限位件132的表面并受其限制,此时扩圈件11即使在橡筋圈的收缩力作用下,也不会回转。The moving
当扩圈件11底端从第一限位件132表面落下时,在橡筋圈的收缩力作用下,各扩圈件11顶端向第二限位件133方向摆动,此时橡筋圈自动从各扩圈件11上脱离,只需在橡筋圈扩张过程中将堆叠完的织物输送到橡筋圈14中,在橡筋圈14脱离时即可完成自动捆扎。When the bottom end of the
工作时,手套从横编织机中杯夹持而出,放置到旋转板311的防滑片3111上(旋转台面312保持伸出状态),当堆叠到设定数量后,旋转台面312旋转90°角,将手套罗口一端对准捆扎装置1,此时供圈装置2将橡筋圈从螺杆上引导至推压板321的挂钩3211上;推压板321在升降杆322的带动下将橡筋圈运输到聚拢的扩圈件11处并套入,并对手套进行按压,扩圈件11对橡筋圈进行扩张,扩张后旋转控制滑板313将手套送入到扩张后的橡筋圈中,在扩圈件脱离第一限位件132上后,处于张紧状态的橡筋圈收缩捆扎到手套的罗口上,此时通过推压板321将手套推回。When working, the gloves are clamped out from the middle cup of the flat knitting machine and placed on the
如果需要对另一端进行捆扎,则通过旋转台面312的转动和伸缩,完成另一端的捆扎,最终通过推压板321将手套推出旋转板311到承接平台314上,承接平台314上设置传送带可将捆扎完成的手套输送到打包环节。If the other end needs to be bundled, the rotation and expansion and contraction of the
上述仅为本发明的具体实施例,同时凡本发明中所涉及的如“上、下、左、右、中间”等词,仅作参考用,并非绝对限定,凡利用本发明进行非实质性的改动,均应属于侵犯本发明保护范围的行为。Above-mentioned is only the specific embodiment of the present invention, all involved in the present invention simultaneously as " upper, lower, left, right, middle " etc. words, only for reference, not absolute limitation, all utilize the present invention to carry out non-essential Any change should be an act of violating the protection scope of the present invention.
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| CN116280400A (en) * | 2023-03-28 | 2023-06-23 | 杭州高腾机电科技有限公司绍兴分公司 | A technique for automatically binding rubber bands to gloves |
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