CN116178953A - Polyimide film - Google Patents
Polyimide film Download PDFInfo
- Publication number
- CN116178953A CN116178953A CN202211483371.0A CN202211483371A CN116178953A CN 116178953 A CN116178953 A CN 116178953A CN 202211483371 A CN202211483371 A CN 202211483371A CN 116178953 A CN116178953 A CN 116178953A
- Authority
- CN
- China
- Prior art keywords
- structural unit
- formula
- film
- polyimide
- derived
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/281—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1042—Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/14—Polyamide-imides
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
- H05K1/036—Multilayers with layers of different types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2379/00—Other polymers having nitrogen, with or without oxygen or carbon only, in the main chain
- B32B2379/08—Polyimides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2379/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
- C08J2379/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2379/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Laminated Bodies (AREA)
Abstract
Description
技术领域Technical Field
涉及可在能应对高频带用的印刷电路基板、天线基板的基板材料等中利用的聚酰亚胺系膜。The present invention relates to a polyimide-based film which can be used as a substrate material such as a printed circuit board or an antenna board capable of handling high frequency bands.
背景技术Background Art
柔性印刷电路基板(以下,有时记载为FPC)薄且轻量,具有挠性,因此能实现立体性的、高密度的安装,被用于移动电话、硬盘等许多电子设备中,有助于其小型化、轻量化。以往,在FPC中,广泛使用了耐热性、机械物性、电绝缘性优异的聚酰亚胺树脂。Flexible printed circuit boards (hereinafter sometimes referred to as FPCs) are thin, lightweight, and flexible, so they can be mounted in a three-dimensional, high-density manner. They are used in many electronic devices such as mobile phones and hard disks, and contribute to their miniaturization and lightness. In the past, polyimide resins with excellent heat resistance, mechanical properties, and electrical insulation were widely used in FPCs.
近年来,被称为5G的第五代移动通信系统正在彻底地普及。在以往所使用的聚酰亚胺材料中,在对用于5G通信的高频信号进行传输时,传输损耗大,产生电信号的损耗、信号的延迟时间变长等不良情况。因此,以传输损耗的降低为目的而研究了介质损耗角正切(以下,有时记载为Df)及相对介电常数(以下,有时记载为Dk)低的聚酰亚胺膜。In recent years, the fifth generation mobile communication system, known as 5G, is becoming increasingly popular. In the polyimide materials used in the past, when high-frequency signals used for 5G communications are transmitted, the transmission loss is large, resulting in disadvantages such as loss of electrical signals and longer signal delay time. Therefore, polyimide films with low dielectric loss tangent (hereinafter, sometimes recorded as Df) and relative dielectric constant (hereinafter, sometimes recorded as Dk) are studied for the purpose of reducing transmission loss.
例如,在专利文献1中,公开了使包含含有酯的四羧酸酐和联苯四甲酸酐的四羧酸酐成分与含有75摩尔%以上的对苯二胺的二胺成分进行反应而得到的聚酰亚胺树脂前体、及使前述聚酰亚胺树脂前体固化而得到的聚酰亚胺树脂。另外,在专利文献2中,公开了一种聚酰亚胺膜,其具有包含非热塑性聚酰亚胺的非热塑性聚酰亚胺层和包含热塑性聚酰亚胺的热塑性聚酰亚胺层,前述非热塑性聚酰亚胺包含四羧酸残基、及由特定的二胺化合物衍生的二胺残基,所述四羧酸残基包含由3,3’,4,4’-联苯四甲酸二酐(BPDA)衍生的四羧酸残基(BPDA残基)及由1,4-亚苯基双(偏苯三酸单酯)二酐(TAHQ)衍生的四羧酸残基(TAHQ残基)中的至少1种等。For example, in Patent Document 1, a polyimide resin precursor obtained by reacting a tetracarboxylic anhydride component containing tetracarboxylic anhydride and biphenyltetracarboxylic anhydride containing ester with a diamine component containing 75 mol % or more of p-phenylenediamine, and a polyimide resin obtained by curing the aforementioned polyimide resin precursor are disclosed. In addition, in Patent Document 2, a polyimide film is disclosed, which has a non-thermoplastic polyimide layer containing a non-thermoplastic polyimide and a thermoplastic polyimide layer containing a thermoplastic polyimide, wherein the aforementioned non-thermoplastic polyimide contains a tetracarboxylic acid residue and a diamine residue derived from a specific diamine compound, wherein the tetracarboxylic acid residue contains at least one of a tetracarboxylic acid residue (BPDA residue) derived from 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA) and a tetracarboxylic acid residue (TAHQ residue) derived from 1,4-phenylenebis(trimellitic acid monoester) dianhydride (TAHQ).
专利文献Patent Literature
专利文献1:日本特开2018-150544号公报Patent Document 1: Japanese Patent Application Publication No. 2018-150544
专利文献2:国际公开第2018/061727号Patent Document 2: International Publication No. 2018/061727
发明内容Summary of the invention
关于用于FPC的覆金属层叠板,作为覆铜层叠板(以下,有时记载为CCL),广泛使用了在单层或多层的聚酰亚胺系树脂的一面或两面具有铜箔层的层叠体。CCL有时通过在铜箔上将聚酰亚胺系树脂前体溶液流延制膜、并对聚酰亚胺系树脂前体的涂膜进行热酰亚胺化来制造,前述热酰亚胺化通常通过于例如360℃左右的高温进行加热来进行。As a metal-clad laminate for FPC, a copper-clad laminate (hereinafter sometimes referred to as CCL) is widely used, which has a copper foil layer on one or both sides of a single-layer or multi-layer polyimide resin. CCL is sometimes manufactured by casting a polyimide resin precursor solution on a copper foil and thermally imidizing the film of the polyimide resin precursor, and the thermal imidization is usually performed by heating at a high temperature of, for example, about 360°C.
在高频电流的传输中,被称为集肤效应的、电流在导体的表面附近密集流通的现象变得显著。因此,将CCL等覆金属层叠板用于高频电路的情况下,金属箔表面的粗糙、氧化容易引起传输损耗的增加。例如,对于铜箔而言,若于350℃以上的高温进行加热,则存在产生铜箔表面的粗糙、结晶粒径的增大、氧化等而界面容易变粗糙的倾向。因此,在热酰亚胺化的工序中铜箔等金属箔与聚酰亚胺系树脂一起暴露于高温将会导致传输损耗降低。In the transmission of high-frequency current, the phenomenon called skin effect, in which the current flows densely near the surface of the conductor, becomes significant. Therefore, when metal-clad laminates such as CCL are used in high-frequency circuits, the roughness and oxidation of the metal foil surface are likely to cause an increase in transmission loss. For example, for copper foil, if it is heated at a high temperature above 350°C, there is a tendency for the surface of the copper foil to become rough, the crystal grain size to increase, oxidation, etc., and the interface is prone to become rough. Therefore, in the process of thermal imidization, metal foils such as copper foil are exposed to high temperatures together with polyimide resins, which will lead to a decrease in transmission loss.
但是,在以往的聚酰亚胺树脂、聚酰亚胺膜的制造中,以低于350℃的低温实施热酰亚胺化的情况下,无法充分降低Df及Dk。若为了充分降低聚酰亚胺树脂、聚酰亚胺膜的Df及Dk而于350℃以上的高温进行热酰亚胺化来制作CCL,则如上述的那样产生铜箔表面的粗糙等,因此,难以同时实现对铜箔表面的粗糙和氧化的抑制、及聚酰亚胺层的Df的降低而形成在用于高频电路时传输损耗低的CCL。However, in the conventional manufacture of polyimide resins and polyimide films, Df and Dk cannot be sufficiently reduced when thermal imidization is performed at a low temperature below 350° C. If thermal imidization is performed at a high temperature of 350° C. or higher to produce CCL in order to sufficiently reduce Df and Dk of polyimide resins and polyimide films, roughness of the copper foil surface is generated as described above, and therefore, it is difficult to simultaneously suppress roughness and oxidation of the copper foil surface and reduce Df of the polyimide layer to form a CCL with low transmission loss when used in a high-frequency circuit.
因此,本发明的目的在于提供能抑制铜箔等金属箔表面的粗糙而形成高频带中的传输损耗低的CCL等覆金属层叠板的、Df低的聚酰亚胺系膜。Therefore, an object of the present invention is to provide a polyimide film having a low Df that can suppress roughness on the surface of a metal foil such as a copper foil and form a metal-clad laminate such as a CCL having a low transmission loss in a high frequency band.
本申请的发明人为了解决上述课题而进行了深入研究,结果完成了本发明。即,本发明提供以下的优选方式。The inventors of the present application have conducted intensive studies to solve the above-mentioned problems and have completed the present invention. That is, the present invention provides the following preferred embodiments.
〔1〕聚酰亚胺系膜,其包含含有来自四羧酸酐的结构单元(A)和来自二胺的结构单元(B)的聚酰亚胺系树脂,该聚酰亚胺系树脂的280℃时的储能弹性模量小于3×108Pa,并且玻璃化转变温度为200~290℃。[1] A polyimide film comprising a polyimide resin containing a structural unit (A) derived from a tetracarboxylic anhydride and a structural unit (B) derived from a diamine, wherein the polyimide resin has a storage elastic modulus of less than 3×10 8 Pa at 280° C. and a glass transition temperature of 200 to 290° C.
〔2〕如〔1〕所述的聚酰亚胺系膜,其中,前述结构单元(A)包含来自含有酯键的四羧酸酐的结构单元(A1)。[2] The polyimide film according to [1], wherein the structural unit (A) comprises a structural unit (A1) derived from a tetracarboxylic anhydride containing an ester bond.
〔3〕如〔2〕所述的聚酰亚胺系膜,其中,前述结构单元(A)还包含来自含有联苯骨架的四羧酸酐的结构单元(A2)。[3] The polyimide film according to [2], wherein the structural unit (A) further includes a structural unit (A2) derived from a tetracarboxylic anhydride having a biphenyl skeleton.
〔4〕如〔3〕所述的聚酰亚胺系膜,其中,前述结构单元(A)满足式(X)的关系。[4] The polyimide film according to [3], wherein the structural unit (A) satisfies the relationship of formula (X).
(除前述结构单元(A1)及前述结构单元(A2)以外的来自四羧酸酐的结构单元(A3)的含量)/(前述结构单元(A1)及前述结构单元(A2)的总量)<1.1(X)(Content of the structural unit (A3) derived from tetracarboxylic anhydride excluding the structural unit (A1) and the structural unit (A2))/(Total amount of the structural unit (A1) and the structural unit (A2))<1.1(X)
〔5〕如〔2〕~〔4〕中任一项所述的聚酰亚胺系膜,其中,前述结构单元(A1)为来自式(a1)表示的四羧酸酐的结构单元(a1)。[5] The polyimide film according to any one of [2] to [4], wherein the structural unit (A1) is a structural unit (a1) derived from a tetracarboxylic anhydride represented by the formula (a1).
[式(a1)中,Z表示2价有机基团,[In formula (a1), Z represents a divalent organic group,
Ra1彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,R a1 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom,
s彼此独立地表示0~3的整数]s independently represents an integer from 0 to 3]
〔6〕如〔3〕~〔5〕中任一项所述的聚酰亚胺系膜,其中,前述结构单元(A2)为来自式(a2)表示的四羧酸酐的结构单元(a2)。[6] The polyimide film according to any one of [3] to [5], wherein the structural unit (A2) is a structural unit (a2) derived from a tetracarboxylic anhydride represented by the formula (a2).
[式(a2)中,Ra2彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,[In formula (a2), R a2 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom,
t彼此独立地表示0~3的整数]t independently represents an integer from 0 to 3]
〔7〕如〔1〕~〔6〕中任一项所述的聚酰亚胺系膜,其中,前述结构单元(B)包含来自含有联苯骨架的二胺的结构单元(B1)。[7] The polyimide film according to any one of [1] to [6], wherein the structural unit (B) comprises a structural unit (B1) derived from a diamine having a biphenyl skeleton.
〔8〕如〔7〕所述的聚酰亚胺系膜,其中,前述结构单元(B1)为来自式(b1)表示的二胺的结构单元(b1)。[8] The polyimide film according to [7], wherein the structural unit (B1) is a structural unit (b1) derived from a diamine represented by the formula (b1).
[式(b1)中,Rb1彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,[In formula (b1), R b1 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom,
p表示0~4的整数]p represents an integer from 0 to 4]
〔9〕如〔7〕或〔8〕所述的聚酰亚胺系膜,其中,相对于结构单元(B)的总量而言,前述结构单元(B1)的含量大于30摩尔%。[9] The polyimide film according to [7] or [8], wherein the content of the structural unit (B1) is greater than 30 mol % based on the total amount of the structural unit (B).
〔10〕如〔1〕~〔9〕中任一项所述的聚酰亚胺系膜,其中,前述结构单元(B)包含来自式(b2)表示的二胺的结构单元(b2)。[10] The polyimide film according to any one of [1] to [9], wherein the structural unit (B) comprises a structural unit (b2) derived from a diamine represented by the formula (b2).
[式(b2)中,Rb2彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,[In formula (b2), R b2 each independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom,
W彼此独立地表示-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-COO-、-OOC-、-SO2-、-S-、-CO-或-N(Rc)-,Rc表示氢原子、可被卤素原子取代的碳原子数1~12的一价烃基,m表示1~4的整数,W independently represents -O-, -CH2- , -CH2 - CH2- , -CH( CH3 )-, -C( CH3 ) 2- , -C( CF3 ) 2- , -COO-, -OOC-, -SO2- , -S-, -CO- or -N( Rc )-, Rc represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 12 carbon atoms which may be substituted with a halogen atom, m represents an integer of 1 to 4,
q彼此独立地表示0~4的整数]q independently represents an integer from 0 to 4]
〔11〕如〔10〕所述的聚酰亚胺系膜,其中,前述结构单元(b2)中,m为3,W彼此独立地表示-O-或-C(CH3)2-。[11] The polyimide film according to [10], wherein in the structural unit (b2), m is 3, and W each independently represents -O- or -C(CH 3 ) 2 -.
〔12〕层叠膜,其中,在〔1〕~〔11〕中任一项所述的聚酰亚胺系膜的一面或两面包含金属箔层。[12] A laminated film comprising a metal foil layer on one or both sides of the polyimide film according to any one of [1] to [11].
〔13〕柔性印刷电路基板,其包含〔1〕~〔11〕中任一项所述的聚酰亚胺系膜。[13] A flexible printed circuit board comprising the polyimide film according to any one of [1] to [11].
〔14〕层叠膜的制造方法,其包括下述工序:[14] A method for producing a laminated film, comprising the following steps:
将包含来自四羧酸酐的结构单元(A)和来自二胺的结构单元(B)的聚酰亚胺系树脂前体溶液涂敷于基材上的工序;以及A step of applying a polyimide resin precursor solution containing a structural unit (A) derived from a tetracarboxylic anhydride and a structural unit (B) derived from a diamine onto a substrate; and
通过200℃以上且低于350℃的热处理来对聚酰亚胺系树脂前体进行酰亚胺化,从而在基材上形成〔1〕~〔11〕中任一项所述的聚酰亚胺系膜的工序。A step of imidizing a polyimide resin precursor by heat treatment at 200° C. or higher and lower than 350° C. to form the polyimide film according to any one of [1] to [11] on a substrate.
〔15〕如〔14〕所述的层叠膜的制造方法,其中,基材为金属箔。[15] The method for producing a laminated film according to [14], wherein the substrate is a metal foil.
发明效果Effects of the Invention
根据本发明,可以提供能抑制铜箔等金属箔表面的粗糙而形成高频带中的传输损耗低的CCL等覆金属层叠板的、Df低的聚酰亚胺系膜。According to the present invention, it is possible to provide a polyimide film having a low Df, which can suppress roughness on the surface of a metal foil such as a copper foil and form a metal-clad laminate such as a CCL having a low transmission loss in a high frequency band.
具体实施方式DETAILED DESCRIPTION
以下,对本发明的实施方式进行详细说明。需要说明的是,本发明的范围并不限定于在此说明的实施方式,可以在不脱离本发明的主旨的范围内进行各种变更。Hereinafter, embodiments of the present invention will be described in detail. It should be noted that the scope of the present invention is not limited to the embodiments described herein, and various modifications can be made without departing from the gist of the present invention.
〔聚酰亚胺系膜〕〔Polyimide film〕
本发明的聚酰亚胺系膜包含含有来自四羧酸酐的结构单元(A)和来自二胺的结构单元(B)的聚酰亚胺系树脂。本说明书中,有时将聚酰亚胺记载为PI。本发明中,所谓“来自…的结构单元”,是指“来自于…的结构单元”,例如,“来自四羧酸酐的结构单元(A)”是指“来自于四羧酸酐的结构单元(A)”。The polyimide film of the present invention comprises a polyimide resin containing a structural unit (A) derived from a tetracarboxylic anhydride and a structural unit (B) derived from a diamine. In this specification, polyimide is sometimes described as PI. In the present invention, the so-called "structural unit derived from..." refers to "structural unit derived from...", for example, "structural unit (A) derived from tetracarboxylic anhydride" refers to "structural unit (A) derived from tetracarboxylic anhydride".
<聚酰亚胺系树脂><Polyimide resin>
PI系树脂的280℃时的储能弹性模量(以下,有时记载为E’)小于3×108Pa,并且玻璃化转变温度(以下,有时记载为Tg)为200~290℃。本申请的发明人发现,若使用280℃时的E’小于3×108Pa、并且Tg为200~290℃的PI系树脂,则即使热酰亚胺化温度为低温,也可得到Df低的PI系膜。推断这是因为,若使PI系树脂的280℃时的E’及Tg在上述范围内,则容易形成抑制了PI系树脂的旋转运动的理想高次结构,因此,可抑制PI系树脂中的极性基团的旋转、减少电能以热运动的方式丧失的情况。The storage elastic modulus (hereinafter sometimes described as E') of the PI-based resin at 280°C is less than 3×10 8 Pa, and the glass transition temperature (hereinafter sometimes described as Tg) is 200-290°C. The inventors of the present application have found that if a PI-based resin having an E' of less than 3×10 8 Pa at 280°C and a Tg of 200-290°C is used, a PI-based film with a low Df can be obtained even at a low thermal imidization temperature. It is inferred that this is because if the E' and Tg of the PI-based resin at 280°C are within the above range, an ideal higher-order structure that suppresses the rotational motion of the PI-based resin is easily formed, thereby suppressing the rotation of the polar groups in the PI-based resin and reducing the loss of electrical energy in the form of thermal motion.
作为PI系树脂前体的聚酰胺酸从200℃左右开始酰亚胺化。通常聚酰胺酸的分子结构的自由度高,但在酰亚胺化后,变得相对刚直而分子结构的自由度降低。认为若PI系树脂的Tg为200~290℃,则在酰亚胺化的进行过程中,即使热酰亚胺化温度为低温,该热酰亚胺化温度也超过PI系树脂的Tg,因此,酰胺酸部位与酰亚胺部位同时活动而形成高次结构,因此,树脂整体上容易形成抑制了旋转运动的理想高次结构。另外,认为若280℃时的E’小于3×108Pa,则可获得如下效果:在形成高次结构时,酰亚胺部位能够充分柔软地活动,因此,树脂整体上特别容易形成抑制了旋转运动的理想高次结构。The polyamic acid, which is a precursor of the PI-based resin, starts to imidize at about 200°C. Generally, the molecular structure of polyamic acid has a high degree of freedom, but after imidization, it becomes relatively rigid and the degree of freedom of the molecular structure decreases. It is believed that if the Tg of the PI-based resin is 200-290°C, during the imidization process, even if the thermal imidization temperature is low, the thermal imidization temperature exceeds the Tg of the PI-based resin, so the amic acid site and the imide site are simultaneously active to form a higher-order structure, so the resin as a whole is easy to form an ideal higher-order structure that suppresses rotational motion. In addition, it is believed that if E' at 280°C is less than 3×10 8 Pa, the following effect can be obtained: when forming a higher-order structure, the imide site can move sufficiently flexibly, so the resin as a whole is particularly easy to form an ideal higher-order structure that suppresses rotational motion.
从容易降低PI系膜的Df的观点考虑,PI系树脂的280℃时的E’小于3×108Pa,优选为2×108Pa以下,更优选为1.5×108Pa以下,进一步优选为1×108Pa以下,特别优选为0.8×108Pa以下。另外,从容易抑制PI系膜的加工时的变形的观点考虑,PI系树脂的280℃时的E’优选为1×104Pa以上,更优选为1×105Pa以上,进一步优选为1×106Pa以上。PI系树脂的E’可以通过动态粘弹性测定来进行测定,例如可以利用实施例中记载的方法来测定。From the viewpoint of easily reducing the Df of the PI film, the E' of the PI resin at 280°C is less than 3×10 8 Pa, preferably 2×10 8 Pa or less, more preferably 1.5×10 8 Pa or less, further preferably 1×10 8 Pa or less, and particularly preferably 0.8×10 8 Pa or less. From the viewpoint of easily suppressing deformation during processing of the PI film, the E' of the PI resin at 280°C is preferably 1×10 4 Pa or more, more preferably 1×10 5 Pa or more, and further preferably 1×10 6 Pa or more. The E' of the PI resin can be measured by dynamic viscoelasticity measurement, for example, by the method described in the Examples.
PI系树脂的280℃时的E’可通过适宜地调整构成PI系树脂的结构单元的种类及它们的构成、以及PI系树脂的分子量及制造方法、尤其是酰亚胺化条件等来进行调整,例如可通过调整至后述的说明中作为优选方式而记载的范围内从而调整至上述范围内。The E' of the PI-based resin at 280°C can be adjusted by appropriately adjusting the types of structural units constituting the PI-based resin and their composition, as well as the molecular weight and production method of the PI-based resin, especially the imidization conditions, etc. For example, it can be adjusted to the above range by adjusting it to the range described as a preferred embodiment in the description described later.
从即使热酰亚胺化温度为低温、也容易降低所得到的PI系膜的Df的观点考虑,PI系树脂的Tg为290℃以下,优选低于290℃,更优选为280℃以下,进一步优选为275℃以下,进一步更优选为260℃以下,特别优选为250℃以下,特别更优选为240℃以下。另外,从容易降低PI系膜的Df的观点、及容易提高PI系膜的耐热性的观点考虑,PI系树脂的Tg为200℃以上,更优选为202℃以上,进一步优选为205℃以上。PI系树脂的Tg可以通过动态粘弹性测定来进行测定,例如可以利用实施例中记载的方法来测定。From the viewpoint that the Df of the obtained PI film can be easily reduced even at a low temperature of the thermal imidization temperature, the Tg of the PI resin is 290°C or less, preferably lower than 290°C, more preferably 280°C or less, further preferably 275°C or less, further more preferably 260°C or less, particularly preferably 250°C or less, and particularly more preferably 240°C or less. In addition, from the viewpoint that the Df of the PI film can be easily reduced and the heat resistance of the PI film can be easily improved, the Tg of the PI resin is 200°C or more, more preferably 202°C or more, and further preferably 205°C or more. The Tg of the PI resin can be measured by dynamic viscoelasticity measurement, for example, it can be measured by the method described in the Examples.
PI系树脂的Tg可通过适宜地调整构成PI系树脂的结构单元的种类及它们的构成、以及PI系树脂的分子量及制造方法、尤其是酰亚胺化条件等来进行调整,例如可通过调整至后述的说明中作为优选方式而记载的范围内从而调整至上述范围内。The Tg of the PI-based resin can be adjusted by appropriately adjusting the types of structural units constituting the PI-based resin and their composition, as well as the molecular weight and production method of the PI-based resin, especially the imidization conditions, etc. For example, it can be adjusted to the above range by adjusting it to the range described as a preferred method in the description described later.
(来自四羧酸酐的结构单元(A))(Structural unit (A) derived from tetracarboxylic anhydride)
PI系树脂含有来自四羧酸酐的结构单元(A)(以下,有时简略为结构单元(A))。对于结构单元(A)而言,只要PI系树脂的280℃时的E’及Tg在上述范围内,就没有特别限制,例如,优选为来自式(1)表示的四羧酸酐的结构单元。The PI-based resin contains a structural unit (A) derived from tetracarboxylic anhydride (hereinafter, sometimes simply referred to as structural unit (A)). There are no particular restrictions on the structural unit (A) as long as the E' and Tg of the PI-based resin at 280°C are within the above ranges. For example, a structural unit derived from a tetracarboxylic anhydride represented by formula (1) is preferred.
[式(1)中,Y表示4价有机基团][In formula (1), Y represents a tetravalent organic group]
式(1)中,Y彼此独立地表示4价有机基团,优选表示碳原子数4~40的4价有机基团,更优选表示具有环状结构的碳原子数4~40的4价有机基团。作为环状结构,可举出脂环、芳香环、杂环结构。对于前述有机基团而言,有机基团中的氢原子可以被卤素原子、烃基、烷氧基或卤代烃基取代,在该情况下,这些基团的碳原子数优选为1~8。本发明的PI系树脂可包含多种Y,多种Y彼此可以相同,也可以不同。作为Y,可举出:式(31)~式(40)表示的基团或结构;式(31)~式(40)表示的基团中的氢原子被甲基、乙基、正丙基、异丙基、正丁基、异丁基、仲丁基、叔丁基、氟基、氯基或三氟甲基取代而得到的基团;4价的碳原子数1~8的链式烃基等。In formula (1), Y independently represents a tetravalent organic group, preferably a tetravalent organic group having 4 to 40 carbon atoms, and more preferably a tetravalent organic group having 4 to 40 carbon atoms having a cyclic structure. Examples of the cyclic structure include alicyclic rings, aromatic rings, and heterocyclic structures. For the aforementioned organic group, the hydrogen atoms in the organic group may be substituted by a halogen atom, a hydrocarbon group, an alkoxy group, or a halogenated hydrocarbon group, in which case the carbon atoms of these groups are preferably 1 to 8. The PI-based resin of the present invention may contain a plurality of Ys, and the plurality of Ys may be the same or different. Examples of Y include: groups or structures represented by formulas (31) to (40); groups obtained by replacing the hydrogen atoms in the groups represented by formulas (31) to (40) with methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, fluoro, chloro, or trifluoromethyl groups; and tetravalent chain hydrocarbon groups having 1 to 8 carbon atoms.
[式(31)~式(40)中,R19~R26及R23’~R26’彼此独立地表示氢原子、碳原子数1~6的烷基、碳原子数1~6的烷氧基或碳原子数6~12的芳基,R19~R26及R23’~R26’中包含的氢原子彼此独立地可以被卤素原子取代,[In formulae (31) to (40), R 19 to R 26 and R 23' to R 26' each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms, and the hydrogen atoms contained in R 19 to R 26 and R 23' to R 26' each independently may be substituted with a halogen atom,
V1及V2彼此独立地表示单键(其中,排除e+d=1的情况)、-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-SO2-、-S-、-CO-、-N(Rj)-、式(a), V1 and V2 independently represent a single bond (excluding the case where e+d=1), -O-, -CH2- , -CH2 -CH2- , -CH ( CH3 )-, -C( CH3 ) 2- , -C( CF3 ) 2- , -SO2- , -S-, -CO-, -N( Rj )-, formula (a),
(式(a)中,R27~R30彼此独立地表示氢原子或碳原子数1~6的烷基,(In formula (a), R 27 to R 30 are each independently a hydrogen atom or an alkyl group having 1 to 6 carbon atoms,
D彼此独立地表示单键、-C(CH3)2-或-C(CF3)2-,D independently represents a single bond, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -,
i表示1~3的整数,i represents an integer from 1 to 3,
*表示连接键)* indicates a connection key)
Rj表示氢原子、或可被卤素原子取代的碳原子数1~12的一价烃基, Rj represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 12 carbon atoms which may be substituted by a halogen atom,
e及d彼此独立地表示0~2的整数(其中,e+d不是0),e and d independently represent an integer from 0 to 2 (wherein e+d is not 0),
f表示0~3的整数,f represents an integer from 0 to 3,
g及h彼此独立地表示0~4的整数,g and h independently represent an integer from 0 to 4,
式(39)中,Z表示2价有机基团,In formula (39), Z represents a divalent organic group,
Ra1彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,R a1 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom,
s彼此独立地表示0~3的整数,s independently represent an integer from 0 to 3,
式(40)中,Ra2彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,In formula (40), Ra2 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom,
t彼此独立地表示0~3的整数,t independently represents an integer from 0 to 3,
*表示连接键]。* indicates a connection key].
从容易提高PI系膜的机械物性及热物性的观点考虑,本发明中的PI系树脂中,作为式(1)中的Y,优选包含选自由式(31)、式(32)、式(33)、式(39)及式(40)表示的结构组成的组中的至少1种结构,更优选包含选自由含有酯键的结构及含有联苯骨架的结构组成的组中的至少1种结构,进一步优选包含选自由式(39)及式(40)表示的结构组成的组中的至少1种结构。需要说明的是,本说明书中,所谓机械物性,是指包括耐弯曲性、耐折性、及弹性模量的机械物性,所谓机械物性提高,例如表示耐弯曲性及/或弹性模量变高。另外,所谓热物性,是指包括Tg、线膨胀系数(以下,有时记载为CTE)、由热导致的变性及劣化少的情况、加热后的变形少的情况的热物性,所谓热物性提高,例如表示Tg变高、及/或CTE变低。From the viewpoint of easily improving the mechanical and thermal properties of the PI film, in the PI resin of the present invention, as Y in formula (1), it is preferred that at least one structure selected from the group consisting of structures represented by formula (31), formula (32), formula (33), formula (39) and formula (40) be included, more preferably at least one structure selected from the group consisting of structures containing ester bonds and structures containing biphenyl skeletons, and further preferably at least one structure selected from the group consisting of structures represented by formula (39) and formula (40). It should be noted that in this specification, the so-called mechanical properties refer to mechanical properties including bending resistance, folding resistance, and elastic modulus. The so-called improvement of mechanical properties, for example, means that bending resistance and/or elastic modulus become higher. In addition, the so-called thermal properties refer to thermal properties including Tg, linear expansion coefficient (hereinafter, sometimes recorded as CTE), thermal properties with less degeneration and degradation caused by heat, and thermal properties with less deformation after heating. The so-called improvement of thermal properties, for example, means that Tg becomes higher and/or CTE becomes lower.
式(31)~式(33)中,R19~R26及R23’~R26’彼此独立地表示氢原子、碳原子数1~6的烷基、碳原子数1~6的烷氧基或碳原子数6~12的芳基。In formulae (31) to (33), R 19 to R 26 and R 23' to R 26' independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms.
作为碳原子数1~6的烷基,可举出甲基、乙基、正丙基、异丙基、正丁基、异丁基、仲丁基、叔丁基、正戊基、2-甲基丁基、3-甲基丁基、2-乙基丙基、正己基等。Examples of the alkyl group having 1 to 6 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, 2-methylbutyl, 3-methylbutyl, 2-ethylpropyl, and n-hexyl.
作为碳原子数1~6的烷氧基,可举出甲氧基、乙氧基、丙基氧基、异丙基氧基、正丁氧基、异丁氧基、仲丁氧基、叔丁氧基、戊基氧基、己基氧基及环己基氧基等。Examples of the alkoxy group having 1 to 6 carbon atoms include methoxy, ethoxy, propyloxy, isopropyloxy, n-butoxy, isobutoxy, sec-butoxy, tert-butoxy, pentyloxy, hexyloxy and cyclohexyloxy.
作为碳原子数6~12的芳基,可举出苯基、甲苯基、二甲苯基、萘基及联苯基等。R19~R26及R23’~R26’中包含的氢原子彼此独立地可以被卤素原子取代,作为该卤素原子,例如可举出氟原子、氯原子、溴原子、碘原子。它们之中,从容易提高PI系膜的机械物性及热物性的观点考虑,R19~R26及R23’~R26’彼此独立地优选为氢原子或碳原子数1~6的烷基,更优选为氢原子或碳原子数1~3的烷基,进一步优选为氢原子。As the aryl group having 6 to 12 carbon atoms, phenyl, tolyl, xylyl, naphthyl and biphenyl can be mentioned. The hydrogen atoms contained in R 19 to R 26 and R 23' to R 26' can be substituted by halogen atoms independently of each other, and examples of the halogen atoms include fluorine atoms, chlorine atoms, bromine atoms and iodine atoms. Among them, from the viewpoint of easily improving the mechanical and thermal properties of the PI film, R 19 to R 26 and R 23' to R 26' are preferably hydrogen atoms or alkyl groups having 1 to 6 carbon atoms independently of each other, more preferably hydrogen atoms or alkyl groups having 1 to 3 carbon atoms, and further preferably hydrogen atoms.
式(31)中,V1及V2彼此独立地表示单键(其中,排除e+d=1的情况)、-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-SO2-、-S-、-CO-、-N(Rj)-或式(a),从容易提高PI系膜的机械物性及热物性的观点考虑,优选表示单键(其中,排除e+d=1的情况)、-O-、-CH2-、-C(CH3)2-、-C(CF3)2-或-CO-,更优选表示单键(其中,排除e+d=1的情况)、-O-、-C(CH3)2-或-C(CF3)2-。Rj表示氢原子、可被卤素原子取代的碳原子数1~12的一价烃基。作为碳原子数1~12的1价烃基,可举出甲基、乙基、正丙基、异丙基、正丁基、异丁基、仲丁基、叔丁基、正戊基、2-甲基丁基、3-甲基丁基、2-乙基丙基、正己基、正庚基、正辛基、叔辛基、正壬基及正癸基等,它们可以被卤素原子取代。作为卤素原子,可举出与上述同样的卤素原子。In formula (31), V1 and V2 each independently represent a single bond (excluding the case where e+d=1), -O-, -CH2- , -CH2-CH2-, -CH( CH3 ) -, -C( CH3 ) 2- , -C( CF3 ) 2- , -SO2- , -S-, -CO-, -N( Rj )- or formula (a). From the viewpoint of easily improving the mechanical and thermal properties of the PI film, preferably they represent a single bond (excluding the case where e+d=1), -O-, -CH2- , -C(CH3) 2- , -C( CF3 ) 2- or -CO-, and more preferably they represent a single bond (excluding the case where e+d=1), -O-, -C ( CH3 ) 2- or -C( CF3 ) 2- . Rj represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 12 carbon atoms which may be substituted by a halogen atom. Examples of the monovalent hydrocarbon group having 1 to 12 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, 2-methylbutyl, 3-methylbutyl, 2-ethylpropyl, n-hexyl, n-heptyl, n-octyl, tert-octyl, n-nonyl and n-decyl, which may be substituted by a halogen atom. Examples of the halogen atom include the same halogen atoms as described above.
式(31)中,e及d彼此独立地表示0~2的整数(其中,e+d不是0),从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,优选表示0或1。另外,e+d优选表示1。需要说明的是,式(31)中,e为0时,表示2个苯环没有利用V1进行键合,d为0时,表示2个苯环没有利用V2进行键合。In formula (31), e and d each independently represent an integer of 0 to 2 (wherein e+d is not 0), and preferably represent 0 or 1 from the viewpoint of being able to easily reduce the Df of the PI film even when the imidization temperature is low. In addition, e+d preferably represents 1. It should be noted that in formula (31), when e is 0, it means that the two benzene rings are not bonded by V1 , and when d is 0, it means that the two benzene rings are not bonded by V2 .
式(32)及式(33)中,f表示0~3的整数,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,优选表示0或1,更优选表示0。In formula (32) and formula (33), f represents an integer of 0 to 3, and preferably represents 0 or 1, and more preferably represents 0, from the viewpoint of easily reducing the Df of the PI film even at a low imidization temperature.
式(33)中,g及h彼此独立地表示0~4的整数,从容易提高PI系膜的机械物性及热物性的观点考虑,优选表示0~2的整数,更优选表示0或1。另外,g+h优选表示0~2的整数。需要说明的是,f为1以上的情况下,多个g及h彼此独立地可以相同,也可以不同。In formula (33), g and h are each independently an integer of 0 to 4, and are preferably an integer of 0 to 2, and more preferably 0 or 1, from the viewpoint of easily improving the mechanical and thermal properties of the PI film. In addition, g+h is preferably an integer of 0 to 2. It should be noted that when f is 1 or more, a plurality of g and h may be the same or different from each other independently.
式(a)中,R27~R30彼此独立地表示氢原子或碳原子数1~6的烷基。In formula (a), R 27 to R 30 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
作为碳原子数1~6的烷基,可举出上文中例示的碳原子数1~6的烷基。它们之中,从容易提高PI系膜的机械物性及热物性的观点考虑,R27~R30彼此独立地优选表示氢原子或碳原子数1~3的烷基,更优选表示氢原子。Examples of the alkyl group having 1 to 6 carbon atoms include the alkyl groups having 1 to 6 carbon atoms exemplified above. Among them, R 27 to R 30 each independently represent preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and more preferably a hydrogen atom, from the viewpoint of easily improving the mechanical and thermal properties of the PI film.
式(a)中,D表示单键、-C(CH3)2-或-C(CF3)2-。若D为这样的结构,则容易提高PI系膜的机械物性及热物性。i表示1~3的整数,从容易提高PI系膜的机械物性及热物性的观点考虑,优选为1或2。i为2以上的情况下,多个D及R27~R30彼此独立地可以相同,也可以不同。In formula (a), D represents a single bond, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -. When D has such a structure, the mechanical and thermal properties of the PI film are easily improved. i represents an integer of 1 to 3, and is preferably 1 or 2 from the viewpoint of easily improving the mechanical and thermal properties of the PI film. When i is 2 or more, a plurality of Ds and R 27 to R 30 may be the same or different from each other independently.
式(39)中,Z表示2价有机基团,从容易提高PI系膜的机械物性及热物性的观点考虑,优选表示碳原子数4~40的2价有机基团,更优选表示具有环状结构的碳原子数4~40的2价有机基团,进一步优选表示具有芳香环的碳原子数4~40的2价有机基团,特别优选表示式(z1)、式(z2)或式(z3)表示的2价有机基团,特别更优选表示式(z1)表示的2价有机基团。In formula (39), Z represents a divalent organic group. From the viewpoint of easily improving the mechanical and thermal properties of the PI film, it is preferably a divalent organic group having 4 to 40 carbon atoms, more preferably a divalent organic group having 4 to 40 carbon atoms and having a cyclic structure, further preferably a divalent organic group having 4 to 40 carbon atoms and having an aromatic ring, particularly preferably a divalent organic group represented by formula (z1), (z2) or (z3), and particularly more preferably a divalent organic group represented by formula (z1).
[式(z1)~式(z3)中,Rz11~Rz14彼此独立地表示氢原子、或可具有卤素原子的1价烃基,[In formula (z1) to formula (z3), Rz11 to Rz14 each independently represent a hydrogen atom or a monovalent hydrocarbon group which may have a halogen atom,
Rz2彼此独立地表示可具有卤素原子的1价烃基,R z2 each independently represents a monovalent hydrocarbon group which may have a halogen atom,
n表示1~4的整数,n represents an integer from 1 to 4,
j彼此独立地表示0~3的整数,j independently represents an integer from 0 to 3,
*表示连接键]* indicates a connection key]
式(z1)中,Rz11~Rz14彼此独立地表示氢原子、或可具有卤素原子的1价烃基。In the formula (z1), Rz11 to Rz14 each independently represent a hydrogen atom or a monovalent hydrocarbon group which may have a halogen atom.
作为1价烃基,可举出芳香族烃基、脂环族烃基、脂肪族烃基。Examples of the monovalent hydrocarbon group include an aromatic hydrocarbon group, an alicyclic hydrocarbon group, and an aliphatic hydrocarbon group.
作为芳香族烃基,可举出苯基、甲苯基、二甲苯基、萘基、联苯基等芳基等。Examples of the aromatic hydrocarbon group include aryl groups such as phenyl, tolyl, xylyl, naphthyl, and biphenyl.
作为脂环族烃基,可举出环戊基、环己基等环烷基等。Examples of the alicyclic hydrocarbon group include cycloalkyl groups such as cyclopentyl and cyclohexyl.
作为脂肪族烃基,例如可举出甲基、乙基、正丙基、异丙基、正丁基、仲丁基、叔丁基、正戊基、2-甲基丁基、3-甲基丁基、2-乙基丙基、正己基、正庚基、正辛基、叔辛基、正壬基、正癸基等烷基。Examples of the aliphatic hydrocarbon group include alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl, 2-methylbutyl, 3-methylbutyl, 2-ethylpropyl, n-hexyl, n-heptyl, n-octyl, tert-octyl, n-nonyl and n-decyl.
作为卤素原子,可举出上文中记载的卤素原子。Examples of the halogen atom include the halogen atoms described above.
从容易提高PI系膜的机械物性及热物性的观点考虑,Rz11~Rz14彼此独立地优选表示氢原子、或可具有卤素原子的烷基,更优选表示氢原子、或可具有卤素原子的碳原子数1~6的烷基,进一步优选表示氢原子、或可具有卤素原子的碳原子数1~3的烷基,尤其优选表示氢原子。From the viewpoint of easily improving the mechanical and thermal properties of the PI film, Rz11 to Rz14 independently represent preferably a hydrogen atom or an alkyl group which may have a halogen atom, more preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms which may have a halogen atom, further preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms which may have a halogen atom, and particularly preferably a hydrogen atom.
式(z1)中,n表示1~4的整数,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,优选表示1~3的整数,更优选表示1或2,尤其优选表示2。In formula (z1), n represents an integer of 1 to 4, preferably an integer of 1 to 3, more preferably 1 or 2, and particularly preferably 2, from the viewpoint of easily reducing the Df of the PI film even at a low imidization temperature.
式(z2)中,Rz2彼此独立地表示可具有卤素原子的1价烃基,作为1价烃基,可举出上文中例示的1价烃基。从容易提高PI系膜的机械物性及热物性的观点考虑,Rz2彼此独立地优选表示可具有卤素原子的烷基,更优选表示可具有卤素原子的碳原子数1~6的烷基,进一步优选表示可具有卤素原子的碳原子数1~3的烷基。In formula (z2), R z2 each independently represents a monovalent hydrocarbon group which may have a halogen atom, and examples of the monovalent hydrocarbon group include the monovalent hydrocarbon groups exemplified above. From the viewpoint of easily improving the mechanical and thermal properties of the PI film, R z2 each independently preferably represents an alkyl group which may have a halogen atom, more preferably represents an alkyl group having 1 to 6 carbon atoms which may have a halogen atom, and further preferably represents an alkyl group having 1 to 3 carbon atoms which may have a halogen atom.
式(z2)中,j彼此独立地表示0~3的整数,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,优选为0或1,更优选为0。In formula (z2), j each independently represents an integer of 0 to 3, and is preferably 0 or 1, more preferably 0, from the viewpoint of easily reducing the Df of the PI film even at a low imidization temperature.
式(39)中,Ra1彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,从容易提高PI系膜的机械物性及热物性的观点考虑,优选彼此独立地表示碳原子数1~6的烷基、碳原子数1~6的烷氧基或碳原子数6~12的芳基。In formula (39), Ra1 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom. From the viewpoint of easily improving the mechanical and thermal properties of the PI film, it is preferred that they independently represent an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms or an aryl group having 6 to 12 carbon atoms.
作为碳原子数1~6的烷基、碳原子数1~6的烷氧基及碳原子数6~12的芳基,可举出上文中例示的基团。Examples of the alkyl group having 1 to 6 carbon atoms, the alkoxy group having 1 to 6 carbon atoms, and the aryl group having 6 to 12 carbon atoms include the groups exemplified above.
Ra1中包含的氢原子彼此独立地可以被卤素原子取代,作为卤素原子,可举出上文中例示的卤素原子。它们之中,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,Ra1彼此独立地优选表示碳原子数1~6的烷基,更优选表示碳原子数1~3的烷基。The hydrogen atoms contained in R a1 may be independently substituted by halogen atoms, and examples of the halogen atoms include the halogen atoms exemplified above. Among them, from the viewpoint of easily reducing the Df of the PI film even at a low imidization temperature, R a1 independently preferably represents an alkyl group having 1 to 6 carbon atoms, and more preferably represents an alkyl group having 1 to 3 carbon atoms.
式(39)中,s彼此独立地表示0~3的整数,从容易提高PI系膜的机械物性及热物性的观点考虑,优选表示0~2的整数,更优选表示0或1。In formula (39), s each independently represents an integer of 0 to 3, preferably an integer of 0 to 2, and more preferably 0 or 1, from the viewpoint of easily improving the mechanical and thermal properties of the PI film.
式(40)中,Ra2彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,从容易提高PI系膜的机械物性及热物性的观点考虑,优选彼此独立地表示碳原子数1~6的烷基、碳原子数1~6的烷氧基或碳原子数6~12的芳基。In formula (40), Ra2 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom. From the viewpoint of easily improving the mechanical and thermal properties of the PI film, it is preferred that they independently represent an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms or an aryl group having 6 to 12 carbon atoms.
作为碳原子数1~6的烷基、碳原子数1~6的烷氧基及碳原子数6~12的芳基,可举出上文中例示的基团。Examples of the alkyl group having 1 to 6 carbon atoms, the alkoxy group having 1 to 6 carbon atoms, and the aryl group having 6 to 12 carbon atoms include the groups exemplified above.
Ra2中包含的氢原子彼此独立地可以被卤素原子取代,作为卤素原子,可举出上文中例示的卤素原子。它们之中,从容易提高PI系膜的机械物性及热物性的观点考虑,作为Ra2,彼此独立地优选可举出碳原子数1~6的烷基,更优选可举出碳原子数1~3的烷基。The hydrogen atoms contained in Ra2 may be independently substituted by halogen atoms, and examples of the halogen atoms include the halogen atoms exemplified above. Among them, from the viewpoint of easily improving the mechanical and thermal properties of the PI film, Ra2 may be independently preferably an alkyl group having 1 to 6 carbon atoms, and more preferably an alkyl group having 1 to 3 carbon atoms.
式(40)中,t彼此独立地表示0~3的整数,从容易提高PI系膜的机械物性及热物性的观点考虑,优选表示0~2的整数,更优选表示0或1。In formula (40), t independently represents an integer of 0 to 3, and preferably represents an integer of 0 to 2, and more preferably represents 0 or 1, from the viewpoint of easily improving the mechanical and thermal properties of the PI film.
作为式(31)~式(33)、式(39)及式(40)表示的结构的具体例,可举出式(41)~式(56)表示的结构。需要说明的是,这些式中,*表示连接键。Specific examples of the structures represented by Formulae (31) to (33), (39) and (40) include structures represented by Formulae (41) to (56). In these formulae, * represents a connecting bond.
本发明的一个实施方式中,包含选自由式(31)~式(33)、式(39)及式(40)表示的结构组成的组中的至少1种作为式(1)中的Y的情况下,相对于结构单元(A)的总摩尔量而言,来自式(1)中的Y由选自由式(31)~式(33)、式(39)及式(40)所示的结构组成的组中的至少1种表示的四羧酸酐的结构单元的比例、尤其是来自式(1)中的Y由选自由式(39)及式(40)所示的结构组成的组中的至少1种表示的四羧酸酐的结构单元的比例优选为30摩尔%以上,更优选为50摩尔%以上,进一步优选为70摩尔%以上,特别优选为90摩尔%以上,优选为100摩尔%以下。若前述比例在上述范围内,则容易降低PI系膜的Df。前述结构单元的比例可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。In one embodiment of the present invention, when at least one selected from the group consisting of structures represented by formula (31) to (33), formula (39) and formula (40) is included as Y in formula (1), the ratio of the structural unit derived from tetracarboxylic anhydride represented by at least one selected from the group consisting of structures represented by formula (31) to (33), formula (39) and formula (40), especially the ratio of the structural unit derived from tetracarboxylic anhydride represented by at least one selected from the group consisting of structures represented by formula (39) and formula (40), relative to the total molar amount of the structural unit (A), is preferably 30 mol% or more, more preferably 50 mol% or more, further preferably 70 mol% or more, particularly preferably 90 mol% or more, and preferably 100 mol% or less. If the above ratio is within the above range, it is easy to reduce the Df of the PI film. The ratio of the above structural unit can be measured using, for example, 1 H-NMR, or can be calculated from the input ratio of the raw materials.
(来自含有酯键的四羧酸酐的结构单元(A1))(Structural unit (A1) derived from tetracarboxylic anhydride containing an ester bond)
本发明的一个实施方式中,结构单元(A)优选包含来自含有酯键的四羧酸酐的结构单元(A1)(以下,有时简略为结构单元(A1))。若结构单元(A)包含前述结构单元(A1),则具有分子取向性的酯键被引入至PI系树脂中,因此,在将PI系树脂前体溶液涂敷于基材上并对其涂膜进行酰亚胺化的工序中容易取向,即使酰亚胺化温度为低温,也容易降低Df。另外,基于同样的理由,容易降低CTE,容易提高PI系膜的尺寸稳定性。In one embodiment of the present invention, the structural unit (A) preferably includes a structural unit (A1) derived from a tetracarboxylic anhydride containing an ester bond (hereinafter, sometimes simply referred to as structural unit (A1)). If the structural unit (A) includes the aforementioned structural unit (A1), an ester bond having molecular orientation is introduced into the PI-based resin, and therefore, it is easy to orient in the process of applying the PI-based resin precursor solution to a substrate and imidizing the coating film, and it is easy to reduce Df even if the imidization temperature is low. In addition, for the same reason, it is easy to reduce CTE and improve the dimensional stability of the PI-based film.
本发明的一个实施方式中,结构单元(A1)只要含有酯键,就没有特别限制,结构单元(A1)中含有的酯键可以为1个,也可以为2个以上,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,优选为来自式(a1)表示的四羧酸酐的结构单元(a1)。In one embodiment of the present invention, the structural unit (A1) is not particularly limited as long as it contains an ester bond. The ester bond contained in the structural unit (A1) may be one or more. From the viewpoint of easily reducing the Df of the PI film even at a low imidization temperature, the structural unit (a1) derived from a tetracarboxylic anhydride represented by formula (a1) is preferred.
[式(a1)中,Z表示2价有机基团,[In formula (a1), Z represents a divalent organic group,
Ra1彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,R a1 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom,
s彼此独立地表示0~3的整数]s independently represents an integer from 0 to 3]
式(a1)中的Ra1彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,优选彼此独立地表示碳原子数1~6的烷基、碳原子数1~6的烷氧基或碳原子数6~12的芳基。 Ra1 in formula (a1) independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom. From the viewpoint of easily reducing the Df of the PI film even at a low imidization temperature, Ra1 independently represents an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms or an aryl group having 6 to 12 carbon atoms.
作为碳原子数1~6的烷基、碳原子数1~6的烷氧基及碳原子数6~12的芳基,可举出上文中例示的基团。Examples of the alkyl group having 1 to 6 carbon atoms, the alkoxy group having 1 to 6 carbon atoms, and the aryl group having 6 to 12 carbon atoms include the groups exemplified above.
Ra1中包含的氢原子彼此独立地可以被卤素原子取代,作为卤素原子,可举出上文中例示的卤素原子。The hydrogen atoms included in R a1 may be independently substituted with a halogen atom, and examples of the halogen atom include the halogen atoms exemplified above.
它们之中,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,作为Ra1,彼此独立地优选可举出碳原子数1~6的烷基,更优选可举出碳原子数1~3的烷基。Among them, from the viewpoint of easily reducing the Df of the PI film even at a low imidization temperature, Ra1 is preferably an alkyl group having 1 to 6 carbon atoms, and more preferably an alkyl group having 1 to 3 carbon atoms, each independently of the other.
另外,式(a1)中的s彼此独立地表示0~3的整数,优选表示0或1,更优选表示0。In addition, s in formula (a1) each independently represents an integer of 0 to 3, preferably represents 0 or 1, and more preferably represents 0.
式(a1)中的Z表示2价有机基团,作为2价有机基团,可举出作为式(39)中的2价有机基团而在上文中例示的2价有机基团。它们之中,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,Z优选为式(z1)、式(z2)、式(z3)表示的2价有机基团,更优选为式(z1)表示的2价有机基团。Z in formula (a1) represents a divalent organic group, and as the divalent organic group, the divalent organic groups exemplified above as the divalent organic groups in formula (39) can be cited. Among them, from the viewpoint that the Df of the PI film can be easily reduced even at a low imidization temperature, Z is preferably a divalent organic group represented by formula (z1), formula (z2), or formula (z3), and more preferably a divalent organic group represented by formula (z1).
[式(z1)~式(z3)中,Rz11~Rz14彼此独立地表示氢原子、或可具有卤素原子的1价烃基,[In formulae (z1) to (z3), Rz11 to Rz14 each independently represent a hydrogen atom or a monovalent hydrocarbon group which may have a halogen atom,
Rz2彼此独立地表示可具有卤素原子的1价烃基,R z2 each independently represents a monovalent hydrocarbon group which may have a halogen atom,
n表示1~4的整数,n represents an integer from 1 to 4,
j彼此独立地表示0~3的整数,j independently represents an integer from 0 to 3,
*表示连接键]* indicates a connection key]
本发明的一个实施方式中,式(z1)中的Rz11~Rz14彼此独立地表示氢原子、或可具有卤素原子的1价烃基。In one embodiment of the present invention, Rz11 to Rz14 in the formula (z1) each independently represent a hydrogen atom or a monovalent hydrocarbon group which may have a halogen atom.
作为1价烃基,可举出上文中例示的1价烃基。Examples of the monovalent hydrocarbon group include the monovalent hydrocarbon groups exemplified above.
从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,Rz11~Rz14彼此独立地优选表示氢原子、或可具有卤素原子的烷基,更优选表示氢原子、或可具有卤素原子的碳原子数为1~6的烷基,进一步优选表示氢原子、或可具有卤素原子的碳原子数为1~3的烷基,特别优选表示氢原子。From the viewpoint of easily lowering the Df of the PI film even at a low imidization temperature, Rz11 to Rz14 each independently represent preferably a hydrogen atom or an alkyl group which may have a halogen atom, more preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms which may have a halogen atom, further preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms which may have a halogen atom, and particularly preferably a hydrogen atom.
本发明的一个实施方式中,式(z2)中的Rz2彼此独立地表示可具有卤素原子的1价烃基,作为1价烃基,可举出上文中例示的1价烃基。从容易提高PI系膜的机械物性及热物性的观点考虑,Rz2彼此独立地优选表示可具有卤素原子的烷基,更优选表示可具有卤素原子的碳原子数1~6的烷基,进一步优选表示可具有卤素原子的碳原子数1~3的烷基。In one embodiment of the present invention, R z2 in formula (z2) independently represents a monovalent hydrocarbon group which may have a halogen atom, and examples of the monovalent hydrocarbon group include the monovalent hydrocarbon groups exemplified above. From the viewpoint of easily improving the mechanical and thermal properties of the PI film, R z2 independently represents preferably an alkyl group which may have a halogen atom, more preferably an alkyl group having 1 to 6 carbon atoms which may have a halogen atom, and further preferably an alkyl group having 1 to 3 carbon atoms which may have a halogen atom.
本发明的一个实施方式中,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,式(z1)中的具有Rz11~Rz14的苯环中,Rz11~Rz14中的至少1个可以为可具有卤素原子的1价烃基,但优选Rz11~Rz14全部为氢原子。In one embodiment of the present invention, from the viewpoint of easily reducing the Df of the PI film even at a low imidization temperature, in the benzene ring having Rz11 to Rz14 in formula (z1), at least one of Rz11 to Rz14 may be a monovalent hydrocarbon group which may have a halogen atom, but preferably all of Rz11 to Rz14 are hydrogen atoms.
式(z2)中的j彼此独立地表示0~3。本发明的一个实施方式中,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,j彼此独立地优选为0或1,更优选为0,进一步优选j全部为0。j in formula (z2) independently represents 0 to 3. In one embodiment of the present invention, j independently represents preferably 0 or 1, more preferably 0, and even more preferably all j are 0, from the viewpoint of easily reducing Df of the PI film even at a low imidization temperature.
式(z1)中,n表示1~4的整数,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,优选表示1~3的整数,更优选表示1或2,特别优选表示2。In formula (z1), n represents an integer of 1 to 4, preferably an integer of 1 to 3, more preferably 1 or 2, and particularly preferably 2, from the viewpoint of easily reducing the Df of the PI film even at a low imidization temperature.
本发明的一个优选实施方式中,式(a1)优选由式(a1’)或式(a1”)表示。In a preferred embodiment of the present invention, formula (a1) is preferably represented by formula (a1') or formula (a1").
若PI系树脂包含来自式(a1)、尤其是式(a1’)或式(a1”)表示的四羧酸酐的结构单元作为结构单元(A1),则即使酰亚胺化温度为低温,也容易降低所得到的PI系膜的Df。If the PI-based resin contains a structural unit derived from a tetracarboxylic anhydride represented by formula (a1), especially formula (a1') or formula (a1") as the structural unit (A1), the Df of the obtained PI-based film can be easily reduced even if the imidization temperature is low.
本发明的一个实施方式中,相对于结构单元(A)的总量而言,结构单元(A1)的含量优选为10摩尔%以上,更优选为15摩尔%以上,进一步优选为20摩尔%以上,进一步更优选为30摩尔%以上,特别优选为35摩尔%以上,特别更优选为40摩尔%以上。另外,相对于结构单元(A)的总量而言,结构单元(A1)的含量优选为75摩尔%以下,更优选为70摩尔%以下,进一步优选为65摩尔%以下,特别优选为60摩尔%以下。若结构单元(A1)的含量在上述范围内,则容易产生PI系树脂的取向,PI系膜的Df容易降低。前述结构单元的比例可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。In one embodiment of the present invention, relative to the total amount of structural unit (A), the content of structural unit (A1) is preferably 10 mol% or more, more preferably 15 mol% or more, further preferably 20 mol% or more, further more preferably 30 mol% or more, particularly preferably 35 mol% or more, particularly preferably 40 mol% or more. In addition, relative to the total amount of structural unit (A), the content of structural unit (A1) is preferably 75 mol% or less, more preferably 70 mol% or less, further preferably 65 mol% or less, particularly preferably 60 mol% or less. If the content of structural unit (A1) is within the above range, it is easy to produce the orientation of PI resin, and the Df of PI film is easy to reduce. The ratio of the above structural unit can be measured using, for example, 1 H-NMR, or it can be calculated by the input ratio of raw materials.
(来自含有联苯骨架的四羧酸酐的结构单元(A2))(Structural unit (A2) derived from tetracarboxylic anhydride containing a biphenyl skeleton)
本发明的一个实施方式中,前述结构单元(A)优选包含来自含有联苯骨架的四羧酸酐的结构单元(A2)(以下,有时简略为结构单元(A2))。若结构单元(A)包含前述结构单元(A2),则即使酰亚胺化温度为低温,也容易降低所得到的PI系膜的Df。In one embodiment of the present invention, the structural unit (A) preferably includes a structural unit (A2) derived from a tetracarboxylic anhydride containing a biphenyl skeleton (hereinafter, sometimes simply referred to as structural unit (A2)). If the structural unit (A) includes the structural unit (A2), the Df of the obtained PI film can be easily reduced even if the imidization temperature is low.
本发明的一个实施方式中,结构单元(A2)只要含有联苯骨架,就没有特别限制,结构单元(A2)中含有的联苯骨架可以为1个,也可以为2个以上。另外,本发明的一个实施方式中,结构单元(A2)优选为含有联苯骨架、而不含有酯键的结构单元,本说明书中,来自含有酯键及联苯骨架这两者的四羧酸酐的结构单元并非结构单元(A2),而被分类为来自含有酯键的四羧酸酐的结构单元(A1)。In one embodiment of the present invention, the structural unit (A2) is not particularly limited as long as it contains a biphenyl skeleton, and the biphenyl skeleton contained in the structural unit (A2) may be one or more. In addition, in one embodiment of the present invention, the structural unit (A2) is preferably a structural unit containing a biphenyl skeleton but not an ester bond. In this specification, the structural unit derived from a tetracarboxylic anhydride containing both an ester bond and a biphenyl skeleton is not the structural unit (A2), but is classified as a structural unit (A1) derived from a tetracarboxylic anhydride containing an ester bond.
本发明的一个实施方式中,结构单元(A2)优选为来自式(a2)表示的四羧酸酐的结构单元(a2)。In one embodiment of the present invention, the structural unit (A2) is preferably a structural unit (a2) derived from a tetracarboxylic anhydride represented by the formula (a2).
[式(a2)中,Ra2彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,[In formula (a2), R a2 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom,
t彼此独立地表示0~3的整数]t independently represents an integer from 0 to 3]
式(a2)中的Ra2彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,优选彼此独立地表示碳原子数1~6的烷基、碳原子数1~6的烷氧基或碳原子数6~12的芳基。作为碳原子数1~6的烷基、碳原子数1~6的烷氧基及碳原子数6~12的芳基,可举出上文中例示的基团。Ra2中包含的氢原子彼此独立地可以被卤素原子取代,作为卤素原子,可举出上文中例示的卤素原子。它们之中,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,Ra2彼此独立地优选为碳原子数1~6的烷基,更优选为碳原子数1~3的烷基。 Ra2 in formula (a2) independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom. From the viewpoint that the Df of the PI film can be easily reduced even at a low imidization temperature, it is preferred that they independently represent an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms or an aryl group having 6 to 12 carbon atoms. As the alkyl group having 1 to 6 carbon atoms, the alkoxy group having 1 to 6 carbon atoms and the aryl group having 6 to 12 carbon atoms, the groups exemplified above can be cited. The hydrogen atoms contained in Ra2 independently may be substituted with a halogen atom, and as the halogen atom, the halogen atom exemplified above can be cited. Among them, from the viewpoint that the Df of the PI film can be easily reduced even at a low imidization temperature, Ra2 independently represents preferably an alkyl group having 1 to 6 carbon atoms, and more preferably an alkyl group having 1 to 3 carbon atoms.
另外,式(a2)中的t彼此独立地表示0~3的整数,优选表示0或1,更优选表示0。In addition, t in formula (a2) each independently represents an integer of 0 to 3, preferably represents 0 or 1, and more preferably represents 0.
式(a2)中的在构成联苯骨架的苯环上键合的2个羧酸酐的键合位置没有特别限制,以将2个苯环键合的单键为基准,彼此独立地可以为3,4-、或2,3-,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,优选为3,4-。There is no particular restriction on the bonding positions of the two carboxylic anhydrides bonded to the benzene ring constituting the biphenyl skeleton in formula (a2). Based on the single bond bonding the two benzene rings, they can be independently 3,4-, or 2,3-. From the perspective of easily reducing the Df of the PI film even at a low imidization temperature, 3,4- is preferred.
本发明的一个优选实施方式中,式(a2)优选由式(a2’)表示。In a preferred embodiment of the present invention, formula (a2) is preferably represented by formula (a2').
若PI系树脂包含来自式(a2)、尤其是式(a2’)表示的四羧酸酐的结构单元作为结构单元(A2),则即使酰亚胺化温度为低温,也容易降低所得到的PI系膜的Df。When the PI-based resin contains a structural unit derived from a tetracarboxylic anhydride represented by formula (a2), especially formula (a2'), as the structural unit (A2), the Df of the obtained PI-based film can be easily reduced even at a low imidization temperature.
本发明的一个实施方式中,相对于结构单元(A)的总量而言,结构单元(A2)的含量优选为25摩尔%以上,更优选为30摩尔%以上,进一步优选为35摩尔%以上,特别优选为40摩尔%以上。另外,相对于结构单元(A)的总量而言,结构单元(A2)的含量优选为90摩尔%以下,更优选为85摩尔%以下,进一步优选为80摩尔%以下,进一步更优选为70摩尔%以下,特别优选为60摩尔%以下。若结构单元(A1)的含量在上述范围内,则容易产生PI系树脂的取向,PI系膜的Df容易降低。前述结构单元的比例可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。In one embodiment of the present invention, relative to the total amount of structural unit (A), the content of structural unit (A2) is preferably 25 mol% or more, more preferably 30 mol% or more, further preferably 35 mol% or more, particularly preferably 40 mol% or more. In addition, relative to the total amount of structural unit (A), the content of structural unit (A2) is preferably 90 mol% or less, more preferably 85 mol% or less, further preferably 80 mol% or less, further preferably 70 mol% or less, particularly preferably 60 mol% or less. If the content of structural unit (A1) is within the above range, it is easy to produce the orientation of PI resin, and the Df of PI film is easy to reduce. The ratio of the above structural unit can be measured using, for example, 1 H-NMR, or it can be calculated by the input ratio of raw materials.
本发明的一个实施方式中,关于相对于结构单元(A)的总量而言的结构单元(A1)及结构单元(A2)的总量,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,相对于结构单元(A)的总量而言,优选为50摩尔%以上,更优选为60摩尔%以上,进一步优选为70摩尔%以上,进一步更优选为80摩尔%以上,特别优选为90摩尔%以上。另外,结构单元(A1)及结构单元(A2)的总量的上限没有特别限制,例如可以为100摩尔%以下。前述结构单元的比例可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。In one embodiment of the present invention, the total amount of structural units (A1) and structural units (A2) relative to the total amount of structural units (A) is preferably 50 mol% or more, more preferably 60 mol% or more, further preferably 70 mol% or more, further more preferably 80 mol% or more, and particularly preferably 90 mol% or more relative to the total amount of structural units (A). In addition, the upper limit of the total amount of structural units (A1) and structural units (A2) is not particularly limited, for example, it can be 100 mol% or less. The ratio of the aforementioned structural units can be measured using, for example, 1 H-NMR, or it can be calculated by the input ratio of the raw materials.
(结构单元(A3))(Structural unit (A3))
本发明的一个实施方式中,结构单元(A)可以包含除结构单元(A1)及结构单元(A2)以外的来自四羧酸酐的结构单元(A3)(以下,有时简略为结构单元(A3))。In one embodiment of the present invention, the structural unit (A) may include a structural unit (A3) derived from a tetracarboxylic anhydride other than the structural unit (A1) and the structural unit (A2) (hereinafter, sometimes simply referred to as structural unit (A3)).
需要说明的是,本说明书中,所谓“除结构单元(A1)及结构单元(A2)以外的来自四羧酸酐的结构单元(A3)”,是指不属于结构单元(A1)及结构单元(A2)中任一者的来自四羧酸酐的结构单元,所谓“结构单元(A3)的含量”,在存在多种结构单元(A3)的情况下,是指结构单元(A3)的总量。It should be noted that, in the present specification, the “structural unit (A3) derived from tetracarboxylic anhydride other than the structural unit (A1) and the structural unit (A2)” refers to a structural unit derived from tetracarboxylic anhydride that does not belong to either the structural unit (A1) or the structural unit (A2), and the “content of the structural unit (A3)” refers to the total amount of the structural unit (A3) when a plurality of structural units (A3) are present.
本发明的一个实施方式中,作为结构单元(A3),可举出来自不含有酯键及联苯骨架中任一者的四羧酸酐的结构单元、例如来自式(1)中的Y由式(31)~式(38)表示的四羧酸酐的结构单元,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,优选为来自式(1)中的Y由式(42)~式(49)或式(53)表示的四羧酸酐的结构单元,更优选为来自式(1)中的Y由式(42)、式(46)、式(49)或式(53)表示的四羧酸酐的结构单元。In one embodiment of the present invention, the structural unit (A3) includes a structural unit derived from a tetracarboxylic anhydride containing neither an ester bond nor a biphenyl skeleton, for example, a structural unit derived from a tetracarboxylic anhydride wherein Y in the formula (1) is represented by the formula (31) to the formula (38). From the viewpoint of being able to easily reduce the Df of the PI film even at a low imidization temperature, a structural unit derived from a tetracarboxylic anhydride wherein Y in the formula (1) is represented by the formula (42) to the formula (49) or the formula (53) is preferred, and a structural unit derived from a tetracarboxylic anhydride wherein Y in the formula (1) is represented by the formula (42), the formula (46), the formula (49) or the formula (53) is more preferred.
本发明的一个实施方式中,包含结构单元(A3)的情况下,其含量相对于结构单元(A)的总量而言可以为例如0.01~55摩尔%、或0.01~40摩尔%,优选为40摩尔%以下,更优选为35摩尔%以下,进一步优选为30摩尔%以下,特别优选为25摩尔%以下,另外,通常为0.01摩尔%以上,优选为10摩尔%以上。若结构单元(A3)的含量在上述范围内,则容易产生PI系树脂的取向,PI系膜的Df容易降低。前述结构单元的比例可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。In one embodiment of the present invention, when the structural unit (A3) is included, its content can be, for example, 0.01 to 55 mol% or 0.01 to 40 mol% relative to the total amount of the structural unit (A), preferably 40 mol% or less, more preferably 35 mol% or less, further preferably 30 mol% or less, particularly preferably 25 mol% or less, and usually 0.01 mol% or more, preferably 10 mol% or more. If the content of the structural unit (A3) is within the above range, it is easy to produce the orientation of the PI-based resin, and the Df of the PI-based film is easy to reduce. The ratio of the aforementioned structural unit can be measured using, for example, 1 H-NMR, or it can be calculated from the input ratio of the raw materials.
本发明的一个实施方式中,包含结构单元(A3)、优选来自式(1)中的Y由式(32)表示的四羧酸酐的结构单元、更优选来自式(1)中的Y由f=0的式(32)表示的四羧酸酐的结构单元的情况下,其含量相对于结构单元(A)的总量而言优选为10摩尔%以上,更优选为20摩尔%以上,进一步优选为30摩尔%以上,特别优选为40摩尔%以上,优选为90摩尔%以下,更优选为80摩尔%以下,进一步优选为70摩尔%以下,特别优选为60摩尔%以下。若该含量在上述范围内,则PI系膜的Df容易降低。前述结构单元的比例可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。In one embodiment of the present invention, when the structural unit (A3) is included, preferably a structural unit of a tetracarboxylic anhydride in which Y in formula (1) is represented by formula (32), and more preferably a structural unit of a tetracarboxylic anhydride in which Y in formula (1) is represented by formula (32) with f=0, its content is preferably 10 mol% or more, more preferably 20 mol% or more, further preferably 30 mol% or more, particularly preferably 40 mol% or more, preferably 90 mol% or less, more preferably 80 mol% or less, further preferably 70 mol% or less, and particularly preferably 60 mol% or less. If the content is within the above range, the Df of the PI film is easily reduced. The ratio of the above structural units can be measured using, for example, 1 H-NMR, or can be calculated from the input ratio of the raw materials.
本发明的一个实施方式中,结构单元(A)包含结构单元(A1)及(A2)的情况下,结构单元(A)优选满足式(X)的关系。In one embodiment of the present invention, when the structural unit (A) includes the structural units (A1) and (A2), the structural unit (A) preferably satisfies the relationship of formula (X).
(结构单元(A3)的含量)/(结构单元(A1)及结构单元(A2)的总量)<1.1(X)(Content of structural unit (A3))/(Total amount of structural unit (A1) and structural unit (A2))<1.1(X)
结构单元(A)满足式(X)的关系的情况下,即,式(X)的左边的值小于1.1、特别是小于0.67时,所得到的PI系膜的Df容易降低,结果,即使PI系树脂的酰亚胺化温度为低温,也容易降低所得到的PI系膜的Df,另外,能够得到与机械物性的均衡性优异的PI系膜。When the structural unit (A) satisfies the relationship of formula (X), that is, when the value of the left side of formula (X) is less than 1.1, especially less than 0.67, the Df of the obtained PI film is easily reduced. As a result, even if the imidization temperature of the PI resin is low, the Df of the obtained PI film is easily reduced, and a PI film with excellent balance with mechanical properties can be obtained.
本发明的一个实施方式中,从即使酰亚胺化温度为低温也容易降低PI系膜的Df、容易提高机械物性的观点考虑,式(X)的左边的值优选为0.6以下,更优选为0.5以下,进一步优选为0.4以下,进一步更优选为0.3以下,特别优选为0.20以下。另外,式(X)的左边的值的下限没有特别限制,可以为0以上。In one embodiment of the present invention, from the viewpoint that the Df of the PI film is easily reduced even if the imidization temperature is low, and the mechanical properties are easily improved, the value on the left side of formula (X) is preferably 0.6 or less, more preferably 0.5 or less, further preferably 0.4 or less, further more preferably 0.3 or less, and particularly preferably 0.20 or less. In addition, the lower limit of the value on the left side of formula (X) is not particularly limited and may be 0 or more.
本发明的一个实施方式中,从容易降低PI系膜的Df的观点考虑,结构单元(A)优选包含来自式(a2)表示的四羧酸酐的结构单元、及/或、来自式(1)中的Y由f=0的式(32)表示的四羧酸酐的结构单元。本发明的一个实施方式中,从容易降低PI系膜的Df的观点考虑,结构单元(A)优选包含选自由来自式(a1)表示的四羧酸酐的结构单元、来自式(a2)表示的四羧酸酐的结构单元、及来自式(1)中的Y由f=0的式(32)表示的四羧酸酐的结构单元组成的组中的至少1种,更优选除了来自式(a1)表示的四羧酸酐的结构单元之外还包含来自式(a2)表示的四羧酸酐的结构单元及/或来自式(1)中的Y由f=0的式(32)表示的四羧酸酐的结构单元。In one embodiment of the present invention, from the viewpoint of easily reducing the Df of the PI film, the structural unit (A) preferably includes a structural unit derived from a tetracarboxylic anhydride represented by formula (a2) and/or a structural unit derived from a tetracarboxylic anhydride represented by formula (32) in which Y in formula (1) is f=0. In one embodiment of the present invention, from the viewpoint of easily reducing the Df of the PI film, the structural unit (A) preferably includes at least one selected from the group consisting of a structural unit derived from a tetracarboxylic anhydride represented by formula (a1), a structural unit derived from a tetracarboxylic anhydride represented by formula (a2), and a structural unit derived from a tetracarboxylic anhydride represented by formula (32) in which Y in formula (1) is f=0, and more preferably includes a structural unit derived from a tetracarboxylic anhydride represented by formula (a2) and/or a structural unit derived from a tetracarboxylic anhydride represented by formula (32) in which Y in formula (1) is f=0 in addition to the structural unit derived from the tetracarboxylic anhydride represented by formula (a1).
(来自二胺的结构单元(B))(Structural unit (B) derived from diamine)
PI系树脂含有来自二胺的结构单元(B)(以下,有时简略为结构单元(B))。对于结构单元(B)而言,只要PI系树脂的280℃时的E’及Tg在上述范围内,就没有特别限制,例如,优选为来自式(2)表示的二胺的结构单元。The PI-based resin contains a structural unit (B) derived from a diamine (hereinafter, sometimes simply referred to as structural unit (B)). There are no particular restrictions on the structural unit (B) as long as the E' and Tg of the PI-based resin at 280°C are within the above ranges, and for example, a structural unit derived from a diamine represented by formula (2) is preferred.
H2N-X-NH2 (2) H2NX - NH2 (2)
[式(2)中,X表示2价有机基团][In formula (2), X represents a divalent organic group]
式(2)中,X表示2价有机基团,优选表示碳原子数2~100的2价有机基团。作为2价有机基团,例如可举出2价的芳香族基团、2价的脂肪族基团等,作为2价的脂肪族基团,例如可举出2价的非环式脂肪族基团或2价的环式脂肪族基团。它们之中,从容易提高PI系膜的机械物性及热物性的观点考虑,优选为2价的环式脂肪族基团及2价的芳香族基团,更优选为2价的芳香族基团。对于2价有机基团而言,有机基团中的氢原子可以被卤素原子、烃基、烷氧基或卤代烃基取代,在该情况下,这些基团的碳原子数优选为1~8。需要说明的是,本说明书中,2价的芳香族基团是具有芳香族基团的2价有机基团,可以在其结构的一部分中包含脂肪族基团或其他取代基。另外,2价的脂肪族基团是具有脂肪族基团的2价有机基团,可以在其结构的一部分中包含其他取代基,但不包含芳香族基团。In formula (2), X represents a divalent organic group, preferably a divalent organic group having 2 to 100 carbon atoms. Examples of the divalent organic group include a divalent aromatic group, a divalent aliphatic group, and the like. Examples of the divalent aliphatic group include a divalent non-cyclic aliphatic group or a divalent cyclic aliphatic group. Among them, from the viewpoint of easily improving the mechanical and thermal properties of the PI film, a divalent cyclic aliphatic group and a divalent aromatic group are preferred, and a divalent aromatic group is more preferred. For the divalent organic group, the hydrogen atoms in the organic group may be substituted by a halogen atom, a hydrocarbon group, an alkoxy group or a halogenated hydrocarbon group, in which case the carbon atoms of these groups are preferably 1 to 8. It should be noted that in the present specification, a divalent aromatic group is a divalent organic group having an aromatic group, and may contain an aliphatic group or other substituent in a part of its structure. The divalent aliphatic group is a divalent organic group having an aliphatic group, and may contain other substituents in a part of its structure, but does not contain an aromatic group.
本发明的一个实施方式中,PI系树脂可包含多种X,多种X彼此可以相同,也可以不同。作为式(2)中的X,例如可举出:式(60)~式(65)表示的基团(结构);式(60)~式(65)表示的基团中的氢原子被甲基、乙基、正丙基、异丙基、正丁基、异丁基、仲丁基、叔丁基、氟基、氯基或三氟甲基取代而得到的基团等。In one embodiment of the present invention, the PI-based resin may contain a plurality of Xs, and the plurality of Xs may be the same or different from each other. Examples of X in formula (2) include: groups (structures) represented by formulas (60) to (65); groups in which hydrogen atoms in the groups represented by formulas (60) to (65) are replaced by methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, fluoro, chloro or trifluoromethyl groups; and the like.
[式(60)及式(61)中,Ra及Rb彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,[In formula (60) and formula (61), Ra and Rb each independently represent a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom,
W彼此独立地表示单键、-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-COO-、-OOC-、-SO2-、-S-、-CO-或-N(Rc)-,Rc表示氢原子、可被卤素原子取代的碳原子数1~12的一价烃基,W independently represents a single bond, -O-, -CH2- , -CH2 - CH2- , -CH( CH3 )-, -C( CH3 ) 2- , -C( CF3 ) 2- , -COO-, -OOC-, -SO2- , -S-, -CO- or -N( Rc )-; Rc represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 12 carbon atoms which may be substituted with a halogen atom;
t表示0~4的整数,u表示0~4的整数,n表示0~4的整数,t represents an integer from 0 to 4, u represents an integer from 0 to 4, n represents an integer from 0 to 4,
式(62)中,环A表示碳原子数3~8的环烷烃环,In formula (62), ring A represents a cycloalkane ring having 3 to 8 carbon atoms,
Rd表示碳原子数1~20的烷基,R d represents an alkyl group having 1 to 20 carbon atoms,
r表示0以上且为(环A的碳原子数-2)以下的整数,r represents an integer of 0 or more and (the number of carbon atoms in Ring A - 2) or less,
S1及S2彼此独立地表示0~20的整数,S1 and S2 independently represent an integer from 0 to 20,
式(60)~式(65)中,*表示连接键。]In formula (60) to formula (65), * represents a connecting bond.]
作为式(2)中的X的其他例子,例如,可举出亚乙基、1,3-亚丙基、1,4-亚丁基(tramethylene group)、1,5-亚戊基、1,6-亚己基、1,2-亚丙基、1,2-丁烷二基、1,3-丁烷二基、1,12-十二烷二基、2-甲基-1,2-丙烷二基、2-甲基-1,3-丙烷二基等直链状或支链状亚烷基等2价的非环式脂肪族基团。2价的非环式脂肪族基团中的氢原子可以被卤素原子取代,碳原子可以被杂原子、例如氧原子、氮原子等替换。Other examples of X in formula (2) include divalent noncyclic aliphatic groups such as ethylene, 1,3-propylene, 1,4-butylene (tramethylene group), 1,5-pentylene, 1,6-hexylene, 1,2-propylene, 1,2-butanediyl, 1,3-butanediyl, 1,12-dodecanediyl, 2-methyl-1,2-propanediyl, and 2-methyl-1,3-propanediyl. Hydrogen atoms in the divalent noncyclic aliphatic group may be substituted with halogen atoms, and carbon atoms may be substituted with heteroatoms such as oxygen atoms and nitrogen atoms.
它们之中,从容易提高PI系膜的机械物性及热物性的观点考虑,本发明中的PI系树脂中,作为式(2)中的X,优选包含式(60)及式(61)表示的结构,更优选包含式(60)表示的结构。Among them, from the viewpoint of easily improving the mechanical and thermal properties of the PI film, the PI resin in the present invention preferably includes the structures represented by formula (60) and formula (61) as X in formula (2), and more preferably includes the structure represented by formula (60).
式(60)及式(61)中,各苯环或各环己烷环的连接键可以以-W-或者将各苯环或各环己烷环连接的单键为基准而分别键合于邻位、间位或对位、或者α位、β位或γ位中的任意位置,从即使酰亚胺化温度为低温也容易降低PI系膜的Df的观点、及容易提高尺寸稳定性的观点考虑,可以优选键合于间位或对位、或者β位或γ位,可以更优选键合于对位或γ位。In formula (60) and formula (61), the connecting bond of each benzene ring or each cyclohexane ring can be bonded to any position of the ortho, meta or para position, or the α, β or γ position based on -W- or a single bond connecting each benzene ring or each cyclohexane ring. From the viewpoint of easily reducing the Df of the PI film even when the imidization temperature is low, and from the viewpoint of easily improving the dimensional stability, it can be preferably bonded to the meta or para position, or the β or γ position, and it can be more preferably bonded to the para or γ position.
Ra及Rb彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,优选表示卤素原子、或者可具有卤素原子的烷基、烷氧基或芳基,更优选表示卤素原子、碳原子数1~6的烷基、碳原子数1~6的烷氧基、或碳原子数6~12的芳基。作为碳原子数1~6的烷基、碳原子数1~6的烷氧基、及碳原子数6~12的芳基,可举出上文中例示的基团。Ra及Rb中包含的氢原子彼此独立地可以被卤素原子取代,作为该卤素原子,可举出上文中例示的卤素原子。从容易降低PI系膜的Df、容易提高尺寸稳定性的观点考虑,Ra及Rb彼此独立地优选为碳原子数1~6的烷基或碳原子数1~6的氟代烷基,从容易提高与铜箔等基材的粘接性的观点考虑,更优选为不含有氟的碳原子数1~6的烷基,进一步优选为不含有氟的碳原子数1~3的烷基,特别优选为甲基。 Ra and Rb independently represent a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom, preferably a halogen atom, or an alkyl group, alkoxy group or aryl group which may have a halogen atom, more preferably a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms. Examples of the alkyl group having 1 to 6 carbon atoms, the alkoxy group having 1 to 6 carbon atoms, and the aryl group having 6 to 12 carbon atoms include the groups exemplified above. The hydrogen atoms contained in Ra and Rb independently may be substituted with a halogen atom, and examples of the halogen atom include the halogen atoms exemplified above. From the viewpoint of easily reducing the Df of the PI film and easily improving the dimensional stability, Ra and Rb are each independently preferably an alkyl group having 1 to 6 carbon atoms or a fluorinated alkyl group having 1 to 6 carbon atoms, and from the viewpoint of easily improving the adhesion to a substrate such as a copper foil, an alkyl group having 1 to 6 carbon atoms not containing fluorine is more preferred, an alkyl group having 1 to 3 carbon atoms not containing fluorine is further preferred, and a methyl group is particularly preferred.
式(60)及式(61)中,t及u彼此独立地为0~4的整数,从容易降低PI系膜的Df、容易提高尺寸稳定性的观点考虑,优选为0~2的整数,更优选为0或1。In formula (60) and formula (61), t and u are each independently an integer of 0 to 4, preferably an integer of 0 to 2, more preferably 0 or 1, from the viewpoint of easily reducing the Df of the PI film and easily improving the dimensional stability.
式(60)及式(61)中,W彼此独立地表示单键、-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-COO-、-OOC-、-SO2-、-S-、-CO-或-N(Rc)-,从容易降低PI系膜的Df、容易提高尺寸稳定性的观点考虑,优选表示-O-、-CH2-、-C(CH3)2-、-C(CF3)2-、-COO-、-OOC-或-CO-,从容易进一步提高与铜箔等基材的粘接性的观点考虑,更优选表示单键、-O-、-CH2-或-C(CH3)2-,进一步优选表示-O-或-C(CH3)2-。Rc表示氢原子、可被卤素原子取代的碳原子数1~12的一价烃基。作为碳原子数1~12的一价烃基,可举出上文中例示的碳原子数1~12的一价烃基。In formula (60) and formula (61), W independently represents a single bond, -O-, -CH2- , -CH2 - CH2- , -CH( CH3 )-, -C( CH3 ) 2- , -C(CF3) 2- , -COO-, -OOC-, -SO2- , -S-, -CO-, or -N( Rc )-. From the viewpoint of easily reducing the Df of the PI film and easily improving the dimensional stability, it preferably represents -O-, -CH2- , -C( CH3 ) 2- , -C( CF3 )2-, -COO-, -OOC-, or -CO-. From the viewpoint of easily improving the adhesion to a substrate such as copper foil, it more preferably represents a single bond, -O-, -CH2- , or -C( CH3 ) 2- . It is even more preferably -O- or -C( CH3 ) 2- . R c represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 12 carbon atoms which may be substituted with a halogen atom. Examples of the monovalent hydrocarbon group having 1 to 12 carbon atoms include the monovalent hydrocarbon groups having 1 to 12 carbon atoms exemplified above.
式(60)及式(61)中,n为0~4的整数,从容易降低PI系膜的Df、容易提高尺寸稳定性的观点考虑,优选为0~3的整数,更优选为1~3。n为2以上的情况下,多个W、Ra、及t彼此可以相同或不同,以-W-为基准的各苯环的连接键的位置也可以相同或不同。In formula (60) and formula (61), n is an integer of 0 to 4, and is preferably an integer of 0 to 3, and more preferably 1 to 3, from the viewpoint of facilitating the reduction of the Df of the PI film and improving the dimensional stability. When n is 2 or more, a plurality of W, Ra , and t may be the same or different, and the positions of the bonds of the benzene rings based on -W- may be the same or different.
本发明中的PI系树脂包含2种以上的式(60)及式(61)表示的结构作为式(2)中的X的情况下,一个式(60)及式(61)中的W、n、Ra、Rb、t及u彼此独立地可以与另一个式(60)及式(61)中的W、n、Ra、Rb、t及u相同或不同。When the PI-based resin in the present invention contains two or more structures represented by formula (60) and formula (61) as X in formula (2), W, n, Ra , Rb , t and u in one formula (60) and formula (61) may be the same as or different from W, n, Ra , Rb , t and u in another formula (60) and formula (61) independently.
式(62)中,环A表示碳原子数3~8的环烷烃环。作为环烷烃环,例如可举出环丙烷环、环丁烷环、环戊烷环、环己烷环、环庚烷环、环辛烷环,优选可举出碳原子数4~6的环烷烃环。环A中,各连接键可以彼此相邻,也可以不相邻。例如,环A为环己烷环的情况下,2个连接键可以处于α位、β位或γ位的位置关系,可以优选处于β位或γ位的位置关系。In formula (62), ring A represents a cycloalkane ring having 3 to 8 carbon atoms. Examples of the cycloalkane ring include cyclopropane ring, cyclobutane ring, cyclopentane ring, cyclohexane ring, cycloheptane ring, and cyclooctane ring, and preferably, a cycloalkane ring having 4 to 6 carbon atoms. In ring A, each connecting bond may be adjacent to each other or may not be adjacent to each other. For example, when ring A is a cyclohexane ring, the two connecting bonds may be in a positional relationship of α, β, or γ, and may preferably be in a positional relationship of β or γ.
式(62)中的Rd表示碳原子数1~20的烷基,优选表示碳原子数1~10的烷基,作为其例子,可举出上文中例示的基团。式(62)中的r表示0以上且为“环A的碳原子数-2”以下的整数。r优选为0以上,优选为4以下。式(62)中的S1及S2彼此独立地表示0~20的整数。S1及S2彼此独立地优选为0以上,更优选为2以上,优选为15以下。 Rd in formula (62) represents an alkyl group having 1 to 20 carbon atoms, preferably an alkyl group having 1 to 10 carbon atoms, and examples thereof include the groups exemplified above. r in formula (62) represents an integer of 0 or more and up to "the number of carbon atoms in ring A - 2". r is preferably 0 or more and preferably 4 or less. S1 and S2 in formula (62) each independently represent an integer of 0 to 20. S1 and S2 each independently represent preferably 0 or more, more preferably 2 or more and preferably 15 or less.
作为式(60)~式(62)表示的结构的具体例,可举出式(71)~式(92)表示的结构。需要说明的是,这些式中,*表示连接键。Specific examples of the structures represented by formula (60) to formula (62) include structures represented by formula (71) to formula (92). In these formulas, * represents a connecting bond.
本发明的优选实施方式中,包含至少1个来自式(60)及式(61)表示的二胺的结构单元作为式(2)中的X的情况下,相对于结构单元(B)的总摩尔量而言,来自式(2)中的X由式(60)及式(61)表示的二胺的结构单元的比例、尤其是来自式(60)中n为1且W表示单键的二胺的结构单元的比例优选为25摩尔%以上,更优选大于30摩尔%,进一步优选为50摩尔%以上,进一步更优选为70摩尔%以上,特别优选为90摩尔%以上,优选为100摩尔%以下。若来自式(2)中的X由式(60)及式(61)表示的二胺的结构单元的比例、尤其是来自式(60)中至少1个W表示单键的二胺的结构单元的比例在上述的范围内,则容易降低PI系膜的Df,容易提高尺寸稳定性。前述结构单元的比例可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。In a preferred embodiment of the present invention, when at least one structural unit derived from a diamine represented by formula (60) and formula (61) is included as X in formula (2), the ratio of the structural unit derived from the diamine represented by formula (60) and formula (61), especially the ratio of the structural unit derived from the diamine in which n is 1 and W represents a single bond in formula (60), relative to the total molar amount of the structural unit (B), is preferably 25 mol% or more, more preferably greater than 30 mol%, further preferably 50 mol% or more, further more preferably 70 mol% or more, particularly preferably 90 mol% or more, and preferably 100 mol% or less. If the ratio of the structural unit derived from the diamine represented by formula (60) and formula (61), especially the ratio of the structural unit derived from the diamine in which at least one W represents a single bond in formula (60), in formula (2) is within the above range, it is easy to reduce the Df of the PI film and to improve the dimensional stability. The ratio of the structural unit can be measured using, for example, 1 H-NMR, or can be calculated from the input ratio of the raw materials.
(来自含有联苯骨架的二胺的结构单元(B1))(Structural unit (B1) derived from diamine containing biphenyl skeleton)
本发明的一个实施方式中,结构单元(B)优选包含来自含有联苯骨架的二胺的结构单元(B1)(以下,有时简略为结构单元(B1))。对于结构单元(B)包含前述结构单元(B1)的PI系树脂而言,即使酰亚胺化温度为低温,所得到的PI系膜的Df也容易降低,因此即使酰亚胺化温度为低温,包含所得到的PI系膜的电路也容易降低传输损耗。In one embodiment of the present invention, the structural unit (B) preferably includes a structural unit (B1) derived from a diamine containing a biphenyl skeleton (hereinafter, sometimes simply referred to as structural unit (B1)). For a PI-based resin in which the structural unit (B) includes the aforementioned structural unit (B1), the Df of the resulting PI-based film is easily reduced even if the imidization temperature is low, so that even if the imidization temperature is low, the circuit including the resulting PI-based film is easily reduced in transmission loss.
本发明的一个实施方式中,结构单元(B1)只要含有联苯骨架,就没有特别限制,结构单元(B1)中含有的联苯骨架可以为1个,也可以为2个以上。本发明的一个实施方式中,从即使酰亚胺化温度为低温、也容易降低PI系膜的Df的观点考虑,结构单元(B1)优选为来自式(b1)表示的二胺的结构单元(b1)。In one embodiment of the present invention, the structural unit (B1) is not particularly limited as long as it contains a biphenyl skeleton, and the biphenyl skeleton contained in the structural unit (B1) may be one or more. In one embodiment of the present invention, from the viewpoint of easily reducing the Df of the PI film even if the imidization temperature is low, the structural unit (B1) is preferably a structural unit (b1) derived from a diamine represented by formula (b1).
[式(b1)中,Rb1彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,[In formula (b1), R b1 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom,
p彼此独立地表示0~4的整数]p independently represents an integer from 0 to 4]
式(b1)中,Rb1彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,优选表示卤素原子、或者可具有卤素原子的烷基、烷氧基或芳基,更优选表示卤素原子、碳原子数1~6的烷基、碳原子数1~6的烷氧基、或碳原子数6~12的芳基。作为碳原子数1~6的烷基、碳原子数1~6的烷氧基、及碳原子数6~12的芳基,可举出上文中例示的基团。Rb1中包含的氢原子彼此独立地可以被卤素原子取代,作为该卤素原子,可举出上文中例示的卤素原子。从容易降低PI系膜的Df、容易提高尺寸稳定性的观点考虑,Rb1彼此独立地优选为碳原子数1~6的烷基或碳原子数1~6的氟代烷基,从容易提高与铜箔等基材的粘接性的观点考虑,更优选为不含有氟的碳原子数1~6的烷基,进一步优选为不含有氟的碳原子数1~3的烷基,特别优选为甲基。In formula (b1), R b1 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom, preferably represents a halogen atom, or an alkyl group, alkoxy group or aryl group which may have a halogen atom, and more preferably represents a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms. Examples of the alkyl group having 1 to 6 carbon atoms, the alkoxy group having 1 to 6 carbon atoms, and the aryl group having 6 to 12 carbon atoms include the groups exemplified above. The hydrogen atoms included in R b1 independently may be substituted with a halogen atom, and examples of the halogen atom include the halogen atoms exemplified above. From the viewpoint of easily reducing the Df of the PI film and easily improving the dimensional stability, R b1 is preferably independently an alkyl group having 1 to 6 carbon atoms or a fluorinated alkyl group having 1 to 6 carbon atoms, and from the viewpoint of easily improving the adhesion to a substrate such as a copper foil, an alkyl group having 1 to 6 carbon atoms not containing fluorine is more preferably an alkyl group having 1 to 3 carbon atoms not containing fluorine, and a methyl group is particularly preferably.
式(b1)中,p彼此独立地表示0~4的整数,从容易降低PI系膜的Df、容易提高尺寸稳定性的观点考虑,优选为0~2的整数,更优选为0或1。In formula (b1), p each independently represents an integer of 0 to 4, and is preferably an integer of 0 to 2, more preferably 0 or 1, from the viewpoint of easily reducing the Df of the PI-based film and easily improving the dimensional stability.
式(b1)中,与各苯环键合的-NH2基可以以将各苯环连接的单键为基准而分别键合于邻位、间位或对位、或者α位、β位或γ位中的任意位置,从即使酰亚胺化温度为低温也容易降低PI系膜的Df的观点、及容易提高尺寸稳定性的观点考虑,可以优选键合于间位或对位、或者β位或γ位,可以更优选键合于对位或γ位。In formula (b1), the -NH2 group bonded to each benzene ring can be bonded to any position of the ortho, meta or para position, or the α, β or γ position based on the single bond connecting each benzene ring. From the viewpoint of easily reducing the Df of the PI film even when the imidization temperature is low, and from the viewpoint of easily improving the dimensional stability, it can be preferably bonded to the meta or para position, or the β or γ position, and can be more preferably bonded to the para or γ position.
本发明的一个优选实施方式中,式(b1)优选由式(b1’)表示。In a preferred embodiment of the present invention, formula (b1) is preferably represented by formula (b1').
若PI系树脂包含来自式(b1)、尤其是式(b1’)表示的二胺的结构单元作为结构单元(B1),则即使酰亚胺化温度为低温,所得到的PI系膜的Df也容易降低。When the PI-based resin contains a structural unit derived from a diamine represented by formula (b1), especially formula (b1'), as the structural unit (B1), the Df of the obtained PI-based film is easily reduced even at a low imidization temperature.
本发明的一个实施方式中,相对于结构单元(B)的总量而言,结构单元(B1)(优选为结构单元(b1))的含量优选为25摩尔%以上,更优选大于30摩尔%,进一步优选为35摩尔%以上,进一步更优选为40摩尔%以上,尤其优选为60摩尔%以上,特别优选为70摩尔%以上,特别更优选为80摩尔%以上,进一步特别优选为90摩尔%以上。若结构单元(B1)(优选为结构单元(b1))的含量为上述下限以上,则即使酰亚胺化温度为低温,也容易降低Df。另外,结构单元(B1)(优选为结构单元(b1))的含量的上限没有特别限制,可以相对于结构单元(B)的总量而言为100摩尔%以下。前述结构单元的比例可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。In one embodiment of the present invention, relative to the total amount of structural unit (B), the content of structural unit (B1) (preferably structural unit (b1)) is preferably 25 mol% or more, more preferably greater than 30 mol%, further preferably 35 mol% or more, further more preferably 40 mol% or more, especially preferably 60 mol% or more, particularly preferably 70 mol% or more, particularly preferably 80 mol% or more, further particularly preferably 90 mol% or more. If the content of structural unit (B1) (preferably structural unit (b1)) is above the above lower limit, even if the imidization temperature is low temperature, it is easy to reduce Df. In addition, the upper limit of the content of structural unit (B1) (preferably structural unit (b1)) is not particularly limited, and can be 100 mol% or less relative to the total amount of structural unit (B). The ratio of the aforementioned structural unit can be measured using, for example, 1 H-NMR, or it can be calculated from the input ratio of the raw materials.
(结构单元(B2))(Structural unit (B2))
本发明的一个实施方式中,结构单元(B)优选包含来自具有2个以上的芳香环、并且各芳香环介由2价有机基团而键合的二胺的结构单元(B2)(以下,有时简略为结构单元(B2))。作为结构单元(B2)中的2价有机基团,例如,可举出可具有卤素原子的亚烷基、-O-、-COO-、-OOC-、-SO2-、-S-、-CO-或-N(Rc)-等,Rc表示氢原子、可被卤素原子取代的碳原子数1~12的一价烃基。它们之中,作为结构单元(B2)中的2价有机基团,优选为-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-COO-、-OOC-、-SO2-、-S-、-CO-或-N(Rc)-。In one embodiment of the present invention, the structural unit (B) preferably includes a structural unit (B2) derived from a diamine having two or more aromatic rings and each aromatic ring is bonded via a divalent organic group (hereinafter, sometimes simply referred to as structural unit (B2)). Examples of the divalent organic group in the structural unit (B2) include an alkylene group which may have a halogen atom, -O-, -COO-, -OOC-, -SO 2 -, -S-, -CO-, or -N(R c )-, wherein R c represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 12 carbon atoms which may be substituted with a halogen atom. Among them, the divalent organic group in the structural unit (B2) is preferably -O- , -CH2- , -CH2 -CH2- , -CH( CH3 )-, -C( CH3 ) 2- , -C( CF3 )2-, -COO-, -OOC-, -SO2- , -S- , -CO- or -N( Rc )-.
本发明的一个实施方式中,结构单元(B)优选包含来自式(b2)表示的二胺的结构单元(b2)(以下,有时简略为结构单元(b2))作为结构单元(B2)。In one embodiment of the present invention, the structural unit (B) preferably includes a structural unit (b2) derived from a diamine represented by the formula (b2) (hereinafter, sometimes simply referred to as structural unit (b2)) as the structural unit (B2).
[式(b2)中,Rb2彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,[In formula (b2), R b2 each independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom,
W彼此独立地表示-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-COO-、-OOC-、-SO2-、-S-、-CO-或-N(Rc)-,Rc表示氢原子、可被卤素原子取代的碳原子数1~12的一价烃基,m表示1~4的整数,W independently represents -O-, -CH2- , -CH2 - CH2- , -CH( CH3 )-, -C( CH3 ) 2- , -C( CF3 ) 2- , -COO-, -OOC-, -SO2- , -S-, -CO- or -N( Rc )-, Rc represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 12 carbon atoms which may be substituted with a halogen atom, m represents an integer of 1 to 4,
q彼此独立地表示0~4的整数]q independently represents an integer from 0 to 4]
若结构单元(B)包含结构单元(B2)、尤其是结构单元(b2),则即使酰亚胺化温度为低温,所得到的PI系膜的Df也容易降低,结果,即使酰亚胺化温度为低温,也容易降低包含所得到的PI系膜而成的电子电路的传输损耗。If the structural unit (B) contains the structural unit (B2), especially the structural unit (b2), the Df of the obtained PI film is easily reduced even if the imidization temperature is low. As a result, the transmission loss of the electronic circuit formed by containing the obtained PI film is easily reduced even if the imidization temperature is low.
式(b2)中,Rb2彼此独立地表示卤素原子、或者可具有卤素原子的烷基、烷氧基、芳基或芳基氧基,优选表示卤素原子、碳原子数1~6的烷基、碳原子数1~6的烷氧基、或碳原子数6~12的芳基。作为碳原子数1~6的烷基、碳原子数1~6的烷氧基、及碳原子数6~12的芳基,可举出上文中例示的基团。Rb2中包含的氢原子彼此独立地可以被卤素原子取代,作为该卤素原子,可举出上文中例示的卤素原子。从容易降低PI系膜的Df、容易提高尺寸稳定性的观点考虑,Rb2彼此独立地优选为碳原子数1~6的烷基或碳原子数1~6的氟代烷基,从容易提高与铜箔等基材的粘接性的观点考虑,更优选为不含有氟的碳原子数1~6的烷基,进一步优选为不含有氟的碳原子数1~3的烷基,特别优选为甲基。In formula (b2), R b2 independently represents a halogen atom, or an alkyl group, alkoxy group, aryl group or aryloxy group which may have a halogen atom, preferably a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms. As the alkyl group having 1 to 6 carbon atoms, the alkoxy group having 1 to 6 carbon atoms, and the aryl group having 6 to 12 carbon atoms, the groups exemplified above can be mentioned. The hydrogen atoms contained in R b2 independently may be substituted by a halogen atom, and as the halogen atom, the halogen atom exemplified above can be mentioned. From the viewpoint of easily reducing the Df of the PI film and easily improving the dimensional stability, R b2 is preferably independently an alkyl group having 1 to 6 carbon atoms or a fluorinated alkyl group having 1 to 6 carbon atoms. From the viewpoint of easily improving the adhesion to a substrate such as a copper foil, an alkyl group having 1 to 6 carbon atoms not containing fluorine is more preferably an alkyl group having 1 to 3 carbon atoms not containing fluorine, and a methyl group is particularly preferably.
式(b2)中,q彼此独立地表示0~4的整数,从容易降低PI系膜的Df、容易提高尺寸稳定性的观点考虑,优选为0~2的整数,更优选为0或1。In formula (b2), q independently represents an integer of 0 to 4, and is preferably an integer of 0 to 2, and more preferably 0 or 1, from the viewpoint of easily reducing the Df of the PI film and easily improving the dimensional stability.
式(b2)中,W彼此独立地表示-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-COO-、-OOC-、-SO2-、-S-、-CO-或-N(Rc)-,从容易降低PI系膜的Df、容易提高尺寸稳定性的观点考虑,优选表示-O-、-CH2-、-C(CH3)2-、-C(CF3)2-、-COO-、-OOC-或-CO-,从容易进一步提高与铜箔等基材的粘接性的观点考虑,更优选表示-O-、-CH2-或-C(CH3)2-,进一步优选表示-O-或-C(CH3)2-。Rc表示氢原子、可被卤素原子取代的碳原子数1~12的一价烃基。作为碳原子数1~12的1价烃基,可举出上文中例示的碳原子数1~12的1价烃基,它们可以被卤素原子取代。作为卤素原子,可举出与上述同样的卤素原子。In formula (b2), W independently represents -O-, -CH2- , -CH2 -CH2- , -CH (CH3)-, -C( CH3 ) 2- , -C( CF3 ) 2- , -COO-, -OOC-, -SO2- , -S-, -CO- or -N( Rc )-. From the viewpoint of easily reducing the Df of the PI film and easily improving the dimensional stability, it preferably represents -O-, -CH2- , -C( CH3 ) 2- , -C( CF3 ) 2- , -COO-, -OOC- or -CO-. From the viewpoint of easily improving the adhesion to a substrate such as copper foil, it more preferably represents -O-, -CH2- or -C( CH3 ) 2- . It is further preferably -O- or -C( CH3 ) 2- . R c represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 12 carbon atoms which may be substituted by a halogen atom. Examples of the monovalent hydrocarbon group having 1 to 12 carbon atoms include the monovalent hydrocarbon groups having 1 to 12 carbon atoms exemplified above, which may be substituted by a halogen atom. Examples of the halogen atom include the same halogen atoms as described above.
式(b2)中,m为1~4的整数,从容易降低PI系膜的Df、容易提高尺寸稳定性的观点考虑,优选为1~3的整数,更优选为2或3。在式(b2)中,多个W、Rb2、及q彼此可以相同或不同,以各苯环的-NH2为基准的-W-的位置也可以相同或不同。In formula (b2), m is an integer of 1 to 4, and is preferably an integer of 1 to 3, and more preferably 2 or 3, from the viewpoint of facilitating reduction of Df of the PI film and facilitating improvement of dimensional stability. In formula (b2), a plurality of W, R b2 , and q may be the same or different, and the position of -W- based on -NH 2 of each benzene ring may be the same or different.
式(b2)中,-W-可以以各苯环的-NH2为基准而分别键合于邻位、间位或对位、或者α位、β位或γ位中的任意位置,从即使酰亚胺化温度为低温也容易降低PI系膜的Df的观点、及容易提高尺寸稳定性的观点考虑,可以优选键合于间位或对位、或者β位或γ位,可以更优选键合于对位或γ位。In formula (b2), -W- can be bonded to any position of the ortho, meta or para position, or the α, β or γ position based on the -NH2 of each benzene ring. From the viewpoint of easily reducing the Df of the PI film even when the imidization temperature is low, and from the viewpoint of easily improving the dimensional stability, it can be preferably bonded to the meta or para position, or the β or γ position, and can be more preferably bonded to the para or γ position.
本发明的一个实施方式中,从即使酰亚胺化温度为低温也容易降低PI系膜的Df的观点、及容易提高PI系膜与铜箔等基材的粘接性的观点考虑,优选式(b2)中m为3、并且W彼此独立地表示-O-或-C(CH3)2-,更优选式(b2)由式(b2’)表示。In one embodiment of the present invention, from the viewpoint of easily reducing the Df of the PI film even at a low imidization temperature and easily improving the adhesion between the PI film and a substrate such as copper foil, it is preferred that m in formula (b2) is 3 and W each independently represents -O- or -C(CH 3 ) 2 -, and it is more preferred that formula (b2) is represented by formula (b2').
若PI系树脂包含结构单元(b2)、尤其是来自式(b2’)表示的二胺的结构单元,则容易降低280℃时的E’,作为结果,存在即使利用低温的热酰亚胺化、PI系树脂的Df也容易降低的倾向,因此,即使酰亚胺化温度为低温,也容易得到Df低、而且与铜箔的粘接性优异的PI系膜。If the PI-based resin contains a structural unit (b2), especially a structural unit derived from a diamine represented by formula (b2'), E' at 280°C is easily reduced. As a result, there is a tendency that the Df of the PI-based resin is easily reduced even by low-temperature thermal imidization. Therefore, even if the imidization temperature is low, it is easy to obtain a PI-based film with low Df and excellent adhesion to copper foil.
本发明的一个实施方式中,结构单元(b2)可以在来自式(b2’)表示的二胺的结构单元之外、或者代替该结构单元而包含来自式(b2)中m为1且W表示-O-的二胺的结构单元。In one embodiment of the present invention, the structural unit (b2) may include a structural unit derived from a diamine represented by formula (b2') in which m is 1 and W represents -O-, in addition to or in place of the structural unit derived from the diamine represented by formula (b2').
本发明的一个实施方式中,相对于结构单元(B)的总量而言,结构单元(B2)的含量优选为0摩尔%以上,更优选为0.3摩尔%以上,进一步优选为0.5摩尔%以上,进一步更优选为0.8摩尔%以上,特别优选为1摩尔%以上,特别更优选为5摩尔%以上,进一步特别优选为8摩尔%以上。若结构单元(B2)的含量为上述下限以上,则容易提高所得到的PI系膜与铜箔等基材的粘接性。另外,相对于结构单元(B)的总量而言,结构单元(B2)的含量的上限优选为75摩尔%以下,更优选为60摩尔%以下,进一步优选为40摩尔%以下,进一步更优选为30摩尔%以下,特别优选为20摩尔%以下。若结构单元(B2)的含量为上述上限以下,则存在CTE等机械物性容易提高的倾向。前述结构单元的比例可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。In one embodiment of the present invention, relative to the total amount of structural unit (B), the content of structural unit (B2) is preferably 0 mol% or more, more preferably 0.3 mol% or more, further preferably 0.5 mol% or more, further more preferably 0.8 mol% or more, particularly preferably 1 mol% or more, particularly preferably 5 mol% or more, further particularly preferably 8 mol% or more. If the content of structural unit (B2) is above the lower limit, it is easy to improve the adhesion of the obtained PI film to substrates such as copper foil. In addition, relative to the total amount of structural unit (B), the upper limit of the content of structural unit (B2) is preferably 75 mol% or less, more preferably 60 mol% or less, further preferably 40 mol% or less, further more preferably 30 mol% or less, particularly preferably 20 mol% or less. If the content of structural unit (B2) is below the upper limit, there is a tendency that mechanical properties such as CTE are easily improved. The ratio of the aforementioned structural unit can be measured using, for example, 1 H-NMR, or it can also be calculated from the input ratio of the raw materials.
(结构单元(B3))(Structural unit (B3))
PI系树脂可以包含除结构单元(B1)及结构单元(B2)以外的来自二胺的结构单元(B3)(以下,有时简略为结构单元(B3))。作为结构单元(B3),例如可举出来自式(b2)中的m为0的二胺的结构单元、来自式(2)中的X由式(61)~式(64)表示的二胺的结构单元等,它们之中,优选为来自式(2)中的X由式(71)、式(74)、式(77)、式(78)、式(89)及式(90)表示的二胺的结构单元,更优选为来自式(2)中的X由式(74)表示的二胺的结构单元(来自对苯二胺的结构单元)。本说明书中,“除结构单元(B1)及结构单元(B2)以外的来自二胺的结构单元(B3)”表示与结构单元(B1)及结构单元(B2)均不同的来自二胺的结构单元。The PI-based resin may contain a diamine-derived structural unit (B3) other than the structural unit (B1) and the structural unit (B2) (hereinafter, sometimes simply referred to as the structural unit (B3)). Examples of the structural unit (B3) include a diamine-derived structural unit wherein m in the formula (b2) is 0, a diamine-derived structural unit wherein X in the formula (2) is represented by the formulas (61) to (64), and the like. Among these, a diamine-derived structural unit wherein X in the formula (2) is represented by the formulas (71), (74), (77), (78), (89), and (90) is preferred, and a diamine-derived structural unit (derived from p-phenylenediamine) wherein X in the formula (2) is represented by the formula (74) is more preferred. In the present specification, the "diamine-derived structural unit (B3) other than the structural unit (B1) and the structural unit (B2)" refers to a diamine-derived structural unit different from both the structural unit (B1) and the structural unit (B2).
本发明的一个实施方式中,结构单元(B)包含结构单元(B3)的情况下,相对于结构单元(B)的总量而言,结构单元(B3)的含量优选为25摩尔%以下,更优选为20摩尔%以下,进一步优选为10摩尔%以下,优选为0.01摩尔%以上。In one embodiment of the present invention, when the structural unit (B) contains the structural unit (B3), the content of the structural unit (B3) is preferably 25 mol% or less, more preferably 20 mol% or less, further preferably 10 mol% or less, and preferably 0.01 mol% or more, relative to the total amount of the structural unit (B).
本发明的一个实施方式中,PI系树脂可以含有例如可利用上述的含卤素原子取代基等来导入的卤素原子、优选氟原子。PI系树脂含有氟原子的情况下,容易降低所得到的PI系膜的相对介电常数。作为优选用于使PI系树脂中含有氟原子的含氟取代基,例如可举出氟基及三氟甲基。In one embodiment of the present invention, the PI resin may contain a halogen atom, preferably a fluorine atom, which can be introduced by using the above-mentioned halogen atom-containing substituent. When the PI resin contains fluorine atoms, the relative dielectric constant of the obtained PI film is easily reduced. As a fluorine-containing substituent preferably used to make the PI resin contain fluorine atoms, for example, a fluorine group and a trifluoromethyl group can be mentioned.
另外,本发明的另一个实施方式中,从容易提高所得到的PI系膜与铜箔等基材的粘接性的观点考虑,优选PI系树脂不含有氟原子。另外,若PI系树脂含有氟,则存在减弱分子链间的相互作用的倾向,因此,若PI系树脂不含有氟原子,则存在下述倾向:容易形成抑制了PI系树脂的分子旋转的高次结构,作为结果,容易获得本发明的效果。In another embodiment of the present invention, from the viewpoint of easily improving the adhesion between the obtained PI-based film and a substrate such as copper foil, it is preferred that the PI-based resin does not contain fluorine atoms. In addition, if the PI-based resin contains fluorine, there is a tendency to weaken the interaction between molecular chains. Therefore, if the PI-based resin does not contain fluorine atoms, there is a tendency to easily form a high-order structure that suppresses the molecular rotation of the PI-based resin, and as a result, it is easy to obtain the effect of the present invention.
PI系树脂含有卤素原子的情况下,以PI系树脂的质量为基准计,PI系树脂中的卤素原子、尤其是氟原子的含量优选为0.1~35质量%,更优选为0.1~30质量%,进一步优选为0.1~20质量%,尤其优选为0.1~10质量%。若卤素原子的含量为上述的下限以上,则容易提高所得到的PI系膜的耐热性及介电特性。若卤素原子的含量为上述的上限以下,则在成本方面是有利的,容易降低PI系膜的CTE,另外,容易进行PI系树脂的合成。所谓介电特性,是指包括相对介电常数及介质损耗角正切的与介电有关的特性,所谓介电特性增高或提高,表示相对介电常数及/或介质损耗角正切降低。When the PI resin contains halogen atoms, the content of halogen atoms, especially fluorine atoms, in the PI resin is preferably 0.1 to 35% by mass, more preferably 0.1 to 30% by mass, further preferably 0.1 to 20% by mass, and particularly preferably 0.1 to 10% by mass, based on the mass of the PI resin. If the content of halogen atoms is above the above lower limit, it is easy to improve the heat resistance and dielectric properties of the obtained PI film. If the content of halogen atoms is below the above upper limit, it is advantageous in terms of cost, it is easy to reduce the CTE of the PI film, and it is easy to synthesize the PI resin. The so-called dielectric properties refer to dielectric-related properties including relative dielectric constant and dielectric loss tangent. The so-called increase or improvement of dielectric properties indicates that the relative dielectric constant and/or dielectric loss tangent are reduced.
本发明的一个实施方式中,PI系树脂的酰亚胺化率优选为90%以上,更优选为93%以上,进一步优选为95%以上,通常为100%以下。从容易提高机械物性、热物性、及介电特性的观点考虑,酰亚胺化率优选为上述的下限以上。酰亚胺化率表示PI系树脂中的酰亚胺键的摩尔量相对于PI系树脂中的来自四羧酸化合物的结构单元的摩尔量的2倍的值而言的比例。需要说明的是,PI系树脂包含三羧酸化合物的情况下,酰亚胺化率表示PI系树脂中的酰亚胺键的摩尔量相对于PI系树脂中的来自四羧酸化合物的结构单元的摩尔量的2倍的值与来自三羧酸化合物的结构单元的摩尔量的合计而言的比例。另外,酰亚胺化率可以利用IR法、NMR法等来求出。In one embodiment of the present invention, the imidization rate of the PI resin is preferably 90% or more, more preferably 93% or more, further preferably 95% or more, and usually 100% or less. From the viewpoint of easily improving mechanical properties, thermal properties, and dielectric properties, the imidization rate is preferably above the above-mentioned lower limit. The imidization rate represents the ratio of the molar amount of the imide bond in the PI resin to the value of 2 times the molar amount of the structural unit from the tetracarboxylic acid compound in the PI resin. It should be noted that, when the PI resin contains a tricarboxylic acid compound, the imidization rate represents the ratio of the molar amount of the imide bond in the PI resin to the value of 2 times the molar amount of the structural unit from the tetracarboxylic acid compound in the PI resin to the total molar amount of the structural unit from the tricarboxylic acid compound. In addition, the imidization rate can be obtained using IR method, NMR method, etc.
本发明的一个实施方式中,PI系树脂的按聚苯乙烯换算的重均分子量(以下,有时将重均分子量记载为Mw)优选为100,000以上,更优选大于100,000,进一步更优选为110,000以上,进一步更优选为120,000以上,特别优选为130,000以上,优选为1,000,000以下,更优选为700,000以下,进一步优选为500,000以下,特别优选为300,000以下。若Mw为上述的下限以上,则容易提高耐折性等机械物性。若Mw为上述的上限以下,则从制膜时的加工性的观点来看是有利的。In one embodiment of the present invention, the weight average molecular weight (hereinafter, sometimes the weight average molecular weight is recorded as Mw) of the PI resin in terms of polystyrene is preferably 100,000 or more, more preferably greater than 100,000, further more preferably 110,000 or more, further more preferably 120,000 or more, particularly preferably 130,000 or more, preferably 1,000,000 or less, more preferably 700,000 or less, further preferably 500,000 or less, particularly preferably 300,000 or less. If Mw is above the lower limit, it is easy to improve mechanical properties such as folding resistance. If Mw is below the upper limit, it is advantageous from the viewpoint of processability during film making.
本发明的一个实施方式中,从容易提高耐弯曲性的观点考虑,PI系树脂的Mw与数均分子量(以下,有时将数均分子量记载为Mn)之比(Mw/Mn)按聚苯乙烯换算计优选为3.5以上,更优选为4.0以上,进一步优选为4.2以上,进一步更优选为4.5以上,特别优选为4.7以上,优选为8.0以下,更优选为7.0以下,进一步优选为6.0以下,特别优选为5.5以下。需要说明的是,对于Mw及Mn而言,可以进行凝胶渗透色谱(以下,有时记载为GPC)测定,通过按标准聚苯乙烯换算而求出。In one embodiment of the present invention, from the viewpoint of easily improving bending resistance, the ratio (Mw/Mn) of the Mw of the PI resin to the number average molecular weight (hereinafter, the number average molecular weight is sometimes recorded as Mn) is preferably 3.5 or more, more preferably 4.0 or more, further preferably 4.2 or more, further preferably 4.5 or more, particularly preferably 4.7 or more, preferably 8.0 or less, more preferably 7.0 or less, further preferably 6.0 or less, and particularly preferably 5.5 or less. It should be noted that for Mw and Mn, gel permeation chromatography (hereinafter, sometimes recorded as GPC) can be performed to determine the results by converting to standard polystyrene.
本发明的一个实施方式中,相对于本发明的PI系膜的质量而言,PI系膜中的PI系树脂的含量优选为60质量%以上,更优选为70质量%以上,进一步优选为80质量%以上,特别优选为90质量%以上。另外,PI系树脂的含量的上限没有特别限制,相对于PI系膜的质量而言,例如为100质量%以下,优选为99质量%以下,更优选为95质量%以下。若PI系树脂的含量在上述范围内,则容易提高机械物性及热物性。In one embodiment of the present invention, the content of the PI resin in the PI film is preferably 60% by mass or more, more preferably 70% by mass or more, further preferably 80% by mass or more, and particularly preferably 90% by mass or more, relative to the mass of the PI film of the present invention. In addition, the upper limit of the content of the PI resin is not particularly limited, and is, for example, 100% by mass or less, preferably 99% by mass or less, and more preferably 95% by mass or less, relative to the mass of the PI film. If the content of the PI resin is within the above range, it is easy to improve mechanical properties and thermal properties.
本发明的PI系膜可以根据需要而包含填料。作为填料,可举出二氧化硅、氧化铝等金属氧化物粒子、碳酸钙等无机盐、氟树脂、环烯烃聚合物等聚合物粒子等。填料可以单独使用或者组合使用2种以上。包含填料的情况下,其含量相对于PI系膜的总质量而言优选为50质量%以下,更优选为40质量%以下,进一步优选为30质量%以下,优选为0.01质量%以上。The PI membrane of the present invention may include fillers as needed. As fillers, metal oxide particles such as silica, alumina, inorganic salts such as calcium carbonate, fluororesins, polymer particles such as cycloolefin polymers, etc. can be cited. The filler can be used alone or in combination of two or more. In the case of including a filler, its content is preferably 50% by mass or less, more preferably 40% by mass or less, further preferably 30% by mass or less, and preferably 0.01% by mass or more relative to the total mass of the PI membrane.
另外,本发明的一个实施方式中,本发明的PI系膜可以根据需要而包含添加剂。作为添加剂,例如可举出抗氧化剂、阻燃剂、交联剂、表面活性剂、相容剂、酰亚胺化催化剂、耐气候剂、润滑剂、抗粘连剂、抗静电剂、防晕剂、无滴剂、颜料等。添加剂可以单独使用或者组合使用两种以上。各种添加剂的含量可以在不损害本发明的效果的范围内适宜地选择,在包含各种添加剂的情况下,其合计含量相对于PI系膜的总质量而言优选为7质量%以下,更优选为5质量%以下,进一步优选为4质量%以下,优选为0.001质量%以上。In addition, in one embodiment of the present invention, the PI film of the present invention may include additives as needed. As additives, for example, antioxidants, flame retardants, crosslinking agents, surfactants, compatibilizers, imidization catalysts, weathering agents, lubricants, anti-blocking agents, antistatic agents, anti-corona agents, drip-free agents, pigments, etc. can be cited. Additives can be used alone or in combination of two or more. The content of various additives can be appropriately selected within the scope of not damaging the effect of the present invention. In the case of including various additives, the total content is preferably 7% by mass or less relative to the total mass of the PI film, more preferably 5% by mass or less, further preferably 4% by mass or less, preferably 0.001% by mass or more.
<聚酰亚胺系膜><Polyimide Film>
本发明的PI系膜包含含有来自四羧酸酐的结构单元(A)和来自二胺的结构单元(B)的PI系树脂,该PI系树脂的280℃时的E’小于3×108Pa,并且Tg为200~290℃,因此,即使热酰亚胺化温度为低温,也能够降低Df,故而可合适地用于能应对高频带的CCL等覆金属层叠板。另外,本发明也包括下述PI系膜,其包含通过200℃以上且低于350℃的热处理来对PI系树脂前体进行酰亚胺化而得到的PI系树脂。The PI film of the present invention comprises a PI resin containing a structural unit (A) derived from a tetracarboxylic anhydride and a structural unit (B) derived from a diamine, and the E' of the PI resin at 280°C is less than 3×10 8 Pa, and the Tg is 200 to 290°C, so that even if the thermal imidization temperature is low, the Df can be reduced, and thus it can be suitably used for metal-clad laminates such as CCLs that can cope with high-frequency bands. In addition, the present invention also includes the following PI film, which comprises a PI resin obtained by imidizing a PI resin precursor by heat treatment at 200°C or more and less than 350°C.
本发明的一个实施方式中,PI系膜的CTE优选为50ppm/K以下,更优选为40ppm/K以下,进一步优选为30ppm/K以下,进一步更优选为25ppm/K以下,优选为0ppm/K以上,更优选为5ppm/K以上,进一步优选为8ppm/K以上,进一步更优选为12ppm/K以上。通过设定为上述的范围,从而铜箔与PI层的CTE相近,因此能够抑制层叠膜的剥落。需要说明的是,CTE例如可以利用热机械分析装置(有时记载为“TMA”)来测定,可利用实施例中记载的方法求出。In one embodiment of the present invention, the CTE of the PI film is preferably 50ppm/K or less, more preferably 40ppm/K or less, further preferably 30ppm/K or less, further more preferably 25ppm/K or less, preferably 0ppm/K or more, more preferably 5ppm/K or more, further preferably 8ppm/K or more, further more preferably 12ppm/K or more. By setting the above range, the CTE of the copper foil and the PI layer are close, so that the peeling of the laminated film can be suppressed. It should be noted that the CTE can be measured, for example, using a thermomechanical analyzer (sometimes described as "TMA"), and can be obtained using the method described in the examples.
对于印刷电路,要求传输损耗变小。传输损耗由作为由于利用电介质产生的电场而产生的损耗的介质损耗、与作为因流过导体的电流而产生的损耗的导体损耗之和表示。而且,已知介质损耗与由式(i)表示的指标E近似地成比例。Printed circuits are required to reduce transmission loss. Transmission loss is represented by the sum of dielectric loss, which is loss caused by the electric field generated by the dielectric, and conductor loss, which is loss caused by the current flowing through the conductor. In addition, it is known that dielectric loss is approximately proportional to the index E represented by formula (i).
E=Df×(Dk)1/2 (i)E=Df×(Dk) 1/2 (i)
[式(i)中,Df表示介质损耗角正切,Dk表示相对介电常数][In formula (i), Df represents dielectric loss tangent, and Dk represents relative dielectric constant]
在5G用FPC所使用的高频率区域中,存在介质损耗变大的倾向,因此,特别需要前述指标E的值小、能够抑制介质损耗的材料。In the high-frequency region used for 5G FPC, there is a tendency for dielectric loss to increase, and therefore, a material having a small value of the aforementioned index E and capable of suppressing dielectric loss is particularly required.
另一方面,高频信号的电流集中于导体的最表面。因此,导体损耗与相接的电介质的介电特性相关,已知其与(Dk)1/2近似地成比例。On the other hand, the current of high-frequency signals is concentrated on the outermost surface of the conductor. Therefore, the conductor loss is related to the dielectric properties of the dielectric in contact, and it is known that it is approximately proportional to (Dk) 1/2 .
如上所述,本发明的PI系膜包含含有来自四羧酸酐的结构单元(A)和来自二胺的结构单元(B)的PI系树脂,该PI系树脂的280℃时的E’小于3×108Pa,并且Tg为200~290℃,因此Df及Dk变小,由此,介质损耗的指标E及导体损耗也变小,在包含该PI系膜的电路中,能够降低传输损耗。As described above, the PI-based film of the present invention includes a PI-based resin containing a structural unit (A) derived from a tetracarboxylic anhydride and a structural unit (B) derived from a diamine. The PI-based resin has an E' of less than 3×10 8 Pa at 280° C. and a Tg of 200 to 290° C., so that Df and Dk are reduced. As a result, the dielectric loss index E and the conductor loss are also reduced, and transmission loss can be reduced in a circuit including the PI-based film.
本发明的一个实施方式中,PI系膜的10GHz时的介质损耗的指标E优选为0.009以下,更优选为0.008以下,进一步优选为0.007以下,特别优选为0.006以下。前述指标E越小,则包含PI系膜而成的电子电路的传输损耗越低,因此,前述指标E的下限没有特别限制,例如可以为0以上。In one embodiment of the present invention, the dielectric loss index E of the PI film at 10 GHz is preferably 0.009 or less, more preferably 0.008 or less, further preferably 0.007 or less, and particularly preferably 0.006 or less. The smaller the index E, the lower the transmission loss of the electronic circuit including the PI film, and therefore, the lower limit of the index E is not particularly limited, and for example, it can be 0 or more.
本发明的一个实施方式中,从容易降低包含PI系膜而成的电子电路的传输损耗的观点考虑,PI系膜的10GHz时的Df优选小于0.004,更优选为0.0038以下,进一步优选为0.0035以下,进一步更优选为0.0033以下,尤其优选为0.003以下,尤其更优选为0.0027以下,特别优选为0.0024以下。前述Df越小,则包含PI系膜而成的电子电路的传输损耗越低,因此,前述Df的下限没有特别限制,例如可以为0以上。In one embodiment of the present invention, from the viewpoint of easily reducing the transmission loss of the electronic circuit formed by the PI film, the Df of the PI film at 10 GHz is preferably less than 0.004, more preferably 0.0038 or less, further preferably 0.0035 or less, further preferably 0.0033 or less, particularly preferably 0.003 or less, particularly preferably 0.0027 or less, and particularly preferably 0.0024 or less. The smaller the Df, the lower the transmission loss of the electronic circuit formed by the PI film, and therefore, the lower limit of the Df is not particularly limited, and for example, it may be 0 or more.
本发明的一个实施方式中,PI系膜的10GHz时的Dk优选小于3.50,更优选为3.45以下,进一步优选为3.40以下,进一步更优选为3.38以下,尤其优选为3.36以下,尤其更优选为3.33以下,进一步尤其优选为3.30以下,特别优选为3.27以下,特别更优选为3.22以下。In one embodiment of the present invention, the Dk of the PI film at 10 GHz is preferably less than 3.50, more preferably 3.45 or less, further preferably 3.40 or less, further more preferably 3.38 or less, particularly preferably 3.36 or less, particularly preferably 3.33 or less, further particularly preferably 3.30 or less, particularly preferably 3.27 or less, and particularly more preferably 3.22 or less.
PI系膜的Df及Dk可以使用矢量网络分析仪及谐振器来测定,例如可以利用实施例中记载的方法来测定。Df and Dk of the PI-based film can be measured using a vector network analyzer and a resonator, for example, by the method described in the Examples.
本发明的一个实施方式中,本发明的PI系膜在依照ASTM标准D2176-16的MIT耐折疲劳试验中的到断裂为止的折弯次数为15,000次以上,优选为20,000次以上,更优选为50,000次以上,进一步优选为100,000次以上,进一步更优选为150,000次以上,特别优选为200,000次以上。若前述折弯次数为上述的下限以上,则即使反复折弯,也能够有效地抑制裂纹、破裂、折痕等的产生。另外,前述折弯次数的上限没有特别限制,例如也可以为10,000,000次以下。需要说明的是,MIT耐折疲劳试验可以使用MIT耐折疲劳试验机进行测定,例如可以利用实施例中记载的方法来测定。In one embodiment of the present invention, the number of bends until the PI film of the present invention breaks in the MIT folding fatigue test according to ASTM standard D2176-16 is more than 15,000 times, preferably more than 20,000 times, more preferably more than 50,000 times, further preferably more than 100,000 times, further more preferably more than 150,000 times, and particularly preferably more than 200,000 times. If the aforementioned number of bends is above the above lower limit, even if the bends are repeated, the generation of cracks, ruptures, creases, etc. can be effectively suppressed. In addition, the upper limit of the aforementioned number of bends is not particularly limited, for example, it can also be less than 10,000,000 times. It should be noted that the MIT folding fatigue test can be measured using a MIT folding fatigue tester, for example, it can be measured using the method described in the embodiment.
本发明的一个实施方式中,从容易降低PI系膜的Df、容易提高机械物性的观点考虑,PI系树脂的280℃时的E’、与包含该PI树脂的PI系膜的CTE优选满足式(Y)的关系。In one embodiment of the present invention, from the viewpoint of easily reducing the Df of the PI film and easily improving the mechanical properties, E' of the PI resin at 280°C and the CTE of the PI film containing the PI resin preferably satisfy the relationship of formula (Y).
(PI系膜的CTE)×(PI系树脂的280℃时的E’)1/2≥30,000(CTE of PI film) × (E' of PI resin at 280°C) 1/2 ≥ 30,000
本发明的一个实施方式中,从容易降低PI系膜的Df、容易提高耐弯曲性的观点考虑,式(Y)的左边的值优选为40,000以上,更优选为50,000以上,进一步优选为100,000以上,进一步更优选为120,000以上,特别优选为125,000以上,优选为1,500,000以下,更优选为1,000,000以下,进一步优选为850,000以下,进一步更优选为700,000以下,特别优选为500,000以下,特别更优选为450,000以下。In one embodiment of the present invention, from the viewpoint of easily reducing the Df of the PI film and easily improving the bending resistance, the value of the left side of the formula (Y) is preferably 40,000 or more, more preferably 50,000 or more, further preferably 100,000 or more, further more preferably 120,000 or more, particularly preferably 125,000 or more, preferably 1,500,000 or less, more preferably 1,000,000 or less, further preferably 850,000 or less, further more preferably 700,000 or less, particularly preferably 500,000 or less, and particularly preferably 450,000 or less.
本发明的PI系膜的厚度可以根据用途而适宜地选择,优选为5μm以上,更优选为10μm以上,进一步优选为20μm以上,优选为500μm以下,更优选为300μm以下,进一步优选为100μm以下,特别优选为80μm以下,特别更优选为50μm以下。膜的厚度可以使用膜厚计等进行测定。需要说明的是,本发明的膜为多层膜的情况下,上述厚度表示单层部分的厚度。The thickness of the PI film of the present invention can be appropriately selected according to the application, preferably 5 μm or more, more preferably 10 μm or more, further preferably 20 μm or more, preferably 500 μm or less, more preferably 300 μm or less, further preferably 100 μm or less, particularly preferably 80 μm or less, and particularly preferably 50 μm or less. The thickness of the film can be measured using a film thickness meter or the like. It should be noted that when the film of the present invention is a multilayer film, the above thickness represents the thickness of the single layer portion.
本发明的PI系膜可以利用通常在工业上采用的方法而实施电晕放电处理、等离子体处理、臭氧处理等表面处理。The PI-based film of the present invention may be subjected to surface treatment such as corona discharge treatment, plasma treatment, ozone treatment, etc. by a method generally used in industry.
本发明的PI系膜的Df低,因此可以合适地用于能应对高频带用的印刷电路基板、天线基板的基板材料等。用于FPC的CCL等覆金属层叠板广泛使用了在单层或多层的PI系树脂的一面或两面具有铜箔层等金属箔的层叠体。使用本发明的PI系膜作为树脂层的情况下,由于对于本发明的PI系膜而言,即使酰亚胺化温度为低温,也能够降低Df,因此,即使通过在铜箔等金属箔上对PI系树脂前体涂膜进行热酰亚胺化来制造该CCL等覆金属层叠板,也能抑制铜箔表面的劣化,因此能够得到具有优异的高频特性的CCL等覆金属层叠板。The PI film of the present invention has a low Df, and therefore can be suitably used in substrate materials for printed circuit boards and antenna substrates that can cope with high-frequency bands. Metal-clad laminates such as CCL used for FPC widely use laminates having a metal foil such as a copper foil layer on one or both sides of a single-layer or multi-layer PI-based resin. When the PI film of the present invention is used as a resin layer, since the Df can be reduced even if the imidization temperature is low for the PI film of the present invention, even if the CCL or other metal-clad laminate is manufactured by thermally imidizing the PI-based resin precursor coating on a metal foil such as copper foil, the degradation of the copper foil surface can be suppressed, so that a metal-clad laminate such as CCL with excellent high-frequency characteristics can be obtained.
〔聚酰亚胺系膜的制造方法〕[Method for producing polyimide film]
本发明的PI系膜的制造方法没有特别限制,例如可以利用包括以下工序的方法来制造。The method for producing the PI-based film of the present invention is not particularly limited, and the film can be produced, for example, by a method including the following steps.
将包含来自四羧酸酐的结构单元(A)和来自二胺的结构单元(B)的PI系树脂前体溶液涂敷于基材上的工序;以及A step of applying a PI-based resin precursor solution containing a structural unit (A) derived from a tetracarboxylic anhydride and a structural unit (B) derived from a diamine onto a substrate; and
通过200℃以上且低于350℃的热处理来对PI系树脂前体进行酰亚胺化的工序。A step of imidizing a PI-based resin precursor by heat treatment at 200° C. or higher and lower than 350° C.
<聚酰亚胺系树脂前体溶液的涂敷工序><Polyimide Resin Precursor Solution Coating Step>
(PI系树脂前体溶液的制备)(Preparation of PI-based resin precursor solution)
PI系树脂前体溶液含有包含来自四羧酸酐的结构单元(A)和来自二胺的结构单元(B)的PI系树脂前体、和溶剂,可以通过将前述PI系树脂前体与溶剂混合而制备。另外,本发明的一个实施方式中,也可以将包含通过前述PI系树脂前体的合成而得到的PI系树脂前体的反应液根据需要用溶剂适宜地稀释,以PI系树脂前体溶液的形式使用。The PI-based resin precursor solution contains a PI-based resin precursor including a structural unit (A) derived from a tetracarboxylic anhydride and a structural unit (B) derived from a diamine, and a solvent, and can be prepared by mixing the aforementioned PI-based resin precursor with the solvent. In addition, in one embodiment of the present invention, the reaction liquid containing the PI-based resin precursor obtained by synthesizing the aforementioned PI-based resin precursor can also be appropriately diluted with a solvent as needed and used in the form of a PI-based resin precursor solution.
本发明中的PI系树脂前体可通过使四羧酸酐与二胺反应而得到。需要说明的是,除了四羧酸化合物以外,还可以使二羧酸化合物、三羧酸化合物进行反应。The PI-based resin precursor in the present invention can be obtained by reacting tetracarboxylic anhydride with diamine. In addition to the tetracarboxylic acid compound, a dicarboxylic acid compound or a tricarboxylic acid compound may be reacted.
作为PI系树脂前体的合成中使用的四羧酸酐,例如可举出:芳香族四羧酸二酐等芳香族四羧酸化合物;及脂肪族四羧酸二酐等脂肪族四羧酸化合物等。四羧酸化合物可以单独使用,也可以组合使用2种以上。四羧酸化合物除了二酐以外,还可以为酰氯化合物等四羧酸化合物类似物。As tetracarboxylic anhydride used in the synthesis of PI-based resin precursors, for example, aromatic tetracarboxylic acid compounds such as aromatic tetracarboxylic dianhydride and aliphatic tetracarboxylic acid compounds such as aliphatic tetracarboxylic dianhydride can be mentioned. The tetracarboxylic acid compound can be used alone or in combination of two or more. In addition to the dianhydride, the tetracarboxylic acid compound can also be a tetracarboxylic acid compound analog such as an acyl chloride compound.
作为上述四羧酸化合物,例如可举出上述式(1)表示的四羧酸酐,优选可举出式(a1)表示的四羧酸酐、式(a2)表示的四羧酸酐、式(1)中的Y由式(32)表示的四羧酸酐。Examples of the tetracarboxylic acid compound include tetracarboxylic anhydride represented by the above formula (1), preferably tetracarboxylic anhydride represented by formula (a1), tetracarboxylic anhydride represented by formula (a2), and tetracarboxylic anhydride wherein Y in formula (1) is represented by formula (32).
作为四羧酸化合物的具体例,可举出均苯四酸二酐(以下,有时记载为PMDA)、4,4’-(4,4’-异亚丙基二苯氧基)二邻苯二甲酸酐(以下,有时记载为BPADA)、1,4,5,8-萘四甲酸二酐、3,3’,4,4’-联苯四甲酸二酐(以下,有时记载为BPDA)、4,4’-(六氟异亚丙基)二邻苯二甲酸二酐(以下,有时记载为6FDA)、4,4’-氧二邻苯二甲酸二酐(以下,有时记载为ODPA)、2,2’,3,3’-、2,3,3’,4’-或3,3’,4,4’-二苯甲酮四甲酸二酐、2,3’,3,4’-联苯四甲酸二酐、2,2’,3,3’-联苯四甲酸二酐、对亚苯基双(偏苯三酸单酯酸二酐)(以下,有时记载为TAHQ)、偏苯三酸酐与2,2’,3,3’,5,5’-六甲基-4,4’-联苯酚的酯化物(以下,有时记载为TMPBP)、4,4’-双(1,3-二氧代-1,3-二氢异苯并呋喃-5-基羰基氧基)联苯(以下,有时记载为BP-TME)、2,3’,3,4’-二苯基醚四甲酸二酐、双(2,3-二羧基苯基)醚二酐、3,3”,4,4”-对三联苯四甲酸二酐、2,3,3”,4”-对三联苯四甲酸二酐、2,2”,3,3”-对三联苯四甲酸二酐、2,2-双(2,3-二羧基苯基)-丙烷二酐、2,2-双(3,4-二羧基苯基)-丙烷二酐、双(2,3-二羧基苯基)甲烷二酐、双(3,4-二羧基苯基)甲烷二酐、1,1-双(2,3-二羧基苯基)乙烷二酐、1,1-双(3,4-二羧基苯基)乙烷二酐、1,2,7,8-、1,2,6,7-菲四甲酸二酐、1,2,9,10-菲四甲酸二酐、2,2-双(3,4-二羧基苯基)四氟丙烷二酐、1,2,4,5-环己烷四甲酸二酐(以下,有时记载为HPMDA)、2,3,5,6-环己烷四甲酸二酐、2,3,6,7-萘四甲酸二酐、1,2,5,6-萘四甲酸二酐、环戊烷-1,2,3,4-四甲酸二酐、4,4’-双(2,3-二羧基苯氧基)二苯基甲烷二酐、1,2,3,4-环丁烷四甲酸二酐(以下,有时记载为CBDA)、降冰片烷-2-螺-α’-螺-2”-降冰片烷-5,5’,6,6’-四甲酸酐、对亚苯基双(偏苯三酸酯酐)、3,3’,4,4’-二苯基砜四甲酸二酐、2,3,6,7-蒽四甲酸二酐、4,8-二甲基-1,2,3,5,6,7-六氢萘-1,2,5,6-四甲酸二酐、2,6-二氯萘-1,4,5,8-四甲酸二酐、2,7-二氯萘-1,4,5,8-四甲酸二酐、2,3,6,7-四氯萘-1,4,5,8-四甲酸二酐、2,3,6,7-四氯萘-2,3,6,7-四甲酸二酐、1,4,5,8-四氯萘-1,4,5,8-四甲酸二酐、1,4,5,8-四氯萘-2,3,6,7-四甲酸二酐、2,3,8,9-苝四甲酸二酐、3,4,9,10-苝四甲酸二酐、4,5,10,11-苝四甲酸二酐、5,6,11,12-苝四甲酸二酐、吡嗪-2,3,5,6-四甲酸二酐、吡咯烷-2,3,4,5-四甲酸二酐、噻吩-2,3,4,5-四甲酸二酐、双(2,3-二羧基苯基)砜二酐、双(3,4-二羧基苯基)砜二酐等。它们之中,从即使酰亚胺化温度为低温、也容易降低所得到的PI系膜的Df的观点考虑,优选为BPDA、PMDA、TAHQ、BP-TME,更优选为BPDA、TAHQ、BP-TME。这些四羧酸化合物可以单独使用或者组合使用两种以上。Specific examples of the tetracarboxylic acid compound include pyromellitic dianhydride (hereinafter, sometimes referred to as PMDA), 4,4'-(4,4'-isopropylidene diphenoxy) diphthalic anhydride (hereinafter, sometimes referred to as BPADA), 1,4,5,8-naphthalenetetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride (hereinafter, sometimes referred to as BPDA), 4,4'-(hexafluoroisopropylidene) diphthalic anhydride (hereinafter, sometimes referred to as 6FDA), 4,4'-oxydiphthalic acid dianhydride (hereinafter, sometimes referred to as ODPA), 2,2',3,3'-, 2,3,3',4'- or 3,3',4,4'-benzophenonetetracarboxylic acid dianhydride, 2,3',3,4'-biphenyltetracarboxylic acid dianhydride, 2,2',3,3'-biphenyltetracarboxylic acid dianhydride, p-phenylenebis(trimellitic acid monoester acid dianhydride) (hereinafter, sometimes referred to as TAHQ), trimellitic acid anhydride and 2,2',3,3 ',5,5'-hexamethyl-4,4'-biphenol ester (hereinafter, sometimes referred to as TMPBP), 4,4'-bis(1,3-dioxo-1,3-dihydroisobenzofuran-5-ylcarbonyloxy)biphenyl (hereinafter, sometimes referred to as BP-TME), 2,3',3,4'-diphenyl ether tetracarboxylic dianhydride, bis(2,3-dicarboxyphenyl) ether dianhydride, 3,3",4,4"-terphenyl tetracarboxylic dianhydride, 2,3,3",4" -terphenyltetracarboxylic dianhydride, 2,2", 3,3"-terphenyltetracarboxylic dianhydride, 2,2-bis(2,3-dicarboxyphenyl)-propane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)-propane dianhydride, bis(2,3-dicarboxyphenyl)methane dianhydride, bis(3,4-dicarboxyphenyl)methane dianhydride, 1,1-bis(2,3-dicarboxyphenyl)ethane dianhydride, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydride, 1,2,7,8 -, 1,2,6,7-phenanthrenetetracarboxylic dianhydride, 1,2,9,10-phenanthrenetetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)tetrafluoropropane dianhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride (hereinafter sometimes referred to as HPMDA), 2,3,5,6-cyclohexanetetracarboxylic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, cyclopentane-1,2,3,4-tetracarboxylic dianhydride, 4,4'- Bis(2,3-dicarboxyphenoxy)diphenylmethane dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride (hereinafter, sometimes referred to as CBDA), norbornane-2-spiro-α'-spiro-2"-norbornane-5,5',6,6'-tetracarboxylic dianhydride, p-phenylenebis(trimellitic anhydride), 3,3',4,4'-diphenylsulfonetetracarboxylic dianhydride, 2,3,6,7-anthracenetetracarboxylic dianhydride, 4,8-dimethyl-1,2,3,5,6,7- Hexahydronaphthalene-1,2,5,6-tetracarboxylic acid dianhydride, 2,6-dichloronaphthalene-1,4,5,8-tetracarboxylic acid dianhydride, 2,7-dichloronaphthalene-1,4,5,8-tetracarboxylic acid dianhydride, 2,3,6,7-tetrachloronaphthalene-1,4,5,8-tetracarboxylic acid dianhydride, 2,3,6,7-tetrachloronaphthalene-2,3,6,7-tetrachloronaphthalene-1,4,5,8-tetracarboxylic acid dianhydride, 1,4,5,8-tetrachloronaphthalene-1,4,5,8-tetracarboxylic acid dianhydride, 1,4,5,8-tetrachloronaphthalene-2,3,6, 7-tetracarboxylic acid dianhydride, 2,3,8,9-perylenetetracarboxylic acid dianhydride, 3,4,9,10-perylenetetracarboxylic acid dianhydride, 4,5,10,11-perylenetetracarboxylic acid dianhydride, 5,6,11,12-perylenetetracarboxylic acid dianhydride, pyrazine-2,3,5,6-tetracarboxylic acid dianhydride, pyrrolidine-2,3,4,5-tetracarboxylic acid dianhydride, thiophene-2,3,4,5-tetracarboxylic acid dianhydride, bis(2,3-dicarboxyphenyl)sulfone dianhydride, bis(3,4-dicarboxyphenyl)sulfone dianhydride, etc. Among them, even if the imidization temperature is low temperature, it is easy to reduce the Df of the obtained PI system membrane. It is preferably BPDA, PMDA, TAHQ, BP-TME, and more preferably BPDA, TAHQ, BP-TME. These tetracarboxylic acid compounds can be used alone or in combination of two or more.
作为PI系树脂前体的合成中使用的二胺化合物,例如,可举出脂肪族二胺、芳香族二胺及它们的混合物。Examples of the diamine compound used for synthesis of the PI-based resin precursor include aliphatic diamines, aromatic diamines, and mixtures thereof.
作为上述二胺化合物,例如可举出上述式(2)表示的二胺化合物,优选可举出式(b1)表示的二胺化合物、式(b2)表示的二胺化合物。As said diamine compound, the diamine compound represented by said formula (2) is mentioned, For example, the diamine compound represented by formula (b1) and the diamine compound represented by formula (b2) are mentioned preferably.
需要说明的是,本实施方式中,所谓“芳香族二胺”,表示具有芳香环的二胺,可以在其结构的一部分中包含脂肪族基团或其他取代基。该芳香环可以为单环,也可以为稠合环,可例示苯环、萘环、蒽环及芴环等,但并不限定于此。它们之中,优选为苯环。另外,所谓“脂肪族二胺”,表示具有脂肪族基团的二胺,可以在其结构的一部分中包含其他取代基,但不具有芳香环。It should be noted that, in the present embodiment, the so-called "aromatic diamine" means a diamine having an aromatic ring, which may contain an aliphatic group or other substituents in a part of its structure. The aromatic ring may be a monocyclic ring or a condensed ring, and examples thereof include a benzene ring, a naphthalene ring, an anthracene ring, and a fluorene ring, but are not limited thereto. Among them, a benzene ring is preferred. In addition, the so-called "aliphatic diamine" means a diamine having an aliphatic group, which may contain other substituents in a part of its structure, but does not have an aromatic ring.
作为二胺化合物的具体例,可举出1,4-二氨基环己烷、4,4’-二氨基-2,2’-二甲基联苯(以下,有时记载为m-Tb)、4,4’-二氨基-3,3’-二甲基联苯、2,2’-双(三氟甲基)-4,4’-二氨基联苯(以下,有时记载为TFMB)、4,4’-二氨基二苯基醚、1,3-双(3-氨基苯氧基)苯(以下,有时记载为1,3-APB)、1,4-双(4-氨基苯氧基)苯(以下,有时记载为TPE-Q)、1,3-双(4-氨基苯氧基)苯(以下有时记载为TPE-R)、2,2-双[4-(4-氨基苯氧基)苯基]丙烷(以下有时记载为BAPP)、2,2’-二甲基-4,4’-二氨基联苯、3,3’-二羟基-4,4’-二氨基联苯、2,2-双-[4-(3-氨基苯氧基)苯基]丙烷、双[4-(4-氨基苯氧基)]联苯、双[4-(3-氨基苯氧基)联苯、双[1-(4-氨基苯氧基)]联苯、双[1-(3-氨基苯氧基)]联苯、双[4-(4-氨基苯氧基)苯基]甲烷、双[4-(3-氨基苯氧基)苯基]甲烷、双[4-(4-氨基苯氧基)苯基]醚、双[4-(3-氨基苯氧基)苯基]醚、双[4-(4-氨基苯氧基)]二苯甲酮、双[4-(3-氨基苯氧基)]二苯甲酮、2,2-双-[4-(4-氨基苯氧基)苯基]六氟丙烷、2,2-双-[4-(3-氨基苯氧基)苯基]六氟丙烷、4,4’-亚甲基二-邻甲苯胺、4,4’-亚甲基二-2,6-二甲苯胺、4,4’-亚甲基-2,6-二乙基苯胺、4,4’-亚甲基二苯胺、3,3’-亚甲基二苯胺、4,4’-二氨基二苯基丙烷、3,3’-二氨基二苯基丙烷、4,4’-二氨基二苯基乙烷、3,3’-二氨基二苯基乙烷、4,4’-二氨基二苯基甲烷、3,3’-二氨基二苯基甲烷、3,3-二氨基二苯基醚、3,4’-二氨基二苯基醚、联苯胺、3,3’-二氨基联苯、3,3’-二甲氧基联苯胺、4,4”-二氨基对三联苯、3,3”-二氨基对三联苯、间苯二胺、对苯二胺(以下,有时记载为p-PDA)、间苯二酚-双(3-氨基苯基)醚、4,4’-[1,4-亚苯基双(1-甲基乙叉基)]双苯胺、4,4’-[1,3-亚苯基双(1-甲基乙叉基)]双苯胺、双(对氨基环己基)甲烷、双(对-β-氨基-叔丁基苯基)醚、双(对-β-甲基-δ-氨基戊基)苯、对-双(2-甲基-4-氨基戊基)苯、对-双(1,1-二甲基-5-氨基戊基)苯、1,5-二氨基萘、2,6-二氨基萘、2,4-双(β-氨基-叔丁基)甲苯、2,4-二氨基甲苯、间二甲苯-2,5-二胺、对二甲苯-2,5-二胺、间苯二甲胺、对苯二甲胺、哌嗪、4,4’-二氨基-2,2’-双(三氟甲基)双环己烷、4,4’-二氨基二环己基甲烷、4,4”-二氨基对三联苯、对苯二甲酸双(4-氨基苯基)酯、1,4-双(4-氨基苯氧基)-2,5-二叔丁基苯、4,4’-(1,3-亚苯基二异亚丙基)双苯胺、1,4-双[2-(4-氨基苯基)-2-丙基]苯、2,4-二氨基-3,5-二乙基甲苯、2,6-二氨基-3,5-二乙基甲苯、4,4’-双(3-氨基苯氧基)联苯、4,4’-(六氟亚丙基)二苯胺、1,2-二氨基乙烷、1,3-二氨基丙烷、1,4-二氨基丁烷、1,5-二氨基戊烷、1,6-二氨基己烷、1,2-二氨基丙烷、1,2-二氨基丁烷、1,3-二氨基丁烷、2-甲基-1,2-二氨基丙烷、2-甲基-1,3-二氨基丙烷、1,3-双(氨基甲基)环己烷、1,4-双(氨基甲基)环己烷、降冰片烷二胺、2’-甲氧基-4,4’-二氨基苯酰替苯胺、4,4’-二氨基苯酰替苯胺、双[4-(4-氨基苯氧基)苯基]砜、双[4-(3-氨基苯氧基)苯基]砜、9,9-双[4-(4-氨基苯氧基)苯基]芴、9,9-双[4-(3-氨基苯氧基)苯基]芴、4,4’-二氨基二苯基硫醚、3,3’-二氨基二苯基硫醚、4,4’-二氨基二苯基砜、3,3’-二氨基二苯基砜、2,5-二氨基-1,3,4-噁二唑、双[4,4’-(4-氨基苯氧基)]苯酰替苯胺、双[4,4’-(3-氨基苯氧基)]苯酰替苯胺、2,6-二氨基吡啶、2,5-二氨基吡啶等。它们之中,从即使酰亚胺化温度为低温、也容易降低所得到的PI系膜的Df的观点考虑,优选为m-Tb、BAPP、TPE-Q、TPE-R等,更优选为m-Tb、BAPP等。二胺化合物可以单独使用或者组合使用两种以上。Specific examples of the diamine compound include 1,4-diaminocyclohexane, 4,4'-diamino-2,2'-dimethylbiphenyl (hereinafter, sometimes referred to as m-Tb), 4,4'-diamino-3,3'-dimethylbiphenyl, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl (hereinafter, sometimes referred to as TFMB), 4,4'-diaminodiphenyl ether, 1,3-bis(3-aminophenoxy)benzene (hereinafter, sometimes referred to as 1,3-APB), 1,4-bis(4-aminophenoxy)benzene (hereinafter, sometimes referred to as TPE-Q), 1,3-bis(4-aminophenoxy)benzene (hereinafter, sometimes referred to as TPE-Q), and 1,3-bis(4-aminophenoxy)benzene. benzene (hereinafter sometimes referred to as TPE-R), 2,2-bis[4-(4-aminophenoxy)phenyl]propane (hereinafter sometimes referred to as BAPP), 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dihydroxy-4,4'-diaminobiphenyl, 2,2-bis-[4-(3-aminophenoxy)phenyl]propane, bis[4-(4-aminophenoxy)]biphenyl, bis[4-(3-aminophenoxy)biphenyl, bis[1-(4-aminophenoxy)]biphenyl, bis[1-(3-aminophenoxy)]biphenyl, bis[4-(4-aminophenoxy)phenyl]methane, bis[4-(3-aminophenoxy)] bis[4-(4-aminophenoxy)phenyl]methane, bis[4-(4-aminophenoxy)phenyl]ether, bis[4-(3-aminophenoxy)phenyl]ether, bis[4-(4-aminophenoxy)]benzophenone, bis[4-(3-aminophenoxy)]benzophenone, 2,2-bis-[4-(4-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis-[4-(3-aminophenoxy)phenyl]hexafluoropropane, 4,4'-methylenebis-o-toluidine, 4,4'-methylenebis-2,6-dimethylaniline, 4,4'-methylenebis-2,6-diethylaniline, 4,4'-methylenedianiline, 3,3'-methylene diphenylamine, 4,4'-diaminodiphenylpropane, 3,3'-diaminodiphenylpropane, 4,4'-diaminodiphenylethane, 3,3'-diaminodiphenylethane, 4,4'-diaminodiphenylmethane, 3,3'-diaminodiphenylmethane, 3,3-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, benzidine, 3,3'-diaminobiphenyl, 3,3'-dimethoxybenzidine, 4,4"-diamino-p-terphenyl, 3,3"-diamino-p-terphenyl, m-phenylenediamine, p-phenylenediamine (hereinafter sometimes referred to as p-PDA), resorcinol-bis(3-aminophenyl) ether, 4 ,4'-[1,4-phenylenebis(1-methylethylidene)]dianiline, 4,4'-[1,3-phenylenebis(1-methylethylidene)]dianiline, bis(p-aminocyclohexyl)methane, bis(p-β-amino-tert-butylphenyl) ether, bis(p-β-methyl-δ-aminopentyl)benzene, p-bis(2-methyl-4-aminopentyl)benzene, p-bis(1,1-dimethyl-5-aminopentyl)benzene, 1,5-diaminonaphthalene, 2,6-diaminonaphthalene, 2,4-bis(β-amino-tert-butyl)toluene, 2,4-diaminotoluene, m-xylene-2,5-diamine, p-xylene-2,5-diamine amine, m-phenylenediamine, p-phenylenediamine, piperazine, 4,4'-diamino-2,2'-bis(trifluoromethyl)bicyclohexane, 4,4'-diaminodicyclohexylmethane, 4,4"-diamino-p-terphenyl, terephthalic acid bis(4-aminophenyl) ester, 1,4-bis(4-aminophenoxy)-2,5-di-tert-butylbenzene, 4,4'-(1,3-phenylene diisopropylidene) dianiline, 1,4-bis[2-(4-aminophenyl)-2-propyl]benzene, 2,4-diamino-3,5-diethyltoluene, 2,6-diamino-3,5-diethyltoluene, 4,4'-bis(3-aminophenoxy) biphenyl, 4,4'-(hexafluoropropylene) diphenylamine, 1,2-diaminoethane, 1,3-diaminopropane, 1,4-diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 1,2-diaminopropane, 1,2-diaminobutane, 1,3-diaminobutane, 2-methyl-1,2-diaminopropane, 2-methyl-1,3-diaminopropane, 1,3-bis(aminomethyl)cyclohexane, 1,4-bis(aminomethyl)cyclohexane, norbornanediamine, 2'-methoxy-4,4'-diaminobenzanilide, 4,4'-diaminobenzanilide, bis[4-(4-amino 9,9-bis[4-(4-aminophenoxy)phenyl]fluorene, 9,9-bis[4-(3-aminophenoxy)phenyl]fluorene, 4,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfone, 3,3'-diaminodiphenyl sulfone, 2,5-diamino-1,3,4-oxadiazole, bis[4,4'-(4-aminophenoxy)]benzanilide, bis[4,4'-(3-aminophenoxy)]benzanilide, 2,6-diaminopyridine, 2,5-diaminopyridine, and the like. Among them, from the viewpoint that the Df of the obtained PI film can be easily reduced even at a low imidization temperature, m-Tb, BAPP, TPE-Q, TPE-R, etc. are preferred, and m-Tb, BAPP, etc. are more preferred. The diamine compound can be used alone or in combination of two or more.
需要说明的是,上述PI系树脂前体也可以是在不损害PI系膜的各种物性的范围内除了上述的PI系树脂前体合成中使用的四羧酸化合物之外还进一步使其他的四羧酸、二羧酸及三羧酸以及它们的酐及衍生物进行反应而得到的产物。The PI-based resin precursor may be a product obtained by reacting other tetracarboxylic acids, dicarboxylic acids, tricarboxylic acids, and anhydrides and derivatives thereof in addition to the tetracarboxylic acid compound used in the synthesis of the PI-based resin precursor, within a range that does not impair the various physical properties of the PI-based film.
作为其他的四羧酸,可举出上述四羧酸化合物的酐的水加成物。As other tetracarboxylic acids, water addition products of anhydrides of the above-mentioned tetracarboxylic acid compounds can be mentioned.
作为二羧酸化合物,可举出芳香族二羧酸、脂肪族二羧酸及它们的类似的酰氯化合物、酸酐等,可以组合使用2种以上。作为具体例,可举出对苯二甲酸;间苯二甲酸;萘二甲酸;4,4’-联苯二甲酸;3,3’-联苯二甲酸;碳原子数为8以下的链式烃的二羧酸化合物及2个苯甲酸通过单键、-O-、-CH2-、-C(CH3)2-、-C(CF3)2-、-SO2-或亚苯基连结而成的化合物、以及它们的酰氯化合物。Examples of the dicarboxylic acid compound include aromatic dicarboxylic acids, aliphatic dicarboxylic acids, and similar acid chloride compounds and acid anhydrides thereof, and two or more thereof may be used in combination. Specific examples include terephthalic acid; isophthalic acid; naphthalene dicarboxylic acid; 4,4'-biphenyl dicarboxylic acid; 3,3'-biphenyl dicarboxylic acid; dicarboxylic acid compounds of chain hydrocarbons having 8 or less carbon atoms, and compounds in which two benzoic acids are linked by a single bond, -O-, -CH2- , -C( CH3 ) 2- , -C( CF3 ) 2- , -SO2- , or phenylene, and acid chloride compounds thereof.
作为三羧酸化合物,可举出芳香族三羧酸、脂肪族三羧酸及它们的类似的酰氯化合物、酸酐等,可以组合使用2种以上。作为具体例,可举出1,2,4-苯三甲酸的酐;2,3,6-萘三甲酸-2,3-酐;邻苯二甲酸酐与苯甲酸通过单键、-O-、-CH2-、-C(CH3)2-、-C(CF3)2-、-SO2-或亚苯基连结而成的化合物。Examples of the tricarboxylic acid compound include aromatic tricarboxylic acids, aliphatic tricarboxylic acids, and similar acid chloride compounds and anhydrides thereof, and two or more thereof may be used in combination. Specific examples include 1,2,4-benzenetricarboxylic acid anhydride; 2,3,6-naphthalenetricarboxylic acid-2,3-anhydride; and a compound in which phthalic anhydride and benzoic acid are linked via a single bond, -O-, -CH2- , -C( CH3 ) 2- , -C( CF3 ) 2- , -SO2- , or a phenylene group.
在PI系树脂前体的制造中,二胺化合物、四羧酸化合物、二羧酸化合物及三羧酸化合物的使用量可以根据所期望的PI系树脂的各结构单元的比率而适宜地选择。In the production of the PI-based resin precursor, the usage-amounts of the diamine compound, the tetracarboxylic acid compound, the dicarboxylic acid compound, and the tricarboxylic acid compound can be appropriately selected according to the ratio of each structural unit of the desired PI-based resin.
本发明中,将相对于四羧酸化合物的总量1摩尔而言的二胺化合物的总使用摩尔数定义为胺比。本发明的一个优选实施方式中,相对于四羧酸化合物的总量1摩尔而言,胺比优选为0.90摩尔以上,优选为0.999摩尔以下。另外,在另一个实施方式中,相对于四羧酸化合物的总量1摩尔而言,胺比优选为1.001摩尔以上,优选为1.10摩尔以下。In the present invention, the total number of moles of diamine compounds used relative to 1 mole of the total amount of tetracarboxylic acid compounds is defined as the amine ratio. In a preferred embodiment of the present invention, the amine ratio is preferably 0.90 moles or more, preferably 0.999 moles or less, relative to 1 mole of the total amount of tetracarboxylic acid compounds. In another embodiment, the amine ratio is preferably 1.001 moles or more, preferably 1.10 moles or less, relative to 1 mole of the total amount of tetracarboxylic acid compounds.
本发明的一个实施方式中,胺比为1以下的情况下,胺比优选为0.90摩尔以上0.999摩尔以下,更优选为0.95摩尔以上0.997摩尔以下,进一步优选为0.97摩尔以上0.995摩尔以下。In one embodiment of the present invention, when the amine ratio is 1 or less, the amine ratio is preferably 0.90 mol to 0.999 mol, more preferably 0.95 mol to 0.997 mol, and even more preferably 0.97 mol to 0.995 mol.
本发明的一个实施方式中,胺比为1以上的情况下,胺比优选为1.001摩尔以上1.1摩尔以下,更优选为1.002摩尔以上1.05摩尔以下,进一步优选为1.003摩尔以上1.03摩尔以下。In one embodiment of the present invention, when the amine ratio is 1 or more, the amine ratio is preferably 1.001 mol to 1.1 mol, more preferably 1.002 mol to 1.05 mol, and further preferably 1.003 mol to 1.03 mol.
若胺比接近于1.0摩尔,则有在合成时分子量急剧地增大的倾向,若胺比与1.0摩尔相差较大,则有所得到的PI系树脂的分子量容易降低的倾向。若分子量急剧地增大,则有在合成物料中不均匀地生长、PI系树脂的物性难以稳定的倾向。另一方面,若分子量过低,则有机械物性降低的倾向。If the amine ratio is close to 1.0 mol, the molecular weight tends to increase sharply during synthesis, and if the amine ratio is greatly different from 1.0 mol, the molecular weight of the obtained PI-based resin tends to decrease easily. If the molecular weight increases sharply, it tends to grow unevenly in the synthetic material, and the physical properties of the PI-based resin tend to be difficult to stabilize. On the other hand, if the molecular weight is too low, the mechanical properties tend to decrease.
二胺化合物与四羧酸化合物的反应温度优选为50℃以下,更优选为40℃以下,进一步优选为30℃以下。若反应温度为上述的上限以下,则容易降低所得到的PI系膜的Df,该倾向在含有包含酯键的PI系树脂、尤其是包含结构单元(A1)的PI系树脂的PI系膜中特别显著。另外,二胺化合物与四羧酸化合物的反应温度优选为5℃以上,更优选为10℃以上,进一步优选为15℃以上。若反应温度为上述的下限以上,则存在容易提高反应速度、能够缩短聚合时间的倾向。The reaction temperature of the diamine compound and the tetracarboxylic acid compound is preferably 50°C or less, more preferably 40°C or less, and further preferably 30°C or less. If the reaction temperature is below the above upper limit, the Df of the obtained PI film is easily reduced, and this tendency is particularly significant in a PI film containing a PI resin containing an ester bond, especially a PI resin containing a structural unit (A1). In addition, the reaction temperature of the diamine compound and the tetracarboxylic acid compound is preferably 5°C or more, more preferably 10°C or more, and further preferably 15°C or more. If the reaction temperature is above the above lower limit, there is a tendency to easily increase the reaction rate and shorten the polymerization time.
反应时间没有特别限定,例如为0.5~72小时左右,优选可以为3~24小时。若反应时间在上述的范围内,则即使酰亚胺化温度为低温,也容易降低所得到的PI系膜的Df。The reaction time is not particularly limited, and is, for example, about 0.5 to 72 hours, and preferably 3 to 24 hours. When the reaction time is within the above range, the Df of the obtained PI film can be easily reduced even at a low imidization temperature.
二胺化合物与四羧酸化合物的反应优选在溶剂中进行。作为溶剂,只要不对反应造成影响,就没有特别限定,例如可举出:水、甲醇、乙醇、乙二醇、异丙醇、丙二醇、乙二醇甲基醚、乙二醇丁基醚、1-甲氧基-2-丙醇、2-丁氧基乙醇、丙二醇单甲基醚等醇系溶剂;苯酚、甲酚等酚系溶剂;乙酸乙酯、乙酸丁酯、乙二醇甲基醚乙酸酯、丙二醇甲基醚乙酸酯、乳酸乙酯等酯系溶剂;γ-丁内酯(以下,有时记载为GBL)、γ-戊内酯等内酯系溶剂;丙酮、甲基乙基酮、环戊酮、环己酮、2-庚酮、甲基异丁基酮等酮系溶剂;戊烷、己烷、庚烷等脂肪族烃溶剂;乙基环己烷等脂环式烃溶剂;甲苯、二甲苯等芳香族烃溶剂;乙腈等腈系溶剂;四氢呋喃及二甲氧基乙烷等醚系溶剂;氯仿及氯苯等含氯溶剂;N,N-二甲基乙酰胺(以下,有时记载为DMAc)、N,N-二甲基甲酰胺(以下,有时记载为DMF)等酰胺系溶剂;二甲基砜、二甲基亚砜、环丁砜等含硫系溶剂;碳酸乙烯酯、碳酸丙烯酯等碳酸酯系溶剂;N-甲基吡咯烷酮(以下,有时记载为NMP)等吡咯烷酮系溶剂;及它们的组合等。它们之中,从溶解性的观点考虑,优选可以合适地使用酚系溶剂、内酯系溶剂、酰胺系溶剂、吡咯烷酮系溶剂,更优选酰胺系溶剂。The reaction of the diamine compound and the tetracarboxylic acid compound is preferably carried out in a solvent. As a solvent, there is no particular limitation as long as it does not affect the reaction, and examples thereof include: alcohol solvents such as water, methanol, ethanol, ethylene glycol, isopropanol, propylene glycol, ethylene glycol methyl ether, ethylene glycol butyl ether, 1-methoxy-2-propanol, 2-butoxyethanol, and propylene glycol monomethyl ether; phenol solvents such as phenol and cresol; ester solvents such as ethyl acetate, butyl acetate, ethylene glycol methyl ether acetate, propylene glycol methyl ether acetate, and ethyl lactate; lactone solvents such as γ-butyrolactone (hereinafter, sometimes recorded as GBL) and γ-valerolactone; ketone solvents such as acetone, methyl ethyl ketone, cyclopentanone, cyclohexanone, 2-heptanone, and methyl isobutyl ketone; Aliphatic hydrocarbon solvents such as pentane, hexane, and heptane; alicyclic hydrocarbon solvents such as ethylcyclohexane; aromatic hydrocarbon solvents such as toluene and xylene; nitrile solvents such as acetonitrile; ether solvents such as tetrahydrofuran and dimethoxyethane; chlorinated solvents such as chloroform and chlorobenzene; amide solvents such as N,N-dimethylacetamide (hereinafter, sometimes described as DMAc) and N,N-dimethylformamide (hereinafter, sometimes described as DMF); sulfur-containing solvents such as dimethyl sulfone, dimethyl sulfoxide, and cyclopentane; carbonate solvents such as ethylene carbonate and propylene carbonate; pyrrolidone solvents such as N-methylpyrrolidone (hereinafter, sometimes described as NMP); and combinations thereof. Among them, from the viewpoint of solubility, phenol solvents, lactone solvents, amide solvents, and pyrrolidone solvents can be preferably used appropriately, and amide solvents are more preferred.
本发明的一个实施方式中,从即使酰亚胺化温度为低温、也容易降低所得到的PI系膜的Df的观点考虑,二胺化合物与四羧酸化合物的反应中使用的溶剂的沸点优选为230℃以下,更优选为200℃以下,进一步优选为180℃以下。另外,从容易降低所得到的PI系膜的Df的观点考虑,前述溶剂的沸点优选为100℃以上,更优选为120℃以上。In one embodiment of the present invention, from the viewpoint of easily reducing the Df of the obtained PI film even at a low imidization temperature, the boiling point of the solvent used in the reaction of the diamine compound and the tetracarboxylic acid compound is preferably 230° C. or less, more preferably 200° C. or less, and further preferably 180° C. or less. In addition, from the viewpoint of easily reducing the Df of the obtained PI film, the boiling point of the above-mentioned solvent is preferably 100° C. or more, more preferably 120° C. or more.
二胺化合物与四羧酸化合物的反应可以根据需要而于氮气氛、氩气氛等非活性气氛下或减压的条件下进行,优选于非活性气氛、例如氮气氛或氩气氛等下、一边在被严密控制的脱水溶剂中搅拌一边进行。The reaction of the diamine compound and the tetracarboxylic acid compound can be carried out in an inert atmosphere such as a nitrogen atmosphere or an argon atmosphere or under reduced pressure as necessary, and is preferably carried out in an inert atmosphere such as a nitrogen atmosphere or an argon atmosphere while stirring in a strictly controlled dehydrated solvent.
PI系树脂前体溶液中包含的溶剂可举出作为二胺化合物与四羧酸化合物的反应中使用的溶剂而例示的溶剂,优选为内酯系溶剂、酰胺系溶剂、吡咯烷酮系溶剂,更优选为酰胺系溶剂。另外,本发明的一个实施方式中,从即使酰亚胺化温度为低温、也容易降低所得到的PI系膜的Df的观点考虑,PI系树脂前体溶液中包含的溶剂的沸点优选为230℃以下,更优选为200℃以下,进一步优选为180℃以下,特别优选为170℃以下。另外,从容易降低所得到的PI系膜的Df的观点考虑,前述溶剂的沸点优选为100℃以上,更优选为120℃以上。The solvent contained in the PI-based resin precursor solution can include the solvents exemplified as the solvents used in the reaction of the diamine compound and the tetracarboxylic acid compound, preferably a lactone solvent, an amide solvent, a pyrrolidone solvent, and more preferably an amide solvent. In addition, in one embodiment of the present invention, from the viewpoint that the Df of the obtained PI film can be easily reduced even at a low imidization temperature, the boiling point of the solvent contained in the PI-based resin precursor solution is preferably 230°C or less, more preferably 200°C or less, further preferably 180°C or less, and particularly preferably 170°C or less. In addition, from the viewpoint that the Df of the obtained PI film can be easily reduced, the boiling point of the aforementioned solvent is preferably 100°C or more, more preferably 120°C or more.
相对于PI系树脂前体溶液的总量而言,PI系树脂前体溶液中包含的PI系树脂前体的含量优选为8质量%以上,更优选为10质量%以上,进一步优选为12质量%以上,特别优选为13质量%以上,另外,优选为30质量%以下,更优选为25质量%以下,进一步优选为23质量%以下,特别优选为20质量%以下。若PI系树脂前体的含量在上述的范围内,则制膜时的加工性优异。The content of the PI-based resin precursor contained in the PI-based resin precursor solution is preferably 8% by mass or more, more preferably 10% by mass or more, further preferably 12% by mass or more, particularly preferably 13% by mass or more, relative to the total amount of the PI-based resin precursor solution, and preferably 30% by mass or less, more preferably 25% by mass or less, further preferably 23% by mass or less, particularly preferably 20% by mass or less. If the content of the PI-based resin precursor is within the above range, the processability during film formation is excellent.
(聚酰亚胺系树脂前体溶液的涂敷)(Application of polyimide resin precursor solution)
PI系树脂前体溶液的涂敷工序为将PI系树脂前体溶液涂敷于基材上从而形成涂膜的工序。The step of applying the PI-based resin precursor solution is a step of applying the PI-based resin precursor solution on a substrate to form a coating film.
在涂敷工序中,利用已知的涂敷方法或涂布方法,在基材上涂敷组合物从而形成涂膜。作为已知的涂敷方法,例如可举出线棒涂布法、逆式涂布、凹版涂布等辊涂法、模涂法、逗号涂布法、唇式涂布法、旋涂法、丝网印刷涂布法、喷注式刮刀涂布法、浸渍法、喷涂法、帘式涂布法、狭缝式涂布法、流延成型法等。在基材上涂敷或涂布PI系树脂前体的溶液时,可以在基材上涂敷单层的PI系树脂前体,也可以在基材上涂敷多层的PI系树脂前体。在基材上涂敷多层的PI系树脂前体的情况下,可以分多次来进行涂敷并干燥,也可以同时涂敷多层。In the coating process, a composition is applied to a substrate using a known coating method or coating method to form a coating film. As known coating methods, for example, wire rod coating, reverse coating, gravure coating, roller coating, die coating, comma coating, lip coating, spin coating, screen printing, injection blade coating, dipping, spraying, curtain coating, slit coating, cast film, etc. can be cited. When a solution of a PI-based resin precursor is applied or coated on a substrate, a single layer of a PI-based resin precursor can be applied to the substrate, or a multilayer of a PI-based resin precursor can be applied to the substrate. In the case of applying a multilayer of a PI-based resin precursor on a substrate, the coating and drying can be performed in multiple times, or multiple layers can be applied simultaneously.
作为基材的例子,可举出金属箔(例如铜箔)等金属板(例如铜板等)、SUS箔、SUS带等SUS板、玻璃基板、PET膜、PEN膜、除本发明的PI系膜以外的其他PI系树脂膜、聚酰胺系树脂膜等。其中,从耐热性优异的观点考虑,优选可举出铜板、SUS板、玻璃基板、PET膜、PEN膜等,从与膜的密合性及成本的观点考虑,更优选可举出铜板、SUS板、玻璃基板或PET膜等。As examples of substrates, metal plates (such as copper plates, etc.) such as metal foils (such as copper foils), SUS plates such as SUS foils and SUS tapes, glass substrates, PET films, PEN films, other PI resin films other than the PI film of the present invention, polyamide resin films, etc. can be cited. Among them, from the viewpoint of excellent heat resistance, preferably copper plates, SUS plates, glass substrates, PET films, PEN films, etc. can be cited, and from the viewpoint of adhesion to the film and cost, more preferably copper plates, SUS plates, glass substrates or PET films, etc. can be cited.
<酰亚胺化工序><Imidization step>
酰亚胺化工序为通过200℃以上且低于350℃的热处理来对涂敷至基材上的PI系树脂前体进行酰亚胺化的工序。The imidization step is a step of imidizing the PI-based resin precursor applied on the substrate by heat treatment at 200° C. or higher and lower than 350° C.
本发明的一个实施方式中,酰亚胺化工序优选为下述工序:在PI系树脂前体的酰亚胺化之前,在例如低于200℃的较低温度下对涂敷至基材上的PI系树脂前体溶液进行加热并干燥,通过200℃以上且低于350℃的热处理来对所得到的PI系树脂前体的干燥膜进行酰亚胺化。In one embodiment of the present invention, the imidization process is preferably the following process: before the imidization of the PI-based resin precursor, the PI-based resin precursor solution applied to the substrate is heated and dried at a relatively low temperature, for example, below 200°C, and the obtained dry film of the PI-based resin precursor is imidized by heat treatment at a temperature above 200°C and below 350°C.
另外,本发明的一个实施方式中,可以对基材上的PI系树脂前体的干燥膜进行酰亚胺化而得到PI系膜,也可以将PI系树脂前体的干燥膜从基材剥离,对从基材剥离后的该干燥膜进行酰亚胺化而得到PI系膜。In one embodiment of the present invention, the dry film of the PI resin precursor on the substrate may be imidized to obtain the PI film, or the dry film of the PI resin precursor may be peeled off from the substrate and the dry film peeled off from the substrate may be imidized to obtain the PI film.
本发明的一个实施方式中,对于涂敷至基材上的PI系树脂前体的干燥温度而言,只要在溶剂能干燥而固态化的温度范围内,就没有特别限制,从避免因急剧的干燥而产生表面粗糙的观点及抑制在加工时产生的褶皱、扭结等的观点考虑,优选低于300℃,更优选为260℃以下,进一步优选为200℃以下,进一步更优选为180℃以下,另外,从生产率的观点考虑,优选为50℃以上,更优选为80℃以上,进一步优选为100℃以上。In one embodiment of the present invention, there is no particular restriction on the drying temperature of the PI-based resin precursor applied to the substrate as long as it is within the temperature range at which the solvent can be dried and solidified. From the viewpoint of avoiding surface roughness due to rapid drying and suppressing wrinkles, kinks, etc. generated during processing, the drying temperature is preferably lower than 300°C, more preferably lower than 260°C, further preferably lower than 200°C, and further more preferably lower than 180°C. In addition, from the viewpoint of productivity, it is preferably higher than 50°C, more preferably higher than 80°C, and further preferably higher than 100°C.
对于本发明中的PI系树脂前体而言,即使于低温进行酰亚胺化,也能够降低所得到的PI系膜的Df。酰亚胺化工序中的热处理温度、即酰亚胺化温度优选低于350℃,更优选为340℃以下,进一步优选为330℃以下,进一步更优选为310℃以下,特别优选为300℃以下。若酰亚胺化温度为上述的上限以下,则即使在使用铜箔等金属箔作为基材的情况下,也能抑制金属箔等、尤其是铜箔的热劣化,因此容易得到高频特性优异的CCL。另外,从容易充分提高酰亚胺化率的观点考虑,酰亚胺化温度优选为200℃以上,更优选为210℃以上,进一步优选为220℃以上。另外,从容易得到平滑的膜的观点考虑,优选阶段性地进行加热。例如,在于50~150℃的较低温度下进行加热而除去溶剂之后,可以阶段性地加热至200℃以上且低于350℃的范围的温度来进行酰亚胺化。For the PI-based resin precursor in the present invention, even if imidization is performed at a low temperature, the Df of the obtained PI-based film can be reduced. The heat treatment temperature in the imidization process, that is, the imidization temperature, is preferably lower than 350°C, more preferably below 340°C, further preferably below 330°C, further more preferably below 310°C, and particularly preferably below 300°C. If the imidization temperature is below the above-mentioned upper limit, even when a metal foil such as copper foil is used as a substrate, thermal degradation of the metal foil, especially the copper foil, can be suppressed, so it is easy to obtain a CCL with excellent high-frequency characteristics. In addition, from the perspective of easily fully increasing the imidization rate, the imidization temperature is preferably above 200°C, more preferably above 210°C, and further preferably above 220°C. In addition, from the perspective of easily obtaining a smooth film, it is preferably heated in stages. For example, after heating at a relatively low temperature of 50 to 150°C to remove the solvent, it can be heated in stages to a temperature in the range of 200°C or more and less than 350°C for imidization.
本发明的一个实施方式中,酰亚胺化中的反应时间优选为0.5~24小时,更优选为1~12小时。另外,本发明的一个实施方式中,维持200℃以上的温度的时间优选为10分钟~90分钟,更优选为15分钟~70分钟,进一步优选为20分钟~50分钟。若酰亚胺化中的200℃以上的反应时间在上述范围内,则容易充分提高酰亚胺化率,容易防止树脂的氧化劣化,容易提高得到的PI系膜的介电特性、耐弯曲性。In one embodiment of the present invention, the reaction time in the imidization is preferably 0.5 to 24 hours, more preferably 1 to 12 hours. In addition, in one embodiment of the present invention, the time for maintaining a temperature of 200°C or more is preferably 10 minutes to 90 minutes, more preferably 15 minutes to 70 minutes, and further preferably 20 minutes to 50 minutes. If the reaction time of 200°C or more in the imidization is within the above range, it is easy to fully increase the imidization rate, it is easy to prevent oxidative degradation of the resin, and it is easy to improve the dielectric properties and bending resistance of the obtained PI film.
在酰亚胺化后,将形成于基材上的涂膜从基材剥离,由此能够得到PI系膜。本发明的一个实施方式中,基材为铜箔等金属箔的情况下,也可以在不将涂膜从铜箔等金属箔剥离的情况下形成PI系膜,将所得到的在铜箔等金属箔上层叠有PI系膜的层叠膜用于CCL等覆金属层叠板。After imidization, the coating film formed on the substrate is peeled off from the substrate, thereby obtaining a PI film. In one embodiment of the present invention, when the substrate is a metal foil such as copper foil, the PI film can be formed without peeling the coating film from the metal foil such as copper foil, and the obtained laminated film having the PI film laminated on the metal foil such as copper foil is used for metal-clad laminates such as CCL.
本发明的膜为多层膜的情况下,可以通过例如共挤出加工法、挤出层压法、热层压法、干式层压法等多层膜形成法来制造。When the film of the present invention is a multilayer film, it can be produced by a multilayer film forming method such as a coextrusion processing method, an extrusion lamination method, a heat lamination method, or a dry lamination method.
〔层叠膜〕〔Laminated film〕
本发明的PI系膜的Df低,因此可合适地在用于FPC的覆金属层叠板的形成中使用。因此,包括下述层叠膜,所述层叠膜将本发明的PI系膜用作PI层,并且包含PI层和金属箔层。本发明的一个实施方式中,本发明的层叠膜可以仅在PI层的一面包含金属箔层,也可以在PI层的两面包含金属箔层。The PI film of the present invention has a low Df and can therefore be suitably used in the formation of a metal-clad laminate for FPC. Therefore, the following laminated film is included, wherein the laminated film uses the PI film of the present invention as a PI layer and comprises a PI layer and a metal foil layer. In one embodiment of the present invention, the laminated film of the present invention may include a metal foil layer only on one side of the PI layer, or may include a metal foil layer on both sides of the PI layer.
本发明的一个实施方式中,作为金属箔,例如,可举出铜箔、SUS箔、铝箔等,从导电性及金属加工性的观点考虑,优选为铜箔。In one embodiment of the present invention, examples of the metal foil include copper foil, SUS foil, and aluminum foil. From the viewpoint of electrical conductivity and metal workability, copper foil is preferred.
对于本发明的PI系膜而言,即使热酰亚胺化温度为低温,Df也低,可合适地用于形成高频特性优异的CCL,因此,本发明的一个优选实施方式中,本发明的层叠膜优选为在本发明的PI系膜的一面或两面包含铜箔层的层叠膜。For the PI film of the present invention, even if the thermal imidization temperature is low, Df is low, and it can be suitably used to form a CCL with excellent high-frequency characteristics. Therefore, in a preferred embodiment of the present invention, the laminated film of the present invention is preferably a laminated film including a copper foil layer on one or both sides of the PI film of the present invention.
本发明的一个实施方式中,金属箔层、尤其是铜箔层的厚度优选为1μm以上,更优选为5μm以上,另外,从容易进行电路的微细化、容易提高耐折性的观点考虑,优选为100μm以下,更优选为50μm以下,进一步优选为30μm以下,特别优选为20μm以下。金属箔层、尤其是铜箔层的厚度可以使用膜厚计等进行测定。需要说明的是,在PI系膜的两面包含金属箔层、尤其是铜箔层的情况下,各金属箔层、尤其是各铜箔层的厚度可以彼此相同,也可以不同。In one embodiment of the present invention, the thickness of the metal foil layer, especially the copper foil layer, is preferably 1 μm or more, more preferably 5 μm or more, and from the viewpoint of easy miniaturization of the circuit and easy improvement of folding resistance, it is preferably 100 μm or less, more preferably 50 μm or less, further preferably 30 μm or less, and particularly preferably 20 μm or less. The thickness of the metal foil layer, especially the copper foil layer, can be measured using a film thickness meter or the like. It should be noted that when the two sides of the PI film contain metal foil layers, especially copper foil layers, the thickness of each metal foil layer, especially each copper foil layer, may be the same as or different from each other.
本发明的一个实施方式中,层叠膜的厚度优选为5μm以上,更优选为10μm以上,进一步优选为15μm以上,优选为100μm以下,更优选为80μm以下,进一步优选为60μm以下。层叠膜的厚度可以使用膜厚计等进行测定。In one embodiment of the present invention, the thickness of the laminated film is preferably 5 μm or more, more preferably 10 μm or more, further preferably 15 μm or more, and preferably 100 μm or less, more preferably 80 μm or less, further preferably 60 μm or less. The thickness of the laminated film can be measured using a film thickness meter or the like.
本发明的层叠膜可以除了PI系膜及金属箔层、尤其是铜箔层之外还包含功能层等其他层。作为功能层,可举出上文例示的层,例如,可以为包含热塑性PI系树脂的热塑性PI系树脂层、粘接层等。功能层可以单独使用或者组合使用两种以上。The laminated film of the present invention may include other layers such as a functional layer in addition to the PI film and the metal foil layer, especially the copper foil layer. As the functional layer, the layers exemplified above may be cited, for example, a thermoplastic PI resin layer including a thermoplastic PI resin, an adhesive layer, etc. The functional layer may be used alone or in combination of two or more.
本发明的一个实施方式中,本发明的层叠膜可以为由金属箔层及PI层构成的双层覆金属层叠板,也可以为由金属箔层、PI层及粘接层构成的三层覆金属层叠板,从耐热性、尺寸稳定性及轻量化的观点考虑,优选为不包含粘接层的双层覆金属层叠板。In one embodiment of the present invention, the laminated film of the present invention can be a double-layer metal-clad laminated plate composed of a metal foil layer and a PI layer, or a three-layer metal-clad laminated plate composed of a metal foil layer, a PI layer and an adhesive layer. From the viewpoint of heat resistance, dimensional stability and lightweight, it is preferably a double-layer metal-clad laminated plate that does not include an adhesive layer.
另外,对于本发明的PI系膜而言,即使酰亚胺化温度为低温,Df也低,因此,即使通过在铜箔上进行PI系树脂前体涂膜的热酰亚胺化来制造金属箔为铜箔的层叠膜,也能够抑制铜箔表面的劣化。因此,本发明的层叠膜即使不包含粘接层,也具有优异的高频特性。In addition, for the PI-based film of the present invention, even if the imidization temperature is low, Df is low, so even if a laminated film in which the metal foil is copper foil is produced by thermal imidization of the PI-based resin precursor coating film on the copper foil, degradation of the copper foil surface can be suppressed. Therefore, the laminated film of the present invention has excellent high-frequency characteristics even if it does not include an adhesive layer.
另外,本发明的一个实施方式中,本发明的PI系膜与金属箔层、尤其是铜箔层可以直接相接,也可以在PI系膜与金属箔层、尤其是铜箔层之间插入功能层而使它们介由功能层相接,从容易提高机械物性及热物性的观点考虑,优选PI系膜与金属箔层、尤其是铜箔层直接相接。In addition, in one embodiment of the present invention, the PI film of the present invention and the metal foil layer, especially the copper foil layer, can be directly connected, or a functional layer can be inserted between the PI film and the metal foil layer, especially the copper foil layer so that they are connected via the functional layer. From the perspective of easily improving mechanical properties and thermal properties, it is preferred that the PI film and the metal foil layer, especially the copper foil layer, are directly connected.
可被插入至本发明的PI系膜与金属箔层之间的功能层可以为热塑性PI层。从容易提高机械物性及热物性的观点考虑,与金属箔层、尤其是铜箔层直接相接的层优选为本发明的PI膜或作为功能层的热塑性PI层。The functional layer that can be inserted between the PI film of the present invention and the metal foil layer can be a thermoplastic PI layer. From the perspective of easily improving mechanical and thermal properties, the layer directly in contact with the metal foil layer, especially the copper foil layer, is preferably the PI film of the present invention or a thermoplastic PI layer as a functional layer.
〔层叠膜的制造方法〕[Method for producing laminated film]
本发明还包括层叠膜的制造方法,所述制造方法包括以下的工序:The present invention also includes a method for manufacturing a laminated film, the method comprising the following steps:
将包含来自四羧酸酐的结构单元(A)和来自二胺的结构单元(B)的PI系树脂前体溶液涂敷于基材上的工序;以及A step of applying a PI-based resin precursor solution containing a structural unit (A) derived from a tetracarboxylic anhydride and a structural unit (B) derived from a diamine onto a substrate; and
通过200℃以上且低于350℃的热处理来对PI系树脂前体进行酰亚胺化,在基材上形成本发明的PI系膜的工序。A step of imidizing a PI-based resin precursor by heat treatment at 200° C. or higher and lower than 350° C. to form the PI-based film of the present invention on a substrate.
关于本发明的层叠膜的制造方法中的“将包含来自四羧酸酐的结构单元(A)和来自二胺的结构单元(B)的PI系树脂前体溶液涂敷于基材上的工序”及“通过200℃以上且低于350℃的热处理来对PI系树脂前体进行酰亚胺化,在基材上形成本发明的PI系膜的工序”,〔聚酰亚胺系膜的制造方法〕一项中记载的与各工序相关的说明同样适用。With regard to the "step of applying a PI-based resin precursor solution containing a structural unit (A) derived from a tetracarboxylic anhydride and a structural unit (B) derived from a diamine onto a substrate" and the "step of imidizing the PI-based resin precursor by heat treatment at a temperature of not less than 200°C and not more than 350°C to form the PI-based film of the present invention on the substrate" in the method for producing a laminated film of the present invention, the descriptions related to each step recorded in the item [Method for producing a polyimide-based film] also apply.
本发明的一个实施方式中,基材优选为金属箔,特别优选为铜箔。关于与金属箔、尤其是铜箔相关的记载,〔层叠膜〕一项中记载的与金属箔相关的记载同样适用。In one embodiment of the present invention, the substrate is preferably a metal foil, particularly preferably a copper foil. The descriptions regarding the metal foil, particularly the copper foil, are the same as those regarding the metal foil described in the section [Laminated film].
本发明的层叠膜也可以利用上述方法以外的方法、例如下述方法来制造:在除层叠膜中包含的金属箔以外的其他基材上,涂敷包含来自四羧酸酐的结构单元(A)和来自二胺的结构单元(B)的PI系树脂前体溶液并进行干燥,将由此得到的PI系树脂前体的干燥膜从前述基材剥离,将剥离后的前述PI系树脂前体的干燥膜贴合于金属箔。作为将PI系树脂前体的干燥膜与金属箔贴合的方法,可以采用基于加压的方法、使用了热辊的层压方法等,也可以在贴合的工序中同时进行PI系树脂前体的酰亚胺化。但是,对于本发明的PI系膜而言,即使酰亚胺化温度为低温,Df也低,因此,即使通过例如在铜箔上进行PI系树脂前体涂膜的热酰亚胺化来制造金属箔为铜箔的层叠膜,也能够抑制铜箔表面的劣化。因此,本发明的层叠膜即使以不经由上述那样的贴合工序的方式来制造,也具有优异的高频特性。The laminated film of the present invention can also be manufactured by a method other than the above method, for example, the following method: on other substrates other than the metal foil contained in the laminated film, a PI-based resin precursor solution containing a structural unit (A) from a tetracarboxylic anhydride and a structural unit (B) from a diamine is applied and dried, and the dry film of the PI-based resin precursor thus obtained is peeled off from the aforementioned substrate, and the dry film of the aforementioned PI-based resin precursor after peeling is bonded to the metal foil. As a method for bonding the dry film of the PI-based resin precursor to the metal foil, a pressurization-based method, a lamination method using a hot roller, etc. can be adopted, and the imidization of the PI-based resin precursor can also be performed simultaneously in the bonding process. However, for the PI-based film of the present invention, even if the imidization temperature is low, Df is low, so even if the laminated film in which the metal foil is a copper foil is manufactured by, for example, thermal imidization of the PI-based resin precursor coating on the copper foil, the degradation of the copper foil surface can be suppressed. Therefore, the laminated film of the present invention has excellent high-frequency characteristics even if it is manufactured without the bonding process described above.
〔柔性印刷电路基板〕〔Flexible printed circuit board〕
本发明的PI系膜的Df低,能够降低包含PI系膜的电路的传输损耗,因此可以合适地用作FPC基板材料。本发明还包括FPC基板,其包含上述PI系膜。The PI film of the present invention has a low Df and can reduce the transmission loss of a circuit including the PI film, and thus can be suitably used as an FPC substrate material. The present invention also includes an FPC substrate including the above-mentioned PI film.
[实施例][Example]
以下,基于实施例及比较例来更具体地说明本发明,但本发明并不限定于以下的实施例。Hereinafter, the present invention will be described in more detail based on Examples and Comparative Examples, but the present invention is not limited to the following Examples.
实施例、比较例及参考例中使用的缩写表示以下的化合物。The abbreviations used in Examples, Comparative Examples and Reference Examples represent the following compounds.
BPDA:3,3’,4,4’-联苯四甲酸二酐BPDA: 3,3',4,4'-biphenyltetracarboxylic dianhydride
TAHQ:对亚苯基双(偏苯三酸单酯酸二酐)TAHQ: p-phenylene bis(trimellitic acid monoester dianhydride)
PMDA:均苯四酸二酐PMDA: pyromellitic dianhydride
BP-TME:4,4’-双(1,3-二氧代-1,3-二氢异苯并呋喃-5-基羰基氧基)联苯BP-TME: 4,4'-bis(1,3-dioxo-1,3-dihydroisobenzofuran-5-ylcarbonyloxy)biphenyl
ODPA:4,4’-氧二邻苯二甲酸二酐ODPA: 4,4'-oxydiphthalic anhydride
BPADA:4,4’-(4,4’-异亚丙基二苯氧基)二邻苯二甲酸酐BPADA: 4,4'-(4,4'-isopropylidene diphenoxy) diphthalic anhydride
m-Tb:4,4’-二氨基-2,2’-二甲基联苯m-Tb: 4,4'-diamino-2,2'-dimethylbiphenyl
BAPP:2,2-双[4-(4-氨基苯氧基)苯基]丙烷BAPP: 2,2-bis[4-(4-aminophenoxy)phenyl]propane
TPE-R:1,3-双(4-氨基苯氧基)苯TPE-R: 1,3-bis(4-aminophenoxy)benzene
TPE-Q:1,4-双(4-氨基苯氧基)苯TPE-Q: 1,4-bis(4-aminophenoxy)benzene
PDA:对苯二胺PDA: p-phenylenediamine
[聚酰亚胺树脂前体的合成][Synthesis of polyimide resin precursor]
(实施例1)(Example 1)
使m-Tb 17.93g(84.4mmol)、及BAPP 0.35g(0.9mmol)溶解于DMAc 284g,然后加入TAHQ 19.35g(42.2mmol),在氮气氛下,于20℃搅拌1小时。然后加入BPDA 12.42g(42.2mmol),在氮气氛下,于20℃搅拌24小时,得到PI树脂前体组合物。所使用的二胺单体相对于酸二酐单体而言的摩尔比为1.01。17.93 g (84.4 mmol) of m-Tb and 0.35 g (0.9 mmol) of BAPP were dissolved in 284 g of DMAc, and then 19.35 g (42.2 mmol) of TAHQ was added, and the mixture was stirred at 20° C. for 1 hour under a nitrogen atmosphere. Then 12.42 g (42.2 mmol) of BPDA was added, and the mixture was stirred at 20° C. for 24 hours under a nitrogen atmosphere to obtain a PI resin precursor composition. The molar ratio of the diamine monomer to the acid dianhydride monomer used was 1.01.
(实施例2~16及比较例1~5)(Examples 2 to 16 and Comparative Examples 1 to 5)
将使用的单体种类及单体组成分别如表1所示的那样进行变更,除此以外,与实施例1同样地得到PI树脂前体组合物。关于加入单体的顺序,只要没有特别记载,则按二胺、酸二酐的顺序,二胺按衍生出结构单元(B1)、(B2)、(B3)的二胺的顺序加入,酸二酐按衍生出结构单元(A1)、(A2)、(A3)的酸二酐的顺序加入。The PI resin precursor composition was obtained in the same manner as in Example 1 except that the types of monomers used and the monomer composition were changed as shown in Table 1. The order of adding the monomers was in the order of diamine and acid dianhydride unless otherwise specified, with the diamine being added in the order of deriving the structural units (B1), (B2), and (B3) and the acid dianhydride being added in the order of deriving the structural units (A1), (A2), and (A3).
[聚酰亚胺膜的制造][Manufacturing of polyimide film]
利用在PI树脂前体的合成中使用的溶剂,在PI树脂前体的含量成为10质量%以上的范围内适宜地对实施例1~16及比较例1~5中得到的PI树脂前体组合物进行稀释,将粘度调整为40,000cps以下,从而制备PI树脂前体溶液。对于PI树脂前体溶液,分别如表1所示的那样在下述制膜条件1~4中的任一种条件下进行制膜,得到由PI树脂形成的PI膜。The PI resin precursor compositions obtained in Examples 1 to 16 and Comparative Examples 1 to 5 were appropriately diluted with the solvent used in the synthesis of the PI resin precursor so that the content of the PI resin precursor was 10% by mass or more, and the viscosity was adjusted to 40,000 cps or less, thereby preparing a PI resin precursor solution. The PI resin precursor solution was film-formed under any of the following film-forming conditions 1 to 4 as shown in Table 1, to obtain a PI film formed of a PI resin.
<制膜条件1><Film Forming Conditions 1>
将PI树脂前体溶液在玻璃基板上进行流延成型,使用涂布器,以0.4m/分钟的线速度将PI树脂前体溶液的涂膜成型。于120℃对前述涂膜进行30分钟加热,将所得到的膜从玻璃基板剥离后,将膜固定于金属框。针对已固定于金属框的膜,在氧浓度为7%气氛下,经19分钟从30℃升温至270℃后,经35分钟冷却至200℃,从而制作PI膜。维持了220℃以上的温度的时间为23分钟。另外,维持了200℃以上的温度的时间为34分钟。The PI resin precursor solution was cast on a glass substrate, and a coating of the PI resin precursor solution was formed using an applicator at a line speed of 0.4 m/min. The coating was heated at 120°C for 30 minutes, and the obtained film was peeled off from the glass substrate and fixed to a metal frame. For the film fixed to the metal frame, the temperature was raised from 30°C to 270°C in an atmosphere of 7% oxygen concentration for 19 minutes, and then cooled to 200°C for 35 minutes to prepare a PI film. The temperature above 220°C was maintained for 23 minutes. In addition, the temperature above 200°C was maintained for 34 minutes.
<制膜条件2><Film Forming Conditions 2>
将PI树脂前体溶液在电解铜箔(JX金属(株)制,JXEFL-BHM厚度为12μm)的粗糙化面侧(表面粗糙度;Rz=1.3μm)进行流延成型,使用涂布器,以0.4m/分钟的线速度将PI树脂前体溶液的涂膜成型。于120℃对前述涂膜进行30分钟加热,使其干燥。然后,将铜箔与前体的层叠膜固定于金属框,在氧浓度为1%的气氛下,经9分钟从30℃升温至320℃后,于320℃进行6分钟加热,经15分钟冷却至200℃,从而制作PI膜与铜箔的层叠膜。维持了220℃以上的温度的时间为21分钟。另外,维持了200℃以上的温度的时间为25分钟。The PI resin precursor solution was cast on the roughened side (surface roughness; Rz = 1.3 μm) of an electrolytic copper foil (manufactured by JX Metal Co., Ltd., JXEFL-BHM, thickness of 12 μm), and a coating of the PI resin precursor solution was formed using an applicator at a line speed of 0.4 m/min. The coating was heated at 120°C for 30 minutes to dry it. Then, the laminated film of the copper foil and the precursor was fixed to a metal frame, and in an atmosphere with an oxygen concentration of 1%, the temperature was raised from 30°C to 320°C over 9 minutes, then heated at 320°C for 6 minutes, and cooled to 200°C over 15 minutes, thereby producing a laminated film of the PI film and the copper foil. The temperature above 220°C was maintained for 21 minutes. In addition, the temperature above 200°C was maintained for 25 minutes.
于室温将所得到的PI膜与铜箔的层叠膜在大容量的浓度为40质量%的氯化铁水溶液中浸渍10分钟,通过目视确认了不存在铜的残留之后,于80℃进行1小时干燥,得到单独的PI膜。The obtained laminated film of the PI film and the copper foil was immersed in a large volume 40 mass % ferric chloride aqueous solution at room temperature for 10 minutes, and after visually confirming that no copper remained, it was dried at 80° C. for 1 hour to obtain a single PI film.
<制膜条件3><Film Forming Conditions 3>
将PI树脂前体溶液在玻璃基板上进行流延成型,使用涂布器,以0.4m/分钟的线速度将树脂前体溶液的涂膜成型。于120℃对前述涂膜进行30分钟加热,将所得到的膜从玻璃基板剥离后,将膜固定于金属框。针对已固定于金属框的膜,在氧浓度为1%的气氛下,经9分钟从30℃升温至320℃后,于320℃进行6分钟加热,经15分钟冷却至200℃,从而制作PI膜。维持了220℃以上的温度的时间为21分钟。另外,维持了200℃以上的温度的时间为25分钟。The PI resin precursor solution was cast on a glass substrate, and a coating of the resin precursor solution was formed using an applicator at a line speed of 0.4 m/min. The coating was heated at 120°C for 30 minutes, and the obtained film was peeled off from the glass substrate and fixed to a metal frame. For the film fixed to the metal frame, the temperature was raised from 30°C to 320°C in an atmosphere with an oxygen concentration of 1% for 9 minutes, then heated at 320°C for 6 minutes, and cooled to 200°C for 15 minutes to produce a PI film. The temperature above 220°C was maintained for 21 minutes. In addition, the temperature above 200°C was maintained for 25 minutes.
<制膜条件4><Film Forming Conditions 4>
将PI树脂前体溶液在玻璃基板上进行流延成型,使用涂布器,以0.4m/分钟的线速度将PI树脂前体溶液的涂膜成型。于120℃对前述涂膜进行30分钟加热,将所得到的膜从玻璃基板剥离后,将膜固定于金属框。针对已固定于金属框的膜,在氧浓度为1%的气氛下,经5分钟从30℃升温至320℃后,于320℃进行5分钟加热,经15分钟冷却至200℃,从而制作PI膜。维持了220℃以上的温度的时间为17分钟。另外,维持了200℃以上的温度的时间为21分钟。The PI resin precursor solution was cast on a glass substrate, and a coating of the PI resin precursor solution was formed using an applicator at a line speed of 0.4 m/min. The coating was heated at 120°C for 30 minutes, and the obtained film was peeled off from the glass substrate and fixed to a metal frame. For the film fixed to the metal frame, the temperature was raised from 30°C to 320°C in an atmosphere with an oxygen concentration of 1% over 5 minutes, then heated at 320°C for 5 minutes, and cooled to 200°C over 15 minutes to produce a PI film. The temperature above 220°C was maintained for 17 minutes. In addition, the temperature above 200°C was maintained for 21 minutes.
[聚酰亚胺树脂前体的合成及聚酰亚胺膜的制造][Synthesis of polyimide resin precursor and production of polyimide film]
(比较例6)(Comparative Example 6)
使m-Tb 70.33g(331mmol)溶解于NMP 720g,然后加入BPDA73.06g(248mmol)、及TAHQ 37.94g(83mmol),在氮气氛下,于室温搅拌1小时。然后,于60℃搅拌20小时,得到PI树脂前体组合物。另外,PI树脂前体的按聚苯乙烯换算的Mw为91,000,Mn为27,000。将PI树脂前体组合物用NMP适宜地稀释来调整粘度,从而制备PI树脂前体溶液,对于所得到的PI树脂前体溶液,在前述制膜条件1下进行制膜,得到PI膜。Dissolve 70.33 g (331 mmol) of m-Tb in 720 g of NMP, then add 73.06 g (248 mmol) of BPDA and 37.94 g (83 mmol) of TAHQ, and stir at room temperature for 1 hour under a nitrogen atmosphere. Then, stir at 60°C for 20 hours to obtain a PI resin precursor composition. In addition, the Mw of the PI resin precursor is 91,000 and the Mn is 27,000 in terms of polystyrene. The PI resin precursor composition is appropriately diluted with NMP to adjust the viscosity, thereby preparing a PI resin precursor solution, and the obtained PI resin precursor solution is subjected to film formation under the aforementioned film forming condition 1 to obtain a PI film.
所得到的PI膜中,其厚度为30μm,Dk为3.45,Df为0.0040,指标E为0.0074,CTE为38.2ppm。另外,PI树脂的Tg为255℃,280℃时的E’为5.53×108Pa。The obtained PI film had a thickness of 30 μm, a Dk of 3.45, a Df of 0.0040, an index E of 0.0074, and a CTE of 38.2 ppm. The Tg of the PI resin was 255° C., and E′ at 280° C. was 5.53×10 8 Pa.
另外,由储能弹性模量曲线使用切线法求出的Tg为230℃。In addition, Tg obtained from the storage elastic modulus curve using the tangent method was 230°C.
对实施例及比较例中得到的PI膜进行各测定及评价。以下对测定及评价方法进行说明。The PI films obtained in the examples and comparative examples were subjected to various measurements and evaluations. The measurement and evaluation methods are described below.
<玻璃化转变温度(Tg)的测定><Measurement of glass transition temperature (Tg)>
实施例及比较例中得到的PI树脂的Tg通过如下所述地对PI膜进行测定而求出。The Tg of the PI resin obtained in the examples and comparative examples was determined by measuring the PI film as follows.
使用动态粘弹性测定装置(IT Keisoku Seigyo Co.,Ltd.制,DVA-220),在如下所述的试样及条件下进行测定,得到作为储能弹性模量(Storage modulus,E’)与损耗弹性模量(Loss modulus,E”)的值之比的tanδ曲线。将tanδ曲线的峰的最顶点作为Tg。Using a dynamic viscoelasticity measuring apparatus (manufactured by IT Keisoku Seigyo Co., Ltd., DVA-220), the measurement was performed under the following sample and conditions to obtain a tanδ curve which is the ratio of the storage modulus (Storage modulus, E') to the loss modulus (Loss modulus, E") value. The top of the peak of the tanδ curve was taken as Tg.
试验片:长度为40mm、宽度为5mm、厚度为50μm(需要说明的是,厚度根据使用的膜而变动)的长方体Test piece: a rectangular parallelepiped with a length of 40 mm, a width of 5 mm, and a thickness of 50 μm (the thickness varies depending on the film used)
实验模式:单一频率,恒速升温Experimental mode: single frequency, constant heating rate
实验方式:拉伸Experimental method: stretching
样品夹持间隔长度:15mmSample clamping interval length: 15mm
测定起始温度:室温~342℃Determination starting temperature: room temperature ~ 342℃
升温速度:5℃/分钟Heating rate: 5℃/min
频率:10HzFrequency: 10Hz
静/动应力比:1.8Static/dynamic stress ratio: 1.8
主要的收集数据:Main collected data:
(1)储能弹性模量(Storage modulus,E’)(1) Storage modulus (E’)
(2)损耗弹性模量(Loss modulus,E”)(2) Loss modulus (E”)
(3)tanδ(E”/E’)(3)tanδ(E”/E’)
<储能弹性模量(E’)的测定><Measurement of storage elastic modulus (E')>
实施例及比较例中得到的PI树脂的280℃时的E’通过与Tg的测定同样地进行动态粘弹性测定而求出。E' of the PI resins obtained in Examples and Comparative Examples at 280°C was determined by measuring the dynamic viscoelasticity in the same manner as in the measurement of Tg.
<重均分子量Mw及数均分子量Mn的测定><Measurement of Weight Average Molecular Weight Mw and Number Average Molecular Weight Mn>
通过合成而得到的PI树脂前体的按聚苯乙烯换算的Mw及Mn使用GPC来进行测定。GPC测定在下述条件下进行。The polystyrene-equivalent Mw and Mn of the PI resin precursor obtained by synthesis were measured using GPC. The GPC measurement was performed under the following conditions.
(1)前处理方法(1) Pretreatment method
将试样用DMF稀释后,利用0.45μm膜滤器进行过滤,将所得到的溶液作为测定溶液。The sample was diluted with DMF and filtered through a 0.45 μm membrane filter, and the obtained solution was used as a measurement solution.
(2)测定条件(2) Measurement conditions
柱:将2根TSKgel SuperAWM-H(内径为6.0mm,长度为150mm)连结Column: Connect two TSKgel SuperAWM-H (inner diameter 6.0 mm, length 150 mm)
洗脱液:DMF(添加10mmol/L溴化锂,添加30mmol/L磷酸)Eluent: DMF (added with 10 mmol/L lithium bromide and 30 mmol/L phosphoric acid)
流量:0.6mL/分钟Flow rate: 0.6mL/min
检测器:RI检测器Detector: RI detector
柱温:40℃Column temperature: 40°C
注入量:20μLInjection volume: 20 μL
分子量标准:标准聚苯乙烯Molecular weight standard: Standard polystyrene
<线热膨胀系数(CTE)的测定><Determination of Coefficient of Thermal Expansion (CTE)>
对于实施例及比较例中得到的PI膜的CTE而言,使用TMA,在下述条件下进行测定,算出50℃至100℃的CTE。The CTE of the PI films obtained in Examples and Comparative Examples was measured using TMA under the following conditions, and the CTE at 50° C. to 100° C. was calculated.
装置:Hitachi High-Tech Science Corporation制TMA/SS7100Equipment: TMA/SS7100 manufactured by Hitachi High-Tech Science Corporation
负荷:50.0mNLoad: 50.0mN
温度程序:以5℃/分钟的速度从20℃升温至130℃Temperature program: from 20°C to 130°C at a rate of 5°C/min
试验片:长度为40mm、宽度为5mm、厚度为50μm(需要说明的是,厚度根据使用的膜而有变动)的长方体Test piece: a rectangular parallelepiped with a length of 40 mm, a width of 5 mm, and a thickness of 50 μm (the thickness varies depending on the film used).
<介质损耗的指标E的评价><Evaluation of Dielectric Loss Index E>
由下式算出膜的介质损耗的指标E。The dielectric loss index E of the film is calculated by the following formula.
E=Df×(Dk)1/2 (i)E=Df×(Dk) 1/2 (i)
Df:介质损耗角正切Df: Dielectric loss tangent
Dk:相对介电常数Dk: relative dielectric constant
(Df及Dk的测定)(Determination of Df and Dk)
从实施例及比较例中得到的PI膜切出50mm×50mm的测定样品,在以下的条件下测定Df及Dk。在25℃/55%RH下对样品进行24小时调湿后,进行测定。A 50 mm×50 mm measurement sample was cut out from the PI film obtained in the examples and comparative examples, and Df and Dk were measured under the following conditions: The sample was humidified at 25° C./55% RH for 24 hours and then measured.
装置:Anritsu Corporation制紧凑型USB矢量网络分析仪(制品名称:MS46122B)Device: Compact USB vector network analyzer manufactured by Anritsu Corporation (product name: MS46122B)
AET Inc.制空腔谐振器(TE模式10GHz型)Cavity resonator manufactured by AET Inc. (TE mode 10 GHz type)
测定频率:10GHzMeasurement frequency: 10 GHz
测定气氛:23℃/50%RHMeasurement atmosphere: 23℃/50%RH
<耐弯曲性的评价><Evaluation of bending resistance>
实施例4、10、13、14及15中得到的PI膜的耐弯曲性通过在以下的条件下测定膜的折弯次数来进行评价。使用哑铃切割器将该膜切割成长度为100mm、宽度为10mm的长方形。将经切割的膜设置于以ASTM标准D2176-16为准的MIT耐折疲劳试验机((株)东洋精机制作所制,MIT-DA),在试验速度为175cpm、折弯角度为135°、负荷为750g、及折弯夹具的R=1.0mm的条件下,将该膜向表里两个方向交替折弯,对直至发生断裂为止的折弯次数进行测定。折弯次数越多,表示耐弯曲性越优异。The bending resistance of the PI film obtained in Examples 4, 10, 13, 14 and 15 was evaluated by measuring the number of times the film was bent under the following conditions. The film was cut into a rectangle with a length of 100 mm and a width of 10 mm using a dumbbell cutter. The cut film was placed in an MIT folding fatigue tester (manufactured by Toyo Seiki Seisaku-sho, MIT-DA) in accordance with ASTM standard D2176-16. Under the conditions of a test speed of 175 cpm, a bending angle of 135°, a load of 750 g, and a bending fixture of R=1.0 mm, the film was alternately bent in both the front and back directions, and the number of bends until breakage occurred was measured. The more times the film is bent, the better the bending resistance.
实施例4、10、13、14及15中得到的PI膜的折弯次数分别为24万次、1.5万次、16万次、13万次、以及2万次。另外,关于实施例4、10、13、14及15中得到的PI膜,(PI系膜的CTE)×(PI系树脂的280℃时的E’)1/2的值分别为136141、115683、141751、121951、116579。The number of bending times of the PI films obtained in Examples 4, 10, 13, 14 and 15 were 240,000, 15,000, 160,000, 130,000 and 20,000 respectively. In addition, for the PI films obtained in Examples 4, 10, 13, 14 and 15, the values of (CTE of PI film)×(E' of PI resin at 280°C) 1/2 were 136141, 115683, 141751, 121951 and 116579 respectively.
将关于实施例及比较例中得到的PI膜的各测定及评价结果、以及胺比示于表1。Table 1 shows the measurement and evaluation results of the PI films obtained in Examples and Comparative Examples, and the amine ratios.
[表1][Table 1]
如表1所示的那样,确认到:对于实施例1~16中得到的PI膜而言,即使酰亚胺化处理的最高温度为270℃或320℃这样的低温,与比较例相比,Df也低,介质损耗的指标E低。因此,对于本发明的PI系膜而言,即使通过在铜箔上将PI树脂前体溶液进行流延制膜、并在铜箔等金属箔上对PI树脂前体溶液的涂膜进行热酰亚胺化来制造,也能够抑制铜箔等金属箔的表面粗糙等热劣化,因此,可以合适地用于能应对高频带的、传输损耗小的CCL等覆金属层叠板。As shown in Table 1, it was confirmed that, for the PI films obtained in Examples 1 to 16, even if the maximum temperature of the imidization treatment was a low temperature such as 270°C or 320°C, Df was lower than that of the comparative example, and the dielectric loss index E was lower. Therefore, for the PI film of the present invention, even if it is manufactured by casting a PI resin precursor solution on a copper foil and thermally imidizing the coating film of the PI resin precursor solution on a metal foil such as a copper foil, thermal degradation such as roughness of the surface of a metal foil such as a copper foil can be suppressed, and therefore, it can be suitably used for metal-clad laminates such as CCLs that can cope with high frequency bands and have low transmission loss.
Claims (15)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021-192533 | 2021-11-26 | ||
JP2021192533 | 2021-11-26 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN116178953A true CN116178953A (en) | 2023-05-30 |
Family
ID=86449625
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211483371.0A Pending CN116178953A (en) | 2021-11-26 | 2022-11-24 | Polyimide film |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP2023079203A (en) |
KR (1) | KR20230078556A (en) |
CN (1) | CN116178953A (en) |
TW (1) | TW202337959A (en) |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114716707B (en) | 2016-09-29 | 2024-10-11 | 日铁化学材料株式会社 | Polyimide film, copper-clad laminate, and circuit board |
JP6517399B2 (en) | 2018-05-01 | 2019-05-22 | 株式会社有沢製作所 | Polyimide resin precursor |
-
2022
- 2022-11-24 JP JP2022187618A patent/JP2023079203A/en active Pending
- 2022-11-24 CN CN202211483371.0A patent/CN116178953A/en active Pending
- 2022-11-24 KR KR1020220159498A patent/KR20230078556A/en active Pending
- 2022-11-24 TW TW111145054A patent/TW202337959A/en unknown
Also Published As
Publication number | Publication date |
---|---|
TW202337959A (en) | 2023-10-01 |
KR20230078556A (en) | 2023-06-02 |
JP2023079203A (en) | 2023-06-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TW201825295A (en) | Polyimide film, copper-clad laminate, and circuit substrate | |
JP5244303B2 (en) | Polyesterimide and method for producing the same | |
CN118721906A (en) | Laminated Film | |
KR20230117670A (en) | Metal clad laminate and circuit board | |
TW202319444A (en) | Polyamide acid, polyimide, polyimide film, metal-clad laminate and circuit | |
CN116178712A (en) | Polyimide resin precursor | |
TW202237705A (en) | Polyimide, metal-clad laminate plate and circuit board | |
TWI856927B (en) | Method for producing polyimide film, method for producing metal-clad laminate, and method for producing circuit substrate | |
CN116178953A (en) | Polyimide film | |
CN118063769A (en) | Polyimide resin | |
JP7519509B1 (en) | Polyimide Film | |
CN118359809A (en) | Polyimide resin | |
CN118359808A (en) | Polyimide resin | |
CN118560115A (en) | Polyimide film | |
CN118560113A (en) | Polyimide film | |
CN116178713A (en) | Polyimide film | |
TW202440736A (en) | Polyimide resin | |
TW202440735A (en) | Polyimide resin | |
JP2024101973A (en) | Polyimide-based resin | |
JP2024101974A (en) | Polyimide-based resin | |
CN116178711A (en) | Polyimide resin | |
JP2024122829A (en) | Polyimide Film | |
JP2024122828A (en) | Polyimide Film | |
TW202448694A (en) | Polyimide film | |
TW202449035A (en) | Polyimide film |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |