CN116053934B - Laser fast and slow axis collimation method and device - Google Patents
Laser fast and slow axis collimation method and device Download PDFInfo
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Abstract
本发明提供了一种激光器快慢轴准直方法及装置,涉及激光器的技术领域,仅对一个快轴准直镜单元进行准直处理,然后根据准直处理中得到的快轴准直镜单元的角度和位置批量完成激光器上其他快轴准直镜单元的准直装配,并且集中采样检测,而对于操作中,偶尔出现的不符合要求的快轴准直镜单元而言,再进行单独调整,而并不用对每一个激光器重复进行准直操作,可以极大的提高装配效率。
The invention provides a laser fast-slow axis collimation method and device, which relate to the technical field of lasers. Only one fast-axis collimator mirror unit is collimated, and then according to the fast-axis collimator mirror unit obtained in the collimation process, The angle and position of the other fast-axis collimator units on the laser are collimated and assembled in batches, and centralized sampling and inspection are performed. For the fast-axis collimator units that do not meet the requirements occasionally during operation, individual adjustments are made. Instead of repeating the collimation operation for each laser, the assembly efficiency can be greatly improved.
Description
技术领域technical field
本发明涉及激光器技术领域,尤其是涉及一种激光器快慢轴准直方法及装置。The invention relates to the technical field of lasers, in particular to a method and device for collimating fast and slow axes of a laser.
背景技术Background technique
半导体激光器具有体积小,重量轻,寿命长,电光转换效率高和可靠性高等优点,被广泛应用于工业、医疗和材料处理等领域,已经成为了光电行业中最有发展前途的领域。由于实际应用中对激光器的功率要求不断提高,从封装角度讲,要获取大功率输出,目前大多是通过阵列叠设多个激光芯片来实现半导体激光器功率几个数量级的提高。Semiconductor lasers have the advantages of small size, light weight, long life, high electro-optical conversion efficiency and high reliability. They are widely used in industrial, medical and material processing fields, and have become the most promising field in the optoelectronic industry. Due to the continuous increase in the power requirements of lasers in practical applications, from the perspective of packaging, in order to obtain high power output, most of the current methods are to stack multiple laser chips in an array to achieve several orders of magnitude increase in the power of semiconductor lasers.
激光器对垂直阵列光束准直效果和能量耦合效率的要求越来越高,阵列中激光器间准直光束的指向精度直接影响激光器光斑尺寸、光强密度均匀性及整体输出光束的传输方向,因此激光器的光学特性参数如激光器快/慢轴准直光束指向精度已成为激光阵列封装工作者及激光器设计者的共同关注点。Lasers have higher and higher requirements for the collimation effect and energy coupling efficiency of the vertical array beam. The pointing accuracy of the collimated beam between the lasers in the array directly affects the laser spot size, the uniformity of light intensity density and the transmission direction of the overall output beam. Therefore, the laser The optical characteristic parameters such as laser fast/slow axis collimation beam pointing accuracy have become the common concern of laser array packaging workers and laser designers.
目前,激光器制备过程中,需要对每一个激光器采用逐一单独调试的方法,从而实现快轴准直镜单元和慢轴准直镜的装配,浪费时间,调试效率低。At present, in the laser manufacturing process, it is necessary to individually debug each laser one by one, so as to realize the assembly of the fast-axis collimator unit and the slow-axis collimator, which wastes time and reduces debugging efficiency.
发明内容Contents of the invention
本发明的目的在于提供一种激光器快慢轴准直方法及装置,以缓解现有激光器制备过程中对每一个激光器采用单独调试而导致的时间成本高,生产效率低的技术问题。The object of the present invention is to provide a laser fast-slow axis alignment method and device to alleviate the technical problems of high time cost and low production efficiency caused by separate debugging of each laser in the existing laser manufacturing process.
第一方面,本发明实施例提供的一种激光器快慢轴准直方法,包括:In the first aspect, a laser fast-slow axis collimation method provided by an embodiment of the present invention includes:
步骤S11.提供一激光器组件、光斑分析仪和慢轴准直镜部件,其中,激光器组件包括沿y轴依次排列的n个激光器,n为大于2的整数;激光器组件、慢轴准直镜部件和光斑分析仪沿z轴方向依次设置,所述激光器组件发出的光沿z轴通过慢轴准直镜部件准直后照射到光斑分析仪;所述y轴与z轴垂直;Step S11. Provide a laser assembly, spot analyzer and slow-axis collimating mirror parts, wherein the laser assembly includes n lasers arranged in sequence along the y-axis, n is an integer greater than 2; laser assembly, slow-axis collimating mirror parts and the spot analyzer are arranged in sequence along the z-axis direction, and the light emitted by the laser assembly is collimated along the z-axis through the slow-axis collimating mirror part and then irradiates the spot analyzer; the y-axis is perpendicular to the z-axis;
步骤S12.将一个快轴准直镜单元放置在一个激光器与慢轴准直镜部件之间,并调节该快轴准直镜单元的角度和位置,使该激光器发出的光经过快轴准直镜单元准直后,最后在光斑分析仪上出现第一亮线段,且第一亮线段与光斑分析仪内显示的基准线在y轴上的位置一致;然后将该快轴准直镜单元相对激光器固定;Step S12. Place a fast-axis collimating mirror unit between a laser and the slow-axis collimating mirror part, and adjust the angle and position of the fast-axis collimating mirror unit so that the light emitted by the laser passes through the fast-axis collimation After the mirror unit is collimated, the first bright line segment appears on the spot analyzer at last, and the position of the first bright line segment is consistent with the reference line displayed in the spot analyzer on the y-axis; then the fast axis collimating mirror unit is relatively Laser fixation;
步骤S13.光斑分析仪根据基准线位置和相邻两个激光器之间的间距,自动生成与其它激光器中的至少一个激光器对应的基准线;Step S13. The spot analyzer automatically generates a reference line corresponding to at least one of the other lasers according to the position of the reference line and the distance between two adjacent lasers;
步骤S14.在剩余的每一个激光器上按照步骤S12中的快轴准直镜单元的角度和位置对应固定一个快轴准直镜单元;Step S14. Correspondingly fixing a fast-axis collimating mirror unit on each of the remaining lasers according to the angle and position of the fast-axis collimating mirror unit in step S12;
步骤S15.对所有激光器加电,利用光斑分析仪同时接收所有激光器发出的光,检测每一个激光器在光斑分析仪上形成的第一亮线段与其对应的基准线在y轴上的位置是否一致;调整第一亮线段与其对应的基准线在y轴上的位置不一致的激光器上的快轴准直镜单元的角度和位置,以使其形成的第一亮线段与其对应的基准线在y轴上的位置一致。Step S15. Power on all the lasers, use the spot analyzer to receive the light emitted by all the lasers at the same time, and detect whether the first bright line segment formed by each laser on the spot analyzer is consistent with the position of the corresponding reference line on the y-axis; Adjust the angle and position of the fast-axis collimating mirror unit on the laser whose position of the first bright line segment and its corresponding reference line on the y-axis are inconsistent, so that the first bright line segment formed by it and its corresponding reference line are on the y-axis The location is consistent.
进一步的,包括在步骤S15之后进行的步骤:Further, steps performed after step S15 are included:
对所有激光器的快轴准直镜单元完成准直装配之后,接下来完成慢轴准直镜的准直装配;After completing the collimation assembly of the fast-axis collimator mirror units of all lasers, the collimation assembly of the slow-axis collimator mirror is completed next;
所述完成慢轴准直镜的准直装配的步骤包括:The steps of completing the collimating assembly of the slow-axis collimating mirror include:
撤去慢轴准直镜部件;Remove the slow axis collimating mirror part;
将一个慢轴准直镜单元放置在一个激光器与光斑分析仪之间,并调节该慢轴准直镜单元的角度和位置,使该激光器发出的光经过快轴准直镜单元和慢轴准直镜单元准直后,在光斑分析仪上出现第二亮线段,且第二亮线段的中点与光斑分析仪内显示的基准中线重合;所述基准中线沿y轴方向延伸,然后将该慢轴准直镜单元相对激光器固定;Place a slow-axis collimator unit between a laser and the spot analyzer, and adjust the angle and position of the slow-axis collimator unit so that the light emitted by the laser passes through the fast-axis collimator unit and the slow-axis collimator After the straight mirror unit is collimated, the second bright line segment appears on the spot analyzer, and the midpoint of the second bright line segment coincides with the reference centerline displayed in the spot analyzer; the reference centerline extends along the y-axis direction, and then the The slow axis collimator unit is fixed relative to the laser;
依次类推,完成剩余所有激光器的慢轴准直镜单元的准直装配。By analogy, the collimation assembly of the slow-axis collimating mirror units of all remaining lasers is completed.
进一步的,所述完成慢轴准直镜的准直装配的步骤包括:Further, the step of completing the collimating assembly of the slow-axis collimating mirror includes:
步骤S21. 撤去慢轴准直镜部件,将一个慢轴准直镜单元放置在一个激光器与光斑分析仪之间,并调节该慢轴准直镜单元的角度和位置,使该激光器发出的光经过快轴准直镜单元和慢轴准直镜单元准直后,在光斑分析仪上出现第二亮线段,且第二亮线段的中点与光斑分析仪内显示的基准中线重合;所述基准中线沿y轴方向延伸,然后将该慢轴准直镜单元相对激光器固定;Step S21. Remove the slow-axis collimator part, place a slow-axis collimator unit between a laser and the spot analyzer, and adjust the angle and position of the slow-axis collimator unit so that the light emitted by the laser After being collimated by the fast-axis collimating mirror unit and the slow-axis collimating mirror unit, a second bright line segment appears on the spot analyzer, and the midpoint of the second bright line segment coincides with the reference midline displayed in the spot analyzer; The reference midline extends along the y-axis direction, and then the slow-axis collimator unit is fixed relative to the laser;
步骤S22.在剩余的每一个激光器上按照步骤S21中的慢轴准直镜单元的角度和位置对应固定一个慢轴准直镜单元;Step S22. Correspondingly fixing a slow-axis collimator mirror unit on each of the remaining lasers according to the angle and position of the slow-axis collimator mirror unit in step S21;
步骤S23.对所有激光器加电,利用光斑分析仪同时接收所有激光器发出的光,检测每一个激光器在光斑分析仪上形成的第二亮线段的中点是否与基准中线重合;Step S23. Power on all the lasers, use the spot analyzer to simultaneously receive the light emitted by all the lasers, and detect whether the midpoint of the second bright line segment formed by each laser on the spot analyzer coincides with the reference center line;
调整第二亮线段的中点与基准中线不重合的激光器上的慢轴准直镜单元的角度和位置,以使其形成的第二亮线段与基准中线重合;然后将该慢轴准直镜单元相对激光器固定。Adjust the angle and position of the slow-axis collimating mirror unit on the laser whose midpoint of the second bright line segment does not coincide with the reference center line, so that the second bright line segment formed by it coincides with the reference center line; then the slow-axis collimator The unit is fixed relative to the laser.
进一步的,所述步骤S15中,所述调整第一亮线段与其对应的基准线在y轴上的位置不一致的激光器上的快轴准直镜单元的角度和位置,以使其形成的第一亮线段与其对应的基准线在y轴上的位置一致的步骤具体为:Further, in the step S15, the angle and position of the fast-axis collimator unit on the laser whose positions on the y-axis of the first bright line segment and its corresponding reference line are inconsistent are adjusted, so that the first bright line segment formed The specific steps for the position of the bright line segment and its corresponding reference line on the y-axis are as follows:
对于第一亮线段与基准线在y轴上的位置不对应的激光器,拆下该激光器上的快轴准直镜单元,重新调整该快轴准直镜单元的角度和位置,使该激光器发出的光经过重新调整的快轴准直镜单元后,在光斑分析仪上出现的第一亮线段与光斑分析仪内显示相对应的基准线在y轴上的位置一致;然后将该快轴准直镜单元相对激光器固定。For the laser whose position on the y-axis does not correspond to the first bright line segment and the reference line, remove the fast-axis collimator unit on the laser, readjust the angle and position of the fast-axis collimator unit, and make the laser emit After the light passes through the readjusted fast-axis collimating mirror unit, the first bright line segment that appears on the spot analyzer is consistent with the position on the y-axis of the corresponding reference line displayed in the spot analyzer; then the fast-axis collimator The straight mirror unit is fixed relative to the laser.
进一步的,所述激光器组件的热沉上固定有托板,所述快轴准直镜单元和慢轴准直镜单元均与所述托板固定。Further, a supporting plate is fixed on the heat sink of the laser assembly, and both the fast axis collimating mirror unit and the slow axis collimating mirror unit are fixed to the supporting plate.
进一步的,所述托板的一端设置有第一点胶槽,所述第一点胶槽内的胶用于连接托板和激光器;所述托板的另一端设置有第二点胶槽,所述第二点胶槽内的胶用于连接托板和慢轴准直镜单元。Further, one end of the pallet is provided with a first dispensing groove, and the glue in the first dispensing groove is used to connect the pallet and the laser; the other end of the pallet is provided with a second dispensing groove, The glue in the second glue dispensing tank is used to connect the supporting plate and the slow axis collimating mirror unit.
进一步的,所述步骤S12中,所述调节该快轴准直镜单元的角度和位置的步骤具体为:Further, in the step S12, the step of adjusting the angle and position of the fast axis collimating mirror unit is specifically:
在x轴方向上观察快轴准直镜单元,以x轴为轴,转动快轴准直镜单元,以使快轴准直镜单元的入光面与激光器出光腔面平行;Observe the fast-axis collimating mirror unit in the direction of the x-axis, and rotate the fast-axis collimating mirror unit with the x-axis as the axis, so that the light incident surface of the fast-axis collimating mirror unit is parallel to the laser cavity surface;
然后,以y轴为轴,转动快轴准直镜单元;以z轴为轴,转动快轴准直镜单元;所述x轴、y轴和z轴彼此垂直。Then, the fast-axis collimator unit is rotated with the y-axis as the axis; the fast-axis collimator unit is rotated with the z-axis; the x-axis, y-axis and z-axis are perpendicular to each other.
进一步的,所述并调节该慢轴准直镜单元的角度和位置的步骤具体为:Further, the steps of adjusting and adjusting the angle and position of the slow axis collimating mirror unit are as follows:
在x轴方向上观察慢轴准直镜单元,以x轴为轴,转动慢轴准直镜单元,以使慢轴准直镜单元的入光面与激光器出光腔面平行;Observe the slow-axis collimating mirror unit in the direction of the x-axis, and rotate the slow-axis collimating mirror unit with the x-axis as the axis, so that the light incident surface of the slow-axis collimating mirror unit is parallel to the laser cavity surface;
以y轴为轴,转动慢轴准直镜单元;以z轴为轴,转动慢轴准直镜单元;Take the y-axis as the axis to rotate the slow-axis collimator unit; take the z-axis as the axis to rotate the slow-axis collimator unit;
在x轴方向上移动慢轴准直镜单元。Move the slow axis collimating mirror unit in the x-axis direction.
第二方面,本发明实施例提供的一种激光器快慢轴准直装置,用于实施上述的激光器快慢轴准直方法。In the second aspect, an embodiment of the present invention provides a laser fast-slow axis collimation device, which is used to implement the above-mentioned laser fast-slow axis collimation method.
进一步的,所述激光器准直装置包括加电平台、光斑分析仪、六轴移动机构、第一夹具、第二夹具和点胶装置;Further, the laser collimation device includes a powered platform, a spot analyzer, a six-axis movement mechanism, a first clamp, a second clamp and a dispensing device;
所述加电平台用于固定激光器组件,并能够对每一个激光器加电;The power-on platform is used to fix the laser components and can power up each laser;
所述光斑分析仪用于接收第一亮线段和第二亮线段并显示基准线和基准中线;The spot analyzer is used to receive the first bright line segment and the second bright line segment and display the reference line and the reference center line;
所述六轴移动机构可选择的与第一夹具或者第二夹具连接,所述第一夹具用于夹持快轴准直镜单元,所述第二夹具用于夹持慢轴准直镜单元;The six-axis moving mechanism is optionally connected to the first clamp or the second clamp, the first clamp is used to clamp the fast axis collimator unit, and the second clamp is used to clamp the slow axis collimator unit ;
所述点胶装置用于涂抹胶水。The glue dispensing device is used for applying glue.
本发明实施例提供的激光器准直方法的原理和优点如下:首先,对一个激光器进行快轴准直镜单元的准直装配,从而在准直过程中可以得到快轴准直镜单元相对于激光器的角度和位置;然后按照上述的角度和位置对每一个激光器进行快轴准直镜单元的准直装配;接着利用光斑分析仪上自动形成的多条基准线同时对每一个激光器进行准直检测,对于没有通过检测的激光器进行快轴准直镜单元的重装,从而可以完成所有激光器的快轴准直镜单元的准直装配。通过上述方法,仅对一个快轴准直镜单元进行准直处理,然后根据准直处理中得到的快轴准直镜单元的角度和位置批量完成激光器上其他快轴准直镜单元的准直装配,并且集中采样检测,而对于操作中,偶尔出现的不符合要求的快轴准直镜单元而言,再进行单独调整,而并不用对每一个激光器重复进行准直操作,可以极大的提高装配效率。The principle and advantages of the laser collimation method provided by the embodiment of the present invention are as follows: firstly, the collimation assembly of the fast-axis collimator mirror unit is carried out on a laser, so that the fast-axis collimator mirror unit relative to the laser can be obtained during the collimation process. The angle and position; then according to the above angle and position, each laser is collimated and assembled with the fast axis collimating mirror unit; then, the collimation detection of each laser is carried out at the same time by using the multiple reference lines automatically formed on the spot analyzer , reinstall the fast-axis collimator mirror units for the lasers that have not passed the inspection, so that the collimation assembly of the fast-axis collimator mirror units of all lasers can be completed. Through the above method, only one fast-axis collimator unit is collimated, and then according to the angle and position of the fast-axis collimator unit obtained in the collimation process, the collimation of other fast-axis collimator units on the laser is completed in batches Assembling, and centralized sampling inspection, and for the occasional fast-axis collimator unit that does not meet the requirements during operation, it can be adjusted separately without repeating the collimation operation for each laser, which can greatly improve Improve assembly efficiency.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative effort.
图1为本发明实施例1提供的激光器快慢轴准直方法的步骤S11的示意图;FIG. 1 is a schematic diagram of Step S11 of the laser fast-slow axis alignment method provided in Embodiment 1 of the present invention;
图2为本发明实施例1提供的激光器快慢轴准直方法的步骤S12的示意图;FIG. 2 is a schematic diagram of Step S12 of the laser fast-slow axis alignment method provided in Embodiment 1 of the present invention;
图3为本发明实施例1提供的激光器快慢轴准直方法的步骤S12中同一个屏幕上分别只显示第一亮线段和只显示基准线的对照图;FIG. 3 is a comparison diagram showing only the first bright line segment and only the reference line on the same screen in step S12 of the laser fast-slow axis alignment method provided by Embodiment 1 of the present invention;
图4为本发明实施例1提供的激光器快慢轴准直方法的步骤S12中,快轴准直镜单元与托板固定后的示意图;FIG. 4 is a schematic diagram of the fast-axis collimator unit fixed to the supporting plate in step S12 of the laser fast-slow axis collimation method provided in Embodiment 1 of the present invention;
图5为本发明实施例1提供的激光器快慢轴准直方法的步骤S15中同一个屏幕上分别只显示第一亮线段和只显示基准线的示意图;FIG. 5 is a schematic diagram showing only the first bright line segment and only the reference line on the same screen in step S15 of the laser fast-slow axis alignment method provided by Embodiment 1 of the present invention;
图6为本发明实施例1提供的激光器快慢轴准直方法的步骤S21的示意图;FIG. 6 is a schematic diagram of Step S21 of the laser fast-slow axis alignment method provided in Embodiment 1 of the present invention;
图7为本发明实施例1提供的激光器快慢轴准直方法的步骤S21中,慢轴准直镜单元与托板固定后的示意图;FIG. 7 is a schematic diagram of the slow-axis collimator unit fixed to the supporting plate in step S21 of the laser fast-slow axis collimation method provided by Embodiment 1 of the present invention;
图8为本发明实施例1提供的激光器快慢轴准直方法中慢轴准直镜单元的示意图;8 is a schematic diagram of a slow-axis collimating mirror unit in the laser fast-slow axis collimation method provided in Embodiment 1 of the present invention;
图9为本发明实施例1提供的激光器快慢轴准直方法的步骤S23中屏幕上显示第二亮线段和基准中线的示意图。FIG. 9 is a schematic diagram of the second bright line segment and the reference midline displayed on the screen in step S23 of the laser fast-slow axis alignment method provided by Embodiment 1 of the present invention.
图标:100-激光器组件;110-热沉;200-加电平台 ;300-慢轴准直镜部件;400-光斑分析仪;410-屏幕;500-电动平台;Icons: 100-laser component; 110-heat sink; 200-powered platform; 300-slow axis collimator; 400-spot analyzer; 410-screen; 500-electric platform;
610-基准线;620-基准中线;630-第一亮线段;640-第二亮线段;610-baseline; 620-baseline midline; 630-first bright line segment; 640-second bright line segment;
700-托板;710-第一点胶槽;720-第二点胶槽;700-pallet; 710-the first dispensing tank; 720-the second dispensing tank;
810-快轴准直镜单元;820-慢轴准直镜单元。810-fast axis collimating mirror unit; 820-slow axis collimating mirror unit.
具体实施方式Detailed ways
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
本发明实施例提供的激光器快慢轴准直方法,包括:The laser fast-slow axis collimation method provided by the embodiment of the present invention includes:
步骤S11.提供一激光器组件100、光斑分析仪400和慢轴准直镜部件300,其中,激光器组件100包括沿y轴依次排列的n个激光器,n为大于2的整数,激光器组件100、慢轴准直镜部件300和光斑分析仪400沿z轴方向依次设置;所述y轴与z轴垂直。Step S11. Provide a laser assembly 100, a spot analyzer 400 and a slow axis collimating mirror part 300, wherein the laser assembly 100 includes n lasers arranged in sequence along the y-axis, n is an integer greater than 2, the laser assembly 100, the slow axis The axis collimating mirror component 300 and the spot analyzer 400 are arranged in sequence along the z-axis; the y-axis is perpendicular to the z-axis.
如图1所示,激光器组件100中激光器的数量可以为多个,慢轴准直镜部件300可以通过支架固定,慢轴准直镜部件300可以覆盖所有的激光器,激光器发出的光沿z轴通过慢轴准直镜部件300准直后照射到光斑分析仪400上。任意相邻两个激光器平行,且二者之间的间距相等。As shown in Figure 1, the number of lasers in the laser assembly 100 can be multiple, the slow-axis collimating mirror part 300 can be fixed by a bracket, the slow-axis collimating mirror part 300 can cover all the lasers, and the light emitted by the laser is along the z-axis After being collimated by the slow axis collimating mirror part 300 , the beam is irradiated onto the spot analyzer 400 . Any two adjacent lasers are parallel, and the distance between them is equal.
步骤S12.将一个快轴准直镜单元810放置在一个激光器与慢轴准直镜部件300之间,并调节该快轴准直镜单元810的角度和位置,使该激光器发出的光经过快轴准直镜单元810准直后,再通过慢轴准直镜部件300,最后在光斑分析仪400上出现第一亮线段630,第一亮线段630与水平面平行(也即平行于x轴),且第一亮线段630与光斑分析仪400内显示的基准线610在y轴上的位置一致,也可以直接设置第一亮线段630为基准线610;然后可以将该快轴准直镜单元810与激光器上的托板700点胶固定。Step S12. Place a fast-axis collimating mirror unit 810 between a laser and the slow-axis collimating mirror part 300, and adjust the angle and position of the fast-axis collimating mirror unit 810 so that the light emitted by the laser passes through the fast After the axis collimating mirror unit 810 is collimated, it passes through the slow axis collimating mirror part 300, and finally the first bright line segment 630 appears on the spot analyzer 400, and the first bright line segment 630 is parallel to the horizontal plane (that is, parallel to the x-axis) , and the first bright line segment 630 is consistent with the position on the y-axis of the reference line 610 displayed in the spot analyzer 400, or the first bright line segment 630 can be directly set as the reference line 610; then the fast axis collimator unit can be 810 is glued and fixed with the supporting plate 700 on the laser.
如图2-图4所示,可以在六轴移动机构的活动端加装第一夹具,然后利用第一夹具夹持一个快轴准直镜单元810,将其放置在一个激光器与慢轴准直镜部件300之间,其中,六轴移动机构可以带动快轴准直镜单元810在x轴、y轴和z轴方向上运动,并且可以分别绕x轴、y轴和z轴旋转。其中,角度和位置均相对于待安装的激光器而言,并且,角度指的是快轴准直镜单元810绕x轴、y轴和z轴的转动角度,位置指的是快轴准直镜单元810在x轴、y轴和z轴上的坐标。As shown in Figures 2-4, a first fixture can be added to the movable end of the six-axis moving mechanism, and then a fast-axis collimating mirror unit 810 can be clamped by the first fixture, and placed on a laser and slow-axis collimator. Among the straight mirror components 300, the six-axis moving mechanism can drive the fast-axis collimating mirror unit 810 to move in the x-axis, y-axis and z-axis directions, and can rotate around the x-axis, y-axis and z-axis respectively. Wherein, the angle and position are relative to the laser to be installed, and the angle refers to the rotation angle of the fast-axis collimating mirror unit 810 around the x-axis, y-axis and z-axis, and the position refers to the fast-axis collimating mirror The coordinates of the cell 810 on the x-axis, y-axis and z-axis.
调节快轴准直镜单元810的角度和位置时,可以在x轴方向上利用CCD相机观察快轴准直镜单元810,以x轴为轴,转动快轴准直镜单元810,以使快轴准直镜单元810的入光面与激光器出光腔面平行。然后,以y轴为轴,转动快轴准直镜单元810,以z轴为轴,转动快轴准直镜单元810,最后,使该激光器发出的光经过快轴准直镜单元810准直后,最后能够在光斑分析仪400上出现第一亮线段630,第一亮线段630与水平面平行(也即平行于X轴),且第一亮线段630与光斑分析仪400内显示的基准线610在y轴上的位置一致;然后将该快轴准直镜单元810与激光器点胶固化。When adjusting the angle and position of the fast-axis collimating mirror unit 810, the fast-axis collimating mirror unit 810 can be observed with a CCD camera in the direction of the x-axis, and the fast-axis collimating mirror unit 810 can be rotated with the x-axis as the axis to make the fast-axis collimating mirror unit 810 The light incident surface of the axis collimating mirror unit 810 is parallel to the laser exit cavity surface. Then, take the y-axis as the axis, rotate the fast-axis collimating mirror unit 810, and take the z-axis as the axis, rotate the fast-axis collimating mirror unit 810, and finally, make the light emitted by the laser collimate through the fast-axis collimating mirror unit 810 Finally, the first bright line segment 630 can appear on the spot analyzer 400, the first bright line segment 630 is parallel to the horizontal plane (that is, parallel to the X axis), and the first bright line segment 630 is consistent with the reference line displayed in the spot analyzer 400 610 is in the same position on the y-axis; then the fast-axis collimating mirror unit 810 is glued and solidified with the laser.
此步骤中,通常选择激光器组件100中最靠上的激光器作为第一个装配快轴准直镜单元810的激光器,在此步骤中,光斑分析仪400上仅有一条基准线610。可以直接设置第一亮线段630为第一条基准线610,也可以预先在光斑分析仪400顶部生成一条与水平面平行(也即平行于X轴)的直线条作为第一条基准线610。In this step, usually the uppermost laser in the laser assembly 100 is selected as the first laser equipped with the fast-axis collimating mirror unit 810 . In this step, there is only one reference line 610 on the spot analyzer 400 . The first bright line segment 630 can be directly set as the first reference line 610 , or a straight line parallel to the horizontal plane (that is, parallel to the X axis) can be pre-generated on the top of the spot analyzer 400 as the first reference line 610 .
步骤S13.光斑分析仪400根据基准线610位置和相邻两个激光器之间的间距,自动生成与其它激光器中的至少一个激光器对应的基准线610,基准线610的数量可以与激光器的数量相同,且一一对应并相互平行,基准线610的数量也可以比激光器的数量少,剩余的激光器通过其他方式准直。相邻两条基准线610在y轴上的间距与相邻两个激光器在y轴方向上的间距相等。Step S13. The spot analyzer 400 automatically generates a reference line 610 corresponding to at least one of the other lasers according to the position of the reference line 610 and the distance between two adjacent lasers, and the number of reference lines 610 can be the same as the number of lasers , and one-to-one correspondence and parallel to each other, the number of reference lines 610 may also be less than the number of lasers, and the remaining lasers are collimated by other means. The distance between two adjacent reference lines 610 on the y-axis is equal to the distance between two adjacent lasers in the direction of the y-axis.
由于一般的激光器组件100中任意相邻两个激光器之间的间距相等,因此,当有一条基准线610位置确定后,与其它激光器对应的基准线610就可以得到了,此时,在光斑分析仪400的屏幕410上将形成沿y轴方向等间距设置的多条基准线610,每一条基准线610均与其左侧正对的一个激光器对应。Since the spacing between any two adjacent lasers in the general laser assembly 100 is equal, when a reference line 610 is positioned, the reference lines 610 corresponding to other lasers can be obtained. At this time, in spot analysis On the screen 410 of the instrument 400, a plurality of reference lines 610 will be formed at equal intervals along the y-axis direction, and each reference line 610 corresponds to a laser facing to its left.
步骤S14.在剩余的每一个激光器上按照步骤S12中的快轴准直镜单元810的角度和位置对应固定一个快轴准直镜单元810。Step S14. Correspondingly fixing a fast-axis collimator mirror unit 810 on each of the remaining lasers according to the angle and position of the fast-axis collimator mirror unit 810 in step S12.
在步骤S12中,对快轴准直镜单元810进行准直过程中,六轴移动机构的运动动作被完全记录,按照之前运动的动作轨迹并结合新的待安装快轴准直镜单元810的激光器的位置,可以将快轴准直镜单元810按照同样的角度和位置固定到新的激光器上。或者直接记录六轴移动机构安装的第一个快轴准直镜单元810的位置坐标,根据此位置坐标固定剩余快轴准直镜单元810。In step S12, during the process of collimating the fast-axis collimating mirror unit 810, the movement of the six-axis moving mechanism is completely recorded, according to the previous motion track and combined with the new fast-axis collimating mirror unit 810 to be installed For the position of the laser, the fast axis collimating mirror unit 810 can be fixed to the new laser according to the same angle and position. Or directly record the position coordinates of the first fast-axis collimating mirror unit 810 installed in the six-axis moving mechanism, and fix the remaining fast-axis collimating mirror units 810 according to the position coordinates.
步骤S15.对所有激光器加电,利用光斑分析仪400同时接收所有激光器发出的光,检测每一个激光器在光斑分析仪400上形成的第一亮线段630与其对应的基准线610在y轴上的位置是否一致;调整第一亮线段630与其对应的基准线610在y轴上的位置不一致的激光器上的快轴准直镜单元810的角度和位置,以使其形成的第一亮线段630与其对应的基准线610在y轴上的位置一致。Step S15. Power up all the lasers, use the spot analyzer 400 to simultaneously receive the light emitted by all the lasers, and detect the first bright line segment 630 formed by each laser on the spot analyzer 400 and its corresponding reference line 610 on the y-axis Whether the position is consistent; adjust the angle and position of the fast axis collimator mirror unit 810 on the laser whose position on the y-axis of the first bright line segment 630 and its corresponding reference line 610 are inconsistent, so that the first bright line segment 630 formed by it is consistent with The positions of the corresponding reference lines 610 on the y-axis are consistent.
如图5所示,当所有的激光器均完成了快轴准直镜单元810的装配后,可以同时对所有的激光器加电,从而在光斑分析仪400上得到所有的第一亮线段630,对比所有的第一亮线段630与其对应的基准线610在y轴上位置是否一致。当所有的激光器均通过检测时,快轴准直镜单元810的装配才完成。当有某一个或者几个激光器没有通过检测,则可以利用拆除机构将不合格的快轴准直镜单元810拆下来。然后利用六轴移动机构带动拆除下来快轴准直镜单元810进行如步骤12中的准直过程,使该激光器产生的第一亮线段630与其对应的基准线610在y轴上重合。需要说明的,为了避免第一亮线段630和基准线610重合后无法正常示出区别,因此,图3和图5中采用分别示出两个图案的方式,将两个图案完全重合后,就是光斑分析仪400上正常显示的画面。As shown in Figure 5, after all the lasers have completed the assembly of the fast axis collimating mirror unit 810, all the lasers can be powered on at the same time, so as to obtain all the first bright line segments 630 on the spot analyzer 400, for comparison Whether the positions of all the first bright line segments 630 and their corresponding reference lines 610 on the y-axis are consistent. When all the lasers pass the inspection, the assembly of the fast axis collimating mirror unit 810 is completed. When one or several lasers fail the inspection, the unqualified fast-axis collimator unit 810 can be removed by using the removal mechanism. Then use the six-axis moving mechanism to drive the removed fast-axis collimator unit 810 to perform the collimation process as in step 12, so that the first bright line segment 630 generated by the laser coincides with the corresponding reference line 610 on the y-axis. It should be noted that, in order to prevent the first bright line segment 630 from overlapping with the reference line 610, the difference cannot be shown normally. Therefore, in Fig. 3 and Fig. 5, two patterns are shown respectively, and after the two patterns are completely overlapped, it is A picture normally displayed on the speckle analyzer 400 .
对所有激光器的快轴准直镜单元810完成准直装配之后,接下来完成慢轴准直镜的准直装配。After completing the collimation assembly of the fast-axis collimator mirror units 810 of all lasers, the collimation assembly of the slow-axis collimator mirror is completed next.
针对慢轴准直镜单元820的准直装配,本方案中提供了一种可以实施的方案,具体的:For the collimation assembly of the slow-axis collimator mirror unit 820, this solution provides a solution that can be implemented, specifically:
包括:步骤S21. 撤去慢轴准直镜部件300,将一个慢轴准直镜单元820放置在一个激光器与光斑分析仪400之间,并调节该慢轴准直镜单元820的角度和位置,使该激光器发出的光经过快轴准直镜单元810和慢轴准直镜单元820准直后,在光斑分析仪400上出现第二亮线段640,且第二亮线段640的中点与光斑分析仪400内显示的基准中线620重合;所述基准中线620沿y轴方向延伸,然后将该慢轴准直镜单元820与激光器点胶固化。Including: step S21. removing the slow-axis collimating mirror part 300, placing a slow-axis collimating mirror unit 820 between a laser and the spot analyzer 400, and adjusting the angle and position of the slow-axis collimating mirror unit 820, After the light emitted by the laser is collimated by the fast-axis collimating mirror unit 810 and the slow-axis collimating mirror unit 820, a second bright line segment 640 appears on the spot analyzer 400, and the midpoint of the second bright line segment 640 and the light spot The reference center line 620 displayed in the analyzer 400 coincides; the reference center line 620 extends along the y-axis direction, and then the slow-axis collimating mirror unit 820 and the laser are dispensed and cured.
如图6-图8所示,本方案中,当完成所有快轴准直镜单元810的装配后,然后进行慢轴准直镜单元820的装配。此时,可以取下六轴移动机构上的第一夹具,换上第二夹具。与快轴准直镜单元810的装配原理类似,将一个慢轴准直镜单元820放置在一个激光器与光斑分析仪400之间,并调节该慢轴准直镜单元820的角度和位置,例如,在x轴方向上观察慢轴准直镜单元820,以x轴为轴,转动慢轴准直镜单元820,以使慢轴准直镜单元820的入光面与激光器出光腔面平行;然后以y轴为轴,转动慢轴准直镜单元820,以z轴为轴,转动慢轴准直镜单元820;在x轴方向上移动慢轴准直镜单元820,从而使该激光器发出的光经过快轴准直镜单元810和慢轴准直镜单元820准直后,在光斑分析仪400上出现第二亮线段640,且第二亮线段640的中点与光斑分析仪400内显示的基准中线620重合。As shown in FIGS. 6-8 , in this solution, after the assembly of all the fast-axis collimating mirror units 810 is completed, the slow-axis collimating mirror unit 820 is then assembled. At this point, the first fixture on the six-axis moving mechanism can be removed and replaced with the second fixture. Similar to the assembly principle of the fast-axis collimator unit 810, a slow-axis collimator unit 820 is placed between a laser and the spot analyzer 400, and the angle and position of the slow-axis collimator unit 820 are adjusted, for example , observe the slow-axis collimator unit 820 in the x-axis direction, take the x-axis as the axis, and rotate the slow-axis collimator unit 820 so that the light incident surface of the slow-axis collimator unit 820 is parallel to the laser exit cavity surface; Then take the y-axis as the axis to rotate the slow-axis collimator unit 820, and take the z-axis as the axis to rotate the slow-axis collimator unit 820; move the slow-axis collimator unit 820 in the direction of the x-axis, so that the laser emits After the light is collimated by the fast-axis collimating mirror unit 810 and the slow-axis collimating mirror unit 820, a second bright line segment 640 appears on the spot analyzer 400, and the midpoint of the second bright line segment 640 is in line with the spot inside the spot analyzer 400. The displayed reference centerline 620 coincides.
步骤S22.在剩余的每一个激光器上按照步骤S21中的慢轴准直镜单元820的角度和位置对应固定一个慢轴准直镜单元820。Step S22. Fixing a slow-axis collimator mirror unit 820 on each of the remaining lasers according to the angle and position of the slow-axis collimator mirror unit 820 in step S21.
根据步骤S21中得到的慢轴准直镜单元820的角度和位置,装配其他剩余的激光器的慢轴准直镜单元820。批量处理,速度更快,用时更少。According to the angle and position of the slow-axis collimating mirror unit 820 obtained in step S21 , the slow-axis collimating mirror units 820 of other remaining lasers are assembled. Batch processing is faster and takes less time.
步骤S23.对所有激光器加电,利用光斑分析仪400同时接收所有激光器发出的光,检测每一个激光器在光斑分析仪400上形成的第二亮线段640的中点是否与基准中线620重合;调整第二亮线段640的中点与基准中线620不重合的激光器上的慢轴准直镜单元820的角度和位置,以使其形成的第二亮线段640与基准中线620重合;然后将该慢轴准直镜单元820与激光器上的托板700固定。Step S23. Power up all the lasers, use the spot analyzer 400 to receive the light emitted by all the lasers simultaneously, and detect whether the midpoint of the second bright line segment 640 formed by each laser on the spot analyzer 400 coincides with the reference center line 620; adjust The midpoint of the second bright line segment 640 is not coincident with the angle and position of the slow axis collimating mirror unit 820 on the laser of the reference center line 620, so that the second bright line segment 640 formed by it coincides with the reference center line 620; The axis collimating mirror unit 820 is fixed to the supporting plate 700 on the laser.
如图9所示,当所有的激光器均完成了慢轴准直镜单元820的装配后,可以同时对所有的激光器加电,从而在光斑分析仪400上得到所有的第二亮线段640,检测每一个激光器在光斑分析仪400上形成的第二亮线段640的中点是否与基准中线620重合。当所有的激光器均通过检测时,慢轴准直镜单元820的装配才完成。当有某一个或者几个激光器没有通过检测,则可以利用拆除机构将不合格的慢轴准直镜单元820拆下来。然后利用六轴移动机构带动新的慢轴准直镜单元820进行如步骤S21中的准直过程,使该激光器产生的第二亮线段640的中点与基准中线620重合。As shown in Figure 9, after all the lasers have completed the assembly of the slow-axis collimating mirror unit 820, all the lasers can be powered on at the same time, thereby obtaining all the second bright line segments 640 on the spot analyzer 400, and detecting Whether the midpoint of the second bright line segment 640 formed by each laser on the spot analyzer 400 coincides with the reference midline 620 . When all the lasers pass the inspection, the assembly of the slow axis collimating mirror unit 820 is completed. When one or several lasers fail the inspection, the unqualified slow-axis collimator unit 820 can be removed by using the removal mechanism. Then use the six-axis moving mechanism to drive the new slow-axis collimating mirror unit 820 to perform the collimation process as in step S21, so that the midpoint of the second bright line segment 640 generated by the laser coincides with the reference midline 620.
快轴准直镜单元810和慢轴准直镜单元820可以通过托板700与每个激光器进行固定。The fast-axis collimating mirror unit 810 and the slow-axis collimating mirror unit 820 can be fixed with each laser through the supporting plate 700 .
托板700连接在激光器的热沉110上,快轴准直镜单元810对应固定在在托板700的上表面上,慢轴准直镜单元820对应固定在托板700的端面上。利用托板700承载快轴准直镜单元810和慢轴准直镜单元820,可以避免胶水污染激光器。The supporting plate 700 is connected to the heat sink 110 of the laser, the fast axis collimating mirror unit 810 is correspondingly fixed on the upper surface of the supporting plate 700 , and the slow axis collimating mirror unit 820 is correspondingly fixed on the end surface of the supporting plate 700 . Using the support plate 700 to carry the fast axis collimator unit 810 and the slow axis collimator unit 820 can prevent the glue from polluting the laser.
具体的,所述托板700的一端设置有第一点胶槽710,所述第一点胶槽710内的胶用于连接托板700和激光器;所述托板700的另一端设置有第二点胶槽720,所述第二点胶槽720内的胶用于连接托板700和慢轴准直镜单元820。第一点胶槽710和第二点胶槽720的设置可以避免快轴准直镜单元810或者慢轴准直镜单元820与托板700接触时,胶水溢出。Specifically, one end of the pallet 700 is provided with a first dispensing groove 710, and the glue in the first dispensing groove 710 is used to connect the pallet 700 and the laser; the other end of the pallet 700 is provided with a second Two glue slots 720 , the glue in the second glue slot 720 is used to connect the support plate 700 and the slow axis collimator unit 820 . The arrangement of the first glue dispensing groove 710 and the second glue dispensing groove 720 can prevent the glue from overflowing when the fast axis collimating mirror unit 810 or the slow axis collimating mirror unit 820 is in contact with the supporting plate 700 .
需要特殊说明的,所述步骤S14和S22中点胶固化采用第一胶水,所述步骤S12和步骤S21中点胶固化采用第二胶水,且所述第二胶水的粘度大于第一胶水。根据快轴准直镜单元810和慢轴准直镜单元820的重量,选择合适粘度的第一胶水和第二胶水,因为步骤S12和步骤S21中均是采用完整的准直流程得到快轴准直镜单元810和慢轴准直镜单元820的角度和位置,因此,固化后的快轴准直镜单元810和慢轴准直镜单元820基本不会在拆除,而在步骤S14和步骤S7中点胶固化的快轴准直镜单元810和慢轴准直镜单元820可能会遇到再次拆除的情况,因此,采用粘度相对较低的第一胶水,当遇到需要拆除的情况出现时,可以用相对较小的外力将快轴准直镜单元810和慢轴准直镜单元820从托板700上取下。In need of special instructions, the first glue is used for dispensing and curing in the steps S14 and S22, and the second glue is used for dispensing and curing in the steps S12 and S21, and the viscosity of the second glue is higher than that of the first glue. According to the weight of the fast-axis collimating mirror unit 810 and the slow-axis collimating mirror unit 820, select the first glue and the second glue with a suitable viscosity, because in step S12 and step S21, a complete collimation process is used to obtain the fast-axis collimator. The angle and position of the collimating mirror unit 810 and the slow axis collimating mirror unit 820, therefore, the cured fast axis collimating mirror unit 810 and the slow axis collimating mirror unit 820 will not be dismantled substantially, and in step S14 and step S7 The fast-axis collimating mirror unit 810 and the slow-axis collimating mirror unit 820 cured by glue dispensing may encounter the situation of dismantling again. Therefore, the first glue with a relatively low viscosity is used. , the fast-axis collimator unit 810 and the slow-axis collimator unit 820 can be removed from the support plate 700 with a relatively small external force.
所述的激光器快慢轴准直方法还包括:步骤S24.利用第二胶水涂抹在快轴准直镜单元810和托板700的连接处进行二次固定;利用第二胶水涂抹在慢轴准直镜单元820和托板700的连接处进行二次固定。The method for aligning the fast and slow axes of the laser further includes: Step S24. Applying the second glue on the junction of the fast axis collimating mirror unit 810 and the supporting plate 700 for secondary fixing; applying the second glue on the joint of the slow axis collimation The connection between the mirror unit 820 and the support plate 700 is fixed for the second time.
当所有的激光器上的快轴准直镜单元810和慢轴准直镜单元820都装配完毕,且通过检测后,可以利用粘度较大的第二胶水对每一个快轴准直镜单元810和慢轴准直镜单元820进行二次涂抹,提高快轴准直镜单元810和慢轴准直镜单元820分别与托板700的连接强度。When the fast-axis collimating mirror unit 810 and the slow-axis collimating mirror unit 820 on all lasers are assembled and passed the inspection, each fast-axis collimating mirror unit 810 and each fast-axis collimating mirror unit 810 and The slow-axis collimator unit 820 is painted a second time to improve the connection strength between the fast-axis collimator unit 810 and the slow-axis collimator unit 820 and the support plate 700 respectively.
实施例2Example 2
针对慢轴准直镜单元820的准直装配,本方案中提供了另一种可以实施的方案,具体的:For the collimation assembly of the slow-axis collimator mirror unit 820, this solution provides another solution that can be implemented, specifically:
包括撤去慢轴准直镜部件300。将一个慢轴准直镜单元820放置在一个激光器与光斑分析仪400之间,并调节该慢轴准直镜单元820的角度和位置,使该激光器发出的光经过快轴准直镜单元810和慢轴准直镜单元820准直后,在光斑分析仪400上出现第二亮线段640,且第二亮线段640的中点与光斑分析仪400内显示的基准中线620重合;所述基准中线620沿y轴方向延伸,然后将该慢轴准直镜单元820相对激光器固定。依次类推,完成剩余所有激光器的慢轴准直镜单元820的准直装配。Including removing the slow axis collimating mirror part 300 . Place a slow-axis collimating mirror unit 820 between a laser and the spot analyzer 400, and adjust the angle and position of the slow-axis collimating mirror unit 820 so that the light emitted by the laser passes through the fast-axis collimating mirror unit 810 After being collimated with the slow axis collimating mirror unit 820, a second bright line segment 640 appears on the spot analyzer 400, and the midpoint of the second bright line segment 640 coincides with the reference midline 620 displayed in the spot analyzer 400; The centerline 620 extends along the y-axis direction, and then the slow-axis collimating mirror unit 820 is fixed relative to the laser. By analogy, the collimation assembly of the slow-axis collimating mirror units 820 of all remaining lasers is completed.
本方案中,当完成所有快轴准直镜单元810的装配后,然后进行慢轴准直镜单元820的装配。此时,可以取下六轴移动机构上的第一夹具,换上第二夹具。与快轴准直镜单元810的装配原理类似,将一个慢轴准直镜单元820放置在一个激光器与光斑分析仪400之间,并调节该慢轴准直镜单元820的角度和位置,例如,在x轴方向上观察慢轴准直镜单元820,以x轴为轴,转动慢轴准直镜单元820,以使慢轴准直镜单元820的入光面与激光器出光腔面平行;然后以y轴为轴,转动慢轴准直镜单元820,以z轴为轴,转动慢轴准直镜单元820;在x轴方向上移动慢轴准直镜单元820,从而使该激光器发出的光经过快轴准直镜单元810和慢轴准直镜单元820准直后,在光斑分析仪400上出现第二亮线段640,且第二亮线段640的中点与光斑分析仪400内显示的基准中线620重合。然后重复上述过程,逐一完成所有的激光器的慢轴准直镜单元820的准直装配。慢轴准直镜单元820的准直装配的合格率高,但是,耗时多。In this solution, after the assembly of all the fast axis collimating mirror units 810 is completed, then the slow axis collimating mirror unit 820 is assembled. At this point, the first fixture on the six-axis moving mechanism can be removed and replaced with the second fixture. Similar to the assembly principle of the fast-axis collimator unit 810, a slow-axis collimator unit 820 is placed between a laser and the spot analyzer 400, and the angle and position of the slow-axis collimator unit 820 are adjusted, for example , observe the slow-axis collimator unit 820 in the x-axis direction, take the x-axis as the axis, and rotate the slow-axis collimator unit 820 so that the light incident surface of the slow-axis collimator unit 820 is parallel to the laser exit cavity surface; Then take the y-axis as the axis to rotate the slow-axis collimator unit 820, and take the z-axis as the axis to rotate the slow-axis collimator unit 820; move the slow-axis collimator unit 820 in the direction of the x-axis, so that the laser emits After the light is collimated by the fast-axis collimating mirror unit 810 and the slow-axis collimating mirror unit 820, a second bright line segment 640 appears on the spot analyzer 400, and the midpoint of the second bright line segment 640 is in line with the spot inside the spot analyzer 400. The displayed reference centerline 620 coincides. Then the above process is repeated to complete the collimation assembly of the slow axis collimator mirror units 820 of all lasers one by one. The collimation assembly of the slow-axis collimator unit 820 has a high pass rate, but takes a lot of time.
本发明实施例提供的激光器快慢轴准直装置,用于实施上述的激光器快慢轴准直方法。The laser fast-slow axis collimation device provided by the embodiment of the present invention is used to implement the above-mentioned laser fast-slow axis collimation method.
具体的,所述激光器快慢轴准直装置可以包括加电平台200、光斑分析仪400、六轴移动机构、第一夹具、第二夹具、点胶装置和拆除机构。Specifically, the laser fast and slow axis collimation device may include a powered platform 200, a spot analyzer 400, a six-axis moving mechanism, a first clamp, a second clamp, a dispensing device and a removal mechanism.
所述加电平台200用于固定激光器组件100,并能够对每一个激光器加电,加电平台200上的激光器组件100上的各个激光器沿竖向依次排列,且间距相同。The power-on platform 200 is used to fix the laser assembly 100 and can power on each laser. The lasers on the laser assembly 100 on the power-on platform 200 are vertically arranged sequentially with the same spacing.
所述光斑分析仪400用于接收第一亮线段630和第二亮线段640,光斑分析仪400可以放置在沿z轴方向移动的电动平台500上,方便调整光斑分析仪400的位置至激光器的焦点处。光斑分析仪400具有显示功能,可以显示基准线610和基准中线620,并能在屏幕410上显示基准线610、基准中线620、第一亮线段630和第二亮线段640。The spot analyzer 400 is used to receive the first bright line segment 630 and the second bright line segment 640. The spot analyzer 400 can be placed on the motorized platform 500 moving along the z-axis direction to facilitate adjustment of the position of the spot analyzer 400 to the position of the laser. focus. The spot analyzer 400 has a display function, can display the reference line 610 and the reference center line 620 , and can display the reference line 610 , the reference center line 620 , the first bright line segment 630 and the second bright line segment 640 on the screen 410 .
所述六轴移动机构可选择的与第一夹具或者第二夹具连接,六轴移动机构分别与第一夹具和第二夹具可拆卸连接,根据需要夹持快轴准直镜单元810或者慢轴准直镜单元820进行更换。所述第一夹具用于夹持快轴准直镜单元810,所述第二夹具用于夹持慢轴准直镜单元820。The six-axis moving mechanism is optionally connected to the first fixture or the second fixture, and the six-axis moving mechanism is detachably connected to the first fixture and the second fixture respectively, and clamps the fast-axis collimator unit 810 or the slow-axis collimator unit 810 as required. The collimating mirror unit 820 is replaced. The first clamp is used for clamping the fast axis collimating mirror unit 810 , and the second clamp is used for clamping the slow axis collimating mirror unit 820 .
针对实施例1中的方案而言,点胶装置可以包括第一点胶机构和第二点胶机构,所述第一点胶机构用于涂抹第一胶水。所述第二点胶机构用于涂抹第二胶水。For the solution in Embodiment 1, the glue dispensing device may include a first glue dispensing mechanism and a second glue dispensing mechanism, and the first glue dispensing mechanism is used for applying the first glue. The second dispensing mechanism is used for applying the second glue.
针对实施例1中的方案而言,所述拆除机构用于拆除已经与托板700连接的快轴准直镜单元810和慢轴准直镜单元820。所述拆除机构可以包括可移动的第一夹爪和第二夹爪。例如,当需要拆除某一个激光器上的快轴准直镜单元810时,第一夹爪移动到该激光器对应的托板700位置并夹紧固定托板700,所述第二夹爪运动到快轴准直镜单元810所在位置,并夹紧快轴准直镜单元810,然后第二夹爪再次朝远离托板700的方向运动,将快轴准直镜单元810取下。For the solution in Embodiment 1, the removal mechanism is used to remove the fast-axis collimator unit 810 and the slow-axis collimator unit 820 that have been connected to the support plate 700 . The removal mechanism may include movable first and second jaws. For example, when the fast-axis collimating mirror unit 810 on a certain laser needs to be removed, the first jaw moves to the position of the supporting plate 700 corresponding to the laser and clamps and fixes the supporting plate 700, and the second jaw moves to the position of the fast-axis collimating mirror unit 810. axis collimating mirror unit 810 , and clamp the fast axis collimating mirror unit 810 , and then the second jaw moves away from the supporting plate 700 again to remove the fast axis collimating mirror unit 810 .
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制,比如其不仅适用于巴条激光器的快慢轴准直,也适用于其他任何适用的类型激光器的快慢轴准直;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than limit it, for example, it is not only applicable to the alignment of the fast and slow axis of the bar laser, but also applicable to any other applicable type of laser Fast and slow axis collimation; although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it can still modify the technical solutions described in the aforementioned embodiments, or modify some or all of them The technical features are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the various embodiments of the present invention.
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