CN115955141A - Integrated two-degree-of-freedom stepper actuator based on piezoelectric drive - Google Patents
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Abstract
Description
技术领域technical field
本发明属于压电电机技术领域,具体涉及一种基于压电驱动的集成式两自由度步进执行器。The invention belongs to the technical field of piezoelectric motors, in particular to an integrated two-degree-of-freedom stepping actuator based on piezoelectric drive.
背景技术Background technique
随着单自由度压电执行器在航空航天、光学仪器、生物医疗、集成电路等技术领域应用潜力的逐渐显现,多自由度压电执行器也成为众多科研工作者研究的热点。传统的多自由度执行器主要以电磁电机为驱动力,此种驱动方式定位精度偏低且存在电磁干扰。与传统的多自由度执行器相比,基于压电材料逆压电效应的多自由度压电执行器存在结构简单、快速响应、高精度、无磁场干扰等诸多优点。此外,传统的多自由度执行器需多个零件共同配合,控制难度大,通过机械结构实现动力输出的微型执行器成本造价高。With the gradual emergence of the application potential of single-degree-of-freedom piezoelectric actuators in aerospace, optical instruments, biomedicine, integrated circuits and other technical fields, multi-degree-of-freedom piezoelectric actuators have also become a hot research topic for many researchers. Traditional multi-degree-of-freedom actuators are mainly driven by electromagnetic motors, which have low positioning accuracy and electromagnetic interference. Compared with traditional multi-degree-of-freedom actuators, multi-degree-of-freedom piezoelectric actuators based on the inverse piezoelectric effect of piezoelectric materials have many advantages such as simple structure, fast response, high precision, and no magnetic field interference. In addition, traditional multi-degree-of-freedom actuators require multiple parts to work together, which is difficult to control, and the cost of micro-actuators that realize power output through mechanical structures is high.
发明内容Contents of the invention
本发明是针对传统多自由度执行器结构复杂占地空间大、易存在电磁干扰、控制难度复杂,通过机械结构实现动力输出的微型执行器成本造价高等问题。现提出一种基于压电驱动的集成式两自由度步进执行器,其是根据步进原理采用压电陶瓷作为驱动单元,可以实现沿导轨方向的直线运动和绕动转子转轴的旋转运动,可以通过调整调节螺栓的拧紧程度控制执行器的输出精度。The present invention aims at the problems that the traditional multi-degree-of-freedom actuator has a complex structure, occupies a large space, is prone to electromagnetic interference, is difficult to control, and has a high cost of micro-actuator that realizes power output through a mechanical structure. An integrated two-degree-of-freedom stepping actuator based on piezoelectric drive is proposed, which uses piezoelectric ceramics as the driving unit according to the stepping principle, and can realize linear motion along the direction of the guide rail and rotational motion around the rotor shaft. The output accuracy of the actuator can be controlled by adjusting the tightening degree of the adjusting bolt.
具体技术方案为:基于压电驱动的集成式两自由度步进执行器,包括定子、滑动导轨、驱动机构和动转子四部分。The specific technical solution is: an integrated two-degree-of-freedom stepping actuator based on piezoelectric drive, including four parts: stator, sliding guide rail, driving mechanism and moving rotor.
所述滑动导轨包括导轨A和导轨B,所述导轨A和导轨B对称设置在柔性机构下表面上,所述导轨A、导轨B和柔性机构下表面构成导轨滑槽,所述定子装配于所述导轨滑槽内;The sliding guide rail includes a guide rail A and a guide rail B, and the guide rail A and the guide rail B are arranged symmetrically on the lower surface of the flexible mechanism, the guide rail A, the guide rail B and the lower surface of the flexible mechanism constitute a guide rail chute, and the stator is assembled on Inside the guide rail chute;
所述驱动机构包括柔性机构、压电陶瓷A和压电陶瓷B,所述柔性机构包括动转子安装座、板型柔性铰链、正圆型柔性铰链和柔性安装框,所述柔性安装框的一端内侧安装有两对板型柔性铰链,每对板型柔性铰链组成一个压电陶瓷安装槽,两对板型柔性铰链分别通过一个正圆型柔性铰链与动转子安装座相连,所述动转子安装于所述动转子安装座上。The driving mechanism includes a flexible mechanism, piezoelectric ceramics A and piezoelectric ceramics B, and the flexible mechanism includes a moving rotor mounting seat, a plate-shaped flexible hinge, a perfect circular flexible hinge and a flexible installation frame. One end of the flexible installation frame Two pairs of plate-type flexible hinges are installed on the inner side, and each pair of plate-type flexible hinges forms a piezoelectric ceramic installation groove. The two pairs of plate-type flexible hinges are respectively connected to the moving rotor mounting seat through a perfect circular on the moving rotor mounting base.
进一步地,两个压电陶瓷安装槽关于柔性机构的中轴线对称分布,且分别位于动转子安装座的两侧。Further, the two piezoelectric ceramic mounting grooves are distributed symmetrically with respect to the central axis of the flexible mechanism, and are respectively located on both sides of the moving rotor mounting seat.
进一步地,所述柔性机构由一整块弹性金属材料整体加工而成。Further, the flexible mechanism is integrally processed from a whole piece of elastic metal material.
进一步地,所述动转子为带转轴的零件,所述动转子通过转轴安装于所述动转子安装座上,且所述动转子的转轴与动转子安装座的中心孔为过渡配合。Further, the moving rotor is a part with a rotating shaft, and the moving rotor is installed on the moving rotor mounting seat through the rotating shaft, and the rotating shaft of the moving rotor is in a transition fit with the center hole of the moving rotor mounting seat.
进一步地,所述动转子的转轴依次穿过垫片、动子转子安装座的中心孔、垫片、弹性环和另一垫片后与螺母配合锁紧。Further, the rotating shaft of the moving rotor passes through the gasket, the central hole of the moving rotor rotor mounting seat, the gasket, the elastic ring and another gasket in sequence, and then cooperates and locks with the nut.
进一步地,所述导轨A和导轨B的外侧面各安装有一个调节螺栓。Further, an adjusting bolt is installed on the outer surfaces of the guide rail A and the guide rail B respectively.
进一步地,所述驱动机构还包括预紧垫片A、预紧螺栓A、预紧垫片B和预紧螺栓B,所述预紧垫片A和预紧螺栓A用于调节压电陶瓷A的预紧力,所述预紧垫片B和预紧螺栓B用于调节压电陶瓷B的预紧力。Further, the drive mechanism also includes a pre-tightening washer A, a pre-tightening bolt A, a pre-tightening washer B and a pre-tightening bolt B, and the pre-tightening washer A and the pre-tightening bolt A are used to adjust the piezoelectric ceramic A The pre-tightening force of the piezoelectric ceramic B is adjusted by the pre-tightening washer B and the pre-tightening bolt B.
进一步地,所述弹性金属材料为经过淬火处理的65Mn弹簧钢。Further, the elastic metal material is quenched 65Mn spring steel.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明的基于压电驱动的集成式两自由度步进执行器,专门设计了包括动转子安装座、板型柔性铰链、正圆型柔性铰链和柔性安装框的柔性机构以及与定子配合的导轨滑槽,利用两个压电陶瓷在同相和异相两种锯齿波驱动电压激励下的时序应变,推动两对板型柔性铰链实现周期性伸缩变形,进而通过两个正圆型柔性铰链带动动转子安装座产生直线位移或绕其中心孔转动,在中心孔对动转子转轴的摩擦力或摩擦力矩作用下,动转子可实现直线-旋转两个自由度的运动;1. The integrated two-degree-of-freedom stepping actuator based on piezoelectric drive of the present invention is specially designed to include a flexible mechanism including a moving rotor mounting seat, a plate-type flexible hinge, a perfect circular flexible hinge and a flexible mounting frame, and to cooperate with the stator The slideway of the guide rail uses the sequential strain of two piezoelectric ceramics under the excitation of the same-phase and out-of-phase sawtooth wave driving voltages to push two pairs of plate-type flexible hinges to achieve periodic expansion and contraction deformation, and then through two perfect circular flexible hinges Drive the moving rotor mounting seat to produce linear displacement or rotate around its center hole. Under the action of the friction force or friction torque of the center hole on the moving rotor shaft, the moving rotor can realize linear-rotation two degrees of freedom;
2、通过给对称布置的两个压电陶瓷施加同相缓慢增压、急速降压的锯齿波驱动信号,动转子可实现沿定子前进方向的直线运动,通过给对称布置的压电陶瓷施加异相的锯齿波驱动信号,动转子可完成以其转轴为中心的旋转运动,当对两个相互配合工作的压电陶瓷采用与之相反的锯齿波驱动信号时,动转子能够实现相反方向的直线运动或旋转运动;2. By applying a sawtooth wave drive signal of slow boosting and rapid voltage reduction in phase to two symmetrically arranged piezoelectric ceramics, the moving rotor can realize linear motion along the forward direction of the stator, and by applying out-of-phase to the symmetrically arranged piezoelectric ceramics When the sawtooth wave drive signal is used, the moving rotor can complete the rotary motion centered on its rotating shaft. When the opposite sawtooth wave drive signal is used for the two piezoelectric ceramics that work together, the moving rotor can achieve linear motion in the opposite direction. or rotary motion;
3、利用压电陶瓷作为驱动单元,动力集成化程度高,结构简单且便于灵活控制,可排除电磁干扰影响,执行器可靠性高;3. Using piezoelectric ceramics as the driving unit, the power integration degree is high, the structure is simple and easy to control flexibly, the influence of electromagnetic interference can be eliminated, and the reliability of the actuator is high;
4、本发明在航空航天、光学仪器、生物医疗、集成电路等技术领域具有良好的应用前景,直线-旋转两个自由度的运动输出进一步扩宽了多自由度压电执行器在精密电机驱动领域内的应用范围。4. The present invention has good application prospects in technical fields such as aerospace, optical instruments, biomedicine, integrated circuits, etc. The motion output of two degrees of freedom of linear-rotation further expands the application of multi-degree-of-freedom piezoelectric actuators in precision motor drives. range of applications in the field.
附图说明Description of drawings
图1为基于压电驱动的集成式两自由度步进执行器的立体结构示意图;Figure 1 is a schematic diagram of the three-dimensional structure of an integrated two-degree-of-freedom stepper actuator based on piezoelectric drive;
图2为基于压电驱动的集成式两自由度步进执行器的俯视图;Figure 2 is a top view of the integrated two-degree-of-freedom stepper actuator based on piezoelectric drive;
图3为基于压电驱动的集成式两自由度步进执行器的动转子与柔性机构的装配示意图;Figure 3 is a schematic diagram of the assembly of the moving rotor and the flexible mechanism of the integrated two-degree-of-freedom stepping actuator based on piezoelectric drive;
图4为图1所述的基于压电驱动的集成式两自由度步进执行器的柔性机构的俯视图;Fig. 4 is a top view of the flexible mechanism of the integrated two-degree-of-freedom stepping actuator based on piezoelectric drive described in Fig. 1;
图5为基于压电驱动的集成式两自由度步进执行器的驱动信号波形图,其中,(a)为同相锯齿波信号,(b)为异相锯齿波信号;Figure 5 is a driving signal waveform diagram of an integrated two-degree-of-freedom stepper actuator based on piezoelectric drive, where (a) is an in-phase sawtooth wave signal, and (b) is an out-of-phase sawtooth wave signal;
图6为基于压电驱动的集成式两自由度步进执行器产生直线位移输出时的驱动原理图;Figure 6 is a schematic diagram of the driving principle when the integrated two-degree-of-freedom stepper actuator based on piezoelectric drive produces linear displacement output;
图7为基于压电驱动的集成式两自由度步进执行器产生旋转角位移输出时的驱动原理图;Fig. 7 is a schematic diagram of the driving principle when the integrated two-degree-of-freedom stepper actuator based on the piezoelectric drive generates the output of the rotation angle displacement;
图中:1、预紧螺栓A;2、预紧垫片A;3、压电陶瓷A;4、调节螺栓A;5、导轨A;6、定子;7、动转子;8、柔性机构;9、压电陶瓷B;10、预紧垫片B;11、导轨B;12、预紧螺栓B;13、调节螺栓B;14、动转子安装座;15、板型柔性铰链;16、正圆型柔性铰链;17、弹性环;18、垫片;19、柔性安装框。In the figure: 1. Pre-tightening bolt A; 2. Pre-tightening gasket A; 3. Piezoelectric ceramic A; 4. Adjusting bolt A; 5. Guide rail A; 6. Stator; 7. Moving rotor; 8. Flexible mechanism; 9. Piezoelectric ceramic B; 10. Pre-tightening gasket B; 11. Guide rail B; 12. Pre-tightening bolt B; 13. Adjusting bolt B; 14. Moving rotor mounting seat; 15. Plate-type flexible hinge; 16. Circular flexible hinge; 17. Elastic ring; 18. Gasket; 19. Flexible installation frame.
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例1Example 1
参照图1至图4,本实施方式所述的基于压电驱动的集成式两自由度步进执行器,包括定子6、滑动导轨、驱动机构和动转子7四部分。Referring to FIG. 1 to FIG. 4 , the integrated two-degree-of-freedom stepper actuator based on piezoelectric drive described in this embodiment includes four parts: a
所述定子6可通过螺栓与工作台固定连接,对执行器整体起着导向的作用;The
滑动导轨包括导轨A5和导轨B11,其中导轨A5和导轨B11通过螺栓对称固定在柔性机构8的下表面,导轨A5、导轨B11和柔性机构8下表面构成导轨滑槽,定子6装配于导轨滑槽内,执行器整体在滑动导轨的作用下能够沿着定子6延伸方向输出直线移动位移,导轨A5外侧面安装有调节螺栓A4,导轨B11的外侧面安装有调节螺栓B13,导轨A5和调节螺栓A4配合工作,导轨B11和调节螺栓B13配合工作,在工作过程中可通过调整调节螺栓A4和调节螺栓B13的位置来控制定子6与导轨之间的摩擦力,进而起到调节执行器直线位移步进精度的作用。The sliding guide rail includes guide rail A5 and guide rail B11, wherein guide rail A5 and guide rail B11 are symmetrically fixed on the lower surface of the
如图1所示,驱动机构包括柔性机构8、压电陶瓷A3、预紧垫片A2、预紧螺栓A1、压电陶瓷B9、预紧垫片B10和预紧螺栓B12。如图4所示,柔性机构8包括动转子安装座14、板型柔性铰链15、正圆型柔性铰链16和柔性安装框19,柔性安装框19为方框形,导轨A5和导轨B11分别固定于柔性安装框19两侧边框的下表面。柔性安装框19的一端内侧安装有两对板型柔性铰链15,每对板型柔性铰链15组成一个压电陶瓷安装槽,两个压电陶瓷安装槽关于柔性机构8的中轴线对称分布,两对板型柔性铰链15分别通过一个正圆型柔性铰链16与动转子安装座14相连,即两个压电陶瓷安装槽的一端与柔性安装框19连接,另一端通过两个正圆型柔性铰链16连接动转子安装座14,两对板型柔性铰链15分别位于动转子安装座14的两侧;压电陶瓷A3安装在柔性机构8右侧的安装槽内,且可以通过预紧垫片A2和预紧螺栓A1调节压电陶瓷A3的初始预紧力,压电陶瓷B9安装在柔性机构8左侧的安装槽内,且可以通过预紧垫片B10和预紧螺栓B12调节压电陶瓷B9的初始预紧力。As shown in Fig. 1, the driving mechanism includes a
进一步地,为了保证板型柔性铰链15、正圆型柔性铰链16以及柔性安装框19具有更优的形变精度,整个柔性机构8由一整块弹性金属材料整体加工而成,所述弹性金属材料为经过淬火处理的65Mn弹簧钢。Furthermore, in order to ensure better deformation accuracy of the plate-type
动转子7安装于动转子安装座14上,具体连接方式可选择螺纹连接、卡接、套接等连接方式。The moving
具体地,动转子7整体为带转轴的零件,优选为带转轴的圆盘零件,其中转轴远离圆盘的一端加工有螺纹,如图3所示,装配时动转子7的转轴部分依次穿过垫片18、动转子安装座14的中心孔、垫片18、弹性环17和另一垫片18最终与螺母配合锁紧,其中动转子7的转轴与动转子安装座14的中心孔为过渡配合,中心孔直径略大于转轴直径,保证转轴外表面和中心孔内表面摩擦接触。此外,可以通过调节螺母的拧紧程度来调节动转子7与动转子安装座14之间的预紧摩擦力,弹性环17的应用保证了两者之间具有持续的摩擦力,避免在执行器长期工作过程中因螺母松动问题而影响执行器整体运动输出效率,进一步提高了执行器转动角位移的输出精度。Specifically, the moving
载荷可以通过螺栓固定安装在动转子7的圆盘上表面的螺纹孔内,利用驱动机构、滑动导轨和动转子7的相互配合实现沿定子6延伸方向的直线位移输出或以动转子7转轴为中心的旋转角位移输出,最终实现集成式步进执行器的两自由度运动。The load can be fixedly installed in the threaded hole on the upper surface of the disc of the moving
本实施方式中,驱动机构分为对称布置的A、B两部分,驱动机构左右两侧的压电陶瓷安装槽具有完全相同的结构,且以柔性机构8中心线为轴对称分布。压电陶瓷A3和压电陶瓷B9在不同驱动信号的驱动下能够带动柔性安装框19、板型柔性铰链15、正圆型柔性铰链16以及动转子安装座沿定子6长度方向输出直线运动或以动转子7的转轴为中心绕轴旋转,从而在摩擦力或摩擦力矩的作用下,带动动转子7实现直线和旋转两自由度的运动输出。动转子7与柔性机构8采用螺栓、垫片18和弹性环17的方式装配在一起,避免在执行器长期工作过程中因螺母松动问题而影响执行器整体运动输出效率,进一步提高了执行器转动角位移的输出精度。In this embodiment, the driving mechanism is divided into two parts, A and B, which are arranged symmetrically. The piezoelectric ceramic mounting grooves on the left and right sides of the driving mechanism have exactly the same structure, and are symmetrically distributed with the centerline of the
实施例2Example 2
参照图5至图7具体说明本实施方式,本实施方式是对实施例1所述的基于压电驱动的集成式两自由度步进执行器作进一步说明。本实施例中,压电陶瓷A3和压电陶瓷B9均采用锯齿波电压驱动信号。当对压电陶瓷A3和压电陶瓷B9同时施加图5(a)所示同相锯齿波信号时,动转子7将实现沿定子6前进方向的直线位移输出,具体工作原理参见图6;当对压电陶瓷A3和压电陶瓷B9施加图5(b)所示异相锯齿波信号时,动转子7将实现以其转轴为中心的绕轴旋转角位移输出,具体工作原理参见图7。This embodiment will be specifically described with reference to FIG. 5 to FIG. 7 . This embodiment is a further description of the piezoelectric-driven integrated two-degree-of-freedom stepping actuator described in Embodiment 1. In this embodiment, both piezoelectric ceramics A3 and piezoelectric ceramics B9 use a sawtooth wave voltage drive signal. When the in-phase sawtooth wave signal shown in Figure 5(a) is applied to piezoelectric ceramics A3 and piezoelectric ceramics B9 at the same time, the moving
如图6-图7所示,本发明的具体工作过程如下:As shown in Fig. 6-Fig. 7, the specific work process of the present invention is as follows:
1.如图6所示,当对压电陶瓷A3和压电陶瓷B9均施加图5(a)所示同相锯齿波驱动电压激励信号时,两个压电陶瓷初始状态电压为0,处于原长状态,当电压缓慢升高至U的过程中,两个压电陶瓷在逆压电效应下缓慢伸长距离L1,此时,两对板型柔性铰链15在压电陶瓷的推动下形变伸长距离L1,动转子安装座14在板型柔性铰链15和正圆型柔性铰链16带动下产生直线位移L1,进而动转子7在动转子安装座14的推动下产生距离为L1的直线位移。当驱动电压急剧下降至0时,两个压电陶瓷失去电压激励迅速恢复原长,板型柔性铰链15无压电陶瓷推动力条件下恢复原位,此时动转子7在载荷及其自重惯性作用下向后产生微小位移L2,经过一个锯齿波波形信号的驱动,动转子7相对于定子6产生直线位移(L1-L2),即压电执行器输出直线位移步进精度为(L1-L2),可以通过调整调节螺栓A4和调节螺栓B13的拧紧程度控制滑动导轨与定子6之间的预紧摩擦力从而进一步调整执行器直线位移输出精度。通过对压电陶瓷A3和压电陶瓷B9施加反向的锯齿波驱动信号,动转子7可以产生反方向移动的位移输出;1. As shown in Figure 6, when the in-phase sawtooth wave driving voltage excitation signal shown in Figure 5(a) is applied to both piezoelectric ceramics A3 and piezoelectric ceramics B9, the initial state voltage of the two piezoelectric ceramics is 0, and they are in the original state. In the long state, when the voltage slowly rises to U, the two piezoelectric ceramics slowly extend the distance L1 under the inverse piezoelectric effect. At this time, the two pairs of plate-shaped flexible hinges 15 are deformed and stretched For a long distance L1, the moving
2. 如图7所示,当对压电陶瓷A3和压电陶瓷B9施加图5(b)所示异相锯齿波信号时,压电陶瓷A3初始态信号电压为0,压电陶瓷B9初始态信号电压为0,两者都处于原长状态。随着压电陶瓷A3的驱动电压逐渐增加至U,压电陶瓷B9的驱动电压逐渐降低至-U,在压电陶瓷逆压电效应下,压电陶瓷A3位移输出为L,压电陶瓷B9输出位移为-L,即压电陶瓷缩短量为L。在此过程中,动转子安装座14在压电陶瓷安装槽形变产生的力矩带动下沿其中心轴逆时针旋转角度θ1,动转子7在惯性作用下跟随安装座旋转角度θ1。当压电陶瓷A3的驱动电压突然降低至0和压电陶瓷B9的驱动电压突然增加为0时,压电陶瓷A3和压电陶瓷B9快速恢复原长,动转子安装座14也在板型柔性铰链15以及正圆型柔性铰链16带动下回到初始位置,动转子7的转轴在动转子安装座14的中心孔的摩擦作用下顺时针回转角度θ2。经过一个锯齿波波形信号的驱动,动转子7相对于动转子安装座14产生逆时针角位移(θ1-θ2),即压电执行器输出旋转角位移步进精度为(θ1-θ2)。通过对压电陶瓷A3和压电陶瓷B9施加反向的锯齿波驱动信号,动转子7可以实现绕其转轴顺时针方向的旋转角位移输出。2. As shown in Figure 7, when the out-of-phase sawtooth wave signal shown in Figure 5(b) is applied to piezoelectric ceramic A3 and piezoelectric ceramic B9, the initial state signal voltage of piezoelectric ceramic A3 is 0, and the initial state signal voltage of piezoelectric ceramic B9 The state signal voltage is 0, and both are in the original long state. As the driving voltage of piezoelectric ceramic A3 gradually increases to U, the driving voltage of piezoelectric ceramic B9 gradually decreases to -U. Under the inverse piezoelectric effect of piezoelectric ceramics, the displacement output of piezoelectric ceramic A3 is L, and piezoelectric ceramic B9 The output displacement is -L, that is, the shortening amount of the piezoelectric ceramic is L. During this process, the moving
压电执行器经过一个同相锯齿波波形的动作,在两个压电陶瓷驱动下,动转子7可产生沿定子6前进或后退方向的直线位移输出,在异相锯齿波波形信号驱动下,动转子7可产生绕其转轴逆时针或顺时针方向的旋转角位移输出。循环往复此过程,压电执行器可实现直线-旋转两个自由度运动。The piezoelectric actuator moves through an in-phase sawtooth wave waveform. Driven by two piezoelectric ceramics, the moving
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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