CN115921124A - Flotation collector for refractory gold ores and preparation method and application thereof - Google Patents
Flotation collector for refractory gold ores and preparation method and application thereof Download PDFInfo
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- 238000003756 stirring Methods 0.000 claims description 55
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- SQIFACVGCPWBQZ-UHFFFAOYSA-N delta-terpineol Natural products CC(C)(O)C1CCC(=C)CC1 SQIFACVGCPWBQZ-UHFFFAOYSA-N 0.000 description 8
- 229940116411 terpineol Drugs 0.000 description 8
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical compound CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 239000012991 xanthate Substances 0.000 description 6
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- 150000002191 fatty alcohols Chemical class 0.000 description 4
- RQINQJTUMGQYOB-UHFFFAOYSA-N 6-methylheptyl dihydrogen phosphate Chemical compound CC(C)CCCCCOP(O)(O)=O RQINQJTUMGQYOB-UHFFFAOYSA-N 0.000 description 3
- 238000003912 environmental pollution Methods 0.000 description 3
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- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
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- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- TUZCOAQWCRRVIP-UHFFFAOYSA-N butoxymethanedithioic acid Chemical compound CCCCOC(S)=S TUZCOAQWCRRVIP-UHFFFAOYSA-N 0.000 description 2
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- 238000001514 detection method Methods 0.000 description 2
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- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 description 1
- VJXUJFAZXQOXMJ-UHFFFAOYSA-N D-1-O-Methyl-muco-inositol Natural products CC12C(OC)(C)OC(C)(C)C2CC(=O)C(C23OC2C(=O)O2)(C)C1CCC3(C)C2C=1C=COC=1 VJXUJFAZXQOXMJ-UHFFFAOYSA-N 0.000 description 1
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- JZRWCGZRTZMZEH-UHFFFAOYSA-N Thiamine Natural products CC1=C(CCO)SC=[N+]1CC1=CN=C(C)N=C1N JZRWCGZRTZMZEH-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
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- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- WYPBVHPKMJYUEO-NBTZWHCOSA-M sodium;(9z,12z)-octadeca-9,12-dienoate Chemical compound [Na+].CCCCC\C=C/C\C=C/CCCCCCCC([O-])=O WYPBVHPKMJYUEO-NBTZWHCOSA-M 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
技术领域technical field
本发明涉及金矿浮选技术领域,尤其涉及一种难选金矿的浮选捕收剂及其制备方法与应用。The invention relates to the technical field of gold ore flotation, in particular to a flotation collector for refractory gold ore, a preparation method and application thereof.
背景技术Background technique
在金矿石浮选工业中,多采用硫代化合物作捕收剂,如丁基黄药、异戊基黄药和丁铵黑药等。这类金捕收剂对于性质单一的金矿石来说,浮选指标良好,但随着近年来金矿石“贫、细、杂”特点的突出,表现为金矿石品位逐年下降,矿石性质更加复杂,嵌布粒度细,碳质物、砷等杂质含量较高,这使得金矿浮选捕收剂作用过程中出现选择性差、捕收能力弱等问题,进而影响分选指标,降低企业经济效益。In the gold ore flotation industry, thio compounds are often used as collectors, such as butyl xanthate, isopentyl xanthate and butylammonium black medicine. This type of gold collector has a good flotation index for gold ore with a single property. However, with the prominence of "poor, fine, and miscellaneous" characteristics of gold ore in recent years, the grade of gold ore is declining year by year, and the ore properties are more complicated. , the embedded particle size is fine, and the content of impurities such as carbonaceous matter and arsenic is high, which causes problems such as poor selectivity and weak collection capacity in the process of gold ore flotation collectors, which in turn affects the separation index and reduces the economic benefits of the enterprise .
为适应现有金矿石的复杂性及难选性,提高金矿浮选指标,同时兼顾生产单位的经济效益和环保问题,基于浮选药剂复配与组装理论,行业众多研究者们致力于新型浮选药剂的开发。例如,发明专利(申请号为202110771617.3)公开了一种金矿复合捕收剂及其应用,该复合捕收剂包括主捕收剂黄药、黑药和脂肪酸盐,辅捕收剂二异辛酸硫谜、RA935和亚油酸钠;利用了各捕收剂之间的协同作用,提高了石英脉-蚀变岩型金矿中金矿物、含金氧化物的捕收效果;但是,该复合捕收剂药剂成分复杂、产生的化学废液较难处理,且该复合捕收剂仍然对目前存量较多的低品位、易浮易泥化金矿石的浮选存在一定的局限性,比如较大的药剂用量会强化对金矿物及易浮脉石的捕收能力,劣化浮选环境,使药剂难以体现出选择性,同时其粗选金富集比较低,可能导致闭路生产过程中中矿循环量的增大,使得最终产品的品位难以保证。In order to adapt to the complexity and difficulty of the existing gold ore, improve the flotation index of gold ore, and take into account the economic benefits and environmental protection issues of the production unit, based on the theory of flotation reagent compounding and assembly, many researchers in the industry have devoted themselves to new Development of flotation agents. For example, the invention patent (application number 202110771617.3) discloses a gold ore composite collector and its application. The composite collector includes the main collector xanthate, black powder and fatty acid salt, and the auxiliary collector Caprylic acid thiamine, RA935 and sodium linoleate; the synergistic effect between the collectors was used to improve the collection effect of gold minerals and gold-bearing oxides in quartz vein-altered rock type gold deposits; however, the The composition of composite collectors is complex, and the chemical waste produced is difficult to deal with, and the composite collector still has certain limitations in the flotation of low-grade, easy-to-float and easy-mudging gold ores that have a large stock at present, such as A larger dosage of reagents will strengthen the collection ability of gold minerals and buoyant gangue, deteriorate the flotation environment, and make it difficult for the reagents to show selectivity. The increase of ore circulation makes it difficult to guarantee the grade of the final product.
另外,现有技术中研究出的新捕收剂,例如Y-89系列、MA黄药和MB黄药系列高效选金捕收剂等,虽然取得一定应用研究成果,总体上提高捕收性能,但是降低了药剂的选择性,对于细粒-微粒金的回收效果仍有待改进;且上述捕收剂在应用时,受到其对难选的细粒-微粒金回收效果有限的影响,工艺上仍需要进行多次粗选、精选以及扫选等工艺,以此来提高金矿的整体回收率和品位,使得工艺流程较长,浮选效率低。In addition, the new collectors developed in the prior art, such as Y-89 series, MA xanthate and MB xanthate series of high-efficiency gold collectors, etc., have achieved certain application research results and generally improve the collection performance. However, the selectivity of the reagent is reduced, and the recovery effect of fine-particle gold still needs to be improved; and when the above-mentioned collector is applied, it is affected by its limited effect on the recovery of difficult-to-select fine-particle gold. Multiple times of roughing, beneficiation, and sweeping are required to improve the overall recovery rate and grade of gold ore, which makes the process longer and the flotation efficiency low.
有鉴于此,有必要设计一种改进的难选金矿的浮选捕收剂及其制备方法与应用,以解决上述问题。In view of this, it is necessary to design an improved flotation collector for refractory gold ore and its preparation method and application to solve the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种难选金矿的浮选捕收剂及其制备方法与应用,通过限定浮选捕收剂的成分,采用特定的制备方法制备难选金矿的浮选捕收剂,该浮选捕收剂可有效克服常规黄药和黑药类金捕收剂对于细粒金、微粒金或“碳劫金”的选择性差和捕收能力弱的问题,同时通过调控起泡层,可有效提高细粒-微粒金选矿回收率和品位,特别是对低品位、易浮易泥化金矿的粗选预富集和浮选环境调整优化效果显著,具有药剂用量小、安全环保、原料来源广泛和制备工艺简单的特点。The object of the present invention is to provide a kind of flotation collector of refractory gold ore and its preparation method and application. This flotation collector can effectively overcome the problems of poor selectivity and weak collection ability of conventional xanthate and black drug-like gold collectors for fine-grained gold, micro-particle gold or "carbon-robbed gold". Bubble layer can effectively improve the recovery rate and grade of fine-particle gold ore dressing, especially for roughing pre-enrichment and flotation environment adjustment and optimization of low-grade, easy-to-float and easy-mud gold ore. It has the characteristics of safety and environmental protection, wide source of raw materials and simple preparation process.
为实现上述发明目的,本发明提供了一种难选金矿的浮选捕收剂,按重量份计包括:25~30份的N-苯基-2-巯基苯并咪唑、15~20份的酚黑药、7.5~9份的表面活性剂、3~4份的乳化剂、1~2份的碱、1~2份的消泡剂、2~3份的起泡剂、70~80份的水。In order to realize the above-mentioned invention object, the present invention provides a kind of flotation collector of refractory gold ore, comprises by weight: 25~30 parts of N-phenyl-2-mercaptobenzimidazole, 15~20 parts phenol black, 7.5-9 parts of surfactant, 3-4 parts of emulsifier, 1-2 parts of alkali, 1-2 parts of defoamer, 2-3 parts of foaming agent, 70-80 parts of water.
作为本发明的进一步改进,所述消泡剂为磷酸三丁酯,所述起泡剂为松醇油;所述酚黑药包括15号黑药、25号黑药、31号黑药中的一种或多种。As a further improvement of the present invention, the defoamer is tributyl phosphate, and the foaming agent is pine alcohol oil; the phenol black medicine includes No. 15 black medicine, No. 25 black medicine, and No. 31 black medicine one or more.
作为本发明的进一步改进,所述乳化剂包括聚山梨酯20、聚山梨酯40、聚山梨酯60、聚山梨酯80中的一种或多种。As a further improvement of the present invention, the emulsifier includes one or more of polysorbate 20, polysorbate 40, polysorbate 60, and polysorbate 80.
作为本发明的进一步改进,所述表面活性剂包括月桂基醚硫酸钠、脂肪醇聚氧乙烯醚硫酸钠、异辛醇磷酸酯中的一种或多种。As a further improvement of the present invention, the surfactant includes one or more of sodium lauryl ether sulfate, sodium fatty alcohol polyoxyethylene ether sulfate, and isooctyl phosphate.
作为本发明的进一步改进,所述碱包括碳酸氢钠、氢氧化钠、氢氧化钾中的一种或多种。As a further improvement of the present invention, the alkali includes one or more of sodium bicarbonate, sodium hydroxide, and potassium hydroxide.
本发明还提供了一种难选金矿的浮选捕收剂的制备方法,包括以下步骤:The present invention also provides a kind of preparation method of the flotation collector of refractory gold ore, comprising the following steps:
S1、将碱与水混合后,在25~35℃下搅拌,再依次加入N-苯基-2-巯基苯并咪唑、表面活性剂得到混合物,继续搅拌,制得溶液Ⅰ;S1. After mixing the alkali and water, stir at 25-35°C, then add N-phenyl-2-mercaptobenzimidazole and surfactant in sequence to obtain a mixture, and continue stirring to obtain solution I;
S2、将乳化液溶于水中,在30~35℃下边搅拌边添加占酚黑药总重量份0.3~0.5倍的酚黑药,搅拌15~20min后,再将剩余酚黑药、磷酸三丁酯和松醇油加入其中,继续搅拌1.5~2h,制得乳白色的溶液Ⅱ;S2. Dissolve the emulsion in water, add 0.3 to 0.5 times the total weight of phenol black while stirring at 30 to 35°C, stir for 15 to 20 minutes, then add the remaining phenol black and tributyl phosphate Add ester and terpineol oil to it, and continue to stir for 1.5-2 hours to obtain a milky white solution II;
S3、将步骤S1制备的溶液Ⅰ和步骤S2制备的溶液Ⅱ在25℃下混合,并搅拌1.5~2h,即得难选金矿的浮选捕收剂。S3. Mix the solution I prepared in step S1 and the solution II prepared in step S2 at 25° C. and stir for 1.5-2 hours to obtain a flotation collector for refractory gold ore.
作为本发明的进一步改进,按重量份计,在步骤S1中,水的重量份为40~45份,在步骤S2中,水的重量份为30~40份。As a further improvement of the present invention, in terms of parts by weight, in step S1, the weight part of water is 40-45 parts, and in step S2, the weight part of water is 30-40 parts.
作为本发明的进一步改进,在步骤S2中,搅拌为强搅拌过程,转速为600~800r/min。As a further improvement of the present invention, in step S2, the stirring is a strong stirring process, and the rotation speed is 600-800 r/min.
作为本发明的进一步改进,在步骤S1中,在25~35℃下的搅拌时间为10~15min,所述混合物的搅拌时间为1.5~2h。As a further improvement of the present invention, in step S1, the stirring time at 25-35° C. is 10-15 minutes, and the stirring time of the mixture is 1.5-2 hours.
本发明还提供了一种难选金矿的浮选捕收剂的应用,浮选捕收剂应用于金矿浮选过程的粗选工序中,浮选捕收剂的添加量为100~200g/t。The present invention also provides the application of a flotation collector for refractory gold ore. The flotation collector is used in the roughing process of the gold ore flotation process, and the amount of the flotation collector is 100-200g /t.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明提供了一种难选金矿的浮选捕收剂及其制备方法与应用,该浮选捕收剂由N-苯基-2-巯基苯并咪唑、酚黑药、表面活性剂、乳化剂、碱、消泡剂、起泡剂以及水组成,通过限定浮选捕收剂的成分及含量,采用特定的制备方法制备得到难选金矿的浮选捕收剂。该金矿浮选捕收剂有效克服了常规黄药和黑药类金捕收剂对于细粒金、微粒金或“碳劫金”的选择性差和捕收能力弱的问题,同时通过调控起泡层,有效地提高了细粒-微粒金选矿回收率和品位,特别是对低品位、易浮易泥化金矿的粗选预富集和浮选环境的调整优化效果显著,具有药剂用量小、安全环保、原料来源广泛和制备工艺简单、环境污染小的特点,还具有良好的市场推广价值。1. The present invention provides a kind of flotation collector of refractory gold ore and its preparation method and application. The flotation collector consists of N-phenyl-2-mercaptobenzimidazole, phenol black drug, surface active Agent, emulsifier, alkali, defoamer, foaming agent and water, by limiting the composition and content of the flotation collector, using a specific preparation method to prepare the refractory gold ore flotation collector. This gold ore flotation collector effectively overcomes the problems of poor selectivity and weak collection ability of conventional xanthate and black drug gold collectors for fine-grained gold, micro-particle gold or "carbon-robbed gold". The bubble layer effectively improves the recovery rate and grade of fine-particle gold ore dressing, especially for the adjustment and optimization of roughing pre-enrichment and flotation environment of low-grade, easy-to-float and easy-mud gold ore. It has the characteristics of small size, safety and environmental protection, wide source of raw materials, simple preparation process and little environmental pollution, and also has good market promotion value.
2、本发明难选金矿的浮选捕收剂制备方法中,先分别制备溶液Ⅰ和溶液Ⅱ,溶液Ⅰ中的表面活性剂能有效降低N-苯基-2-巯基苯并咪唑在水中的表面张力和表面自由能,增强药剂表面活性;溶液Ⅱ中的乳化剂有效降低酚黑药的界面张力,先在强搅拌作用下形成O/W型乳浊液,继续添加酚黑药、磷酸三丁酯和松醇油后,进一步降低药剂表面张力,且油类物质通过乳化作用以小液滴的形式快速分散在水介质中,经过一段时间作用形成W/O型乳浊液,液滴表面由于吸附的多余的电荷而形成双电层,提高了混合体系的稳定性。将两种溶液充分混匀制得的浮选捕收剂,能有效发挥药剂间的协同作用,增强捕收剂与目的矿物碰撞几率和表面吸附效果。2. In the preparation method of the flotation collector for refractory gold ore of the present invention, first prepare solution I and solution II respectively, and the surfactant in solution I can effectively reduce the concentration of N-phenyl-2-mercaptobenzimidazole in water. The surface tension and surface free energy of the agent can enhance the surface activity of the agent; the emulsifier in solution II can effectively reduce the interfacial tension of the phenol black drug, first form an O/W type emulsion under strong stirring, and then continue to add phenol black drug, phosphoric acid After tributyl ester and pine alcohol oil, the surface tension of the agent is further reduced, and the oily substance is quickly dispersed in the water medium in the form of small droplets through emulsification, and after a period of time, it forms a W/O emulsion, and the droplets The surface forms an electric double layer due to the excess charge adsorbed, which improves the stability of the mixed system. The flotation collector prepared by fully mixing the two solutions can effectively exert the synergistic effect between the agents, and enhance the collision probability and surface adsorption effect between the collector and the target mineral.
3、本发明通过在O/W型乳浊液中按比例混入磷酸三丁酯和松醇油,对易浮易泥化、矿泥敏感性高的金矿石浮选时,能显著调整浮选泡沫状态,有效保证浮选泡沫的稳定性、丰富性和选择性;制备出的金浮选捕收剂应对金矿物表现出更高的选择性和更强的捕收能力,浮选泡沫稳定扎实,加快了细粒级金矿物的上浮速率,取得了优异浮选指标,特别是原矿Au品位偏低时,该浮选捕收剂表现出了良好的矿石适应性。3. By mixing tributyl phosphate and terpineol oil in proportion to the O/W emulsion, the present invention can significantly adjust the flotation process for gold ores that are easy to float, easy to muddy, and highly sensitive to ore slime. The foam state effectively guarantees the stability, richness and selectivity of the flotation foam; the prepared gold flotation collector should show higher selectivity and stronger collection capacity for gold minerals, and the flotation foam is stable and solid , speed up the flotation rate of fine-grained gold minerals, and achieve excellent flotation indicators, especially when the raw ore Au grade is low, the flotation collector shows good ore adaptability.
4、本发明难选金矿的浮选捕收剂在常温常压下即可制备,工艺简单,溶解性好,克服了通常的黄药类金矿浮选捕收剂的刺激性臭味大、药剂粉尘大、难于配置和添加等缺点,具有药剂用量小、浮选效果显著的优点。4. The flotation collector of the refractory gold ore of the present invention can be prepared under normal temperature and pressure, the process is simple, the solubility is good, and the irritating odor of the usual xanthate gold ore flotation collector is overcome. , Large chemical dust, difficult to configure and add, etc. It has the advantages of small chemical dosage and remarkable flotation effect.
5、本发明的浮选捕收剂主要用于原矿品位较低、易浮易泥化金矿石的浮选作业中,通过浮选药剂的改性和强化调控矿化泡沫层的方式来增强其对金的选择性,在保留药剂较强捕收性的前提下,显著提高了粗选富集比,降低易浮脉石在精选段的循环,减少药剂用量;此外方案中的相关药剂价格低廉,来源广泛,绿色环保。5. The flotation collector of the present invention is mainly used in the flotation operation of low-grade raw ore, easy to float and easy to muddy gold ore, and enhances its concentration by modifying the flotation agent and strengthening the regulation of the mineralized foam layer. The selectivity of gold, on the premise of retaining the strong collection of chemicals, significantly increases the enrichment ratio of roughing, reduces the circulation of pumiceous gangue in the selection section, and reduces the amount of chemicals; in addition, the price of related chemicals in the plan Low cost, wide range of sources, green and environmental protection.
附图说明Description of drawings
图1为本发明难选金矿的浮选捕收剂的应用流程示意图。Fig. 1 is a schematic diagram of the application process of the flotation collector of the refractory gold ore of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面结合附图和具体实施例对本发明进行详细描述。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
在此,还需要说明的是,为了避免因不必要的细节而模糊了本发明,在附图中仅仅示出了与本发明的方案密切相关的结构和/或处理步骤,而省略了与本发明关系不大的其他细节。Here, it should also be noted that, in order to avoid obscuring the present invention due to unnecessary details, only the structures and/or processing steps closely related to the solution of the present invention are shown in the drawings, and the steps related to the present invention are omitted. Invent other details that don't really matter.
另外,还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。Additionally, it should be noted that the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also Other elements not expressly listed, or inherent to the process, method, article, or apparatus are also included.
一种难选金矿的浮选捕收剂,按重量份计包括:25~30份的N-苯基-2-巯基苯并咪唑、15~20份的酚黑药、7.5~9份的表面活性剂、3~4份的乳化剂、1~2份的碱、1~2份的消泡剂、2~3份的起泡剂、70~80份的水。该难选金矿的浮选捕收剂有效克服了常规黄药和黑药类金捕收剂对于细粒金、微粒金或“碳劫金”的选择性差和捕收能力弱的问题,同时通过调控起泡层,有效地提高了细粒-微粒金选矿回收率和品位,特别是对低品位、易浮易泥化金矿的粗选预富集和浮选环境的调整优化效果显著,具有药剂用量小、安全环保、原料来源广泛和制备工艺简单、环境污染小的特点,还具有良好的市场推广价值。A flotation collector for refractory gold ores, comprising: 25-30 parts of N-phenyl-2-mercaptobenzimidazole, 15-20 parts of phenol black, 7.5-9 parts of Surfactant, 3-4 parts of emulsifier, 1-2 parts of alkali, 1-2 parts of defoamer, 2-3 parts of foaming agent, 70-80 parts of water. The flotation collector of the refractory gold ore effectively overcomes the problems of poor selectivity and weak collection ability of conventional xanthate and black drug-like gold collectors for fine-grained gold, particulate gold or "carbon-robbed gold". By regulating the foaming layer, the recovery rate and grade of fine-particle gold ore dressing are effectively improved, especially for the adjustment and optimization of roughing pre-enrichment and flotation environment of low-grade, easy-to-float and easy-mud gold ore. It has the characteristics of small dosage of medicine, safety and environmental protection, wide source of raw materials, simple preparation process and little environmental pollution, and also has good market promotion value.
具体地,消泡剂为磷酸三丁酯,起泡剂为松醇油;酚黑药包括15号黑药、25号黑药、31号黑药中的一种或多种。乳化剂包括聚山梨酯20、聚山梨酯40、聚山梨酯60、聚山梨酯80中的一种或多种。表面活性剂包括月桂基醚硫酸钠、脂肪醇聚氧乙烯醚硫酸钠、异辛醇磷酸酯中的一种或多种。碱包括碳酸氢钠、氢氧化钠、氢氧化钾中的一种或多种。Specifically, the antifoaming agent is tributyl phosphate, and the foaming agent is terpineol oil; the phenol black medicine includes one or more of No. 15 black medicine, No. 25 black medicine, and No. 31 black medicine. The emulsifier includes one or more of polysorbate 20, polysorbate 40, polysorbate 60, and polysorbate 80. The surfactant includes one or more of sodium lauryl ether sulfate, sodium fatty alcohol polyoxyethylene ether sulfate, and isooctyl phosphate. Alkali comprises one or more in sodium bicarbonate, sodium hydroxide, potassium hydroxide.
特别地,磷酸三丁酯和松醇油的加入,对易浮易泥化、矿泥敏感性高的金矿石浮选时,能显著调整浮选泡沫状态,有效保证浮选泡沫的稳定性、丰富性和选择性;制备的金浮选捕收剂应对金矿物表现出更高的选择性和更强的捕收能力,浮选泡沫稳定扎实,加快了细粒级金矿物的上浮速率,取得了优异浮选指标,特别是原矿Au品位偏低时,该浮选捕收剂表现出了良好的矿石适应性。In particular, the addition of tributyl phosphate and terpineol oil can significantly adjust the state of the flotation foam during the flotation of gold ores that are easy to float and muddy, and have high slime sensitivity, effectively ensuring the stability of the flotation foam, Richness and selectivity; the prepared gold flotation collector should show higher selectivity and stronger collection capacity for gold minerals, and the flotation foam is stable and solid, which speeds up the floating rate of fine-grained gold minerals, and has achieved Excellent flotation index, especially when the raw ore Au grade is low, the flotation collector shows good ore adaptability.
一种难选金矿的浮选捕收剂的制备方法,包括以下步骤:A preparation method of a flotation collector for refractory gold ore, comprising the following steps:
S1、将碱与水混合后,在25~35℃下搅拌,再依次加入N-苯基-2-巯基苯并咪唑、表面活性剂得到混合物,继续搅拌,制得溶液Ⅰ;S1. After mixing the alkali and water, stir at 25-35°C, then add N-phenyl-2-mercaptobenzimidazole and surfactant in sequence to obtain a mixture, and continue stirring to obtain solution I;
S2、将乳化液溶于水中,在30~35℃下边搅拌边添加占酚黑药总重量份0.3~0.5倍的酚黑药,搅拌15~20min后,再将剩余酚黑药、磷酸三丁酯和松醇油加入其中,继续搅拌1.5~2h,制得乳白色的溶液Ⅱ;S2. Dissolve the emulsion in water, add 0.3 to 0.5 times the total weight of phenol black while stirring at 30 to 35°C, stir for 15 to 20 minutes, then add the remaining phenol black and tributyl phosphate Add ester and terpineol oil to it, and continue to stir for 1.5-2 hours to obtain a milky white solution II;
S3、将步骤S1制备的溶液Ⅰ和步骤S2制备的溶液Ⅱ在25℃下混合,并搅拌1.5~2h,即得难选金矿的浮选捕收剂。S3. Mix the solution I prepared in step S1 and the solution II prepared in step S2 at 25° C. and stir for 1.5-2 hours to obtain a flotation collector for refractory gold ore.
具体地,在步骤S1中,水的重量份为40~45份;在25~35℃下的搅拌时间为10~15min,混合物的搅拌时间为1.5~2h。溶液Ⅰ中的表面活性剂能有效降低N-苯基-2-巯基苯并咪唑在水中的表面张力和表面自由能,增强药剂表面活性。Specifically, in step S1, the weight part of water is 40-45 parts; the stirring time at 25-35° C. is 10-15 minutes, and the stirring time of the mixture is 1.5-2 hours. The surfactant in solution I can effectively reduce the surface tension and surface free energy of N-phenyl-2-mercaptobenzimidazole in water, and enhance the surface activity of the medicament.
在步骤S2中,水的重量份为30~40份,且该搅拌为强搅拌过程,转速为600~800r/min。溶液Ⅱ中的乳化剂可有效降低酚黑药的界面张力,先在强搅拌作用下形成O/W型乳浊液(水包油型乳浊液),继续添加酚黑药、磷酸三丁酯和松醇油后,进一步降低药剂表面张力,且油类物质通过乳化作用以小液滴的形式快速分散在水介质中,经过一段时间作用形成W/O型乳浊液(油包水型乳浊液),液滴表面由于吸附的多余电荷而形成双电层,提高了药剂体系的稳定性。In step S2, the weight part of water is 30-40 parts, and the stirring is a strong stirring process, and the rotation speed is 600-800 r/min. The emulsifier in solution II can effectively reduce the interfacial tension of the phenol black drug, first form an O/W type emulsion (oil-in-water emulsion) under strong stirring, and then continue to add phenol black drug and tributyl phosphate After mixing with pinitol oil, the surface tension of the medicament is further reduced, and the oily substance is quickly dispersed in the water medium in the form of small droplets through emulsification, and after a period of time, a W/O emulsion (water-in-oil emulsion) is formed. Turbid liquid), the surface of the droplet forms an electric double layer due to the excess charge absorbed, which improves the stability of the drug system.
在该制备方法中,将溶液Ⅰ和溶液Ⅱ分开制备,目的是使制备的药剂表面活性更高,避免制备过程中药剂的冲突作用,使药剂体系更加稳定;将两种溶液充分混匀后制得的浮选捕收剂,能有效发挥药剂间的协同作用,增强捕收剂与目的矿物碰撞几率和表面吸附效果,得到具有强捕收作用和选择性的金矿捕收剂。In this preparation method, solution Ⅰ and solution Ⅱ are prepared separately, the purpose is to make the surface activity of the prepared drug higher, avoid the conflict effect of the drug in the preparation process, and make the drug system more stable; the two solutions are fully mixed and prepared The obtained flotation collector can effectively exert the synergistic effect between the agents, enhance the collision probability and surface adsorption effect between the collector and the target mineral, and obtain a gold mine collector with strong collection effect and selectivity.
本发明还提供了一种难选金矿的浮选捕收剂的应用,浮选捕收剂应用于金矿浮选过程的粗选工序中,浮选捕收剂的添加量为100~200g/t,该添加量具体为1吨原矿干基可添加100~200g的浮选捕收剂。该捕收剂具备了良好的起泡能力及对金矿物的高选择性和强捕收能力,其应用于金矿浮选领域,有效解决了Au品位低、矿石性质复杂及碳质物含量高的难选金矿浮选回收率低的问题。The present invention also provides the application of a flotation collector for refractory gold ore. The flotation collector is used in the roughing process of the gold ore flotation process, and the amount of the flotation collector is 100-200g /t, the addition amount is specifically 100-200g of flotation collector can be added to 1 ton of raw ore dry basis. The collector has good foaming ability, high selectivity and strong collection ability for gold minerals. It is used in the field of gold ore flotation to effectively solve the problem of low Au grade, complex ore properties and high carbonaceous content. The problem of low flotation recovery rate of refractory gold ore.
需要说明的是,在实际金矿浮选的工艺中,不仅需要添加本发明的浮选捕收剂,还需要根据原矿的种类或对产品的要求配合其他种类的药剂对金矿进行浮选,以得到符合要求的产品。It should be noted that, in the actual gold ore flotation process, not only need to add the flotation collector of the present invention, but also need to cooperate with other types of medicaments to carry out flotation of gold ore according to the type of raw ore or the requirements for products. to obtain products that meet the requirements.
实施例1Example 1
实施例1提供了一种难选金矿的浮选捕收剂的制备方法及该浮选捕收剂的应用;制备方法具体包括以下步骤:Embodiment 1 provides a kind of preparation method of the flotation collector of refractory gold ore and the application of this flotation collector; The preparation method specifically comprises the following steps:
S1、将2份氢氧化钠与40份水混合后,在25℃下搅拌15min,再依次加入25份N-苯基-2-巯基苯并咪唑、4份月桂基醚硫酸钠得到混合物,继续搅拌1.5h,制得溶液Ⅰ;S1. After mixing 2 parts of sodium hydroxide and 40 parts of water, stir at 25°C for 15 minutes, then add 25 parts of N-phenyl-2-mercaptobenzimidazole and 4 parts of sodium lauryl ether sulfate in sequence to obtain a mixture, continue Stir for 1.5h to obtain solution I;
S2、在35℃下,将3份聚山梨酯80溶于35份水中并开启强搅拌,搅拌速度为800r/min,边搅拌边加入5份25号黑药,搅拌15min后,再将10份25号黑药、2份磷酸三丁酯和2份松醇油加入其中,继续搅拌1.5h,制得乳白色的溶液Ⅱ;S2. At 35°C, dissolve 3 parts of polysorbate 80 in 35 parts of water and start strong stirring at a stirring speed of 800r/min. While stirring, add 5 parts of No. 25 black medicine, stir for 15 minutes, and then add 10 parts Add No. 25 black medicine, 2 parts of tributyl phosphate and 2 parts of terpineol oil, and continue stirring for 1.5 hours to obtain a milky white solution II;
S3、将步骤S1制备的溶液Ⅰ和步骤S2制备的溶液Ⅱ在25℃下混合,并搅拌2h,即得难选金矿的浮选捕收剂。S3. Mix the solution I prepared in step S1 and the solution II prepared in step S2 at 25° C. and stir for 2 hours to obtain a flotation collector for refractory gold ore.
请参阅图1所示,将难选金矿的浮选捕收剂应用于金矿浮选过程的粗选工序中,浮选捕收剂的添加量为100g/t。该原矿为品位1.88g/t的云南某高碳石英脉型金矿石,具体工艺流程如图1所示。Please refer to Figure 1, the flotation collector of refractory gold ore is applied in the roughing process of gold ore flotation process, and the addition amount of flotation collector is 100g/t. The raw ore is a high-carbon quartz vein gold ore with a grade of 1.88g/t in Yunnan. The specific process flow is shown in Figure 1.
对比例1Comparative example 1
对比例1为对实施例1中相同品位高碳石英脉型金矿石进行浮选,粗选时使用丁基黄药作为金捕收剂,工艺流程与实施例1相同。Comparative Example 1 is to carry out flotation on the high-carbon quartz vein type gold ore of the same grade as in Example 1, using butyl xanthate as a gold collector during roughing, and the process flow is the same as that of Example 1.
对比例2Comparative example 2
对比例2提供了一种难选金矿的浮选捕收剂的制备方法及该浮选捕收剂的应用,与实施例1相比,不同之处在于,并未分步骤制备溶液,将所有原料直接在25℃下混合,制得浮选捕收剂,其余大致与实施例1相同,在此不再赘述。Comparative example 2 provides a kind of preparation method of the flotation collector of refractory gold ore and the application of this flotation collector, compared with embodiment 1, difference is that the solution is not prepared in steps, the All raw materials were directly mixed at 25° C. to prepare a flotation collector, and the rest were roughly the same as those in Example 1, and will not be repeated here.
对比例3Comparative example 3
对比例3提供了一种难选金矿的浮选捕收剂的制备方法及该浮选捕收剂的应用,与实施例1相比,不同之处在于,在步骤S2中,并未加入2份磷酸三丁酯,其余大致与实施例1相同,在此不再赘述。Comparative Example 3 provides a preparation method of a flotation collector for refractory gold ores and the application of the flotation collector. Compared with Example 1, the difference is that in step S2, no 2 parts of tributyl phosphate, all the other are roughly the same as in Example 1, and will not be repeated here.
将实施例1与对比例1~3中的捕收剂应用于金矿浮选后,Au粗精矿产率、品位以及Au回收率进行检测,得到的结果如下表所示。After the collectors in Example 1 and Comparative Examples 1-3 were applied to gold ore flotation, the yield, grade and Au recovery rate of Au crude concentrate were detected, and the results obtained are shown in the table below.
表1实施例1与对比例1~3的指标检测结果The index detection result of table 1 embodiment 1 and comparative examples 1~3
由表1可知,实施例1的Au粗精矿品位以及Au回收率最高,相较于对比例1,Au粗精矿品位>19g/t,Au回收率提升3%左右;相较于对比例2,Au粗精矿产率更低,Au品位和Au回收率更高,说明本发明实施例1的制备方法得到的金捕收剂应对金矿物表现出更高的选择性和更强的捕收能力;结合对比例3看,本发明所采用的磷酸三丁酯能促使浮选泡沫稳定扎实,加快细粒级金矿物的上浮速率。It can be seen from Table 1 that the Au rough concentrate grade and Au recovery rate in Example 1 are the highest. Compared with Comparative Example 1, the Au rough concentrate grade is >19g/t, and the Au recovery rate is increased by about 3%. 2. The yield of Au coarse concentrate is lower, and the Au grade and Au recovery rate are higher, indicating that the gold collector obtained by the preparation method of Example 1 of the present invention should show higher selectivity and stronger collection of gold minerals Ability; In conjunction with Comparative Example 3, the tributyl phosphate used in the present invention can impel the flotation foam to be stable and solid, and accelerate the floating rate of fine-grained gold minerals.
实施例2Example 2
实施例2提供了一种难选金矿的浮选捕收剂的制备方法及该浮选捕收剂的应用;制备方法具体包括以下步骤:Embodiment 2 provides a kind of preparation method of the flotation collector of refractory gold ore and the application of this flotation collector; The preparation method specifically comprises the following steps:
S1、将2份碳酸氢钠与45份水混合后,在30℃下搅拌10min,再依次加入30份N-苯基-2-巯基苯并咪唑、4份脂肪醇聚氧乙烯醚硫酸钠得到混合物,继续搅拌2h,制得溶液Ⅰ;S1. After mixing 2 parts of sodium bicarbonate and 45 parts of water, stir at 30°C for 10 minutes, then add 30 parts of N-phenyl-2-mercaptobenzimidazole and 4 parts of fatty alcohol polyoxyethylene ether sodium sulfate to obtain The mixture was stirred for 2h to obtain solution I;
S2、在30℃下,将4份聚山梨酯60溶于30份水中并开启强搅拌,搅拌速度为700r/min,边搅拌边加入8份15号黑药,搅拌15min后,再将10份15号黑药、1份磷酸三丁酯和3份松醇油加入其中,继续搅拌1.5h,制得乳白色的溶液Ⅱ;S2. At 30°C, dissolve 4 parts of polysorbate 60 in 30 parts of water and start strong stirring at a stirring speed of 700r/min. While stirring, add 8 parts of No. 15 black medicine, stir for 15 minutes, and then add 10 parts Add No. 15 black medicine, 1 part of tributyl phosphate and 3 parts of terpineol oil, and continue stirring for 1.5 hours to obtain a milky white solution II;
S3、将步骤S1制备的溶液Ⅰ和步骤S2制备的溶液Ⅱ在25℃下混合,并搅拌1.5h,即得难选金矿的浮选捕收剂。S3. Mix the solution I prepared in step S1 and the solution II prepared in step S2 at 25° C. and stir for 1.5 hours to obtain a flotation collector for refractory gold ore.
S4、将难选金矿的浮选捕收剂应用于与实施例1品位相同的金矿浮选过程的粗选工序中,浮选捕收剂的添加量为100g/t。S4. Apply the flotation collector of the refractory gold ore to the roughing process of the gold ore flotation process with the same grade as in Example 1, and the addition amount of the flotation collector is 100 g/t.
实施例3Example 3
实施例3提供了一种难选金矿的浮选捕收剂的制备方法及该浮选捕收剂的应用;制备方法具体包括以下步骤:
S1、将6份氢氧化钾与40份水混合后,在25℃下搅拌15min,再依次加入25份N-苯基-2-巯基苯并咪唑、2份脂肪醇聚氧乙烯醚硫酸钠、2份异辛醇磷酸酯得到混合物,继续搅拌2h,制得溶液Ⅰ;S1. Mix 6 parts of potassium hydroxide with 40 parts of water, stir at 25°C for 15 minutes, then add 25 parts of N-phenyl-2-mercaptobenzimidazole, 2 parts of fatty alcohol polyoxyethylene ether sodium sulfate, 2 parts of isooctyl phosphate to obtain the mixture, and continue to stir for 2 hours to obtain solution I;
S2、在30℃下,将3份聚山梨酯40溶于30份水中并开启强搅拌,搅拌速度为800r/min,边搅拌边加入8份31号黑药,搅拌15min后,再将10份31号黑药、2份磷酸三丁酯和3份松醇油加入其中,继续搅拌1.5h,制得乳白色的溶液Ⅱ;S2. At 30°C, dissolve 3 parts of polysorbate 40 in 30 parts of water and start strong stirring at a stirring speed of 800r/min. While stirring, add 8 parts of No. 31 black medicine, stir for 15 minutes, and then add 10 parts Add No. 31 black medicine, 2 parts of tributyl phosphate and 3 parts of terpineol oil, and continue stirring for 1.5 hours to obtain milky white solution II;
S3、将步骤S1制备的溶液Ⅰ和步骤S2制备的溶液Ⅱ在25℃下混合,并搅拌1.5h,即得难选金矿的浮选捕收剂。S3. Mix the solution I prepared in step S1 and the solution II prepared in step S2 at 25° C. and stir for 1.5 hours to obtain a flotation collector for refractory gold ore.
S4、将难选金矿的浮选捕收剂应用于与实施例1品位相同的金矿浮选过程的粗选工序中,浮选捕收剂的添加量为100g/t。S4. Apply the flotation collector of the refractory gold ore to the roughing process of the gold ore flotation process with the same grade as in Example 1, and the addition amount of the flotation collector is 100 g/t.
将实施例2~3制备的捕收剂应用于金矿浮选后,Au粗精矿产率、品位以及Au回收率进行检测,得到的结果如下表所示。After the collectors prepared in Examples 2-3 were applied to gold ore flotation, the yield, grade and Au recovery rate of Au crude concentrate were detected, and the results obtained are shown in the table below.
表2实施例2~3的指标检测结果The index detection result of table 2 embodiment 2~3
由表2可知,本发明的制备的浮选捕收剂在应用于金矿浮选中,仅需要添加少量药剂,即可得到高品位的Au粗精矿,并提高了Au的回收率;如此可减轻该金矿石浮选过程中后续工艺的压力,或者可缩短后续多余的工序流程,加快了浮选效率、降低了工艺成本。As can be seen from Table 2, when the flotation collector prepared by the present invention is applied to gold ore flotation, only a small amount of reagent needs to be added to obtain high-grade Au rough concentrate, and the recovery rate of Au is improved; The pressure of subsequent processes in the gold ore flotation process can be reduced, or the subsequent redundant process flow can be shortened, the flotation efficiency is accelerated, and the process cost is reduced.
综上所述,本发明提供了一种难选金矿的浮选捕收剂及其制备方法与应用,该浮选捕收剂由N-苯基-2-巯基苯并咪唑、酚黑药、表面活性剂、乳化剂、碱、消泡剂、起泡剂以及水组成,通过限定浮选捕收剂的成分及含量,采用特定的制备方法制备得到难选金矿的浮选捕收剂。该浮选捕收剂具备了良好的起泡能力及对金矿物的高选择性和强捕收能力,有效解决了Au品位低、矿石性质复杂及碳质物含量高的难选金矿浮选回收率低的问题;具有应用时药剂用量小、安全环保、原料来源广泛和制备工艺简单、环境污染小的特点,还具有良好的市场推广价值。In summary, the present invention provides a flotation collector of refractory gold ore and its preparation method and application. The flotation collector consists of N-phenyl-2-mercaptobenzimidazole, phenol black , surfactant, emulsifier, alkali, defoamer, foaming agent and water, by limiting the composition and content of the flotation collector, using a specific preparation method to prepare the refractory gold ore flotation collector . The flotation collector has good foaming ability, high selectivity and strong collection ability for gold minerals, and effectively solves the problem of refractory gold ore flotation with low Au grade, complex ore properties and high carbonaceous content. The problem of low recovery rate; it has the characteristics of small dosage of medicament during application, safety and environmental protection, wide source of raw materials, simple preparation process, and little environmental pollution, and also has good market promotion value.
以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced. Without departing from the spirit and scope of the technical solution of the present invention.
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