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CN115899022B - Internally curved motor stator guide rail-plunger assembly impact load testing device - Google Patents

Internally curved motor stator guide rail-plunger assembly impact load testing device Download PDF

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Publication number
CN115899022B
CN115899022B CN202310170100.8A CN202310170100A CN115899022B CN 115899022 B CN115899022 B CN 115899022B CN 202310170100 A CN202310170100 A CN 202310170100A CN 115899022 B CN115899022 B CN 115899022B
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reciprocating
plunger
cylinder
solenoid valve
way valve
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CN115899022A (en
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董洪全
安高成
王文康
刘宝玉
王文伟
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Taiyuan University of Science and Technology
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Taiyuan University of Science and Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/027Test-benches with force-applying means, e.g. loading of drive shafts along several directions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03CPOSITIVE-DISPLACEMENT ENGINES DRIVEN BY LIQUIDS
    • F03C1/00Reciprocating-piston liquid engines
    • F03C1/02Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders
    • F03C1/04Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders with cylinders in star or fan arrangement
    • F03C1/0403Details, component parts specially adapted of such engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03CPOSITIVE-DISPLACEMENT ENGINES DRIVEN BY LIQUIDS
    • F03C1/00Reciprocating-piston liquid engines
    • F03C1/02Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders
    • F03C1/04Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders with cylinders in star or fan arrangement
    • F03C1/0403Details, component parts specially adapted of such engines
    • F03C1/0409Cams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03CPOSITIVE-DISPLACEMENT ENGINES DRIVEN BY LIQUIDS
    • F03C1/00Reciprocating-piston liquid engines
    • F03C1/02Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders
    • F03C1/04Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders with cylinders in star or fan arrangement
    • F03C1/0447Controlling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03CPOSITIVE-DISPLACEMENT ENGINES DRIVEN BY LIQUIDS
    • F03C1/00Reciprocating-piston liquid engines
    • F03C1/02Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders
    • F03C1/04Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders with cylinders in star or fan arrangement
    • F03C1/053Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders with cylinders in star or fan arrangement the pistons co-operating with an actuated element at the inner ends of the cylinders
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/021Gearings
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • G01M15/02Details or accessories of testing apparatus
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/02Vibration-testing by means of a shake table
    • G01M7/022Vibration control arrangements, e.g. for generating random vibrations
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/02Vibration-testing by means of a shake table
    • G01M7/027Specimen mounting arrangements, e.g. table head adapters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/02Vibration-testing by means of a shake table
    • G01M7/04Monodirectional test stands

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

本发明涉及内曲线液压马达测试领域,具体涉及一种内曲线马达定子导轨‑柱塞组件冲击载荷测试装置,主要包括控制显示终端、测试系统、油路、高压油源,所述测试系统和油路均安装在测试平台上,控制显示终端与测试系统电性连接,控制测试系统工作并接收测试系统传输的数据,高压油源通过油路为测试系统提供高压油,所述测试平台上还安装有内曲线导轨试件和驱动直线电机,内曲线导轨试件安装在测试系统下端,并与驱动直线电机相连接,本发明解决了现有测试依赖整机试验台、操控复杂、使用维护成本高、测试精度不够等问题。

The invention relates to the field of inner-curve hydraulic motor testing, and specifically relates to an inner-curve motor stator guide-plunger assembly impact load testing device, which mainly includes a control display terminal, a test system, an oil circuit, and a high-pressure oil source. The test system and the oil source The circuits are installed on the test platform. The control display terminal is electrically connected to the test system, controls the operation of the test system and receives the data transmitted by the test system. The high-pressure oil source provides high-pressure oil to the test system through the oil circuit. The test platform is also installed There is an inner curve guide rail test piece and a driving linear motor. The inner curve guide rail test piece is installed at the lower end of the test system and is connected to the driving linear motor. The present invention solves the problem that the existing test relies on the whole machine test bench, has complicated control, and has high usage and maintenance costs. , problems such as insufficient testing accuracy.

Description

一种内曲线马达定子导轨-柱塞组件冲击载荷测试装置An impact load testing device for inner curve motor stator guide rail-plunger assembly

技术领域Technical field

本发明涉及内曲线液压马达测试领域,具体涉及一种内曲线马达定子导轨-柱塞组件冲击载荷测试装置。The invention relates to the field of internal curve hydraulic motor testing, and in particular to an internal curve motor stator guide rail-plunger assembly impact load testing device.

背景技术Background technique

近年来随着中国装备制造业的发展,低速大扭矩内曲线液压马达在大型工程机械、盾构机、海洋勘探设备上需求量逐年增大,同时需要马达具有较低的稳定转速、较低的振动强度以及辐射噪声等级,因此对内曲线液压马达的结构设计就需要掌握其结构动态特性。内曲线马达定子导轨曲线的线型尺寸特征对液压马达对柱塞组件在工作过程中形成冲击载荷有重要的影响,为减小内曲线马达定子导轨结构特征对结构引起冲击载荷的影响,在内曲线设计中通过控制内曲线马达定子导轨对柱塞组件所形成的冲击载荷,以提高内曲线液压马达整体结构的振动噪声特性以及整机扭矩载荷输出的稳定特性,进一步提高其工作可靠性,是完成内曲线液压马达正向设计的重要方法。In recent years, with the development of China's equipment manufacturing industry, the demand for low-speed and high-torque internal curve hydraulic motors in large engineering machinery, shield machines, and ocean exploration equipment has increased year by year. At the same time, the motors are required to have lower stable speeds and lower Vibration intensity and radiation noise level, so the structural design of the internal curve hydraulic motor needs to master its structural dynamic characteristics. The linear size characteristics of the stator guide rail curve of the inner curve motor have an important influence on the impact load caused by the hydraulic motor on the plunger assembly during the working process. In order to reduce the impact of the structural characteristics of the stator guide rail of the inner curve motor on the impact load caused by the structure, the In the curve design, the impact load caused by the stator guide rail of the inner curve motor on the plunger assembly is controlled to improve the vibration and noise characteristics of the overall structure of the inner curve hydraulic motor and the stability of the torque load output of the whole machine, and further improve its working reliability. An important method to complete the forward design of the inner curve hydraulic motor.

目前国内有关内曲线马达定子导轨冲击载荷测试方法,主要借助通用液压马达试验台,通过将加工完整的内曲线马达定子导轨结构置换安装于内曲线液压马达结构中,在给定试验工况下,测试内曲线马达的输出轴的扭矩脉动及马达表面的振动加速度数值来衡量内曲线液压马达内曲线马达定子导轨结构工作所形成的冲击载荷特性,评价其内曲线马达定子导轨对柱塞组件的载荷冲击。该方法对测试设备依赖程度较高,同时由于测试设备整体较为复杂,所以测试所需的安装调试及后期维护人力成本、能源消耗都较高,整个测试过程不易实现内曲线马达定子导轨的更换及其工作过程中的结构变形测试,测试精度及测试数据匹配不够精确。At present, the domestic method for testing the impact load of the stator guide rail of the inner curve motor mainly relies on the universal hydraulic motor test bench to replace and install the fully processed stator guide rail structure of the inner curve motor into the inner curve hydraulic motor structure. Under given test conditions, Test the torque ripple of the output shaft of the inner curve motor and the vibration acceleration value of the motor surface to measure the impact load characteristics caused by the working of the inner curve motor stator guide structure of the inner curve hydraulic motor, and evaluate the load of the inner curve motor stator guide rail on the plunger assembly. impact. This method relies heavily on test equipment. At the same time, because the overall test equipment is relatively complex, the installation, debugging, and post-maintenance labor costs and energy consumption required for the test are high. The entire test process is not easy to replace and replace the stator guide rail of the inner curve motor. The structural deformation test, test accuracy and test data matching during its working process are not accurate enough.

发明内容Contents of the invention

本发明提供一种内曲线马达定子导轨-柱塞组件冲击载荷测试装置,以解决背景技术中所述现有测试依赖整机试验台、操控复杂、使用维护成本高、测试精度不够等问题。The present invention provides an internal curve motor stator guide rail-plunger assembly impact load testing device to solve the problems mentioned in the background art that existing tests rely on a complete machine test bench, have complex controls, high usage and maintenance costs, and insufficient test accuracy.

本发明提供的一种内曲线马达定子导轨-柱塞组件冲击载荷测试装置,主要包括控制显示终端、测试系统、油路、高压油源,所述测试系统和油路均安装在测试平台上,控制显示终端与测试系统电性连接,控制测试系统工作并接收测试系统传输的数据,高压油源通过油路为测试系统提供高压油,所述测试平台上还安装有内曲线导轨试件和驱动直线电机,内曲线导轨试件安装在测试系统下端,并与驱动直线电机相连接;所述测试系统主要包括柱塞组件、柱塞驱动装置、单向阀、电磁阀、往复油缸和位移加速度传感器,所述往复油缸包括缸筒和往复活塞,往复活塞将所述缸筒内部分割为两个空间,所述往复活塞两端分别固定连接有活塞连杆和动子推杆,所述柱塞驱动装置固定连接在往复油缸和柱塞组件之间,并与活塞连杆螺纹连接,所述动子推杆远离往复活塞的一端伸入位移加速度传感器内,所述位移加速度传感器与控制显示终端相联通,所述缸筒远离活塞连杆一端的缸壁上还分别设置有往复油缸A口、往复油缸B口和往复油缸单向阀接口,往复油缸通过往复油缸单向阀接口与单向阀油路相连通,另外又通过往复油缸A口和往复油缸B口与电磁阀油路相连通,所述单向阀、电磁阀均与所述油路相连通。The invention provides an internal curve motor stator guide rail-plunger assembly impact load testing device, which mainly includes a control display terminal, a test system, an oil circuit, and a high-pressure oil source. The test system and the oil circuit are both installed on the test platform. The control display terminal is electrically connected to the test system, controls the work of the test system and receives data transmitted by the test system. The high-pressure oil source provides high-pressure oil to the test system through the oil circuit. The test platform is also equipped with an inner curve guide rail specimen and a driver. The linear motor and the inner curve guide rail specimen are installed at the lower end of the test system and are connected to the drive linear motor; the test system mainly includes a plunger assembly, a plunger drive device, a one-way valve, a solenoid valve, a reciprocating cylinder and a displacement acceleration sensor. , the reciprocating oil cylinder includes a cylinder barrel and a reciprocating piston. The reciprocating piston divides the inside of the cylinder barrel into two spaces. The two ends of the reciprocating piston are respectively fixedly connected with a piston connecting rod and a mover push rod. The plunger drives The device is fixedly connected between the reciprocating oil cylinder and the plunger assembly, and is threadedly connected to the piston connecting rod. One end of the mover push rod away from the reciprocating piston extends into the displacement acceleration sensor, and the displacement acceleration sensor is connected to the control display terminal. , the cylinder wall at the end of the cylinder away from the piston connecting rod is also provided with a reciprocating oil cylinder port A, a reciprocating oil cylinder port B and a reciprocating oil cylinder one-way valve interface. The reciprocating oil cylinder communicates with the one-way valve oil line through the reciprocating oil cylinder one-way valve interface. In addition, it is connected to the solenoid valve oil circuit through port A of the reciprocating oil cylinder and port B of the reciprocating oil cylinder. The one-way valve and the solenoid valve are all connected to the oil circuit.

进一步的,所述柱塞组件包括滚柱、滚柱轴瓦、柱塞和柱塞导轨,所述滚柱装配在滚柱轴瓦内,所述滚柱轴瓦设置在柱塞下端面内,所述柱塞与柱塞导轨滑动连接。Further, the plunger assembly includes a roller, a roller bearing bush, a plunger and a plunger guide rail. The roller is assembled in the roller bearing bush, and the roller bearing bush is arranged in the lower end surface of the plunger. The plug is slidingly connected to the plunger guide rail.

进一步的,所述柱塞驱动装置包括力传感器、活塞连接件和柱塞缸体,所述柱塞导轨固定设置在柱塞缸体内壁,所述力传感器设置在柱塞缸体内,力传感器两侧上贯穿设置有力传感器螺钉,所述力传感器螺钉的一端与柱塞远离滚柱轴瓦的一端面螺纹连接,另一端与所述活塞连接件螺纹连接。Further, the plunger driving device includes a force sensor, a piston connector and a plunger cylinder. The plunger guide rail is fixedly arranged on the inner wall of the plunger cylinder. The force sensor is arranged in the plunger cylinder. The force sensor Force sensor screws are provided on both sides, one end of the force sensor screw is threadedly connected to an end surface of the plunger away from the roller bearing bush, and the other end is threadedly connected to the piston connector.

进一步的,所述往复油缸还包括连接端盖和端盖,所述连接端盖设置在柱塞驱动装置和往复油缸之间,通过螺栓与柱塞缸体固定连接,同时连接端盖还通过紧固螺钉与缸筒固定连接,所述端盖设置在往复油缸与位移加速度传感器之间,并通过端盖螺钉与缸筒固定连接,所述端盖上还设置有通孔,所述动子推杆贯穿该通孔。Further, the reciprocating oil cylinder also includes a connecting end cover and an end cover. The connecting end cover is arranged between the plunger driving device and the reciprocating oil cylinder, and is fixedly connected to the plunger cylinder through bolts. At the same time, the connecting end cover is also connected through a tight The fixing screw is fixedly connected to the cylinder barrel. The end cover is arranged between the reciprocating oil cylinder and the displacement acceleration sensor, and is fixedly connected to the cylinder barrel through the end cover screw. The end cover is also provided with a through hole, and the mover pushes The rod extends through the through hole.

进一步的,所述位移加速度传感器包括传感器壳体、电磁线圈和传感器接口,所述传感器壳体通过传感器紧固螺钉与端盖固定连接,所述电磁线圈置于传感器壳体内,并围绕在伸入位移加速度传感器内的动子推杆周向,所述传感器接口设置在传感器壳体端部,并与控制显示终端相联通。Further, the displacement acceleration sensor includes a sensor housing, an electromagnetic coil and a sensor interface. The sensor housing is fixedly connected to the end cover through sensor fastening screws. The electromagnetic coil is placed in the sensor housing and surrounded by a The circumferential direction of the mover push rod in the displacement acceleration sensor, the sensor interface is arranged at the end of the sensor housing and is connected with the control display terminal.

进一步的,所述单向阀上开设有单向阀入口和单向阀出口,所述单向阀入口与往复油缸单向阀接口相连通,所述单向阀出口与外接的油路相连通,所述单向阀内设置有单向阀磁芯和单向阀阀芯,所述单向阀磁芯和单向阀阀芯之间通过阀芯连杆螺纹固定连接,同时单向阀阀芯与单向阀阀端之间设置有回位弹簧,单向阀磁芯周向设置有单向阀电磁线圈,所述单向阀的端面上还设置有单向阀控制接口,所述单向阀控制接口与控制显示终端相联通。Further, the one-way valve is provided with a one-way valve inlet and a one-way valve outlet. The one-way valve inlet is connected to the reciprocating oil cylinder one-way valve interface, and the one-way valve outlet is connected to the external oil circuit. , the one-way valve is provided with a one-way valve magnetic core and a one-way valve spool. The one-way valve magnetic core and the one-way valve spool are fixedly connected through a valve core connecting rod thread. At the same time, the one-way valve valve A return spring is provided between the core and the valve end of the one-way valve. A one-way valve electromagnetic coil is provided circumferentially on the magnetic core of the one-way valve. A one-way valve control interface is also provided on the end face of the one-way valve. The valve control interface is connected with the control display terminal.

进一步的,所述电磁阀包括电磁阀体、阀芯和动子,所述阀芯设置在电磁阀体内部,其两端部分别设置有阀芯弹簧Ⅰ和阀芯弹簧Ⅱ,所述阀芯一端与动子相连接,所述动子周向设置有电磁阀线圈,所述电磁阀上还开设有A口、B口、P口和T口,所述A口和B口分别对应与往复油缸A口和往复油缸B口相连通,所述P口和T口均与外接的油路相连通,所述电磁阀端部还通过阀体端盖螺钉固定连接有阀体端盖,所述电磁阀上还设置有电磁阀控制接口,所述电磁阀控制接口与控制显示终端相联通。Further, the solenoid valve includes a solenoid valve body, a valve core and a mover. The valve core is arranged inside the solenoid valve body, and its two ends are respectively provided with a valve core spring I and a valve core spring II. The valve core One end is connected to the mover. The mover is circumferentially provided with a solenoid valve coil. The solenoid valve is also provided with A port, B port, P port and T port. The A port and B port respectively correspond to the reciprocating The A port of the oil cylinder is connected to the B port of the reciprocating oil cylinder, and the P port and T port are both connected to the external oil circuit. The end of the solenoid valve is also fixedly connected to the valve body end cover through the valve body end cover screws. The solenoid valve is also provided with a solenoid valve control interface, and the solenoid valve control interface is connected with the control display terminal.

进一步的,所述连接端盖与柱塞缸体之间设置有密封垫,所述活塞连杆与连接端盖相接触的部位设置有密封圈,所述动子推杆与往复油缸端盖相接触的部位设置有端盖密封圈。Further, a sealing gasket is provided between the connecting end cover and the plunger cylinder, a sealing ring is provided at the contact point between the piston connecting rod and the connecting end cover, and the mover push rod is in contact with the reciprocating cylinder end cover. The contact part is provided with an end cover sealing ring.

进一步的,所述测试平台底部还安装有高度调整电机。Furthermore, a height adjustment motor is installed at the bottom of the test platform.

与现有技术相比,本发明所提供的技术方案具有以下有益效果:Compared with the existing technology, the technical solution provided by the present invention has the following beneficial effects:

1、体积小,结构紧凑,成本低1. Small size, compact structure and low cost

本发明所提供的测试装置省去了复杂的内曲线液压马达其他结构及配流副结构,使得整体测试装置体积大大减小;试验过程采用电磁阀控制加载往复油缸对柱塞组件施加背压,驱动直线电机推动内曲线导轨试件移动,试验能源消耗和工作量大大降低。The test device provided by the present invention eliminates the need for other complex internal curve hydraulic motor structures and distribution substructures, greatly reducing the volume of the overall test device; the test process uses a solenoid valve to control the loading of the reciprocating oil cylinder to apply back pressure to the plunger assembly and drive The linear motor drives the inner curve guide rail specimen to move, greatly reducing test energy consumption and workload.

2、内曲线导轨试件运动速度可变,柱塞组件加载压力大小可调2. The movement speed of the inner curve guide rail specimen is variable, and the loading pressure of the plunger assembly is adjustable.

通过控制驱动直线电机的运动速度来驱动内曲线导轨试件的运动位移及速度,以此模拟内曲线液压马达的不同转速运行工况;通过电磁阀和单向阀对各进出油口的控制,可以控制进入往复油缸形成柱塞组件背压的液压油油量,进而控制柱塞组件的加载压力。By controlling the motion speed of the linear motor to drive the movement displacement and speed of the inner curve guide rail specimen, the different speed operating conditions of the inner curve hydraulic motor are simulated; through the control of each inlet and outlet of the solenoid valve and one-way valve, The amount of hydraulic oil that enters the reciprocating cylinder to form the back pressure of the plunger assembly can be controlled, thereby controlling the loading pressure of the plunger assembly.

3、测试系统实时控制、测试装置安全可靠3. The test system is controlled in real time and the test device is safe and reliable.

本发明所提供的测试装置将加速度位移传感器、力传感器等测试的数据实时显示于控制显示终端,通过测试柱塞组件的运动参数信息,结合内曲线导轨试件的运动参数来系统反应动态测试效果;测试装置上还设有限值报警信息提醒,保证测试过程中的实验装置安全可靠。The test device provided by the present invention displays the test data of acceleration displacement sensor, force sensor, etc. on the control display terminal in real time, and systematically reflects the dynamic test effect by testing the motion parameter information of the plunger assembly and combining it with the motion parameters of the inner curve guide rail specimen. ; The test device is also equipped with a limited value alarm message reminder to ensure the safety and reliability of the experimental device during the test process.

4、测试装置结构模块化可任意组合,内曲线导轨试件试验通用性好4. The modular structure of the test device can be combined in any way, and the inner curve guide rail specimen test has good versatility.

根据开发设计内曲线液压马达的柱塞数量等结构参数,改变内曲线导轨试件,可测试不同型号的内曲线马达定子导轨与柱塞组件的冲击载荷测试,也可根据研究内容完成内曲线马达定子导轨结构应力及关键摩擦副磨损及疲劳寿命的试验测试。According to the structural parameters such as the number of plungers of the inner curve hydraulic motor developed and designed, the inner curve guide rail specimen can be changed to test the impact load test of the stator guide rail and plunger assembly of different types of inner curve motors. The inner curve motor can also be completed according to the research content. Experimental tests on the structural stress of the stator guide rail and the wear and fatigue life of key friction pairs.

附图说明Description of the drawings

图1为本发明提供的一种内曲线马达定子导轨-柱塞组件冲击载荷测试装置整体结构示意图;Figure 1 is a schematic diagram of the overall structure of an impact load testing device for an inner curve motor stator guide rail-plunger assembly provided by the present invention;

图2为测试系统结构剖视图。Figure 2 is a cross-sectional view of the test system structure.

图中:1-内曲线导轨试件;2-滚柱;3-滚柱轴瓦;4-柱塞;5-柱塞导轨;6-力传感器螺钉;7-力传感器;8-活塞连接件;9-连接螺纹;10-柱塞缸体;11-螺栓;12-密封垫;13-连接端盖;14-紧固螺钉;15-密封圈;16-活塞连杆;17-缸筒;18-往复活塞;19-单向阀控制接口;20-单向阀电磁线圈;21-单向阀磁芯;22-单向阀出口;23-阀芯连杆螺纹;24-单向阀阀芯;25-回位弹簧;26-单向阀入口;27-往复油缸单向阀接口;28-端盖;29-端盖螺钉;30-电磁线圈;31-传感器壳体;32-动子推杆;33-传感器接口;34-传感器紧固螺钉;35-端盖密封圈;36-动子;37-电磁阀线圈;38-电磁阀控制接口;39-阀芯弹簧Ⅰ;40-往复油缸A口;41-A口;42-阀芯;43-P口;44-B口;45-T口;46-往复油缸B口;47-电磁阀体;48-阀体端盖螺钉;49-阀芯弹簧Ⅱ;50-阀体端盖;51-驱动直线电机;52-高度调整电机;53-油路。In the picture: 1-Inner curve guide rail specimen; 2-Roller; 3-Roller bearing; 4-Plunger; 5-Plunger guide rail; 6-Force sensor screw; 7-Force sensor; 8-Piston connector; 9-Connecting thread; 10-Plunger cylinder; 11-Bolt; 12-Sealing gasket; 13-Connecting end cover; 14-Tightening screw; 15-Sealing ring; 16-Piston connecting rod; 17-Cylinder barrel; 18 -Reciprocating piston; 19-One-way valve control interface; 20-One-way valve solenoid coil; 21-One-way valve magnetic core; 22-One-way valve outlet; 23-Valve core connecting rod thread; 24-One-way valve spool ; 25-Return spring; 26-One-way valve inlet; 27-Reciprocating cylinder one-way valve interface; 28-End cover; 29-End cover screw; 30-Electromagnetic coil; 31-Sensor housing; 32-Motor pusher Rod; 33-sensor interface; 34-sensor fastening screw; 35-end cover sealing ring; 36-motor; 37-solenoid valve coil; 38-solenoid valve control interface; 39-spool spring I; 40-reciprocating cylinder A port; 41-A port; 42-valve core; 43-P port; 44-B port; 45-T port; 46-reciprocating cylinder B port; 47-solenoid valve body; 48-valve body end cover screws; 49 -Valve core spring II; 50-valve body end cover; 51-drive linear motor; 52-height adjustment motor; 53-oil circuit.

具体实施方式Detailed ways

下面将结合附图对本发明的技术方案进行清楚、完整的描述。The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings.

如图1所示,本发明所提供的一种内曲线马达定子导轨-柱塞组件冲击载荷测试装置,主要包括控制显示终端、测试系统、油路53和高压油源,所述测试系统和油路53均安装在测试平台上,控制显示终端与测试系统电性连接,控制测试系统工作并接收测试系统传输的数据,高压油源通过油路53为测试系统提供高压油,所述测试平台上还安装有内曲线导轨试件1和驱动直线电机51,内曲线导轨试件1安装在测试系统下端,并与驱动直线电机51相连接,使得内曲线导轨试件1能够在驱动直线电机51的驱动下,按照内曲线液压马达的测试工况转速的直线速度运动,所述测试平台底部还安装有高度调整电机52,通过高度调整电机52对测试台高度的调整控制内曲线导轨试件1与测试系统的接触。As shown in Figure 1, an inner curve motor stator guide rail-plunger assembly impact load testing device provided by the present invention mainly includes a control display terminal, a testing system, an oil circuit 53 and a high-pressure oil source. The testing system and oil Roads 53 are all installed on the test platform. The control display terminal is electrically connected to the test system, controls the work of the test system and receives data transmitted by the test system. The high-pressure oil source provides high-pressure oil to the test system through oil road 53. The test platform has An inner curved guide rail specimen 1 and a driving linear motor 51 are also installed. The inner curved guide rail specimen 1 is installed at the lower end of the test system and is connected to the driving linear motor 51, so that the inner curved guide rail specimen 1 can drive the linear motor 51. When driven, the inner curve hydraulic motor moves at a linear speed according to the test operating speed of the inner curve hydraulic motor. A height adjustment motor 52 is also installed at the bottom of the test platform. The adjustment of the height of the test platform by the height adjustment motor 52 controls the inner curve guide rail specimen 1 and Test system contacts.

如图2所述,所述测试系统主要包括柱塞组件、柱塞驱动装置、单向阀、电磁阀、往复油缸和位移加速度传感器,所述往复油缸的两端分别连接有柱塞驱动装置和位移加速度传感器,柱塞组件连接在柱塞驱动装置下端,单向阀和电磁阀分别通过油口与往复油缸相连通。As shown in Figure 2, the test system mainly includes a plunger assembly, a plunger driving device, a one-way valve, a solenoid valve, a reciprocating cylinder and a displacement acceleration sensor. The two ends of the reciprocating cylinder are connected to a plunger driving device and a displacement acceleration sensor respectively. The displacement acceleration sensor and the plunger assembly are connected to the lower end of the plunger drive device. The one-way valve and the solenoid valve are connected to the reciprocating cylinder through the oil port respectively.

所述柱塞组件包括滚柱2、滚柱轴瓦3、柱塞4和柱塞导轨5,所述滚柱2活动连接在滚柱轴瓦3内,测试时滚柱2的下端接触内曲线导轨试件1,并沿着内曲线导轨试件1的导轨进行运动,所述滚柱轴瓦3设置在柱塞4下端面内,所述柱塞4与柱塞导轨5滑动连接。The plunger assembly includes a roller 2, a roller bearing bush 3, a plunger 4 and a plunger guide rail 5. The roller 2 is movably connected in the roller bearing bush 3. During the test, the lower end of the roller 2 contacts the inner curve guide rail. Part 1, and moves along the guide rail of the inner curve guide rail test piece 1, the roller bearing bush 3 is arranged in the lower end surface of the plunger 4, and the plunger 4 is slidingly connected to the plunger guide rail 5.

所述柱塞驱动装置包括力传感器7、活塞连接件8和柱塞缸体10,所述柱塞导轨5固定设置在柱塞缸体10内壁,所述力传感器7设置在柱塞缸体10内,力传感器7上贯穿设置有力传感器螺钉6,所述力传感器螺钉6的一端与柱塞4远离滚柱轴瓦3的一端面螺纹连接,另一端与所述活塞连接件8螺纹连接,在柱塞4沿着柱塞导轨5在柱塞缸体10内往复移动时,可以通过力传感器7测试柱塞组件的冲击载荷。The plunger driving device includes a force sensor 7, a piston connector 8 and a plunger cylinder 10. The plunger guide rail 5 is fixedly arranged on the inner wall of the plunger cylinder 10. The force sensor 7 is arranged on the plunger cylinder 10. Inside, a force sensor screw 6 is provided through the force sensor 7. One end of the force sensor screw 6 is threadedly connected to an end surface of the plunger 4 away from the roller bearing bush 3, and the other end is threadedly connected to the piston connector 8. On the column When the plug 4 reciprocates along the plunger guide rail 5 in the plunger cylinder 10 , the impact load of the plunger assembly can be tested through the force sensor 7 .

所述往复油缸主要包括连接端盖13、缸筒17、往复活塞18和端盖28,所述连接端盖13通过螺栓11与柱塞缸体10固定连接,且连接端盖13和柱塞缸体10之间设置有密封垫12,同时连接端盖13还通过紧固螺钉14与缸筒17固定连接,所述端盖28设置在往复油缸的另一端头,通过端盖螺钉29与缸筒17固定连接;所述往复活塞18将缸筒17内部分割为两个空间,在往复活塞18的两端面上分别固定连接有活塞连杆16和动子推杆32,活塞连杆16远离往复活塞18的端头上设置有连接螺纹9,所述连接端盖13上设置有通孔,活塞连杆16贯穿该通孔并与活塞连接件8螺纹连接,且活塞连杆16与连接端盖13相接触的部位设置有密封圈15,所述端盖28上也设置有通孔,所述动子推杆32贯穿该通孔伸入位移加速度传感器中,以通过动子推杆32的往复运动测得位移和加速度信息,动子推杆32与端盖28相接触的部位也设置有端盖密封圈35;缸筒17远离活塞连杆16一端的缸壁上还分别设置有往复油缸A口40、往复油缸B口46和往复油缸单向阀接口27,其中往复油缸A口40和往复油缸B口46均与电磁阀油路相连通,往复油缸单向阀接口27与单向阀油路相连通。The reciprocating oil cylinder mainly includes a connecting end cover 13, a cylinder barrel 17, a reciprocating piston 18 and an end cover 28. The connecting end cover 13 is fixedly connected to the plunger cylinder 10 through bolts 11, and the connecting end cover 13 and the plunger cylinder are connected. A sealing gasket 12 is provided between the bodies 10. At the same time, the connecting end cover 13 is also fixedly connected to the cylinder barrel 17 through a fastening screw 14. The end cover 28 is provided at the other end of the reciprocating oil cylinder and is connected to the cylinder barrel through an end cover screw 29. 17 is fixedly connected; the reciprocating piston 18 divides the inside of the cylinder 17 into two spaces. The piston connecting rod 16 and the mover push rod 32 are respectively fixedly connected to the two end surfaces of the reciprocating piston 18. The piston connecting rod 16 is away from the reciprocating piston. 18 is provided with a connecting thread 9 on the end, and the connecting end cover 13 is provided with a through hole, the piston connecting rod 16 passes through the through hole and is threadedly connected with the piston connector 8, and the piston connecting rod 16 and the connecting end cover 13 A sealing ring 15 is provided at the contacting part, and a through hole is also provided on the end cover 28. The mover push rod 32 extends through the through hole into the displacement acceleration sensor to pass the reciprocating motion of the mover push rod 32. The displacement and acceleration information are measured, and the end cover sealing ring 35 is also provided at the contact point between the mover push rod 32 and the end cover 28; the cylinder wall at the end of the cylinder barrel 17 away from the piston connecting rod 16 is also provided with a reciprocating cylinder A port. 40. The reciprocating cylinder B port 46 and the reciprocating cylinder check valve interface 27, of which the reciprocating cylinder A port 40 and the reciprocating cylinder B port 46 are both connected to the solenoid valve oil circuit, and the reciprocating cylinder check valve interface 27 is connected to the one-way valve oil circuit. Connected.

所述位移加速度传感器包括传感器壳体31、电磁线圈30和传感器接口33,所述传感器壳体31通过传感器紧固螺钉34与端盖28固定连接,所述电磁线圈30置于传感器壳体31内,并围绕在伸入位移加速度传感器内的动子推杆32周向,所述传感器接口33设置在传感器壳体31端部,并与控制显示终端相联通。The displacement acceleration sensor includes a sensor housing 31, an electromagnetic coil 30 and a sensor interface 33. The sensor housing 31 is fixedly connected to the end cover 28 through a sensor fastening screw 34. The electromagnetic coil 30 is placed in the sensor housing 31. , and surrounds the circumferential direction of the mover push rod 32 extending into the displacement acceleration sensor. The sensor interface 33 is provided at the end of the sensor housing 31 and is connected to the control display terminal.

所述单向阀包括单向阀电磁线圈20、单向阀磁芯21、单向阀阀芯24和回位弹簧25,所述单向阀磁芯21和单向阀阀芯24之间通过阀芯连杆螺纹23固定连接,单向阀电磁线圈20设置在单向阀磁芯21的周向,回位弹簧25设置在单向阀阀芯24与单向阀阀端之间,所述单向阀上还开设有单向阀入口26和单向阀出口22,所述单向阀入口26与往复油缸单向阀接口27相连通,所述单向阀出口22与外接的油路53相连通,在单向阀的端面上还设置有单向阀控制接口19,所述单向阀控制接口19与控制显示终端相联通。The one-way valve includes a one-way valve solenoid coil 20, a one-way valve magnetic core 21, a one-way valve spool 24 and a return spring 25. There is a passage between the one-way valve magnetic core 21 and the one-way valve spool 24. The valve core connecting rod thread 23 is fixedly connected, the one-way valve solenoid coil 20 is arranged in the circumferential direction of the one-way valve magnetic core 21, and the return spring 25 is arranged between the one-way valve valve core 24 and the one-way valve valve end. The one-way valve is also provided with a one-way valve inlet 26 and a one-way valve outlet 22. The one-way valve inlet 26 is connected to the reciprocating oil cylinder one-way valve interface 27, and the one-way valve outlet 22 is connected to the external oil line 53. In order to communicate with each other, a one-way valve control interface 19 is also provided on the end face of the one-way valve, and the one-way valve control interface 19 is connected with the control display terminal.

所述电磁阀包括电磁阀体47、阀芯42、和动子36,所述阀芯42设置在电磁阀体47内部,其两端部分别设置有阀芯弹簧Ⅰ39和阀芯弹簧Ⅱ49,所述阀芯42一端与动子36相连接,所述动子36周向设置有电磁阀线圈37,所述电磁阀上还开设有A口41、B口44、P口43和T口45,所述A口41和B口44分别对应与往复油缸A口40和往复油缸B口46相连通,所述P口43和T口45均与外接的油路53相连通,由高压油源提供高压油,当动子36不动时,阀芯42处于初始位置,高压油不进入电磁阀内部通道直接回流至高压油源的油箱,当动子36向下运动时,阀芯42处于工作位,高压油经P口43进入电磁阀,并由电磁阀A口41通过往复油缸A口40进入往复油缸,当油缸压力逐步达到要求压力值的过程中,高压油经往复油缸B口46由电磁阀的B口44经T口45回流至油箱,当试验要求压力值建立后,动子36向上运动,阀芯42处于初始位置,电磁阀关闭。所述电磁阀端部还通过阀体端盖螺钉48固定连接有阀体端盖50,所述电磁阀上还设置有电磁阀控制接口38,所述电磁阀控制接口38与控制显示终端相联通。The solenoid valve includes a solenoid valve body 47, a valve core 42, and a mover 36. The valve core 42 is arranged inside the solenoid valve body 47, and its two ends are respectively provided with a valve core spring I39 and a valve core spring II49, so One end of the valve core 42 is connected to the mover 36. The mover 36 is circumferentially provided with a solenoid valve coil 37. The solenoid valve is also provided with A port 41, B port 44, P port 43 and T port 45. The A port 41 and the B port 44 are connected to the reciprocating oil cylinder A port 40 and the reciprocating oil cylinder B port 46 respectively. The P port 43 and the T port 45 are both connected to the external oil line 53 and are provided by a high-pressure oil source. High-pressure oil, when the mover 36 does not move, the valve core 42 is in the initial position, and the high-pressure oil does not enter the internal channel of the solenoid valve and directly flows back to the tank of the high-pressure oil source. When the mover 36 moves downward, the valve core 42 is in the working position. , the high-pressure oil enters the solenoid valve through P port 43, and enters the reciprocating cylinder from the solenoid valve A port 41 through the reciprocating cylinder A port 40. When the cylinder pressure gradually reaches the required pressure value, the high-pressure oil passes through the reciprocating cylinder B port 46 and is discharged by the solenoid. The B port 44 of the valve returns to the oil tank through the T port 45. When the test required pressure value is established, the mover 36 moves upward, the valve core 42 is in the initial position, and the solenoid valve is closed. The end of the solenoid valve is also fixedly connected to a valve body end cover 50 through a valve body end cover screw 48. The solenoid valve is also provided with a solenoid valve control interface 38, and the solenoid valve control interface 38 is connected to the control display terminal. .

测试试件时,电磁阀的阀芯42向下运动,高压液压油通过P口43进入电磁阀内,再经A口41通过往复油缸A口40进入往复油缸的上部容腔内,高压液压油推动往复活塞18向下运动,通过活塞连杆16推动活塞连接件8进而作用于力传感器7,进一步推动柱塞4通过滚柱2与内曲线导轨试件1接触,此时试验处于初始状态;内曲线导轨试件1在驱动直线电机51的驱动下,按照内曲线液压马达的测试工况转速的直线速度运动,此时往复油缸上部容腔的高压液压油的压力为内曲线液压马达入口的工作压力,当内曲线导轨试件1进入下降段时,此时电磁阀的阀芯42向下运动处于工作状态,高压液压油通过A口41进入往复油缸的上部容腔内,这时单向阀阀芯24将隔断单向阀出口22和单向阀入口26通道,往复油缸上部容腔内的高压液压油间接推动柱塞4通过滚柱2作用于内曲线导轨试件1上,实现内曲线液压马达柱塞的主动做功运动状态;当内曲线导轨试件1进入上升段时,此时电磁阀的阀芯42向上运动处于初始工作位时,高压液压油不再通过A口41和往复油缸A口40进入往复油缸的上部容腔,这时单向阀阀芯24在单向阀磁芯21的作用下向上运动,单向阀出口22和单向阀入口26接通,往复油缸上部容腔内的高压液压油在内曲线导轨试件1的作用下推动滚柱2通过柱塞4再推动往复活塞18向上运动进而排出,实现内曲线液压马达柱塞组件的从动运动状态。在此过程中,位移加速度传感器实时测试内曲线马达定子导轨-柱塞组件动态冲击载荷,并将测试数据传输至控制显示终端,控制显示终端可对测试数据进行实时采集和输出,同时测试装置还设有异常数据报警提示,可保证测试装置安全可靠的运行。When testing the specimen, the valve core 42 of the solenoid valve moves downward, and the high-pressure hydraulic oil enters the solenoid valve through the P port 43, and then enters the upper chamber of the reciprocating oil cylinder through the A port 41 and the A port 40 of the reciprocating oil cylinder. The high-pressure hydraulic oil Push the reciprocating piston 18 to move downward, push the piston connector 8 through the piston connecting rod 16 and act on the force sensor 7, and further push the plunger 4 through the roller 2 to contact the inner curve guide specimen 1. At this time, the test is in the initial state; Driven by the linear motor 51, the inner curve guide rail specimen 1 moves at a linear speed according to the test operating speed of the inner curve hydraulic motor. At this time, the pressure of the high-pressure hydraulic oil in the upper chamber of the reciprocating cylinder is the inlet of the inner curve hydraulic motor. Working pressure, when the inner curve guide rail specimen 1 enters the descending section, the spool 42 of the solenoid valve moves downward and is in the working state, and the high-pressure hydraulic oil enters the upper chamber of the reciprocating cylinder through port A 41. At this time, the one-way The valve core 24 will block the one-way valve outlet 22 and the one-way valve inlet 26 channel. The high-pressure hydraulic oil in the upper chamber of the reciprocating cylinder indirectly pushes the plunger 4 to act on the inner curve guide specimen 1 through the roller 2 to achieve the internal curve. The active motion state of the curved hydraulic motor plunger; when the inner curved guide rail specimen 1 enters the ascending section, when the spool 42 of the solenoid valve moves upward and is in the initial working position, the high-pressure hydraulic oil no longer passes through the A port 41 and reciprocates Port A 40 of the oil cylinder enters the upper chamber of the reciprocating oil cylinder. At this time, the one-way valve spool 24 moves upward under the action of the one-way valve magnetic core 21. The one-way valve outlet 22 and the one-way valve inlet 26 are connected, and the upper part of the reciprocating oil cylinder The high-pressure hydraulic oil in the chamber pushes the roller 2 through the plunger 4 under the action of the inner curve guide rail specimen 1 and then pushes the reciprocating piston 18 upward and then discharges, realizing the driven motion state of the inner curve hydraulic motor plunger assembly. During this process, the displacement acceleration sensor tests the dynamic impact load of the inner curve motor stator rail-plunger assembly in real time, and transmits the test data to the control display terminal. The control display terminal can collect and output the test data in real time. At the same time, the test device also It is equipped with abnormal data alarm prompts to ensure safe and reliable operation of the test device.

以上实施例仅用以说明本发明的技术方案,而非对其限制,任何对其中部分或全部技术特征的等同替换,都不使得相应技术方案的本质脱离本发明的保护范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them. Any equivalent replacement of some or all of the technical features will not cause the essence of the corresponding technical solutions to depart from the protection scope of the present invention.

Claims (5)

1.一种内曲线马达定子导轨-柱塞组件冲击载荷测试装置,其特征在于:主要包括控制显示终端、测试系统、油路(53)、高压油源,所述测试系统和油路(53)均安装在测试平台上,控制显示终端与测试系统电性连接,控制测试系统工作并接收测试系统传输的数据,高压油源通过油路(53)为测试系统提供高压油,所述测试平台上还安装有内曲线导轨试件(1)和驱动直线电机(51),内曲线导轨试件(1)安装在测试系统下端,并与驱动直线电机(51)相连接;1. An inner curve motor stator guide rail-plunger assembly impact load testing device, which is characterized in that: it mainly includes a control display terminal, a test system, an oil circuit (53), and a high-pressure oil source. The test system and the oil circuit (53 ) are installed on the test platform. The control display terminal is electrically connected to the test system, controls the operation of the test system and receives the data transmitted by the test system. The high-pressure oil source provides high-pressure oil to the test system through the oil line (53). The test platform An inner curved guide rail specimen (1) and a driving linear motor (51) are also installed on the test system. The inner curved guide rail specimen (1) is installed at the lower end of the test system and is connected to the driving linear motor (51); 所述测试系统主要包括柱塞组件、柱塞驱动装置、单向阀、电磁阀、往复油缸和位移加速度传感器,所述往复油缸包括缸筒(17)和往复活塞(18),往复活塞(18)将所述缸筒(17)内部分割为两个空间,所述往复活塞(18)两端分别固定连接有活塞连杆(16)和动子推杆(32),所述柱塞驱动装置固定连接在往复油缸和柱塞组件之间,并与活塞连杆(16)螺纹连接,所述动子推杆(32)远离往复活塞(18)的一端伸入位移加速度传感器内,所述位移加速度传感器与控制显示终端相联通,所述缸筒(17)远离活塞连杆(16)一端的缸壁上还分别设置有往复油缸A口(40)、往复油缸B口(46)和往复油缸单向阀接口(27),往复油缸通过往复油缸单向阀接口(27)与单向阀油路相连通,另外又通过往复油缸A口(40)和往复油缸B口(46)与电磁阀油路相连通,所述单向阀、电磁阀均与所述油路(53)相连通;The test system mainly includes a plunger assembly, a plunger driving device, a one-way valve, a solenoid valve, a reciprocating oil cylinder and a displacement acceleration sensor. The reciprocating oil cylinder includes a cylinder barrel (17) and a reciprocating piston (18). The reciprocating piston (18) ) The interior of the cylinder (17) is divided into two spaces. The two ends of the reciprocating piston (18) are respectively fixedly connected with a piston connecting rod (16) and a mover push rod (32). The plunger driving device It is fixedly connected between the reciprocating oil cylinder and the plunger assembly, and is threadedly connected to the piston connecting rod (16). The end of the mover push rod (32) away from the reciprocating piston (18) extends into the displacement acceleration sensor. The acceleration sensor is connected to the control display terminal. The cylinder wall at one end of the cylinder tube (17) away from the piston connecting rod (16) is also provided with a reciprocating oil cylinder port A (40), a reciprocating oil cylinder port B (46) and a reciprocating oil cylinder. Check valve interface (27), the reciprocating cylinder is connected to the check valve oil circuit through the reciprocating cylinder check valve interface (27), and is also connected to the solenoid valve through the reciprocating cylinder A port (40) and the reciprocating cylinder B port (46) The oil circuit is connected, and the one-way valve and solenoid valve are connected with the oil circuit (53); 所述柱塞组件包括滚柱(2)、滚柱轴瓦(3)、柱塞(4)和柱塞导轨(5),所述滚柱(2)装配在滚柱轴瓦(3)内,所述滚柱轴瓦(3)设置在柱塞(4)下端面内,所述柱塞(4)与柱塞导轨(5)滑动连接;The plunger assembly includes a roller (2), a roller bearing bush (3), a plunger (4) and a plunger guide rail (5). The roller (2) is assembled in the roller bearing bush (3), so The roller bearing bush (3) is arranged in the lower end surface of the plunger (4), and the plunger (4) is slidingly connected to the plunger guide rail (5); 所述柱塞驱动装置包括力传感器(7)、活塞连接件(8)和柱塞缸体(10),所述柱塞导轨(5)固定设置在柱塞缸体(10)内壁,所述力传感器(7)设置在柱塞缸体(10)内,力传感器(7)两侧上贯穿设置有力传感器螺钉(6),所述力传感器螺钉(6)的一端与柱塞(4)远离滚柱轴瓦(3)的一端面螺纹连接,另一端与所述活塞连接件(8)螺纹连接;The plunger driving device includes a force sensor (7), a piston connector (8) and a plunger cylinder (10). The plunger guide rail (5) is fixedly arranged on the inner wall of the plunger cylinder (10). The force sensor (7) is arranged in the plunger cylinder (10), and force sensor screws (6) are provided on both sides of the force sensor (7). One end of the force sensor screw (6) is away from the plunger (4). One end of the roller bearing bush (3) is threaded, and the other end is threaded with the piston connector (8); 所述单向阀上开设有单向阀入口(26)和单向阀出口(22),所述单向阀入口(26)与往复油缸单向阀接口(27)相连通,所述单向阀出口(22)与外接的油路(53)相连通,所述单向阀内设置有单向阀磁芯(21)和单向阀阀芯(24),所述单向阀磁芯(21)和单向阀阀芯(24)之间通过阀芯连杆螺纹(23)固定连接,同时单向阀阀芯(24)与单向阀阀端之间设置有回位弹簧(25),单向阀磁芯(21)周向设置有单向阀电磁线圈(20),所述单向阀的端面上还设置有单向阀控制接口(19),所述单向阀控制接口(19)与控制显示终端相联通;The one-way valve is provided with a one-way valve inlet (26) and a one-way valve outlet (22). The one-way valve inlet (26) is connected with the reciprocating oil cylinder one-way valve interface (27). The valve outlet (22) is connected to the external oil line (53). The one-way valve magnetic core (21) and the one-way valve spool (24) are provided inside the one-way valve. The one-way valve magnetic core (24) 21) and the one-way valve core (24) are fixedly connected through the valve core connecting rod thread (23), and a return spring (25) is provided between the one-way valve core (24) and the one-way valve valve end. , the one-way valve magnetic core (21) is circumferentially provided with a one-way valve electromagnetic coil (20), the end face of the one-way valve is also provided with a one-way valve control interface (19), the one-way valve control interface (19) 19) Connected to the control display terminal; 所述电磁阀包括电磁阀体(47)、阀芯(42)、和动子(36),所述阀芯(42)设置在电磁阀体(47)内部,其两端部分别设置有阀芯弹簧Ⅰ(39)和阀芯弹簧Ⅱ(49),所述阀芯(42)一端与动子(36)相连接,所述动子(36)周向设置有电磁阀线圈(37),所述电磁阀上还开设有电磁阀A口(41)、电磁阀B口(44)、电磁阀P口(43)和电磁阀T口(45),所述电磁阀A口(41)和电磁阀B口(44)分别对应与往复油缸A口(40)和往复油缸B口(46)相连通,所述电磁阀P口(43)和电磁阀T口(45)均与外接的油路(53)相连通,所述电磁阀端部还通过阀体端盖螺钉(48)固定连接有阀体端盖(50),所述电磁阀上还设置有电磁阀控制接口(38),所述电磁阀控制接口(38)与控制显示终端相联通;The solenoid valve includes a solenoid valve body (47), a valve core (42), and a mover (36). The valve core (42) is arranged inside the solenoid valve body (47), and valves are respectively provided at both ends of the solenoid valve body (47). Core spring I (39) and valve core spring II (49), one end of the valve core (42) is connected to the mover (36), and the mover (36) is circumferentially provided with a solenoid valve coil (37), The solenoid valve is also provided with solenoid valve A port (41), solenoid valve B port (44), solenoid valve P port (43) and solenoid valve T port (45). The solenoid valve A port (41) and The solenoid valve B port (44) is connected to the reciprocating oil cylinder A port (40) and the reciprocating oil cylinder B port (46) respectively. The solenoid valve P port (43) and the solenoid valve T port (45) are both connected to the external oil Road (53) is connected, the end of the solenoid valve is also fixedly connected to the valve body end cover (50) through the valve body end cover screw (48), and the solenoid valve is also provided with a solenoid valve control interface (38). The solenoid valve control interface (38) is connected with the control display terminal; 测试试件时,所述电磁阀的阀芯(42)向下运动,高压液压油通过所述电磁阀P口(43)进入电磁阀内,再经所述电磁阀A口(41)通过所述往复油缸A口(40)进入往复油缸的上部容腔内,高压液压油推动所述往复活塞(18)向下运动,通过所述活塞连杆(16)推动所述活塞连接件(8)进而作用于所述力传感器(7),进一步推动所述柱塞(4)通过所述滚柱(2)与内曲线导轨试件(1)接触,此时试验处于初始状态;When testing the specimen, the valve core (42) of the solenoid valve moves downward, and the high-pressure hydraulic oil enters the solenoid valve through the P port (43) of the solenoid valve, and then passes through the solenoid valve A port (41). Port A (40) of the reciprocating oil cylinder enters the upper chamber of the reciprocating oil cylinder. High-pressure hydraulic oil pushes the reciprocating piston (18) to move downward, and pushes the piston connector (8) through the piston connecting rod (16). Then it acts on the force sensor (7) to further push the plunger (4) through the roller (2) to contact the inner curve guide rail specimen (1). At this time, the test is in the initial state; 内曲线导轨试件(1)在驱动直线电机(51)的驱动下,按照内曲线液压马达的测试工况转速的直线速度运动,此时往复油缸上部容腔的高压液压油的压力为内曲线液压马达入口的工作压力;The inner curve guide rail specimen (1) is driven by the linear motor (51) and moves at a linear speed according to the test operating speed of the inner curve hydraulic motor. At this time, the pressure of the high-pressure hydraulic oil in the upper chamber of the reciprocating cylinder is the inner curve Working pressure at the inlet of the hydraulic motor; 当所述内曲线导轨试件(1)进入下降段时,此时电磁阀的所述阀芯(42)向下运动处于工作状态,高压液压油通过所述电磁阀A口(41)进入往复油缸的上部容腔内,这时所述单向阀阀芯(24)将隔断所述单向阀出口(22)和单向阀入口(26)通道,往复油缸上部容腔内的高压液压油间接推动所述柱塞(4)通过滚柱(2)作用于内曲线导轨试件(1)上,实现内曲线液压马达柱塞的主动做功运动状态;When the inner curve guide rail specimen (1) enters the descending section, the valve core (42) of the solenoid valve moves downward and is in the working state, and the high-pressure hydraulic oil enters the reciprocating flow through the solenoid valve A port (41). In the upper chamber of the oil cylinder, the one-way valve spool (24) will block the one-way valve outlet (22) and one-way valve inlet (26) channels, and the high-pressure hydraulic oil in the upper chamber of the reciprocating oil cylinder The plunger (4) is indirectly pushed to act on the inner curve guide rail specimen (1) through the roller (2) to realize the active power movement state of the inner curve hydraulic motor plunger; 当所述内曲线导轨试件(1)进入上升段时,此时电磁阀的所述阀芯(42)向上运动处于初始工作位时,高压液压油不再通过所述电磁阀A口(41)和往复油缸A口(40)进入往复油缸的上部容腔,这时所述单向阀阀芯(24)在所述单向阀磁芯(21)的作用下向上运动,所述单向阀出口(22)和单向阀入口(26)接通,往复油缸上部容腔内的高压液压油在所述内曲线导轨试件(1)的作用下推动所述滚柱(2)通过所述柱塞(4)再推动所述往复活塞(18)向上运动进而排出,实现内曲线液压马达柱塞组件的从动运动状态。When the inner curve guide specimen (1) enters the ascending section, and the valve core (42) of the solenoid valve moves upward and is in the initial working position, the high-pressure hydraulic oil no longer passes through port A (41) of the solenoid valve. ) and port A (40) of the reciprocating oil cylinder enter the upper chamber of the reciprocating oil cylinder. At this time, the one-way valve core (24) moves upward under the action of the one-way valve magnetic core (21). The valve outlet (22) and the one-way valve inlet (26) are connected, and the high-pressure hydraulic oil in the upper chamber of the reciprocating oil cylinder pushes the roller (2) through the inner curve guide specimen (1). The plunger (4) then pushes the reciprocating piston (18) to move upward and discharge, thereby realizing the driven motion state of the internal curve hydraulic motor plunger assembly. 2.如权利要求1所述的一种内曲线马达定子导轨-柱塞组件冲击载荷测试装置,其特征在于:所述往复油缸还包括连接端盖(13)和往复油缸端盖(28),所述连接端盖(13)设置在柱塞驱动装置和往复油缸之间,通过螺栓(11)与柱塞缸体(10)固定连接,同时连接端盖(13)还通过紧固螺钉(14)与缸筒(17)固定连接,所述往复油缸端盖(28)设置在往复油缸与位移加速度传感器之间,并通过端盖螺钉(29)与缸筒(17)固定连接,所述往复油缸端盖(28)上还设置有通孔,所述动子推杆(32)贯穿该通孔。2. An internal curve motor stator guide rail-plunger assembly impact load testing device as claimed in claim 1, characterized in that: the reciprocating oil cylinder further includes a connection end cover (13) and a reciprocating oil cylinder end cover (28), The connecting end cover (13) is arranged between the plunger driving device and the reciprocating oil cylinder, and is fixedly connected to the plunger cylinder (10) through bolts (11). At the same time, the connecting end cover (13) is also connected through fastening screws (14). ) is fixedly connected to the cylinder barrel (17). The reciprocating oil cylinder end cover (28) is provided between the reciprocating oil cylinder and the displacement acceleration sensor, and is fixedly connected to the cylinder barrel (17) through the end cover screw (29). The reciprocating oil cylinder end cover (28) is The oil cylinder end cover (28) is also provided with a through hole, and the mover push rod (32) passes through the through hole. 3.如权利要求2所述的一种内曲线马达定子导轨-柱塞组件冲击载荷测试装置,其特征在于:所述位移加速度传感器包括传感器壳体(31)、电磁线圈(30)和传感器接口(33),所述传感器壳体(31)通过传感器紧固螺钉(34)与往复油缸端盖(28)固定连接,所述电磁线圈(30)置于传感器壳体(31)内,并围绕在伸入位移加速度传感器内的动子推杆(32)周向,所述传感器接口(33)设置在传感器壳体(31)端部,并与控制显示终端相联通。3. An internal curve motor stator guide rail-plunger assembly impact load testing device according to claim 2, characterized in that: the displacement acceleration sensor includes a sensor housing (31), an electromagnetic coil (30) and a sensor interface (33), the sensor housing (31) is fixedly connected to the reciprocating cylinder end cover (28) through the sensor fastening screw (34), the electromagnetic coil (30) is placed in the sensor housing (31), and surrounds In the circumferential direction of the mover push rod (32) extending into the displacement acceleration sensor, the sensor interface (33) is provided at the end of the sensor housing (31) and communicates with the control display terminal. 4.如权利要求3所述的一种内曲线马达定子导轨-柱塞组件冲击载荷测试装置,其特征在于:所述连接端盖(13)与柱塞缸体(10)之间设置有密封垫(12),所述活塞连杆(16)与连接端盖(13)相接触的部位设置有密封圈(15),所述动子推杆(32)与往复油缸端盖(28)相接触的部位设置有端盖密封圈(35)。4. An internal curve motor stator guide rail-plunger assembly impact load testing device according to claim 3, characterized in that: a seal is provided between the connection end cover (13) and the plunger cylinder (10) Pad (12), a sealing ring (15) is provided at the contact point between the piston connecting rod (16) and the connecting end cover (13), and the mover push rod (32) is in contact with the reciprocating cylinder end cover (28). The contact part is provided with an end cover sealing ring (35). 5.如权利要求1-4任一项所述的一种内曲线马达定子导轨-柱塞组件冲击载荷测试装置,其特征在于:所述测试平台底部还安装有高度调整电机(52)。5. An internal curve motor stator guide rail-plunger assembly impact load testing device according to any one of claims 1 to 4, characterized in that: a height adjustment motor (52) is also installed at the bottom of the test platform.
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