[go: up one dir, main page]

CN115837582A - Composite machining method of numerically controlled lathe and shaft parts - Google Patents

Composite machining method of numerically controlled lathe and shaft parts Download PDF

Info

Publication number
CN115837582A
CN115837582A CN202211574833.XA CN202211574833A CN115837582A CN 115837582 A CN115837582 A CN 115837582A CN 202211574833 A CN202211574833 A CN 202211574833A CN 115837582 A CN115837582 A CN 115837582A
Authority
CN
China
Prior art keywords
lathe
chuck
laser
linear reciprocating
motion mechanism
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211574833.XA
Other languages
Chinese (zh)
Inventor
高云鹏
万剑飞
梅桂明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Gaoge Intelligent Equipment Co ltd
Original Assignee
Zhejiang Gaoge Intelligent Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Gaoge Intelligent Equipment Co ltd filed Critical Zhejiang Gaoge Intelligent Equipment Co ltd
Priority to CN202211574833.XA priority Critical patent/CN115837582A/en
Publication of CN115837582A publication Critical patent/CN115837582A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Turning (AREA)

Abstract

The invention discloses a numerical control lathe and a shaft part combined machining method, which comprises a lathe bed, wherein the lathe bed is provided with an inclined lathe working surface, one side above the lathe bed is connected with a chuck assembly, a first moving seat is arranged above the lathe working surface through the output end of a first linear reciprocating motion mechanism relative to the transverse direction of the lathe bed, and a turret tool assembly is arranged at the output end of a second linear reciprocating motion mechanism arranged above the first moving seat in the longitudinal direction; in addition, a shaft part composite processing method is also disclosed, a through special-shaped groove is formed on the surface of a part through the laser component, the processing efficiency is higher, and especially for small-size through special-shaped grooves.

Description

一种数控车床及轴类零件复合加工方法Composite machining method of numerically controlled lathe and shaft parts

技术领域technical field

本发明属于车床技术领域,具体地说是涉及一种数控车床及轴类零件复合加工方法。The invention belongs to the technical field of lathes, and in particular relates to a numerically controlled lathe and a compound processing method for shaft parts.

背景技术Background technique

复合加工是机械加工领域目前国际上最流行的加工工艺之一,是一种先进制造技术。复合加工就是把几种不同的加工工艺,在一台机床上实现。复合加工应用最广泛,难度最大,就是车铣复合加工。车铣复合加工中心相当于一台数控车床和一台加工中心的复合。车铣复合机床是复合加工机床中发展最快、使用最广泛的数控设备。机床复合化是机床发展的重要方向之一。复合机床目的就是让一台机床具有多功能性,可一次装夹完成多任务,提高加工效率和加工精度。但车铣复合机床在实际的运用中,刀头移动较为不便,无法快速完成车铣切换。除此之外,其加工效率较低,无法满足大批量零件的生产。Composite processing is one of the most popular processing technologies in the world in the field of mechanical processing, and it is an advanced manufacturing technology. Composite processing is to realize several different processing technologies on one machine tool. Composite machining is the most widely used and most difficult, that is, turning and milling composite machining. The turning and milling compound machining center is equivalent to a combination of a CNC lathe and a machining center. Turning and milling compound machine tool is the fastest growing and most widely used CNC equipment among compound processing machine tools. The compounding of machine tools is one of the important directions in the development of machine tools. The purpose of the compound machine tool is to make a machine tool multi-functional, which can complete multiple tasks in one clamping, and improve processing efficiency and processing accuracy. However, in the actual use of the turning-milling compound machine tool, the movement of the cutter head is inconvenient, and it is impossible to quickly complete the turning-milling switch. In addition, its processing efficiency is low, which cannot meet the production of mass parts.

为了解决现有技术存在的不足,人们进行了长期的探索,提出了各式各样的解决方案。例如,中国专利文献公开了一种主轴带Y轴功能的车铣复合加工中心结构[201921421806.2],其包括床身、Y轴立柱、Y轴拖板、伺服动力刀塔、X轴驱动电机、Z轴驱动电机和Z轴丝杠。上述方案在一定程度上解决了车铣加工生产效率低的问题,但是该方案依然存在着诸多不足,例如车铣工作模式切换较为不便等问题。In order to solve the deficiencies in the prior art, people have carried out long-term exploration and proposed various solutions. For example, the Chinese patent literature discloses a turn-milling compound machining center structure with a spindle with Y-axis function [201921421806.2], which includes a bed, a Y-axis column, a Y-axis carriage, a servo-powered turret, an X-axis drive motor, a Z Shaft drive motor and Z-axis lead screw. The above solution solves the problem of low production efficiency of turning and milling to a certain extent, but there are still many deficiencies in this solution, such as the inconvenient switching of turning and milling working modes.

此外,申请号为202021772176.6的一种车铣复合机床,它解决了车铣工作切换不便问题,其包括机床底座,机床底座上方倾斜设置有机床床身,机床床身上方一侧连接有加工卡盘,机床床身上方通过相对机床床身横向方向延伸的第一导轨机构安装有移动座,移动座上方通过相对机床床身纵向方向延伸的第二导轨机构安装有塔刀托板,塔刀托板上方固定驱动电机座,驱动电机座与加工卡盘相对的一侧安装有刀座安装盘,驱动电机座另一侧安装有动力电机,刀座安装盘周围安装有第一动力刀座和/或第二动力刀座,第一动力刀座的刀具安装头相对刀座安装盘中心轴线垂直,第二动力刀座的刀具安装头与刀座安装盘中心轴线平行。本发明具有加工效率高,车铣切换方便等优点。In addition, the application number is 202021772176.6, a turning-milling compound machine tool, which solves the problem of inconvenient switching between turning and milling work. It includes a machine base, a machine bed is arranged obliquely above the machine bed, and a processing chuck is connected to the upper side of the machine bed. The top of the machine bed is equipped with a moving seat through the first guide rail mechanism extending in the transverse direction relative to the machine bed, and the tower knife supporting plate is installed above the moving seat through the second guide rail mechanism extending in the longitudinal direction relative to the machine bed. The driving motor base is fixed above, the side of the driving motor base opposite to the processing chuck is installed with a tool holder mounting plate, the other side of the driving motor base is equipped with a power motor, and the first driven tool base and/or For the second powered tool holder, the tool installation head of the first powered tool holder is perpendicular to the central axis of the tool holder installation disk, and the tool installation head of the second powered tool holder is parallel to the central axis of the tool holder installation disk. The invention has the advantages of high processing efficiency, convenient switching between turning and milling, and the like.

对于本申请说明书附图图4所展示的轴类零件60,其需要加工轴面61,并在轴类零件60上加工一些槽62,并且需要在轴面加工出贯穿的异形槽63,对于轴面61和槽62的加工较为容易,但是对于曲面的异形槽63而言,上述现有技术中的复合机床只能够通过复合的铣削动力头来配合主轴的转动来加工出这样的特征,但是这种加工要考虑刀具的转速和进给,尤其是尺寸较小的异形槽63加工,无法使用较大的刀具,小的刀具进给率不宜过快,这就导致这种方式加工效率不高,对于批量生产而言,无法更加有效的降低零件的加工成本。For the shaft part 60 shown in Figure 4 of the accompanying drawings of this application, it needs to process the shaft surface 61, and process some grooves 62 on the shaft part 60, and it is necessary to process a special-shaped groove 63 on the shaft surface. The machining of the surface 61 and the groove 62 is comparatively easy, but for the special-shaped groove 63 of the curved surface, the compound machine tool in the above-mentioned prior art can only process such a feature by coordinating the rotation of the main shaft through the compound milling power head, but this This kind of processing should consider the speed and feed of the tool, especially for the processing of small special-shaped grooves 63, larger tools cannot be used, and the feed rate of small tools should not be too fast, which leads to low processing efficiency in this way. For mass production, it is impossible to reduce the processing cost of parts more effectively.

发明内容Contents of the invention

本发明的目的是提供一种数控车床及轴类零件复合加工方法,其意在解决背景技术中存在的技术问题。The purpose of the present invention is to provide a numerically controlled lathe and a composite machining method for shaft parts, which is intended to solve the technical problems existing in the background technology.

为解决上述技术问题,本发明的目的是这样实现的:For solving the problems of the technologies described above, the purpose of the present invention is achieved in that:

一种数控车床,包括机床床身,所述机床床身设有倾斜的机床工作面,机床床身上方一侧连接有卡盘组件,所述机床工作面上方通过相对机床床身横向方向的第一往复直线运动机构的输出端安装有第一移动座,所述第一移动座上方纵向方向设置的第二直线往复运动机构输出端安装有塔刀组件;所述机床工作面上方通过相对所述机床工作面横向方向的第三往复直线运动机构的输出端安装有第二安装座,所述第二安装座上方纵向设置的第四直线往复运动机构的输出端安装有激光组件,所述激光组件的出光面与所述加工卡盘的轴线垂直。A numerically controlled lathe, comprising a machine bed, the machine bed is provided with an inclined machine tool working surface, a chuck assembly is connected to the upper side of the machine tool bed, and the upper side of the machine tool working surface passes through the first The output end of a reciprocating linear motion mechanism is equipped with a first moving seat, and the output end of a second linear reciprocating motion mechanism arranged in the longitudinal direction above the first moving seat is equipped with a tower knife assembly; The output end of the third reciprocating linear motion mechanism in the transverse direction of the working surface of the machine tool is equipped with a second mounting base, and the output end of the fourth linear reciprocating motion mechanism vertically arranged above the second mounting base is equipped with a laser assembly. The light emitting surface is perpendicular to the axis of the processing chuck.

在上述方案的基础上并作为上述方案的优选方案:所述机床底座一侧安装有驱动所述加工卡盘转动的带轮驱动机。On the basis of the above solution and as a preferred solution of the above solution: a pulley drive machine for driving the processing chuck to rotate is installed on one side of the machine tool base.

在上述方案的基础上并作为上述方案的优选方案:所述机床床身上方通过相对所述机床床身横向方向延伸的第五直线往复运动机构输出端安装有尾架安装座,所述尾架安装座上安装有与所述加工卡盘相对的尾架。On the basis of the above scheme and as a preferred scheme of the above scheme: the output end of the fifth linear reciprocating mechanism extending relative to the machine bed above the machine bed is equipped with a tailstock mounting seat, and the tailstock A tailstock opposite to the processing chuck is installed on the mounting base.

在上述方案的基础上并作为上述方案的优选方案:所述第一往复直线运动机构、所述第二直线往复运动机构、所述第三往复直线运动机构、所述第四直线往复运动机构以及所述第五直线往复运动机构均包括伺服电机以及滚珠丝杆组件。On the basis of the above scheme and as a preferred scheme of the above scheme: the first reciprocating linear motion mechanism, the second linear reciprocating motion mechanism, the third reciprocating linear motion mechanism, the fourth linear reciprocating motion mechanism and Each of the fifth linear reciprocating mechanisms includes a servo motor and a ball screw assembly.

在上述方案的基础上并作为上述方案的优选方案:所述第四直线往复运动机构的输出端固设有激光固定座,所述激光组件安装于所述激光固定座。On the basis of the above solution and as a preferred solution of the above solution: the output end of the fourth linear reciprocating mechanism is fixed with a laser fixing seat, and the laser component is installed on the laser fixing seat.

在上述方案的基础上并作为上述方案的优选方案:所述激光固定座上设置有转动机构,所述激光组件固设于所述转动机构的输出端,所述转动机构的回转轴线与所述加工卡盘轴线平行;所述转动机构带动所述激光组件转动以使所述激光组件的出光面相对所述转动机构的回转轴线转动。On the basis of the above solution and as a preferred solution of the above solution: the laser fixing base is provided with a rotation mechanism, the laser assembly is fixed at the output end of the rotation mechanism, the rotation axis of the rotation mechanism is in line with the The axes of the processing chuck are parallel; the rotation mechanism drives the laser assembly to rotate so that the light emitting surface of the laser assembly rotates relative to the rotation axis of the rotation mechanism.

在上述方案的基础上并作为上述方案的优选方案:所述激光固定座上设置有转动机构,所述激光组件固设于所述转动机构的输出端,所述转动机构的回转轴线与所述加工卡盘轴线垂直。On the basis of the above solution and as a preferred solution of the above solution: the laser fixing base is provided with a rotation mechanism, the laser assembly is fixed at the output end of the rotation mechanism, the rotation axis of the rotation mechanism is in line with the The machining chuck axis is vertical.

还公开了一种轴类零件复合加工方法,上述数控车床对轴类零件以及其轴面上的异形通槽进行复合加工,包括以下步骤,S1:坯料准备以及数控车床准备;S2:将坯料装夹在加工卡盘21上;S3:数控车床启动,包括卡盘驱动电机22启动、第一往复直线运动机构41、第二直线往复运动机构42带动塔刀组件43根据预设程序动作,塔刀组件43动作,对坯料进行粗加工;S4:卡盘驱动电机22、第三往复直线运动机构51、第四直线往复运动机构52以及激光组件53按照预设指令动作,加工出贯通异形槽63。Also disclosed is a compound processing method for shaft parts. The above-mentioned numerical control lathe performs compound processing of shaft parts and special-shaped through grooves on the shaft surface, including the following steps, S1: blank preparation and CNC lathe preparation; S2: loading the blank Clamped on the processing chuck 21; S3: CNC lathe startup, including the chuck drive motor 22 startup, the first reciprocating linear motion mechanism 41, and the second linear reciprocating motion mechanism 42 drive the tower knife assembly 43 to act according to the preset program, and the tower knife The component 43 operates to rough the blank; S4: The chuck drive motor 22, the third reciprocating linear motion mechanism 51, the fourth linear reciprocating mechanism 52 and the laser component 53 operate according to the preset instructions to process the through special-shaped groove 63.

在上述方案的基础上并作为上述方案的优选方案:所述步骤S3-S4之间或步骤S4之后还包括卡盘驱动电机22启动、第一往复直线运动机构41、第二直线往复运动机构42带动塔刀组件43根据预设程序动作,塔刀组件43动作,对坯料进行精加工的步骤。On the basis of the above scheme and as a preferred scheme of the above scheme: between the steps S3-S4 or after the step S4, the chuck drive motor 22 is started, the first reciprocating linear motion mechanism 41, and the second linear reciprocating motion mechanism 42 are driven. The tower knife assembly 43 operates according to the preset program, and the tower knife assembly 43 operates to finish the blank.

此外,本申请还公开了一种轴类零件复合加工方法,使用上述数控车床对轴类零件以及其轴面上的异形通槽进行复合加工,其特征在于:包括以下步骤,S1:坯料准备以及数控车床准备;S2:将坯料装夹在加工卡盘21上;S3:数控车床启动,包括卡盘驱动电机22启动、第一往复直线运动机构41、第二直线往复运动机构42带动塔刀组件43根据预设程序动作,塔刀组件43动作,对坯料进行粗加工;S4:卡盘驱动电机22、第三往复直线运动机构51、第四直线往复运动机构52以及激光组件53按照预设指令动作,加工出贯通异形槽63;所述步骤S4还包括转动机构56按照预设指令带动激光组件53转动改变激光组件53的出射光线与加工卡盘21轴线夹角的步骤。In addition, the present application also discloses a compound machining method for shaft parts, which uses the above-mentioned CNC lathe to carry out compound processing for shaft parts and special-shaped through grooves on the shaft surface, which is characterized in that it includes the following steps, S1: blank preparation and CNC lathe preparation; S2: Clamp the blank on the processing chuck 21; S3: Start the CNC lathe, including the chuck driving motor 22 starting, the first reciprocating linear motion mechanism 41, and the second linear reciprocating motion mechanism 42 driving the tower knife assembly 43 acts according to the preset program, the tower knife assembly 43 acts to rough the blank; S4: the chuck drive motor 22, the third reciprocating linear motion mechanism 51, the fourth linear reciprocating motion mechanism 52 and the laser assembly 53 follow the preset instructions Step S4 also includes the step of driving the laser assembly 53 to rotate by the rotating mechanism 56 according to preset instructions to change the angle between the emitted light of the laser assembly 53 and the axis of the processing chuck 21 .

本发明相比现有技术突出且有益的技术效果是:本申请通过设置激光组件,通过第三往复直线运动机构和第四直线往复运动机构带动激光组件按照激光切割加工的方式实现对零件表面形成贯通的异形槽,加工效率相对于传统的铣削加工而言,效率更高,尤其对于小尺寸的贯通异形槽,更优于铣削加工;此外,通过设置回转机构在第三往复直线运动机构和第四直线往复运动机构移动自由度的基础上,实现了带动激光组件的转动自由度,从而带动激光组件的出射光线与加工卡盘轴线形成夹角,由此配合车铣复合在轴类零件上加工处各种结构之外,还可以实现在加工切割过程中实现一次性加工出斜面,从而解决了传统的车铣复合难以一次性加工处斜面的问题。Compared with the prior art, the present invention has outstanding and beneficial technical effects: the application sets up the laser assembly, and drives the laser assembly through the third reciprocating linear motion mechanism and the fourth linear reciprocating motion mechanism to realize the formation of the surface of the part according to the laser cutting process. Through special-shaped slots, the processing efficiency is higher than that of traditional milling, especially for small-sized through-shaped slots, it is better than milling; in addition, by setting the rotary mechanism between the third reciprocating linear motion mechanism and the first On the basis of the freedom of movement of the four-linear reciprocating mechanism, the degree of freedom of rotation of the laser assembly is realized, so that the outgoing light of the laser assembly forms an angle with the axis of the processing chuck, and thus cooperates with turning and milling to process shaft parts. In addition to various structures, it can also realize one-time processing of bevels during the processing and cutting process, thus solving the problem that it is difficult to process bevels at one time in the traditional turning-milling compound.

附图说明Description of drawings

图1是本发明的整体结构立体示意图;Fig. 1 is a three-dimensional schematic view of the overall structure of the present invention;

图2是本发明的整体结构另一角度立体示意图;Fig. 2 is another perspective schematic diagram of the overall structure of the present invention;

图3是本发明的整体结构前视图;Fig. 3 is the overall structure front view of the present invention;

图4是加工的样件结构示意图;Fig. 4 is the sample structural representation of processing;

图5是转动机构结构示意图;Fig. 5 is a structural schematic diagram of a rotating mechanism;

图6是实施例二动作示意图;Fig. 6 is a schematic diagram of the action of the second embodiment;

图7是实施例三动作示意图。Fig. 7 is a schematic diagram of the action of the third embodiment.

具体实施方式Detailed ways

为使本申请的目的、技术方案和优点更加清楚,下面将结合实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部实施例。基于已给出的实施例,本领域普通技术人员在未做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments. Obviously, the described embodiments are only a part of the application Examples, not all examples. Based on the given embodiments, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present application.

在本申请的描述中,需要理解的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed, or operate in a particular orientation, and thus should not be construed as limiting the application.

在本申请的描述中,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。In the description of the present application, the terms "first", "second" and so on are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.

实施例一Embodiment one

一种数控车床,包括机床床身10,机床床身10设有倾斜的机床工作面11,机床床身10上方一侧连接有卡盘组件20,卡盘组件包括加工卡盘21以及卡盘驱动电机22,通过带传动的方式驱动加工卡盘21转动,机床工作面11上方通过相对机床床身10横向方向的第一往复直线运动机构41的输出端安装有第一移动座44,第一移动座44上方纵向方向设置的第二直线往复运动机构42输出端安装有塔刀组件43,通过第一往复直线运动机构41带动塔刀组件43相对平行加工卡盘20轴线方向往复移动,第二直线往复运动机构42带动塔刀组件43沿平行于倾斜的加床工作面11的方向往复移动,由此配合加工卡盘20的回转实现对零件加工;机床工作面11上方通过相对机床工作面11横向方向的第三往复直线运动机构51的输出端安装有第二安装座54,第二安装座54上方纵向设置的第四直线往复运动机构52的输出端安装有激光组件53,激光组件53的出光面与加工卡盘20的轴线垂直。具体的,机床底座10一侧安装有驱动加工卡盘20转动的带轮驱动机22,并且在机床床身10上方通过相对机床床身10横向方向延伸的第五直线往复运动机构32输出端安装有尾架安装座33,尾架安装座33上安装有与加工卡盘21相对的尾架31,通过第五直线往复运动机构32带动尾架安装座33连同尾架31相对加工卡盘21移动,改变二者之间的相对距离,从而更好的适配所要夹持的零件。本实施方式优选第一往复直线运动机构41、第二直线往复运动机构42、第三往复直线运动机构51、第四直线往复运动机构52以及第五直线往复运动机构32均包括伺服电机以及滚珠丝杆组件,从而配合控制器实现高精度的自动化控制。在第四直线往复运动机构52的输出端固设有激光固定座55,激光组件53安装于激光固定座55,从而实现了通过第三往复直线运动机构51、第四直线往复运动机构52实现了激光组件53沿机床工作面11的横向和纵向的移动以及配合加工卡盘的转动下实现对轴类零件60加工出贯通异形槽63。A numerical control lathe, comprising a machine bed 10, the machine bed 10 is provided with an inclined machine tool working surface 11, a chuck assembly 20 is connected to one side above the machine bed 10, and the chuck assembly includes a processing chuck 21 and a chuck drive The motor 22 drives the processing chuck 21 to rotate through a belt transmission mode, and the first moving seat 44 is installed on the output end of the first reciprocating linear motion mechanism 41 relative to the lateral direction of the machine bed 10 above the machine tool working surface 11. The tower knife assembly 43 is installed at the output end of the second linear reciprocating mechanism 42 arranged in the longitudinal direction above the seat 44, and the tower knife assembly 43 is driven to reciprocate relative to the axial direction of the parallel processing chuck 20 by the first reciprocating linear motion mechanism 41. The reciprocating mechanism 42 drives the tower knife assembly 43 to reciprocate along the direction parallel to the inclined working surface 11 of the machine tool, thereby cooperating with the rotation of the processing chuck 20 to realize the processing of parts; The output end of the third reciprocating linear motion mechanism 51 in the direction of The plane is perpendicular to the axis of the machining chuck 20 . Specifically, a pulley driver 22 that drives the processing chuck 20 to rotate is installed on one side of the machine tool base 10, and is installed on the output end of the fifth linear reciprocating mechanism 32 extending in the transverse direction relative to the machine bed 10 above the machine bed 10. There is a tailstock mounting seat 33, and a tailstock 31 opposite to the processing chuck 21 is installed on the tailstock mounting seat 33, and the fifth linear reciprocating mechanism 32 drives the tailstock mounting seat 33 together with the tailstock 31 to move relative to the processing chuck 21 , to change the relative distance between the two, so as to better fit the parts to be clamped. In this embodiment, it is preferable that the first reciprocating linear motion mechanism 41, the second linear reciprocating motion mechanism 42, the third reciprocating linear motion mechanism 51, the fourth linear reciprocating motion mechanism 52 and the fifth linear reciprocating motion mechanism 32 all include servo motors and ball wires. Rod assembly, so as to cooperate with the controller to realize high-precision automatic control. A laser fixing seat 55 is fixed at the output end of the fourth linear reciprocating mechanism 52, and the laser assembly 53 is installed on the laser fixing seat 55, thereby realizing the The horizontal and vertical movement of the laser assembly 53 along the working surface 11 of the machine tool and the rotation of the machining chuck can realize the machining of the special-shaped groove 63 through the shaft part 60 .

此外,本实施方式还公开了一种轴类零件复合加工方法,使用上述数控车床对轴类零件以及其轴面上的异形通槽进行复合加工,具体包括以下步骤,S1:坯料准备以及数控车床准备,坯料准备包括将原材料定长切断等准备,数控车床准备包括按照加工工艺选定对应的加工刀具并安装在塔刀组件42上,以及向数控机床输入预设好对应的加工指令;S2:工人或机械手将坯料装夹在加工卡盘21上,加工卡盘21将坯料夹持;S3:数控车床启动,包括卡盘驱动电机22启动、第一往复直线运动机构41、第二直线往复运动机构42带动塔刀组件43根据预设程序动作,塔刀组件43动作,对坯料进行粗加工,粗加工包括将坯料表面按照去除材料的方式将去除部分材料,从而预留足够的加工余量;S4:卡盘驱动电机22、第三往复直线运动机构51、第四直线往复运动机构52以及激光组件53按照预设指令动作,加工出贯通异形槽63。进一步优选步骤S3-S4之间还包括卡盘驱动电机22启动、第一往复直线运动机构41、第二直线往复运动机构42带动塔刀组件43根据预设程序动作,塔刀组件43动作,对坯料进行精加工的步骤,在精加工之后使得可以直接获得轴类零件的外形尺寸,之后再通过激光组件53切割出贯通异形槽63。当然,考虑到对于一些壁厚较厚的轴类零件,激光切割过程中会在切割处出现毛刺,为此本实施方式优选步骤S4之后还包括卡盘驱动电机22启动、第一往复直线运动机构41、第二直线往复运动机构42带动塔刀组件43根据预设程序动作,塔刀组件43动作,对坯料进行精加工的步骤,那么便可以将激光切割过程中产生的毛刺在精加工的过程中除去,从而保证轴类零件的表面质量。In addition, this embodiment also discloses a compound machining method for shaft parts, which uses the above-mentioned numerical control lathe to carry out compound machining of shaft parts and special-shaped through grooves on the shaft surface, specifically including the following steps, S1: blank preparation and numerical control lathe Preparation, the preparation of the blank includes preparations such as cutting the raw material to a fixed length, and the preparation of the CNC lathe includes selecting the corresponding processing tool according to the processing technology and installing it on the tower knife assembly 42, and inputting preset corresponding processing instructions to the CNC machine tool; S2: The worker or manipulator clamps the blank on the processing chuck 21, and the processing chuck 21 clamps the blank; S3: The CNC lathe starts, including the chuck drive motor 22 starting, the first reciprocating linear motion mechanism 41, and the second linear reciprocating motion The mechanism 42 drives the tower knife assembly 43 to act according to the preset program, and the tower knife assembly 43 acts to rough the blank. The rough machining includes removing part of the material from the surface of the blank according to the material removal method, so as to reserve sufficient machining allowance; S4: The chuck driving motor 22 , the third reciprocating linear motion mechanism 51 , the fourth linear reciprocating motion mechanism 52 and the laser assembly 53 operate according to preset instructions, and process the through special-shaped groove 63 . It is further preferred that between steps S3-S4, the chuck drive motor 22 is started, the first reciprocating linear motion mechanism 41, and the second linear reciprocating motion mechanism 42 drive the tower knife assembly 43 to act according to a preset program, and the tower knife assembly 43 acts. The step of finishing the blank makes it possible to directly obtain the external dimensions of the shaft parts after finishing, and then cut through the special-shaped groove 63 by the laser assembly 53 . Of course, considering that for some thicker shaft parts, burrs will appear at the cutting place during the laser cutting process, for this reason, the preferred step S4 of this embodiment also includes the start of the chuck drive motor 22 and the first reciprocating linear motion mechanism. 41. The second linear reciprocating mechanism 42 drives the tower knife assembly 43 to act according to the preset program, and the tower knife assembly 43 moves to perform the step of finishing the blank, so that the burrs generated during the laser cutting process can be removed during the finishing process. Removed in order to ensure the surface quality of shaft parts.

实施例二Embodiment two

在实施例一的基础上,本实施方式中,在激光固定座55上设置有转动机构56,激光组件53固设于转动机构56的输出端,转动机构56的回转轴线与加工卡盘20轴线平行;转动机构56带动激光组件53转动以使激光组件53的出光面相对转动机构56的回转轴线转动,见图6所示,转动机构56包括第一伺服电机和减速机构,第一激光组件53固设于减速机构的回转轴上,减速机构的回转轴线与加工卡盘20轴线平行;第一转动伺服电机561带动激光组件53绕转动机构56的第一回转轴线561a转动,从而使得激光组件53的出光线倾斜设定角度,从而实现在激光切割的同时,从而使得在切割出贯通异形槽63的同时,使得贯通异形槽63与加工卡盘轴线平行的边缘一次性切割出斜面,从而避免了传统的复合车铣通过塔刀组件43的铣刀需要进行多次铣削才能加工出这一结构特征存在效率低下,刀具损耗大的问题。本实施方式中,在实施例一的基础上,步骤S4还包括转动机构56按照预设指令带动激光组件53相对转动机构56的回转轴线转动,改变激光组件53的出射光线与加工卡盘21轴线夹角的步骤,由此在切割出贯通异形槽63的同时,使得贯通异形槽63与加工卡盘轴线平行的边缘一次性切割出斜面。On the basis of Embodiment 1, in this embodiment, a rotating mechanism 56 is provided on the laser fixing seat 55, and the laser assembly 53 is fixed on the output end of the rotating mechanism 56. Parallel; the rotation mechanism 56 drives the laser assembly 53 to rotate so that the light-emitting surface of the laser assembly 53 rotates relative to the axis of rotation of the rotation mechanism 56, as shown in Figure 6, the rotation mechanism 56 includes a first servo motor and a reduction mechanism, the first laser assembly 53 Fixed on the rotary shaft of the deceleration mechanism, the rotary axis of the deceleration mechanism is parallel to the axis of the processing chuck 20; the first rotary servo motor 561 drives the laser assembly 53 to rotate around the first rotary axis 561a of the rotary mechanism 56, so that the laser assembly 53 The angle of the outgoing line is inclined to set the angle, so as to achieve laser cutting at the same time, so that when the through special-shaped groove 63 is cut, the edge of the through special-shaped groove 63 parallel to the axis of the processing chuck is cut at one time. The traditional compound turning and milling through the milling cutter of the tower cutter assembly 43 requires multiple millings to process this structural feature, which has the problems of low efficiency and large tool loss. In this embodiment, on the basis of Embodiment 1, step S4 further includes that the rotation mechanism 56 drives the laser assembly 53 to rotate relative to the rotation axis of the rotation mechanism 56 according to preset instructions, and changes the output light of the laser assembly 53 and the axis of the processing chuck 21. The step of including an angle, thereby cutting out the through special-shaped groove 63 at the same time, so that the edge of the through special-shaped groove 63 parallel to the axis of the processing chuck is cut into a bevel at one time.

实施例三Embodiment three

在实施例一的基础上,本实施方式优选激光固定座55上设置有转动机构56,激光组件53固设于转动机构56的输出端,转动机构56的第二回转轴线561b与加工卡盘20轴线垂直;具体的,激光固定座55上设置有转动机构56,转动机构56包括第二转动伺服电机562和减速组件,激光组件53固设于转动机构56的输出端,初始状态,转动机构56的回转轴线与加工卡盘20轴线垂直,在旋转后,激光组件53与加工卡盘20的轴线以及第四直线往复运动机构52均形成倾斜角度,从而使得贯通异形槽63其余边的切面边缘一次性切割出斜面,从而避免了传统的复合车铣通过塔刀组件43的铣刀需要进行多次铣削才能加工出这一结构特征存在效率低下,刀具损耗大的问题。本实施方式中,在实施例一的基础上,步骤S4还包括转动机构56按照预设指令带动激光组件53相对转动机构56的回转轴线转动,改变激光组件53的出射光线与加工卡盘21轴线夹角的步骤,由此在切割出贯通异形槽63的同时,使得贯通异形槽63与加工卡盘轴线平行的边缘一次性切割出斜面。On the basis of Embodiment 1, in this embodiment, the laser fixing seat 55 is preferably provided with a rotation mechanism 56, the laser assembly 53 is fixed on the output end of the rotation mechanism 56, and the second rotation axis 561b of the rotation mechanism 56 is in contact with the processing chuck 20. The axis is vertical; specifically, the laser fixing seat 55 is provided with a rotation mechanism 56, the rotation mechanism 56 includes a second rotation servo motor 562 and a deceleration assembly, and the laser assembly 53 is fixed at the output end of the rotation mechanism 56. In the initial state, the rotation mechanism 56 The rotation axis of the laser assembly is perpendicular to the axis of the processing chuck 20. After the rotation, the laser assembly 53 forms an inclination angle with the axis of the processing chuck 20 and the fourth linear reciprocating mechanism 52, so that the edge of the cut surface passing through the remaining edge of the special-shaped groove 63 once The bevel can be cut out in a timely manner, thereby avoiding the problems of low efficiency and large tool loss in the traditional compound turning and milling through the milling cutter of the tower cutter assembly 43 that needs to be milled multiple times to process this structural feature. In this embodiment, on the basis of Embodiment 1, step S4 further includes that the rotation mechanism 56 drives the laser assembly 53 to rotate relative to the rotation axis of the rotation mechanism 56 according to preset instructions, and changes the output light of the laser assembly 53 and the axis of the processing chuck 21. The step of including an angle, thereby cutting out the through special-shaped groove 63 at the same time, so that the edge of the through special-shaped groove 63 parallel to the axis of the processing chuck is cut into a bevel at one time.

实施例四Embodiment four

结合实施例二和实施例三,转动机构56带动激光组件53绕转动机构56的回转轴线561a转动,从而使得激光组件53的出光光线倾斜设定角度,同时也具备转动机构56带动激光组件53绕其回转轴线561b转动;具体的,转动机构56具备两个方向的转动自由度,其中,第一转动伺服电机561固设于第二转动伺服电机562相配合的减速机构输出端,激光组件53固设于第一转动伺服电机561相配合的减减速组件输出端,由此,通过第一转动伺服电机562的转动带动第一转动伺服电机561绕第二回转轴线561b转动,第一转动伺服电机561带动激光组件53绕第一回转轴线561a转动,由此,通过第三往复直线运动机构51、第四直线往复运动机构52的进给,协同加工卡盘的转动以及第一转动伺服电机561和第二转动伺服电机562的转动,实现在加工处贯通异形槽的基础上,还可以实现加工处的贯通异形槽边缘获得所需的多种角度的斜面或者曲面、过渡面,代替了传统的车铣复合加工所存在的刀具损耗高、效率低以及部分异性结构特征加工困难的问题。本实施方式中,在实施例一的基础上,步骤S4还包括转动机构56按照预设指令带动激光组件53相对转动机构56的回转轴线转动,改变激光组件53的出射光线与加工卡盘21轴线夹角的步骤,由此在切割出贯通异形槽63的同时,使得贯通异形槽63与加工卡盘轴线平行的边缘一次性切割出斜面以及曲面,从而大大提高了本申请数控机床的加工范围,解决了传统车铣复合车床存在的弊端。In combination with Embodiment 2 and Embodiment 3, the rotation mechanism 56 drives the laser assembly 53 to rotate around the rotation axis 561a of the rotation mechanism 56, so that the output light of the laser assembly 53 is tilted to a set angle, and the rotation mechanism 56 is also provided to drive the laser assembly 53 to rotate around the axis 561a of the rotation mechanism 56. Its rotation axis 561b rotates; specifically, the rotating mechanism 56 has two degrees of freedom of rotation, wherein the first rotating servo motor 561 is fixed at the output end of the reduction mechanism matched with the second rotating servo motor 562, and the laser assembly 53 is fixed It is arranged at the output end of the deceleration and deceleration assembly matched with the first rotation servo motor 561, thus, the rotation of the first rotation servo motor 562 drives the first rotation servo motor 561 to rotate around the second rotation axis 561b, and the first rotation servo motor 561 Drive the laser assembly 53 to rotate around the first rotation axis 561a, thus, through the feeding of the third reciprocating linear motion mechanism 51 and the fourth linear reciprocating motion mechanism 52, the rotation of the processing chuck and the first rotation servo motor 561 and the second rotation servo motor 561 are coordinated. The rotation of the two-rotation servo motor 562 realizes that on the basis of the through-shaped groove at the processing part, it can also realize the through-through special-shaped groove edge at the processing part to obtain the required slope or curved surface and transition surface at various angles, replacing the traditional turning and milling The problems of high tool loss, low efficiency and difficult processing of some heterogeneous structural features exist in compound machining. In this embodiment, on the basis of Embodiment 1, step S4 further includes that the rotation mechanism 56 drives the laser assembly 53 to rotate relative to the rotation axis of the rotation mechanism 56 according to preset instructions, and changes the output light of the laser assembly 53 and the axis of the processing chuck 21. The step of the included angle, thus while cutting the through special-shaped groove 63, the edge of the through special-shaped groove 63 parallel to the axis of the processing chuck is cut out of the inclined plane and the curved surface at one time, thereby greatly improving the processing range of the CNC machine tool of the present application. It solves the disadvantages of traditional turning and milling compound lathes.

上述实施例仅为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The foregoing embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made according to the structures, shapes and principles of the present invention shall be covered by the protection of the present invention. within range.

Claims (10)

1. A numerically controlled lathe is characterized in that: the automatic lathe comprises a lathe bed (10), wherein an inclined lathe working surface (11) is arranged on the lathe bed (10), a chuck assembly (20) is connected to one side above the lathe bed (10), a first moving seat (44) is arranged above the lathe working surface (11) through the output end of a first reciprocating linear motion mechanism (41) relative to the transverse direction of the lathe bed (10), and a turret tool assembly (43) is arranged at the output end of a second linear reciprocating motion mechanism (42) arranged above the first moving seat (44) in the longitudinal direction; the method is characterized in that: lathe working face (11) top is through relative second mount pad (54) are installed to the output of the third reciprocating linear motion mechanism (51) of lathe working face (11) transverse direction, laser subassembly (53) are installed to the output of the fourth reciprocating linear motion mechanism (52) that second mount pad (54) top vertically set up, the play plain noodles of laser subassembly (53) with the axis of processing chuck (20) is perpendicular.
2. The numerically controlled lathe according to claim 1, wherein: and a belt wheel driving machine (22) for driving the machining chuck (20) to rotate is arranged on one side of the machine tool base (10).
3. The numerically controlled lathe according to claim 1, wherein: a tailstock mounting seat (33) is mounted above the machine tool body (10) through an output end of a fifth linear reciprocating mechanism (32) extending in the transverse direction relative to the machine tool body (10), and a tailstock (31) opposite to the machining chuck (21) is mounted on the tailstock mounting seat (33).
4. A numerically controlled lathe as defined in claim 3 wherein: the first linear reciprocating mechanism (41), the second linear reciprocating mechanism (42), the third linear reciprocating mechanism (51), the fourth linear reciprocating mechanism (52) and the fifth linear reciprocating mechanism (32) all comprise servo motors and ball screw assemblies.
5. The numerically controlled lathe according to claim 1, wherein: the output end of the fourth linear reciprocating mechanism (52) is fixedly provided with a laser fixing seat (55), and the laser component (53) is installed on the laser fixing seat (55).
6. The numerically controlled lathe according to claim 5, wherein: a rotating mechanism (56) is arranged on the laser fixing seat (55), the laser component (53) is fixedly arranged at the output end of the rotating mechanism (56), and the rotating axis of the rotating mechanism (56) is parallel to the axis of the processing chuck (20); the rotating mechanism (56) drives the laser assembly (53) to rotate so that the light-emitting surface of the laser assembly (53) rotates relative to the rotating axis of the rotating mechanism (56).
7. The numerically controlled lathe according to claim 5, wherein: the laser fixing seat (55) is provided with a rotating mechanism (56), the laser component (53) is fixedly arranged at the output end of the rotating mechanism (56), and the rotary axis of the rotating mechanism (56) is perpendicular to the axis of the processing chuck (20).
8. A shaft part composite processing method, which uses the numerical control lathe of any one of claims 1 to 5 to carry out composite processing on a shaft part and a special-shaped through groove on the shaft surface, and is characterized in that: comprises the following steps of (a) carrying out,
s1: preparing a blank and preparing a numerical control lathe;
s2: clamping the blank on a machining chuck (21);
s3: starting the numerical control lathe, wherein the starting of the chuck driving motor (22), the first linear reciprocating motion mechanism (41) and the second linear reciprocating motion mechanism (42) drive the turret tool assembly (43) to act according to a preset program, and the turret tool assembly (43) acts to perform rough machining on a blank;
s4: the chuck driving motor (22), the third reciprocating linear motion mechanism (51), the fourth linear reciprocating motion mechanism (52) and the laser assembly (53) act according to preset instructions to machine a through special-shaped groove (63).
9. The shaft part composite machining method according to claim 9, characterized in that: and (3) starting a chuck driving motor (22), driving a turret tool assembly (43) to act according to a preset program by a first linear reciprocating mechanism (41) and a second linear reciprocating mechanism (42) and finishing the blank by the action of the turret tool assembly (43) between the steps S3 and S4 or after the step S4.
10. A shaft part composite processing method, which uses the numerical control lathe of any one of claims 6 to 7 to carry out composite processing on a shaft part and a special-shaped through groove on the shaft surface, and is characterized in that: comprises the following steps of (a) carrying out,
s1: preparing a blank and preparing a numerical control lathe;
s2: clamping the blank on a machining chuck (21);
s3: starting the numerical control lathe, wherein the starting of the chuck driving motor (22), the first linear reciprocating motion mechanism (41) and the second linear reciprocating motion mechanism (42) drive the turret tool assembly (43) to act according to a preset program, and the turret tool assembly (43) acts to perform rough machining on a blank;
s4: the chuck driving motor (22), the third reciprocating linear motion mechanism (51), the fourth reciprocating linear motion mechanism (52) and the laser assembly (53) act according to preset instructions to machine a through irregular groove (63);
and the step S4 further comprises the step that the rotating mechanism (56) drives the laser assembly (53) to rotate according to a preset instruction so as to change an included angle between the emergent ray of the laser assembly (53) and the axis of the machining chuck (21).
CN202211574833.XA 2022-12-08 2022-12-08 Composite machining method of numerically controlled lathe and shaft parts Pending CN115837582A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211574833.XA CN115837582A (en) 2022-12-08 2022-12-08 Composite machining method of numerically controlled lathe and shaft parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211574833.XA CN115837582A (en) 2022-12-08 2022-12-08 Composite machining method of numerically controlled lathe and shaft parts

Publications (1)

Publication Number Publication Date
CN115837582A true CN115837582A (en) 2023-03-24

Family

ID=85578283

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211574833.XA Pending CN115837582A (en) 2022-12-08 2022-12-08 Composite machining method of numerically controlled lathe and shaft parts

Country Status (1)

Country Link
CN (1) CN115837582A (en)

Similar Documents

Publication Publication Date Title
CN103611990B (en) A kind of method of processing spiral bevel gear on general six Shaft and NC Machining Test lathes
JP4837448B2 (en) Precision roll lathe
CN103350343B (en) The numerical control gantry vertical that a kind of tool magazine and main shaft are compounded in saddle crouches Compositions of metal-working machines
CN110732776A (en) A kind of laser sharpening device and method
JPH08215962A (en) Machine tool
CN101961836A (en) Numerically-controlled gantry type vertical and horizontal combined machine tool
CN110814754A (en) Numerical control machine tool capable of realizing turning and milling composite processing of non-rotating curved surface
CN112935418A (en) Face gear grinding machine tool
JPS60155310A (en) Cutting method and device
CN208628852U (en) A kind of numerically-controlled machine tool of achievable nonvolatile organic acid turning-milling complex processing
TWI241931B (en) Machine tool
CN207972151U (en) A five-axis lens cutting device
JP2001219325A (en) Gentry type machine tool
CN202540053U (en) A kind of numerical control equipment
CN216656391U (en) Numerical control lathe of servo control Y axle power tool turret
CN215239202U (en) Double-electric-spindle turning and milling composite machine tool
CN110449603A (en) A kind of numerical control lathe side's machine
CN1268419A (en) Two parallel-rods virtual shaft multifunctional machine tool
CN115837582A (en) Composite machining method of numerically controlled lathe and shaft parts
CN114179228A (en) Ultraprecise multi-surface prism fly-cutting machining machine tool
CN111300053A (en) Double-turret combined machining machine tool
CN219169910U (en) Numerical control lathe
CN210388644U (en) Ultraprecise composite forming grinding device for large-caliber wedge plate optical element
JP3650021B2 (en) NC machine
CN112589538A (en) Integrated vertical and horizontal combined machining center

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
CB03 Change of inventor or designer information

Inventor after: Gao Yunming

Inventor after: Wan Jianfei

Inventor after: Mei Guiming

Inventor before: Gao Yunpeng

Inventor before: Wan Jianfei

Inventor before: Mei Guiming

CB03 Change of inventor or designer information