CN115782003A - Preparation method of flexible optical fiber - Google Patents
Preparation method of flexible optical fiber Download PDFInfo
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- CN115782003A CN115782003A CN202211480232.2A CN202211480232A CN115782003A CN 115782003 A CN115782003 A CN 115782003A CN 202211480232 A CN202211480232 A CN 202211480232A CN 115782003 A CN115782003 A CN 115782003A
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/04—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles using movable moulds not applied
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
本申请公开了一种柔性光纤的制备方法,属于柔性光纤制备领域。相较于现有技术中拉伸高温固化法需要专用的加热设备,且制成的光纤粗细不够均匀,本申请通过注射装置将原材料注入至特氟龙管中;待所述原材料固化成型后,将所述特氟龙管剥离,得到制备好的柔性光纤。由于特氟龙管具备抗粘性,且具有较低的摩擦系数,因此,使用特氟龙管作为模具对原材料塑型,能够制备出光滑且均匀的柔性光纤,通过注射装置将原材料注入至特氟龙管中,待所述原材料固化成型后,将所述特氟龙管剥离,整个制备过程中使用的工具较为简单,且制备过程也很简单,制备的柔性光纤不仅表面光滑,且粗细均匀,制备过程中还不会出现脱模困难的问题,提升了产品质量。
The application discloses a method for preparing a flexible optical fiber, which belongs to the field of flexible optical fiber preparation. Compared with the stretching high-temperature curing method in the prior art that requires special heating equipment, and the thickness of the produced optical fiber is not uniform enough, this application injects the raw material into the Teflon tube through the injection device; after the raw material is cured and formed, The Teflon tube was stripped to obtain a prepared flexible optical fiber. Since the Teflon tube is anti-adhesive and has a low coefficient of friction, using the Teflon tube as a mold to shape the raw material can produce a smooth and uniform flexible optical fiber, and inject the raw material into the Teflon through the injection device. In the Teflon tube, after the raw material is solidified and formed, the Teflon tube is peeled off. The tools used in the whole preparation process are relatively simple, and the preparation process is also very simple. The prepared flexible optical fiber is not only smooth in surface, but also uniform in thickness. During the preparation process, the problem of difficult demoulding does not occur, thereby improving product quality.
Description
技术领域technical field
本申请涉及柔性光纤制备领域,尤其涉及一种柔性光纤的制备方法。The present application relates to the field of preparation of flexible optical fibers, in particular to a preparation method of flexible optical fibers.
背景技术Background technique
为了制备出粗细均匀,表面光滑的柔性光纤,现有的柔性光纤制备方法主要有拉伸高温固化法,而这种方式需要专用的加热设备,且制成的光纤粗细不够均匀。In order to prepare flexible optical fibers with uniform thickness and smooth surface, the existing flexible optical fiber preparation methods mainly include stretching and high-temperature curing method, but this method requires special heating equipment, and the thickness of the produced optical fiber is not uniform enough.
因此,现有技术中存在柔性光纤的制备过程复杂且产品质量差的问题。Therefore, there are problems in the prior art that the preparation process of the flexible optical fiber is complicated and the product quality is poor.
发明内容Contents of the invention
本申请的主要目的在于提供一种柔性光纤的制备方法,旨在解决现有技术中柔性光纤的制备过程复杂且产品质量差的技术问题。The main purpose of the present application is to provide a method for preparing a flexible optical fiber, aiming at solving the technical problems in the prior art that the preparation process of the flexible optical fiber is complicated and the product quality is poor.
为实现上述目的,本申请提供一种柔性光纤的制备方法,包括以下步骤:In order to achieve the above purpose, the present application provides a method for preparing a flexible optical fiber, comprising the following steps:
所述柔性光纤的制备方法包括以下步骤:The preparation method of the flexible optical fiber comprises the following steps:
通过注射装置将原材料注入至特氟龙管中;Inject the raw material into the Teflon tube through the injection device;
待所述原材料固化成型后,将所述特氟龙管剥离,得到制备好的柔性光纤。After the raw material is cured and formed, the Teflon tube is peeled off to obtain a prepared flexible optical fiber.
可选地,所述特氟龙管的管壁厚度小于100微米。Optionally, the wall thickness of the Teflon tube is less than 100 microns.
可选地,所述注射装置的注射口插入连接有所述特氟龙管的一端。Optionally, the injection port of the injection device is inserted into one end connected with the Teflon tube.
可选地,所述原材料为液态或胶态。Optionally, the raw material is in liquid or colloidal state.
可选地,所述通过注射装置将原材料注入至特氟龙管中的步骤,包括:Optionally, the step of injecting the raw material into the Teflon tube through the injection device includes:
将液态的原材料灌装至承装容器中;Fill liquid raw materials into containers;
将与所述注射装置连接的特氟龙管的另一端竖直伸入所述承装容器内部,直至所述特氟龙管的另一端接触到所述液态的原材料;Extend the other end of the Teflon tube connected to the injection device vertically into the container until the other end of the Teflon tube touches the liquid raw material;
通过所述注射装置,将所述承装容器中的液态的原材料吸入至所述特氟龙管中。The liquid raw material in the container is sucked into the Teflon tube through the injection device.
可选地,所述通过注射装置将原材料注入至特氟龙管中的步骤,包括:Optionally, the step of injecting the raw material into the Teflon tube through the injection device includes:
将胶态的原材料灌装至所述注射装置的注射管内;filling the colloidal raw material into the injection tube of the injection device;
通过所述注射装置,将所述注射管内的胶态的原材料经所述注射口挤入至所述特氟龙管中。Through the injection device, the colloidal raw material in the injection tube is extruded into the Teflon tube through the injection port.
可选地,所述将胶态的原材料灌装至所述注射装置的注射管内的步骤之后,所述方法还包括:Optionally, after the step of filling the colloidal raw material into the injection tube of the injection device, the method further includes:
将所述灌装有胶态的原材料的注射管静置20-24小时。The syringe filled with the colloidal raw material was allowed to stand for 20-24 hours.
可选地,所述插入连接的插入深度为5-10毫米。Optionally, the insertion depth of the insertion connection is 5-10 mm.
可选地,所述特氟龙管与所述注射口的接口处采用AB胶进行粘接。Optionally, the interface between the Teflon tube and the injection port is bonded with AB glue.
可选地,所述待所述原材料固化成型后,将所述特氟龙管剥离,得到制备好的柔性光纤的步骤之前,所述方法还包括:Optionally, after the raw material is solidified and formed, the Teflon tube is stripped, and before the step of obtaining the prepared flexible optical fiber, the method further includes:
将承装有原材料的所述特氟龙管放至烤箱,在80-100摄氏度的温度下加热20-40分钟。Put the Teflon tube containing the raw material into an oven, and heat it for 20-40 minutes at a temperature of 80-100 degrees Celsius.
本申请提出一种柔性光纤的制备方法,相较于现有技术中拉伸高温固化法需要专用的加热设备,且制成的光纤粗细不够均匀,本申请通过注射装置将原材料注入至特氟龙管中;待所述原材料固化成型后,将所述特氟龙管剥离,得到制备好的柔性光纤。由于特氟龙管具备抗粘性,且具有较低的摩擦系数,因此,使用特氟龙管作为模具对原材料塑型,能够制备出光滑且均匀的柔性光纤,通过注射装置将原材料注入至特氟龙管中,待所述原材料固化成型后,将所述特氟龙管剥离,使用的制备工具较为简单,且制备过程也很简单,柔性光纤的制备过程简单化且产品质量有所提升。This application proposes a method for preparing a flexible optical fiber. Compared with the stretching high-temperature curing method in the prior art, special heating equipment is required, and the thickness of the optical fiber produced is not uniform enough. This application injects the raw material into the Teflon through an injection device. in the tube; after the raw material is solidified and formed, the Teflon tube is peeled off to obtain the prepared flexible optical fiber. Since the Teflon tube is anti-adhesive and has a low coefficient of friction, using the Teflon tube as a mold to shape the raw material can produce a smooth and uniform flexible optical fiber, and inject the raw material into the Teflon through the injection device. In the Teflon tube, after the raw material is solidified and formed, the Teflon tube is peeled off. The preparation tools used are relatively simple, and the preparation process is also very simple. The preparation process of the flexible optical fiber is simplified and the product quality is improved.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings without paying creative labor.
图1为本申请柔性光纤的制备方法第一实施例的流程示意图;FIG. 1 is a schematic flow diagram of the first embodiment of the method for preparing a flexible optical fiber of the present application;
图2为本申请柔性光纤的制备方法第一实施例的固化后的柔性光纤进行脱模的示意图;Fig. 2 is a schematic diagram of demolding the cured flexible optical fiber according to the first embodiment of the method for preparing the flexible optical fiber of the present application;
图3为本申请柔性光纤的制备方法第二实施例的液态的原材料注入模具示意图;FIG. 3 is a schematic diagram of injecting liquid raw materials into a mold according to the second embodiment of the method for preparing a flexible optical fiber of the present application;
图4为本申请柔性光纤的制备方法第二实施例的胶态的原材料注入模具示意图。FIG. 4 is a schematic diagram of injecting colloidal raw materials into a mold according to the second embodiment of the method for manufacturing a flexible optical fiber of the present application.
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional features and advantages of the present application will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。It should be understood that the specific embodiments described here are only used to explain the present application, and are not intended to limit the present application.
本申请实施例提供了一种柔性光纤的制备方法,参照图1,图1为本申请柔性光纤的制备方法第一实施例的流程示意图。The embodiment of the present application provides a method for preparing a flexible optical fiber. Referring to FIG. 1 , FIG. 1 is a schematic flowchart of a first embodiment of the method for preparing a flexible optical fiber of the present application.
在本实施例中,所述柔性光纤的制备方法包括:In this embodiment, the preparation method of the flexible optical fiber includes:
步骤S10、通过注射装置将原材料注入至特氟龙管中;Step S10, injecting the raw material into the Teflon tube through the injection device;
在体光遗传调控需要使用到柔性光纤,光遗传调控技术指的是结合光学和遗传学手段,对特定神经元进行控制的一种技术。该技术将光敏离子通道蛋白通过基因编辑表达到特定神经元的细胞膜上,使神经元细胞获得对外界光刺激的响应,再施加以一定波长的光刺激,就可以精确控制特定神经元的激活和抑制。In vivo optogenetic regulation requires the use of flexible optical fibers. Optogenetic regulation technology refers to a technology that combines optical and genetic means to control specific neurons. This technology expresses the photosensitive ion channel protein on the cell membrane of specific neurons through gene editing, so that the neuron cells can obtain a response to external light stimulation, and then apply a certain wavelength of light stimulation to precisely control the activation and activation of specific neurons. inhibition.
光纤作为传输光的载体,在光遗传调控需要将光纤进行植入。而现有商用光纤的弹性模量(2.2-7.2Gpa)远远大于神经及神经周围组织(0.1-20Kpa),弹性模量的失配意味着现有商用光纤不会随组织一起形变,在神经周围组织弯曲、收缩的过程中,植入的与神经周围组织接触的界面上发生应力集中效应,导致界面上的神经周围组织严重受损,诱发组织的发炎、坏死、积液等,可能会导致实验动物的死亡。As the carrier of light transmission, optical fiber needs to be implanted in optogenetic regulation. However, the elastic modulus (2.2-7.2Gpa) of existing commercial optical fibers is much larger than that of nerves and surrounding tissues (0.1-20Kpa). The mismatch of elastic modulus means that existing commercial optical fibers will not deform together with the tissue. During the bending and contraction of the surrounding tissue, the stress concentration effect occurs on the interface between the implanted and the surrounding tissue in contact with the nerve, causing severe damage to the tissue surrounding the nerve on the interface, inducing tissue inflammation, necrosis, fluid accumulation, etc., which may lead to Death of experimental animals.
因此,柔性光纤的制备至关重要,而现有的柔性光纤制备过程中存在需要特殊设备,质量参差不齐且制备困难等问题。Therefore, the preparation of flexible optical fibers is very important, but there are problems in the existing preparation process of flexible optical fibers that require special equipment, uneven quality and difficult preparation.
目前,柔性光纤作为传输光的载体,在光遗传调控中应用广泛。目前,为了制备出粗细均匀,表面光滑的柔性光纤,现有的柔性光纤制备方法主要有拉伸高温固化法和模具成型法,而拉伸高温固化法需要专用的加热设备,且通过拉伸制成的光纤粗细不够均匀。且模具成型法使用玻璃微管等模具,导致一些特殊的柔性光纤材料,例如,PDMS(Polydimethylsiloxane,聚二甲基硅氧烷)在固化后往往与模具紧密粘合,存在脱模困难的问题。At present, flexible optical fiber is widely used as a carrier for light transmission in optogenetic regulation. At present, in order to prepare flexible optical fibers with uniform thickness and smooth surface, the existing flexible optical fiber preparation methods mainly include stretching high-temperature curing method and mold forming method, while the stretching high-temperature curing method requires special heating equipment, and through stretching The resulting fiber thickness is not uniform enough. Moreover, the mold forming method uses molds such as glass microtubes, resulting in some special flexible optical fiber materials, such as PDMS (Polydimethylsiloxane, polydimethylsiloxane), which are often tightly bonded to the mold after curing, and there is a problem of difficulty in demoulding.
在本实施例中,在传统的模具成型法的基础上选用特氟龙管作为模具进行柔性光纤的制备。In this embodiment, on the basis of the traditional mold forming method, a Teflon tube is selected as the mold to prepare the flexible optical fiber.
具体地,利用特氟龙管本身具备的良好的抗粘性,使特氟龙管内壁不易粘附液态或者胶态化学品;且特氟龙管本身具备较低的摩擦系数,摩擦系数一般为0.04,是一种良好的自润滑材料,且摩擦系数不随温度的变化而变化。Specifically, the good anti-adhesive properties of the Teflon tube itself make it difficult for liquid or colloidal chemicals to adhere to the inner wall of the Teflon tube; and the Teflon tube itself has a low friction coefficient, which is generally 0.04 , is a good self-lubricating material, and the coefficient of friction does not change with temperature.
因此,通过注射装置将原材料注入至特氟龙管中,使用特氟龙管作为模具对原材料塑型,能够制备出表面光滑且粗细均匀的柔性光纤。Therefore, the raw material is injected into the Teflon tube through the injection device, and the Teflon tube is used as a mold to shape the raw material, so that a flexible optical fiber with a smooth surface and uniform thickness can be prepared.
作为一种示例,所述注射装置可以是注射器或注射泵等,具体不做限定。As an example, the injection device may be a syringe or a syringe pump, etc., which is not specifically limited.
具体地,所述注射器由注射管、活塞和注射口组成,参照图3或4,所述注射器为针管。Specifically, the syringe is composed of an injection tube, a piston and an injection port. Referring to FIG. 3 or 4, the syringe is a needle tube.
作为一种示例,所述注射装置的注射口插入连接有所述特氟龙管的一端。As an example, the injection port of the injection device is inserted into one end connected with the Teflon tube.
具体地,通过将特氟龙管的一端插入连接至注射装置的注射口,能够避免注射过程中将空气注入特氟龙管,减少柔性光纤内部的气泡,提高柔性光纤传输效率。Specifically, by inserting one end of the Teflon tube into the injection port of the injection device, air can be prevented from being injected into the Teflon tube during the injection process, air bubbles inside the flexible optical fiber can be reduced, and the transmission efficiency of the flexible optical fiber can be improved.
作为一种示例,所述注射装置的注射口的内径与特氟龙管的外径相匹配,具体地,可以是特氟龙管的外径略小于所述注射装置的注射口的内径,以使特氟龙管能够插入注射装置的注射口内,且不会松动。As an example, the inner diameter of the injection port of the injection device matches the outer diameter of the Teflon tube, specifically, the outer diameter of the Teflon tube may be slightly smaller than the inner diameter of the injection port of the injection device, so that Allow the Teflon tube to be inserted into the injection port of the injection device without loosening.
可选地,所述插入连接的插入深度为5-10毫米。Optionally, the insertion depth of the insertion connection is 5-10 mm.
具体地,通过将特氟龙管的一端插入连接至注射装置的注射口内5-10毫米,能够防止特氟龙管从注射口脱离,且起到密封的作用,能够避免注射过程中将空气注入特氟龙管,减少柔性光纤内部的气泡,提高柔性光纤传输效率。Specifically, by inserting one end of the Teflon tube into the injection port of the injection device for 5-10 mm, it can prevent the Teflon tube from detaching from the injection port, and play a role of sealing, which can prevent air from being injected into the injection port during the injection process. The Teflon tube reduces the air bubbles inside the flexible optical fiber and improves the transmission efficiency of the flexible optical fiber.
可选地,所述特氟龙管与所述注射口的接口处采用AB胶进行粘接。Optionally, the interface between the Teflon tube and the injection port is bonded with AB glue.
具体地,将特氟龙管的一端插入连接至注射装置的注射口的连接处(接口处)采用AB胶(两液混合硬化胶)进行粘接,能够起到更好地密封作用,避免注射过程中将空气注入特氟龙管,减少柔性光纤内部的气泡,提高柔性光纤传输效率。Specifically, insert one end of the Teflon tube into the joint (interface) connected to the injection port of the injection device and use AB glue (two-liquid mixed hardening glue) for bonding, which can play a better sealing role and avoid injection During the process, air is injected into the Teflon tube to reduce the air bubbles inside the flexible optical fiber and improve the transmission efficiency of the flexible optical fiber.
步骤S20、待所述原材料固化成型后,将所述特氟龙管剥离,得到制备好的柔性光纤。Step S20, after the raw material is solidified and formed, the Teflon tube is peeled off to obtain a prepared flexible optical fiber.
作为一种示例,可以是等待特氟龙管内的原材料自然固化成型,也可以是通过对特氟龙管进行加热处理以加快内部的原材料固化成型。As an example, it may be to wait for the raw material in the Teflon tube to solidify naturally, or to heat the Teflon tube to accelerate the solidification of the raw material inside.
在本实施例中,所述待所述原材料固化成型后,将所述特氟龙管剥离,得到制备好的柔性光纤的步骤之前,所述方法还包括:In this embodiment, before the step of stripping the Teflon tube to obtain the prepared flexible optical fiber after the raw material is solidified and shaped, the method further includes:
步骤S30、将承装有原材料的所述特氟龙管放至烤箱,在80-100摄氏度的温度下加热20-40分钟。Step S30, putting the Teflon tube containing the raw materials into an oven, and heating at a temperature of 80-100 degrees Celsius for 20-40 minutes.
作为一种示例,用于制备柔性光纤的原材料可以是硅橡胶。As an example, the raw material used to make the flexible optical fiber may be silicone rubber.
可选地,所述硅橡胶为PDMS。Optionally, the silicone rubber is PDMS.
作为一种示例,将承装有PDMS的所述特氟龙管放至烤箱,在90摄氏度的温度下加热30分钟,在100摄氏度的温度下加热20分钟,在800摄氏度的温度下加热40分钟。As an example, put the Teflon tube containing PDMS into an oven, heat at 90 degrees Celsius for 30 minutes, heat at 100 degrees Celsius for 20 minutes, and heat at 800 degrees Celsius for 40 minutes .
在本实施例中,上述加热处理过程能够加快原材料的固化成型。In this embodiment, the above heat treatment process can speed up the solidification and molding of the raw material.
作为一种示例,所述特氟龙管的管壁厚度小于100微米。As an example, the wall thickness of the Teflon tube is less than 100 microns.
本实施例中采用的特氟龙管的管壁厚度小于100微米,市售的特氟龙管管壁厚度在300微米左右,本实施例中采用的特氟龙管与市售的特氟龙管相比,能够直接地,轻易地被撕开,以实现快速轻松地模具脱模。The tube wall thickness of the Teflon tube that adopts in the present embodiment is less than 100 microns, and the commercially available Teflon tube tube wall thickness is about 300 microns, and the Teflon tube that adopts in the present embodiment and commercially available Teflon Tubes can be torn directly and easily for quick and easy mold release.
作为一种示例,待所述原材料固化成型后,可以使用剪刀、尖嘴钳、尖头镊子等直接将所述特氟龙管剥离。As an example, after the raw material is solidified and shaped, the Teflon tube can be directly peeled off using scissors, needle-nose pliers, pointed tweezers, or the like.
作为一种示例,参照图2,图2为本申请柔性光纤的制备方法第一实施例的固化后的柔性光纤进行脱模的示意图,剥离的方式可以是使用两把尖头镊子,其中一把用于固定特氟龙管,另一把从特氟龙管的一端将整个特氟龙管撕开,使得柔性光纤暴露出来,完成柔性光纤的脱模。As an example, refer to FIG. 2, which is a schematic diagram of demolding the cured flexible optical fiber in the first embodiment of the method for preparing the flexible optical fiber of the present application. The stripping method may be to use two pointed tweezers, one It is used to fix the Teflon tube, and the other one is used to tear the whole Teflon tube from one end of the Teflon tube, so that the flexible optical fiber is exposed, and the demoulding of the flexible optical fiber is completed.
作为一种示例,通过控制特氟龙的内径,可以制成不同直径的柔性光纤。通过控制特氟龙管的长度,可以制成不同长度的柔性光纤。整个过程简单可控。As an example, by controlling the inner diameter of Teflon, flexible optical fibers of different diameters can be made. By controlling the length of the Teflon tube, flexible optical fibers of different lengths can be made. The whole process is simple and controllable.
具体地,所能制备的柔性光纤直径在0.1-3毫米之间。Specifically, the diameter of the flexible optical fiber that can be prepared is between 0.1-3 mm.
在本实施例中,由于特氟龙管具备抗粘性,且具有较低的摩擦系数,因此,通过注射装置将原材料注入至特氟龙管中,使用特氟龙管作为模具对原材料塑型,能够制备出光滑且均匀的柔性光纤。待所述原材料固化成型后,能够轻松将所述特氟龙管剥离,完成脱模。整个制备过程中使用的工具较为简单,且制备过程也很简单,制备的柔性光纤不仅表面光滑,且粗细均匀,制备过程中还不会出现脱模困难的问题,提升了产品质量,且简化了柔性光纤的制备过程,提高了柔性光纤的制备效率。In this embodiment, since the Teflon tube has anti-adhesive properties and has a low coefficient of friction, the raw material is injected into the Teflon tube through an injection device, and the Teflon tube is used as a mold to shape the raw material. A smooth and uniform flexible optical fiber can be prepared. After the raw material is cured and shaped, the Teflon tube can be easily peeled off to complete demoulding. The tools used in the whole preparation process are relatively simple, and the preparation process is also very simple. The prepared flexible optical fiber not only has a smooth surface, but also has uniform thickness, and there will be no difficulty in demoulding during the preparation process, which improves the product quality and simplifies the process. The preparation process of the flexible optical fiber improves the preparation efficiency of the flexible optical fiber.
本申请实施例在柔性光纤的制备方法的第一实施例的基础上,还提供了第二实施例。The embodiment of the present application further provides a second embodiment on the basis of the first embodiment of the method for preparing a flexible optical fiber.
在制备过程中,所述原材料可能为液态或者胶态。针对这两种原材料的制备过程有所不同,但相同的是都采用上述实施例一的制备方法,通过注射装置将原材料注入至特氟龙管中;待所述原材料固化成型后,将所述特氟龙管剥离,得到制备好的柔性光纤。During manufacture, the raw material may be in liquid or colloidal state. The preparation process for these two raw materials is different, but the same is that the preparation method of the above-mentioned embodiment 1 is used, and the raw materials are injected into the Teflon tube through the injection device; after the raw materials are solidified and formed, the The Teflon tube was peeled off to obtain the prepared flexible optical fiber.
具体地,针对使用液态的原材料制备柔性光纤的制备方法如下。Specifically, the method for preparing a flexible optical fiber using a liquid raw material is as follows.
在本实施例中,所述通过注射装置将原材料注入至特氟龙管中的步骤,包括:In this embodiment, the step of injecting the raw material into the Teflon tube through the injection device includes:
步骤A1:将液态的原材料灌装至承装容器中;Step A1: filling liquid raw materials into a container;
作为一种示例,参照图3,图3为本申请柔性光纤的制备方法第二实施例的液态的原材料注入模具示意图,将适量的液态的原材料灌装至承装容器中,完成原材料的准备阶段。As an example, refer to FIG. 3, which is a schematic diagram of the liquid raw material injection mold of the second embodiment of the method for preparing a flexible optical fiber according to the present application. An appropriate amount of liquid raw material is filled into a container to complete the preparation stage of the raw material. .
作为一种示例,将液态的原材料灌装至承装容器后,可以静止20-24小时,消除承装容器内液态的原材料中的气泡。As an example, after the liquid raw material is filled into the container, it can be kept still for 20-24 hours to eliminate air bubbles in the liquid raw material in the container.
步骤A2:将与所述注射装置连接的特氟龙管的另一端竖直伸入所述承装容器内部,直至所述特氟龙管的另一端接触到所述液态的原材料;Step A2: Extend the other end of the Teflon tube connected to the injection device vertically into the container until the other end of the Teflon tube touches the liquid raw material;
作为一种示例,参照图3,将与所述注射装置连接的特氟龙管的另一端(远离注射口的一端)竖直伸入所述承装容器内部,直至所述特氟龙管的另一端接触到所述液态的原材料,完成注射的准备阶段。As an example, with reference to Fig. 3, the other end (the end away from the injection port) of the Teflon tube connected with the injection device is vertically stretched into the inside of the container until the end of the Teflon tube The other end is in contact with the liquid raw material, completing the preparation stage for injection.
作为一种示例,接触到所述液态的原材料可以是末过该承装容器内部的原材料的溶液表面,以防止外部空气进入特氟龙管,减少柔性光纤内部的气泡产生。As an example, the raw material in contact with the liquid may be the solution surface of the raw material passing through the container, so as to prevent external air from entering the Teflon tube and reduce the generation of air bubbles inside the flexible optical fiber.
步骤A3:通过所述注射装置,将所述承装容器中的液态的原材料吸入至所述特氟龙管中。Step A3: suck the liquid raw material in the container into the Teflon tube through the injection device.
由于液态的原材料不便于通过挤压的方式注入至特氟龙管中,若通过挤压的方式注入至特氟龙管中,则需将特氟龙管另一端堵住,这样不利于气泡的排出,影响柔性光纤的质量,因此,使用液态的原材料制备柔性光纤时,采用将所述承装容器中的液态的原材料吸入至所述特氟龙管中的方法。Since the liquid raw material is not easy to inject into the Teflon tube by extrusion, if it is injected into the Teflon tube by extrusion, the other end of the Teflon tube needs to be blocked, which is not conducive to the formation of air bubbles. Discharging affects the quality of the flexible optical fiber. Therefore, when using liquid raw materials to prepare flexible optical fibers, a method of sucking the liquid raw materials in the container into the Teflon tube is adopted.
具体地,采用将所述承装容器中的液态的原材料吸入至所述特氟龙管中的方法,吸入速度相对来说更好控制,能够减少表面的摩擦,保证柔性光纤的表面光滑度。Specifically, by using the method of sucking the liquid raw material in the container into the Teflon tube, the sucking speed is relatively better controlled, which can reduce surface friction and ensure the smoothness of the surface of the flexible optical fiber.
作为一种示例,参照图3,通过拉动所述注射装置的活塞,将所述承装容器中的液态的原材料吸入至所述特氟龙管中。制备过程不会有空气进入,能够进一步保证制作出的柔性光纤表面的光滑度以及内部无气泡产生。As an example, referring to FIG. 3 , by pulling the piston of the injection device, the liquid raw material in the container is sucked into the Teflon tube. No air will enter during the preparation process, which can further ensure the smoothness of the surface of the manufactured flexible optical fiber and no bubbles inside.
具体地,针对使用胶态的原材料制备柔性光纤的制备方法如下。Specifically, the method for preparing a flexible optical fiber using a colloidal raw material is as follows.
在本实施例中,所述通过注射装置将原材料注入至特氟龙管中的步骤,包括:In this embodiment, the step of injecting the raw material into the Teflon tube through the injection device includes:
步骤B1:将胶态的原材料灌装至所述注射装置的注射管内;Step B1: filling the colloidal raw material into the injection tube of the injection device;
作为一种示例,相反地,使用胶态的原材料制备柔性光纤时,若通过吸入的方式会比挤压的方式更费劲,因此,使用胶态的原材料制备柔性光纤时采用挤压的方式制备柔性光纤。As an example, on the contrary, when using colloidal raw materials to prepare flexible optical fibers, it will be more laborious to inhale than extrusion. Therefore, when using colloidal raw materials to prepare flexible optical fibers, extrusion is used to prepare flexible optical fibers. optical fiber.
具体地,参照图4,图4为本申请柔性光纤的制备方法第二实施例的胶态的原材料注入模具示意图,将灌装至所述注射装置的注射管内,完成原材料的准备阶段。Specifically, referring to FIG. 4, FIG. 4 is a schematic diagram of injecting the colloidal raw material into the mold of the second embodiment of the method for preparing the flexible optical fiber of the present application, and filling it into the injection tube of the injection device to complete the preparation stage of the raw material.
作为一种示例,该针管容量是根据需要制备的柔性光纤所需的原材料的体积进行选取的,可以是5mL或10ml等,具体不做限定。As an example, the volume of the needle tube is selected according to the volume of raw materials required for the flexible optical fiber to be prepared, and may be 5 mL or 10 mL, etc., and is not specifically limited.
在本实施例中,所述将胶态的原材料灌装至所述注射装置的注射管内的步骤之后,所述方法还包括:In this embodiment, after the step of filling the colloidal raw material into the injection tube of the injection device, the method further includes:
步骤C1:将所述灌装有胶态的原材料的注射管静置20-24小时。Step C1: The injection tube filled with the colloidal raw material is left to stand for 20-24 hours.
将灌装至所述注射装置的注射管内后,为了避免胶态的原材料内部本身含有气泡,因此,需要将所述灌装有胶态的原材料的注射管静置20-24小时。After being filled into the injection tube of the injection device, in order to prevent the colloidal raw material itself from containing air bubbles, it is necessary to let the injection tube filled with the colloidal raw material stand still for 20-24 hours.
具体地,可以是静置24小时,22小时,20小时等,具体不做限定。Specifically, it may be standing still for 24 hours, 22 hours, 20 hours, etc., which is not specifically limited.
步骤B2:通过所述注射装置,将所述注射管内的胶态的原材料经所述注射口挤入至所述特氟龙管中。Step B2: Squeeze the colloidal raw material in the injection tube into the Teflon tube through the injection port through the injection device.
作为一种示例,参照图4,通过推动所述注射装置的活塞,将所述注射管内的胶态的原材料经所述注射口挤入至所述特氟龙管中。相较于吸入的方式,能够更好地把控挤入的速度,使制备的柔性光纤更加均匀。As an example, referring to FIG. 4 , by pushing the piston of the injection device, the colloidal raw material in the injection tube is squeezed into the Teflon tube through the injection port. Compared with the inhalation method, the extrusion speed can be better controlled, so that the prepared flexible optical fiber is more uniform.
因此,本实施例提供的柔性光纤的制备方法适用于制备柔性光纤所使用的在常温下呈现液态或者胶态的原材料。且制备过程很简单,制备得到的柔性光纤无气泡,表面光滑且粗细均匀。具体地,采用将所述承装容器中的液态的原材料吸入至所述特氟龙管中的方法,吸入速度相对来说更好控制,能够减少表面的摩擦,保证柔性光纤的表面光滑度。使用胶态的原材料制备柔性光纤时,若通过吸入的方式会比挤压的方式更费劲,因此,使用胶态的原材料制备柔性光纤时采用挤压的方式制备柔性光纤,相较于吸入的方式,能够更好地把控挤入的速度,使制备的柔性光纤更加均匀。Therefore, the method for preparing a flexible optical fiber provided in this embodiment is suitable for raw materials that are in a liquid or colloidal state at room temperature and used in the preparation of flexible optical fibers. Moreover, the preparation process is very simple, and the prepared flexible optical fiber has no bubbles, smooth surface and uniform thickness. Specifically, by using the method of sucking the liquid raw material in the container into the Teflon tube, the sucking speed is relatively better controlled, which can reduce surface friction and ensure the smoothness of the surface of the flexible optical fiber. When using colloidal raw materials to prepare flexible optical fibers, it will be more laborious to prepare flexible optical fibers by suction than by extrusion. Therefore, when using colloidal raw materials to prepare flexible optical , which can better control the extrusion speed and make the prepared flexible optical fiber more uniform.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者系统不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者系统所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者系统中还存在另外的相同要素。It should be noted that, as used herein, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or system comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or system. Without further limitations, an element defined by the phrase "comprising a..." does not preclude the presence of additional identical elements in the process, method, article or system comprising that element.
上述本申请实施例序号仅仅为了描述,不代表实施例的优劣。The serial numbers of the above embodiments of the present application are for description only, and do not represent the advantages and disadvantages of the embodiments.
通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到上述实施例方法可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件,但很多情况下前者是更佳的实施方式。基于这样的理解,本申请的技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品存储在如上所述的一个存储介质(如ROM/RAM、磁碟、光盘)中,包括若干指令用以使得一台终端设备(可以是手机,计算机,服务器,或者网络设备等)执行本申请各个实施例所述的方法。Through the description of the above embodiments, those skilled in the art can clearly understand that the methods of the above embodiments can be implemented by means of software plus a necessary general-purpose hardware platform, and of course also by hardware, but in many cases the former is better implementation. Based on such an understanding, the technical solution of the present application can be embodied in the form of a software product in essence or the part that contributes to the prior art, and the computer software product is stored in a storage medium as described above (such as ROM/RAM , magnetic disk, optical disk), including several instructions to enable a terminal device (which may be a mobile phone, computer, server, or network device, etc.) to execute the methods described in various embodiments of the present application.
以上仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. All equivalent structures or equivalent process transformations made by using the description of the application and the accompanying drawings are directly or indirectly used in other related technical fields. , are all included in the patent protection scope of the present application in the same way.
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CN111679370A (en) * | 2020-05-30 | 2020-09-18 | 华南理工大学 | A kind of PDMS flexible optical fiber microlens and preparation method thereof |
CN112213815A (en) * | 2020-09-25 | 2021-01-12 | 华南理工大学 | Flexible electroluminescent optical fiber, preparation method thereof, and large-strain sensing application device |
CN114895404A (en) * | 2022-05-26 | 2022-08-12 | 北京科技大学 | Flexible optical waveguide and preparation method and application thereof |
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CN111679370A (en) * | 2020-05-30 | 2020-09-18 | 华南理工大学 | A kind of PDMS flexible optical fiber microlens and preparation method thereof |
CN112213815A (en) * | 2020-09-25 | 2021-01-12 | 华南理工大学 | Flexible electroluminescent optical fiber, preparation method thereof, and large-strain sensing application device |
CN114895404A (en) * | 2022-05-26 | 2022-08-12 | 北京科技大学 | Flexible optical waveguide and preparation method and application thereof |
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