CN115772330A - Inorganic microparticle dispersion slurry composition and method for producing inorganic microparticle dispersible tablet using same - Google Patents
Inorganic microparticle dispersion slurry composition and method for producing inorganic microparticle dispersible tablet using same Download PDFInfo
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Abstract
本发明涉及无机微粒分散浆料组合物及使用其的无机微粒分散片的制造方法。本发明提供低温分解性优异、可进行钙钛矿型无机材料在居里点以下的脱脂、能够抑制钙钛矿型无机材料的磁力、压电特性的劣化、并且印刷性也优异的无机微粒分散浆料组合物。一种无机微粒分散浆料组合物,其含有(甲基)丙烯酸类树脂(A)、无机微粒(B)以及溶剂(C),上述无机微粒(B)是具有钙钛矿结构的3元素系无机材料或4元素系无机材料,上述(甲基)丙烯酸类树脂(A)具有聚丙二醇嵌段链段和聚四亚甲基醚二醇嵌段链段中的至少一者。The present invention relates to a method for producing an inorganic particle-dispersed slurry composition and an inorganic particle-dispersed tablet using the same. The present invention provides an inorganic particle dispersion that is excellent in low-temperature decomposability, capable of degreasing perovskite-type inorganic materials below the Curie point, capable of suppressing deterioration of the magnetic force and piezoelectric properties of perovskite-type inorganic materials, and excellent in printability slurry composition. An inorganic microparticle dispersion slurry composition comprising (meth)acrylic resin (A), inorganic microparticles (B) and a solvent (C), wherein the inorganic microparticles (B) are a three-element system having a perovskite structure An inorganic material or a four-element inorganic material, wherein the (meth)acrylic resin (A) has at least one of a polypropylene glycol block segment and a polytetramethylene ether glycol block segment.
Description
技术领域technical field
本发明涉及无机微粒分散浆料组合物及使用其的无机微粒分散片的制造方法。The present invention relates to a method for producing an inorganic fine particle dispersion slurry composition and an inorganic fine particle dispersion tablet using the same.
背景技术Background technique
使陶瓷粉末、玻璃粒子等无机微粒分散于粘合剂树脂而得的组合物用于各种电子部件的生产。其中,具有拥有优异特性的钙钛矿结构的无机微粒在各种领域中用作功能性无机材料。A composition obtained by dispersing inorganic fine particles such as ceramic powder and glass particles in a binder resin is used in the production of various electronic components. Among them, inorganic fine particles having a perovskite structure possessing excellent characteristics are used as functional inorganic materials in various fields.
作为具有钙钛矿结构的功能性无机材料,可举出:钕磁铁(Nd2Fe14B)、PZT压电元件(Pb(Zr,Ti)O3)、全固态电池LLTO电解质(Li0.33La0.56TiO3)等。已知这些功能性无机材料由三种以上的元素单元构成,3种元素通过形成被称为钙钛矿的晶体结构而发挥各种特性。Examples of functional inorganic materials having a perovskite structure include neodymium magnets (Nd 2 Fe 14 B), PZT piezoelectric elements (Pb(Zr,Ti)O 3 ), LLTO electrolytes for all-solid batteries (Li 0.33 La 0.56 TiO 3 ), etc. These functional inorganic materials are known to be composed of three or more elemental units, and the three elements exert various properties by forming a crystal structure called perovskite.
例如,关于被称为最强磁铁的钕磁铁,利用喷磨机将包含钕、铁、硼的合金粉碎为数微米的大小,其后与粘合剂和溶剂进行混炼,由此加工为无机微粒分散浆料。其后,在通过进行涂敷、或流入至模具并在磁场中进行压制等而成形后,通过烧成炉而被脱脂、烧结。一般地,粘合剂使用纤维素树脂等。For example, regarding neodymium magnets, which are called the strongest magnets, an alloy containing neodymium, iron, and boron is pulverized to a size of a few microns with a jet mill, and then kneaded with a binder and a solvent to process it into inorganic fine particles Disperse slurry. Thereafter, it is formed by coating, pouring into a mold, pressing in a magnetic field, etc., and then degreasing and sintering in a firing furnace. Generally, cellulose resin etc. are used as a binder.
例如,在专利文献1中,研究了以下内容:一边将支撑体加热至居里温度附近的250~400℃一边对磁铁成分进行溅射而形成薄膜。另外,在专利文献2中,研究了以下内容:将聚苯乙烯-b-聚(4-乙烯基吡啶)的嵌段聚合物用于粘合剂,使用这些聚合物所形成的相分离结构,将无机组以理想的结构进行烧成。For example, in Patent Document 1, it is studied to form a thin film by sputtering a magnet component while heating a support to 250 to 400° C. near the Curie temperature. In addition, in Patent Document 2, the following content is studied: using a block polymer of polystyrene-b-poly(4-vinylpyridine) as an adhesive, and using a phase-separated structure formed by these polymers, The inorganic group is fired with an ideal structure.
现有技术文献prior art literature
专利文献patent documents
专利文献1:国际公开第2021/065254号公报Patent Document 1: International Publication No. 2021/065254
专利文献2:日本专利第6770704号公报Patent Document 2: Japanese Patent No. 6770704
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
根据专利文献1中记载的方法,由于在制膜中不使用粘合剂,因而不存在与脱脂相关的热劣化的担忧,但是难以获得理想的钙钛矿晶体结构。另外,对于专利文献2中记载的方法而言,用作粘合剂的聚苯乙烯-b-聚(4-乙烯基吡啶)的分解温度与纤维素同样地高,为了脱脂,需要在700℃高温处理6小时,需要在比居里温度更高的温度下的处理,因而存在性能降低的问题。According to the method described in Patent Document 1, since a binder is not used for film formation, there is no concern of thermal degradation associated with degreasing, but it is difficult to obtain an ideal perovskite crystal structure. In addition, in the method described in Patent Document 2, the decomposition temperature of polystyrene-b-poly(4-vinylpyridine) used as a binder is as high as that of cellulose, and it is necessary to degrease at 700° C. The high-temperature treatment for 6 hours required treatment at a temperature higher than the Curie temperature, and thus there was a problem of performance degradation.
本发明的目的在于提供低温分解性优异、可进行钙钛矿型无机材料在居里点以下的脱脂、能够抑制钙钛矿型无机材料的磁力、压电特性的劣化、并且印刷性也优异的无机微粒分散浆料组合物。另外,本发明的目的在于提供使用该无机微粒分散浆料组合物的无机微粒分散片的制造方法。The object of the present invention is to provide a product that is excellent in low-temperature decomposability, degreases the perovskite-type inorganic material below the Curie point, can suppress the deterioration of the magnetic force and piezoelectric characteristics of the perovskite-type inorganic material, and is also excellent in printability. Inorganic fine particle dispersion slurry composition. Another object of the present invention is to provide a method for producing an inorganic fine particle-dispersed tablet using the inorganic fine particle-dispersed slurry composition.
用于解决课题的手段means to solve the problem
本发明涉及一种无机微粒分散浆料组合物,其含有(甲基)丙烯酸类树脂(A)、无机微粒(B)以及溶剂(C),上述无机微粒(B)是具有钙钛矿结构的3元素系无机材料或4元素系无机材料,上述(甲基)丙烯酸类树脂(A)具有聚丙二醇嵌段链段和聚四亚甲基醚二醇嵌段链段中的至少一者。The present invention relates to an inorganic microparticle dispersion slurry composition, which contains (meth)acrylic resin (A), inorganic microparticles (B) and solvent (C), and the above-mentioned inorganic microparticles (B) have a perovskite structure In the 3-element inorganic material or the 4-element inorganic material, the (meth)acrylic resin (A) has at least one of a polypropylene glycol block segment and a polytetramethylene ether glycol block segment.
以下,对本发明进行详述。Hereinafter, the present invention will be described in detail.
本发明人们发现,通过将具有聚丙二醇嵌段链段或聚四亚甲基醚二醇嵌段链段的(甲基)丙烯酸类树脂(A)用作用于钙钛矿型无机微粒(B)的粘合剂,从而能够在无机微粒的居里温度附近的300℃进行烧结。另外,由此发现,能够在维持钙钛矿型的无机微粒(B)所具有的优异特性的状态下生产成形品,从而完成本发明。The present inventors have found that by using (meth)acrylic resin (A) having polypropylene glycol block segments or polytetramethylene ether glycol block segments as the perovskite-type inorganic particles (B) The binder can be sintered at 300°C near the Curie temperature of inorganic particles. In addition, the inventors have found that it is possible to produce a molded article while maintaining the excellent characteristics of the perovskite-type inorganic fine particles (B), and have completed the present invention.
<(甲基)丙烯酸类树脂(A)><(Meth)acrylic resin (A)>
本发明的无机微粒分散浆料组合物含有(甲基)丙烯酸类树脂(A)。The inorganic fine particle dispersion slurry composition of this invention contains (meth)acrylic resin (A).
上述(甲基)丙烯酸类树脂(A)具有聚丙二醇嵌段链段和聚四亚甲基醚二醇嵌段链段中的至少一者。The (meth)acrylic resin (A) has at least one of a polypropylene glycol block segment and a polytetramethylene ether glycol block segment.
通过具有上述结构,由此无机微粒即使在烧成后也维持理想的晶体结构,能够维持具有钙钛矿结构的无机微粒的优异特性。By having the above-mentioned structure, the inorganic fine particles maintain a desired crystal structure even after firing, and the excellent characteristics of the inorganic fine particles having a perovskite structure can be maintained.
本发明的无机微粒分散浆料组合物优选在接枝链具有上述聚丙二醇嵌段链段或上述聚四亚甲基醚二醇嵌段链段。The inorganic fine particle dispersion slurry composition of the present invention preferably has the above-mentioned polypropylene glycol block segment or the above-mentioned polytetramethylene ether glycol block segment in the graft chain.
通过使(甲基)丙烯酸类树脂(A)具有拥有接枝链的梳型的聚合物结构,由此容易形成分子内相分离结构,通过烧成从而无机微粒将更易于维持钙钛矿结构。By making the (meth)acrylic resin (A) have a comb-shaped polymer structure having graft chains, it is easy to form an intramolecular phase separation structure, and the inorganic fine particles can more easily maintain the perovskite structure by firing.
在将(甲基)丙烯酸类树脂(A)的主链的平均长度设为100时,上述(甲基)丙烯酸类树脂(A)中的聚丙二醇嵌段链段和聚四亚甲基醚二醇嵌段链段的平均长度优选为0.1以上,优选为5.0以下。When the average length of the main chain of the (meth)acrylic resin (A) is set to 100, the polypropylene glycol block segment and polytetramethylene ether bismuth in the above (meth)acrylic resin (A) The average length of the alcohol block segment is preferably 0.1 or more, preferably 5.0 or less.
若上述平均长度为0.1以上,则通过导入嵌段链段,从而能够充分地发挥具有钙钛矿结构的无机微粒的特性维持效果。若上述平均长度为5.0以下,则聚合物链彼此不易缠结,能够充分地提高无机微粒分散浆料组合物的印刷性。When the above-mentioned average length is 0.1 or more, the effect of maintaining the properties of the inorganic fine particles having a perovskite structure can be sufficiently exhibited by introducing a block segment. When the above-mentioned average length is 5.0 or less, polymer chains are less likely to be entangled, and the printability of the inorganic fine particle-dispersed slurry composition can be sufficiently improved.
上述平均长度优选为1.0以上,更优选为2.0以上,优选为4.5以下,更优选为4.0以下。The above average length is preferably 1.0 or more, more preferably 2.0 or more, preferably 4.5 or less, more preferably 4.0 or less.
关于上述聚丙二醇嵌段链段和聚四亚甲基醚二醇嵌段链段的平均长度,其是通过将(甲基)丙烯酸类树脂(A)的数均分子量(Mn)设为100时的聚丙二醇嵌段链段和聚四亚甲基醚二醇嵌段链段的分子量的比例而换算得出的值。需要说明的是,在后述的基于聚苯乙烯换算的(甲基)丙烯酸类树脂的数均分子量(Mn)的测定中,不存在由接枝链的分子量带来的影响。因此,通过(甲基)丙烯酸类树脂(A)的Mn与聚丙二醇嵌段链段和聚四亚甲基醚二醇嵌段链段的分子量之间的比率,能够求得相对于主链的平均长度的、接枝链的平均长度。Regarding the average length of the above-mentioned polypropylene glycol block segment and polytetramethylene ether glycol block segment, it is obtained by setting the number average molecular weight (Mn) of the (meth)acrylic resin (A) to 100 The value converted from the ratio of the molecular weight of the polypropylene glycol block segment and the polytetramethylene ether glycol block segment. In addition, in the measurement of the number average molecular weight (Mn) of a (meth)acrylic resin based on polystyrene conversion mentioned later, there is no influence by the molecular weight of a graft chain. Therefore, from the ratio between the Mn of the (meth)acrylic resin (A) and the molecular weight of the polypropylene glycol block segment and the polytetramethylene ether glycol block segment, the ratio of Mn to the main chain can be obtained. average length, the average length of the grafted chains.
上述平均长度例如可以通过皂化前后的GPC分析比较来测定。The above average length can be measured, for example, by GPC analysis comparison before and after saponification.
上述(甲基)丙烯酸类树脂(A)中的聚丙二醇嵌段链段和聚四亚甲基醚二醇嵌段链段的组成比优选为5重量%以上,更优选为7重量%以上,优选为20重量%以下,更优选为15重量%以下。The composition ratio of the polypropylene glycol block segment and the polytetramethylene ether glycol block segment in the (meth)acrylic resin (A) is preferably 5% by weight or more, more preferably 7% by weight or more, Preferably it is 20 weight% or less, More preferably, it is 15 weight% or less.
若上述组成比为5重量%以上,则通过导入嵌段链段,从而能够充分地发挥具有钙钛矿结构的无机微粒的特性维持效果。若上述组成比为20重量%以下,则在分子内相分离结构中,岛成分不会变得过多,通过烧成从而无机微粒将更易于维持钙钛矿结构。When the above-mentioned composition ratio is 5% by weight or more, the effect of maintaining the characteristics of the inorganic fine particles having a perovskite structure can be sufficiently exhibited by introducing block segments. If the composition ratio is 20% by weight or less, the intramolecular phase separation structure will not contain too many island components, and the inorganic fine particles will more easily maintain the perovskite structure by firing.
需要说明的是,上述组成比表示(甲基)丙烯酸类树脂(A)中除了主链部分以外的仅接枝链部分的重量比例。In addition, the said composition ratio shows the weight ratio of only the graft chain part except a main chain part in a (meth)acrylic resin (A).
上述组成比例如可以通过评价皂化前后的干燥重量、或对(甲基)丙烯酸类树脂进行GPC分析并比较来测定。The said composition ratio can be measured, for example by evaluating the dry weight before and after saponification, or performing GPC analysis and comparison of (meth)acrylic resin.
当上述(甲基)丙烯酸类树脂(A)在接枝链具有上述聚丙二醇嵌段链段或上述聚四亚甲基醚二醇嵌段链段时,上述(甲基)丙烯酸类树脂(A)中,作为上述接枝链的嵌段链段的含量优选为5重量%以上,更优选为7重量%以上,优选为20重量%以下,更优选为15重量%以下。When the above-mentioned (meth)acrylic resin (A) has the above-mentioned polypropylene glycol block segment or the above-mentioned polytetramethylene ether glycol block segment in the graft chain, the above-mentioned (meth)acrylic resin (A) ), the content of the block segment as the graft chain is preferably 5% by weight or more, more preferably 7% by weight or more, preferably 20% by weight or less, more preferably 15% by weight or less.
若作为上述接枝链的嵌段链段的含量为5重量%以上,则通过导入嵌段链段,从而能够充分地发挥具有钙钛矿结构的无机微粒的特性维持效果。若作为上述接枝链的嵌段链段的含量为20重量%以下,则在分子内相分离结构中,岛成分不会变得过多,通过烧成从而无机微粒将更易于维持钙钛矿结构。When the content of the block segment as the graft chain is 5% by weight or more, the effect of maintaining the properties of the inorganic fine particles having a perovskite structure can be sufficiently exhibited by introducing the block segment. If the content of the block segment as the above-mentioned graft chain is 20% by weight or less, the island component will not become too much in the intramolecular phase separation structure, and the inorganic fine particles will more easily maintain the perovskite by firing. structure.
需要说明的是,上述含量表示(甲基)丙烯酸类树脂(A)中的具有上述接枝链的结构单元的重量比例。In addition, the said content shows the weight ratio of the structural unit which has the said graft chain in (meth)acrylic resin (A).
作为上述接枝链的嵌段链段的含量例如可以通过以下方式求得:用氢氧化钠水溶液等对(甲基)丙烯酸类树脂进行皂化而将酯链水解,从(甲基)丙烯酸类树脂分离油滴状成分,测定经干燥的油滴状成分和经皂化的(甲基)丙烯酸类树脂(A)整体的重量,通过下式算出作为接枝链的嵌段链段的组成比。The content of the block segment as the above-mentioned graft chain can be obtained, for example, by saponifying (meth)acrylic resin with aqueous sodium hydroxide solution to hydrolyze the ester chain, and obtaining The oil droplet component was separated, the weight of the dried oil droplet component and the saponified (meth)acrylic resin (A) as a whole was measured, and the composition ratio of the block segment as a graft chain was calculated from the following formula.
作为接枝链的嵌段链段的含量=(经干燥的油滴状成分的重量/经皂化的(甲基)丙烯酸类树脂(A)的重量)×100Content of block segments as grafted chains = (weight of dried oil droplet component/weight of saponified (meth)acrylic resin (A)) x 100
上述(甲基)丙烯酸类树脂(A)优选具有源自甲基丙烯酸异丁酯的链段。The above-mentioned (meth)acrylic resin (A) preferably has a segment derived from isobutyl methacrylate.
通过具有源自甲基丙烯酸异丁酯的链段,能够更加提高(甲基)丙烯酸类树脂(A)的低温分解性。By having a segment derived from isobutyl methacrylate, the low-temperature decomposability of the (meth)acrylic resin (A) can be further improved.
上述(甲基)丙烯酸类树脂(A)中的源自甲基丙烯酸异丁酯的链段的含量优选为50重量%以上,优选为80重量%以下。The content of the isobutyl methacrylate-derived segment in the (meth)acrylic resin (A) is preferably 50% by weight or more, and preferably 80% by weight or less.
若上述含量为50重量%以上,则能够进一步提高(甲基)丙烯酸类树脂(A)的低温分解性。若上述含量为80重量%以下,则能够将嵌段链段充分地导入(甲基)丙烯酸类树脂(A),充分地发挥嵌段链段的导入效果。When the said content is 50 weight% or more, the low temperature decomposability of a (meth)acrylic-type resin (A) can be improved more. When the above-mentioned content is 80% by weight or less, the block segment can be sufficiently introduced into the (meth)acrylic resin (A), and the effect of introducing the block segment can be sufficiently exhibited.
上述(甲基)丙烯酸类树脂(A)中的源自甲基丙烯酸异丁酯的链段的含量更优选为55重量%以上,进一步优选为60重量%以上,更优选为75重量%以下,进一步优选为70重量%以下。The content of the segment derived from isobutyl methacrylate in the (meth)acrylic resin (A) is more preferably 55% by weight or more, still more preferably 60% by weight or more, and still more preferably 75% by weight or less, More preferably, it is 70 weight% or less.
通过设为上述范围,从而充分地提高低温分解性和印刷性,并且无机微粒将更易于维持钙钛矿结构。By setting it as the said range, low-temperature decomposability and printability will fully improve, and inorganic microparticles|fine-particles will maintain a perovskite structure more easily.
上述(甲基)丙烯酸类树脂(A)中的源自甲基丙烯酸异丁酯的链段的含量优选为50摩尔%以上,优选为80摩尔%以下。The content of the isobutyl methacrylate-derived segment in the (meth)acrylic resin (A) is preferably 50 mol % or more, preferably 80 mol % or less.
若上述含量为50摩尔%以上,则能够进一步提高(甲基)丙烯酸类树脂(A)的低温分解性。若上述含量为80摩尔%以下,则能够将嵌段链段充分地导入(甲基)丙烯酸类树脂(A),充分地发挥嵌段链段的导入效果。The low-temperature decomposability of a (meth)acrylic resin (A) can be further improved that the said content is 50 mol% or more. When the said content is 80 mol% or less, a block segment can be fully introduced into a (meth)acrylic resin (A), and the effect of introducing a block segment can fully be exhibited.
上述(甲基)丙烯酸类树脂(A)中的源自甲基丙烯酸异丁酯的链段的含量更优选为55摩尔%以上,进一步优选为60摩尔%以上,更优选为75摩尔%以下,进一步优选为70摩尔%以下。The content of the segment derived from isobutyl methacrylate in the (meth)acrylic resin (A) is more preferably 55 mol % or more, still more preferably 60 mol % or more, more preferably 75 mol % or less, More preferably, it is 70 mol% or less.
通过设为上述范围内,从而充分地提高低温分解性和印刷性,并且无机微粒将更易于维持钙钛矿结构。By setting it as the said range, low-temperature decomposability and printability will fully improve, and inorganic microparticles|fine-particles will maintain a perovskite structure more easily.
上述含量例如可以通过热分解GC-MS来测定。The said content can be measured by thermal decomposition GC-MS, for example.
上述(甲基)丙烯酸类树脂(A)可以具有除了聚丙二醇嵌段链段、聚四亚甲基醚二醇嵌段链段、源自甲基丙烯酸异丁酯的链段以外的其他链段。The above-mentioned (meth)acrylic resin (A) may have a segment other than a polypropylene glycol block segment, a polytetramethylene ether glycol block segment, and a segment derived from isobutyl methacrylate. .
作为上述其他链段,可举出:源自酯取代基的碳数为1以上且10以下的(甲基)丙烯酸酯的链段等。As said other segment, the segment etc. which originate in the C1 to 10 (meth)acrylate of the carbon number of an ester substituent are mentioned.
通过含有上述源自酯取代基的碳数为1以上且10以下的(甲基)丙烯酸酯的链段,从而能够提高(甲基)丙烯酸类树脂(A)的玻璃化转变温度。另外,能够改善脆性。The glass transition temperature of (meth)acrylic-type resin (A) can be raised by containing the segment of (meth)acrylic acid ester with carbon number 1-10 derived from the said ester substituent. In addition, brittleness can be improved.
作为上述酯取代基的碳数为1以上且10以下的(甲基)丙烯酸酯,可举出:具有碳数1~10的直链状烷基的(甲基)丙烯酸烷基酯、支链状(甲基)丙烯酸酯、环状(甲基)丙烯酸酯等。Examples of (meth)acrylates having a carbon number of 1 to 10 in the ester substituent include alkyl (meth)acrylates having straight-chain alkyl groups having 1 to 10 carbons, branched Shaped (meth)acrylates, cyclic (meth)acrylates, etc.
更具体而言,可举出:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸正己酯等。另外,可举出:(甲基)丙烯酸异丙酯、(甲基)丙烯酸仲丁酯、(甲基)丙烯酸叔丁酯、(甲基)丙烯酸异戊酯、(甲基)丙烯酸新戊酯、(甲基)丙烯酸2-乙基己酯等。此外,可举出(甲基)丙烯酸环己酯等。More specifically, methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, n-butyl (meth)acrylate, n-pentyl (meth)acrylate ester, n-hexyl (meth)acrylate, etc. Also, isopropyl (meth)acrylate, sec-butyl (meth)acrylate, tert-butyl (meth)acrylate, isopentyl (meth)acrylate, neopentyl (meth)acrylate , 2-ethylhexyl (meth)acrylate, etc. In addition, cyclohexyl (meth)acrylate etc. are mentioned.
其中,优选(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸2-乙基己酯,更优选甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸正丁酯、甲基丙烯酸2-乙基己酯。Among them, methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate are preferred, methyl methacrylate, methyl Ethyl acrylate, n-butyl methacrylate, 2-ethylhexyl methacrylate.
上述(甲基)丙烯酸类树脂(A)中的源自上述酯取代基的碳数为1以上且10以下的(甲基)丙烯酸酯的链段的含量优选为1重量%以上,更优选为10重量%以上,优选为40重量%以下,更优选为30重量%以下。The content of the (meth)acrylic acid ester segment derived from the ester substituent having 1 to 10 carbon atoms in the (meth)acrylic resin (A) is preferably 1% by weight or more, more preferably 10% by weight or more, preferably 40% by weight or less, more preferably 30% by weight or less.
另外,作为上述其他链段,除此以外,可举出具有缩水甘油基的(甲基)丙烯酸酯、具有羟基或羧基的(甲基)丙烯酸酯等。Moreover, as said other segment, the (meth)acrylate which has a glycidyl group, the (meth)acrylate which has a hydroxyl group or a carboxyl group, etc. are mentioned other than these.
作为上述具有缩水甘油基的(甲基)丙烯酸酯,例如可举出(甲基)丙烯酸缩水甘油酯、丙烯酸4-羟基丁酯缩水甘油醚、甲基丙烯酸3,4-环氧环己基甲酯等。Examples of (meth)acrylates having a glycidyl group include glycidyl (meth)acrylate, 4-hydroxybutyl acrylate glycidyl ether, and 3,4-epoxycyclohexylmethyl methacrylate. wait.
作为上述具有羟基或羧基的(甲基)丙烯酸酯,可举出(甲基)丙烯酸2-羟基乙酯、(甲基)丙烯酸羟基丙酯、(甲基)丙烯酸羟基丁酯、(甲基)丙烯酸等。Examples of (meth)acrylates having a hydroxyl or carboxyl group include 2-hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, hydroxybutyl (meth)acrylate, (meth) Acrylic etc.
上述(甲基)丙烯酸类树脂中的、上述其他链段的含量优选为1重量%以上,更优选为4重量%以上,优选为10重量%以下,更优选为7重量%以下。The content of the other segments in the (meth)acrylic resin is preferably 1% by weight or more, more preferably 4% by weight or more, preferably 10% by weight or less, more preferably 7% by weight or less.
通过设为上述范围,能够充分地提升(甲基)丙烯酸类树脂(A)的低温分解性,另外能够提升所得到的无机微粒分散片的强韧性。By setting it as the said range, the low-temperature decomposability of a (meth)acrylic-type resin (A) can fully be improved, and the toughness of the inorganic fine particle dispersion sheet obtained can be improved.
上述(甲基)丙烯酸类树脂(A)的重均分子量(Mw)优选为2万以上,优选为10万以下。The weight average molecular weight (Mw) of the (meth)acrylic resin (A) is preferably 20,000 or more, and preferably 100,000 or less.
若上述Mw为2万以上,则无机微粒分散浆料组合物的粘度不会变得过低,另外,能够使无机微粒的分散性良好。若上述Mw为10万以下,则能够使无机微粒分散浆料组合物的印刷性良好。When the said Mw is 20,000 or more, the viscosity of the inorganic fine particle dispersion slurry composition will not become low too much, and the dispersibility of an inorganic fine particle can be made favorable. When the said Mw is 100,000 or less, the printability of the inorganic fine particle dispersion slurry composition can be made favorable.
上述Mw优选为3万以上,更优选为4万以上,优选为8万以下,更优选为7万以下。The aforementioned Mw is preferably 30,000 or more, more preferably 40,000 or more, preferably 80,000 or less, more preferably 70,000 or less.
另外,上述(甲基)丙烯酸类树脂(A)的数均分子量(Mn)优选为1万以上,更优选为1.5万以上,优选为4万以下,更优选为3.5万以下。In addition, the number average molecular weight (Mn) of the (meth)acrylic resin (A) is preferably 10,000 or more, more preferably 15,000 or more, preferably 40,000 or less, more preferably 35,000 or less.
此外,上述(甲基)丙烯酸类树脂(A)的重均分子量(Mw)与数均分子量(Mn)之比(Mw/Mn)优选为1.5以上,优选为5以下。Furthermore, the ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) of the (meth)acrylic resin (A) is preferably 1.5 or more and preferably 5 or less.
通过设为上述范围,从而适度地含有低聚合度的成分,因而无机微粒分散浆料组合物的粘度成为理想的范围,能够提高生产率。另外,能够使所得到的无机微粒分散片的片强度适度。此外,能够充分地提升所得到的陶瓷生片的表面平滑性。By setting it as the said range, since the component with a low degree of polymerization is contained moderately, the viscosity of the inorganic fine particle dispersion slurry composition becomes a desirable range, and productivity can be improved. In addition, it is possible to moderate the tablet strength of the obtained inorganic fine particle disperse tablet. In addition, the surface smoothness of the obtained ceramic green sheet can be sufficiently improved.
上述Mw/Mn更优选为2以上,更优选为3以下。The above-mentioned Mw/Mn is more preferably 2 or more, and more preferably 3 or less.
需要说明的是,重均分子量(Mw)、数均分子量(Mn)是根据聚苯乙烯换算的平均分子量,可以通过使用例如柱LF-804(昭和电工公司制)作为柱而进行GPC测定来得到。It should be noted that the weight average molecular weight (Mw) and the number average molecular weight (Mn) are average molecular weights in terms of polystyrene, and can be obtained by GPC measurement using, for example, a column LF-804 (manufactured by Showa Denko Co., Ltd.) .
上述(甲基)丙烯酸类树脂(A)的玻璃化转变温度(Tg)优选为30℃以上,更优选为40℃以上,优选为80℃以下,更优选为70℃以下。The glass transition temperature (Tg) of the (meth)acrylic resin (A) is preferably 30°C or higher, more preferably 40°C or higher, preferably 80°C or lower, more preferably 70°C or lower.
需要说明的是,上述玻璃化转变温度(Tg)例如可以使用差示扫描量热计(DSC)等测定。In addition, the said glass transition temperature (Tg) can be measured using a differential scanning calorimeter (DSC), etc., for example.
本发明的无机微粒分散浆料组合物中的上述(甲基)丙烯酸类树脂(A)的含量没有特别限定,优选为5重量%以上,优选为30重量%以下。The content of the (meth)acrylic resin (A) in the inorganic fine particle dispersion slurry composition of the present invention is not particularly limited, but is preferably 5% by weight or more and preferably 30% by weight or less.
通过将上述(甲基)丙烯酸类树脂的含量设为上述范围内,从而即使在低温进行烧成也可以制成能够脱脂的无机微粒分散浆料组合物。By making content of the said (meth)acrylic resin into the said range, even if it bakes at low temperature, it can be set as the inorganic fine particle dispersion slurry composition which can degrease.
上述(甲基)丙烯酸类树脂的含量更优选为6重量%以上,更优选为12重量%以下。The content of the (meth)acrylic resin is more preferably 6% by weight or more, and more preferably 12% by weight or less.
制造上述(甲基)丙烯酸类树脂(A)的方法没有特别限定,例如,可举出以下方法:首先,向包含(甲基)丙烯酸、(甲基)丙烯酸缩水甘油酯等(甲基)丙烯酸酯的原料单体混合物添加有机溶剂等而制备单体混合液,进一步地,向所得到的单体混合液添加聚合引发剂,进行聚合而制作原料(甲基)丙烯酸类树脂。接下来,使具有丙二醇链的化合物、具有聚四亚甲基醚二醇链的化合物与原料(甲基)丙烯酸类树脂进行反应,导入丙二醇嵌段链段、聚四亚甲基醚二醇嵌段链段而制作(甲基)丙烯酸类树脂(A)。The method for producing the above-mentioned (meth)acrylic resin (A) is not particularly limited, for example, the following method is mentioned: first, add (meth)acrylic acid containing (meth)acrylic acid, glycidyl (meth)acrylate, etc. An organic solvent or the like is added to the raw material monomer mixture of the ester to prepare a monomer mixed liquid. Furthermore, a polymerization initiator is added to the obtained monomer mixed liquid to perform polymerization to prepare a raw material (meth)acrylic resin. Next, react a compound having a propylene glycol chain, a compound having a polytetramethylene ether glycol chain, and a raw material (meth)acrylic resin to introduce propylene glycol block segments, polytetramethylene ether glycol block chains, etc. The (meth)acrylic resin (A) is prepared by segmenting the segments.
另外,可举出以下方法:使聚丙二醇、聚四亚甲基醚二醇与马来酸酐、2-甲基丙烯酰氧基乙基异氰酸酯等进行反应而制作具有聚丙二醇嵌段链段、聚四亚甲基醚二醇嵌段链段的单体。接下来,将所得到的单体与(甲基)丙烯酸酯等进行混合而制作原料单体混合物,进一步地,添加有机溶剂等而制备单体混合液,进一步地,向所得到的单体混合液添加聚合引发剂,进行聚合而制作(甲基)丙烯酸类树脂(A)。In addition, the method of reacting polypropylene glycol, polytetramethylene ether glycol, maleic anhydride, 2-methacryloyloxyethyl isocyanate, etc. Monomer of tetramethylene ether glycol block segment. Next, the obtained monomer is mixed with (meth)acrylate, etc. to prepare a raw material monomer mixture, further, an organic solvent, etc. are added to prepare a monomer mixed liquid, and further, the obtained monomer is mixed with A polymerization initiator was added in a liquid to perform polymerization to prepare a (meth)acrylic resin (A).
此外,可举出以下方法等:将(甲基)丙烯酸、(甲基)丙烯酸缩水甘油酯等(甲基)丙烯酸酯与聚丙二醇、聚四亚甲基醚二醇进行混合并使之反应,制作(甲基)丙烯酸类树脂(A)。In addition, methods such as mixing and reacting (meth)acrylic acid esters such as (meth)acrylic acid and glycidyl (meth)acrylate, polypropylene glycol and polytetramethylene ether glycol, A (meth)acrylic resin (A) is produced.
进行聚合的方法没有特别限定,可举出乳液聚合、悬浮聚合、本体聚合、界面聚合、溶液聚合等。其中,优选溶液聚合。The method for performing polymerization is not particularly limited, and examples thereof include emulsion polymerization, suspension polymerization, bulk polymerization, interfacial polymerization, and solution polymerization. Among them, solution polymerization is preferable.
作为上述聚合引发剂,例如可举出过氧化二月桂酰、过氧化氢对孟烷、过氧化氢二异丙苯、1,1,3,3-四甲基丁基过氧化氢、过氧化氢异丙苯、叔丁基过氧化氢、过氧化环己酮、过氧化二琥珀酸等。Examples of the polymerization initiator include dilauroyl peroxide, p-menthane hydroperoxide, dicumyl hydroperoxide, 1,1,3,3-tetramethylbutyl hydroperoxide, peroxide Hydrogen cumene, tert-butyl hydroperoxide, cyclohexanone peroxide, disuccinic acid peroxide, etc.
作为这些的市售品,例如可举出PERMENTA H、PERCUMYL P、PEROCTA H、PERCUMYLH-80、PEROYL 355、PERBUTYL H-69、PERHEXA H、PEROYL SA、PEROYL L(均为日油公司制)、Trigonox 27、Trigonox 421(均为Nouryon公司制)等。Examples of these commercially available products include PERMENTA H, PERCUMYL P, PEROCTA H, PERCUMYL H-80, PEROYL 355, PERBUTYL H-69, PERHEXA H, PEROYL SA, PEROYL L (all manufactured by NOF Corporation), Trigonox 27. Trigonox 421 (both manufactured by Nouryon Company) and the like.
<无机微粒(B)><Inorganic particles (B)>
本发明的无机微粒分散浆料组合物含有无机微粒(B)。The inorganic fine particle dispersion slurry composition of this invention contains an inorganic fine particle (B).
上述无机微粒(B)是具有钙钛矿结构的3元素系或4元素系无机材料。The above-mentioned inorganic fine particles (B) are tri-element or quadruple-element inorganic materials having a perovskite structure.
所谓钙钛矿结构,是具有与钙钛矿CaTiO3相同的晶体结构的无机微粒,并基本上包含ABX3的3种构成元素,A原子配置于立方晶的体心,B原子配置于各顶点,X原子配置于立方晶的各面心。另外,也可以如锆酸铅(PbZrO3)和钛酸铅(PbTiO3)的混晶即PZT(Pb(ZrTi)O3)那样为4元素系。The so-called perovskite structure is an inorganic particle having the same crystal structure as perovskite CaTiO 3 , and basically contains the three constituent elements of ABX 3 , A atoms are arranged at the body center of the cubic crystal, and B atoms are arranged at each vertex , X atoms are arranged at the face centers of the cubic crystal. In addition, it may be a quaternary element system such as PZT (Pb(ZrTi)O 3 ) which is a mixed crystal of lead zirconate (PbZrO 3 ) and lead titanate (PbTiO 3 ).
如Nd2Fe14B(居里点温度312℃)、PbZrTiO3(居里点温度350℃)那样地,钙钛矿型无机微粒多在300℃左右具有居里点,通过在低于居里点的温度即300℃进行烧成,从而能够制造维持了原有特性的无机材料产品。Like Nd 2 Fe 14 B (Curie point temperature 312°C) and PbZrTiO 3 (Curie point temperature 350°C), many perovskite-type inorganic particles have a Curie point at around 300°C. By firing at 300°C, which is the point temperature, it is possible to manufacture inorganic material products that maintain their original characteristics.
将上述具有钙钛矿结构的无机微粒(B)与上述(甲基)丙烯酸类树脂(A)进行组合而制作无机微粒分散浆料组合物,进一步地进行烧成而制成无机微粒分散成形体,由此能够在不损害具有钙钛矿结构的无机微粒的优异特性的情况下得到成形体。Combining the above-mentioned inorganic fine particles (B) having a perovskite structure and the above-mentioned (meth)acrylic resin (A) to prepare an inorganic fine particle dispersion slurry composition, and further firing to obtain an inorganic fine particle dispersion molded body , whereby a molded body can be obtained without impairing the excellent characteristics of the inorganic fine particles having a perovskite structure.
具有钙钛矿结构的无机微粒(B)没有特别限定,可举出:Sm2Fe17N3、Nd2Fe14B、MnAlC、L10FeNi、La2/3-xLi3xTiO3、La(1-x)/3LixNbO3、LaGaO3、LaScO3、CaZrO3、(La0.875Sr0.125)MnO3、Pb(Zr,Ti)O3、SrBi2Ta2O9、BiFeO3、KNbO3、PbVO3、BiCo3、Bi(Zn1/2Ti1/2)3等。其中,优选Nd2Fe14B、Pb(Zr,Ti)O3。Inorganic fine particles (B) having a perovskite structure are not particularly limited, and include: Sm 2 Fe 17 N 3 , Nd 2 Fe 14 B, MnAlC, L 10 FeNi, La 2/3-x Li 3x TiO 3 , La (1-x)/3 Li x NbO 3 , LaGaO 3 , LaScO 3 , CaZrO 3 , (La 0.875 Sr 0.125 )MnO 3 , Pb(Zr,Ti)O 3 , SrBi 2 Ta 2 O 9 , BiFeO 3 , KNbO 3. PbVO 3 , BiCo 3 , Bi(Zn 1/2 Ti 1/2 ) 3 , etc. Among them, Nd 2 Fe 14 B and Pb(Zr,Ti)O 3 are preferable.
本发明的无机微粒分散浆料组合物中的上述无机微粒(B)的含量优选为40重量%以上,优选为90重量%以下。The content of the above-mentioned inorganic fine particles (B) in the inorganic fine particle dispersion slurry composition of the present invention is preferably 40% by weight or more, preferably 90% by weight or less.
若上述含量为40重量%以上,则能够充分地提高成型体中的无机微粒(B)的密度。若上述含量为90重量%以下,则能够使无机微粒(B)的分散性充分而提高成型性。When the said content is 40 weight% or more, the density of the inorganic fine particle (B) in a molded object can fully be raised. When the said content is 90 weight% or less, the dispersibility of an inorganic fine particle (B) can be fully made, and moldability can be improved.
上述无机微粒(B)的含量优选为50重量%以上,优选为80重量%以下。The content of the above-mentioned inorganic fine particles (B) is preferably 50% by weight or more, preferably 80% by weight or less.
若为上述范围,则能够充分地提高无机微粒分散浆料组合物的涂敷性、印刷性而得到烧成后的致密的成形体。If it is the said range, the coatability and printability of the inorganic fine particle dispersion slurry composition can fully be improved, and the compact molded object after firing can be obtained.
上述无机微粒(B)的平均粒径优选为0.1μm以上,更优选为0.5μm以上,优选为100μm以下,更优选为50μm以下。The average particle diameter of the inorganic fine particles (B) is preferably 0.1 μm or more, more preferably 0.5 μm or more, preferably 100 μm or less, more preferably 50 μm or less.
通过设为上述范围,无机微粒(B)的比表面积不会变得过大,能够减少粘合剂残渣,另外,能够通过烧成而得到致密的成形体。By setting it as the said range, the specific surface area of an inorganic fine particle (B) does not become large too much, binder residue can be reduced, and a dense molded object can be obtained by firing.
上述平均粒径例如可以通过利用SEM进行观察来测定。The said average particle diameter can be measured, for example by observing with SEM.
<溶剂(C)><Solvent (C)>
本发明的无机微粒分散浆料组合物含有有机溶剂。The inorganic fine particle dispersion slurry composition of the present invention contains an organic solvent.
上述有机溶剂没有特别限定,优选为在制作无机微粒分散片时涂敷性、干燥性、无机粉末的分散性等优异的有机溶剂。The above-mentioned organic solvent is not particularly limited, and is preferably an organic solvent excellent in applicability, drying property, dispersibility of inorganic powder, etc. when producing an inorganic fine particle dispersible tablet.
例如,可举出:甲苯、乙酸乙酯、乙酸丁酯、乙酸己酯、异丙醇、甲基异丁基酮、甲基乙基酮、甲基异丁基酮、乙二醇乙醚、乙二醇单丁醚、乙二醇单乙醚乙酸酯、二乙二醇单乙醚、二乙二醇单甲醚、二乙二醇单异丁醚、三甲基戊二醇单异丁酸酯、丁基卡必醇、丁基卡必醇乙酸酯、萜品醇、萜品醇乙酸酯、二氢萜品醇、二氢萜品醇乙酸酯、TEXANOL、异佛尔酮、乳酸丁酯、邻苯二甲酸二辛酯、己二酸二辛酯、苯甲醇、苯丙二醇、甲酚、乙基卡必醇乙酸酯等。其中,优选乙酸丁酯、乙酸己酯、乙基卡必醇乙酸酯、萜品醇、萜品醇乙酸酯、二氢萜品醇、二氢萜品醇乙酸酯、二乙二醇单乙醚、二乙二醇单甲醚、二乙二醇单异丁醚、丁基卡必醇、丁基卡必醇乙酸酯、TEXANOL。另外,更优选乙酸丁酯、乙酸己酯、萜品醇、乙基卡必醇乙酸酯。需要说明的是,这样有机溶剂可以单独使用,也可以并用两种以上。For example, toluene, ethyl acetate, butyl acetate, hexyl acetate, isopropanol, methyl isobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone, ethylene glycol ethyl ether, ethyl Glycol Monobutyl Ether, Ethylene Glycol Monoethyl Ether Acetate, Diethylene Glycol Monoethyl Ether, Diethylene Glycol Monomethyl Ether, Diethylene Glycol Monoisobutyl Ether, Trimethylpentanediol Monoisobutyrate , Butyl Carbitol, Butyl Carbitol Acetate, Terpineol, Terpineol Acetate, Dihydroterpineol, Dihydroterpineol Acetate, TEXANOL, Isophorone, Lactic Acid Butyl esters, dioctyl phthalate, dioctyl adipate, benzyl alcohol, propylene glycol, cresol, ethyl carbitol acetate, etc. Among them, butyl acetate, hexyl acetate, ethyl carbitol acetate, terpineol, terpineol acetate, dihydroterpineol, dihydroterpineol acetate, diethylene glycol Monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoisobutyl ether, butyl carbitol, butyl carbitol acetate, TEXANOL. Moreover, butyl acetate, hexyl acetate, terpineol, and ethyl carbitol acetate are more preferable. It should be noted that such organic solvents may be used alone or in combination of two or more.
上述有机溶剂的沸点优选为90~230℃。若上述沸点为90℃以上,则蒸发不会变得过快,能够得到处理性优异的无机微粒分散浆料组合物。若上述沸点为230℃以下,则无机微粒分散浆料组合物不易干燥,能够使印刷性优异。The boiling point of the above-mentioned organic solvent is preferably 90 to 230°C. When the said boiling point is 90 degreeC or more, evaporation will not become too fast, and the inorganic fine particle dispersion slurry composition excellent in handling property can be obtained. When the above-mentioned boiling point is 230° C. or lower, the inorganic fine particle dispersion slurry composition is less likely to be dried, and excellent printability can be obtained.
本发明的无机微粒分散浆料组合物中的上述有机溶剂的含量没有特别限定,优选的下限为10重量%,优选的上限为60重量%。通过设为上述范围内,从而能够提升涂敷性、无机微粒的分散性。The content of the organic solvent in the inorganic fine particle dispersion slurry composition of the present invention is not particularly limited, but the lower limit is preferably 10% by weight, and the upper limit is preferably 60% by weight. By setting it as the said range, coatability and the dispersibility of an inorganic fine particle can be improved.
<其他><Other>
本发明的无机微粒分散浆料组合物还可以含有增塑剂。The inorganic fine particle dispersion slurry composition of the present invention may further contain a plasticizer.
作为上述增塑剂,例如可举出:己二酸二(丁氧基乙)酯、己二酸二丁氧基乙氧基乙酯、三乙二醇二丁基醚、三乙二醇双(2-乙基己酸酯)、三乙二醇二己酸酯、乙酰柠檬酸三乙酯、乙酰柠檬酸三丁酯、乙酰柠檬酸二乙酯、乙酰柠檬酸二丁酯、癸二酸二丁酯、三乙酸甘油酯、乙酰氧基丙二酸二乙酯、乙氧基丙二酸二乙酯等。Examples of the plasticizer include: bis(butoxyethyl) adipate, dibutoxyethoxyethyl adipate, triethylene glycol dibutyl ether, triethylene glycol bis (2-Ethylhexanoate), Triethylene Glycol Dihexanoate, Triethyl Acetyl Citrate, Tributyl Acetyl Citrate, Diethyl Acetyl Citrate, Dibutyl Acetyl Citrate, Sebacic Acid Dibutyl ester, triacetin, diethyl acetoxymalonate, diethyl ethoxymalonate, etc.
通过使用这些增塑剂,从而与使用通常的增塑剂的情况相比,能够减少增塑剂添加量(相对于粘合剂添加30重量%左右的情况下,能够减少至25重量%以下、进一步能够减少至20重量%以下)。By using these plasticizers, compared with the case of using common plasticizers, the amount of plasticizer added can be reduced (when adding about 30% by weight relative to the binder, it can be reduced to 25% by weight or less, It can further be reduced to 20% by weight or less).
其中,优选使用在结构中不含苯环等芳香环的非芳香族的增塑剂,更优选含有源自己二酸、三乙二醇、柠檬酸或琥珀酸的成分。需要说明的是,具有芳香环的增塑剂燃烧而易于成为煤烟,因而不优选。Among them, it is preferable to use a non-aromatic plasticizer that does not contain an aromatic ring such as a benzene ring in its structure, and it is more preferable to use a component derived from adipic acid, triethylene glycol, citric acid, or succinic acid. In addition, since the plasticizer which has an aromatic ring burns easily and becomes soot, it is unpreferable.
另外,作为上述增塑剂,优选具有乙基、丁基等碳数2以上的烷基的增塑剂,更优选具有碳数4以上的烷基的增塑剂。In addition, as the above-mentioned plasticizer, a plasticizer having an alkyl group having 2 or more carbon atoms such as an ethyl group or a butyl group is preferable, and a plasticizer having an alkyl group having 4 or more carbon atoms is more preferable.
上述增塑剂含有碳数为2以上的烷基,由此,能够抑制水分向增塑剂的吸收,防止所得到的无机微粒分散片产生空隙、鼓起等不良情况。特别地,优选增塑剂的烷基位于分子末端。The above-mentioned plasticizer contains an alkyl group having 2 or more carbon atoms, thereby suppressing the absorption of water into the plasticizer, and preventing defects such as voids and swelling in the obtained inorganic fine particle dispersed sheet. In particular, it is preferable that the alkyl group of the plasticizer is located at a molecular terminal.
另外,上述增塑剂优选具有乙基等碳数为2的官能团、丁基等碳数为4的官能团、丁氧基乙基等官能团。优选上述官能团存在于分子末端。In addition, the plasticizer preferably has a functional group having 2 carbon atoms such as an ethyl group, a functional group having 4 carbon atoms such as a butyl group, or a functional group such as a butoxyethyl group. It is preferable that the above-mentioned functional group exists at a molecular terminal.
在分子末端具有乙基等碳数为2的官能团的增塑剂与源自甲基丙烯酸乙酯的链段的相容性良好,在分子末端具有丁基等碳数为4的官能团的增塑剂与源自甲基丙烯酸丁酯的链段的相容性良好。具有碳数为2或4的官能团的增塑剂与本发明所涉及的(甲基)丙烯酸类树脂的相容性良好,能够优选地改善树脂的脆性。此外,关于丁氧基乙基,其与源自甲基丙烯酸乙酯的链段和源自甲基丙烯酸丁酯的链段这两者的组成的相容性良好,可以优选使用。A plasticizer having a functional group having 2 carbons such as an ethyl group at the end of the molecule has good compatibility with a segment derived from ethyl methacrylate, and a plasticizer having a functional group having 4 carbons such as a butyl group at the end of the molecule The compatibility of the agent with the segment derived from butyl methacrylate is good. A plasticizer having a functional group having 2 or 4 carbon atoms has good compatibility with the (meth)acrylic resin according to the present invention, and can preferably improve the brittleness of the resin. In addition, the butoxyethyl group has good compatibility with the composition of both the ethyl methacrylate-derived segment and the butyl methacrylate-derived segment, and can be preferably used.
上述增塑剂中,碳:氧比优选为5:1~3:1。Among the above plasticizers, the carbon:oxygen ratio is preferably 5:1 to 3:1.
通过将碳:氧比设为上述范围,从而能够提升增塑剂的燃烧性而防止残留碳的产生。另外,能够提升与(甲基)丙烯酸类树脂的相溶性,即使是少量的增塑剂也可发挥增塑效果。By making the carbon:oxygen ratio into the above-mentioned range, the combustibility of the plasticizer can be improved and generation of residual carbon can be prevented. Moreover, compatibility with (meth)acrylic resin can be improved, and even a small amount of plasticizer can exhibit a plasticizing effect.
另外,如果丙二醇骨架、三亚甲基二醇骨架的高沸点有机溶剂也含有碳数为4以上的烷基,碳:氧比为5:1~3:1,则可以优选使用。In addition, high-boiling-point organic solvents having a propylene glycol skeleton or a trimethylene glycol skeleton can be preferably used if they also contain an alkyl group having 4 or more carbon atoms and have a carbon:oxygen ratio of 5:1 to 3:1.
上述增塑剂的沸点优选为240℃以上且小于390℃。通过将上述沸点设为240℃以上,则在干燥工序中易于蒸发,能够防止残留于成形体。另外,通过设为小于390℃,从而能够防止残留碳的产生。需要说明的是,上述沸点是指常压下的沸点。The boiling point of the above-mentioned plasticizer is preferably 240°C or more and less than 390°C. By making the said boiling point into 240 degreeC or more, it becomes easy to evaporate in a drying process, and it can prevent remaining in a molded object. Moreover, generation|occurrence|production of residual carbon can be prevented by setting it as less than 390 degreeC. In addition, the said boiling point means the boiling point under normal pressure.
本发明的无机微粒分散浆料组合物中的上述增塑剂的含量没有特别限定,优选的下限为0.1重量%,优选的上限为3.0重量%。通过设为上述范围内,从而能够减少增塑剂的烧成残渣。The content of the plasticizer in the inorganic fine particle dispersion slurry composition of the present invention is not particularly limited, but the lower limit is preferably 0.1% by weight, and the upper limit is preferably 3.0% by weight. By setting it as the said range, the baking residue of a plasticizer can be reduced.
本发明的无机微粒分散浆料组合物还可以含有表面活性剂等添加剂。The inorganic fine particle dispersion slurry composition of the present invention may further contain additives such as surfactants.
上述表面活性剂没有特别限定,例如可举出阳离子系表面活性剂、阴离子系表面活性剂、非离子系表面活性剂。The said surfactant is not specifically limited, For example, cationic surfactant, anionic surfactant, and nonionic surfactant are mentioned.
上述非离子系表面活性剂没有特别限定,优选是HLB值为10以上且20以下的非离子系表面活性剂。在此,所谓HLB值,是作为表示表面活性剂的亲水性、亲油性的指标而使用的值,已提出了几种计算方法,例如有以下等定义:对于酯系的表面活性剂,将皂化值设为S,将构成表面活性剂的脂肪酸的酸值设为A,将HLB值设为20(1-S/A)。具体而言,优选为在脂肪链上加成亚烷基醚而得的具有聚氧乙烯的非离子系表面活性剂,具体而言,例如优选使用聚氧乙烯月桂基醚、聚氧乙烯鲸蜡基醚等。需要说明的是,上述非离子系表面活性剂的热分解性良好,但若大量添加,则无机微粒分散浆料组合物的热分解性有时会降低,因而含量的优选的上限为5重量%。The above-mentioned nonionic surfactant is not particularly limited, but is preferably a nonionic surfactant having an HLB value of 10 or more and 20 or less. Here, the so-called HLB value is a value used as an index showing the hydrophilicity and lipophilicity of a surfactant, and several calculation methods have been proposed, for example, the following definitions: For ester-based surfactants, Let the saponification value be S, let the acid value of the fatty acid which comprises a surfactant be A, and let the HLB value be 20 (1-S/A). Specifically, a nonionic surfactant having polyoxyethylene added to an aliphatic chain with an alkylene ether is preferred. Specifically, for example, polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, and polyoxyethylene cetyl ether are preferably used. base ether etc. In addition, the thermal decomposability of the said nonionic surfactant is good, but when added in large quantities, the thermal decomposability of the inorganic fine particle dispersion slurry composition may fall, Therefore The preferable upper limit of content is 5 weight%.
本发明的无机微粒分散浆料组合物的粘度没有特别限定,在20℃使用B型粘度计并以5rpm设定探针转速进行测定时的粘度的优选的下限为0.1Pa·s,优选的上限为100Pa·s。The viscosity of the inorganic particle dispersion slurry composition of the present invention is not particularly limited, and the preferred lower limit of the viscosity when measured at 20° C. using a B-type viscometer and setting the probe rotation speed at 5 rpm is 0.1 Pa·s, and the preferred upper limit is is 100Pa·s.
通过将上述粘度设为0.1Pa·s以上,从而在利用模涂印刷法等涂敷后,所得到的无机微粒分散片能够维持规定的形状。另外,通过将上述粘度设为100Pa·s以下,从而能够防止模具涂出痕(日文:塗出痕)不消失等不良情况,印刷性优异。By setting the above-mentioned viscosity to 0.1 Pa·s or more, the obtained inorganic fine particle dispersion sheet can maintain a predetermined shape after coating by a die coating printing method or the like. Moreover, by making the said viscosity into 100 Pa*s or less, troubles, such as die|dye smear marks (Japanese: smear marks) not disappearing, can be prevented, and printability is excellent.
制作本发明的无机微粒分散浆料组合物的方法没有特别限定,可举出以往公知的搅拌方法,具体而言,例如可举出:将上述(甲基)丙烯酸类树脂(A)、上述无机微粒(B)、上述溶剂(C)和根据需要添加的增塑剂等其他成分用三辊机等进行搅拌的方法等。The method for preparing the inorganic fine particle dispersion slurry composition of the present invention is not particularly limited, and conventionally known stirring methods may be mentioned. Specifically, for example, the following: mixing the above-mentioned (meth)acrylic resin (A), the above-mentioned inorganic A method in which fine particles (B), the solvent (C) and, if necessary, other components such as a plasticizer are stirred with a three-roll machine or the like.
将本发明的无机微粒分散浆料组合物涂布并干燥而制作片,进一步地将所得到的片在350℃以下的温度进行烧成,由此,能够制造无机微粒分散片。An inorganic fine particle dispersed sheet can be produced by applying and drying the inorganic fine particle dispersion slurry composition of the present invention to produce a sheet, and further firing the obtained sheet at a temperature of 350° C. or lower.
具有将本发明的无机微粒分散浆料组合物涂布并干燥而得到片的工序、以及将上述片在350℃以下进行烧成的工序的无机微粒分散片的制造方法也是本发明之一。A method for producing an inorganic fine particle dispersed sheet comprising a step of applying and drying the inorganic fine particle dispersed slurry composition of the present invention to obtain a sheet, and a step of firing the sheet at 350°C or lower is also one of the present invention.
将本发明的无机微粒分散浆料组合物涂敷在实施了单面脱模处理的支撑膜上,使有机溶剂干燥,成形为片状,由此,能够制造无机微粒分散片。An inorganic fine particle dispersion sheet can be produced by applying the inorganic fine particle dispersion slurry composition of the present invention on a support film subjected to one-sided mold release treatment, drying the organic solvent, and forming it into a sheet.
本发明的无机微粒分散片的厚度优选为1~20μm。The thickness of the dispersed inorganic fine particle sheet of the present invention is preferably 1 to 20 μm.
本发明的无机微粒分散浆料组合物的印刷、成型方法没有特别限定,一边上下交替地涂抹U形开口的丝网版一边形成线圈状,或者在基材上直接印刷而形成层叠体,或者也可以将基板浸涂于无机微粒分散浆料组合物。通过使用高沸点的有机溶剂,从而能够使用丝网印刷等进行成型。The printing and molding methods of the inorganic particle dispersion slurry composition of the present invention are not particularly limited, and a screen plate with a U-shaped opening is applied alternately up and down to form a coil shape, or directly printed on a substrate to form a laminate, or The substrate may be dip-coated with the inorganic fine particle dispersion slurry composition. By using an organic solvent with a high boiling point, it is possible to perform molding by screen printing or the like.
另外,作为上述涂布的方法,例如可举出通过辊涂机、模涂机、挤压涂布机、帘涂机等涂敷方式使本发明的无机微粒分散浆料组合物均匀地在支撑膜上形成涂膜的方法等。In addition, as the above-mentioned coating method, for example, the inorganic particle dispersion slurry composition of the present invention is uniformly coated on a support by a coating method such as a roll coater, a die coater, an extrusion coater, or a curtain coater. A method of forming a coating film on a film, etc.
作为上述干燥的方法,例如可举出加热干燥等。干燥温度优选为80~130℃。As a method of the said drying, heat drying etc. are mentioned, for example. The drying temperature is preferably 80 to 130°C.
制造本发明的无机微粒分散片时所用的支撑膜优选为具有耐热性和耐溶剂性并且具有挠性的树脂膜。通过使支撑膜具有挠性,从而能够通过辊涂机、刮刀涂布机等而将无机微粒分散浆料组合物涂布于支撑膜的表面,能够将所得到的无机微粒分散片形成膜以卷绕成卷状的状态进行保存、供给。The support film used in the production of the inorganic fine particle disperse tablet of the present invention is preferably a resin film having heat resistance and solvent resistance and flexibility. By making the support film flexible, the inorganic fine particle dispersion slurry composition can be coated on the surface of the support film by a roll coater, a doctor blade coater, etc., and the obtained inorganic fine particle dispersion sheet can be formed into a film in a roll It is stored and supplied in a rolled state.
作为形成上述支撑膜的树脂,例如可举出聚对苯二甲酸乙二醇酯、聚酯、聚乙烯、聚丙烯、聚苯乙烯、聚酰亚胺、聚乙烯醇、聚氯乙烯、聚氟乙烯等含氟树脂、尼龙、纤维素等。Examples of resins that form the support film include polyethylene terephthalate, polyester, polyethylene, polypropylene, polystyrene, polyimide, polyvinyl alcohol, polyvinyl chloride, polyfluorinated Fluorine-containing resins such as vinyl, nylon, cellulose, etc.
上述支撑膜的厚度例如优选为20~100μm。The thickness of the support film is preferably, for example, 20 to 100 μm.
另外,优选对支撑膜的表面实施脱模处理,由此,能够在转印工序中易于进行支撑膜的剥离操作。In addition, it is preferable to perform a release treatment on the surface of the support film, thereby facilitating the peeling operation of the support film in the transfer step.
在上述烧成的工序中,优选加热温度为350℃以下、并且为250℃以上。In the above-mentioned firing step, the heating temperature is preferably not more than 350°C and not less than 250°C.
例如,在本发明的无机微粒分散浆料组合物中,使用Nd2Fe14B作为无机微粒(B)时,在铁氧体磁铁基板上印刷上述浆料并干燥,施加磁压制(日文:磁力プレス),一边使磁力取向一边在300℃左右进行烧成。由此,能够制造磁力降低得以抑制的钕磁铁。For example, in the inorganic particle dispersion slurry composition of the present invention, when using Nd 2 Fe 14 B as the inorganic particle (B), the above-mentioned slurry is printed on a ferrite magnet substrate and dried, and magnetic pressing (Japanese: magnetic force press), firing at about 300°C while orienting magnetically. Accordingly, it is possible to manufacture a neodymium magnet in which a decrease in magnetic force is suppressed.
另外,例如,在本发明的无机微粒分散浆料组合物中,使用Li0.33La0.56TiO3(LLTO)作为无机微粒(B)而制作浆料组合物,在负极Li箔上进行实地印刷后进行干燥,与包含作为无机微粒(B)的同样的Li0.33La0.56TiO3(LLTO)、作为导电助剂的乙炔黑以及作为正极活性物质的锂酸铌的正极片进行层压,在300℃进行烧成,由此,能够制造容量大的全固态电池。In addition, for example, in the inorganic fine particle dispersion slurry composition of the present invention, Li 0.33 La 0.56 TiO 3 (LLTO) is used as the inorganic fine particle (B) to prepare a slurry composition, and then perform solid printing on the negative electrode Li foil. Drying, and lamination with a positive electrode sheet containing the same Li 0.33 La 0.56 TiO 3 (LLTO) as inorganic fine particles (B), acetylene black as a conductive additive, and niobium lithium oxide as a positive electrode active material, at 300°C By firing, an all-solid-state battery with a large capacity can be manufactured.
在若是300℃左右的烧成而无机微粒(B)的烧结性不充分的情况下,可以添加硼硅酸盐、磷酸盐等作为烧结助剂。When the sintering properties of the inorganic fine particles (B) are not sufficient when firing at about 300° C., borosilicate, phosphate, or the like may be added as a sintering aid.
另外,将本发明的无机微粒分散浆料组合物、无机微粒分散片用于电介质生片、电极糊料,由此,能够制造层叠陶瓷电容器。In addition, a multilayer ceramic capacitor can be manufactured by using the inorganic fine particle dispersion slurry composition and the inorganic fine particle dispersion sheet of the present invention for a dielectric green sheet or an electrode paste.
作为制造上述全固态电池的方法,可举出具有以下工序的制造方法:对含有电极活性物质和电极活性物质层用粘合剂的电极活性物质层用浆料进行成形而制作电极活性物质片的工序;将上述电极活性物质片与本发明的无机微粒分散片进行层叠而制作层叠体的工序;以及将上述层叠体进行烧成的工序。As a method of manufacturing the above-mentioned all-solid-state battery, a manufacturing method having the following steps: forming an electrode active material layer slurry containing an electrode active material and a binder for an electrode active material layer to produce an electrode active material sheet Steps; a step of laminating the above-mentioned electrode active material sheet and the dispersed inorganic fine particle sheet of the present invention to form a laminate; and a step of firing the above-mentioned laminate.
上述电极活性物质没有特别限定,例如使用与上述无机微粒相同的物质。The above-mentioned electrode active material is not particularly limited, and for example, the same material as that of the above-mentioned inorganic fine particles is used.
上述电极活性物质层用粘合剂可以使用上述(甲基)丙烯酸类树脂。The above-mentioned (meth)acrylic resin can be used for the said binder for electrode active material layers.
作为将上述电极活性物质片与本发明的无机微粒分散片进行层叠的方法,可举出在分别形成片后,进行利用热压的热压接、热层压等的方法等。As a method of laminating the above-mentioned electrode active material sheet and the inorganic fine particle dispersed sheet of the present invention, there may be mentioned a method of performing thermocompression bonding by thermocompression, thermal lamination, etc. after forming the sheets respectively.
在上述烧成工序中,加热温度的优选的下限为250℃,优选的上限为350℃。In the above-mentioned firing step, the lower limit of the heating temperature is preferably 250°C, and the upper limit of the heating temperature is 350°C.
若加热温度为上述范围,则能够维持无机微粒(B)的优异特性。When the heating temperature is within the above range, the excellent properties of the inorganic fine particles (B) can be maintained.
通过上述制造方法,能够得到全固态电池。Through the above-mentioned manufacturing method, an all-solid-state battery can be obtained.
作为上述全固态电池,优选具有将含有正极活性物质的正极层、含有负极活性物质的负极层、以及形成于正极层与负极层之间的固体电解质层进行层叠而得的结构。The above-mentioned all-solid-state battery preferably has a structure in which a positive electrode layer containing a positive electrode active material, a negative electrode layer containing a negative electrode active material, and a solid electrolyte layer formed between the positive electrode layer and the negative electrode layer are laminated.
作为制造上述层叠陶瓷电容器的方法,可举出具有以下工序的制造方法:在本发明的无机微粒分散片上印刷导电糊料并干燥而制作电介质片的工序;以及将上述电介质片进行层叠的工序。As a method of manufacturing the above-mentioned laminated ceramic capacitor, a manufacturing method including the steps of printing a conductive paste on the inorganic fine particle dispersion sheet of the present invention and drying to prepare a dielectric sheet; and stacking the dielectric sheet is mentioned.
上述导电糊料含有导电粉末。The above-mentioned conductive paste contains conductive powder.
上述导电粉末的材质如果是具有导电性的材料,则没有特别限定,例如可举出镍、钯、铂、金、银、铜和它们的合金等。这些导电粉末可以单独使用,也可以并用两种以上。The material of the conductive powder is not particularly limited as long as it has conductivity, and examples thereof include nickel, palladium, platinum, gold, silver, copper, and alloys thereof. These conductive powders may be used alone or in combination of two or more.
印刷上述导电糊料的方法没有特别限定,例如可举出丝网印刷法、模涂印刷法、胶版印刷法、凹版印刷法、喷墨印刷法等。The method of printing the said conductive paste is not specifically limited, For example, the screen printing method, the die-coating printing method, the offset printing method, the gravure printing method, the inkjet printing method etc. are mentioned.
在上述层叠陶瓷电容器的制造方法中,将印刷有上述导电糊料的电介质片进行层叠,由此可得到层叠陶瓷电容器。In the above-mentioned method for producing a multilayer ceramic capacitor, the dielectric sheets on which the above-mentioned conductive paste is printed are stacked to obtain a multilayer ceramic capacitor.
发明效果Invention effect
根据本发明,可提供:低温分解性优异、可进行钙钛矿型无机材料在居里点以下的脱脂、能够抑制钙钛矿型无机材料的磁力、压电特性的劣化、并且印刷性也优异的无机微粒分散浆料组合物。另外,可提供使用该无机微粒分散浆料组合物的无机微粒分散片的制造方法。According to the present invention, it is possible to provide excellent low-temperature decomposability, degreasing of perovskite-type inorganic materials below the Curie point, suppression of deterioration of magnetic force and piezoelectric properties of perovskite-type inorganic materials, and excellent printability. Inorganic particle dispersion slurry composition. In addition, a method for producing an inorganic fine particle-dispersed sheet using the inorganic fine particle-dispersed slurry composition can be provided.
具体实施方式Detailed ways
以下,列举实施例更详细地说明本发明,但本发明不仅限定于这些实施例。Hereinafter, although an Example is given and this invention is demonstrated in more detail, this invention is not limited to these Examples.
(制造例1)(Manufacturing example 1)
准备具备搅拌机、冷却器、温度计、热水浴和氮气导入口的2L可分离式烧瓶。向2L可分离式烧瓶中添加甲基丙烯酸异丁酯(iBMA)60重量份、甲基丙烯酸缩水甘油酯(GMA)5重量份、甲基丙烯酸正丁酯(nBMA)30重量份。进一步地,与作为有机溶剂的乙酸丁酯500重量份进行混合,得到单体混合液。A 2 L separable flask equipped with a stirrer, a cooler, a thermometer, a hot water bath, and a nitrogen inlet was prepared. 60 parts by weight of isobutyl methacrylate (iBMA), 5 parts by weight of glycidyl methacrylate (GMA), and 30 parts by weight of n-butyl methacrylate (nBMA) were added to a 2 L separable flask. Further, it was mixed with 500 parts by weight of butyl acetate as an organic solvent to obtain a monomer mixed liquid.
使用氮气对所得到的单体混合液进行20分钟鼓泡以去除溶解氧后,用氮气对可分离式烧瓶体系内进行置换,一边搅拌一边将内温设为80℃,添加用乙酸丁酯进行了稀释的聚合引发剂溶液。另外,在聚合期间数次添加聚合引发剂溶液。需要说明的是,作为聚合引发剂,使用了过氧化二月桂酰。After bubbling the obtained monomer mixture liquid with nitrogen gas for 20 minutes to remove dissolved oxygen, the inside of the separable flask system was replaced with nitrogen gas, and the internal temperature was set to 80°C while stirring, and addition was performed with butyl acetate. dilute polymerization initiator solution. In addition, the polymerization initiator solution was added several times during the polymerization. In addition, dilauroyl peroxide was used as a polymerization initiator.
从聚合开始起7小时后,冷却至室温使聚合结束,得到含有(甲基)丙烯酸类树脂的组合物。After 7 hours from the start of the polymerization, the polymerization was completed by cooling to room temperature, and a composition containing a (meth)acrylic resin was obtained.
将作为嵌段链段的聚丙二醇(富士胶片WAKO纯药公司制,丙二醇链段长度1500)5重量份和0.01N盐酸2重量份添加至树脂组合物,在80℃反应2小时。利用GPC和FTIR评价剩余的聚丙二醇,结果可知,几乎全部以接枝链的方式赋予至(甲基)丙烯酸类树脂。由此,得到具有聚丙二醇嵌段链段作为接枝链的(甲基)丙烯酸类树脂(A)。5 parts by weight of polypropylene glycol (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., propylene glycol segment length: 1500) and 2 parts by weight of 0.01N hydrochloric acid were added to the resin composition as a block segment, and reacted at 80° C. for 2 hours. As a result of evaluating the remaining polypropylene glycol by GPC and FTIR, it was found that almost all of it was provided to the (meth)acrylic resin as a graft chain. Thus, a (meth)acrylic resin (A) having a polypropylene glycol block segment as a graft chain was obtained.
将所得到的(甲基)丙烯酸类树脂(A)用烘箱干燥,以树脂浓度0.1重量%的方式溶解在THF中,使用SHODEX LF-804作为柱,通过GPC测定聚苯乙烯换算的分子量,结果是,数均分子量为3万,重均分子量为6万。The obtained (meth)acrylic resin (A) was dried in an oven, dissolved in THF so that the resin concentration was 0.1% by weight, and the polystyrene-equivalent molecular weight was measured by GPC using SHODEX LF-804 as a column. Yes, the number average molecular weight is 30,000, and the weight average molecular weight is 60,000.
另外,将经干燥的(甲基)丙烯酸类树脂(A)用氢氧化钠水溶液、通过皂化而使酯链水解。丙烯酸类树脂溶解于水,油滴状成分分离。In addition, the dried (meth)acrylic resin (A) is hydrolyzed with an ester chain by saponification with an aqueous sodium hydroxide solution. Acrylic resin dissolves in water, and the oil droplet-like component separates.
将分离的油滴状成分干燥并计量,通过下式算出作为接枝链的嵌段链段相对于(甲基)丙烯酸类树脂(A)整体的含量,结果为10重量%。The separated oil drop-shaped component was dried and measured, and the content of the block segment as a graft chain with respect to the whole (meth)acrylic resin (A) was calculated by the following formula, and it was 10% by weight.
另外,利用GPC确认油滴状成分的分子量,结果确认数均分子量为1500,另外,测定并算出皂化后的(甲基)丙烯酸类树脂(A)的数均分子量,结果是在将主链的平均长度设为100时,作为接枝链的聚丙二醇嵌段链段的平均长度为5。In addition, the molecular weight of the oil droplet-shaped component was confirmed by GPC, and the number average molecular weight was confirmed to be 1500. In addition, the number average molecular weight of the (meth)acrylic resin (A) after saponification was measured and calculated. When the average length is set to 100, the average length of the polypropylene glycol block segment as the graft chain is 5.
此外,利用热分解GC-MS确认iBMA链段的比例,结果为60重量%。In addition, the ratio of the iBMA segment was confirmed by thermal decomposition GC-MS, and it was 60% by weight.
需要说明的是,表1中,接枝链的含量表示(甲基)丙烯酸类树脂(A)中的具有接枝链的结构单元的重量比例,接枝链组成比表示(甲基)丙烯酸类树脂(A)中除了主链部分以外的仅接枝链部分的重量比例。It should be noted that in Table 1, the content of the graft chain represents the weight ratio of the structural units having the graft chain in the (meth)acrylic resin (A), and the composition ratio of the graft chain represents the weight ratio of the (meth)acrylic resin (meth)acrylic resin (A). The ratio by weight of only the graft chain portion other than the main chain portion in the resin (A).
(制造例2)(Manufacturing example 2)
准备具备搅拌机、冷却器、温度计、热水浴和氮气导入口的2L可分离式烧瓶。向2L可分离式烧瓶中添加马来酸酐5重量份、聚丙二醇(丙二醇链段长度230)10重量份、作为溶剂的乙基卡必醇乙酸酯(沸点217℃)40重量份,氮气氛下在150℃搅拌2小时,使马来酸酐与聚丙二醇进行反应。进一步地,添加iBMA 60重量份、甲基丙烯酸甲酯(MMA)25重量份。进一步地,添加作为有机溶剂的乙基卡必醇乙酸酯700重量份并混合,得到单体混合液。一边以液温成为80℃的方式进行调节一边将聚合引发剂分成数次地添加,使聚合结束。A 2 L separable flask equipped with a stirrer, a cooler, a thermometer, a hot water bath, and a nitrogen inlet was prepared. Add 5 parts by weight of maleic anhydride, 10 parts by weight of polypropylene glycol (propylene glycol segment length: 230), and 40 parts by weight of ethyl carbitol acetate (boiling point: 217° C.) as a solvent in a 2 L separable flask, and place in a nitrogen atmosphere. Under stirring at 150° C. for 2 hours, the maleic anhydride and polypropylene glycol were reacted. Furthermore, 60 parts by weight of iBMA and 25 parts by weight of methyl methacrylate (MMA) were added. Furthermore, 700 parts by weight of ethyl carbitol acetate as an organic solvent was added and mixed to obtain a monomer mixed liquid. The polymerization initiator was added in divided portions while adjusting the liquid temperature to be 80° C., and the polymerization was completed.
通过GPC同样地进行测定,结果是数均分子量为1万,重均分子量为2万。When measured by GPC in the same manner, the number average molecular weight was 10,000 and the weight average molecular weight was 20,000.
另外,利用GC-MS评价剩余的聚丙二醇,结果可知,几乎全部以接枝链的方式赋予至(甲基)丙烯酸类树脂。由此,得到具有聚丙二醇嵌段链段作为接枝链的(甲基)丙烯酸类树脂(A)。In addition, as a result of evaluating the remaining polypropylene glycol by GC-MS, it was found that almost all of it was provided to the (meth)acrylic resin as a graft chain. Thus, a (meth)acrylic resin (A) having a polypropylene glycol block segment as a graft chain was obtained.
(制造例3)(Manufacturing example 3)
准备具备搅拌机、冷却器、温度计、热水浴和氮气导入口的2L可分离式烧瓶。向另一烧瓶中添加2-甲基丙烯酰氧基乙基异氰酸酯(昭和电工公司制,Karenz MOI)4.6重量份、聚四亚甲基醚二醇(三菱化学公司制,PTMG250)5.4重量份,在氮气氛下在60℃反应2小时,得到具有聚四亚甲基醚二醇链的甲基丙烯酸类单体。A 2 L separable flask equipped with a stirrer, a cooler, a thermometer, a hot water bath, and a nitrogen inlet was prepared. In another flask, 4.6 parts by weight of 2-methacryloxyethyl isocyanate (manufactured by Showa Denko, Karenz MOI) and 5.4 parts by weight of polytetramethylene ether glycol (manufactured by Mitsubishi Chemical Corporation, PTMG250) were added, The reaction was carried out at 60° C. for 2 hours under a nitrogen atmosphere to obtain a methacrylic monomer having a polytetramethylene ether glycol chain.
将所得到的甲基丙烯酸类单体10重量份转移至2L可分离式烧瓶,并添加iBMA 70重量份、甲基丙烯酸2-乙基己酯(2EHMA)20重量份、作为有机溶剂的乙酸己酯(沸点170℃)20重量份,在氮气氛下在80℃分多次地添加聚合引发剂而进行聚合,得到具有聚四亚甲基醚二醇嵌段链段的(甲基)丙烯酸类树脂(A)。10 parts by weight of the obtained methacrylic monomer was transferred to a 2L separable flask, and 70 parts by weight of iBMA, 20 parts by weight of 2-ethylhexyl methacrylate (2EHMA), and hexyl acetate as an organic solvent were added. 20 parts by weight of ester (boiling point 170°C), and polymerized by adding a polymerization initiator several times at 80°C under a nitrogen atmosphere to obtain a (meth)acrylic acid having a polytetramethylene ether glycol block segment Resin (A).
通过GPC同样地进行测定,结果是数均分子量为20万,重均分子量为40万。When measured by GPC in the same manner, the number average molecular weight was 200,000, and the weight average molecular weight was 400,000.
(制造例4)(Manufacturing example 4)
在100mL可分离式烧瓶上设置分馏管Wittmer(日文:分留管ウィットマー)、L型连结管、Dimroth冷却管,将甲基丙烯酸(MAc)20重量份、聚四亚甲基醚二醇(分子量1000)200重量份混合,一边用真空泵减压至-0.1MPa一边在120℃反应1小时,用氯仿稀释反应液,使用LC柱去除未反应的MAc。用送风泵使氯仿蒸发,得到具有聚四亚甲基醚二醇嵌段链段的(甲基)丙烯酸类树脂。A 100mL separable flask was provided with a fractionation tube Wittmer (Japanese: ウィットマー), an L-shaped connecting tube, and a Dimroth cooling tube, and 20 parts by weight of methacrylic acid (MAc), polytetramethylene ether glycol ( Molecular weight 1000) 200 parts by weight were mixed and reacted at 120° C. for 1 hour while decompressing to −0.1 MPa with a vacuum pump. The reaction solution was diluted with chloroform, and unreacted MAc was removed using an LC column. Chloroform was evaporated with an air blower to obtain a (meth)acrylic resin having a polytetramethylene ether glycol block segment.
向具备搅拌机、冷却器、温度计、热水浴和氮气导入口的2L可分离式烧瓶中添加所得到的(甲基)丙烯酸类树脂20重量份、iBMA 50重量份、甲基丙烯酸乙酯(EMA)20重量份、2EHMA 10重量份、作为有机溶剂的萜品醇400重量份,在氮气氛下在80℃分多次地添加聚合引发剂而进行聚合,得到具有聚四亚甲基醚二醇嵌段链段的(甲基)丙烯酸类树脂(A)。20 parts by weight of the obtained (meth)acrylic resin, 50 parts by weight of iBMA, ethyl methacrylate (EMA ) 20 parts by weight, 10 parts by weight of 2EHMA, 400 parts by weight of terpineol as an organic solvent, add a polymerization initiator several times at 80°C under a nitrogen atmosphere and polymerize to obtain polytetramethylene ether glycol with polytetramethylene ether glycol Block segment (meth)acrylic resin (A).
通过GPC同样地进行测定,结果是数均分子量为2万,重均分子量为4万。When measured in the same manner by GPC, the number average molecular weight was 20,000, and the weight average molecular weight was 40,000.
(制造例5)(Manufacturing example 5)
准备具备搅拌机、冷却器、温度计、热水浴和氮气导入口的2L可分离式烧瓶。向2L可分离式烧瓶中添加丙二醇单甲基丙烯酸酯(PMA)40重量份、iBMA 40重量份、nBMA 20重量份。进一步地,添加作为有机溶剂的乙酸丁酯100重量份并混合,得到单体混合液。A 2 L separable flask equipped with a stirrer, a cooler, a thermometer, a hot water bath, and a nitrogen inlet was prepared. 40 parts by weight of propylene glycol monomethacrylate (PMA), 40 parts by weight of iBMA, and 20 parts by weight of nBMA were added to a 2 L separable flask. Furthermore, 100 parts by weight of butyl acetate was added and mixed as an organic solvent to obtain a monomer mixed liquid.
使用氮气对所得到的单体混合液进行20分钟鼓泡以去除溶解氧后,用氮气对可分离式烧瓶体系内进行置换,一边搅拌一边将内温设为80℃,添加用乙酸丁酯进行了稀释的聚合引发剂溶液。在聚合期间数次添加聚合引发剂溶液。After bubbling the obtained monomer mixture liquid with nitrogen gas for 20 minutes to remove dissolved oxygen, the inside of the separable flask system was replaced with nitrogen gas, and the internal temperature was set to 80°C while stirring, and addition was performed with butyl acetate. dilute polymerization initiator solution. The polymerization initiator solution was added several times during the polymerization.
从聚合开始起7小时后,冷却至室温使聚合结束。由此,得到具有氧化亚丙基的(甲基)丙烯酸类树脂(A)。After 7 hours from the start of the polymerization, it was cooled to room temperature to complete the polymerization. Thereby, the (meth)acrylic resin (A) which has a propylene oxide group is obtained.
通过GPC同样地进行测定,结果是数均分子量为10万,重均分子量为20万。When measured in the same manner by GPC, the number average molecular weight was 100,000, and the weight average molecular weight was 200,000.
(制造例6)(Manufacturing example 6)
准备具备搅拌机、冷却器、温度计、热水浴和氮气导入口的2L可分离式烧瓶。向2L可分离式烧瓶中添加作为具有长链酯取代基的单体的甲基丙烯酸硬脂酯(SMA)10重量份、iBMA 80重量份、MMA 10重量份。进一步地,添加作为有机溶剂的乙基卡必醇乙酸酯(沸点217℃)90重量份并混合,得到单体混合液。A 2 L separable flask equipped with a stirrer, a cooler, a thermometer, a hot water bath, and a nitrogen inlet was prepared. 10 parts by weight of stearyl methacrylate (SMA), 80 parts by weight of iBMA, and 10 parts by weight of MMA were added to a 2 L separable flask as a monomer having a long-chain ester substituent. Furthermore, 90 parts by weight of ethyl carbitol acetate (217 degreeC of boiling point) was added and mixed as an organic solvent, and the monomer mixed liquid was obtained.
一边以成为80℃的方式调整所得到的单体混合液,一边分多次地添加聚合引发剂,使聚合结束,得到具有硬脂基的(甲基)丙烯酸类树脂(A)。While adjusting the obtained monomer mixture liquid so that it might become 80 degreeC, the polymerization initiator was added in multiple times, and polymerization was completed, and the (meth)acrylic-type resin (A) which has a stearyl group was obtained.
通过GPC同样地进行测定,结果是数均分子量为10万,重均分子量为20万。When measured in the same manner by GPC, the number average molecular weight was 100,000, and the weight average molecular weight was 200,000.
(制造例7)(Manufacturing example 7)
准备具备搅拌机、冷却器、温度计、热水浴和氮气导入口的2L可分离式烧瓶。向2L可分离式烧瓶中添加作为具有聚乙二醇嵌段的单体的聚乙二醇单甲基丙烯酸酯4重量份、iBMA 70重量份、2EHMA 26重量份。进一步地,添加作为有机溶剂的乙酸己酯(沸点170℃)600重量份并混合,得到单体混合液。A 2 L separable flask equipped with a stirrer, a cooler, a thermometer, a hot water bath, and a nitrogen inlet was prepared. 4 parts by weight of polyethylene glycol monomethacrylate, 70 parts by weight of iBMA, and 26 parts by weight of 2EHMA were added to a 2 L separable flask as a monomer having a polyethylene glycol block. Furthermore, 600 parts by weight of hexyl acetate (170 degreeC of boiling point) was added and mixed as an organic solvent, and the monomer mixed liquid was obtained.
一边以成为80℃的方式调整所得到的单体混合液,一边分多次地添加聚合引发剂,使聚合结束,得到具有聚乙二醇嵌段链段的(甲基)丙烯酸类树脂(A)。While adjusting the obtained monomer mixture to 80° C., a polymerization initiator was added in several batches to complete the polymerization, and a (meth)acrylic resin (A) having a polyethylene glycol block segment was obtained. ).
通过GPC同样地进行测定,结果是数均分子量为2万,重均分子量为4万。When measured in the same manner by GPC, the number average molecular weight was 20,000, and the weight average molecular weight was 40,000.
(制造例8)(Manufacturing example 8)
准备具备搅拌机、冷却器、温度计、热水浴和氮气导入口的2L可分离式烧瓶。向2L可分离式烧瓶中添加作为在酯取代基具有四亚甲基结构的单体的丁二醇单甲基丙烯酸酯20重量份、iBMA 40重量份、EMA 40重量份。进一步地,添加作为有机溶剂的乙酸己酯(沸点170℃)200重量份并混合,得到单体混合液。A 2 L separable flask equipped with a stirrer, a cooler, a thermometer, a hot water bath, and a nitrogen inlet was prepared. 20 parts by weight of butanediol monomethacrylate, 40 parts by weight of iBMA, and 40 parts by weight of EMA were added to a 2 L separable flask as a monomer having a tetramethylene structure in an ester substituent. Furthermore, 200 parts by weight of hexyl acetate (170 degreeC of boiling point) was added and mixed as an organic solvent, and the monomer mixed liquid was obtained.
一边以成为80℃的方式调整所得到的单体混合液,一边分多次地添加聚合引发剂,使聚合结束,得到具有氧化亚丁基的(甲基)丙烯酸类树脂(A)。While adjusting the obtained monomer mixture liquid so that it might become 80 degreeC, the polymerization initiator was added several times, and superposition|polymerization was completed, and the (meth)acrylic resin (A) which has an oxybutylene group was obtained.
通过GPC同样地进行测定,结果是数均分子量为4万,重均分子量为8万。When measured by GPC in the same manner, the number average molecular weight was 40,000, and the weight average molecular weight was 80,000.
(实施例1~8、比较例1~4)(Examples 1-8, Comparative Examples 1-4)
(1)无机微粒分散浆料组合物的制备(1) Preparation of inorganic particle dispersion slurry composition
使用表1所示的(甲基)丙烯酸类树脂(A)、具有钙钛矿结构的无机微粒(B)、有机溶剂(C),以成为表1的配合的方式进行混合,用高速搅拌机进行混炼,得到无机微粒分散浆料组合物。Using the (meth)acrylic resin (A) shown in Table 1, the inorganic fine particles (B) having a perovskite structure (B), and the organic solvent (C), mix them so that they become the formulations in Table 1, and perform the mixing with a high-speed mixer. Kneading was carried out to obtain an inorganic fine particle dispersion slurry composition.
(2)无机微粒分散片的制作(2) Preparation of inorganic particle dispersible tablets
使用刮刀涂布机,将所得到的无机微粒分散浆料组合物涂布在预先经脱模处理的包含聚对苯二甲酸乙二醇酯(PET)的支撑膜(宽度400mm,长度30m,厚度38μm)上,将所形成的涂膜在100℃进行10分钟干燥以去除溶剂,在支撑膜上形成厚度50μm的无机微粒分散片。Using a knife coater, the resulting inorganic particle dispersion slurry composition is coated on a support film (width 400mm, length 30m, thickness 38 μm), the formed coating film was dried at 100° C. for 10 minutes to remove the solvent, and a 50 μm thick inorganic fine particle dispersed sheet was formed on the support film.
将支撑膜剥离,层叠无机微粒分散片,制作厚度500μm的片。The support film was peeled off, and the inorganic fine particle dispersed sheet was laminated to prepare a sheet with a thickness of 500 μm.
(3)无机烧结体的制作(3) Production of inorganic sintered body
将所得到的片载置于陶瓷皿,用电炉在300℃加热10小时,对粘合剂进行脱脂。进行养护直到成为常温为止后,从烘箱取出,用磁场压制装置在磁场10KOe、10MPas下进行压制,得到磁性取向了的无机烧结体。The obtained sheet was mounted on a ceramic dish, and heated at 300° C. for 10 hours in an electric furnace to degrease the binder. After the curing was carried out until it became normal temperature, it was taken out from the oven and pressed with a magnetic field pressing device under a magnetic field of 10KOe and 10MPas to obtain a magnetically oriented inorganic sintered body.
[表1][Table 1]
<评价><Evaluation>
对于实施例和比较例中得到的无机微粒分散浆料组合物、无机烧结体,进行以下评价。结果示于表2。The following evaluations were performed on the inorganic fine particle dispersion slurry compositions and inorganic sintered bodies obtained in Examples and Comparative Examples. The results are shown in Table 2.
(1)片印刷性(1) sheet printability
在“(2)无机微粒分散片的制作”中,目视确认干燥前的涂膜,以下述基准评价片印刷性。In "(2) Preparation of inorganic fine particle dispersion sheet", the coating film before drying was visually confirmed, and the sheet printability was evaluated according to the following criteria.
〇:表面光滑且具有光泽,为良好的状态。〇: The surface is smooth and glossy, and it is in a good state.
△:虽然可涂敷,但表面不光滑。Δ: Although coatable, the surface is not smooth.
×:存在皱缩、擦痕,无法整齐地涂敷。×: Wrinkles and scratches exist, and neat application is not possible.
(2)脱脂性(2) Degreasing
对于所得到的无机烧结体,使用堀场制作所公司制的碳硫分析装置确认残留碳,以下述基准评价脱脂性(低温分解性)。With respect to the obtained inorganic sintered body, residual carbon was confirmed using a carbon-sulfur analyzer manufactured by Horiba Corporation, and the degreasing property (low-temperature decomposing property) was evaluated on the basis of the following criteria.
可以说,若残留碳越少,则低温分解性越优异。It can be said that the lower the amount of residual carbon, the better the low-temperature decomposability.
〇:残留碳为50ppm以下。〇: Residual carbon is 50 ppm or less.
△:残留碳大于50ppm且小于100ppm。Δ: Residual carbon is more than 50 ppm and less than 100 ppm.
×:残留碳为100ppm以上。×: Residual carbon is 100 ppm or more.
(3)晶体分析(3) Crystal analysis
对于所得到的无机烧结体,利用Rigaku公司制的广角X射线衍射装置并使用CuKα射线确认晶体的形成状态,以下述基准评价晶体形成性。For the obtained inorganic sintered body, the crystal formation state was confirmed using a wide-angle X-ray diffractometer manufactured by Rigaku Co., Ltd. using CuKα rays, and the crystal formability was evaluated according to the following criteria.
若晶体形成性优异,则能够期待如理论值那样的性能。If the crystal formability is excellent, performance as a theoretical value can be expected.
◎:可以确认到2θ=30°附近的强衍射峰,直到40°为止也没有小的散射。⊚: A strong diffraction peak around 2θ=30° can be confirmed, and there is no small scattering up to 40°.
〇:可以在2θ=30°附近确认到强衍射峰,在30~40°之间存在小的散射。〇: A strong diffraction peak can be confirmed around 2θ=30°, and there is little scattering between 30° and 40°.
△:衍射峰在2θ=30°附近分裂为双重。Δ: Diffraction peak splits into double around 2θ=30°.
×:2θ=30°附近的衍射峰分裂为双重,另外在30~40°之间存在强散射。×: The diffraction peak around 2θ=30° is split into two, and there is strong scattering between 30° and 40°.
(4)烧结体特性(4) Characteristics of sintered body
对于所得到的无机烧结体,使用交流磁化率测定装置(XacQuan,和贵研究所)测定磁力。另外,使用强电介质评价系统(FCE10,TOYO Corporation)确认压电特性。另外,将在实施例、比较例中使用的具有钙钛矿结构的无机微粒在不使用粘合剂的情况下进行压实而制作样品,同样地确认磁力、压电特性。The magnetic force of the obtained inorganic sintered body was measured using an AC magnetic susceptibility measuring device (XacQuan, Heki Research Institute). In addition, piezoelectric characteristics were confirmed using a ferroelectric evaluation system (FCE10, TOYO Corporation). In addition, samples were produced by compacting the inorganic fine particles having a perovskite structure used in Examples and Comparative Examples without using a binder, and similarly confirmed magnetic and piezoelectric properties.
针对压实而得到的样品的磁力或压电特性,确认无机烧结体的磁力或压电特性的劣化程度,以下述基准评价烧结体特性。Regarding the magnetic force or piezoelectric properties of the compacted samples, the degree of deterioration of the magnetic force or piezoelectric properties of the inorganic sintered body was confirmed, and the properties of the sintered body were evaluated according to the following criteria.
◎:磁力或压电特性的劣化程度小于10%。⊚: The degree of deterioration of the magnetic or piezoelectric characteristics is less than 10%.
〇:磁力或压电特性的劣化程度为10%以上且小于20%。◯: The degree of deterioration of magnetic force or piezoelectric properties is 10% or more and less than 20%.
△:磁力或压电特性的劣化程度为20%以上且小于30%。Δ: The degree of deterioration of the magnetic or piezoelectric properties is 20% or more and less than 30%.
×:磁力或压电特性的劣化程度为30%以上。×: The degree of deterioration of the magnetic force or piezoelectric characteristics is 30% or more.
[表2][Table 2]
对于实施例1~8而言,在所有评价中均确认到优异的特性。特别是对于相对于主链平均长度而言嵌段链段的平均长度为2~5的实施例1、2、5、6而言,取得了非常良好的晶体结构,几乎没有磁性或压电特性的劣化。In Examples 1 to 8, excellent properties were confirmed in all evaluations. Especially for Examples 1, 2, 5, and 6 in which the average length of the block segment is 2 to 5 relative to the average length of the main chain, a very good crystal structure is obtained, and there are almost no magnetic or piezoelectric properties deterioration.
另一方面,在比较例1~4中得到的无机烧结体的残留碳多,晶体结构也复杂,磁性或压电特性显著劣化。On the other hand, the inorganic sintered bodies obtained in Comparative Examples 1 to 4 had a large amount of residual carbon and a complicated crystal structure, and their magnetic and piezoelectric properties were remarkably deteriorated.
产业上的可利用性Industrial availability
根据本发明,可提供低温分解性优异、可进行钙钛矿型无机材料在居里点以下的脱脂、能够抑制钙钛矿型无机材料的磁力、压电特性的劣化、并且印刷性也优异的无机微粒分散浆料组合物。另外,可提供使用该无机微粒分散浆料组合物的无机微粒分散片的制造方法。According to the present invention, it is possible to provide a product that is excellent in low-temperature decomposability, degreases the perovskite-type inorganic material below the Curie point, can suppress the deterioration of the magnetic force and piezoelectric characteristics of the perovskite-type inorganic material, and is also excellent in printability. Inorganic fine particle dispersion slurry composition. In addition, a method for producing an inorganic fine particle-dispersed sheet using the inorganic fine particle-dispersed slurry composition can be provided.
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