CN115701357A - Electric stimulation therapeutic apparatus for orthopedics department and assembling process and method thereof - Google Patents
Electric stimulation therapeutic apparatus for orthopedics department and assembling process and method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及医疗器械领域,具体涉及一种骨科电刺激治疗仪及其组装工艺和方法。The invention relates to the field of medical devices, in particular to an orthopedic electric stimulation treatment instrument and an assembly process and method thereof.
背景技术Background technique
功能性电刺激疗法是一种应用低频脉冲电流或通过信号电流转换放大后,送入人体而产生治疗效应的物理治疗方法。电刺激疗法作为治疗骨折和骨不愈合或延迟愈合的有效手段之一,在临床医学中得到越来越多的应用。目前市面上用于骨科治疗的小型骨科电刺激治疗仪按电极片和主机之间的链接方式分类,主要可分为两种:第一种是电极片和主机为一体式的,即将主机和电极片做成不可拆卸的一个整体,使用方式是一次性使用,缺点是不可重复利用,使用成本高,环境污染大。第二种是电极片和主机为分离式的,即电极片和主机之间是可拆卸的,通过更换电极可以实现多次重复利用,可有效降低使用成本。但是现有的分离式骨科电刺激治疗仪通常都是通过金属纽扣实现主机和电极片的相互链接,这导致整机厚度和体积增大,存在使用不便,用户体验感不好等缺点。Functional electrical stimulation therapy is a physical therapy method that applies low-frequency pulse current or converts and amplifies the signal current, and sends it into the human body to produce therapeutic effects. As one of the effective means to treat fractures and bone nonunion or delayed union, electrical stimulation therapy has been applied more and more in clinical medicine. At present, the small orthopedic electric stimulation therapy instruments used for orthopedic treatment on the market can be classified into two types according to the connection mode between the electrode sheet and the main unit: the first one is that the electrode sheet and the main unit are integrated, that is, the main unit and the electrode The chip is made into a non-detachable whole, and the use method is one-time use. The disadvantage is that it cannot be reused, the use cost is high, and the environmental pollution is large. The second is that the electrode sheet and the host are separated, that is, the electrode sheet and the host are detachable, and the electrode sheet can be reused many times by replacing the electrode, which can effectively reduce the cost of use. However, the existing separate orthopedic electrical stimulation therapeutic apparatus usually realizes the mutual link between the main unit and the electrode sheet through metal buttons, which leads to the increase of the thickness and volume of the whole machine, and has disadvantages such as inconvenient use and poor user experience.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种骨科电刺激治疗仪及其组装工艺和方法,用于解决现有技术中的可拆卸式的小型骨刺激仪的电极片和主机之间采用金属纽扣实现主机和电极片的相互链接,导致整机厚度和体积增大,存在使用不便,用户体验感不好等问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide an orthopedic electric stimulation therapy instrument and its assembly process and method, which are used to solve the problem of the electrode pads and the detachable small bone stimulation apparatus in the prior art. Metal buttons are used between the hosts to realize the mutual link between the host and the electrode sheets, resulting in an increase in the thickness and volume of the whole machine, inconvenience in use, and poor user experience.
为实现上述目的及其他相关目的,本发明提供一种骨科电刺激治疗仪,包括主机、底座、电极片及金属导电帽;所述主机上设置有电刺激产生电路及多个第一导电接触点,所述第一导电接触点与所述电刺激产生电路电连接;所述底座上设置有底座槽及位于所述底座槽内的多个导电探针,所述电极片上设置有多个第二导电接触点、正极片和负极片,所述正极片和负极片与所述第二导电接触点电连接,所述金属导电帽上设置有导电凸点;所述主机覆盖于所述底座槽上,所述第一导电接触点与所述导电探针一一对应电接触,所述电极片位于所述底座背离所述主机的表面,第二导电接触点一一对应套设于所述导电探针上,所述金属导电帽设置于所述第二导电接触点背离所述主机的一侧且套设于所述导电探针上,所述金属导电帽的导电凸点与所述第二导电接触点电接触。In order to achieve the above purpose and other related purposes, the present invention provides an orthopedic electric stimulation therapy instrument, including a host, a base, an electrode sheet and a metal conductive cap; the host is provided with an electric stimulation generating circuit and a plurality of first conductive contact points , the first conductive contact point is electrically connected to the electrical stimulation generating circuit; the base is provided with a base groove and a plurality of conductive probes located in the base groove, and the electrode sheet is provided with a plurality of second Conductive contact point, positive electrode sheet and negative electrode sheet, the positive electrode sheet and negative electrode sheet are electrically connected to the second conductive contact point, conductive bumps are arranged on the metal conductive cap; the host is covered on the base groove , the first conductive contact points are in one-to-one electrical contact with the conductive probes, the electrode sheet is located on the surface of the base away from the host, and the second conductive contact points are sleeved on the conductive probes in one-to-one correspondence. On the needle, the metal conductive cap is set on the side of the second conductive contact point away from the host and sleeved on the conductive probe, the conductive bump of the metal conductive cap is connected to the second conductive The contact point makes electrical contact.
可选地,所述主机朝向所述底座槽的表面设置有第一磁性件,所述底座槽内设置有第二磁性件,主机覆盖于底座槽上时,第一磁性件和第二磁性件相互吸合。Optionally, a first magnetic piece is provided on the surface of the host facing the base groove, and a second magnetic piece is arranged in the base groove. When the host is covered on the base groove, the first magnetic piece and the second magnetic piece Attract each other.
可选地,所述第一导电接触点、第二导电接触点和导电探针的数量均为3个以上。Optionally, the number of the first conductive contact point, the second conductive contact point and the conductive probe is more than three.
可选地,所述电极片上还设置有环绕在所述第二导电接触点周向的保护结构。Optionally, the electrode sheet is further provided with a protection structure surrounding the circumference of the second conductive contact point.
可选地,所述金属导电帽和导电探针之间填充有胶水,所述胶水包括AB胶和导电胶中的一种或两种的结合。Optionally, glue is filled between the metal conductive cap and the conductive probe, and the glue includes one or a combination of AB glue and conductive glue.
可选地,所述导电探针经低温焊锡丝焊接工艺焊接于所述底座上,所述正极片和负极片经低温焊锡丝焊接工艺焊接与所述第二导电接触点焊接。Optionally, the conductive probe is welded to the base by a low-temperature solder wire welding process, and the positive electrode piece and the negative electrode plate are welded to the second conductive contact point by a low-temperature solder wire welding process.
可选地,所述导电凸点为多个,多个导电凸点在同一圆周面上均匀间隔分布。Optionally, there are a plurality of conductive bumps, and the plurality of conductive bumps are evenly spaced on the same circumferential surface.
可选地,所述骨科电刺激治疗仪还包括导电凝胶,所述导电凝胶覆盖于所述电极片背离所述底座的表面。Optionally, the orthopedic electrical stimulation therapy apparatus further includes conductive gel, and the conductive gel covers the surface of the electrode sheet away from the base.
可选地,所述骨科电刺激治疗仪还包括离型纸,所述离型纸位于所述导电凝胶背离所述电极片的表面。Optionally, the orthopedic electrical stimulation therapy apparatus further includes a release paper, and the release paper is located on the surface of the conductive gel away from the electrode sheet.
可选地,所述第二导电接触点的高度小于所述电极片的最大厚度,当所述金属导电帽套在所述第二导电接触点上时,所述金属导电帽的表面和所述电极片的表面相平齐。Optionally, the height of the second conductive contact point is smaller than the maximum thickness of the electrode sheet. When the metal conductive cap is placed on the second conductive contact point, the surface of the metal conductive cap and the The surface of the electrode sheet is even.
本发明还提供一种骨科电刺激治疗仪的组装工艺和方法,所述骨科电刺激治疗仪包括主机、底座、电极片及金属导电帽;所述主机上设置有电刺激产生电路及多个第一导电接触点,所述第一导电接触点与所述电刺激产生电路电连接;所述底座上设置有底座槽及位于所述底座槽内的多个导电探针,所述电极片上设置有多个第二导电接触点、正极片和负极片,所述正极片和负极片与所述第二导电接触点电连接,所述金属导电帽上设置有导电凸点,所述组装工艺和方法包括步骤:The present invention also provides an assembly process and method of an orthopedic electrical stimulation therapeutic apparatus, the orthopedic electrical stimulation therapeutic apparatus includes a host, a base, an electrode sheet and a metal conductive cap; the host is provided with an electrical stimulation generating circuit and a plurality of first A conductive contact point, the first conductive contact point is electrically connected to the electrical stimulation generating circuit; the base is provided with a base groove and a plurality of conductive probes located in the base groove, and the electrode sheet is provided with A plurality of second conductive contact points, a positive electrode sheet and a negative electrode sheet, the positive electrode sheet and the negative electrode sheet are electrically connected to the second conductive contact point, and conductive bumps are arranged on the metal conductive cap, the assembly process and method Include steps:
将所述电极片贴置于所述底座背离所述主机的表面,且使所述第二导电接触点一一套设在所述底座的导电探针上;affixing the electrode sheet on the surface of the base away from the host, and setting the second conductive contact points one by one on the conductive probes of the base;
将所述金属导电帽自所述电极片背离所述底座的一侧套设在所述导电探针上,且所述金属导电帽的导电凸点与所述第二导电接触点电接触;The metal conductive cap is sleeved on the conductive probe from the side of the electrode sheet away from the base, and the conductive bump of the metal conductive cap is in electrical contact with the second conductive contact point;
按压所述金属导电帽,以使所述金属导电帽、第二导电接触点和导电探针电接触;pressing the metal conductive cap so that the metal conductive cap, the second conductive contact point and the conductive probe are in electrical contact;
填充胶水以将金属导电帽及导电探针固定;Fill with glue to fix the metal conductive cap and conductive probe;
进行高温烘烤,以使胶水固化;Carry out high temperature baking to make the glue harden;
导电凝胶覆盖在所述电极片上;conductive gel is covered on the electrode sheet;
离型纸覆盖在所述导电凝胶上;A release paper is covered on the conductive gel;
将主机覆盖于所述底座槽上。Cover the host on the base groove.
如上所述,本发明的骨科电刺激治疗仪及其组装工艺和方法,具有以下有益效果:本发明经改善的结构设计,利用具有导电凸点的金属导电帽压在电极片上并连同电极片上的导电接触点共同套设至主机的导电探针上而连接于一体,导电凸点将平面与平面的接触转变为平面和点之间的接触,可以使电极片和底座的连接更加可靠,且有助于降低底座的厚度,使得骨科电刺激治疗仪的整体结构更加小巧,可以进一步提高用户体验感。同时,电极片通过金属导电帽的按压固定于底座上,因而在需要时,通过卸除金属导电帽即可以更换电极片,由此可以实现底座和主机的循环使用,有助于降低使用成本及减少环境污染。As mentioned above, the orthopedic electric stimulation therapy apparatus and its assembly process and method of the present invention have the following beneficial effects: the improved structural design of the present invention uses a metal conductive cap with conductive bumps to press on the electrode sheet and together with the electrode sheet The conductive contact points are sleeved on the conductive probe of the host and connected together. The conductive bumps transform the contact between planes and planes into the contact between planes and points, which can make the connection between the electrode sheet and the base more reliable and effective. It helps to reduce the thickness of the base, making the overall structure of the orthopedic electric stimulation therapy instrument smaller, which can further improve the user experience. At the same time, the electrode sheet is fixed on the base by pressing the metal conductive cap, so when necessary, the electrode sheet can be replaced by removing the metal conductive cap, which can realize the recycling of the base and the host, which helps to reduce the cost of use and reduce environmental pollution.
附图说明Description of drawings
图1显示为本发明提供的骨科电刺激治疗仪的分解结构示意图。Fig. 1 shows a schematic diagram of an exploded structure of an orthopedic electrical stimulation therapeutic apparatus provided by the present invention.
图2显示为本发明提供的骨科电刺激治疗仪的底座、电极片和金属导电帽组装后的示意图。Fig. 2 shows a schematic diagram of the assembled base, electrode sheet and metal conductive cap of the orthopedic electrical stimulation therapy apparatus provided by the present invention.
图3和4显示为本发明的骨科电刺激治疗仪的金属导电帽自相对两侧的示例性结构示意图。3 and 4 are schematic diagrams showing an exemplary structure of the metal conductive cap of the orthopedic electrical stimulation therapy apparatus of the present invention from opposite sides.
元件标号说明Component designation description
11 主机11 Host
111 第一导电接触点111 First conductive contact point
12 底座12 base
121 底座槽121 Base slot
122 导电探针122 conductive probe
13 电极片13 electrodes
131 第二导电接触点131 Second conductive contact point
132 保护结构132 Protective structures
14 金属导电帽14 metal conductive cap
141 导电凸点141 conductive bumps
15 导电凝胶15 conductive gel
16 离型纸16 release paper
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。如在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention. For example, when describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional view showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the protection scope of the present invention. In addition, the three-dimensional space dimensions of length, width and depth should be included in actual production.
为了方便描述,此处可能使用诸如“之下”、“下方”、“低于”、“下面”、“上方”、“上”等的空间关系词语来描述附图中所示的一个元件或特征与其他元件或特征的关系。将理解到,这些空间关系词语意图包含使用中或操作中的器件的、除了附图中描绘的方向之外的其他方向。此外,当一层被称为在两层“之间”时,它可以是所述两层之间仅有的层,或者也可以存在一个或多个介于其间的层。For the convenience of description, spatial relation terms such as "below", "below", "below", "below", "above", "on" etc. may be used herein to describe an element or element shown in the drawings. The relationship of a feature to other components or features. It will be understood that these spatially relative terms are intended to encompass other orientations of the device in use or operation in addition to the orientation depicted in the figures. In addition, when a layer is referred to as being "between" two layers, it can be the only layer between the two layers, or one or more intervening layers may also be present.
在本申请的上下文中,所描述的第一特征在第二特征“之上”的结构可以包括第一和第二特征形成为直接接触的实施例,也可以包括另外的特征形成在第一和第二特征之间的实施例,这样第一和第二特征可能不是直接接触。In the context of this application, structures described as having a first feature "on top of" a second feature may include embodiments where the first and second features are formed in direct contact, as well as additional features formed between the first and second features. Embodiments between the second feature such that the first and second features may not be in direct contact.
需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。为使图示尽量简洁,各附图中并未对所有的结构全部标示。It should be noted that the diagrams provided in this embodiment are only schematically illustrating the basic idea of the present invention, and only the components related to the present invention are shown in the diagrams rather than the number, shape and shape of the components in actual implementation. Dimensional drawing, the type, quantity and proportion of each component can be changed arbitrarily during actual implementation, and the component layout type may also be more complicated. In order to make the illustrations as concise as possible, not all structures are marked in each drawing.
现有技术中的可拆卸式的小型骨科电刺激治疗仪的电极片和主机之间采用金属纽扣实现主机和电极片的相互链接,导致整机厚度和体积增大,存在使用不便,用户体验感不好等问题。对此,本申请的发明人经长期研究而提出了一种改善方案。In the prior art, metal buttons are used between the electrodes and the main body of the detachable small orthopedic electric stimulation therapy instrument to realize the mutual link between the main machine and the electrode pieces, which leads to an increase in the thickness and volume of the whole machine, which is inconvenient to use and poor in user experience. No problem waiting. In this regard, the inventor of the present application has proposed an improvement scheme after long-term research.
具体地,如图1-3所示,本发明提供一种骨科电刺激治疗仪,所述骨科电刺激治疗仪可以通过产生的电流刺激人体而起到物理治疗作用。所述骨科电刺激治疗仪包括主机11、底座12、电极片13及金属导电帽14;所述主机11上设置有用于产生电刺激信号的电刺激产生电路(未示出)及多个第一导电接触点111,所述第一导电接触点111与所述电刺激产生电路电连接;所述底座12上设置有底座槽121及位于所述底座槽121内的多个导电探针122,所述电极片13上设置有多个第二导电接触点131、正极片(未示出)和负极片,所述正极片和负极片与所述第二导电接触点131电连接,所述金属导电帽14上设置有导电凸点141;所述主机11覆盖于所述底座槽121上,所述第一导电接触点111与所述导电探针122一一对应电接触,所述电极片13位于所述底座12背离所述主机11的表面,第二导电接触点131一一对应套设于所述导电探针122上,所述金属导电帽14设置于所述第二导电接触点131背离所述主机11的一侧且套设于所述导电探针122上,所述金属导电帽14的导电凸点141与所述第二导电接触点131电接触,即金属导电帽14和第二导电接触点131相互叠置且共同套设在导电探针122上,由此实现与主机11的电连接。本发明经改善的结构设计,利用具有导电凸点的金属导电帽压在电极片上并连同电极片上的导电接触点共同套设至主机的导电探针上而使电极片、底座和主机连接为一体,导电凸点将平面与平面的接触转变为平面和点之间的接触,可以使电极片和底座的连接更加可靠,且有助于降低底座的厚度,使得骨科电刺激治疗仪的整体结构更加小巧,可以进一步提高用户体验感。同时,电极片通过金属导电帽的按压固定于底座上,因而在需要时,通过卸除金属导电帽即可以更换电极片(也可以将金属导电帽和电极片同时更换),由此可以实现底座和主机的循环使用,有助于降低使用成本及减少环境污染。Specifically, as shown in FIGS. 1-3 , the present invention provides an orthopedic electrical stimulation therapeutic apparatus, which can stimulate the human body by generating electric current to perform physical therapy. The orthopedic electric stimulation therapy instrument includes a host 11, a base 12, an electrode sheet 13 and a metal conductive cap 14; the host 11 is provided with an electrical stimulation generating circuit (not shown) for generating electrical stimulation signals and a plurality of first A conductive contact point 111, the first conductive contact point 111 is electrically connected to the electrical stimulation generating circuit; the base 12 is provided with a base groove 121 and a plurality of conductive probes 122 located in the base groove 121, so The electrode sheet 13 is provided with a plurality of second conductive contact points 131, a positive electrode sheet (not shown) and a negative electrode sheet, the positive electrode sheet and the negative electrode sheet are electrically connected to the second conductive contact point 131, and the metal conductive The cap 14 is provided with a conductive bump 141; the host 11 covers the base groove 121, the first conductive contact point 111 is in one-to-one electrical contact with the conductive probe 122, and the electrode sheet 13 is located on the The base 12 is away from the surface of the host 11, the second conductive contact points 131 are sleeved on the conductive probes 122 one by one, and the metal conductive cap 14 is arranged on the second conductive contact point 131 away from the surface. One side of the host 11 and sleeved on the
需要说明的是,电极片13可以FPC(柔性电路板)等多种形式存在,其可以是PVC基材上镀银而形成正极片和负极片,或者也可以是将预制的电路结构转移到PVC等基材上。在一示例中,所述正极片和负极片经低温焊锡丝焊接工艺焊接与所述第二导电接触点131焊接。所述电极片13的具体结构可以根据需要设置,比如本实施例中,所述电极片13包括与所述底座槽121对应的第一部分及与所述第一部分电连接,且向单侧延伸的第二部分,而所述第二导电接触点131设置于所述第一部分上。在其他示例中,所述电极片13也可以包括与所述底座槽121对应的第一部分及与所述第一部分电连接,且向两侧延伸的第二部分,即第一部分位于两个第二部分的中间。在一示例中,所述电极片13上还设置有环绕在所述第二导电接触点131周向的保护结构132,所述保护结构132可以是类似匚型结构,而第二导电接触点131位于该匚型结构内。在进一步的示例中,所述匚型结构内形成有凹槽,而所述第二导电接触点131位于该凹槽内。通过设置凹槽,使第二导电接触点131的表面不突出于电极片13的表面,或者说使所述第二导电接触点131的高度小于所述电极片13的最大厚度,且在进一步的示例中,当所述金属导电帽14套在所述第二导电接触点131上时,所述金属导电帽14的表面和所述电极片13的表面相平齐。(本说明书中,“电接触”的概念是指两个结构相互接触,且在通电状态下相互电导通。)It should be noted that the
作为示例,所述主机11上可对应设置有凹槽,该凹槽开口朝向所述底座12开口,而所述第一导电接触点111设置于该凹槽内(该凹槽内可以进一步设置容纳所述第一导电接触点111的收纳槽),所述主机11和所述底座12可以通过螺纹配合而实现两者的相互固定,比如主机11的凹槽内表面设置有内螺纹而底座槽121的外表面设置有外螺纹,因而主机11覆盖于底座12上时,主机11上的内螺丝和底座槽121上的外螺纹相配合。作为示例,所述主机11上还可以设置电池单元及按键单元,所述第一导电接触点111和按键单元电连接至所述电池单元,所述电池单元包括但不限于锂离子电池及与锂离子电池电连接的充电接口,由此可以进一步提升所述骨科电刺激治疗仪的便携性。As an example, a groove may be correspondingly provided on the host 11, and the opening of the groove is opened toward the
在一示例中,所述主机11朝向所述底座槽121的表面设置有第一磁性件(未示出),所述底座槽121内设置有第二磁性件(未示出),主机11覆盖于底座槽121上时,第一磁性件和第二磁性件相互吸合,比如第一磁性件可以为铁片而第二磁性件为磁铁,或者第一磁性件为磁铁而第二磁性件为铁片,第一磁性件和第二磁性件均可为单个或多个。设置磁性件可以使主机11和底座槽121更好地贴合固定。In one example, a first magnetic member (not shown) is provided on the surface of the host 11 facing the
所述第一导电接触点111、第二导电接触点131和导电探针122的数量至少为2个,以确保电极片13的正极片和负极片之间能形成回路。在一示例中,所述第一导电接触点111、第二导电接触点131和导电探针122的数量均为3个以上,因而可以根据不同的需要选择连接不同的电接触点,以实现不同的电路导通而使所述骨科电刺激治疗仪处于不同的工作模式。The number of the first conductive contact point 111 , the second
在一示例中,所述金属导电帽14和导电探针122之间填充有胶水,以进一步确保金属导电帽14和导电探针122的连接固定。所述胶水优选但不限于AB胶和导电胶中的一种或两种的结合。In one example, glue is filled between the metal
在一示例中,所述导电探针122经低温焊锡丝焊接工艺焊接于所述底座12上。In one example, the
所述金属导电帽14类似螺帽一样套在导电探针122上,其结构可参考图3所示。可以看到,所述金属导电帽14中间设置有通孔,而通孔周围环绕有支撑部,该支撑部可以在安装时作为施力支撑点。在一示例中,所述导电凸点141为多个,多个导电凸点141在支撑部的同一圆周面上均匀间隔分布。设置多个导电凸点141可以进一步确保金属导电帽14和第二导电接触点131的接触。当然,在其他示例中,所述多个导电凸点141也可以连接在一起而形成导电凸环,具体不做限制。The metal
作为示例,所述骨科电刺激治疗仪还包括导电凝胶15,所述导电凝胶15覆盖于所述电极片13背离所述底座12的表面,所述导电凝胶15的面积优选接近于所述电极片13的表面积。所述导电凝胶15可以是在所述骨科电刺激治疗仪组装好涂覆于所述电极片13表面,经干燥而制备而成,当然也可以是定制后贴附至所述电极片13表面。As an example, the orthopedic electrical stimulation therapy apparatus also includes a
所述骨科电刺激治疗仪还可以进一步包括离型纸16,覆盖于所述导电凝胶15背离所述电极片的表面,以保护所述导电凝胶15不被污染损伤,在使用所述骨科电刺激治疗仪之前可撕掉所述离型纸16。本发明还提供如上述任一方案中所述的骨科电刺激治疗仪的组装工艺和方法。如前所述,所述骨科电刺激治疗仪包括主机11、底座12、电极片13及金属导电帽14;所述主机11上设置有电刺激产生电路及多个第一导电接触点111,所述第一导电接触点111与所述电刺激产生电路电连接;所述底座12上设置有底座槽121及位于所述底座槽121内的多个导电探针122,所述电极片13上设置有多个第二导电接触点131、正极片和负极片,所述正极片和负极片与所述第二导电接触点131电连接,所述金属导电帽14上设置有导电凸点141,所述组装工艺和方法包括步骤:The orthopedic electrical stimulation therapeutic apparatus can further include
将所述电极片13贴置于所述底座12背离所述主机11的表面,且使所述第二导电接触点131一一套设在所述底座12的导电探针122上;Paste the
将所述金属导电帽14自所述电极片13背离所述底座12的一侧套设在所述导电探针122上,且所述金属导电帽14的导电凸点141与所述第二导电接触点131电接触;The metal
按压所述金属导电帽14,以使所述金属导电帽14、第二导电接触点131和导电探针122电接触;Pressing the metal
填充胶水,比如滴涂导电胶以将金属导电帽14及导电探针122固定;Filling with glue, such as dripping conductive glue to fix the metal
进行高温烘烤,以使胶水固化,比如放进高温烤箱烘烤;Carry out high-temperature baking to make the glue solidify, such as putting it in a high-temperature oven to bake;
导电凝胶15覆盖在所述电极片13上,比如可以采用涂布工艺将导电凝胶涂覆于电极片13表面,然后经固化成型,也可以将预制成型的导电凝胶15贴置于电极片表面;The
将离型纸16覆盖在所述导电凝胶15上以起到保护作用,比如防止导电凝胶15被污染或被尖锐物刮伤;Covering the
最后将主机11覆盖于所述底座槽121上。Finally, the host 11 is covered on the
当然,在其他示例中,也可以先将主机11和底座12组装好,但将主机11和底座12最后安装,可以有效避免后续工艺,比如后续的高温烘烤工艺造成主机11内的电路损伤。Of course, in other examples, the host 11 and the base 12 can also be assembled first, but installing the host 11 and the
对所述骨科电刺激治疗仪的更多介绍还请参考前述内容,出于简洁的目的不赘述。本发明提供的骨科电刺激治疗仪的组装工艺和方法简单易行,使得可以根据使用需要更加灵活地更换电极片,以满足不同的需求。For more introduction of the orthopedic electrical stimulation therapeutic apparatus, please refer to the foregoing content, which will not be repeated for the purpose of brevity. The assembly process and method of the orthopedic electric stimulation treatment apparatus provided by the present invention are simple and easy, so that the electrode sheets can be replaced more flexibly according to the needs of use, so as to meet different needs.
综上所述,本发明提供一种骨科电刺激治疗仪及其组装工艺和方法。所述骨科电刺激治疗仪包括主机、底座、电极片及金属导电帽;所述主机上设置有电刺激产生电路及多个第一导电接触点,所述第一导电接触点与所述电刺激产生电路电连接;所述底座上设置有底座槽及位于所述底座槽内的多个导电探针,所述电极片上设置有多个第二导电接触点、正极片和负极片,所述正极片和负极片与所述第二导电接触点电连接,所述金属导电帽上设置有导电凸点;所述主机覆盖于所述底座槽上,所述第一导电接触点与所述导电探针一一对应电接触,所述电极片位于所述底座背离所述主机的表面,第二导电接触点一一对应套设于所述导电探针上,所述金属导电帽设置于所述第二导电接触点背离所述主机的一侧且套设于所述导电探针上,所述金属导电帽的导电凸点与所述第二导电接触点电接触。本发明经改善的结构设计,利用具有导电凸点的金属导电帽压在电极片上并连同电极片上的导电接触点共同套设至主机的导电探针上而连接于一体,导电凸点将平面与平面的接触转变为平面和点之间的接触,可以使电极片和底座的连接更加可靠,且有助于降低底座的厚度,使得骨科电刺激治疗仪的整体结构更加小巧,可以进一步提高用户体验感。同时,电极片通过金属导电帽的按压固定于底座上,因而在需要时,通过卸除金属导电帽即可以更换电极片,由此可以实现底座和主机的循环使用,有助于降低使用成本及减少环境污染。所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。To sum up, the present invention provides an orthopedic electric stimulation therapy instrument and its assembly process and method. The orthopedic electric stimulation therapy instrument includes a host, a base, an electrode sheet and a metal conductive cap; the host is provided with an electric stimulation generating circuit and a plurality of first conductive contact points, and the first conductive contact point is connected to the electrical stimulation Generate circuit electrical connection; the base is provided with a base groove and a plurality of conductive probes located in the base groove, the electrode sheet is provided with a plurality of second conductive contact points, a positive electrode sheet and a negative electrode sheet, the positive electrode sheet and the negative electrode sheet are electrically connected to the second conductive contact point, and a conductive bump is provided on the metal conductive cap; the host is covered on the base groove, and the first conductive contact point is connected to the conductive probe The needles correspond to electrical contacts one by one, the electrode sheets are located on the surface of the base away from the host, the second conductive contact points are sleeved on the conductive probes one by one, and the metal conductive cap is arranged on the first Two conductive contact points are sheathed on the conductive probe at a side away from the host, and the conductive bumps of the metal conductive cap are in electrical contact with the second conductive contact point. The improved structural design of the present invention uses a metal conductive cap with conductive bumps to press on the electrode sheet and is sleeved on the conductive probe of the host together with the conductive contact points on the electrode sheet to connect them together. The conductive bumps connect the plane and the The contact of the plane is transformed into the contact between the plane and the point, which can make the connection between the electrode sheet and the base more reliable, and help reduce the thickness of the base, making the overall structure of the orthopedic electrical stimulation therapy device smaller, which can further improve the user experience feel. At the same time, the electrode sheet is fixed on the base by pressing the metal conductive cap, so when necessary, the electrode sheet can be replaced by removing the metal conductive cap, which can realize the recycling of the base and the host, which helps to reduce the cost of use and reduce environmental pollution. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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