CN115674492A - Plastic particle granulating device - Google Patents
Plastic particle granulating device Download PDFInfo
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- CN115674492A CN115674492A CN202211311322.9A CN202211311322A CN115674492A CN 115674492 A CN115674492 A CN 115674492A CN 202211311322 A CN202211311322 A CN 202211311322A CN 115674492 A CN115674492 A CN 115674492A
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Abstract
本发明公开了一种塑料颗粒切粒装置,属于塑料加工技术领域。包括:壳体的侧壁设置有进料口,壳体顶部设置有开口,开口处设置有顶盖,壳体的内部设置有导引板,导引板的一端与顶盖连接,导引板的另一端与壳体连接,导引板设置有出料口;传输机构设置于壳体内部,传输机构用于拉动塑料丝条移动;切割转辊设置于壳体内部,切割转辊与壳体转动连接,切割转辊上均匀分布有多个切割刀,切割转辊用于将塑料丝条经传输机构牵引出导引板外的部分进行切割;喷气管路设置于切割转辊远离出料口的一侧,喷气管路延伸至壳体的外侧并与气泵连通;收集机构设置于切割转辊下方。本发明能够将塑料颗粒均匀切割,并有效提升刀具的使用寿命。
The invention discloses a plastic granule cutting device, which belongs to the technical field of plastic processing. Including: the side wall of the housing is provided with a feed port, the top of the housing is provided with an opening, the opening is provided with a top cover, the inside of the housing is provided with a guide plate, one end of the guide plate is connected to the top cover, and the guide plate The other end is connected with the housing, and the guide plate is provided with a discharge port; the transmission mechanism is arranged inside the housing, and the transmission mechanism is used to pull the plastic wire to move; the cutting roller is arranged inside the housing, and the cutting roller and the housing Rotational connection, there are multiple cutting knives evenly distributed on the cutting roller, the cutting roller is used to pull the plastic thread out of the guide plate through the transmission mechanism for cutting; the air injection pipeline is set on the cutting roller away from the discharge port On one side, the air injection pipeline extends to the outside of the casing and communicates with the air pump; the collection mechanism is arranged under the cutting roller. The invention can uniformly cut the plastic particles and effectively improve the service life of the cutter.
Description
技术领域technical field
本发明属于塑料加工技术领域,具体涉及一种塑料颗粒切粒装置。The invention belongs to the technical field of plastic processing, and in particular relates to a plastic granule cutting device.
背景技术Background technique
塑料颗粒是塑料成型加工业的半成品,将塑料粉末与各种母料粉末料进行混合后进行熔融形成熔体,将原料进行挤出拉丝,熔融状态的塑料丝条经过冷却池进行冷却后再利用刀具将拉丝进行切削,之后便形成了所需要的塑料颗粒,由于塑料丝条以及刀片容易偏差,刀片长期使用会造成磨损,刀片长时间工作与塑料颗粒进行摩擦生热可能会造成塑料丝粘连在刀片上,使得进行切粒过程中很容易导致塑料颗粒切削不均匀,易于出现颗粒大小和形状不一的情况,并且造成塑料颗粒的质量降低,因此如何提供一种能够将塑料颗粒均匀切割的塑料颗粒切割装置是本领域技术人员亟需解决的问题。Plastic granules are semi-finished products in the plastic molding processing industry. Plastic powder is mixed with various masterbatch powders and then melted to form a melt. The raw materials are extruded and drawn, and the molten plastic strands are cooled in a cooling pool before reuse. The tool cuts the wire and then forms the required plastic particles. Since the plastic wire and the blade are easy to deviate, the blade will cause wear and tear after long-term use. The friction between the blade and the plastic particles for a long time may cause the plastic wire to stick to the surface. On the blade, it is easy to cause uneven cutting of plastic particles during the granulation process, and it is easy to have uneven particle size and shape, and cause the quality of plastic particles to decrease. Therefore, how to provide a plastic that can evenly cut plastic particles Particle cutting device is an urgent problem to be solved by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本发明提供了一种塑料颗粒切粒装置,能够将塑料颗粒均匀切割,提高刀具使用寿命。In view of this, the present invention provides a plastic granule cutting device, which can evenly cut the plastic granules and improve the service life of the tool.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种塑料颗粒切粒装置,包括:A plastic granule cutting device, comprising:
壳体,所述壳体的侧壁设置有进料口,所述壳体顶部设置有开口,所述开口处设置有顶盖,所述壳体的内部设置有导引板,所述导引板的一端与所述顶盖连接,所述导引板的另一端与所述壳体连接,所述导引板设置有出料口;A housing, the side wall of the housing is provided with a feed port, the top of the housing is provided with an opening, the opening is provided with a top cover, the inside of the housing is provided with a guide plate, the guide One end of the plate is connected to the top cover, the other end of the guide plate is connected to the housing, and the guide plate is provided with a discharge port;
传输机构,所述传输机构设置于所述壳体内部,所述传输机构用于拉动塑料丝条移动;A transmission mechanism, the transmission mechanism is arranged inside the housing, and the transmission mechanism is used to pull the plastic thread to move;
切割转辊,所述切割转辊设置于所述壳体内部,所述切割转辊与所述壳体转动连接,所述切割转辊上均匀分布有多个切割刀,所述切割转辊用于将塑料丝条经所述传输机构牵引出所述导引板外的部分进行切割;A cutting roller, the cutting roller is arranged inside the housing, the cutting roller is connected to the housing in rotation, a plurality of cutting knives are evenly distributed on the cutting roller, and the cutting roller is used for Cutting the part where the plastic thread is pulled out of the guide plate through the transmission mechanism;
喷气管路,所述喷气管路设置于所述切割转辊远离所述出料口的一侧,所述喷气管路延伸至壳体的外侧并与气泵连通;An air injection pipeline, the air injection pipeline is arranged on the side of the cutting roller away from the discharge port, the air injection pipeline extends to the outside of the housing and communicates with the air pump;
收集机构,所述收集机构设置于所述切割转辊下方。A collection mechanism, the collection mechanism is arranged below the cutting roller.
优选的,所述传输机构包括第一转辊、第二转辊、连接件和升降电机,所述升降电机设置于所述顶盖上,所述升降电机的升降杆穿过所述顶盖并与所述连接件固定连接,所述第二转辊的两端均与所述连接件转动连接,所述第一转辊的一端与所述壳体转动连接,所述第一转辊的另一端延伸至壳体的外侧并与旋转电机的输出端传动连接,所述第一转辊与所述第二转辊之间设置有间隙,所述间隙小于等于塑料丝条的直径。Preferably, the transmission mechanism includes a first rotating roller, a second rotating roller, a connecting piece and a lifting motor, the lifting motor is arranged on the top cover, the lifting rod of the lifting motor passes through the top cover and It is fixedly connected with the connector, both ends of the second roller are rotatably connected with the connector, one end of the first roller is rotatably connected with the housing, and the other end of the first roller One end extends to the outside of the casing and is connected to the output end of the rotating motor in transmission. There is a gap between the first rotating roller and the second rotating roller, and the gap is smaller than or equal to the diameter of the plastic thread.
优选的,所述收集机构包括振动筛网、筛网支架、第一收集箱和第二收集箱,所述筛网支架与所述壳体固定连接,所述振动筛网与所述筛网支架固定连接,所述振动筛网设置于所述切割转辊下方,所述振动筛网延伸至所述第一收集箱的开口处,所述振动筛网下方设置有所述第二收集箱。Preferably, the collection mechanism includes a vibrating screen, a screen support, a first collection box and a second collection box, the screen support is fixedly connected to the housing, the vibrating screen is connected to the screen support Fixedly connected, the vibrating screen is arranged under the cutting roller, the vibrating screen extends to the opening of the first collection box, and the second collection box is arranged under the vibrating screen.
优选的,切粒装置还包括暖风管路,所述暖风管路设置于所述进料口处,所述暖风管路延伸至壳体的外侧并与暖风机连接。Preferably, the pelletizing device further includes a warm air pipeline, the warm air pipeline is arranged at the feed inlet, and the warm air pipeline extends to the outside of the housing and is connected with the heater.
优选的,切粒装置还包括吸水转辊、挤压板以及导流管路,所述吸水转辊设置于所述进料口与所述传输机构之间,所述吸水转辊的两端均与所述壳体转动连接,所述吸水转辊与塑料丝条相接触,所述挤压板为弧形结构,且弧形挤压板的半径大于所述吸水转辊的半径,所述挤压板的底端设置有漏孔,所述导流管路的一端与所述漏孔连通,所述导流管路的另一端延伸至壳体的外侧。Preferably, the pelletizing device further includes a water-absorbing roller, an extrusion plate and a flow guide pipeline, the water-absorbing roller is arranged between the feed inlet and the transmission mechanism, and both ends of the water-absorbing roller are It is rotatably connected with the housing, the water-absorbing roller is in contact with the plastic thread, the extruding plate has an arc-shaped structure, and the radius of the arc-shaped extruding plate is larger than the radius of the water-absorbing roller, and the extruding plate The bottom end of the pressure plate is provided with a leakage hole, one end of the diversion pipeline communicates with the leakage hole, and the other end of the diversion pipeline extends to the outside of the casing.
优选的,所述壳体底部设置有铰接门。Preferably, a hinged door is provided at the bottom of the housing.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明使得塑料丝条依次通过进料口、传输机构和出料口,能够有效降低塑料丝条产生偏移的概率,同时,通过控制传输机构匀速运输塑料丝条,配合切割转辊匀速转动,能够提升塑料颗粒切割的均匀性,并且,切割转辊设置有多个切割刀,多个切割刀依次转动切割,相较于长期使用单个刀片切割,能够降低对刀片的磨损效果,并且切割刀能随切割转辊的转动有助于降低刀片温度,降低持续切割摩擦升温造成塑料丝粘连在刀片上的可能,通过间隔开启气泵,使得喷气管路间隔喷射空气,将粘连在刀片上的塑料颗粒吹落使其落入收集机构,同时,还能为刀片提供一定的降温效果。本发明附加的方面和优点将在下面的描述中部分给出,这些将从下面的描述中变得明显。The invention makes the plastic thread pass through the feed inlet, the transmission mechanism and the discharge port in sequence, which can effectively reduce the probability of plastic thread deviation. The uniformity of cutting plastic particles can be improved, and the cutting roller is provided with multiple cutting knives, and the multiple cutting knives rotate and cut sequentially. Compared with long-term use of a single blade for cutting, the wear effect on the blade can be reduced, and the cutting knives can The rotation of the cutting roller helps to reduce the temperature of the blade and reduce the possibility of plastic filaments sticking to the blade due to continuous cutting friction and temperature rise. The air pump is turned on at intervals to make the air injection pipeline spray air at intervals to blow the plastic particles adhering to the blade. It falls into the collection mechanism, and at the same time, it can also provide a certain cooling effect for the blade. Additional aspects and advantages of the invention will be set forth in part in the description which follows, and will become apparent from the description which follows.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1是本发明的剖面示意图;Fig. 1 is a schematic sectional view of the present invention;
图2为本发明的正面示意图;Fig. 2 is the front schematic diagram of the present invention;
图3为本发明的切割转辊的示意图。Fig. 3 is a schematic diagram of the cutting roller of the present invention.
其中,图中:Among them, in the figure:
1、壳体;2、进料口;3、顶盖;4、导引板;5、切割转辊;6、切割刀;7、喷气管路;8、第一转辊;9、第二转辊;10、连接件;11、升降电机;12、振动筛网;13、筛网支架;14、第一收集箱;15、第二收集箱;16、暖风管路;17、导流管路;18、挤压板;19、吸水转辊;20、铰接门。1. Shell; 2. Feed port; 3. Top cover; 4. Guide plate; 5. Cutting roller; 6. Cutting knife; 7. Air injection pipeline; 8. First roller; 9. Second Roller; 10. Connector; 11. Lifting motor; 12. Vibrating screen; 13. Screen support; 14. First collection box; 15. Second collection box; 16. Warm air pipeline; 17. Flow guide Pipeline; 18. Squeeze plate; 19. Suction roller; 20. Hinged door.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参阅附图1-3,本发明公开了一种塑料颗粒切粒装置,包括:Referring to accompanying drawings 1-3, the present invention discloses a plastic granule cutting device, comprising:
壳体1,壳体1的侧壁设置有进料口2,壳体1顶部设置有开口,开口处设置有顶盖3,壳体1的内部设置有导引板4,导引板4的一端与顶盖3连接,导引板4的另一端与壳体1连接,导引板4设置有出料口;顶盖3为可拆卸连接,优选通过螺栓连接,通过壳体1顶部的开口可以实现壳体1内部机构的安装,导引板4与顶盖3固定连接,导引板4上设置的出料口优选与进料口2数量相同,每个进料口2分别进入一根塑料丝条,防止塑料丝条之间相互粘连。
传输机构,传输机构设置于壳体1内部,传输机构用于拉动塑料丝条移动;通过传输机构为进入进料口2的塑料丝条提供动力,拉动塑料丝条匀速前进,塑料丝条经传输机构拉动后逐一从出料口通过,进入切割位置。Transmission mechanism, the transmission mechanism is set inside the
切割转辊5,切割转辊5设置于壳体1内部,切割转辊5与壳体1转动连接,切割转辊5上均匀分布有多个切割刀6,切割转辊5用于将塑料丝条经传输机构牵引出导引板4外的部分进行切割;优选设置六个切割刀6,切割转辊5顺时针转动,切割刀6依次转动切割,相较于长期使用单个刀片切割,对刀片的磨损效果更低,并且切割刀6随切割转辊5转动,有助于降低切割刀6的温度,降低持续切割摩擦升温造成塑料丝条粘连在切割刀6上的可能,切割刀6优选随切割转辊5的转动方向倾斜设置,不仅能够降低切割过程中对切割刀6的损伤,还能够承接切割后的塑料颗粒,将塑料颗粒运输至远离出料口的一侧后再掉落至收集机构,方便收集机构的筛分,当切割刀6位于与导引板4最近的位置时,切割刀6的刀尖距离导引板4具有间隙,防止切割刀6与导引板4硬接触从而造成切割刀6的损伤。Cutting
喷气管路7,喷气管路7设置于切割转辊5远离出料口的一侧,喷气管路7延伸至壳体1的外侧并与气泵连通;控制气泵间接开启,使得喷气管路7间隔喷射具有一定冲击力的空气,能够将粘连在切割刀6上的塑料颗粒吹落使其落入收集机构,同时,还能为切割刀6起到一定的降温作用。The
收集机构,收集机构设置于切割转辊5下方;通过收集机构筛分收集塑料颗粒。A collection mechanism, the collection mechanism is arranged below the cutting
在本实施例中,优选的,传输机构包括第一转辊8、第二转辊9、连接件10和升降电机11,升降电机11设置于顶盖3上,升降电机11的升降杆穿过顶盖3并与连接件10固定连接,第二转辊9的两端均与连接件10转动连接,第一转辊8的一端与壳体1转动连接,第一转辊8的另一端延伸至壳体1的外侧并与旋转电机的输出端传动连接,第一转辊8与第二转辊9之间设置有间隙,间隙小于等于塑料丝条的直径;转动过程中,通过旋转电机带动第一转辊8转动,转动的第一转辊8通过塑料丝条带动第二转辊9转动,实现对塑料丝条的传输,第一转辊8与第二转辊9采用较软的材质,优选采用橡胶材质,通过升降电机11控制第二转辊9的升降,当塑料丝条均搭放至第一转辊8上后,再控制第二转辊9下降压紧塑料丝条,直至第一转辊8与第二转辊9的间隙略小于塑料丝条的直径,由于采用较软的橡胶材质,能够防止塑料丝条被挤压变形,同时,第一转辊8与第二转辊9的表面还会形成较小的凹槽,从而降低塑料丝条在运输过程中产生偏移的可能。In this embodiment, preferably, the transmission mechanism includes a
在本实施例中,优选的,收集机构包括振动筛网12、筛网支架13、第一收集箱14和第二收集箱15,筛网支架13与壳体1固定连接,振动筛网12与筛网支架13固定连接,振动筛网12设置于切割转辊5下方,振动筛网12延伸至第一收集箱14的开口处,振动筛网12下方设置有第二收集箱15;振动筛网12通过振动防止塑料颗粒之间相互粘连,提高塑料颗粒的成品质量,并且振动筛网12还能将切割过程中的粉末与较小的塑料颗粒分离至正下方的第二收集箱15中,将较大的塑料颗粒分离至第一收集箱14中,第二收集箱15内的废料可以再次回收利用,提高利用率。In this embodiment, preferably, the collection mechanism includes a vibrating
在本实施例中,优选的,切粒装置还包括暖风管路16,暖风管路16设置于进料口2处,暖风管路16延伸至壳体1的外侧并与暖风机连接;塑料丝条一般通过水冷后会直接切料,通过暖风管路16吹送暖风,能够调节塑料丝条的温度使其趋近于维卡软化点温度,以确保塑料线条尽可能受到热切,从而避免破裂,以提高切割后的塑料颗粒质量,还可以降低塑料丝条表面的水分,防止切割刀6沾染较多的水分。In this embodiment, preferably, the pelletizing device further includes a
在本实施例中,优选的,切粒装置还包括吸水转辊19、挤压板18以及导流管路17,吸水转辊19设置于进料口2与传输机构之间,吸水转辊19的两端均与壳体1转动连接,吸水转辊19与塑料丝条相接触,挤压板18为弧形结构,且弧形挤压板18的半径大于吸水转辊19的半径,挤压板18的底端设置有漏孔,导流管路17的一端与漏孔连通,导流管路17的另一端延伸至壳体1的外侧;吸水转辊19优选为海绵材质,能够有效降低对塑料丝条的形变的影响,吸水转辊19与塑料丝条接触,能够吸收塑料丝条多余的水分,吸水转辊19吸水后转动至下方,通过挤压板18挤压,将吸水转辊19的水分挤出,并通过漏孔流至导流管路17,水分最终沿导流管路17流回冷却池中。In this embodiment, preferably, the pelletizing device further includes a
在本实施例中,优选的,壳体1底部设置有铰接门20,通过底部铰接门20设置,使得第一收集箱14与第二收集箱15便于取出,优选第一收集箱14设置于靠近铰接门20的位置,以便于第一收集箱14的收取。In this embodiment, preferably, the bottom of the
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to the embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
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