CN109333862B - An anti-clogging plastic granulator discharge device - Google Patents
An anti-clogging plastic granulator discharge device Download PDFInfo
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- CN109333862B CN109333862B CN201811321611.0A CN201811321611A CN109333862B CN 109333862 B CN109333862 B CN 109333862B CN 201811321611 A CN201811321611 A CN 201811321611A CN 109333862 B CN109333862 B CN 109333862B
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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Abstract
本发明公开了一种防堵塞的塑料造粒机出料装置,包括机架、机筒和造粒成型装置,机架的上端面设有机筒,机筒内部设有导杆,导杆的外壁设有导料片,机筒的左侧下部外壁设有挤出管道,挤出管道的下端设有造粒成型装置,造粒成型装置包括成型模板和支撑板,紧贴成型模板和支撑板的外壁设有冷却板。本发明中在挤出管道的外壁设有螺旋缠绕的导热管,导热管连接暖风机,可对挤出管道的内部进行加热保温,防止熔融塑料冷却硬化发生堵塞,成型模板中均匀开设有多个成型孔,熔融的塑料沿挤出管道下端进入成型模板内部的成型孔中,成型模板外壁接触冷却板,使得熔融的塑料快速冷却成型,塑料粒子大小一致。
The invention discloses an anti-clogging plastic granulator discharging device, comprising a frame, a barrel and a granulation forming device. The upper end face of the frame is provided with a barrel, a guide rod is arranged inside the barrel, and an outer wall of the guide rod is provided There is a guide sheet, an extrusion pipe is arranged on the outer wall of the lower left side of the barrel, and a granulation forming device is arranged at the lower end of the extrusion pipe. The granulation forming device includes a forming template and a supporting plate, and the The outer wall is provided with a cooling plate. In the present invention, a spirally wound heat-conducting pipe is arranged on the outer wall of the extrusion pipe, and the heat-conducting pipe is connected to the heater, which can heat and maintain the inside of the extrusion pipe, and prevent the molten plastic from being blocked by cooling and hardening. Forming hole, the molten plastic enters the forming hole inside the forming template along the lower end of the extrusion pipe, and the outer wall of the forming template contacts the cooling plate, so that the molten plastic is rapidly cooled and formed, and the size of the plastic particles is consistent.
Description
技术领域technical field
本发明涉及塑料造粒机技术领域,具体为一种防堵塞的塑料造粒机出料装置。The invention relates to the technical field of plastic granulators, in particular to an anti-clogging plastic granulator discharging device.
背景技术Background technique
在塑料制造工业中,各种不同形态的塑料经过塑料造粒机熔融、挤出、切粒等工序制备成方便后续加工的、均匀的颗粒状。塑料造粒机主要由螺杆、机筒、加热系统、冷却系统和切粒系统组成,塑料在机筒和加热系统下熔融,由机头出口形成条料,条料经过冷却系统的冷却后进入切粒机进行滚切成颗粒状,方便包装以达到便于操作的目的,但它在实际使用中仍存在以下弊端:In the plastics manufacturing industry, various plastics of different shapes are prepared into uniform granules that are convenient for subsequent processing through the processes of melting, extrusion, and dicing of plastic pelletizers. The plastic granulator is mainly composed of screw, barrel, heating system, cooling system and cutting system. The granulator is rolled and cut into granules, which is convenient for packaging to achieve the purpose of easy operation, but it still has the following disadvantages in actual use:
1.现有的塑料造粒机由机筒挤出熔融塑料的出口处没有设置保温装置,容易使熔融塑料冷却硬化从而发生堵塞;1. The existing plastic granulator is not provided with a heat preservation device at the outlet where the molten plastic is extruded from the barrel, which is easy to cool and harden the molten plastic to cause blockage;
2.造粒形状大小取决于切粒机上设置着滚动进料轮的运送速度和滚动刀片的切割速率,容易造成塑料颗粒大小不一致,且切割面较为粗糙;2. The shape and size of the granulation depends on the conveying speed of the rolling feed wheel and the cutting rate of the rolling blade on the pelletizer, which is easy to cause inconsistent plastic particle size and rough cutting surface;
3.通过冷却风机对条料进行冷却,冷却效果一般,容易使塑料条料不能快速完全冷却,而导致产生变形,影响加工质量。3. The strip is cooled by a cooling fan, and the cooling effect is general, which is easy to make the plastic strip not cool quickly and completely, resulting in deformation and affecting the processing quality.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种防堵塞的塑料造粒机出料装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an anti-clogging plastic granulator discharging device to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种防堵塞的塑料造粒机出料装置,包括机架、机筒和造粒成型装置,所述机架的上端面设有机筒,机筒内部设有导杆,导杆左端穿透机筒侧壁,且导杆的左端连接设有导料电机,导料电机固定设置在机架的上端面,导杆的外壁设有导料片,所述机筒的左侧下部外壁设有挤出管道,紧贴挤出管道的外壁环绕设有导热管,导热管两端口均连接暖风机,暖风机设置在机架内部,挤出管道的下端设有造粒成型装置,造粒成型装置包括成型模板和支撑板,成型模板开设有连通上下表面的成型孔,紧贴成型模板的下端面设有支撑板,支撑板左侧设有向下倾斜的出料导板,支撑板的下表面设有三根支撑柱,三根支撑柱底端固定设置在机架内部底面,支撑板的中间正下方设有模板电机,模板电机固定设置在机架内部底面,模板电机的转动轴穿透过支撑板,且模板电机的转动轴上端与成型模板固定连接,紧贴成型模板和支撑板的外壁设有冷却板,冷却板的外壁缠绕设有冷却水管,冷却板的右侧方设有水泵,冷却水管两端口均与水泵连接,紧贴成型模板的上表面设有吹风管头,成型模板的右侧方设有高压风机,吹风管头通过导气管连接高压风机。In order to achieve the above purpose, the present invention provides the following technical solutions: an anti-clogging plastic granulator discharge device, comprising a frame, a barrel and a granulation forming device, the upper end face of the frame is provided with a barrel, and the barrel is provided with a barrel. There is a guide rod inside, the left end of the guide rod penetrates the side wall of the barrel, and the left end of the guide rod is connected with a material guide motor, which is fixed on the upper end face of the frame, and the outer wall of the guide rod is provided with a material guide piece. The outer wall of the lower left side of the barrel is provided with an extrusion pipe, and a heat conduction pipe is arranged around the outer wall of the extrusion pipe. The two ports of the heat conduction pipe are connected to a heater. A granulating and forming device is provided. The granulating and forming device includes a forming template and a supporting plate. The forming template is provided with forming holes connecting the upper and lower surfaces. There are three support columns on the lower surface of the support plate, and the bottom ends of the three support columns are fixedly arranged on the bottom surface of the inside of the frame. There is a formwork motor just below the middle of the support plate, and the formwork motor is fixed on the bottom surface of the inside of the frame. The rotating shaft of the template motor penetrates through the support plate, and the upper end of the rotating shaft of the template motor is fixedly connected with the forming template, a cooling plate is arranged close to the forming template and the outer wall of the supporting plate, and the outer wall of the cooling plate is wound with a cooling water pipe, and the cooling plate There is a water pump on the right side of the cooling water pipe, both ports of the cooling water pipe are connected with the water pump, and a blowing pipe head is arranged close to the upper surface of the forming template. .
优选的,所述导料片为螺旋状叶片,且导料片的叶片的最外片边缘与机筒的内壁之间留有3-5mm的间距。Preferably, the guide material is a helical blade, and a distance of 3-5 mm is left between the edge of the outermost piece of the blade of the material guide piece and the inner wall of the barrel.
优选的,所述成型模板和支撑板为直径相等的圆柱体,成型模板的下端面与支撑板的上端面滑动接触,成型模板的外壁与冷却板的内壁滑动接触,成型模板上端面开设有圆环形凹槽,挤出管道的下端配合卡设在成型模板上端面开设圆环形凹槽内。Preferably, the forming template and the supporting plate are cylinders with equal diameters, the lower end surface of the forming template is in sliding contact with the upper end surface of the supporting plate, the outer wall of the forming template is in sliding contact with the inner wall of the cooling plate, and the upper end surface of the forming template is provided with a circle An annular groove, the lower end of the extrusion pipe is matched and clamped in the annular groove provided on the upper end face of the forming template.
优选的,所述挤出管道的上部为倒圆锥管状,挤出管道的下表面与成型模板上端面开设圆环形凹槽底面滑动接触。Preferably, the upper part of the extrusion pipe is in the shape of an inverted conical tube, and the lower surface of the extrusion pipe is in sliding contact with the bottom surface of the annular groove formed on the upper end surface of the forming template.
优选的,所述吹风管头下端配合卡设在成型模板上端面开设圆环形凹槽内,且吹风管头的下表面与成型模板上端面开设圆环形凹槽底面滑动接触。Preferably, the lower end of the blowing pipe head is fitted into the annular groove formed on the upper end surface of the forming template, and the lower surface of the blowing pipe head is in sliding contact with the bottom surface of the annular groove formed on the upper end surface of the forming template.
优选的,所述成型模板上端面所开设圆环形凹槽底面均匀设有多个成型孔,挤出管道的下端设置在成型模板的上表面左侧,吹风管头的下端设置在成型模板的上表面右侧。Preferably, a plurality of forming holes are evenly arranged on the bottom surface of the annular groove opened on the upper end surface of the forming template, the lower end of the extrusion pipe is arranged on the left side of the upper surface of the forming template, and the lower end of the blowing pipe head is arranged on the bottom of the forming template. Right side of top surface.
优选的,所述支撑板右部设有开口,且开口下方设有倾斜设置的出料导板,出料导板设置在吹风管头的正下方。Preferably, the right part of the support plate is provided with an opening, and an obliquely arranged discharge guide plate is arranged below the opening, and the discharge guide plate is arranged directly below the blowing pipe head.
与现有技术相比,本发明的有益效果是:本发明结构设置合理,功能性强,具有以下优点:Compared with the prior art, the beneficial effects of the present invention are: the present invention has a reasonable structure, strong functionality, and the following advantages:
1.本发明中在挤出管道的外壁设有螺旋缠绕的导热管,导热管连接暖风机,可对挤出管道的内部进行加热保温,防止熔融塑料冷却硬化发生堵塞;1. In the present invention, the outer wall of the extrusion pipe is provided with a spirally wound heat conduction pipe, and the heat conduction pipe is connected to the heater, which can heat the inside of the extrusion pipe and prevent the molten plastic from being blocked by cooling and hardening;
2.本发明在成型模板中均匀开设有多个成型孔,熔融的塑料沿挤出管道下端进入成型模板内部的成型孔中,成型模板外壁接触冷却板,使得熔融的塑料快速冷却成型,塑料粒子大小一致;2. In the present invention, a plurality of molding holes are evenly opened in the molding template, and the molten plastic enters the molding hole inside the molding template along the lower end of the extrusion pipe, and the outer wall of the molding template contacts the cooling plate, so that the molten plastic is rapidly cooled and formed, and the plastic particles are formed. the same size;
3.本发明中的成型模板外壁接触冷却板,冷却板外壁螺旋缠绕设有冷却水管,冷却水管连接水泵,能够对成型模板进行快速降温,对成型孔内熔融的塑料进行快速冷却成型,防止发生变形。3. In the present invention, the outer wall of the forming template contacts the cooling plate, the outer wall of the cooling plate is spirally wound with a cooling water pipe, and the cooling water pipe is connected to the water pump, which can rapidly cool the forming template and rapidly cool the plastic melted in the forming hole to prevent the occurrence of deformed.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明中造粒成型装置的结构示意图;Fig. 2 is the structural representation of the granulation molding device in the present invention;
图3为本发明的正视剖面图;Fig. 3 is the front sectional view of the present invention;
图4为图3中A处的放大图。FIG. 4 is an enlarged view of A in FIG. 3 .
图中:机架1、机筒2、造粒成型装置3、导杆4、导料片5、导料电机6、挤出管道7、暖风机8、成型模板9、支撑板10、模板电机11、支撑柱12、出料导板13、冷却板14、水泵15、高压风机16、吹风管头17、成型孔18、导热管19、冷却水管20。In the figure: frame 1, barrel 2,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1至图4,本发明提供一种技术方案:一种防堵塞的塑料造粒机出料装置,包括机架1、机筒2和造粒成型装置3,如图1所示,机架1的上端面设有圆筒状的机筒2,机筒2内部设有同轴度的导杆4,导杆4左端穿透机筒2侧壁,且导杆4的左端连接设有导料电机6,导料电机6固定设置在机架1的上端面,导杆4的右端与机筒2的右侧内壁转动连接,导杆4与机筒2的连接处均设有轴承,导杆4的外壁设有导料片5,机筒2的左侧下部外壁设有挤出管道7,紧贴挤出管道7的外壁环绕设有导热管19,导热管19两端口均连接暖风机8,暖风机8通过导热管19可对挤出管道7内部进行加热保温,暖风机8设置在机架1内部,机架1内部中间设有隔板,暖风机8固定设置在隔板上,挤出管道7的下端设有造粒成型装置3,造粒成型装置3包括成型模板9和支撑板10,结合图2和图4所示,成型模板9开设有连通上下表面的成型孔18,熔融的塑料沿挤出管道7下端进入成型模板9内部的成型孔18中,紧贴成型模板9的下端面设有支撑板10,支撑板10左侧设有向下倾斜的出料导板13,用于导出成型的塑料粒子,支撑板10的下表面设有三根支撑柱12,三根支撑柱12底端固定设置在机架1内部底面,支撑柱12用于固定支撑板10,支撑板10的中间正下方设有模板电机11,模板电机11固定设置在机架1内部底面,模板电机11的转动轴穿透过支撑板10,穿透连接处设有轴承,且模板电机11的转动轴上端与成型模板9固定连接,成型模板9可由模板电机11驱动进行转动,紧贴成型模板9和支撑板10的外壁设有冷却板14,冷却板14的外壁缠绕设有冷却水管20,冷却板14的右侧方设有水泵15,冷却水管20两端口均与水泵15连接,能够对成型模板9进行快速降温,对成型孔18内熔融的塑料进行快速冷却成型,紧贴成型模板9的上表面设有吹风管头17,成型模板9的右侧方设有高压风机16,吹风管头17通过导气管连接高压风机16,吹风管头17连接高压风机16对成型孔18的上端进行吹气,使得成型孔18内部成型的塑料粒子喷出,且沿出料导板13导出收集,有效防止塑料粒子在成型孔18内发生堵塞。Please refer to Fig. 1 to Fig. 4, the present invention provides a technical solution: an anti-clogging plastic granulator discharging device, comprising a frame 1, a barrel 2 and a
导料片5为螺旋状叶片,有效的将熔融的塑料往挤出管道7出挤出,且导料片5的叶片的最外片边缘与机筒2的内壁之间留有3-5mm的间距,防止导料片5与机筒2的内壁发生磨损。The
结合图1和图4所示,成型模板9和支撑板10为直径相等的圆柱体,成型模板9的下端面与支撑板10的上端面滑动接触,防止熔融塑料流出,成型模板9的外壁与冷却板14的内壁滑动接触,便于冷却板14对成型模板9进行冷却,成型模板9上端面开设有圆环形凹槽,挤出管道7的下端配合卡设在成型模板9上端面开设圆环形凹槽内。1 and 4, the forming
如图3所示,挤出管道7的上部为倒圆锥管状,保证熔融挤压均匀紧密,挤出时不产生间隙,挤出管道7的下表面与成型模板9上端面开设圆环形凹槽底面滑动接触,保证熔融的塑料只进入成型模板9内的成型孔18。As shown in Figure 3, the upper part of the
吹风管头17下端配合卡设在成型模板9上端面开设圆环形凹槽内,且吹风管头17的下表面与成型模板9上端面开设圆环形凹槽底面滑动接触,保证吹风管头17能有效的将成型孔18内的成型塑料吹出。The lower end of the blowing
结合图1和图4,成型模板9上端面所开设圆环形凹槽底面均匀设有多个成型孔18,保证生产效率,挤出管道7的下端设置在成型模板9的上表面左侧,吹风管头17的下端设置在成型模板9的上表面右侧。1 and 4, a plurality of forming
支撑板10右部设有开口,且开口下方设有倾斜设置的出料导板13,出料导板13设置在吹风管头17的正下方,使由吹风管头17吹出的成型塑料粒子沿出料导板13导出收集。The right part of the
工作原理:本发明工作时,将加工的塑料沿机筒2左侧上方的进料口放入,经由机筒2外部的加热系统进行加热熔融,在导料片5通过导杆4连接导料电机6进行转动,将熔融的塑料挤入机筒2右端下方的挤出管道7中,挤出管道7的外壁设有螺旋缠绕的导热管19,导热管19连接暖风机8,可对挤出管道7的内部进行加热保温,防止熔融塑料冷却硬化发生堵塞,熔融的塑料沿挤出管道7下端进入成型模板9内部的成型孔18中,成型模板9外壁接触冷却板14,冷却板14外壁螺旋缠绕设有冷却水管20,冷却水管20连接水泵15,能够对成型模板9进行快速降温,对成型孔18内熔融的塑料进行快速冷却成型,成型模板9下端连接模板电机11进行转动,当内部装有成型塑料的成型孔18经过吹风管头17下端口时,吹风管头17连接高压风机16对成型孔18的上端进行吹气,使得成型孔18内部成型的塑料粒子喷出,且沿出料导板13导出收集,有效防止塑料粒子在成型孔18内发生堵塞。Working principle: when the present invention works, the processed plastic is put into the feed port on the upper left side of the barrel 2, heated and melted by the heating system outside the barrel 2, and the guide material is connected to the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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CN110757674A (en) * | 2019-10-29 | 2020-02-07 | 六安正辉优产机电科技有限公司 | Plastic foam granulator |
CN110625845A (en) * | 2019-10-29 | 2019-12-31 | 六安正辉优产机电科技有限公司 | A granulation structure for plastic foam retrieves |
CN110733144B (en) * | 2019-10-29 | 2021-05-28 | 常州中科绿塑环保科技有限公司 | Melting granulation process for recycling plastic foam |
CN110871526A (en) * | 2019-11-24 | 2020-03-10 | 六安丰恺尼机电科技有限公司 | Plastic particle forming circulating chain type die |
CN110871525A (en) * | 2019-11-24 | 2020-03-10 | 六安丰恺尼机电科技有限公司 | Plastic forming assembly adopting chain mold injection molding mode |
CN110871524A (en) * | 2019-11-24 | 2020-03-10 | 六安丰恺尼机电科技有限公司 | Chain mould injection moulding process for polystyrene plastic particles |
CN110861280A (en) * | 2019-11-24 | 2020-03-06 | 六安丰恺尼机电科技有限公司 | Booster-type plastic pipe fitting forming machine |
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