CN115647106A - A kind of production method of small-diameter thick-walled titanium alloy seamless pipe - Google Patents
A kind of production method of small-diameter thick-walled titanium alloy seamless pipe Download PDFInfo
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- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 107
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000007547 defect Effects 0.000 claims abstract description 68
- 238000005097 cold rolling Methods 0.000 claims abstract description 57
- 238000000137 annealing Methods 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000005242 forging Methods 0.000 claims abstract description 13
- 239000002253 acid Substances 0.000 claims abstract description 11
- 238000005553 drilling Methods 0.000 claims abstract description 7
- 238000003723 Smelting Methods 0.000 claims abstract description 4
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 238000007514 turning Methods 0.000 claims abstract description 3
- 238000005406 washing Methods 0.000 claims abstract 3
- 238000005070 sampling Methods 0.000 claims abstract 2
- 238000005554 pickling Methods 0.000 claims description 17
- 238000005096 rolling process Methods 0.000 claims description 9
- 239000010687 lubricating oil Substances 0.000 claims description 8
- 238000004321 preservation Methods 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 7
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 7
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 239000012188 paraffin wax Substances 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000007767 bonding agent Substances 0.000 claims 2
- 238000004140 cleaning Methods 0.000 claims 1
- 238000005520 cutting process Methods 0.000 claims 1
- 239000010705 motor oil Substances 0.000 claims 1
- 230000000630 rising effect Effects 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 5
- 239000000523 sample Substances 0.000 description 10
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 9
- 239000010936 titanium Substances 0.000 description 9
- 229910052719 titanium Inorganic materials 0.000 description 9
- 238000003754 machining Methods 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 239000010721 machine oil Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 235000021110 pickles Nutrition 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及有色金属无缝管制备技术领域,具体而言是一种小口径厚壁钛合金无缝管的生产方法。The invention relates to the technical field of preparation of nonferrous metal seamless pipes, in particular to a production method of small-diameter thick-walled titanium alloy seamless pipes.
背景技术Background technique
钛合金因其塑性差、冷轧织构及各向异性强烈,导致钛合金管冷轧容易出现尺寸精度差、内外表面缺陷。Due to poor plasticity, cold-rolled texture and strong anisotropy of titanium alloy, cold-rolled titanium alloy tubes are prone to poor dimensional accuracy and internal and external surface defects.
对于外径≤10mm、壁厚≥1mm、外径壁厚比≤5.5的小口径厚壁钛合金无缝管而言,因为规格的影响,会造成钛合金管冷轧过程内表面极易出现裂纹,导致产品报废,现有制备方法并没有完善的解决办法。For small-diameter thick-walled titanium alloy seamless pipes with an outer diameter of ≤10mm, a wall thickness of ≥1mm, and a ratio of outer diameter to wall thickness of ≤5.5, due to the influence of specifications, cracks will easily appear on the inner surface of the titanium alloy pipe during cold rolling. , causing the product to be scrapped, and the existing preparation method does not have a perfect solution.
发明内容Contents of the invention
根据上述技术问题,而提供一种小口径厚壁钛合金无缝管的生产方法。本发明从管坯规格设计、管坯加工工艺、钛合金管冷轧工艺设计、真空退火工艺设计、管坯内、外表面缺陷处理工艺等方面综合制订措施,解决小口径厚壁钛合金无缝管冷轧内表面裂纹。According to the above technical problems, a method for producing a small-diameter thick-walled titanium alloy seamless pipe is provided. The invention comprehensively formulates measures from the aspects of tube blank specification design, tube blank processing technology, titanium alloy tube cold rolling process design, vacuum annealing process design, tube blank inner and outer surface defect treatment process, etc., to solve the problem of small-diameter thick-walled titanium alloy seamless Cracks on the inner surface of the cold-rolled tube.
本发明采用的技术手段如下:The technical means adopted in the present invention are as follows:
一种小口径厚壁钛合金无缝管的生产方法,包括如下步骤:A method for producing a small-diameter thick-walled titanium alloy seamless pipe, comprising the steps of:
步骤一:三次VAR熔炼得到钛合金铸锭;Step 1: three times of VAR melting to obtain titanium alloy ingot;
步骤二:将钛合金铸锭进行5火次三墩三拔开坯成方坯、1火次拔长成长棒,3火次径锻制成圆棒,径锻温度840℃~850℃。圆棒满足探伤达到 GB/T5193标准的AA级,圆棒经深孔钻、内绗磨、外车机加工制成外径为 D、壁厚为S的空心管坯,外径壁厚比(D/S)≤5.5;内绗磨采用树脂结合剂粘合的W40粒度的绿色碳化硅油石,工作压力1.3Mpa,绗磨速度每分钟18~21 米,空心管坯内绗磨后粗糙度≤0.4微米。Step 2: The titanium alloy ingot is subjected to 5 fires, three piers and three pulls to form a billet, 1 fire to grow a long rod, and 3 fires to forge into a round bar. The radial forging temperature is 840°C to 850°C. The round bar meets the AA level of the GB/T5193 standard for flaw detection. The round bar is made into a hollow tube blank with an outer diameter of D and a wall thickness of S through deep hole drilling, inner honing, and outer machining. The outer diameter and wall thickness ratio ( D/S)≤5.5; the internal honing is made of green silicon carbide oilstone of W40 particle size bonded by resin binder, the working pressure is 1.3Mpa, the honing speed is 18-21 meters per minute, and the roughness after honing of the hollow tube blank is ≤ 0.4 microns.
步骤三:将空心管坯进行三道次冷轧,制成外径为D1、壁厚为S1的钛合金无缝管成品;空心管坯壁厚S为钛合金无缝管成品壁厚S1的3倍;Step 3: The hollow tube blank is subjected to three passes of cold rolling to produce a titanium alloy seamless tube product with an outer diameter of D1 and a wall thickness of S1; the wall thickness S of the hollow tube blank is equal to that of the finished titanium alloy seamless tube wall thickness S1 3 times;
冷轧工艺过程中每一道次冷轧的变形率ε和K值比上一道次小,每一道次冷轧的K值≥1;外径为Da、壁厚为Sa的钛合金管冷轧一道次成外径为 Db、壁厚为Sb的钛合金管,该道次冷轧的变形率ε计算公式为:In the cold rolling process, the deformation rate ε and K value of each pass of cold rolling are smaller than those of the previous pass, and the K value of each pass of cold rolling is ≥ 1; a titanium alloy tube with an outer diameter of Da and a wall thickness of Sa is cold rolled once The formula for calculating the deformation rate ε of this cold rolling pass is as follows:
ε=((Da-Sa)×Sa-(Db-Sb)×Sb)/((Da-Sa)×Sa);ε=((Da-Sa)×Sa-(Db-Sb)×Sb)/((Da-Sa)×Sa);
该道次冷轧的K值计算公式为:K=(Sa-Sb)×Da/(Da-Db)×Sa。The formula for calculating the K value of this cold rolling pass is: K=(Sa-Sb)×Da/(Da-Db)×Sa.
每道次冷轧轧制前将细度为900目的MoS2、石蜡与32号抗磨机油按1: 1:8重量比例混合成的轧制润滑油涂敷于钛合金管内表面及芯棒表面,每道次冷轧轧制前和轧制过程中过滤轧机润滑油,过滤精度达到3微米。Before each pass of cold rolling, apply rolling lubricating oil with a fineness of 900 mesh MoS 2 , paraffin wax and No. 32 anti-wear machine oil in a weight ratio of 1:1:8 to the inner surface of the titanium alloy tube and the surface of the mandrel. , Filter the rolling mill lubricating oil before and during each cold rolling pass, and the filtration accuracy reaches 3 microns.
每道次冷轧后对钛合金管进行取样,观察其裂纹缺陷,并去除裂纹缺陷,具体方式为:钛合金管每道次冷轧后取100mm长管段样,酸洗去除管段样壁厚0.01mm后,剖开观察内外表面,确认裂纹缺陷的分布、走向、最大缺陷位置,在最大缺陷位置取纵向、横向金相组织样,确定裂纹缺陷的最大深度为h及观察裂纹缺陷的开口距离,并根据开口距离和最大深度h对裂纹缺陷进行去除,去除后取100mm长管段样,用图像仪、体视显微镜观察确认内外表面没有缺陷后,再对钛合金管进行中间真空退火和下一道次冷轧;After each pass of cold rolling, the titanium alloy pipe is sampled, the crack defects are observed, and the crack defects are removed. The specific method is: after each pass of cold rolling of the titanium alloy pipe, a 100mm long pipe section sample is taken, and the wall thickness of the pipe section sample is removed by pickling. After mm, cut open and observe the inner and outer surfaces, confirm the distribution, orientation and maximum defect position of crack defects, take longitudinal and transverse metallographic samples at the maximum defect position, determine the maximum depth of crack defects as h and observe the opening distance of crack defects, And remove the crack defect according to the opening distance and the maximum depth h. After removal, take a 100mm long pipe section sample, use an imager and a stereo microscope to observe and confirm that there are no defects on the inner and outer surfaces, and then perform intermediate vacuum annealing and the next pass on the titanium alloy pipe Cold rolling;
裂纹缺陷的开口距离≥0.02mm的内表面缺陷选择内绗磨去除钛合金管内表面壁厚h+0.02mm;内绗磨采用树脂结合剂粘合的W40粒度的绿色碳化硅油石,工作压力1.3Mpa,绗磨速度每分钟18~21米;For inner surface defects whose opening distance of crack defect is ≥0.02mm, choose internal honing to remove the inner surface wall thickness h+0.02mm of titanium alloy tube; inner honing uses green silicon carbide oilstone with W40 grain size bonded by resin bond, working pressure 1.3Mpa , the honing speed is 18-21 meters per minute;
裂纹缺陷的开口距离≥0.02mm的外表面缺陷选择砂带外抛去除钛合金管外表面壁厚h+0.02mm;For the outer surface defects whose opening distance of the crack defect is ≥0.02mm, select the abrasive belt to remove the outer surface wall thickness h+0.02mm of the titanium alloy pipe;
裂纹缺陷的开口距离<0.02mm的内、外表面缺陷选择内、外表面流动酸洗,去除钛合金管壁厚h+0.02mm。单独内表面流动酸洗采用塑料袋捆扎覆盖钛合金管外表面,单独外表面流动酸洗采用塑料堵住钛合金管两端头;酸洗液采用HF酸:HNO3酸:水按4:15:81重量比例混合制成,以大于等于3米/分钟的速度流过钛合金管内表面和/或外表面。For inner and outer surface defects whose opening distance of crack defects is less than 0.02mm, the inner and outer surfaces should be pickled by flowing pickling to remove the titanium alloy pipe wall thickness h+0.02mm. Plastic bags are used to cover the outer surface of the titanium alloy pipe for flow pickling on the inner surface alone, and plastic is used to block both ends of the titanium alloy pipe for flow pickling on the outer surface alone; the pickling solution uses HF acid: HNO 3 acid: water at 4:15 : It is made by mixing 81% by weight, and flows through the inner surface and/or outer surface of the titanium alloy tube at a speed greater than or equal to 3 m/min.
每道次冷轧后,去除裂纹缺陷后进行中间真空退火,经变形率为ε的冷轧的外径为Db、壁厚为Sb的钛合金管的中间真空退火工艺为:升温速度2℃/分钟,中间退火温度为(600+300×ε)℃、保温时间为55×Sb分钟,退火后钛合金管延伸率≥30%。After each pass of cold rolling, intermediate vacuum annealing is carried out after removing crack defects. The intermediate vacuum annealing process for titanium alloy tubes with an outer diameter of Db and a wall thickness of Sb cold-rolled with a deformation rate of ε is: heating rate 2°C/ minutes, the intermediate annealing temperature is (600+300×ε)°C, the holding time is 55×Sb minutes, and the elongation rate of the titanium alloy tube after annealing is ≥30%.
步骤四:对步骤三的钛合金成品管真空退火、矫直、酸洗、超探、包装,制成外径D2≤10mm、壁厚S2≧1mm、外径壁厚比≤5.5的小口径厚壁钛合金无缝管。步骤四中的真空退火根据预设产品的性能要求进行调整。Step 4: Vacuum anneal, straighten, pickle, super-explore, and package the titanium alloy finished tube in step 3 to make a small-diameter thickness with an outer diameter D2≤10mm, a wall thickness S2≧1mm, and an outer diameter wall thickness ratio≤5.5 Wall titanium alloy seamless pipe. The vacuum annealing in step four is adjusted according to the performance requirements of the preset product.
较现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明所述三次VAR熔炼保证了钛合金均匀的成分;5火三墩三拔开坯、1火拔长、840℃~850℃3火次径锻的热变形工艺组合保证了钛合金圆棒组织、性能均匀、塑性良好,延伸率≥28%,圆棒探伤能够达到GB/T5193 标准的AA级,减少了钛合金管冷轧出现缺陷的概率;采用深孔钻、内绗磨、外车机加工制备空心管坯,完全避免了管坯内外表面缺陷;优选的内绗磨工艺保证空心管坯内表面粗糙度小于等于0.4微米,减少冷轧钛合金管内表面出现缺陷的几率;同时机加工制管坯可以根据成品管尺寸规格灵活加工管坯的规格以方便设计冷轧工艺,机加工制成外径壁厚比≤5.5的空心管坯,壁厚S为成品钛合金管壁厚S1的3倍,保证管坯到成品管每道次冷轧的 K值≥1,而冷轧的K值≥1是保证钛合金管冷轧内表面不出现裂纹的必要条件;冷轧前在钛合金管内表面及芯棒表面涂敷润滑油,加强冷轧过程钛管内表面润滑,减少冷轧缺陷产生的几率;通过过滤保持轧机润滑油清洁,避免油中杂质导致冷轧缺陷;根据钛合金管冷轧变形量确定真空退火温度、根据钛合金管壁厚确定保温时间,现场的退火工艺既实现完全再结晶,又避免了晶粒长大,保证了钛管最佳塑性,从而最大限度地减少冷轧缺陷产生的几率;钛管内外表面缺陷观察办法及内外表面缺陷组合处理工艺完全消除了上一道次冷轧可能产生的缺陷,避免缺陷遗传到下一道次继续扩展导致钛管报废;对于缺陷开口距离大的裂纹缺陷,采用流动酸洗不能去除,只能采用内绗磨、外砂带抛光的方法去除,而对于缺陷开口距离小于0.02mm的内、外表面缺陷,酸液因开口距离小而无法进入缺陷内部,因而可以通过流动酸洗将缺陷去除。The three times of VAR smelting in the present invention ensure the uniform composition of the titanium alloy; the thermal deformation process combination of 5 fires, 3 piers, 3 pullouts, 1 fire drawing length, and 840°C-850°C 3 fire diameter forging ensures the titanium alloy round bar Uniform structure and performance, good plasticity, elongation ≥ 28%, round bar flaw detection can reach GB/T5193 standard AA level, reducing the probability of defects in titanium alloy tube cold rolling; adopt deep hole drilling, internal honing, external lathe The hollow tube blank is prepared by machining, which completely avoids the inner and outer surface defects of the tube blank; the optimized internal honing process ensures that the inner surface roughness of the hollow tube blank is less than or equal to 0.4 microns, reducing the probability of defects on the inner surface of the cold-rolled titanium alloy tube; at the same time, machining The tube billet can be flexibly processed according to the size of the finished tube to facilitate the design of the cold rolling process. It is machined into a hollow tube with an outer diameter and wall thickness ratio ≤ 5.5, and the wall thickness S is the thickness of the finished titanium alloy tube S1. 3 times, to ensure that the K value of each pass from the tube blank to the finished tube is ≥ 1, and the K value of cold rolling ≥ 1 is a necessary condition to ensure that there are no cracks on the inner surface of the titanium alloy tube; The inner surface of the tube and the surface of the mandrel are coated with lubricating oil to strengthen the lubrication of the inner surface of the titanium tube during the cold rolling process and reduce the probability of cold rolling defects; keep the rolling mill lubricating oil clean by filtering to avoid cold rolling defects caused by impurities in the oil; according to the titanium alloy tube cold rolling The vacuum annealing temperature is determined by the amount of rolling deformation, and the holding time is determined according to the wall thickness of the titanium alloy tube. The probability of rolling defects; the observation method of internal and external surface defects of titanium tubes and the combined treatment process of internal and external surface defects completely eliminate the defects that may occur in the previous cold rolling, and prevent the defects from inheriting to the next pass to continue to expand and cause the titanium tube to be scrapped; Crack defects with large distances cannot be removed by flow pickling, and can only be removed by inner buffing and outer abrasive belt polishing. For inner and outer surface defects whose opening distance is less than 0.02mm, the acid solution will be removed due to the small opening distance. It is impossible to enter the defect, so the defect can be removed by flow pickling.
基于上述理由本发明可在小口径厚壁钛合金无缝管生产等领域广泛推广。Based on the above reasons, the present invention can be widely promoted in fields such as the production of small-diameter thick-walled titanium alloy seamless pipes.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below in conjunction with examples.
显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. The following description of at least one exemplary embodiment is merely illustrative in nature and in no way taken as limiting the invention, its application or uses. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供了一种小口径厚壁钛合金无缝管的生产方法,包括如下步骤:The invention provides a production method of a small-diameter thick-walled titanium alloy seamless pipe, comprising the following steps:
步骤一:三次VAR熔炼得到钛合金铸锭;Step 1: three times of VAR melting to obtain titanium alloy ingot;
步骤二:将钛合金铸锭进行5火次三墩三拔开坯成方坯、1火次拔长成长棒,3火次径锻制成圆棒,径锻温度840℃~850℃。圆棒满足探伤达到 GB/T5193标准的AA级,圆棒经深孔钻、内绗磨、外车机加工制成外径为 D、壁厚为S的空心管坯,外径壁厚比≤5.5;内绗磨采用树脂结合剂粘合的 W40粒度的绿色碳化硅油石,工作压力1.3Mpa,绗磨速度每分钟18~21米,空心管坯内绗磨后粗糙度≤0.4微米。Step 2: The titanium alloy ingot is subjected to 5 fires, three piers and three pulls to form a billet, 1 fire to grow a long rod, and 3 fires to forge into a round bar. The radial forging temperature is 840°C to 850°C. The round bar meets the AA level of the GB/T5193 standard for flaw detection. The round bar is made into a hollow tube blank with an outer diameter of D and a wall thickness of S through deep hole drilling, inner honing, and outer machining. The ratio of outer diameter to wall thickness is ≤ 5.5; The inner honing is made of green silicon carbide oilstone of W40 particle size bonded by resin binder, the working pressure is 1.3Mpa, the honing speed is 18-21 meters per minute, and the roughness after honing of the hollow tube blank is ≤0.4 microns.
步骤三:将空心管坯进行三道次冷轧,制成外径为D1、壁厚为S1的钛合金无缝管成品;空心管坯壁厚S为钛合金无缝管成品壁厚S1的3倍;Step 3: The hollow tube blank is subjected to three passes of cold rolling to produce a titanium alloy seamless tube product with an outer diameter of D1 and a wall thickness of S1; the wall thickness S of the hollow tube blank is equal to that of the finished titanium alloy seamless tube wall thickness S1 3 times;
冷轧工艺过程中每一道次冷轧的变形率ε和K值比上一道次小,每一道次冷轧的K值≥1;外径为Da、壁厚为Sa的钛合金管冷轧一道次成外径为 Db、壁厚为Sb的钛合金管,该道次冷轧的变形率ε计算公式为:In the cold rolling process, the deformation rate ε and K value of each pass of cold rolling are smaller than those of the previous pass, and the K value of each pass of cold rolling is ≥ 1; a titanium alloy tube with an outer diameter of Da and a wall thickness of Sa is cold rolled once The formula for calculating the deformation rate ε of this cold rolling pass is as follows:
ε=((Da-Sa)×Sa-(Db-Sb)×Sb)/((Da-Sa)×Sa);ε=((Da-Sa)×Sa-(Db-Sb)×Sb)/((Da-Sa)×Sa);
该道次冷轧的K值计算公式为:K=(Sa-Sb)×Da/(Da-Db)×Sa。The formula for calculating the K value of this cold rolling pass is: K=(Sa-Sb)×Da/(Da-Db)×Sa.
每道次冷轧轧制前将细度为900目的MoS2、石蜡与32号抗磨机油按1: 1:8重量比例混合成的轧制润滑油涂敷于钛合金管内表面及芯棒表面,每道次冷轧轧制前和轧制过程中过滤轧机润滑油,过滤精度达到3微米。Before each pass of cold rolling, apply rolling lubricating oil with a fineness of 900 mesh MoS 2 , paraffin wax and No. 32 anti-wear machine oil in a weight ratio of 1:1:8 to the inner surface of the titanium alloy tube and the surface of the mandrel. , Filter the rolling mill lubricating oil before and during each cold rolling pass, and the filtration accuracy reaches 3 microns.
每道次冷轧后对钛合金管进行取样,观察其裂纹缺陷,并去除裂纹缺陷,具体方式为:钛合金管每道次冷轧后取100mm长管段样,酸洗去除管段样壁厚0.01mm后,剖开观察内外表面,确认裂纹缺陷的分布、走向、最大缺陷位置,在最大缺陷位置取纵向、横向金相组织样,确定裂纹缺陷的最大深度为h及观察裂纹缺陷的开口距离,并根据开口距离和最大深度h对裂纹缺陷进行去除,去除后取100mm长管段样,用图像仪、体视显微镜观察确认内外表面没有缺陷后,再对钛合金管进行中间真空退火和下一道次冷轧;After each pass of cold rolling, the titanium alloy pipe is sampled, the crack defects are observed, and the crack defects are removed. The specific method is: after each pass of cold rolling of the titanium alloy pipe, a 100mm long pipe section sample is taken, and the wall thickness of the pipe section sample is removed by pickling. After mm, cut open and observe the inner and outer surfaces, confirm the distribution, orientation and maximum defect position of crack defects, take longitudinal and transverse metallographic samples at the maximum defect position, determine the maximum depth of crack defects as h and observe the opening distance of crack defects, And remove the crack defect according to the opening distance and the maximum depth h. After removal, take a 100mm long pipe section sample, use an imager and a stereo microscope to observe and confirm that there are no defects on the inner and outer surfaces, and then perform intermediate vacuum annealing and the next pass on the titanium alloy pipe Cold rolling;
裂纹缺陷的开口距离≥0.02mm的内表面缺陷选择内绗磨去除钛合金管内表面壁厚h+0.02mm;内绗磨采用树脂结合剂粘合的W40粒度的绿色碳化硅油石,工作压力1.3Mpa,绗磨速度每分钟18~21米;For inner surface defects whose opening distance of crack defect is ≥0.02mm, choose internal honing to remove the inner surface wall thickness h+0.02mm of titanium alloy tube; inner honing uses green silicon carbide oilstone with W40 grain size bonded by resin bond, working pressure 1.3Mpa , the honing speed is 18-21 meters per minute;
裂纹缺陷的开口距离≥0.02mm的外表面缺陷选择砂带外抛去除钛合金管外表面壁厚h+0.02mm;For the outer surface defects whose opening distance of the crack defect is ≥0.02mm, select the abrasive belt to remove the outer surface wall thickness h+0.02mm of the titanium alloy pipe;
裂纹缺陷的开口距离<0.02mm的内、外表面缺陷选择内、外表面流动酸洗,去除钛合金管壁厚h+0.02mm。单独内表面流动酸洗采用塑料袋捆扎覆盖钛合金管外表面,单独外表面流动酸洗采用塑料堵住钛合金管两端头;酸洗液采用HF酸:HNO3酸:水按4:15:81重量比例混合制成,以大于等于3米/分钟的速度流过钛合金管内表面和/或外表面。For inner and outer surface defects whose opening distance of crack defects is less than 0.02mm, the inner and outer surfaces should be pickled by flowing pickling to remove the titanium alloy pipe wall thickness h+0.02mm. Plastic bags are used to cover the outer surface of the titanium alloy pipe for flow pickling on the inner surface alone, and plastic is used to block both ends of the titanium alloy pipe for flow pickling on the outer surface alone; the pickling solution uses HF acid: HNO 3 acid: water at 4:15 : It is made by mixing 81% by weight, and flows through the inner surface and/or outer surface of the titanium alloy tube at a speed greater than or equal to 3 m/min.
每道次冷轧后,去除裂纹缺陷后进行中间真空退火,经变形率为ε的冷轧的外径为Db、壁厚为Sb的钛合金管的中间真空退火工艺为:升温速度2℃ /分钟,中间退火温度为(600+300×ε)℃、保温时间为55×Sb分钟,退火后钛合金管延伸率≥30%。After each pass of cold rolling, intermediate vacuum annealing is carried out after removing crack defects. The intermediate vacuum annealing process for titanium alloy tubes with an outer diameter of Db and a wall thickness of Sb cold-rolled with a deformation rate of ε is: heating rate 2°C / minutes, the intermediate annealing temperature is (600+300×ε)°C, the holding time is 55×Sb minutes, and the elongation rate of the titanium alloy tube after annealing is ≥30%.
步骤四:对步骤三的钛合金成品管真空退火、矫直、酸洗、超探、包装,制成外径D2≤10mm、壁厚S2≧1mm、外径壁厚比≤5.5的小口径厚壁钛合金无缝管。Step 4: Vacuum anneal, straighten, pickle, super-explore, and package the titanium alloy finished tube in step 3 to make a small-diameter thickness with an outer diameter D2≤10mm, a wall thickness S2≧1mm, and an outer diameter wall thickness ratio≤5.5 Wall titanium alloy seamless pipe.
实施例1Example 1
生产规格为Φ9×1.7mm的TA16钛合金无缝管,外径壁厚比值是 9/1.7=5.294。To produce TA16 titanium alloy seamless pipes with specifications of Φ9×1.7mm, the ratio of outer diameter to wall thickness is 9/1.7=5.294.
采用的生产工艺流程为:三次真空自耗VAR熔炼成Φ490圆形TA16钛合金铸锭→锻机5火次三墩三拔自由锻成210方坯→锻机1火拔长成Φ160 长圆棒→3火次径锻制成Φ29黑皮圆棒→深孔钻、内绗磨、外车机加工制成Φ22×5.1空心管坯(外径壁厚比4.3,壁厚1.7×3)→LG15二辊冷轧管机冷轧成Φ16×3.2钛管(ε为52%、K值为1.37)→取100mm管段样发现内表面有最大深度为0.02mm微裂纹,裂纹开口距离0.025mm,采用内表面绗磨 (采用树脂结合剂粘合的W40粒度的绿色碳化硅油石,工作压力1.3Mpa,绗磨速度每分钟19米)去除Φ16×3.2钛合金管壁厚0.04mm→756℃(600+300 ×0.52)、保温176(55×3.2)分钟真空退火、矫直→LG10二辊冷轧管机冷轧成Φ12×2.3钛合金管(ε为46%、K值为1.13)→取100mm管段样发现内表面有最大深度为0.02mm微裂纹,裂纹开口距离0.01mm,采用内表面流动酸洗去除Φ12×2.3钛合金管壁厚0.04mm→738℃(600+300×0.46)、保温126.5(55×2.3)分钟真空退火、矫直→LG10二辊冷轧管机冷轧成Φ9× 1.7钛管(ε为44%、K值为1.04)→732℃(600+300×0.44)、保温93.5(55 ×1.7)分钟真空退火、矫直→酸洗→超探→包装。The production process used is as follows: three times of vacuum self-consumption VAR smelting into Φ490 round TA16 titanium alloy ingot → forging machine 5 times of fire, three piers and three pulls free forging into 210 square billet → forging machine 1 fire pull to grow into Φ160 long round rod → 3. The second diameter is forged into a Φ29 black leather round bar → deep hole drilling, inner honing, and outer machining to make a Φ22×5.1 hollow tube blank (outer diameter wall thickness ratio 4.3, wall thickness 1.7×3) → LG15 two Roller cold rolling machine cold rolled into Φ16×3.2 titanium tube (ε is 52%, K value is 1.37) → take a 100mm pipe section sample and find that there are microcracks on the inner surface with a maximum depth of 0.02mm, and the crack opening distance is 0.025mm. Honing (green silicon carbide oilstone with W40 grain size bonded by resin binder, working pressure 1.3Mpa, honing speed 19 meters per minute) to remove Φ16×3.2 titanium alloy pipe wall thickness 0.04mm→756℃(600+300× 0.52), heat preservation for 176 (55×3.2) minutes, vacuum annealing, straightening→LG10 two-roll cold rolling mill cold rolled into Φ12×2.3 titanium alloy pipe (ε is 46%, K value is 1.13)→Take a 100mm pipe section sample and find There are micro-cracks with a maximum depth of 0.02mm on the inner surface, and the crack opening distance is 0.01mm. The Φ12×2.3 titanium alloy pipe wall thickness is 0.04mm→738°C (600+300×0.46), and the heat preservation is 126.5 (55× 2.3) Minute vacuum annealing, straightening → LG10 two-roll cold rolling mill cold rolling into Φ9 × 1.7 titanium tube (ε is 44%, K value is 1.04) → 732 ° C (600 + 300 × 0.44), heat preservation 93.5 (55 ×1.7) minutes vacuum annealing, straightening→pickling→ultra-exploration→packaging.
本实施例所制得的Φ9×1.7mm规格TA16钛合金无缝管的屈服强度 470Mpa、抗拉强度590Mpa、延伸率28%。The Φ9×1.7mm specification TA16 titanium alloy seamless pipe prepared in this embodiment has a yield strength of 470Mpa, a tensile strength of 590Mpa, and an elongation of 28%.
实施例2:Example 2:
生产规格为Φ10×1.9mm的TA18钛合金无缝管,外径壁厚比值是 10/1.9=5.263。To produce TA18 titanium alloy seamless pipe with a specification of Φ10×1.9mm, the ratio of outer diameter to wall thickness is 10/1.9=5.263.
采用的生产工艺流程为:三次真空自耗成Φ490圆形TA18钛合金铸锭→锻机5火次三墩三拔自由锻成210方坯→锻机1火拔长成Φ160长圆棒→3 火次径锻制成Φ29黑皮圆棒→深孔钻、内绗磨、外车机加工制成Φ24×5.7 空心管坯(外径壁厚比4.21,壁厚1.9×3)→LG15二辊冷轧管机冷轧成Φ17 ×3.7钛管(ε为53%、K值为1.2)→取100mm管段样发现外表面有最大深度为0.03mm微裂纹,裂纹开口距离0.02mm,采用外表面砂带抛光去除Φ17 ×3.7钛管壁厚0.05mm→759℃(600+300×0.53)、保温203.5(55×3.7)分钟真空退火、矫直→LG10二辊冷轧管机冷轧成Φ12×2.5钛管(ε为52%、 K值为1.1)→取100mm管段样发现外表面有最大深度为0.02mm微裂纹,裂纹开口距离0.01mm,采用外表面流动酸洗去除Φ12×2.5钛管壁厚 0.04mm→756℃(600+300×0.52)、保温137.5(55×2.5)分钟真空退火、矫直→LG10二辊冷轧管机冷轧成Φ10×1.9钛管(ε为41%、K值为1.04) →723℃(600+300×0.41)、保温104.5(55×1.9)分钟真空退火、矫直→酸洗→超探→包装。The production process used is as follows: three times of vacuum self-consumption to form a Φ490 round TA18 titanium alloy ingot → forging machine 5 fires, three pier and three pulls free forging into a 210 square billet → forging machine 1 fire to grow into a Φ160 long round rod → 3 fires The secondary diameter is forged into a Φ29 black leather round bar→deep hole drilling, inner honing, and outer turning machining to make a Φ24×5.7 hollow tube billet (outer diameter wall thickness ratio 4.21, wall thickness 1.9×3)→LG15 two-roll cooling The pipe mill was cold-rolled into Φ17×3.7 titanium pipe (ε is 53%, K value is 1.2) → take a 100mm pipe section sample and find that there are microcracks on the outer surface with a maximum depth of 0.03mm, and the crack opening distance is 0.02mm. The outer surface abrasive belt is used Polishing and removal of Φ17×3.7 titanium tube wall thickness 0.05mm→759℃(600+300×0.53), heat preservation for 203.5(55×3.7) minutes, vacuum annealing, straightening→LG10 two-roll cold rolling tube machine cold rolling into Φ12×2.5 titanium Pipe (ε is 52%, K value is 1.1) → Take a 100mm pipe section and find that there are microcracks on the outer surface with a maximum depth of 0.02mm and a crack opening distance of 0.01mm. mm→756°C (600+300×0.52), heat preservation for 137.5(55×2.5) minutes, vacuum annealing, straightening→LG10 two-roll cold rolling tube mill cold rolled into Φ10×1.9 titanium tube (ε is 41%, K value 1.04) → 723°C (600+300×0.41), heat preservation for 104.5 (55×1.9) minutes, vacuum annealing, straightening → pickling → super probe → packaging.
本实施例所制得的Φ10×1.9mm规格TA18钛合金无缝管的屈服强度 570Mpa、抗拉强度680Mpa、延伸率25%。The yield strength of the TA18 titanium alloy seamless pipe with the specification of Φ10×1.9mm obtained in this embodiment is 570Mpa, the tensile strength is 680Mpa, and the elongation is 25%.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
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