CN115596803A - Vibration absorption and energy consumption combined type broadband vibration damper suitable for force bearing frame of aircraft engine - Google Patents
Vibration absorption and energy consumption combined type broadband vibration damper suitable for force bearing frame of aircraft engine Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/022—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using dampers and springs in combination
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Abstract
本发明公开一种适于航空发动机承力框架的吸振耗能组合式宽频减振装置,包括支承架、干摩擦弹片、金属橡胶阻尼层、拧紧螺栓。干摩擦弹片的吸振质量,将航空发动机承力框架特定频段振动能量转移到减振弹片上。干摩擦弹片外侧与承力框架机匣内壁接触,形成非线性摩擦耗能界面,实现所转移振动能量的耗散;同时,干摩擦弹片内侧与金属橡胶阻尼层配合,干摩擦弹片运动中可对金属橡胶产生挤压作用,金属橡胶阻尼层内螺旋卷接触摩擦,产生迟滞阻尼耗能。通过对拧紧螺栓的预紧力调整可实现金属橡胶刚度,进而实现吸振频率的调节。具有结构简单质量轻、减振效果稳定、有效频带宽、工作载荷适应能力强等优点,在航空器的振动控制领域有着广阔的应用前景。
The invention discloses a vibration-absorbing and energy-dissipating combined broadband vibration-damping device suitable for the load-bearing frame of an aeroengine, which comprises a support frame, dry friction shrapnel, a metal rubber damping layer, and tightening bolts. The vibration-absorbing quality of the dry friction shrapnel transfers the vibration energy of a specific frequency band of the load-bearing frame of the aero-engine to the damping shrapnel. The outer side of the dry friction shrapnel is in contact with the inner wall of the load-bearing frame casing to form a non-linear frictional energy dissipation interface to realize the dissipation of the transferred vibration energy; at the same time, the inner side of the dry friction shrapnel cooperates with the metal rubber damping layer, and the dry friction shrapnel can The metal rubber produces an extrusion effect, and the helical coils in the metal rubber damping layer are in contact with friction, resulting in hysteretic damping and energy consumption. By adjusting the pre-tightening force of the tightened bolts, the rigidity of the metal rubber can be realized, and then the vibration-absorbing frequency can be adjusted. It has the advantages of simple structure, light weight, stable vibration reduction effect, effective frequency bandwidth, strong adaptability to working load, etc., and has broad application prospects in the field of aircraft vibration control.
Description
技术领域technical field
本发明涉及航空器振动控制领域,特别是涉及一种适于航空发动机承力框架的吸振耗能组合式宽频减振装置。The invention relates to the field of aircraft vibration control, in particular to a vibration-absorbing and energy-consuming combined broadband vibration-damping device suitable for the load-bearing frame of an aero-engine.
背景技术Background technique
航空燃气涡轮发动机(以下简称航空燃气轮机)承载结构的损伤变形或失效故障对发动机可靠工作有很大影响,而振动响应超限是造成承载结构疲劳失效的主因,振动能量的输入、传递与耗散是影响结构系统振动响应的关键,在无法减少激励能量输入的情况下,对振动能量进行转移与耗散是进行振动控制的有效途径,也是未来重要发展方向。如何在不改变结构刚度、附加质量小的前提下,设计高效转移-耗散多频/宽频振动能量的减振结构,最大限度实现动力学响应控制,亟需发展相应的设计方法和设计技术。The damage, deformation or failure of the bearing structure of the aviation gas turbine engine (hereinafter referred to as the aviation gas turbine) has a great impact on the reliable operation of the engine, and the overrun of the vibration response is the main cause of the fatigue failure of the bearing structure. The input, transmission and dissipation of vibration energy It is the key to affect the vibration response of the structural system. When the excitation energy input cannot be reduced, the transfer and dissipation of vibration energy is an effective way to control vibration and is also an important development direction in the future. How to design a damping structure that efficiently transfers and dissipates multi-frequency/broadband vibration energy without changing the structural stiffness and small additional mass, so as to maximize the dynamic response control requires the development of corresponding design methods and technologies.
动力吸振装置是进行振动控制的一种有效途径,也是未来的重要发展方向。Frahm[1]在1902年第一次提出了线性动力吸振装置,当主结构系统外激励力的频率等于吸振装置的共振频率时,吸振装置可转移主结构系统的振动能量,但早期线性动力吸振装置的抑振频带往往较窄,难以满足宽频吸振的需求。为了拓宽动力吸振装置吸振频带,Arnold[2]在1955年提出了非线性动力吸振的概念,通过考虑无阻尼立方非线性弹簧的理想情况,证实了非线性特征可拓宽动力吸振的抑振频带。Natsiavas[3]用平均法研究了非线性 DVA 的稳定性问题,指出合理选择动力吸振装置参数可以避免不稳定现象并得到良好的抑振效果。随后的很多研究工作都是为了得到具有良好抑振效果的参数区间。章建等[4]针对航空燃气轮机承力框架的结构及振动特性,提出了一种针对航空燃气轮机的弹片式非线性吸振-耗能结构,利用弹片的动力吸振以及与支承结构接触面的干摩擦迟滞耗能,有效地降低了承力框架的宽频振动响应。王永锋等[5]提出一种针对动量轮的多摩擦接触面弹片式非线性吸振-耗能装置,增加了多个可产生非线性干摩擦迟滞耗能作用的接触面,进一步提高了振动能量耗散的效果。Dynamic vibration absorbing device is an effective way to control vibration, and it is also an important development direction in the future. Frahm [1] proposed the linear dynamic vibration absorber for the first time in 1902. When the frequency of the external excitation force of the main structure system is equal to the resonance frequency of the vibration absorber, the vibration absorber can transfer the vibration energy of the main structure system, but the early linear dynamic vibration absorber The vibration suppression frequency band is often narrow, which is difficult to meet the needs of broadband vibration absorption. In order to broaden the vibration absorption frequency band of the dynamic vibration absorption device, Arnold [2] proposed the concept of nonlinear dynamic vibration absorption in 1955. By considering the ideal case of an undamped cubic nonlinear spring, it was confirmed that nonlinear characteristics can broaden the vibration suppression frequency band of dynamic vibration absorption. Natsiavas [3] used the average method to study the stability of nonlinear DVA, and pointed out that reasonable selection of parameters of the dynamic vibration absorbing device can avoid instability and obtain good vibration suppression effect. A lot of subsequent research work is to obtain the parameter interval with good vibration suppression effect. Zhang Jian et al [4] proposed a shrapnel-type nonlinear vibration-absorbing-energy-dissipating structure for aviation gas turbines based on the structure and vibration characteristics of the bearing frame of the aviation gas turbine, using the dynamic vibration absorption of the shrapnel and the dry friction of the contact surface with the supporting structure Hysteretic energy consumption effectively reduces the broadband vibration response of the load-bearing frame. Wang Yongfeng et al. [5] proposed a multi-friction contact surface shrapnel-type nonlinear vibration-absorbing-energy-dissipating device for momentum wheels, adding multiple contact surfaces that can produce nonlinear dry friction hysteresis energy consumption, and further improving vibration energy consumption. scattered effect.
金属橡胶是一种弹性多孔的材料,具有高阻尼、低密度、环境适应能力强等优点,常作为航空航天器阻尼减振垫的材料。洪杰[6]等提出了一种带有金属橡胶层的弹性环阻尼器,可有效代替航空燃气轮机上的传统油膜阻尼器。北京航空航天大学团队[7]将鼠笼-金属橡胶阻尼器应用于氢涡轮泵转子,试验证明靠近临界转速时的转子系统振动相比未加阻尼器时降低90%。中国科学院大学团队[8]以“吉林一号高分星”的飞轮为研究对象,根据共振频率设计金属橡胶隔振器,实现共振处隔振效率达 80%。金属橡胶凭借其优秀的阻尼性能,可作为非线性动力吸振装置的阻尼元件。Metallic rubber is an elastic and porous material, which has the advantages of high damping, low density, and strong environmental adaptability. It is often used as a material for aerospace damping pads. Hong Jie [6] proposed an elastic ring damper with metal rubber layer, which can effectively replace the traditional oil film damper on aviation gas turbines. The team of Beihang University [7] applied the squirrel cage-metal rubber damper to the rotor of the hydrogen turbopump, and the test proved that the vibration of the rotor system near the critical speed was reduced by 90% compared with that without the damper. The team of the University of Chinese Academy of Sciences [8] took the flywheel of the "Jilin-1 high-resolution star" as the research object, designed a metal rubber vibration isolator according to the resonance frequency, and achieved a vibration isolation efficiency of 80% at the resonance point. With its excellent damping performance, metal rubber can be used as a damping element of a nonlinear dynamic vibration absorbing device.
目前的非线性吸振-耗能装置存在以下局限性:(1)装置仅通过摩擦接触界面产生干摩擦进行迟滞耗能,干摩擦弹片在发生共振时,会产生接触-分离等接触行为,不能进行稳定的迟滞耗能作用;(2)其非线性主要来源于弹片的摩擦接触界面,对于减振有效频带的拓宽能力有限,难以满足宽频减振的需求;The current nonlinear vibration-absorbing-energy-dissipating device has the following limitations: (1) The device only generates dry friction through the friction contact interface for hysteresis energy consumption. When the dry friction shrapnel resonates, it will produce contact behavior such as contact-separation, which cannot Stable hysteresis energy dissipation effect; (2) Its nonlinearity mainly comes from the frictional contact interface of the shrapnel, which has limited ability to broaden the effective frequency band of vibration reduction, and it is difficult to meet the needs of broadband vibration reduction;
因此,有必要设计一种可将金属橡胶与摩擦弹片组合的宽频吸振-耗能减振装置,通过增加与弹片接触的金属橡胶设计,增加弹片的能量耗散途径,具有更加稳定的减振效果;并且引入可调节刚度的金属橡胶,增加减振装置的非线性程度,实现对非线性吸振耗能装置吸振频率范围的拓宽和调节,具有多种工作状态的适应能力。Therefore, it is necessary to design a broadband vibration-absorbing-energy-dissipating vibration reduction device that can combine metal rubber and friction shrapnel. By increasing the metal rubber design that is in contact with the shrapnel, the energy dissipation path of the shrapnel is increased, and the vibration reduction effect is more stable. ; and the introduction of metal rubber with adjustable stiffness increases the nonlinearity of the vibration damping device, and realizes the widening and adjustment of the vibration-absorbing frequency range of the nonlinear vibration-absorbing energy-dissipating device, and has the adaptability to various working conditions.
发明内容Contents of the invention
本发明的目的是提供一种用于航空发动机承力框架的吸振耗能组合式宽频减振装置,以解决上述现有技术存在的问题,目的是在无法减少激励能量输入的情况下,实现航空发动机承力框架振动能量的高效转移-耗散,降低航空发动机的振动响应水平,以防止其出现结构损伤。其中,能量转移是利用动力吸振原理,将航空发动机承力框架的振动能量向弹片的吸振质量处转移;能量耗散是利用干摩擦迟滞耗能理论和金属橡胶阻尼耗能理论,实现振动能量由航空发动机承力框架传递到减振弹片过程中的高效耗散。The object of the present invention is to provide a vibration-absorbing and energy-consuming combined broadband vibration-damping device for the load-bearing frame of an aero-engine to solve the problems in the prior art above, and to realize the aerodynamic The efficient transfer-dissipation of the vibration energy of the engine load-bearing frame reduces the vibration response level of the aero-engine to prevent its structural damage. Among them, the energy transfer is to use the principle of dynamic vibration absorption to transfer the vibration energy of the aero-engine load-bearing frame to the vibration-absorbing mass of the shrapnel; the energy dissipation is to use the dry friction hysteresis energy dissipation theory and the metal rubber damping energy dissipation theory to realize the vibration energy from Efficient dissipation in the process of transmitting the load-bearing frame of the aero-engine to the shock-absorbing shrapnel.
为实现上述目的,本发明提供了如下方案:本发明提供一种适于航空发动机承力框架的吸振耗能组合式宽频减振装置,所述吸振-耗能组合式宽频减振装置安装于航空发动机的承力框架法兰安装边上,用于吸收-耗散航空发动机的承力框架的振动能量,降低其振动响应,避免航空发动机的承力框架因振动出现裂纹问题或故障,包括支承架,所述支承架上设置有若干个吸振-耗能组合式宽频减振结构,所述吸振-耗能组合式宽频减振结构包括干摩擦弹片,所述干摩擦弹片接触连接有金属橡胶结构,所述金属橡胶结构设置在所述支承架上;In order to achieve the above object, the present invention provides the following scheme: the present invention provides a vibration-absorbing and energy-consuming combined broadband vibration-damping device suitable for the load-bearing frame of an aero-engine, and the vibration-absorbing-energy-consuming combined broadband vibration-damping device is installed in the aviation It is installed on the flange of the load-bearing frame of the engine to absorb and dissipate the vibration energy of the load-bearing frame of the aero-engine, reduce its vibration response, and avoid cracks or failures of the load-bearing frame of the aero-engine due to vibration, including the support frame , the support frame is provided with several vibration-absorbing-energy-dissipating combined broadband vibration-damping structures, the vibration-absorbing-energy-dissipating combined broadband vibration-damping structures include dry friction shrapnel, and the dry friction shrapnel is connected with a metal rubber structure, The metal rubber structure is arranged on the support frame;
所述干摩擦弹片为非线性结构,所述金属橡胶结构包括金属橡胶阻尼层和金属橡胶支架,所述金属橡胶阻尼层嵌设在所述金属橡胶支架内,所述金属橡胶支架安装在所述支承架上,且所述干摩擦弹片与所述金属橡胶阻尼层适配设置,所述金属橡胶阻尼层与所述金属橡胶支架之间通过第二拧紧件调节预紧力,通过调节所述第二拧紧件的预紧力,使所述金属橡胶阻尼层进行膨胀或收缩,使所述金属橡胶阻尼层的弧形面与所述干摩擦弹片的非线性底面产生预紧力,并形成第二非线性摩擦接触面;所述支承架为涨圈式设计,所述支承架的两个端部通过第一拧紧件连接,通过调节所述第一拧紧件的预紧力,使所述干摩擦弹片的非线性顶面与承力框架机匣内壁产生预紧力,并形成第一非线性摩擦接触面;The dry friction shrapnel is a nonlinear structure, and the metal rubber structure includes a metal rubber damping layer and a metal rubber bracket, the metal rubber damping layer is embedded in the metal rubber bracket, and the metal rubber bracket is installed on the metal rubber bracket. on the support frame, and the dry friction shrapnel is adapted to the metal rubber damping layer, and the pretightening force is adjusted between the metal rubber damping layer and the metal rubber bracket through the second tightening member. By adjusting the first 2. The pretightening force of the tightening part causes the metal rubber damping layer to expand or contract, so that the arc surface of the metal rubber damping layer and the non-linear bottom surface of the dry friction shrapnel generate a pretightening force, and form a second Non-linear friction contact surface; the support frame is designed as an expanding ring, and the two ends of the support frame are connected by a first tightening member. By adjusting the pre-tightening force of the first tightening member, the dry friction The non-linear top surface of the shrapnel and the inner wall of the casing of the load-bearing frame generate a pre-tightening force and form the first non-linear friction contact surface;
设计所述干摩擦弹片的共振频率时,由所述干摩擦弹片的刚度和质量共同决定。When designing the resonance frequency of the dry friction shrapnel, it is jointly determined by the stiffness and mass of the dry friction shrapnel.
优选的,所述干摩擦弹片包括第一弧面和吸振质量,所述第一弧面与所述吸振质量为一体成型结构,所述第一弧面与所述金属橡胶阻尼层适配接触,通过调节所述第二拧紧件的预紧力,使得所述第一弧面的顶部与所述金属橡胶阻尼层的弧形面接触形成第二非线性摩擦接触面,所述吸振质量位于所述金属橡胶支架内,所述第一弧面和吸振质量的主要尺寸由所述航空发动机承力框架的主要振动频率确定。Preferably, the dry friction shrapnel includes a first arc surface and a vibration-absorbing mass, the first arc surface and the vibration-absorbing mass are integrally formed, the first arc surface is in fitting contact with the metal rubber damping layer, By adjusting the pre-tightening force of the second tightening member, the top of the first arc surface is in contact with the arc surface of the metal rubber damping layer to form a second non-linear frictional contact surface, and the vibration-absorbing mass is located on the In the metal rubber bracket, the main dimensions of the first arc surface and the vibration-absorbing mass are determined by the main vibration frequency of the load-bearing frame of the aero-engine.
优选的,所述干摩擦弹片具有接触-分离的接触形式;当所述第一弧面的顶部与所述承力框架机匣内壁接触时,所述第一非线性摩擦接触面和所述第二非线性摩擦接触面产生干摩擦迟滞耗能;当所述第一弧面的顶部与所述承力框架机匣内壁分离时,所述金属橡胶阻尼层的内螺旋卷接触摩擦,产生高效迟滞阻尼耗能。Preferably, the dry friction shrapnel has a contact-separation contact form; when the top of the first arc surface is in contact with the inner wall of the load-bearing frame case, the first nonlinear friction contact surface and the second The two non-linear frictional contact surfaces produce dry friction hysteresis energy consumption; when the top of the first arc surface is separated from the inner wall of the load-bearing frame case, the inner helical coil of the metal rubber damping layer contacts and frictions to generate high-efficiency hysteresis Damping energy consumption.
优选的,所述吸振-耗能组合式宽频减振结构至少为15个。Preferably, there are at least 15 combined vibration-absorbing-energy-dissipating broadband vibration-damping structures.
优选的,所述金属橡胶阻尼层通过调整相对密度,实现所述金属橡胶阻尼层内的金属丝干摩擦迟滞耗能特性的最优化设计,同时影响所述干摩擦弹片的约束刚度,调整所述干摩擦弹片的共振频率。Preferably, the metal rubber damping layer realizes the optimal design of the metal wire dry friction hysteresis energy dissipation characteristics in the metal rubber damping layer by adjusting the relative density, and at the same time affects the constraint stiffness of the dry friction shrapnel, and adjusts the Resonant frequency of dry friction shrapnel.
优选的,所述金属橡胶阻尼包括第二弧面,所述第一弧面和第二弧面对应设置且相适配,所述第二弧面与第一弧面接触适配接触形成第二非线性摩擦接触面。Preferably, the metal rubber damper includes a second arc surface, the first arc surface and the second arc surface are correspondingly arranged and matched, and the second arc surface is in contact with the first arc surface to form a second arc surface. Two non-linear frictional contact surfaces.
优选的,当作为阻尼器使用时,所述第一非线性摩擦接触面和所述第二非线性摩擦接触面产生干摩擦迟滞耗能,实现振动能量的高效耗散;当作为吸振器时,主要吸振机构是所述干摩擦弹片,针对航空发动机复杂的频率响应成分,通过设置若干个所述吸振-耗能组合式宽频减振装置,针对不同的频率进行刚度调节,实现对非线性吸振耗能装置吸振频率范围的拓宽和调节,具有多种工作状态的适应能力。Preferably, when used as a damper, the first nonlinear friction contact surface and the second nonlinear friction contact surface generate dry friction hysteresis energy consumption to achieve efficient dissipation of vibration energy; when used as a vibration absorber, The main vibration-absorbing mechanism is the dry friction shrapnel. For the complex frequency response components of the aero-engine, by setting several vibration-absorbing-energy-dissipating combined broadband vibration-damping devices, the stiffness is adjusted for different frequencies to realize nonlinear vibration-absorbing consumption. It can broaden and adjust the vibration-absorbing frequency range of the energy device, and has the adaptability to various working conditions.
本发明公开了以下技术效果:本发明公开的吸振-耗能组合式宽频减振装置的优点在于:The present invention discloses the following technical effects: the advantages of the vibration-absorbing-energy-consuming combined broadband vibration damping device disclosed in the present invention are:
(1)本发明装置结构简单,质量较轻,无需改变航空发动机的承力框架的结构形式及刚度质量特征,仅在原有的航空发动机的承力框架增加本发明的吸振-耗能组合式宽频减振装置,只需对本发明的装置结构等参数进行调节,即可针对不同载荷特征下的航空发动机承力框架进行高效的减振。(1) The device of the present invention is simple in structure and light in weight, without changing the structural form and rigidity and quality characteristics of the load-bearing frame of the aero-engine, only adding the vibration-absorbing-energy-dissipating combined broadband of the present invention to the original load-bearing frame of the aero-engine The damping device only needs to adjust parameters such as the device structure of the present invention to efficiently damp the load of the aero-engine load-bearing frame under different load characteristics.
(2)本发明装置考虑到干摩擦弹片的局部摩擦接触界面具有接触-分离等接触行为,其干摩擦阻尼耗能效果较差且工作时耗能效果稳定性欠佳,引入了高阻尼的金属橡胶阻尼层,可实现振动能量向所设计非线性吸振结构的高效稳定地转移与耗散。(2) The device of the present invention considers that the local friction contact interface of the dry friction shrapnel has contact-separation contact behaviors, and its dry friction damping energy consumption effect is poor and the stability of the energy consumption effect is not good during operation, so a metal with high damping is introduced. The rubber damping layer can realize the efficient and stable transfer and dissipation of vibration energy to the designed nonlinear vibration-absorbing structure.
(3)本发明装置具有多处局部摩擦接触面及金属橡胶,随载荷变化,其刚度、阻尼特性会产生非线性变化,利用上述非线性特征,可实现更宽频带内振动能量的高效耗散。(3) The device of the present invention has multiple local frictional contact surfaces and metal rubber. As the load changes, its stiffness and damping characteristics will produce nonlinear changes. Using the above nonlinear characteristics, it can realize efficient dissipation of vibration energy in a wider frequency band .
(4)本发明装置中,干摩擦弹片的刚度由干摩擦弹片的弧形面的几何尺寸、金属橡胶阻尼层的相对密度、第一拧紧件预紧力和第二拧紧件预紧力共同影响,针对航空发动机复杂的频率响应成分,可通过在周向设置多个吸振-耗能组合式宽频减振结构,针对不同的频率进行刚度调节,实现对非线性吸振耗能装置吸振频率范围调节,具有多种工作状态的适应能力。(4) In the device of the present invention, the stiffness of the dry friction shrapnel is jointly affected by the geometric dimensions of the arc-shaped surface of the dry friction shrapnel, the relative density of the metal rubber damping layer, the pre-tightening force of the first tightening part and the pre-tightening force of the second tightening part , in view of the complex frequency response components of the aero-engine, multiple vibration-absorbing-energy-dissipating combined broadband vibration-damping structures can be arranged in the circumferential direction, and the stiffness can be adjusted for different frequencies to realize the adjustment of the vibration-absorbing frequency range of the nonlinear vibration-absorbing and energy-consuming device. Adaptability to various working conditions.
(5)本发明装置中,当航空发动机承力框架沿轴向(水平方向)或扭转方向振动时,在第一、第二非线性摩擦接触面b处均可实现高效干摩擦迟滞耗能作用;当航空发动机承力框架沿径向(垂直方向)振动时,干摩擦弹片发生共振,除在第一、第二非线性摩擦接触面实现高效干摩擦迟滞耗能作用外,还可以在金属橡胶阻尼层内螺旋卷接触摩擦产生迟滞阻尼耗能。即干摩擦弹片-金属橡胶非线性吸振-耗能装置在承力框架各个方向上产生振动后均有较好的减振性能,具有较强的载荷适应性。(5) In the device of the present invention, when the load-bearing frame of the aero-engine vibrates in the axial direction (horizontal direction) or torsional direction, high-efficiency dry friction hysteresis energy consumption can be realized at the first and second nonlinear friction contact surfaces b ; When the load-bearing frame of the aero-engine vibrates in the radial direction (vertical direction), the dry friction shrapnel resonates. In addition to realizing the high-efficiency dry friction hysteresis energy dissipation effect on the first and second nonlinear friction contact surfaces, it can also be used on the metal rubber The contact friction of the helical coils in the damping layer produces hysteretic damping energy dissipation. That is to say, the dry friction shrapnel-metal rubber nonlinear vibration-absorbing-energy-dissipating device has good vibration damping performance after vibration in all directions of the load-bearing frame, and has strong load adaptability.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without paying creative labor.
图1为吸振-耗能组合式宽频减振装置在承力框架上的安装示意图;Figure 1 is a schematic diagram of the installation of a vibration-absorbing-energy-dissipating combined broadband vibration-damping device on a load-bearing frame;
图2为吸振-耗能组合式宽频减振装置结构示意图;Figure 2 is a structural schematic diagram of a vibration-absorbing-energy-dissipating combined broadband vibration-damping device;
图3为支承架的结构示意图;Fig. 3 is the structural representation of support frame;
图4为干摩擦弹片的结构示意图;Fig. 4 is a schematic structural view of a dry friction shrapnel;
图5为金属橡胶阻尼层的结构示意图;Fig. 5 is the structural representation of metal rubber damping layer;
图6为金属橡胶支架的结构示意图;Fig. 6 is the structural representation of metal rubber bracket;
图7为吸振-耗能组合式宽频减振装置中的摩擦接触界面示意图;Fig. 7 is a schematic diagram of the frictional contact interface in the vibration-absorbing-energy-dissipating combined broadband vibration-damping device;
图8为吸振-耗能组合式宽频减振结构的示意图;Fig. 8 is a schematic diagram of a vibration-absorbing-energy-dissipating combined broadband vibration-damping structure;
图9是金属橡胶阻尼层扫描电镜放大图;Fig. 9 is a scanning electron microscope enlarged view of the metal rubber damping layer;
图10是承力框架安装了不同减振装置后响应的对比图;Figure 10 is a comparison diagram of the response of the load-bearing frame after installing different damping devices;
其中,A-承力框架;B-吸振-耗能组合式宽频减振装置;Among them, A-load-bearing frame; B-vibration absorption-energy dissipation combined broadband vibration damping device;
1-支承架;2-第一安装螺栓;3-干摩擦弹片;4-金属橡胶阻尼层;5-金属橡胶支架;6-第二安装螺栓;7-第一拧紧螺栓;8-第二拧紧螺栓;9.-承力框架法兰安装边;10-承力框架机匣内壁;1-support frame; 2-first mounting bolt; 3-dry friction shrapnel; 4-metal rubber damping layer; 5-metal rubber bracket; 6-second mounting bolt; 7-first tightening bolt; 8-second tightening Bolt; 9.-Flange mounting edge of load-bearing frame; 10-Inner wall of load-bearing frame casing;
1a-第一安装螺栓孔;1b-第二安装螺栓孔;1c-第一拧紧螺栓孔;1a-the first mounting bolt hole; 1b-the second mounting bolt hole; 1c-the first tightening bolt hole;
3a-第一安装平面;3b-第一弧面;3c-吸振质量;3d-第三安装螺栓孔;3a-the first installation plane; 3b-the first arc surface; 3c-vibration-absorbing mass; 3d-the third installation bolt hole;
4a-第二弧面;4b-第一预紧力调整面;4c.第二拧紧螺栓孔;4a-the second arc surface; 4b-the first preload adjustment surface; 4c. the second tightening bolt hole;
5a-第二安装平面;5b-金属橡胶安装凹槽;5c-第二预紧力调整面;5d-第三拧紧螺栓孔;5e-第四安装螺栓孔;5a-the second installation plane; 5b-metal rubber installation groove; 5c-the second preload adjustment surface; 5d-the third tightening bolt hole; 5e-the fourth installation bolt hole;
a-第一非线性摩擦接触面;b-第二非线性摩擦接触面。a - the first nonlinear frictional contact surface; b - the second nonlinear frictional contact surface.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
参照图1-10,本发明提供一种适于航空发动机承力框架的吸振耗能组合式宽频减振装置,吸振-耗能组合式宽频减振装置B安装于航空发动机的承力框架法兰安装边9上,用于吸收-耗散航空发动机的承力框架A的振动能量,降低其振动响应,避免航空发动机的承力框架A因振动出现裂纹问题或故障,包括支承架1,支承架1上设置有若干个吸振-耗能组合式宽频减振结构,吸振-耗能组合式宽频减振结构包括干摩擦弹片3,干摩擦弹片3接触连接有金属橡胶结构,金属橡胶结构设置在支承架1上;Referring to Figures 1-10, the present invention provides a vibration-absorbing and energy-dissipating combined broadband vibration-damping device suitable for the load-bearing frame of an aero-engine. On the
干摩擦弹片3为非线性结构,金属橡胶结构包括金属橡胶阻尼层4和金属橡胶支架5,金属橡胶阻尼层4嵌设在金属橡胶支架5内,金属橡胶支架5安装在支承架1上,且干摩擦弹片3与金属橡胶阻尼层4适配设置,金属橡胶阻尼层4与金属橡胶支架5之间通过第二拧紧件调节预紧力,通过调节第二拧紧件的预紧力,使金属橡胶阻尼层4进行膨胀或收缩,使金属橡胶阻尼层4的弧形面与干摩擦弹片3的非线性底面产生预紧力,并形成第二非线性摩擦接触面b;支承架1为涨圈式设计,支承架1的两个端部通过第一拧紧件连接,通过调节第一拧紧件的预紧力,使干摩擦弹片3的非线性顶面与承力框架机匣内壁10产生预紧力,并形成第一非线性摩擦接触面a;The
设计干摩擦弹片3的共振频率时,由干摩擦弹片3的刚度和质量共同决定。When designing the resonance frequency of the
如图1、2和图8所示,具体的,在支承架1的一侧上固接有若干连接架(图中未标注),且若干连接件沿支承架1的圆周均匀设置,采用第一安装螺栓2将连接架固定安装在承力框架法兰安装边9上,形成干摩擦弹片3-金属橡胶非线性吸振-耗能装置的主体,同时通过第二安装螺栓6依次将支承架1、金属橡胶支架5和干摩擦弹片3固定连接成一体,其中第一拧紧件和第二拧紧件分别为第一拧紧螺栓7和第二拧紧螺栓8;本发明装置中,当航空发动机的承力框架A沿轴向(水平方向)或扭转方向振动时,在第一非线性摩擦接触面a和第二非线性摩擦接触面b处均可实现高效干摩擦迟滞耗能作用;当航空发动机的承力框架A沿径向(垂直方向)振动时,干摩擦弹片3发生共振,除在第一非线性摩擦接触面a和第二非线性摩擦接触面b实现高效干摩擦迟滞耗能作用外,还可以在金属橡胶内螺旋卷接触摩擦产生迟滞阻尼耗能。即干摩擦弹片3-金属橡胶非线性吸振-耗能装置在承力框架A各个方向上产生振动后均有较好的减振性能,具有较强的载荷适应性。As shown in Figures 1, 2 and 8, specifically, a number of connecting frames (not marked in the figure) are fixedly connected to one side of the supporting frame 1, and several connecting pieces are evenly arranged along the circumference of the supporting frame 1. A mounting
如图3所示,本发明的一个实施例中,在每个连接件上分别开设第一安装螺栓孔1a,第一安装螺栓孔1a用于将支承架1通过第一安装螺栓2安装在承力框架法兰安装边9上,形成干摩擦弹片3-金属橡胶非线性吸振-耗能装置的主体,同时,在支承架1上开设若干安装槽(图中未标注),用于安装吸振-耗能组合式宽频减振结构,且在支承架1上开设有若干个第二安装螺栓孔组,且一第二安装螺栓孔组至少包括两个第二安装螺栓孔1b,第二安装螺栓孔组位于安装槽的槽边,接近支承架1端部连接处的安装槽一侧上不含有第二安装螺栓孔组,第二安装螺栓孔1b用于将支承架1、干摩擦弹片3、金属橡胶支架5固定并连为一体,形成吸振-耗能组合式宽频减振装置B的主要工作机构;在支承架1连接处的两个端部上分别至少开设有一个第一拧紧螺栓孔1c,且两个第一拧紧螺栓孔1c位置对应设置,第一拧紧螺栓7分别贯穿两个第一拧紧螺栓孔1c将支承架1连接成一体结构,且通过调整第一拧紧螺栓7的松紧程度,即调节第一拧紧螺栓7的预紧力,可调节干摩擦弹片3与承力框架机匣内壁10之间的压力,保证第一非线性摩擦接触面a进行高效干摩擦迟滞耗能,同时调整干摩擦弹片3的约束刚度,调整其共振频率。As shown in Figure 3, in one embodiment of the present invention, a first mounting bolt hole 1a is provided on each connecting piece, and the first mounting bolt hole 1a is used to install the support frame 1 on the bearing through the
进一步优化方案,干摩擦弹片3包括第一弧面3b和吸振质量3c,第一弧面3b与吸振质量3c为一体成型结构,第一弧面3b与金属橡胶阻尼层4适配接触,通过调节第二拧紧件的预紧力,使得第一弧面3b的顶部与金属橡胶阻尼层4的弧形面接触形成第二非线性摩擦接触面b,吸振质量3c位于金属橡胶支架5内,第一弧面3b和吸振质量3c的主要尺寸由航空发动机的承力框架A的主要振动频率确定。To further optimize the scheme, the
如图4所示,本发明的一个实施例中,干摩擦弹片3还包括固接在第一弧面3b上的第一安装平面3a,在第一安装平面3a上开设至少两个第三安装螺栓孔3d,为了方便将干摩擦弹片3进行安装,第三安装螺栓孔3d的位置与第二安装螺栓孔1b的位置对应设置,安装时,第二安装螺栓6依次贯穿第二安装螺栓孔1b和第三安装螺栓孔3d,将干摩擦弹片3安装在支承架1上,安装完成后干摩擦弹片3限定在安装槽内,且第一弧面3b的弧面接触承力框架法兰安装边9的内侧面设置,第一安装平面3a右侧为第一弧面3b;吸振质量3c位于第一弧面3b的末端,构成动力吸振器的质量振子部分;第一弧面3b的形状尺寸为干摩擦弹片3刚度的主要影响因素,当改变第一拧紧螺栓7的预紧力时,便会使得第一弧面3b与承力框架机匣内壁10的压力发生改变,进而使得第一弧面3b与承力框架机匣内壁10贴合的形状尺寸发生改变,这样便使得干摩擦弹片3的刚度发生改变;吸振质量3c的形状尺寸为干摩擦弹片3质量的主要影响因素,其中吸振质量3c的形状尺寸可以根据实际振动能量进行选择和设定。根据动力吸振器的工作原理,干摩擦弹片3的工作频率应设计在航空发动机的承力框架A的主要振动频率附近,以实现振动能量的高效转移,即第一弧面3b和吸振质量3c的主要尺寸由航空发动机的承力框架A的主要振动频率确定。As shown in Figure 4, in one embodiment of the present invention, the
更进一步说,干摩擦弹片3具有接触-分离的接触形式;当第一弧面3b的顶部与承力框架机匣内壁10接触时,第一非线性摩擦接触面a和第二非线性摩擦接触面b产生干摩擦迟滞耗能;当第一弧面3b的顶部与承力框架机匣内壁10分离时,金属橡胶阻尼层4的内螺旋卷接触摩擦,产生高效迟滞阻尼耗能。Furthermore, the
再进一步说,为使吸振-耗能组合式宽频减振装置B充分发挥可调宽频的性能,在实际应用中,在支承架1的周向应当布置多个吸振-耗能组合式宽频减振结构,在本实施例中,吸振-耗能组合式宽频减振结构为15个。Furthermore, in order to make the vibration-absorbing-energy-dissipating combined broadband vibration-damping device B fully exert the performance of adjustable broadband, in practical applications, multiple vibration-absorbing-energy-dissipating combined broadband vibration-damping devices should be arranged in the circumferential direction of the support frame 1. Structure, in this embodiment, there are 15 vibration-absorbing-energy-dissipating combined broadband vibration-damping structures.
进一步优化方案,金属橡胶阻尼层4通过调整相对密度,实现金属橡胶阻尼层4内的金属丝干摩擦迟滞耗能特性的最优化设计,同时影响干摩擦弹片3的约束刚度,调整干摩擦弹片3的共振频率。金属橡胶阻尼包括第二弧面4a,第一弧面3b和第二弧面4a对应设置且相适配,第二弧面4a与第一弧面3b接触适配接触形成第二非线性摩擦接触面b。To further optimize the scheme, the metal
如图5所示,金属橡胶阻尼层4还包括至少一个第一预紧力调整面4b,且在第一预紧力调整面4b上开设有第二拧紧螺栓孔4c,第二拧紧螺栓孔4c用于通过第二拧紧螺栓8将金属橡胶阻尼层4与金属橡胶支架5连接;同时,通过调节第二拧紧螺栓8的预紧力,使得第二弧面4a与干第一弧面3b形成第二非线性摩擦接触面b;金属橡胶阻尼层4的相对密度是其阻尼系数和刚度的主要影响因素,通过调整相对密度,可实现金属橡胶阻尼层4内金属丝干摩擦迟滞耗能特性的最优化设计,同时影响干摩擦弹片3的约束刚度,调整其共振频率。As shown in Figure 5, the metal
如图6所示,金属橡胶支架5包括第二安装平面5a、金属橡胶安装凹槽5b和第二预紧力调整面5c;第二安装平面5a上开设有至少两个第四安装螺栓孔5e,其中第二安装螺栓孔1b、第三安装螺栓孔3d和第四安装螺栓孔5e对应设置,安装时,第二安装螺栓6依次贯穿第二安装螺栓孔1b、第三安装螺栓孔3d和第四安装螺栓孔5e,将金属橡胶支架5和干摩擦弹片3安装在支承架1上,且第一安装平面3a和第二安装平面5a分别位于支承架1远离承力框架机匣内壁10的一侧;第二预紧力调整面5c上开设有至少一个第三拧紧螺栓孔5d,且第三拧紧螺栓孔5d和第二拧紧螺栓孔4c对应设置;金属橡胶安装凹槽5b用于安装金属橡胶阻尼层4,且为了方便压紧力的调整,金属橡胶安装凹槽5b的底部开设通槽,将金属橡胶安装凹槽5b分为两部分,其中通槽与第二拧紧螺栓8平行设置,同时也可以再开设另一通槽,其与平行于第二拧紧螺栓8通槽相互垂直设置;第二拧紧螺栓8穿过第三拧紧螺栓孔5d和第二拧紧螺栓孔4c,可调节预紧力,调节第二预紧力调整面5c与第二预紧力调整面5c之间的压紧力,进而调节金属橡胶阻尼层4的膨胀与收缩,改变金属橡胶阻尼层4的第二弧面4a与干摩擦弹片3的第一弧面3b之间的压紧力,保证第二非线性摩擦接触面b进行高效干摩擦迟滞耗能,同时调整干摩擦弹片3的约束刚度,调整其共振频率。As shown in Figure 6, the
进一步优化方案,当作为阻尼器使用时,第一非线性摩擦接触面a和第二非线性摩擦接触面b产生干摩擦迟滞耗能,实现振动能量的高效耗散;当作为吸振器时,主要吸振机构是干摩擦弹片3,针对航空发动机复杂的频率响应成分,通过设置若干个吸振-耗能组合式宽频减振装置B,针对不同的频率进行刚度调节,实现对非线性吸振耗能装置吸振频率范围的拓宽和调节,具有多种工作状态的适应能力。To further optimize the scheme, when used as a damper, the first nonlinear friction contact surface a and the second nonlinear friction contact surface b generate dry friction hysteresis energy consumption, and realize efficient dissipation of vibration energy; when used as a vibration absorber, the main The vibration-absorbing mechanism is a
如图7所示,具体的,第一弧面3b分别与承力框架机匣内壁10和第二弧面4a形成第一非线性摩擦接触面a和第二非线性摩擦接触面b。航空发动机的承力框架A沿轴向(水平方向)或扭转方向振动时,承力框架机匣内壁10与干摩擦弹片3产生相对位移,在第一非线性摩擦接触面a、第二非线性摩擦接触面b处实现高效干摩擦迟滞耗能作用;航空发动机的承力框架A沿径向(垂直方向)振动时,干摩擦弹片3发生共振,第一弧面3b与承力框架机匣内壁10产生相对位移,在第一非线性摩擦接触面a实现高效干摩擦迟滞耗能作用,此外,第一弧面3b与第二弧面4a产生相对位移,在第二非线性摩擦接触面b实现高效干摩擦迟滞耗能作用,当干摩擦弹片3与非线性摩擦接触面发生分离后,会向下挤压金属橡胶阻尼层4,实现金属橡胶内部金属螺旋丝干摩擦阻尼耗能。即干摩擦弹片3-金属橡胶非线性吸振-耗能装置在承力框架A各个方向上产生振动后均有较好的减振性能,具有较强的载荷适应性。As shown in FIG. 7 , specifically, the first
本发明的另一个实施例中,如图9所示,金属橡胶层为金属橡胶制成,其中金属橡胶是一种多孔结构的功能性金属材料,是由金属螺旋丝经过编织、模压等特殊工艺制备而成的,其可归为纤维多孔材料,其内部组织为拉伸后不同形态金属螺旋丝卷的相互勾连,咬合,错综交叉形成三维网状结构。螺旋丝卷之间存在着复杂的相互作用,在外部载荷作用下,螺旋丝卷之间将出现分离、滑移和粘着3种接触状态,产生了极大的非线性,其能量耗散能力远高于干摩擦接触界面。In another embodiment of the present invention, as shown in Figure 9, the metal rubber layer is made of metal rubber, wherein the metal rubber is a functional metal material with a porous structure, which is made of metal spiral wire through special processes such as weaving and molding. Prepared, it can be classified as a fibrous porous material, and its internal organization is a three-dimensional network structure formed by interlinking, interlocking, and interlocking metal spiral coils of different shapes after stretching. There is a complex interaction between the helical coils. Under the external load, there will be three contact states of separation, slip and adhesion between the helical coils, resulting in a huge nonlinearity, and its energy dissipation capacity is far away. above the dry friction contact interface.
本发明的另一个实施例中,如图10所示,图中分别为包括带吸振-耗能装置、仅带有摩擦弹片的吸振-耗能装置和带有本发明的吸振-耗能组合式宽频减振装置B的航空发动机的承力框架A的扫频试验。经过附图对比可以毫无疑义的得出:本发明的吸振-耗能组合式宽频减振装置B具有更稳定的减振效果、更宽的有效频带和更强的工作载荷适应能力。In another embodiment of the present invention, as shown in Figure 10, the figure respectively includes a vibration absorbing-energy dissipating device, a vibration absorbing-energy dissipating device with only friction shrapnel, and a vibration-absorbing-energy dissipating combined type of the present invention. Frequency sweep test of aero-engine load-bearing frame A of broadband vibration damping device B. After comparing the drawings, it can be concluded without doubt that the combined vibration-absorbing-energy-dissipating broadband vibration-damping device B of the present invention has a more stable vibration-damping effect, a wider effective frequency band and a stronger adaptability to working loads.
本发明作为阻尼器时,当航空发动机的承力框架A产生非吸振方向振动时,第一非线性摩擦接触面a和第二非线性摩擦接触面b产生干摩擦迟滞耗能,实现振动能量的高效耗散;作为吸振器时,主要吸振机构是干摩擦弹片3,其共振频率由质量和刚度共同影响,质量的主要影响因素为吸振质量3c的尺寸,刚度由第一弧面3b的几何尺寸、金属橡胶阻尼层4的相对密度、第一拧紧螺栓7预紧力和第二拧紧螺栓8预紧力共同作用,针对航空发动机复杂的频率响应成分,可通过在周向设置多个吸振-耗能组合式宽频减振结构,针对不同的频率进行刚度调节,实现对非线性吸振耗能装置吸振频率范围的拓宽和调节,具有多种工作状态的适应能力。When the present invention is used as a damper, when the load-bearing frame A of the aero-engine vibrates in a non-vibration-absorbing direction, the first nonlinear friction contact surface a and the second nonlinear friction contact surface b produce dry friction hysteresis energy consumption, realizing the reduction of vibration energy Efficient dissipation; when used as a vibration absorber, the main vibration-absorbing mechanism is the
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.
以上的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above embodiments only describe the preferred mode of the present invention, and do not limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, those skilled in the art may make various modifications and changes to the technical solution of the present invention. Improvements should all fall within the scope of protection determined by the claims of the present invention.
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