CN115592738A - A kind of automatic film cutting machine and using method thereof - Google Patents
A kind of automatic film cutting machine and using method thereof Download PDFInfo
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- CN115592738A CN115592738A CN202211067016.5A CN202211067016A CN115592738A CN 115592738 A CN115592738 A CN 115592738A CN 202211067016 A CN202211067016 A CN 202211067016A CN 115592738 A CN115592738 A CN 115592738A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 154
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000000926 separation method Methods 0.000 claims abstract description 10
- 238000003032 molecular docking Methods 0.000 claims description 19
- 239000002699 waste material Substances 0.000 claims description 15
- 238000005452 bending Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 6
- 238000005498 polishing Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B19/223—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground of paper or similar sheet material, e.g. perforating, cutting by means of a grinding wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/06—Advancing webs by friction band
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/0073—Details
- B65H35/008—Arrangements or adaptations of cutting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/002—Web delivery apparatus, the web serving as support for articles, material or another web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Making Paper Articles (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
本发明公开了一种全自动膜切机及其使用方法,包括工作台,所述工作台顶部的两侧均固定连接有侧边板,两个所述侧边板顶部的一侧分别与安装架底部的两端固定连接,所述安装架内壁的顶部固定安装有膜切气缸,所述膜切气缸的输出端固定连接有膜切垫板,所述膜切垫板的底部螺纹连接有膜切板,所述膜切板的底部固定安装有膜切刀,本发明提供的一种全自动膜切机及其使用方法,其能够自动对完成膜切的膜切成品与膜切原料之间进行分离,并通过设置接料处理机构完成对膜切成品的接料和收集,避免了使用人力进行分离和接料工序带来的人力消耗,提高了膜切机整体的加工生产效率。
The invention discloses a full-automatic film cutting machine and a method for using the same. The two ends of the bottom of the frame are fixedly connected, the top of the inner wall of the mounting frame is fixedly installed with a film cutting cylinder, the output end of the film cutting cylinder is fixedly connected with a film cutting backing plate, and the bottom of the film cutting backing plate is threadedly connected with a film cutting backing plate. Cutting board, the bottom of the film cutting board is fixedly equipped with a film cutting knife, a fully automatic film cutting machine and its use method provided by the present invention, which can automatically cut the film between the finished film cutting product and the film cutting raw material. Separation between them, and the material receiving and collection of the film cut products are completed by setting the material receiving processing mechanism, which avoids the labor consumption caused by the separation and material receiving process by manpower, and improves the overall processing and production efficiency of the film cutting machine.
Description
技术领域technical field
本发明涉及一种膜切机,具体是一种全自动膜切机及其使用方法。The invention relates to a film cutting machine, in particular to a fully automatic film cutting machine and its usage method.
背景技术Background technique
膜切工艺是包装印刷品最常用到的一道工艺,就是用膜切刀根据产品设计要求的图样组合成膜切版,在压力的作用下,将印刷品或其他圈装坯料轧切成所需形状或切痕的成型工艺。The film cutting process is the most commonly used process for packaging printed matter. It is to use a film cutter to form a film cutting plate according to the pattern required by the product design. Cutting molding process.
膜切机的工作原理是利用膜切刀、钢刀、五金模具、钢线(或钢板雕刻成的模版),通过压印版施加一定的压力,将印品轧切成一定形状。The working principle of the film cutting machine is to use a film cutter, steel knife, metal mold, steel wire (or a template carved from a steel plate), and apply a certain pressure through the embossing plate to roll and cut the printed product into a certain shape.
现有的膜切机其膜切后的膜切成品与膜切原料之间的分离操作,以及对膜切成品的的收集工作主要依靠人工进行,速度慢,效率低,不能适应工厂大规模连续自动化生产的需要,且现有的膜切机其在膜切时,对膜切原料缺乏有效的固定限位能力,使得膜切时膜切原料易发生移位,或与膜切刀等结构发何时能粘连,导致膜切稳定性和膜切成品质量下降。The separation operation between the film-cut products and the film-cut raw materials of the existing film cutting machines, as well as the collection of the film-cut products mainly rely on manual work, which is slow and inefficient, and cannot adapt to large-scale factories. The needs of large-scale continuous automatic production, and the existing film cutting machine lacks an effective fixed limit ability for the film cutting raw materials during film cutting, so that the film cutting raw materials are prone to shift during film cutting, or the film cutting knife, etc. When the structure can stick together, the stability of film cutting and the quality of film cutting products will decrease.
发明内容Contents of the invention
本发明的目的在于提供一种全自动膜切机及其使用方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a fully automatic film cutting machine and its usage method, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种全自动膜切机,包括工作台,其特征在于,所述工作台顶部的两侧均固定连接有侧边板,两个所述侧边板顶部的一侧分别与安装架底部的两端固定连接,所述安装架内壁的顶部固定安装有膜切气缸,所述膜切气缸的输出端固定连接有膜切垫板,所述膜切垫板的底部螺纹连接有膜切板,所述膜切板的底部固定安装有膜切刀,所述侧边板顶部的另一侧固定安装有脱模机构,所述工作台的一端固定安装有收集机构。A fully automatic film cutting machine, comprising a workbench, characterized in that, both sides of the top of the workbench are fixedly connected with side panels, and one side of the top of the two side panels is respectively connected to the two sides of the bottom of the mounting frame. end is fixedly connected, the top of the inner wall of the installation frame is fixedly installed with a film cutting cylinder, the output end of the film cutting cylinder is fixedly connected with a film cutting backing plate, and the bottom of the film cutting backing plate is threadedly connected with a film cutting plate, so A film cutter is fixedly installed on the bottom of the film cutting board, a demoulding mechanism is fixedly installed on the other side of the top of the side plate, and a collection mechanism is fixedly installed on one end of the workbench.
作为本发明进一步的方案:所述脱模机构包括脱模箱,所述脱模箱内壁一侧的顶部固定安装有脱模电机,所述脱模电机的输出端固定连接有驱动板,所述驱动板的一侧固定连接有短杆,所述短杆的一侧转动连接有脱模传动杆,所述脱模传动杆的一端与上脱模板的顶部转动连接,所述上脱模板的底部通过固定杆与下脱模板的顶部固定连接,所述工作台顶部的一侧开设有出料口,所述出料口的顶部与下脱模案的底部对应设置。As a further solution of the present invention: the demoulding mechanism includes a demoulding box, the top of one side of the inner wall of the demoulding box is fixedly equipped with a demoulding motor, and the output end of the demoulding motor is fixedly connected with a drive plate, the One side of the driving plate is fixedly connected with a short rod, and one side of the short rod is rotatably connected with a demoulding transmission rod, and one end of the demoulding transmission rod is rotatably connected with the top of the upper stripping plate, and The fixed rod is fixedly connected to the top of the lower stripping plate, and one side of the top of the workbench is provided with a discharge port, and the top of the discharge port is set correspondingly to the bottom of the lower stripping plate.
作为本发明进一步的方案:所述工作台内壁的一侧固定安装有接料处理机构,所述接料处理机构包括接料筒,所述接料筒内壁的两侧均固定安装有导引输送带,所述导引输送带的带面上固定连接有打磨垫,所述接料筒内壁的两端均固定连接有打磨电机,所述打磨电机的输出端固定连接有连接板,所述连接板的一侧固定连接有打磨刷;所述接料筒内壁的顶部固定连接有导引环,所述导引环的内壁切削为斜面。As a further solution of the present invention: one side of the inner wall of the workbench is fixedly equipped with a material receiving and processing mechanism, the material receiving and processing mechanism includes a material receiving cylinder, and both sides of the inner wall of the material receiving cylinder are fixedly installed with guide conveying belt, the belt surface of the guide conveyor belt is fixedly connected with a grinding pad, both ends of the inner wall of the receiving barrel are fixedly connected with a grinding motor, and the output end of the grinding motor is fixedly connected with a connecting plate, and the connection A grinding brush is fixedly connected to one side of the plate; a guide ring is fixedly connected to the top of the inner wall of the receiving barrel, and the inner wall of the guide ring is cut into an inclined plane.
作为本发明进一步的方案:所述接料筒内壁底部的边沿固定连接有若干个等间隔分布的侧边护板,若干个所述侧边护板的顶部均固定连接有挡片,所述接料筒的底部开设有通口,所述通口的内壁滑动连接有承托板,所述工作台内壁的一侧固定安装有升降气缸,所述升降气缸的输出端固定连接有转板,所述转板的顶部固定连接有转动电机,所述转动电机的输出端与承托板的底部固定连接;所述工作台的一侧穿插连接有推料气缸,所述推料气缸的输出端固定连接有推料板;所述工作台的另一侧开设有卸料口,所述卸料口的一侧与推料板的一侧对应设置,所述卸料口的另一侧固定连接有导料槽。As a further solution of the present invention: the edge of the bottom of the inner wall of the receiving barrel is fixedly connected with several equally spaced side guards, and the tops of the several side guards are all fixedly connected with baffles. There is a port at the bottom of the barrel, the inner wall of the port is slidably connected with a support plate, one side of the inner wall of the workbench is fixedly installed with a lifting cylinder, and the output end of the lifting cylinder is fixedly connected with a rotating plate. The top of the rotating plate is fixedly connected with a rotating motor, and the output end of the rotating motor is fixedly connected with the bottom of the supporting plate; one side of the workbench is interspersed with a pusher cylinder, and the output end of the pusher cylinder is fixed A pusher plate is connected; the other side of the workbench is provided with a discharge port, one side of the discharge port is set corresponding to one side of the pusher plate, and the other side of the discharge port is fixedly connected with Feed chute.
作为本发明进一步的方案:所述侧边板一侧的底部均开设有夹持限位槽,两个所述夹持限位槽的内壁均滑动连接有调节槽,所述调节槽内壁的两侧均固定安装有若干个等间隔分布的导引滚轮,两个所述调节槽的底部均固定连接有若干个调节件,所述调节件包括两个弯折杆,两个所述弯折杆的一端分别与调节套管的两端穿插连接,两个所述弯折杆的一侧的一端均开设有调节齿槽,所述调节套管的中部穿插连接有调节杆,所述调节杆的一端固定连接有调节齿轮,所述调节齿轮的两侧分别与调节齿槽的内壁啮合连接,所述调节杆的另一端固定连接有调节转把;所述工作台一侧的中部开设有进出通口。As a further solution of the present invention: the bottom of one side of the side plate is provided with clamping and limiting grooves, and the inner walls of the two clamping and limiting grooves are slidingly connected with adjusting grooves, and the two inner walls of the adjusting grooves are The sides are fixedly equipped with several guide rollers distributed at equal intervals, and the bottoms of the two adjustment grooves are fixedly connected with several adjustment parts, and the adjustment parts include two bending rods, and the two bending rods One end of the two ends of the adjusting sleeve is interpenetrated and connected respectively, and one end of one side of the two bending rods is provided with an adjusting tooth groove, and the middle part of the adjusting sleeve is connected with an adjusting rod. One end is fixedly connected with an adjustment gear, and the two sides of the adjustment gear are meshed with the inner wall of the adjustment tooth groove, and the other end of the adjustment rod is fixedly connected with an adjustment handle; mouth.
作为本发明进一步的方案:所述膜切垫板底部的中心开设有通腔,所述膜切板的中部开设有通口,所述通口的顶部与通腔的底部对应设置,所述通腔内壁底部固定安装有激光指示灯;所述膜切垫板底部的两侧均固定连接有推料弹簧,两个所述推料弹簧的底部均固定连接有对接杆,所述膜切板底部的两侧均开设有对接口,两个所述对接杆的中部分别与两个对接口的内壁穿插连接,两个所述对接杆的一端分别与复位推板顶部的两侧卡合连接。As a further solution of the present invention: the center of the bottom of the film cutting backing plate is provided with a through cavity, the middle part of the film cutting plate is provided with a through opening, the top of the through opening is set correspondingly to the bottom of the through cavity, and the through opening A laser indicator light is fixedly installed at the bottom of the inner wall of the cavity; both sides of the bottom of the film cutting backing plate are fixedly connected with push springs, and the bottoms of the two push springs are fixedly connected with docking rods, and the bottom of the film cutting plate There are docking ports on both sides, the middle parts of the two docking rods are interspersed with the inner walls of the two docking ports, and one end of the two docking rods is engaged with the two sides of the top of the reset push plate.
作为本发明进一步的方案:所述工作台顶部的一端开设有上料槽,所述上料槽的内壁固定安装有上料输送带,所述上料输送带的带面上固定连接有若干个均匀分布的上料块。As a further solution of the present invention: one end of the top of the workbench is provided with a feeding trough, the inner wall of the feeding chute is fixedly equipped with a feeding conveyor belt, and several conveyor belts are fixedly connected on the belt surface of the feeding conveyor belt. Evenly distributed loading blocks.
作为本发明进一步的方案:所述收集机构包括集料箱,所述集料箱内壁的一端铰接有承载板,所述承载板的一端固定连接有挂接杆,所述集料箱内壁另一端的两侧均固定连接有放置架,两个所述放置架一侧的底部开设有水平放置口,两个所述放置架一侧的顶部开设有倾斜放置口,两个所述倾斜放置口的内壁分别与挂接杆的两端卡合连接,所述承载板顶部中心均开设有滑动槽,所述滑动槽的内壁滑动连接有底板,所述底板的顶部固定连接有卸料推板,所述卸料推板一侧的底部固定连接有抵推块,所述抵推块的一侧开设为斜面,所述卸料推板一侧的顶部固定连接有卸料把手;所述集料箱一端的底部开设有废料通口。As a further solution of the present invention: the collection mechanism includes a collecting box, one end of the inner wall of the collecting box is hinged with a bearing plate, one end of the bearing plate is fixedly connected with a hook rod, and the other end of the inner wall of the collecting box is Both sides of the two sides are fixedly connected with a placement frame, the bottom of one side of the two placement frames is provided with a horizontal placement opening, the top of one side of the two placement racks is provided with an inclined placement opening, and the two sides of the inclined placement opening The inner wall is engaged with the two ends of the connecting rod respectively, and the center of the top of the bearing plate is provided with a sliding groove. The bottom of one side of the discharge push plate is fixedly connected with a push block, and one side of the push block is opened as a slope, and the top of one side of the discharge push plate is fixedly connected with a discharge handle; the collection box A waste port is opened at the bottom of one end.
本发明还提供一种全自动膜切机的使用方法,包括下列步骤:The present invention also provides a method for using a fully automatic film cutting machine, comprising the following steps:
步骤一:将膜切原料带材端部放置于上料输送带上,并将带材两侧分别与两个夹持限位槽内壁滑动连接,通过转动调节转把对两个调节槽的间距进行调整,使得膜切原料带材的两侧分别与两个调节槽的内壁卡合;Step 1: Place the end of the film-cut raw material strip on the feeding conveyor belt, and slide the two sides of the strip to the inner walls of the two clamping limit grooves, and adjust the distance between the two adjustment grooves by turning the handle Make adjustments so that the two sides of the film-cut raw material strip are respectively engaged with the inner walls of the two adjustment grooves;
步骤二:上料输送带启动对膜切原料带材进行导引推送,当膜切原料带材运动至膜切板底部时,膜切气缸带动膜切刀下压对膜切原料带材进行膜切,而后膜切气缸抬升,复位推板推动膜切出膜切成品与膜切刀分离;Step 2: The feeding conveyor belt starts to guide and push the film cutting raw material strip. When the film cutting raw material strip moves to the bottom of the film cutting plate, the film cutting cylinder drives the film cutting knife to press down to film the film cutting raw material strip. Cutting, then the film cutting cylinder is lifted, and the reset push plate pushes the film to cut out the film cut product and separate from the film cutter;
步骤三:当膜切原料带材运动至脱模箱底部时,脱模电机启动带动驱动板转动,带动下脱模板运动,推动膜切成品与膜切原料带材分离;Step 3: When the film-cut raw material strip moves to the bottom of the demoulding box, the demoulding motor starts to drive the drive plate to rotate, and drives the lower stripping plate to move, pushing the film-cut product to separate from the film-cut raw material strip;
步骤四:通过接料筒对膜切成品进行承接,通过打磨电机带动打磨刷转动对膜切成品进行打磨清洁,通过转动电机驱动承托板转动,带动膜切成品转动,完成对膜切成品边沿的充分打磨清洁;Step 4: Undertake the film-cut products through the receiving cylinder, drive the grinding brush to rotate through the grinding motor to polish and clean the film-cut products, drive the supporting plate to rotate through the rotating motor, and drive the film-cut products to rotate to complete the film Full grinding and cleaning of the edge of the cut product;
步骤五:升降气缸启动,带动操作板升降,使得膜切成品与接料筒脱离接触,而后推料气缸启动,通过推动推料板将膜切成品由卸料口推出;Step 5: The lifting cylinder is activated to drive the operation panel up and down, so that the film-cut product is out of contact with the receiving barrel, and then the pushing cylinder is activated, and the film-cut product is pushed out from the discharge port by pushing the pushing plate;
步骤六:完成膜切的膜切带材废料由工作台一端穿出并落入集料箱中,当需要对集料箱中的膜切带材废料进行卸料时,拉动卸料把手,使得挂接杆与倾斜放置口卡合,使得承载板处于倾斜状态,拉动卸料把手推动卸料推板移动,使得卸料推板由废料通口送出。Step 6: The film-cut strip material waste that has completed film cutting passes through one end of the workbench and falls into the collection box. When it is necessary to unload the film-cut strip material waste in the collection box, pull the unloading handle so that The hooking rod is engaged with the inclined placement port, so that the loading plate is in an inclined state, and the unloading handle is pulled to push the unloading push plate to move, so that the unloading push plate is sent out from the waste port.
与现有技术相比,本发明的有益效果是:本发明一种全自动膜切机及其使用方法,通过设置脱模机构,自动对完成膜切的膜切成品与膜切原料之间进行分离,并将其由卸料口送出,并通过设置接料处理机构完成对膜切成品的接料和收集,避免了使用人力进行分离和接料工序带来的人力消耗,提高了膜切机整体的加工生产效率;通过设置调节槽和导引滚轮等结构对膜切原料进行限位和导引输送,保证了膜切原料在输送和膜切过程中的姿态稳定,同时通过设置调节套筒和弯折杆等结构,使得两侧调节槽的间距灵活可调,使得装置能够实现对不同宽度的膜切原料的有效固定限位,提高了装置使用时的灵活性。Compared with the prior art, the beneficial effect of the present invention is: a full-automatic film cutting machine and its use method of the present invention, by setting a demoulding mechanism, the gap between the finished film-cut product and the film-cut raw material can be automatically adjusted. Separation is carried out, and it is sent out from the discharge port, and the receiving and collecting of film cut products is completed by setting up a receiving processing mechanism, which avoids the labor consumption caused by the separation and receiving process by manpower, and improves the membrane quality. The overall processing and production efficiency of the cutting machine; the film cutting raw materials are limited and guided by setting adjustment grooves and guide rollers to ensure the stable posture of the film cutting raw materials in the process of conveying and film cutting. The structure of the sleeve and the bending rod makes the distance between the adjustment grooves on both sides flexible and adjustable, so that the device can effectively fix and limit the film cutting raw materials of different widths, and improves the flexibility of the device in use.
附图说明Description of drawings
图1为一种全自动膜切机立体图;Fig. 1 is a kind of perspective view of automatic film cutting machine;
图2为一种全自动膜切机安装架截面图;Fig. 2 is a cross-sectional view of a fully automatic film cutting machine mounting frame;
图3为一种全自动膜切机脱模箱截面图;Fig. 3 is a sectional view of a demoulding box of a fully automatic film cutting machine;
图4为一种全自动膜切机接料处理机构截面图;Fig. 4 is a cross-sectional view of a material receiving and processing mechanism of a fully automatic film cutting machine;
图5为一种全自动膜切机调节槽截面图;Fig. 5 is a cross-sectional view of a fully automatic film cutting machine adjusting groove;
图6为一种全自动膜切机收集机构截面图。Fig. 6 is a cross-sectional view of a collection mechanism of a fully automatic film cutting machine.
图中:1、工作台;2、侧边板;3、安装架;4、膜切气缸;5、膜切垫板;6、膜切板;7、膜切刀;8、脱模箱;9、驱动板;10、脱模传动杆;11、下脱模板;12、接料筒;13、导引输送带;14、打磨垫;15、打磨刷;16、导引环;17、侧边护板;18、承托板;19、转板;20、推料气缸;21、卸料口;22、夹持限位槽;23、调节槽;24、导引滚轮;25、弯折杆;26、调节套管;27、调节杆;28、进出通口;29、激光指示灯;30、对接杆;31、复位推板;32、上料输送带;33、上料块;34、集料箱;35、承载板;36、挂接杆;37、放置架;38、水平放置口;39、倾斜放置口;40、底板;41、卸料推板;42、废料通口。In the figure: 1. Worktable; 2. Side panels; 3. Mounting frame; 4. Film cutting cylinder; 5. Film cutting backing plate; 6. Film cutting board; 7. Film cutting knife; 8. Stripping box; 9. Drive plate; 10. Stripping drive rod; 11. Lower stripping plate; 12. Material receiving barrel; 13. Guide conveyor belt; 14. Polishing pad; 15. Polishing brush; 16. Guide ring; 17. Side Side guard plate; 18. Supporting plate; 19. Turning plate; 20. Pushing material cylinder; 21. Discharging port; 22. Clamping limit groove; 23. Adjusting groove; 24. Guide roller; 25. Bending Rod; 26, adjusting sleeve; 27, adjusting rod; 28, inlet and outlet port; 29, laser indicator light; 30, docking rod; 31, reset push plate; 32, feeding conveyor belt; 33, feeding block; 34 , collecting box; 35, bearing plate; 36, connecting rod; 37, placement frame; 38, horizontal placement opening; 39, inclined placement opening; 40, bottom plate; 41, unloading push plate;
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-6,本发明实施例中,一种全自动膜切机及其使用方法,包括工作台1,工作台1顶部的两侧均固定连接有侧边板2,两个侧边板2顶部的一侧分别与安装架3底部的两端固定连接,安装架3内壁的顶部固定安装有膜切气缸4,膜切气缸4的输出端固定连接有膜切垫板5,膜切垫板5的底部螺纹连接有膜切板6,膜切板6的底部固定安装有膜切刀7,侧边板2顶部的另一侧固定安装有脱模机构,工作台1的一端固定安装有收集机构。Please refer to Figures 1-6. In the embodiment of the present invention, a fully automatic film cutting machine and its use method include a
脱模机构包括脱模箱8,脱模箱8内壁一侧的顶部固定安装有脱模电机,脱模电机的输出端固定连接有驱动板9,驱动板9的一侧固定连接有短杆,短杆的一侧转动连接有脱模传动杆10,脱模传动杆10的一端与上脱模板的顶部转动连接,上脱模板的底部通过固定杆与下脱模板11的顶部固定连接,工作台1顶部的一侧开设有出料口,出料口的顶部与下脱模案的底部对应设置;通过驱动板9带动连杆转动,带动下脱模板11连续循环转动,实现对膜切成品的连续推料操作,使得膜切成品由卸料口21推送至接料处理机构中,避免了使用人力进行分离操作的麻烦,提高了分离效率。The demoulding mechanism comprises a
工作台1内壁的一侧固定安装有接料处理机构,接料处理机构包括接料筒12,接料筒12内壁的两侧均固定安装有导引输送带13,导引输送带13的带面上固定连接有打磨垫14,接料筒12内壁的两端均固定连接有打磨电机,打磨电机的输出端固定连接有连接板,连接板的一侧固定连接有打磨刷15;接料筒12内壁的顶部固定连接有导引环16,导引环16的内壁切削为斜面;通过设置导引输送带13对落入接料筒12的膜切成品进行导引输送,并通过在导引输送带13上设置打磨垫14,对膜切成品的边沿进行打磨,通过设置及打磨电机的打磨刷15,对接料筒12内壁的膜切产品进行打磨和清理。提高了膜切品的边民安的平整度和清洁度。One side of the inner wall of the
接料筒12内壁底部的边沿固定连接有若干个等间隔分布的侧边护板17,若干个侧边护板17的顶部均固定连接有挡片,接料筒12的底部开设有通口,通口的内壁滑动连接有承托板18,工作台1内壁的一侧固定安装有升降气缸,升降气缸的输出端固定连接有转板19,转板19的顶部固定连接有转动电机,转动电机的输出端与承托板18的底部固定连接;工作台1的一侧穿插连接有推料气缸20,推料气缸20的输出端固定连接有推料板;工作台1的另一侧开设有卸料口21,卸料口21的一侧与推料板的一侧对应设置,卸料口21的另一侧固定连接有导料槽;上述挡片的宽度小于导引环16的跨度,移动避免挡片对膜切成品的运动造成影响,通过设置侧边护板17和挡片对落入接料筒12的膜切成品进行限位,通过设置转板19和转动电机,带动膜切成品在接料筒12内的转动,使得对膜切成品的打磨和清洁更加充分均匀。The edge of the bottom of the inner wall of the receiving
两个侧边板2一侧的底部均开设有夹持限位槽22,两个夹持限位槽22的内壁均滑动连接有调节槽23,调节槽23内壁的两侧均固定安装有若干个等间隔分布的导引滚轮24,两个调节槽23的底部均固定连接有若干个调节件,调节件包括两个弯折杆25,两个弯折杆25的一端分别与调节套管26的两端穿插连接,两个弯折杆25的一侧的一端均开设有调节齿槽,调节套管26的中部穿插连接有调节杆27,调节杆27的一端固定连接有调节齿轮,调节齿轮的两侧分别与调节齿槽的内壁啮合连接,调节杆27的另一端固定连接有调节转把;工作台1一侧的中部开设有进出通口28;通过设置调节槽23和导引滚轮24等结构对膜切原料进行限位和导引输送,保证了膜切原料在输送和膜切过程中的姿态稳定,同时通过设置调节套筒和弯折杆25等结构,使得两侧调节槽23的间距灵活可调,使得装置能够实现对不同宽度的膜切原料的有效固定限位,提高了装置使用时的灵活性。The bottoms on one side of the two
膜切垫板5底部的中心开设有通腔,膜切板6的中部开设有通口,通口的顶部与通腔的底部对应设置,通腔内壁底部固定安装有激光指示灯29;膜切垫板5底部的两侧均固定连接有推料弹簧,两个推料弹簧的底部均固定连接有对接杆30,膜切板6底部的两侧均开设有对接口,两个对接杆30的中部分别与两个对接口的内壁穿插连接,两个对接杆30的一端分别与复位推板31顶部的两侧卡合连接;通过设置复位推板31在膜切刀7下压裁切后抬升时,推动膜切成品与膜切刀7的分离,避免膜切刀7与膜切成品之间发生粘连,通过设置通腔和激光指示灯29,提高了膜切刀7安装时的位置准确性。The center of the bottom of the film cutting
工作台1顶部的一端开设有上料槽,上料槽的内壁固定安装有上料输送带32,上料输送带32的带面上固定连接有若干个均匀分布的上料块33;对膜切原料端部进行导引,便于膜切原料上料时的导引输送工作。One end on the top of the
收集机构包括集料箱34,集料箱34内壁的一端铰接有承载板35,承载板35的一端固定连接有挂接杆36,集料箱34内壁另一端的两侧均固定连接有放置架37。两个放置架37一侧的底部开设有水平放置口38,两个放置架37一侧的顶部开设有倾斜放置口39,两个倾斜放置口39的内壁分别与挂接杆36的两端卡合连接,承载板35顶部中心均开设有滑动槽,滑动槽的内壁滑动连接有底板40,底板40的顶部固定连接有卸料推板41,卸料推板41一侧的底部固定连接有抵推块,抵推块的一侧开设为斜面;卸料推板41一侧的顶部固定连接有卸料把手;集料箱34一端的底部开设有废料通口42;通过设置收集机构对完成膜切和分离操作后的膜切原料进行集中的收集存放,便于进行集中处理。The collection mechanism comprises a
本发明还提供一种全自动膜切机的使用方法,包括下列步骤:The present invention also provides a method for using a fully automatic film cutting machine, comprising the following steps:
步骤一:将膜切原料带材端部放置于上料输送带32上,并将带材两侧分别与两个夹持限位槽22内壁滑动连接,通过转动调节转把对两个调节槽23的间距进行调整,使得膜切原料带材的两侧分别与两个调节槽23的内壁卡合;Step 1: Place the end of the film cutting raw material strip on the feeding
步骤二:上料输送带32启动对膜切原料带材进行导引推送,当膜切原料带材运动至膜切板6底部时,膜切气缸4带动膜切刀7下压对膜切原料带材进行膜切,而后膜切气缸4抬升,复位推板31推动膜切出膜切成品与膜切刀7分离;Step 2: The feeding
步骤三:当膜切原料带材运动至脱模箱8底部时,脱模电机启动带动驱动板9转动,带动下脱模板11运动,推动膜切成品与膜切原料带材分离;Step 3: When the film-cut raw material strip moves to the bottom of the
步骤四:通过接料筒12对膜切成品进行承接,通过打磨电机带动打磨刷15转动对膜切成品进行打磨清洁,通过转动电机驱动承托板18转动,带动膜切成品转动,完成对膜切成品边沿的充分打磨清洁;Step 4: Accept the film-cut products through the receiving
步骤五:升降气缸启动,带动操作板升降,使得膜切成品与接料筒12脱离接触,而后推料气缸20启动,通过推动推料板将膜切成品由卸料口21推出;Step 5: Start the lifting cylinder, drive the operation panel to lift up and down, so that the film-cut product is out of contact with the receiving
步骤六:完成膜切的膜切带材废料由工作台1一端穿出并落入集料箱34中,当需要对集料箱34中的膜切带材废料进行卸料时,拉动卸料把手,使得挂接杆36与倾斜放置口39卡合,使得承载板35处于倾斜状态,拉动卸料把手推动卸料推板41移动,使得卸料推板41由废料通口42送出。Step 6: The film-cut strip material waste that has completed the film cutting is passed through one end of the
本发明在使用时,首先,将膜切原料带材端部放置于上料输送带32上,并将带材两侧分别与两个夹持限位槽22内壁滑动连接,操作人员穿过进出通口28,并通过转动调节转把,带动两个弯折杆25移动,进而带动两个调节槽23移动的间距进行调整,使得膜切原料带材的两侧分别与两个调节槽23的内壁卡合,打开激光指示灯29,观察激光指示灯29落点,通过对膜切原料带材位置的调整,使得激光指示灯29落点所指示的膜切位置位于带材中央;When the present invention is in use, first, place the end of the film-cut raw material strip on the feeding
上料输送带32启动对膜切原料带材进行导引推送,当膜切原料带材运动至膜切板6底部时,膜切气缸4带动膜切刀7下压对膜切原料带材进行膜切,而后膜切气缸4抬升,复位推板31推动膜切出膜切成品与膜切刀7分离;The feeding
当膜切原料带材运动至脱模箱8底部时,脱模电机启动带动驱动板9转动,带动下脱模板11运动,推动膜切成品与膜切原料带材分离;When the film cutting raw material strip moves to the bottom of the
通过接料筒12对膜切成品进行承接,通过打磨电机带动打磨刷15转动对膜切成品进行打磨清洁,通过转动电机驱动承托板18转动,带动膜切成品转动,完成对膜切成品边沿的充分打磨清洁;The film-cut product is accepted by the receiving
而后升降气缸启动,带动承托板18下降,使得膜切成品与接料筒12脱离接触,而后推料气缸20启动,通过推动推料板将膜切成品由卸料口21推出;Then the lifting cylinder is started, driving the supporting
完成膜切的膜切带材废料由工作台1一端穿出并落入集料箱34中,当需要对集料箱34中的膜切带材废料进行卸料时,拉动卸料把手,使得挂接杆36与倾斜放置口39卡合,使得承载板35处于倾斜状态,拉动卸料把手推动卸料推板41移动,使得卸料推板41由废料通口42送出;The film-cut strip material waste that has finished film cutting passes through one end of the
当需要对膜切刀7进行更换时,可下拉复位推板31将其与对接杆30分离,而后拧动膜切板6与膜切垫板5之间的连接螺栓,将膜切刀7连通膜切板6一同取下并更换新膜切板6,而后将复位推板31重新与对接杆30对接。When the film cutter 7 needs to be replaced, the
在本发明中所描述的“固定连接”表示相互连接的两部件之间是固定在一起,一般是通过焊接、螺钉或胶粘等方式固定在一起;“转动连接”是指两部件连接在一起并能相对运动。The "fixed connection" described in the present invention means that the two parts connected to each other are fixed together, generally by means of welding, screwing or gluing; "rotational connection" means that the two parts are connected together And can move relatively.
在本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以及特定的方位构造和操作,因此,不能理解为对本发明的限制。此外,“第一”、“第二”仅由于描述目的,且不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for convenience The present invention is described and the simplified description does not indicate or imply that the device or element referred to must have a specific orientation, as well as a specific orientation configuration and operation, and therefore, should not be construed as limiting the present invention. In addition, "first" and "second" are for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Therefore, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“相连”“连接”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content described is only a preferred embodiment of the present invention, and cannot be considered as limiting the implementation scope of the present invention. All equivalent changes and improvements made according to the application scope of the present invention shall still belong to the scope covered by the patent of the present invention.
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