CN112139355A - A continuous stamping die for metal stamping - Google Patents
A continuous stamping die for metal stamping Download PDFInfo
- Publication number
- CN112139355A CN112139355A CN202010929415.2A CN202010929415A CN112139355A CN 112139355 A CN112139355 A CN 112139355A CN 202010929415 A CN202010929415 A CN 202010929415A CN 112139355 A CN112139355 A CN 112139355A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- cutting
- stamping
- plate
- metal material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
- B21D45/08—Stripping-off devices interrelated with motion of tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Press Drives And Press Lines (AREA)
Abstract
Description
技术领域technical field
本发明涉及冲压模具技术领域,具体是一种用于金属冲压的连续冲压模具。The invention relates to the technical field of stamping dies, in particular to a continuous stamping die for metal stamping.
背景技术Background technique
冲压,是在室温下,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。冲压模具是在冷冲压加工中,将材料(金属或非金属)加工成零件(或半成品)的一种特殊工艺装备,称为冷冲压模具(俗称冷冲模)。连续冲压模具指的是能够对工件进行多工位冲压或者单工位连续冲压操作的冲压模具,现有的连续冲压模具在冲压输送的过程中的稳定性不佳,易产生偏移,影响工件的加工质量,同时现有的连续冲压模具冲压过程中产生的废料不便处理,且完成连续冲压的工件需要额外设置裁切分离工序,使用灵活性较差。Stamping is a pressure processing method that uses a die installed on a press to apply pressure to a material at room temperature to separate or plastically deform it to obtain the required parts. Stamping die is a special process equipment that processes materials (metal or non-metal) into parts (or semi-finished products) in cold stamping, called cold stamping die (commonly known as cold stamping die). Continuous stamping dies refer to stamping dies that can perform multi-station stamping or single-station continuous stamping operations on the workpiece. The existing continuous stamping dies have poor stability during the stamping and conveying process, and are prone to offset and affect the workpiece. At the same time, the waste generated in the stamping process of the existing continuous stamping die is inconvenient to deal with, and the workpiece that completes the continuous stamping needs to be additionally provided with a cutting and separation process, and the use flexibility is poor.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于金属冲压的连续冲压模具,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a continuous stamping die for metal stamping, so as to solve the above-mentioned problems in the background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种用于金属冲压的连续冲压模具,包括冲压台和模具台,所述冲压台底部的两侧均固定连接有若干个均匀分布的导向杆,所述模具台顶部的两侧均开设有若干个均匀分布的导向孔,且若干个导向孔的顶部分别与若干个导向杆的底部对应设置,所述模具台顶部的一端固定安装有用于输送金属材料的输送机构,所述模具台顶部沿金属材料的输送方向还依次布置有用于对金属材料进行切割打孔操作的切削机构、用于对金属材料进行冲压塑形的塑形机构,以及用于对完成塑形的金属材料进行裁切分离的裁切机构;A continuous stamping die for metal stamping, including a stamping table and a die table, two sides of the bottom of the stamping table are fixedly connected with a number of evenly distributed guide rods, and two sides of the top of the die table are provided with a number of guide rods. There are evenly distributed guide holes, and the tops of the guide holes are respectively set corresponding to the bottoms of the guide bars. One end of the top of the mold table is fixedly installed with a conveying mechanism for conveying metal materials. The top of the mold table is along the metal surface. The conveying direction of the material is also arranged with a cutting mechanism for cutting and punching the metal material, a shaping mechanism for stamping and shaping the metal material, and a cutting mechanism for cutting and separating the shaped metal material. cutting mechanism;
所述输送机构包括两个沿竖直方向布置的输送辊,两个所述输送辊的两端分别与连接架内壁两侧的两端转动安装,所述切削机构包括切削台,所述切削台的顶部开设有若干个均匀分布的切削孔,若干个所述切削孔的底部均对应布置有抵推柱,若干个所述抵推柱的底部均与模具台的顶部固定连接,若干个所述切削孔的顶部均对应布置有切削头,若干个所述切削头的顶部均与冲压台底部的一端固定连接;The conveying mechanism includes two conveying rollers arranged in the vertical direction, and two ends of the two conveying rollers are respectively rotatably installed with both ends of the inner wall of the connecting frame. The cutting mechanism includes a cutting table, and the cutting table There are several evenly distributed cutting holes on the top of the mold, and push columns are arranged at the bottom of the cutting holes. The tops of the cutting holes are correspondingly arranged with cutting heads, and the tops of several of the cutting heads are fixedly connected to one end of the bottom of the punching table;
所述塑形机构包括塑形台,所述塑形台的顶部开设有塑形孔,所述塑形孔的顶部对应布置有塑形冲压头,所述塑形冲压头的顶部与冲压台底部的中部固定连接,所述塑形孔的底部对应布置有塑形柱,所述塑形柱的底部与模具台的顶部固定连接;The shaping mechanism includes a shaping table, the top of the shaping table is provided with a shaping hole, the top of the shaping hole is correspondingly arranged with a shaping punching head, and the top of the shaping punching head and the bottom of the punching table are arranged The middle part of the moulding hole is fixedly connected, the bottom of the shaping hole is correspondingly arranged with a shaping column, and the bottom of the shaping column is fixedly connected with the top of the mold table;
所述裁切机构包括卸料单元和裁切单元,所述卸料单元包括固定安装于模具台一侧的第一气缸,所述第一气缸的输出端固定连接有第一推板,且所述第一气缸输出端的运动方向与金属材料输送方向垂直,所述卸料单元还包括移料槽,所述移料槽的内壁滑动连接有第二推板,所述第二推板的一侧与第二气缸的输出端固定连接,所述第二气缸固定安装于模具台的另一侧,且所述第二气缸的推送方向与金属材料的输出方向平行,所述裁切单元包括裁切刀,所述裁切刀的两端分别通过两个连接板与移料槽一端的两侧固定连接,所述连接架的底部、切削台的底部以及塑形台的底部均固定连接有若干个缓冲杆,所述模具台顶面与若干个缓冲杆的底部相对应位置处均开设有缓冲孔,若干个所述缓冲杆的外壁均套设有复位弹簧。The cutting mechanism includes an unloading unit and a cutting unit, the unloading unit includes a first cylinder fixedly installed on one side of the mold table, the output end of the first cylinder is fixedly connected with a first push plate, and the The movement direction of the output end of the first cylinder is perpendicular to the conveying direction of the metal material. The unloading unit further includes a feeding chute. The inner wall of the feeding chute is slidably connected with a second push plate. The output end of the second air cylinder is fixedly connected, the second air cylinder is fixedly installed on the other side of the mold table, and the pushing direction of the second air cylinder is parallel to the output direction of the metal material, and the cutting unit includes a cutting knife , the two ends of the cutting knife are fixedly connected to the two sides of one end of the feeding trough through two connecting plates respectively, and the bottom of the connecting frame, the bottom of the cutting table and the bottom of the shaping table are fixedly connected with a number of buffers The top surface of the die table and the bottoms of several buffer rods are provided with buffer holes at corresponding positions, and the outer walls of several buffer rods are sleeved with return springs.
作为本发明进一步的方案:所述还包括若干个设置于金属材料输送路径上的限位支撑机构,所述限位支撑机构包括底板,所述底板顶部的两端均滑动连接有限位板,两个所述限位板的一侧均开设有限位槽,所述底板底部的两侧均固定连接有限位杆,所述模具台顶面与若干个限位杆的底部相对应的位置处均开设有限位孔,所述限位杆的外壁均套设有限位弹簧,所述底板的一侧开设有刻度线。As a further solution of the present invention: the said also includes a number of limit support mechanisms arranged on the metal material conveying path, the limit support mechanism includes a bottom plate, both ends of the top of the bottom plate are slidably connected to the limit plates, and the two Limiting grooves are provided on one side of each of the limiting plates, limiting rods are fixedly connected to both sides of the bottom of the bottom plate, and positions corresponding to the bottoms of the plurality of limiting rods are provided on the top surface of the mold table. Limiting holes, the outer walls of the limiting rods are all sleeved with limiting springs, and one side of the bottom plate is provided with a scale line.
作为本发明进一步的方案:还包括辅助进料机构,所述辅助进料机构包括安装板,所述安装板一侧的底部与下夹板的一侧固定连接,所述下夹板内部的一侧开设有卡槽,所述卡槽内部嵌设有转板,所述转板的顶部与夹板螺杆的底部固定连接,所述夹板螺杆的中部与上夹板的一侧螺纹连接,所述夹板螺杆的另一端与调节电机的输出端固定连接,所述调节电机的一侧与安装板一侧的顶部固定连接,所述安装板的另一侧与送料气缸的输出端固定连接,所述送料气缸的底部通过若干个连接杆与模具台顶部的另一端穿插连接,若干个所述连接杆的外壁均套设有连接弹簧。As a further solution of the present invention: it also includes an auxiliary feeding mechanism, the auxiliary feeding mechanism includes a mounting plate, the bottom of one side of the mounting plate is fixedly connected with one side of the lower clamping plate, and one side inside the lower clamping plate is opened There is a card slot, the inside of the card slot is embedded with a turning plate, the top of the turning plate is fixedly connected with the bottom of the plywood screw, the middle part of the plywood screw is screwed with one side of the upper plywood, and the other side of the plywood screw is connected. One end is fixedly connected to the output end of the adjusting motor, one side of the adjusting motor is fixedly connected to the top of one side of the mounting plate, the other side of the mounting plate is fixedly connected to the output end of the feeding cylinder, and the bottom of the feeding cylinder is fixedly connected A plurality of connecting rods are inserted and connected with the other end of the top of the die table, and the outer walls of the several connecting rods are sleeved with connecting springs.
作为本发明进一步的方案:所述还包括废料收集单元以及工件收集单元,所述废料收集单元设置于切削机构一侧,用于对切削机构切削出的废料进行收集,所述废料收集单元包括一个斜面板,所述斜面板顶部的两侧均固定连接有挡料板,所述工件收集单元设置于移料槽的出口端,用于对裁切出的工件进行收集,所述工件收集单元包括导料件,所述导料件的倾斜设置,且所述导料件高度较高的一端与移料槽出口端的底部固定连接,所述斜面板的顶部与废料收集箱顶部的一侧固定连接,所述导料件的底部与工件收集箱的顶部固定连接。As a further solution of the present invention: it also includes a waste collection unit and a workpiece collection unit, the waste collection unit is arranged on one side of the cutting mechanism, and is used to collect the waste cut by the cutting mechanism, and the waste collection unit includes a The inclined plate, the two sides of the top of the inclined plate are fixedly connected with baffle plates, the workpiece collection unit is arranged at the outlet end of the moving chute, and is used to collect the cut workpieces, and the workpiece collection unit includes A material guide piece, the material guide piece is inclined, and the higher end of the material guide piece is fixedly connected to the bottom of the outlet end of the moving chute, and the top of the inclined plate is fixedly connected to one side of the top of the waste collection box , the bottom of the material guide is fixedly connected with the top of the workpiece collection box.
作为本发明进一步的方案:所述废料收集单元还包括振动机构,所述振动机构包括振动电机,所述振动电机的底部与斜面板顶部的中心固定连接,所述振动电机的输出端固定连接有振动杆,所述振动杆的一端固定连接有撞击块,所述撞击块设置为球形橡胶块。As a further solution of the present invention: the waste collection unit further includes a vibration mechanism, the vibration mechanism includes a vibration motor, the bottom of the vibration motor is fixedly connected with the center of the top of the inclined plate, and the output end of the vibration motor is fixedly connected with a A vibrating rod, one end of the vibrating rod is fixedly connected with an impact block, and the impact block is set as a spherical rubber block.
作为本发明进一步的方案:所述裁切单元还包括转动电机,所述转动电机的输出端固定连接有活动板,所述活动板的一端还固定连接有活动挡块,所述移料槽的底部靠近裁切刀的一侧开设有通槽,所述活动板的顶部与通槽底部设置。As a further solution of the present invention: the cutting unit further includes a rotating motor, the output end of the rotating motor is fixedly connected with a movable plate, and one end of the movable plate is also fixedly connected with a movable block, The side of the bottom close to the cutting knife is provided with a through groove, and the top of the movable plate and the bottom of the through groove are arranged.
作为本发明进一步的方案:所述底板的顶部开设有滑槽,所述滑槽内壁底部的两侧分别与两个滑板的一侧滑动连接,两个所述滑板顶部的一端分别与两个限位板的底部固定连接,两个所述滑板的一侧均开设有齿槽,两个所述齿槽的中部分别与调节齿轮的两侧啮合连接,所述调节齿轮的顶部与调节杆的一端固定连接,所述调节杆的另一端与调节旋钮的底部固定连接,所述调节杆的中部固定连接有固定块,所述固定块的两侧分别与滑槽中部的两侧固定连接。As a further solution of the present invention: the top of the bottom plate is provided with a chute, the two sides of the bottom of the inner wall of the chute are respectively slidably connected to one side of the two sliding plates, and one end of the top of the two sliding plates is respectively connected to the two limiting plates. The bottom of the position plate is fixedly connected, one side of the two sliding plates is provided with a tooth slot, the middle part of the two tooth slots is meshed with the two sides of the adjusting gear, and the top of the adjusting gear is connected with one end of the adjusting rod. Fixed connection, the other end of the adjusting rod is fixedly connected with the bottom of the adjusting knob, the middle part of the adjusting rod is fixedly connected with a fixing block, and the two sides of the fixing block are respectively fixedly connected with the two sides of the middle part of the chute.
本发明提供的一种用于金属冲压的连续冲压模具,其工作方法包括下列步骤:A kind of continuous stamping die for metal stamping provided by the invention, its working method comprises the following steps:
步骤一:通过输送机构将金属材料向前输送,并通过在输送路径上设置限位支撑机构保证金属材料的输送稳定;Step 1: The metal material is conveyed forward through the conveying mechanism, and the stable conveying of the metal material is ensured by setting a limit support mechanism on the conveying path;
步骤二:通过切削机构对金属材料进行切削,并通过废料收集单元将切削出的废料与金属材料分离并收集;Step 2: The metal material is cut by the cutting mechanism, and the cut waste and the metal material are separated and collected by the waste collection unit;
步骤三:通过塑形机构对金属材料进行冲压塑形,并通过辅助进料机构将完成冲压塑形的金属材料移送至卸料位;Step 3: stamping and shaping the metal material through the shaping mechanism, and transferring the stamped and shaped metal material to the discharge position through the auxiliary feeding mechanism;
步骤四:通过卸料单元将完成塑形的金属材料输送至裁切工位,并通过裁切刀完成工件的裁切分离,并通过工件收集对完成裁切的工件进行收集。Step 4: The finished metal material is transported to the cutting station through the unloading unit, and the cutting and separation of the workpiece is completed by the cutting knife, and the finished workpiece is collected through the workpiece collection.
与现有技术相比,本发明的有益效果是:本发明一种用于金属冲压的连续冲压模具,通过沿金属材料的输送路径设置若干个限位支撑机构,对金属材料的冲压输送过程中进行限位支撑,保证金属材料在冲压加工过程中的稳定性,提高金属材料加工质量;通过设置裁切机构对完成冲压加工的金属材料进行裁切分离,同时通过设置振动机构和导料件等结构,分别实现对废料和工件的回收,提升了装置使用的便利性;同时由于设置了若干个限位支撑机构,使得切料机构和塑形机构可以单独进行拆换维修,不会对金属材料输送稳定造成影响,提升了装置使用的灵活性。Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention is a continuous stamping die for metal stamping. Carry out limit support to ensure the stability of metal materials during the stamping process and improve the processing quality of metal materials; cut and separate the stamped metal materials by setting a cutting mechanism, and at the same time set a vibration mechanism and a material guide, etc. structure, respectively realize the recycling of waste materials and workpieces, which improves the convenience of using the device; at the same time, due to the installation of several limit support mechanisms, the cutting mechanism and the shaping mechanism can be replaced and repaired separately, and the metal material will not be damaged. The stability of the conveying affects the flexibility of the use of the device.
附图说明Description of drawings
图1为一种用于金属冲压的连续冲压模具的主视图;1 is a front view of a continuous stamping die for metal stamping;
图2为一种用于金属冲压的连续冲压模具各机构位置图;Fig. 2 is a kind of position diagram of each mechanism of a continuous stamping die for metal stamping;
图3为一种用于金属冲压的连续冲压模具的限位支撑机构主视图;3 is a front view of a limit support mechanism of a continuous stamping die for metal stamping;
图4为一种用于金属冲压的连续冲压模具的限位支撑机构截面图;4 is a sectional view of a limit support mechanism of a continuous stamping die for metal stamping;
图5为一种用于金属冲压的连续冲压模具齿条结构示意图;5 is a schematic diagram of the rack structure of a continuous stamping die for metal stamping;
图6为一种用于金属冲压的连续冲压模具辅助进料机构的部分结构截面图;6 is a partial structural cross-sectional view of a continuous stamping die auxiliary feeding mechanism for metal stamping;
图7为一种用于金属冲压的连续冲压模具的裁切单元部分结构截面图;Fig. 7 is a kind of structural sectional view of the cutting unit part of the continuous stamping die for metal stamping;
图8为一种用于金属冲压的连续冲压模具的振动机构结构示意图。FIG. 8 is a schematic structural diagram of a vibration mechanism of a continuous stamping die for metal stamping.
图中:100、冲压台;101、导向杆;102、缓冲杆;103、复位弹簧;200、模具台;201、导向孔;300、输送机构;301、输送辊;302、连接架;400、切削机构;401、切削台;402、切削孔;403、抵推柱;404、切削头;500、塑形机构;501、塑形台;502、塑形孔;503、塑形冲压头;504、塑形柱;600、裁切机构;610、卸料单元;611、第一气缸;612、第一推板;613、移料槽;614、第二推板;615、第二气缸;620、裁切单元;621、裁切刀;622、连接板;623、转动电机;624、活动板;625、活动挡块;626、通槽;700、限位支撑机构;701、底板;702、限位板;703、限位槽;704、限位杆;705、限位弹簧;706、滑槽;707、滑板;708、齿槽;709、调节齿轮;710、调节旋钮;800、辅助进料机构;801、安装板;802、下夹板;803、卡槽;804、转板;805、夹板螺杆;806、上夹板;807、调节电机;808、送料气缸;809、连接杆;910、废料收集单元;911、斜面板;912、挡料板;913、废料收集箱;920、工件收集单元;921、导料件;922、工件收集箱;931、振动电机;932、振动杆;933、撞击块。In the figure: 100, stamping table; 101, guide rod; 102, buffer rod; 103, return spring; 200, die table; 201, guide hole; 300, conveying mechanism; 301, conveying roller; 302, connecting frame; 400, Cutting mechanism; 401, cutting table; 402, cutting hole; 403, thrust column; 404, cutting head; 500, shaping mechanism; 501, shaping table; 502, shaping hole; 503, shaping punching head; 504 , shaping column; 600, cutting mechanism; 610, unloading unit; 611, first cylinder; 612, first push plate; 613, moving chute; 614, second push plate; 615, second cylinder; 620 , cutting unit; 621, cutting knife; 622, connecting plate; 623, rotating motor; 624, movable plate; 625, movable block; 626, through slot; 700, limit support mechanism; 701, bottom plate; 702, Limit plate; 703, limit slot; 704, limit rod; 705, limit spring; 706, chute; 707, slide plate; 708, tooth slot; 709, adjustment gear; 710, adjustment knob; 800,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-8,本发明实施例中,一种用于金属冲压的连续冲压模具,包括冲压台100和模具台200,冲压台100底部的两侧均固定连接有若干个均匀分布的导向杆101,模具台200顶部的两侧均开设有若干个均匀分布的导向孔201,且若干个导向孔201的顶部分别与若干个导向杆101的底部对应设置,模具台200顶部的一端固定安装有用于输送金属材料的输送机构300,模具台200顶部沿金属材料的输送方向还依次布置有用于对金属材料进行切割打孔操作的切削机构400、用于对金属材料进行冲压塑形的塑形机构500,以及用于对完成塑形的金属材料进行裁切分离的裁切机构600;Referring to FIGS. 1-8 , in an embodiment of the present invention, a continuous stamping die for metal stamping includes a stamping table 100 and a die table 200 . Both sides of the bottom of the stamping table 100 are fixedly connected with a number of evenly distributed guides The
输送机构300包括两个沿竖直方向布置的输送辊301,两个输送辊301的两端分别与连接架302内壁两侧的两端转动安装,切削机构400包括切削台401,切削台401的顶部开设有若干个均匀分布的切削孔402,若干个切削孔402的底部均对应布置有抵推柱403,若干个抵推柱403的底部均与模具台200的顶部固定连接,若干个切削孔402的顶部均对应布置有切削头404,若干个切削头404的顶部均与冲压台100底部的一端固定连接;The
塑形机构500包括塑形台501,塑形台501的顶部开设有塑形孔502,塑形孔502的顶部对应布置有塑形冲压头503,塑形冲压头503的顶部与冲压台100底部的中部固定连接,塑形孔502的底部对应布置有塑形柱504,塑形柱504的底部与模具台200的顶部固定连接;The
裁切机构600包括卸料单元610和裁切单元620,卸料单元610包括固定安装于模具台200一侧的第一气缸611,第一气缸611的输出端固定连接有第一推板612,且第一气缸611输出端的运动方向与金属材料输送方向垂直,卸料单元610还包括移料槽613,移料槽613的内壁滑动连接有第二推板614,第二推板614的一侧与第二气缸615的输出端固定连接,第二气缸615固定安装于模具台200的另一侧,且第二气缸615的推送方向与金属材料的输出方向平行,裁切单元620包括裁切刀621,裁切刀621的两端分别通过两个连接板622与移料槽613一端的两侧固定连接,连接架302的底部、切削台401的底部以及塑形台501的底部均固定连接有若干个缓冲杆102,模具台200顶面与若干个缓冲杆102的底部相对应位置处均开设有缓冲孔,若干个缓冲杆102的外壁均套设有复位弹簧103,通过设置裁切机构600对完成冲压加工的金属材料进行裁切分离,避免了额外设置裁切工序的麻烦,提高了生产效率。The
还包括若干个设置于金属材料输送路径上的限位支撑机构700,限位支撑机构700包括底板701,底板701顶部的两端均滑动连接有限位板702,两个限位板702的一侧均开设有限位槽703,底板701底部的两侧均固定连接有限位杆704,模具台200顶面与若干个限位杆704的底部相对应的位置处均开设有限位孔,限位杆704的外壁均套设有限位弹簧705,所述底板(701)的一侧开设有刻度线,通过限位支撑机构700对金属材料进行限位支撑,提高了金属材料在冲压加工过程中的稳定性,同时由于设置了若干个限位支撑机构700,使得切削机构400和塑形机构500可以单独进行拆换维修,不会对金属材料输送稳定造成影响,提升了装置使用的灵活性。It also includes a number of
还包括辅助进料机构800,辅助进料机构800包括安装板801,安装板801一侧的底部与下夹板802的一侧固定连接,下夹板802内部的一侧开设有卡槽803,卡槽803内部嵌设有转板804,转板804的顶部与夹板螺杆805的底部固定连接,夹板螺杆805的中部与上夹板806的一侧螺纹连接,夹板螺杆805的另一端与调节电机807的输出端固定连接,调节电机807的一侧与安装板801一侧的顶部固定连接,安装板801的另一侧与送料气缸808的输出端固定连接,送料气缸808的底部通过若干个连接杆809与模具台200顶部的另一端穿插连接,若干个连接杆809的外壁均套设有连接弹簧,通过辅助进料机构800对金属材料进行承接输送,提高金属材料在输送过程的稳定性,同时可以将完成塑形的金属材料移动至卸料位,方便后续卸料单元610的卸料操作。It also includes an
还包括废料收集单元910以及工件收集单元920,废料收集单元910设置于切削机构400一侧,用于对切削机构400切削出的废料进行收集,废料收集单元910包括一个斜面板911,斜面板911顶部的两侧均固定连接有挡料板912,工件收集单元920设置于移料槽613的出口端,用于对裁切出的工件进行收集,工件收集单元920包括导料件921,导料件921的倾斜设置,且导料件921高度较高的一端与移料槽613出口端的底部固定连接,斜面板911的顶部与废料收集箱913顶部的一侧固定连接,导料件921的底部与工件收集箱922的顶部固定连接,同时通过设置振动机构和导料件921等结构,分别实现对废料和工件的回收,使得装置使用更加方便。It also includes a
废料收集单元910还包括振动机构,振动机构包括振动电机931,振动电机931的底部与斜面板911顶部的中心固定连接,振动电机931的输出端固定连接有振动杆932,振动杆932的一端固定连接有撞击块933,撞击块933设置为球形橡胶块,通过撞击块933的撞击方便切削出的废料与金属材料的分离,通过撞击块933与斜面板911的撞击,方便斜面板911上的废料下落至废料收集箱913中。The
裁切单元620还包括转动电机623,转动电机623的输出端固定连接有活动板624,活动板624的一端还固定连接有活动挡块625,移料槽613的底部靠近裁切刀621的一侧开设有通槽626,活动板624的顶部与通槽626底部设置,通过转动电机623的转动带动活动挡块625运动,使得活动挡块625由通槽626伸入移料槽613内对金属材料移动的形成阻挡,进而实现对金属材料裁切前的定位,以此保证裁切刀621能够配合第二气缸615的推进,对工件进行较为准确的裁切操作。The
底板701的顶部开设有滑槽706,滑槽706内壁底部的两侧分别与两个滑板707的一侧滑动连接,两个滑板707顶部的一端分别与两个限位板702的底部固定连接,两个滑板707的一侧均开设有齿槽708,两个齿槽708的中部分别与调节齿轮709的两侧啮合连接,调节齿轮709的顶部与调节杆的一端固定连接,调节杆的另一端与调节旋钮710的底部固定连接,调节杆的中部固定连接有固定块,固定块的两侧分别与滑槽706中部的两侧固定连接,方便对限位板702的间距进行调整,以此提高限位支撑机构700使用的灵活性。The top of the
本发明提供的一种用于金属冲压的连续冲压模具,其工作方法包括下列步骤:A kind of continuous stamping die for metal stamping provided by the invention, its working method comprises the following steps:
步骤一:通过输送机构300将金属材料向前输送,并通过在输送路径上设置限位支撑机构700保证金属材料的输送稳定;Step 1: the metal material is transported forward by the
步骤二:通过切削机构400对金属材料进行切削,并通过废料收集单元910将切削出的废料与金属材料分离并收集;Step 2: The metal material is cut by the
步骤三:通过塑形机构500对金属材料进行冲压塑形,并通过辅助进料机构800将完成冲压塑形的金属材料移送至卸料位;Step 3: stamping and shaping the metal material through the
步骤四:通过卸料单元610将完成塑形的金属材料输送至裁切工位,并通过裁切刀621完成工件的裁切分离,并通过工件收集对完成裁切的工件进行收集Step 4: The shaped metal material is transported to the cutting station by the
本发明在使用时,将金属材料的端头部送入位于输送机构300一侧的限位支撑机构700的两个限位板702之间,通过转动调节旋钮710使得两个限位板702上的限位槽703对金属材料的两侧边进行卡合,通过观察刻度线并转动调节旋钮710的方式对其他若干限位支撑机构700分别进行调节,使得若干个限位支撑机构700的两个限位板702之间的距离与相一致,使得限位支撑机构700能够在金属材料的输送过程对其进行有效的限位支撑,将金属材料的端头部牵引到两个输送辊301之间,通过输送辊301的转动挤压推进金属材料向前运动,当金属材料运动至切削台401时,冲压台100下压带动切削头404抵推切削台401及金属材料下移,抵推柱403穿过切削孔402,金属材料在切削头404和抵推柱403的共同作用下完成金属材料的切斜打孔操作,而后冲压台100上移,切削台401在复位弹簧103的作用下复位,金属材料带动切削出的废料同步前移,当金属材料运动至斜面板911顶部时,振动电机931带动撞击块933往复摆动,从金属材料的底部对其进行撞击,使得附着于金属材料的废料脱离并落入斜面板911中,转动电机623的转动同时撞击块933对斜面板911顶部进行撞击,使得斜面板911振动,使得留存于斜面板911顶部废料沿斜面板911落入废料收集箱913,输送机构300推动完成切削的金属材料继续向前运动,当金属材料运动至塑形机构500是,冲压台100带动塑形冲压头503下压,塑形台501下降,塑形柱504抵推金属材料实现对金属材料的塑形,完成塑形的金属材料继续前移,调节电机807启动带动上夹板806下移,通过上夹板806与下夹板802的挤压夹持对完成塑形的金属材料的端头部进行固定,而后送料气缸808拉动金属材料逐步后移,当金属材料完成冲压塑形操作后,送料气缸808拉动金属材料整体与塑形机构500及限位支撑机构700完全脱离,而后调节电机807启动,使得上夹板806与下夹板802与金属材料端头脱离接触,而后第一气缸611启动,将金属材料推送入移料槽613,而后第二气缸615启动,将金属材料推动使得其端头与活动挡块625抵推接触,此时转动电机623带动活动板624转动,使得活动挡块625移位,脱离与金属材料的接触,而后第二气缸615推动金属材料逐步等间隔位移,裁切刀621对金属材料进行裁切分离,分离后的工件经由导料件921落入工件收集箱922。When the present invention is in use, the end of the metal material is sent between the two
在本发明中所描述的“固定连接”表示相互连接的两部件之间是固定在一起,一般是通过焊接、螺钉或胶粘等方式固定在一起;“转动连接”是指两部件连接在一起并能相对运动。The "fixed connection" described in the present invention means that the two parts connected to each other are fixed together, generally by welding, screwing or gluing, etc.; "rotational connection" means that the two parts are connected together and relative motion.
在本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以及特定的方位构造和操作,因此,不能理解为对本发明的限制。此外,“第一”、“第二”仅由于描述目的,且不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for convenience The invention is described and simplified without indicating or implying that the device or element referred to must have a particular orientation, as well as a particular orientation configuration and operation, and therefore should not be construed as limiting the invention. In addition, "first" and "second" are for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“相连”“连接”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content is only a preferred embodiment of the present invention, and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still belong to the scope of the patent of the present invention.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010929415.2A CN112139355A (en) | 2020-09-07 | 2020-09-07 | A continuous stamping die for metal stamping |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010929415.2A CN112139355A (en) | 2020-09-07 | 2020-09-07 | A continuous stamping die for metal stamping |
Publications (1)
Publication Number | Publication Date |
---|---|
CN112139355A true CN112139355A (en) | 2020-12-29 |
Family
ID=73889741
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202010929415.2A Withdrawn CN112139355A (en) | 2020-09-07 | 2020-09-07 | A continuous stamping die for metal stamping |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN112139355A (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113210490A (en) * | 2021-07-07 | 2021-08-06 | 南通弈驰新型建材科技有限公司 | Furniture production is with shearing and punching machine waste treatment device |
CN113653286A (en) * | 2021-10-19 | 2021-11-16 | 佳辰地板常州有限公司 | Production system and production method of high-bearing network floor |
CN114082845A (en) * | 2021-11-17 | 2022-02-25 | 浙江安吉银龙金属构件制造有限公司 | Intelligent connection automatic production system for highway protective net accessories |
CN114289611A (en) * | 2021-12-31 | 2022-04-08 | 安徽艾普智能装备有限公司 | Refrigerator glass door metal end rail forming line |
CN114406100A (en) * | 2022-02-14 | 2022-04-29 | 温州协力工程支架科技有限公司 | Continuous stamping automatic forming die for anti-seismic support fittings |
CN115026199A (en) * | 2022-07-28 | 2022-09-09 | 江苏永成汽车零部件股份有限公司 | Forming die device is used in car door production |
CN115430763A (en) * | 2022-11-08 | 2022-12-06 | 烟台环球机床装备股份有限公司 | Continuous stamping device for stamping machine tool |
CN115592738A (en) * | 2022-09-01 | 2023-01-13 | 刘峰(Cn) | A kind of automatic film cutting machine and using method thereof |
CN116572021A (en) * | 2023-05-24 | 2023-08-11 | 江苏固尚新能源有限公司 | Solar module steel frame machining device and application method thereof |
CN118287554A (en) * | 2024-06-05 | 2024-07-05 | 国网山东省电力公司德州市陵城区供电公司 | Transformer supporting seat stamping equipment |
CN115592738B (en) * | 2022-09-01 | 2025-04-18 | 天津善印科技有限公司 | A fully automatic film cutting machine and its use method |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN206474602U (en) * | 2017-02-08 | 2017-09-08 | 龙岩阿赛特汽车零部件制造有限公司 | It can be automatically separated, convey the punch press of finished product and waste material |
CN207723344U (en) * | 2017-12-30 | 2018-08-14 | 浙江机电职业技术学院 | A kind of automation metal stamping lathe |
CN208245511U (en) * | 2018-05-07 | 2018-12-18 | 上海菱光电梯配件有限公司 | A kind of bending machine |
CN109954785A (en) * | 2019-04-19 | 2019-07-02 | 苏州宝成汽车冲压有限公司 | One kind is from sub-material progressive die punching machine |
CN110116163A (en) * | 2019-04-11 | 2019-08-13 | 浙江巨宏工贸有限公司 | A kind of gas meter shell adapter stamping equipment |
CN210023451U (en) * | 2019-05-13 | 2020-02-07 | 佛山市保利来建材实业有限公司 | Stamping die with positioning structure |
CN111496476A (en) * | 2020-04-24 | 2020-08-07 | 湖南翰坤实业有限公司 | Processing device for supporting rod fixing seat and enclosure production and processing system |
CN111589949A (en) * | 2019-04-07 | 2020-08-28 | 胡永明 | Continuous automatic stamping control method |
-
2020
- 2020-09-07 CN CN202010929415.2A patent/CN112139355A/en not_active Withdrawn
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN206474602U (en) * | 2017-02-08 | 2017-09-08 | 龙岩阿赛特汽车零部件制造有限公司 | It can be automatically separated, convey the punch press of finished product and waste material |
CN207723344U (en) * | 2017-12-30 | 2018-08-14 | 浙江机电职业技术学院 | A kind of automation metal stamping lathe |
CN208245511U (en) * | 2018-05-07 | 2018-12-18 | 上海菱光电梯配件有限公司 | A kind of bending machine |
CN111589949A (en) * | 2019-04-07 | 2020-08-28 | 胡永明 | Continuous automatic stamping control method |
CN110116163A (en) * | 2019-04-11 | 2019-08-13 | 浙江巨宏工贸有限公司 | A kind of gas meter shell adapter stamping equipment |
CN109954785A (en) * | 2019-04-19 | 2019-07-02 | 苏州宝成汽车冲压有限公司 | One kind is from sub-material progressive die punching machine |
CN210023451U (en) * | 2019-05-13 | 2020-02-07 | 佛山市保利来建材实业有限公司 | Stamping die with positioning structure |
CN111496476A (en) * | 2020-04-24 | 2020-08-07 | 湖南翰坤实业有限公司 | Processing device for supporting rod fixing seat and enclosure production and processing system |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113210490A (en) * | 2021-07-07 | 2021-08-06 | 南通弈驰新型建材科技有限公司 | Furniture production is with shearing and punching machine waste treatment device |
CN113653286A (en) * | 2021-10-19 | 2021-11-16 | 佳辰地板常州有限公司 | Production system and production method of high-bearing network floor |
CN114082845B (en) * | 2021-11-17 | 2024-05-03 | 广州祥峰通信工程有限公司 | Intelligent connecting line automatic production system for highway protective net fittings |
CN114082845A (en) * | 2021-11-17 | 2022-02-25 | 浙江安吉银龙金属构件制造有限公司 | Intelligent connection automatic production system for highway protective net accessories |
CN114289611A (en) * | 2021-12-31 | 2022-04-08 | 安徽艾普智能装备有限公司 | Refrigerator glass door metal end rail forming line |
CN114406100A (en) * | 2022-02-14 | 2022-04-29 | 温州协力工程支架科技有限公司 | Continuous stamping automatic forming die for anti-seismic support fittings |
CN114406100B (en) * | 2022-02-14 | 2022-10-28 | 温州协力工程支架科技有限公司 | Continuous stamping automatic forming die for anti-seismic support accessories |
CN115026199A (en) * | 2022-07-28 | 2022-09-09 | 江苏永成汽车零部件股份有限公司 | Forming die device is used in car door production |
CN115026199B (en) * | 2022-07-28 | 2024-07-19 | 江苏永成汽车零部件股份有限公司 | Forming die device is used in production of car door |
CN115592738A (en) * | 2022-09-01 | 2023-01-13 | 刘峰(Cn) | A kind of automatic film cutting machine and using method thereof |
CN115592738B (en) * | 2022-09-01 | 2025-04-18 | 天津善印科技有限公司 | A fully automatic film cutting machine and its use method |
CN115430763A (en) * | 2022-11-08 | 2022-12-06 | 烟台环球机床装备股份有限公司 | Continuous stamping device for stamping machine tool |
CN115430763B (en) * | 2022-11-08 | 2023-02-03 | 烟台环球机床装备股份有限公司 | Continuous stamping device for stamping machine tool |
CN116572021A (en) * | 2023-05-24 | 2023-08-11 | 江苏固尚新能源有限公司 | Solar module steel frame machining device and application method thereof |
CN116572021B (en) * | 2023-05-24 | 2024-01-05 | 江苏固尚新能源有限公司 | Solar module steel frame machining device and application method thereof |
CN118287554A (en) * | 2024-06-05 | 2024-07-05 | 国网山东省电力公司德州市陵城区供电公司 | Transformer supporting seat stamping equipment |
CN118287554B (en) * | 2024-06-05 | 2024-08-20 | 国网山东省电力公司德州市陵城区供电公司 | A transformer support base stamping equipment |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN112139355A (en) | A continuous stamping die for metal stamping | |
CN210412818U (en) | A press from both sides tight cutting equipment for lithium cell casing disassembles | |
CN115846580A (en) | High-strength bolt cold heading equipment and bolt manufacturing process thereof | |
CN108380726A (en) | Automatically transporting materials cutting device | |
CN118527532B (en) | Metal sheet stamping equipment | |
CN214866553U (en) | Metal pipe punching and character rolling integrated machine | |
CN115780653B (en) | Stamping die for cover plate of battery pack shell | |
CN219443823U (en) | Automatic blanking device for cutting off and bending sheet metal parts | |
CN218875685U (en) | Cutlery box punching device | |
CN215143747U (en) | Automatic code-spraying and shell-punching machine for lithium battery aluminum plastic film | |
CN211386491U (en) | Punching machine blanking device | |
CN210651924U (en) | Two-way hollow plate edge sealing die and two-way edge sealing machine for hollow plates | |
CN211489356U (en) | Reamer convenient to pay-off | |
CN210281637U (en) | Mobile phone frame production line | |
CN216328539U (en) | A nozzle waste removal device | |
CN220200439U (en) | Clamping transverse displacement mechanism for hard alloy extruder | |
CN219296791U (en) | Automatic die cutting machine | |
CN222681138U (en) | A material removal device for an automatic cutting machine | |
CN221657691U (en) | Metal die cutting device | |
CN119328006B (en) | A processing and stamping device for a radiator core main sheet and a method of using the same | |
CN214191929U (en) | Blanking device of flat-pressing creasing and cutting machine | |
CN118492165A (en) | Sheet blanking device | |
CN212598447U (en) | One shot forming high accuracy stamping device | |
CN220480031U (en) | Shell stamping die | |
CN222447867U (en) | A clamp band production and forming device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
WW01 | Invention patent application withdrawn after publication | ||
WW01 | Invention patent application withdrawn after publication |
Application publication date: 20201229 |