CN115555976A - Full-automatic metallographic grinding and polishing machine - Google Patents
Full-automatic metallographic grinding and polishing machine Download PDFInfo
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- 238000000227 grinding Methods 0.000 title claims abstract description 105
- 238000005498 polishing Methods 0.000 title claims abstract description 87
- 230000007246 mechanism Effects 0.000 claims abstract description 74
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- 238000000429 assembly Methods 0.000 claims abstract description 19
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/07—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool
- B24B37/10—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool for single side lapping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/27—Work carriers
- B24B37/30—Work carriers for single side lapping of plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
- B24B37/345—Feeding, loading or unloading work specially adapted to lapping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/32—Polishing; Etching
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B29/00—Combinations of cameras, projectors or photographic printing apparatus with non-photographic non-optical apparatus, e.g. clocks or weapons; Cameras having the shape of other objects
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
- G01N2001/2866—Grinding or homogeneising
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Abstract
Description
技术领域technical field
本发明涉及研磨抛光设备技术领域,具体涉及一种全自动金相研磨抛光机。The invention relates to the technical field of grinding and polishing equipment, in particular to a fully automatic metallographic grinding and polishing machine.
背景技术Background technique
切片分析技术又名切片或金相切片、微切片(英文名:Cross-section,X-section),是一种通过观察样品截面结构情况来检查电子组件、电路板或机构件内部状况、焊接状况的分析手段。PCB切片分析是用特制透明液态树脂将PCB切片包裹固封后,再进行研磨抛光的一种制样方法,其检测流程包括取样、封胶、研磨、抛光、微蚀和观察,通过这些步骤,使PCB切片的内部结构或缺陷暴露,从而观察PCB切片横截面的形貌及结构,通过对比分析这些微观形貌/结构信息(镀层、结合面等)以及产品质量要求,来判定产品质量的优劣,为下一步参数调整、缺陷避免、质量提升提供有效依据。Sectional analysis technology, also known as sectioning or metallographic sectioning, microsectioning (English name: Cross-section, X-section), is a method to check the internal conditions and welding conditions of electronic components, circuit boards or mechanical components by observing the cross-sectional structure of samples. means of analysis. PCB slice analysis is a sample preparation method in which PCB slices are wrapped and sealed with a special transparent liquid resin, and then ground and polished. The testing process includes sampling, sealing, grinding, polishing, micro-etching and observation. Through these steps, Expose the internal structure or defects of the PCB slice, so as to observe the morphology and structure of the cross-section of the PCB slice, and determine the quality of the product by comparing and analyzing the microscopic morphology/structural information (plating layer, bonding surface, etc.) and product quality requirements. It provides an effective basis for the next step of parameter adjustment, defect avoidance, and quality improvement.
目前,操作人员在实验室对PCB的产品结构进行检查时,主要是使用研磨抛光机对同一批次的多个PCB切片的检测位置进行标定后(通常最佳检测位置是PCB切片上的孔中心位置),再控制研磨抛光机对其截面进行研磨,直至到达孔中心位置后停止研磨并将其进行抛光清洗后,进行下一道检测工序。然而,现有研磨抛光机对PCB切片的加工存在以下缺点,一是一次只能抓取一个PCB切片,对于多个待检测的PCB切片加工连续性差,工作效率低,二是由于PCB切片的检测需求,有时需要同时研磨并观察PCB切片上盲孔、埋孔和通孔位置处的截面结构,而现有研磨抛光机只具备单独盲孔、埋孔检测或通孔检测的功能,不能满足同时检测的需求,设备投资费用多且检测费时费力,三是由于PCB切片固封时是手工嵌入,因此固封后PCB切片可能发生角度偏差,现有研磨抛光机不能对倾斜的PCB切片进行角度调节,致使被研磨抛光后暴露出来的孔中心位置不准,影响结果判定。At present, when the operator inspects the product structure of the PCB in the laboratory, he mainly uses a grinding and polishing machine to calibrate the detection positions of multiple PCB slices of the same batch (usually the best detection position is the center of the hole on the PCB slice). Position), and then control the grinding and polishing machine to grind the cross section until it reaches the center of the hole, stop grinding and polish and clean it, and then proceed to the next detection process. However, the existing grinding and polishing machines have the following disadvantages in the processing of PCB slices. First, only one PCB slice can be grabbed at a time. For multiple PCB slices to be inspected, the processing continuity is poor and the work efficiency is low. Second, due to the detection of PCB slices needs, sometimes it is necessary to grind and observe the cross-sectional structure of blind holes, buried holes and through holes on the PCB slice at the same time, and the existing grinding and polishing machines only have the function of blind hole, buried hole detection or through hole detection alone, which cannot meet simultaneous The demand for testing requires a lot of equipment investment and time-consuming testing. Third, because the PCB slices are embedded manually when they are sealed, the angle deviation of the PCB slices may occur after sealing. The existing grinding and polishing machines cannot adjust the angle of the inclined PCB slices. , resulting in inaccurate positions of the center of the holes exposed after grinding and polishing, which affects the judgment of the results.
因此,行业内亟需一种能解决上述问题的全自动金相研磨抛光机。Therefore, there is an urgent need for a fully automatic metallographic grinding and polishing machine that can solve the above problems in the industry.
发明内容Contents of the invention
本发明的目的在于提供一种全自动金相研磨抛光机。为了实现上述目的,本发明采用了如下技术方案,一种全自动金相研磨抛光机,包括机架上料机构、拍照定位机构、研磨抛光机构和控制系统,上料机构、拍照定位机构、研磨抛光机构依次设置在机架上的工作台面上,上料机构、拍照定位机构、研磨抛光机构均与控制系统电连接,其中:The purpose of the present invention is to provide a fully automatic metallographic grinding and polishing machine. In order to achieve the above object, the present invention adopts the following technical scheme, a fully automatic metallographic grinding and polishing machine, including a frame feeding mechanism, a photographing and positioning mechanism, a grinding and polishing mechanism and a control system, a feeding mechanism, a photographing and positioning mechanism, a grinding The polishing mechanism is arranged on the working table on the frame in turn, and the feeding mechanism, the camera positioning mechanism, and the grinding and polishing mechanism are all electrically connected to the control system, wherein:
上料机构包括托盘组件、多个夹头组件和带动夹头组件沿X轴、Y轴方向移动的横移组件,横移组件设置在机架上,夹头组件设置在托盘组件的上方且与横移组件滑动连接;The feeding mechanism includes a tray assembly, a plurality of chuck assemblies, and a traverse assembly that drives the chuck assemblies to move along the X-axis and Y-axis directions. The traverse assembly is arranged on the frame, and the chuck assemblies are arranged above the tray assembly and Sliding connection of traversing components;
夹头组件包括用于夹取PCB切片的夹爪气缸、带动夹爪气缸进行角度旋转的角度补偿组件以及与角度补偿组件的输入端连接的升降组件,夹爪气缸与角度补偿组件的输出端连接;The chuck assembly includes a jaw cylinder for clamping PCB slices, an angle compensation assembly that drives the jaw cylinder to rotate angularly, and a lifting assembly connected to the input end of the angle compensation assembly, and the jaw cylinder is connected to the output end of the angle compensation assembly ;
拍照定位机构包括透视拍照组件和CCD拍照组件,透视拍照组件和CCD拍照组件并排设置在托盘组件的后方。The photographing positioning mechanism includes a perspective photographing assembly and a CCD photographing assembly, and the perspective photographing assembly and the CCD photographing assembly are arranged side by side behind the tray assembly.
进一步的,拍照定位机构还包括与机架固定连接的拍照底板,拍照底板的前端设有滑槽,托盘组件滑动设置在滑槽内。Further, the photographing positioning mechanism also includes a photographing bottom plate fixedly connected to the frame, a slide groove is provided at the front end of the photographing bottom plate, and the tray assembly is slidably arranged in the slide groove.
进一步的,托盘组件包括入料定位框架、可拆卸安装在定位框架内的托盘以及驱动入料定位框架在滑槽内滑动的第一气缸。Further, the tray assembly includes a material feeding positioning frame, a tray detachably installed in the positioning frame, and a first air cylinder that drives the feeding positioning frame to slide in the chute.
进一步的,托盘组件还包括设置在入料定位框架前端上的托盘限位件,托盘限位件上连接有第二气缸,第二气缸驱动托盘限位件向上转动锁紧位于入料定位框架内的托盘。Further, the tray assembly also includes a tray limiter arranged on the front end of the feeding positioning frame, a second air cylinder is connected to the tray limiter, and the second air cylinder drives the tray limiter to rotate upwards and lock it in the feeding positioning frame tray.
进一步的,横移组件包括X轴滑移模组和Y轴滑移模组,Y轴滑移模组与机架固定连接,X轴滑移模组与Y轴滑移模组滑动连接。Further, the traverse assembly includes an X-axis sliding module and a Y-axis sliding module, the Y-axis sliding module is fixedly connected to the frame, and the X-axis sliding module is slidingly connected to the Y-axis sliding module.
进一步的,夹头组件还包括与X轴滑移模组连接的夹头支架,升降组件设置在夹头支架上。Further, the chuck assembly also includes a chuck bracket connected to the X-axis sliding module, and the lifting assembly is arranged on the chuck bracket.
进一步的,角度补偿组件包括相互垂直设置的第一旋转件和第二旋转件,以及分别驱动第一旋转件和第二旋转件的转动的第二电机和第三电机,第一旋转件与升降组件连接,第二旋转件与第一旋转件连接,夹爪气缸与第二旋转件输出端连接。Further, the angle compensation assembly includes a first rotating member and a second rotating member perpendicular to each other, and a second motor and a third motor respectively driving the rotation of the first rotating member and the second rotating member, the first rotating member and the lifting The components are connected, the second rotating member is connected with the first rotating member, and the jaw cylinder is connected with the output end of the second rotating member.
进一步的,研磨抛光机构包括接水盘、以及设置在接水盘内的研磨抛光组件,接水盘下部设有驱动研磨抛光组件进行研磨抛光的第一电机。Further, the grinding and polishing mechanism includes a water receiving tray and a grinding and polishing assembly arranged in the water receiving tray, and a first motor for driving the grinding and polishing assembly to perform grinding and polishing is provided on the lower part of the water receiving tray.
进一步的,研磨抛光机构还包括清洗组件,清洗组件包括与接水盘的一端固定连接的清洗水箱,清洗水箱内对称设有空气喷嘴和水流喷嘴。Further, the grinding and polishing mechanism also includes a cleaning assembly, the cleaning assembly includes a cleaning water tank fixedly connected to one end of the water receiving tray, and air nozzles and water flow nozzles are symmetrically arranged in the cleaning water tank.
进一步的,透视拍照组件为X光拍照组件或超声波拍照组件。Further, the perspective photographing unit is an X-ray photographing unit or an ultrasonic photographing unit.
与现有技术相比,本发明有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明通过设置上料机构、拍照定位机构和研磨抛光机构,实现PCB切片的全程自动化研磨与抛光,降低了员工的劳动强度,提高了研磨效率,同时通过在拍照定位机构上设置透视拍照组件和CCD拍照组件,满足了对PCB切片的盲孔、埋孔和通孔同时拍照取像的需求,降低了设备投资成本。(1) The present invention realizes full automatic grinding and polishing of PCB slices by setting a feeding mechanism, a camera positioning mechanism, and a grinding and polishing mechanism, which reduces the labor intensity of employees and improves grinding efficiency. The camera module and the CCD camera module meet the demand for taking pictures of blind holes, buried holes and through holes of PCB slices at the same time, and reduce equipment investment costs.
(2)本发明通过设置多个夹头组件,可以实现一次抓取多个PCB切片进行研磨抛光,有效提高了PCB切片的上料效率。(2) By arranging a plurality of chuck assemblies, the present invention can grasp multiple PCB slices for grinding and polishing at one time, effectively improving the feeding efficiency of the PCB slices.
(3)本发明通过设置角度补偿组件可以配合拍照定位机构的取像信息调整已固封的PCB切片位置后,再输入研磨抛光机构进行研磨抛光,保证了对PCB切片研磨抛光位置的准确性。(3) In the present invention, by setting the angle compensation component, the position of the fixed PCB slice can be adjusted in conjunction with the imaging information of the camera positioning mechanism, and then input into the grinding and polishing mechanism for grinding and polishing, which ensures the accuracy of the grinding and polishing position of the PCB slice.
附图说明Description of drawings
下面将结合本发明中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
图1为本发明全自动金相研磨抛光机的整体结构示意图;Fig. 1 is the overall structure schematic diagram of full-automatic metallographic grinding and polishing machine of the present invention;
图2为本发明全自动金相研磨抛光机的内部结构示意图;Fig. 2 is the internal structure schematic diagram of full-automatic metallographic grinding and polishing machine of the present invention;
图3为本发明全自动金相研磨抛光机的托盘组件与拍照定位机构布置结构示意图;Fig. 3 is a schematic diagram of the arrangement structure of the tray assembly and the photographing positioning mechanism of the automatic metallographic grinding and polishing machine of the present invention;
图4为本发明全自动金相研磨抛光机的研磨抛光机构结构示意图;Fig. 4 is the structural representation of the grinding and polishing mechanism of the automatic metallographic grinding and polishing machine of the present invention;
图5为本发明全自动金相研磨抛光机的研磨抛光机构爆炸结构示意图;Fig. 5 is a schematic diagram of the explosive structure of the grinding and polishing mechanism of the automatic metallographic grinding and polishing machine of the present invention;
图6为本发明全自动金相研磨抛光机的托盘组件结构示意图;Fig. 6 is a schematic structural view of the tray assembly of the automatic metallographic grinding and polishing machine of the present invention;
图7为本发明全自动金相研磨抛光机的夹头组件结构示意图;Fig. 7 is a schematic structural diagram of the chuck assembly of the automatic metallographic grinding and polishing machine of the present invention;
图8为本发明全自动金相研磨抛光机的角度补偿组件结构示意图;Fig. 8 is a schematic structural diagram of the angle compensation assembly of the automatic metallographic grinding and polishing machine of the present invention;
其中,1-机架,2-上料机构,21-托盘组件,210-入料定位框架,211-托盘,2110-托盘板,2111-治具,2112-托盘底板,212-第一气缸,213-托盘限位件,214-第二气缸,22-夹头组件,220-夹爪气缸,221-角度补偿组件,2210-第一旋转件,2211-第二旋转件,2212-第二电机,2213-第三电机,222-升降组件,2220-第四电机,2221-丝杠模组,2222-竖向滑轨,223-夹头支架,23-横移组件,230-X轴滑移模组,231-Y轴滑移模组,24-对刀仪,3-拍照定位机构,31-透视拍照组件,32-CCD拍照组件,33-拍照底板,330-滑槽,4-研磨抛光机构,41-接水盘,42-研磨抛光组件,420-粗研磨盘,421-中研磨盘,422-细研磨盘,423-抛光盘,43-第一电机,44-清洗组件,440-清洗水箱,441-空气喷嘴,442-水流喷嘴,5-控制系统。Among them, 1-frame, 2-feeding mechanism, 21-tray assembly, 210-feed positioning frame, 211-tray, 2110-tray plate, 2111-fixture, 2112-tray bottom plate, 212-first cylinder, 213-Pallet limiter, 214-Second cylinder, 22-Clamp assembly, 220-Jaw cylinder, 221-Angle compensation assembly, 2210-First rotating part, 2211-Second rotating part, 2212-Second motor , 2213-third motor, 222-lifting assembly, 2220-fourth motor, 2221-screw module, 2222-vertical slide rail, 223-collet bracket, 23-transverse assembly, 230-X-axis sliding Module, 231-Y-axis sliding module, 24-tool setting instrument, 3-photograph positioning mechanism, 31-perspective camera component, 32-CCD camera component, 33-photograph base plate, 330-chute, 4-grinding and polishing Mechanism, 41-water tray, 42-grinding and polishing assembly, 420-coarse grinding disc, 421-medium grinding disc, 422-fine grinding disc, 423-polishing disc, 43-first motor, 44-cleaning component, 440- Cleaning water tank, 441-air nozzle, 442-water flow nozzle, 5-control system.
具体实施方式detailed description
下面将结合具体实施例,对本发明的技术方案进行清楚、完整的描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明的保护范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with specific embodiments. Apparently, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明中,在未作相反说明的情况下,使用的方位词如“上、下、左、右、顶、底”通常是针对附图所示的方向而言的,或者是针对部件本身在竖直、垂直或重力方向上而言的;同样地,为便于理解和描述,“内、外”是指相对于各部件本身的轮廓的内、外,但上述方位词并不用于限制本发明。In the present invention, the orientation words used such as "up, down, left, right, top, bottom" usually refer to the directions shown in the drawings, or to the parts themselves, unless stated otherwise. In the vertical, vertical or gravitational direction; similarly, for the convenience of understanding and description, "inner and outer" refer to the inner and outer relative to the outline of each part itself, but the above-mentioned orientation words are not used to limit this invention.
如图1至图8所示,在本发明提供一种全自动金相研磨抛光机,包括机架1、上料机构2、拍照定位机构3、研磨抛光机构4和控制系统5,上料机构2、拍照定位机构3、研磨抛光机构4依次设置在机架1的工作台面上,上料机构2、拍照定位机构3、研磨抛光机构4均与控制系统5电连接,其中:上料机构2包括托盘组件21、多个夹头组件22和带动夹头组件22沿X轴、Y轴方向移动的横移组件23,横移组件23设置在机架1上,夹头组件22设置在托盘组件21的上方且与横移组件23滑动连接;本实施例中托盘组件21有两组,一组用于放置待加工的PCB切片,另外一组是空盘,用于放置加工好PCB切片;夹头组件22也设置为有两组,夹头组件22包括用于夹取PCB切片的夹爪气缸220、带动夹爪气缸220进行角度旋转的角度补偿组件221以及与角度补偿组件221的输入端连接的升降组件222,夹爪气缸220与角度补偿组件221的输出端连接;两组夹头组件22可以实现一次抓取两个PCB切片进行加工的效果,本领域技术人员也可根据实际需求设定夹头组件22的数量。As shown in Figures 1 to 8, the present invention provides a fully automatic metallographic grinding and polishing machine, including a
具体的,如图2至图3所示,本实施例中拍照定位机构3包括透视拍照组件31和CCD拍照组件32,透视拍照组件31和CCD拍照组件32并排设置在托盘组件21的后方,透视拍照组件31为X光拍照组件或超声波拍照组件,优选的,本实施例中选用X光拍照组件,由于X光拍照组件31采用X光拍照,具有透射功能,故用于获取PCB切片的盲孔或埋孔的图像信息;CCD拍照组件32选用色彩还原好、图像稳定、分辨率高的CCD工业相机,用于获取PCB切片的通孔图像信息,本发明通过设置两组拍照组件实现了在一台设备上对PCB上盲孔、埋孔和通孔同时拍照取像的目的,大大提高了加工效率,节省了设备投资成本。Specifically, as shown in Fig. 2 to Fig. 3, in the present embodiment, the photographing
在本发明中,操作人员首先将待加工的PCB切片放入一组托盘组件21中,然后通过控制系统5控制横移组件23移动,带动与其连接的夹头组件22的夹爪气缸220移动到放置待加工的PCB切片的托盘组件21上,并通过控制升降组件222向下移动,带动夹爪气缸220去夹取位于托盘组件21上的PCB切片,接着将夹取的PCB切片移动到拍照定位机构3进行拍照取像,并将PCB切片图像信息传输到控制系统5,最后,控制系统5根据PCB切片图像信息计算PCB切片的研磨位置坐标以及研磨量后,下发命令给角度补偿组件221,通过角度旋转对夹爪气缸夹取的PCB切片进行位置校正后,将其输送到研磨抛光机构4进行研磨抛光,待加工结束后,夹头组件22将加工好的PCB切片放入另外一组托盘组件21上,继续重复上一次的操作,直至完成所有待加工PCB切片的研磨抛光,操作结束。该全自动金相研磨抛光机满足了多个PCB切片同时研磨抛光的需求,加工连续性好,加工效率高,同时,控制系统5通过拍照定位机构3上收集的PCB切片图像信息计算旋转角度及加工量,加工精准,保证了被研磨抛光后的PCB切片暴露出来的孔中心位置准确,研磨抛光质量好。In the present invention, the operator first puts the PCB slices to be processed into a group of
具体的,如图2-图3所示,本实施例中拍照定位机构3还包括与机架1固定连接的拍照底板33,拍照底板33的前端设有滑槽330,两组托盘组件21滑动设置在滑槽330内。本发明通过设置可沿拍照底板33上滑槽330前后滑动的托盘组件21,方便操作人员将PCB切片从研磨抛光机的端口放入或取出,结构简单实用。Specifically, as shown in FIGS. 2-3 , in this embodiment, the photographing
具体的,如图2-图3、图6所示,本实施例中托盘组件21包括入料定位框架210、可拆卸安装在定位框架210内的托盘211以及驱动入料定位框架210在滑槽330内滑动的第一气缸212,入料定位框架210的前侧面设有与托盘211形状相适配的U形槽,托盘211可平稳插入U型槽内,保证了PCB切片在移动过程中不会发生晃动,以免影响后续加工。本实施例中托盘211包括托盘板2110、治具2111和托盘底板2112,托盘板2110上设有多个与治具2111相适配的通孔,托盘底板2112设置于托盘板2110下方且与其固定连接,托盘底板2112上设有小于托盘板2110上通孔大小的排水孔,排水孔用于排出研磨抛光过程中产生废液,治具2111上设有用于放置PCB切片的容纳槽,操作人员手工将PCB切片放置在治具2111的容纳槽中并用透明胶水固封,优选的,为保证PCB切片拍照取像清晰,治具2111采用透明的材质,固封PCB切片的治具2111插入通孔后,再将连同托盘底板2112的托盘板2110插入入料定位框架210内。Specifically, as shown in Fig. 2-Fig. 3 and Fig. 6, the
具体的,如图6所示,本实施例中托盘组件21还包括设置在入料定位框架210前端上的托盘限位件213,托盘限位件213上连接有第二气缸214,第二气缸214驱动托盘限位件213向上转动,锁紧位于入料定位框架210内的托盘211,此时,托盘211被四面固定,进一步保证了PCB切片在上料过程中的稳定性。Specifically, as shown in FIG. 6, the
具体的,如图2所示,本实施例中横移组件23包括X轴滑移模组230和Y轴滑移模组231,Y轴滑移模组231与机架1固定连接,X轴滑移模组230与Y轴滑移模组231滑动连接,Y轴滑移模组231上设有与X轴滑移模组230连接的第一滑动件(图中未示出)和驱动第一滑动件沿Y轴方向滑动的第一驱动电机,X轴滑移模组230设有第二滑动件(图中未示出)和驱动第二滑动件沿X轴方向滑动的第二驱动电机,夹头组件22与第二滑动件连接,X轴滑移模组230与第一滑动件连接,控制系统5通过控制第一驱动电机和第二驱动电机,进而控制位于夹头组件22上的PCB切片分别沿X轴和Y轴方向移动到相应加工工位的上方。Specifically, as shown in FIG. 2 , in this embodiment, the
具体的,如图2、图7和图8所示,本实施例中夹头组件22包括与X轴滑移模组23滑动连接的夹头支架223,升降组件222设置在夹头支架223上,本实施例中升降组件222包括设置在夹头支架223上的第四电机2220,第四电机2220的输出端传动连接有丝杠模组2221,丝杠模组2221上的滑动平台与角度补偿组件221固定连接,夹头支架223两侧面上还对称设有与角度补偿组件221相适配的竖向滑轨2222,第四电机2220通过驱动丝杠模组2221旋转,进而带动角度补偿组件221沿着竖向滑轨2222上下移动,实现用于夹紧PCB切片的夹爪气缸223在各个工位上沿Z轴方向的上下位置移动。Specifically, as shown in FIG. 2 , FIG. 7 and FIG. 8 , the
具体的,如图3所示,本实施例中托盘组件21与拍照定位机构3之间还设有对刀仪24,当夹爪气缸220移动到对刀仪24上方后,对刀仪24将夹爪气缸220的位置信息传输给控制系统5,此时,由于托盘组件21位置已知,控制系统5根据反馈的夹爪气缸220的位置信息控制夹爪气缸220精准抓取位于托盘组件21内固封有PCB切片的治具2111。Specifically, as shown in FIG. 3 , a
具体的,如图7-图8所示,本实施例中角度补偿组件221包括相互垂直设置的第一旋转件2210和第二旋转件2211,以及分别驱动第一旋转件2210和第二旋转件2211的转动的第二电机2212和第三电机2213,第一旋转件2210与升降组件222连接,第二旋转件2211与第一旋转件2210连接,夹爪气缸220与第二旋转件2211的输出端连接。由于PCB切片是手工嵌入在治具2111的容纳槽内,因此PCB切片在固封时可能存在角度偏差,当拍照定位机构3对固封有PCB切片的治具2111拍照取像时,会将PCB切片的图像信息发送给控制系统5,控制系统5根据PCB切片的图像信息分析并计算其位置坐标以及偏差角度,然后分别发出命令给第二电机2212和第三电机2213,使其分别控制第一旋转件2210和第二旋转件2211发生角度旋转,进而控制与其连接的夹爪气缸220上的治具2111旋转,校正PCB切片固封时的角度偏差后,再进入研磨抛光机构4进行研磨抛光,提高了加工的准确性。Specifically, as shown in FIGS. 7-8 , the
具体的,如图4-图5所示,本实施例中研磨抛光机构4包括接水盘41、以及设置在接水盘41内的研磨抛光组件42,接水盘41的下部设有驱动研磨抛光组件42进行研磨抛光的第一电机43。为保证研磨质量,PCB切片在研磨抛光过程中需要喷洒研磨液和抛光液,设置接水盘41可以将其喷洒废液以及研磨杂质集中收集后再排出,延长了设备的使用寿命。Specifically, as shown in FIGS. 4-5 , the grinding and
具体的,如图5所示,本实施例研磨抛光组件42包括由四个第一电机43分别带动的粗研磨盘420、中研磨盘421、细研磨盘422和抛光盘423,通过设置三个表面粗糙度不同的研磨盘,可以逐步对PCB切片进行研磨加工,保证了研磨加工质量。Specifically, as shown in Figure 5, the grinding and polishing
具体的,如图4-图5所示,本实施例中研磨抛光机构4还包括清洗组件44,清洗组件44包括与接水盘41的一端固定连接的清洗水箱440,清洗水箱440内对称设有空气喷嘴441和水流喷嘴442,经研磨抛光后的PCB切片再次进入清洗组件44,通过水流喷嘴442进行水压喷洗后,再通过空气喷嘴441进行气流吹干,保证了PCB切片的清洁度,避免研磨抛光过程中产生的杂质影响判定结果,研磨抛光机构4还包括外接的回收过滤机构(图中未示出),回收过滤机构与接水盘41连通,研磨抛光过程中的产生的废液及杂质可集中到回收过滤机构中进行回收处理。Specifically, as shown in FIGS. 4-5 , the grinding and
本发明的工作流程如下:Work process of the present invention is as follows:
(1)操作人员将装有PCB切片的托盘211和未装有PCB切片的托盘211分别插入入料定位框架210,启动控制系统5,第二气缸214驱动托盘限位件213向上转动,锁紧位于入料定位框架210内的托盘211,此时,两个托盘211被四面固定;(1) The operator inserts the
(2)控制系统5控制第一气缸212工作,两组托盘组件21在第一气缸212作用下沿滑槽330向靠近拍照定位机构3的方向滑动;(2) The control system 5 controls the
(3)控制系统5控制横移组件23带动两个夹头组件22移动到装有PCB切片的托盘211上方,并控制升降组件222向下移动,使两夹爪气缸220分别夹紧固封有PCB切片的治具2111到拍照定位机构3进行拍照取像,随后将PCB切片图像信息传输给控制系统5;(3) The control system 5 controls the
(4)控制系统5根据PCB切片图像信息自动计算位于治具2111内PCB切片的位置信息、研磨量以及角度偏差,控制角度补偿组件221中的第一旋转件2210和第二旋转件2212发生角度旋转补偿后,夹爪气缸220将固封有PCB切片的治具2111放入抛光研磨机构4的各个工位上依次对其进行研磨抛光;(4) The control system 5 automatically calculates the position information, grinding amount and angle deviation of the PCB slice located in the
(5)加工完成后,夹爪气缸220将研磨抛光好的固封有PCB切片治具2111放入未装PCB切片的托盘211上;(5) After the processing is completed, the
(6)重复步骤1-步骤5,直至位于托盘211上的PCB切片都被加工完,两组托盘组件21在第二气缸212的作用下沿滑槽330向远离拍照定位机构3的方向滑出,操作人员此时可取出托盘组件21,加工结束。(6) Repeat step 1-step 5 until the PCB slices on the
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、工作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first" and "second" in the specification and claims of the present application and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific order or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein can be practiced in sequences other than those illustrated or described herein.
以上借助具体实施例对本发明做了进一步描述,但是应该理解的是,这里具体的描述,不应理解为对本发明的实质和范围的限定,本领域内的普通技术人员在阅读本说明书后对上述实施例做出的各种修改,都属于本发明所保护的范围。The present invention has been further described above with the help of specific embodiments, but it should be understood that the specific description herein should not be construed as limiting the spirit and scope of the present invention. Various modifications made in the embodiments all belong to the protection scope of the present invention.
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