CN104741982A - Fully automatic PCB drill pin grinder - Google Patents
Fully automatic PCB drill pin grinder Download PDFInfo
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- CN104741982A CN104741982A CN201510184269.4A CN201510184269A CN104741982A CN 104741982 A CN104741982 A CN 104741982A CN 201510184269 A CN201510184269 A CN 201510184269A CN 104741982 A CN104741982 A CN 104741982A
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- 230000007246 mechanism Effects 0.000 claims abstract description 150
- 238000000227 grinding Methods 0.000 claims abstract description 111
- 238000004140 cleaning Methods 0.000 claims abstract description 28
- 238000003825 pressing Methods 0.000 claims abstract description 22
- 239000000758 substrate Substances 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 229910001651 emery Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 9
- 230000001105 regulatory effect Effects 0.000 claims 5
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims 2
- 235000011613 Pinus brutia Nutrition 0.000 claims 2
- 241000018646 Pinus brutia Species 0.000 claims 2
- 238000001514 detection method Methods 0.000 abstract description 19
- 239000000463 material Substances 0.000 abstract description 16
- 238000007599 discharging Methods 0.000 abstract 1
- 238000001444 catalytic combustion detection Methods 0.000 description 29
- 230000006872 improvement Effects 0.000 description 9
- 238000012545 processing Methods 0.000 description 7
- 230000001360 synchronised effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 229910052721 tungsten Inorganic materials 0.000 description 5
- 239000010937 tungsten Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000005553 drilling Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000013072 incoming material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 230000002441 reversible effect Effects 0.000 description 2
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- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
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- 230000008439 repair process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/16—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding sharp-pointed workpieces, e.g. needles, pens, fish hooks, tweezers or record player styli
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/24—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of drills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明属于研磨机技术领域,尤其涉及一种全自动PCB钻针研磨机。The invention belongs to the technical field of grinding machines, in particular to a full-automatic PCB drill pin grinding machine.
背景技术Background technique
电路板(PCB板)在进行电子元件配置之前,需在其板体上的适当位置间隔设置多个穿孔,以供各电子元件穿设定位之用,其中,用以在电路板上钻设穿孔的钻针,是一种直径比一般铣刀微小的PCB板钻孔专用的微细钻头,其外围还设置有间距为0.2mm左右的细微螺纹,并且该钻针上还设置有导角,其端部在经过多次的使用后会逐渐钝化甚至切削部会断裂,造成加工的不便及误差,此时,加工者会将钻针取下,研磨其端部,使钻针端部恢复至可顺畅地在电路板上钻孔的状态。Before the circuit board (PCB board) is configured with electronic components, it is necessary to set a plurality of perforations at intervals at appropriate positions on the board body for the positioning of each electronic component. Among them, it is used to drill on the circuit board. The perforated drill is a micro-drill specially used for drilling PCB boards with a diameter smaller than that of ordinary milling cutters. Its periphery is also provided with fine threads with a spacing of about 0.2mm, and the drill is also provided with a guide angle. After many times of use, the end will gradually passivate and even the cutting part will break, causing inconvenience and errors in processing. At this time, the processor will remove the drill and grind the end to restore the end of the drill The state of drilling holes on the circuit board smoothly.
随着电子工业的不断发展,PCB板的需求量不断增大,这必然使PCB板的加工工作需求加大,这就对加工工具生产、修复的效率提出了更高的要求。With the continuous development of the electronics industry, the demand for PCB boards continues to increase, which will inevitably increase the demand for PCB board processing work, which puts forward higher requirements for the efficiency of processing tool production and repair.
但是,目前的钻针研磨多采用手工操作模式,或者采用半手工半机械加工的模式,较为浪费人力,且人工操作容易产生人为误差,导致钻针加工不良,使得钻针良率低。即便市场上有一些半自动化的研磨装置销售,但是其研磨效率低,精度差,导致研磨后的钻针废品率高,造成浪费,进而使得研磨成本较高。However, the current grinding of drills mostly adopts the manual operation mode, or the semi-manual and semi-mechanical processing mode, which is a waste of manpower, and manual operation is prone to human error, resulting in poor drill processing and low drill yield. Even though there are some semi-automatic grinding devices on the market, their grinding efficiency is low and their precision is poor, resulting in a high reject rate of drill pins after grinding, resulting in waste, which in turn makes the grinding cost higher.
而且,现有技术中对研磨后的PCB钻针不能做到百分之百的检查,而只能做到抽检,如此就不能保证研磨质量。Moreover, in the prior art, a 100% inspection of the ground PCB drill bit cannot be achieved, but only random inspection, so that the grinding quality cannot be guaranteed.
有鉴于此,确有必要提供一种全自动PCB钻针研磨机,其能有效提高上料效率、下料效率、研磨效率和研磨精度,降低研磨成本。In view of this, it is indeed necessary to provide a fully automatic PCB drill pin grinder, which can effectively improve feeding efficiency, unloading efficiency, grinding efficiency and grinding accuracy, and reduce grinding cost.
发明内容Contents of the invention
本发明的目的在于:针对现有技术的不足,而提供一种全自动PCB钻针研磨机,其能有效提高上料效率、下料效率、研磨效率和研磨精度,降低研磨成本。The object of the present invention is to provide a full-automatic PCB drill pin grinder, which can effectively improve feeding efficiency, unloading efficiency, grinding efficiency and grinding precision, and reduce grinding cost.
为了达到上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts following technical scheme:
全自动PCB钻针研磨机,包括机架和分别设置于所述机架上的料盘、取刀平台、机械手、倒刀机构、压刀机构、磨削进给机构、自动对刀角度补偿装置、刃面检测CCD、清洁机构、对刀CCD、研磨装置、砂轮调节机构和控制系统,所述机械手设置于所述取刀平台上,所述取刀平台设置于所述料盘的侧边,所述倒刀机构设置于所述料盘的一侧,所述磨削进给机构和所述自动对刀角度补偿装置均与所述倒刀机构连接,所述刃面检测CCD、所述清洁机构、所述对刀CCD和所述研磨装置均设置于所述倒刀机构的侧边,所述砂轮调节机构与所述研磨装置连接,所述对刀CCD位于所述自动对刀角度补偿装置的上方,所述取刀平台、所述机械手、所述倒刀机构、所述压刀机构、所述磨削进给机构、所述自动对刀角度补偿装置、所述刃面检测CCD、清洁机构、所述对刀CCD、所述研磨装置和所述砂轮调节机构均与所述控制系统连接。Full-automatic PCB drilling needle grinder, including the frame and the material trays respectively arranged on the frame, the tool taking platform, the manipulator, the knife reversing mechanism, the pressing mechanism, the grinding feeding mechanism, and the automatic tool setting angle compensation device , blade surface detection CCD, cleaning mechanism, knife setting CCD, grinding device, grinding wheel adjustment mechanism and control system, the manipulator is set on the knife taking platform, and the knife taking platform is set on the side of the material tray, The knife-reversing mechanism is arranged on one side of the material tray, the grinding feeding mechanism and the automatic knife setting angle compensation device are connected to the knife-reversing mechanism, the blade surface detection CCD, the cleaning mechanism, the tool setting CCD and the grinding device are all arranged on the side of the knife turning mechanism, the grinding wheel adjustment mechanism is connected to the grinding device, and the tool setting CCD is located at the automatic tool setting angle compensation device Above, the knife removal platform, the manipulator, the knife reversing mechanism, the knife pressing mechanism, the grinding feed mechanism, the automatic knife setting angle compensation device, the blade surface detection CCD, cleaning mechanism, the tool setting CCD, the grinding device and the grinding wheel adjustment mechanism are all connected with the control system.
作为本发明全自动PCB钻针研磨机的一种改进,所述倒刀机构、所述压刀机构、所述磨削进给机构、所述自动对刀角度补偿装置、所述刃面检测CCD、所述清洁机构、所述对刀CCD、所述研磨装置和所述砂轮调节机构均设置为两个。As an improvement of the fully automatic PCB drill needle grinding machine of the present invention, the knife reversing mechanism, the knife pressing mechanism, the grinding feed mechanism, the automatic knife setting angle compensation device, and the blade face detection CCD , the cleaning mechanism, the knife setting CCD, the grinding device and the grinding wheel adjustment mechanism are all set to two.
作为本发明全自动PCB钻针研磨机的一种改进,所述料盘包括基板和设置于所述基板上的若干个用于容置PCB钻针的容置槽,所述基板的两侧设置有定位滑轨,所述基板的另一侧设置有锥形定位块;所述基板上设置有至少一个容置块,所述容置槽为从所述容置块的上表面垂直向下延伸的圆柱形孔,并且所述圆柱形孔的下端与所述基板接触。As an improvement of the full-automatic PCB drill grinding machine of the present invention, the material tray includes a substrate and several accommodating grooves for accommodating PCB drills arranged on the substrate, and the two sides of the substrate are provided with There is a positioning slide rail, and a tapered positioning block is provided on the other side of the base plate; at least one accommodating block is provided on the base plate, and the accommodating groove extends vertically downward from the upper surface of the accommodating block The cylindrical hole, and the lower end of the cylindrical hole is in contact with the substrate.
作为本发明全自动PCB钻针研磨机的一种改进,所述倒刀机构包括基座、倒刀马达、同步带、转动轮、松钻头机构、松钻头气缸、抱紧机构、钻针夹持装置和顶杆,所述顶杆设置于所述基座上,所述同步带的一端绕设于所述倒刀马达的输出轴上,所述同步带的另一端绕设于所述转动轮的外围,所述抱紧机构与所述转动轮连接,所述松钻头机构位于所述抱紧机构的上方,所述松钻头气缸与所述松钻头机构连接,所述钻针夹持装置的底部与所述基座通过万向节连接。As an improvement of the fully automatic PCB drill needle grinding machine of the present invention, the knife reverse mechanism includes a base, a knife reverse motor, a timing belt, a rotating wheel, a loose drill mechanism, a loose drill cylinder, a clamping mechanism, and a drill clamp device and ejector rod, the ejector rod is arranged on the base, one end of the synchronous belt is wound on the output shaft of the reversing knife motor, and the other end of the synchronous belt is wound on the rotating wheel The outer periphery of the clamping mechanism is connected with the rotating wheel, the loose drill bit mechanism is located above the clamping mechanism, the loose drill bit cylinder is connected with the loose drill bit mechanism, and the drill pin clamping device The bottom is connected with the base through a universal joint.
作为本发明全自动PCB钻针研磨机的一种改进,所述钻针夹持装置包括夹头和连接杆,所述连接杆的一端通过万向节与所述基座连接,所述夹头套设于所述连接杆的另一端上,PCB钻针夹持于所述夹头内,所述连接杆的外围围设有弹簧。As an improvement of the fully automatic PCB drill grinding machine of the present invention, the drill clamping device includes a chuck and a connecting rod, one end of the connecting rod is connected to the base through a universal joint, and the chuck sleeve It is arranged on the other end of the connecting rod, the PCB drill bit is clamped in the chuck, and the outer periphery of the connecting rod is provided with a spring.
作为本发明全自动PCB钻针研磨机的一种改进,所述压刀机构包括压板、固定座、四连杆机构、用于放置PCB钻针的V槽、支撑座、支撑柱和支撑臂,所述固定座设置于所述支撑座上,所述支撑柱设置于所述固定座上,所述四连杆机构设置于所述支撑臂的下方,所述V槽设置于所述支撑臂的上端,所述压板的一端位于所述V槽的上方,所述压板的另一端与所述支撑柱连接。As an improvement of the fully automatic PCB drill needle grinding machine of the present invention, the knife press mechanism includes a press plate, a fixed seat, a four-bar linkage, a V groove for placing PCB drill needles, a support seat, a support column and a support arm, The fixing seat is arranged on the supporting seat, the supporting column is arranged on the fixing seat, the four-bar linkage mechanism is arranged under the supporting arm, and the V-groove is arranged on the supporting arm As for the upper end, one end of the pressing plate is located above the V-groove, and the other end of the pressing plate is connected to the support column.
作为本发明全自动PCB钻针研磨机的一种改进,所述压板的位于所述V槽的上方的一端的下表面上设置有钨钢片。As an improvement of the fully automatic PCB drill pin grinding machine of the present invention, a tungsten steel sheet is arranged on the lower surface of the end of the pressure plate above the V groove.
作为本发明全自动PCB钻针研磨机的一种改进,所述磨削进给机构包括基座和滑轨,所述基座滑动设置于所述滑轨上,所述基座上还连接有可推动所述基座在所述滑轨上滑动的第一气缸,所述基座还连接有用于调节进给量的第二气缸。As an improvement of the fully automatic PCB drill needle grinding machine of the present invention, the grinding feeding mechanism includes a base and a slide rail, the base is slidably arranged on the slide rail, and the base is also connected with A first air cylinder that can push the base to slide on the slide rail, and the base is also connected with a second air cylinder for adjusting the feeding amount.
作为本发明全自动PCB钻针研磨机的一种改进,所述清洁机构安装在一滑动导轨上,所述滑动导轨设置于所述刃面检测CCD和PCB钻针之间,所述清洁机构在所述滑动导轨上往复移动。As an improvement of the fully automatic PCB drill grinding machine of the present invention, the cleaning mechanism is installed on a sliding guide rail, and the sliding guide rail is arranged between the blade surface detection CCD and the PCB drill needle, and the cleaning mechanism is on the Move back and forth on the sliding guide rail.
作为本发明全自动PCB钻针研磨机的一种改进,所述研磨装置包括砂轮,所述砂轮调整机构包括主轴、主轴固定座、固定座、直线调节机构和微分头,所述主轴和所述直线调节机构均设置于所述主轴固定座内,所述砂轮设置于所述主轴的一端,所述主轴固定座通过所述固定座设置于所述机架上,所述微分头设置于所述直线调节机构的一端。As an improvement of the fully automatic PCB drill needle grinding machine of the present invention, the grinding device includes a grinding wheel, and the grinding wheel adjustment mechanism includes a main shaft, a main shaft fixing seat, a fixing seat, a linear adjustment mechanism and a differential head, and the main shaft and the The linear adjustment mechanisms are all arranged in the main shaft fixing seat, the grinding wheel is arranged at one end of the main shaft, the main shaft fixing seat is arranged on the frame through the fixing seat, and the differential head is arranged on the One end of the linear adjustment mechanism.
工作前,可以先在料盘上设定NG区域,方便不同客户不同来料的灵活设置。工作开始后,机械手通过取刀平台抓取待研磨的钻针,放入倒刀机构中,然后倒刀机构旋转90度达到对刀位置,自动对刀角度补偿装置通过对刀CCD自动计算出针的角度和坐标,然后再自动调整到待研磨的角度和坐标,对刀动作完成后研磨装置对钻针进行自动研磨,其中,砂轮调节机构可以根据需要调整研磨装置的位置,研磨完成后钻针运动到清洁机构进行自动清洁,清洁完成后钻针再被运到刃面检测CCD下方,经过刃面检测CCD对其进行刃面检测,OK则机械手将其取回到料盘中的OK区,NG则根据需要进行自动再研或由机械手取回到料盘中的NG区。Before work, you can set the NG area on the tray to facilitate the flexible setting of different incoming materials for different customers. After the work starts, the manipulator grabs the drill needle to be ground through the tool picking platform, puts it into the tool reversing mechanism, and then the tool reversing mechanism rotates 90 degrees to reach the tool setting position. The angle and coordinates of the grinding device will be automatically adjusted to the angle and coordinates to be ground. After the tool setting is completed, the grinding device will automatically grind the drill. Among them, the grinding wheel adjustment mechanism can adjust the position of the grinding device according to the needs. Move to the cleaning mechanism for automatic cleaning. After the cleaning is completed, the drill is transported to the bottom of the blade surface detection CCD, and the blade surface detection is performed by the blade surface detection CCD. If it is OK, the manipulator will take it back to the OK area in the tray. NG is automatically re-grinded as needed or taken back to the NG area in the tray by the manipulator.
相对于现有技术,本发明能够实现PCB钻针的自动上料、对刀补偿、角度补偿、研磨、清洁、检测和下料,即能够实现PCB钻针研磨的全程自动化,避免了半自动钻针加工的人为误差,提高了钻针良率和研磨效率。而且,本发明单取刀平台,给双研磨机构上下料,效率匹配合理,从而能够提高产能,而且本发明能够一次性大量上料,因此能够提高上料效率。Compared with the prior art, the present invention can realize automatic loading, tool setting compensation, angle compensation, grinding, cleaning, detection and unloading of PCB drills, that is, it can realize the full automation of PCB drill grinding and avoid semi-automatic drills Human error in processing improves drill yield and grinding efficiency. Moreover, the single knife-taking platform of the present invention feeds and unloads the double grinding mechanism, and the efficiency is matched reasonably, so that the production capacity can be improved, and the present invention can feed a large amount of materials at one time, so the feeding efficiency can be improved.
附图说明Description of drawings
图1为本发明的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明的俯视结构示意图。Fig. 2 is a schematic top view of the structure of the present invention.
图3为本发明中料盘的俯视结构示意图。Fig. 3 is a schematic top view structure diagram of the charging tray in the present invention.
图4为本发明中倒刀机构的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of the knife-reversing mechanism in the present invention.
图5为本发明中抱紧机构的立体结构示意图。Fig. 5 is a schematic perspective view of the three-dimensional structure of the clasping mechanism in the present invention.
图6为本发明中压刀机构的立体结构示意图。Fig. 6 is a schematic perspective view of the three-dimensional structure of the knife pressing mechanism in the present invention.
图7为本发明中砂轮调整机构的结构示意图。Fig. 7 is a structural schematic diagram of the grinding wheel adjustment mechanism in the present invention.
图8为图7中A-A剖面的结构示意图。FIG. 8 is a schematic structural view of section A-A in FIG. 7 .
图9为本发明的部分结构示意图。Fig. 9 is a partial structural schematic diagram of the present invention.
其中:in:
1-机架;1 - Rack;
2-料盘;2- tray;
21-基板,22-PCB钻针,23-容置槽,24-定位滑轨,25-锥形定位块,26-容置块;21-substrate, 22-PCB drill, 23-accommodating groove, 24-positioning slide rail, 25-tapered positioning block, 26-accommodating block;
3-取刀平台;3- Knife picking platform;
4-机械手;4- manipulator;
5-倒刀机构;5- Knife reversing mechanism;
51-基座,52-倒刀马达,53-同步带,54-转动轮,55-松钻头机构,56-松钻头气缸,57-抱紧机构,571-固定块,572-转轴,573-摆离臂,574-夹持块,575-拉簧,576-立板,58-钻针夹持装置,581-夹头,582-连接杆,583-弹簧,59-顶杆,510-有刀传感器;51-base, 52-reversing motor, 53-synchronous belt, 54-rotating wheel, 55-loose drill mechanism, 56-loose drill cylinder, 57-holding mechanism, 571-fixed block, 572-rotating shaft, 573- Swing arm, 574-clamp block, 575-extension spring, 576-stand plate, 58-drill clamping device, 581-collet, 582-connecting rod, 583-spring, 59-ejector rod, 510-yes knife sensor;
6-压刀机构;6-Knife pressing mechanism;
61-压板,62-固定座,63-四连杆机构,64-V槽,65-支撑座,66-支撑柱,67-支撑臂,68-钨钢片;61-pressure plate, 62-fixed seat, 63-four-bar linkage mechanism, 64-V groove, 65-support seat, 66-support column, 67-support arm, 68-tungsten steel sheet;
7-磨削进给机构;7- Grinding feed mechanism;
71-基座,72-滑轨,73-第一气缸,74-第二气缸;71-base, 72-slide rail, 73-the first cylinder, 74-the second cylinder;
8-自动对刀角度补偿装置;8-Automatic tool setting angle compensation device;
9-刃面检测CCD;9- blade surface detection CCD;
10-清洁机构;10 - cleaning mechanism;
11-对刀CCD;11-Tool setting CCD;
12-研磨装置;12 - Grinding device;
121-砂轮;121 - grinding wheel;
13-砂轮调节机构;13-Grinding wheel adjustment mechanism;
131-主轴,132-主轴固定座,133-固定座,134-直线调节机构,135-微分头。131-main shaft, 132-main shaft fixing seat, 133-fixing seat, 134-linear adjustment mechanism, 135-differential head.
具体实施方式Detailed ways
如图1至图9所示,本发明提供的一种全自动PCB钻针研磨机,包括机架1和分别设置于机架1上的料盘2、取刀平台3、机械手4、倒刀机构5、压刀机构6、磨削进给机构7、自动对刀角度补偿装置8、刃面检测CCD 9、清洁机构10、对刀CCD 11、研磨装置12、砂轮调节机构13和控制系统,机械手4设置于取刀平台3上,取刀平台3设置于料盘2的侧边,倒刀机构5设置于料盘2的一侧,磨削进给机构7和自动对刀角度补偿装置8均与倒刀机构5连接,刃面检测CCD 9、清洁机构10、对刀CCD 11和研磨装置12均设置于倒刀机构5的侧边,砂轮调节机构13与研磨装置12连接,对刀CCD 11位于自动对刀角度补偿装置8的上方,取刀平台3、机械手4、倒刀机构5、压刀机构6、磨削进给机构7、自动对刀角度补偿装置8、刃面检测CCD 9、清洁机构10、对刀CCD11、研磨装置12和砂轮调节机构13均与控制系统连接。通过控制系统的控制,各工作单元能够进行有效的配合,实现高效、精确的研磨操作。取刀平台3为X平台,其X、Y的行程为650mm×650mm。As shown in Fig. 1 to Fig. 9, a kind of full-automatic PCB drilling pin grinding machine provided by the present invention comprises a frame 1 and a material tray 2 respectively arranged on the frame 1, a knife-taking platform 3, a manipulator 4, a knife-reversing Mechanism 5, knife pressing mechanism 6, grinding feed mechanism 7, automatic knife setting angle compensation device 8, blade surface detection CCD 9, cleaning mechanism 10, knife setting CCD 11, grinding device 12, grinding wheel adjustment mechanism 13 and control system, The manipulator 4 is set on the knife taking platform 3, the knife taking platform 3 is set on the side of the material tray 2, the knife reversing mechanism 5 is set on one side of the material tray 2, the grinding feed mechanism 7 and the automatic knife setting angle compensation device 8 All are connected with the knife-reversing mechanism 5, the blade surface detection CCD 9, the cleaning mechanism 10, the knife-setting CCD 11 and the grinding device 12 are all arranged on the side of the knife-setting mechanism 5, the grinding wheel adjustment mechanism 13 is connected with the grinding device 12, and the knife-setting CCD 11 Located above the automatic tool setting angle compensation device 8, the tool taking platform 3, the manipulator 4, the knife reversing mechanism 5, the knife pressing mechanism 6, the grinding feed mechanism 7, the automatic tool setting angle compensation device 8, and the blade surface detection CCD 9 , the cleaning mechanism 10, the knife setting CCD11, the grinding device 12 and the grinding wheel adjustment mechanism 13 are all connected with the control system. Through the control of the control system, each working unit can cooperate effectively to realize efficient and accurate grinding operation. Knife-taking platform 3 is X platform, and its X, Y stroke is 650mm * 650mm.
工作前,可以先在料盘2上设定NG区域,方便不同客户不同来料的灵活设置。工作开始后,机械手4通过取刀平台3抓取待研磨的PCB钻针22,并放入倒刀机构5中,然后倒刀机构5旋转90度达到对刀位置,自动对刀角度补偿装置8通过对刀CCD自动计算出PCB钻针22的角度和坐标,然后再自动调整到待研磨的角度(25°-30°)和坐标,对刀动作完成后研磨装置12对PCB钻针22进行自动研磨,其中,砂轮调节机构13可以根据需要调整研磨装置12的位置,研磨完成后PCB钻针22运动到清洁机构10进行自动清洁,清洁完成后PCB钻针22再被运到刃面检测CCD 9下方,经过刃面检测CCD 9对其进行刃面检测,OK则机械手4将其取回到料盘2中的OK区,NG则根据需要进行自动再研或由机械手4取回到料盘2中的NG区。Before work, you can set the NG area on the material tray 2 to facilitate the flexible setting of different incoming materials for different customers. After the work starts, the manipulator 4 grabs the PCB drill needle 22 to be ground through the tool picking platform 3, and puts it into the tool reversing mechanism 5, and then the tool reversing mechanism 5 rotates 90 degrees to reach the tool setting position, and the automatic tool setting angle compensation device 8 The angle and coordinates of the PCB drill needle 22 are automatically calculated by the tool setting CCD, and then automatically adjusted to the angle (25°-30°) and coordinates to be ground. After the tool setting action is completed, the grinding device 12 automatically performs the PCB drill needle 22 Grinding, wherein the grinding wheel adjustment mechanism 13 can adjust the position of the grinding device 12 as required. After the grinding is completed, the PCB drill 22 moves to the cleaning mechanism 10 for automatic cleaning. After the cleaning is completed, the PCB drill 22 is transported to the blade surface for detection CCD 9 At the bottom, the blade surface is detected by the CCD 9, and if OK, the manipulator 4 will retrieve it to the OK area in the tray 2, and the NG will automatically regrind or be retrieved by the manipulator 4 to the tray 2 as needed. in the NG area.
倒刀机构5、压刀机构6、磨削进给机构7、自动对刀角度补偿装置8、刃面检测CCD 9、清洁机构10、对刀CCD 11、研磨装置12和砂轮调节机构13均设置为两个。即本实施例中,CCD总共为四个,其中两个对刀CCD 11用于计算PCB钻针22的角度和坐标,另外两个刃面检测CCD 9用于实现百分之百的品检,从而防止不合格品被当作合格品使用。而且,本实施例中,研磨装置12设置为两个,即本实施例中是采用双头研磨,因此能够提高产能。Knife reversing mechanism 5, knife pressing mechanism 6, grinding feed mechanism 7, automatic knife setting angle compensation device 8, blade surface detection CCD 9, cleaning mechanism 10, knife setting CCD 11, grinding device 12 and grinding wheel adjustment mechanism 13 are all set for two. That is, in the present embodiment, there are four CCDs in total, among which two tool setting CCDs 11 are used to calculate the angle and coordinates of the PCB drill needle 22, and the other two blade surface detection CCDs 9 are used to realize 100% quality inspection, thereby preventing incorrect A qualified product is used as a qualified product. Moreover, in this embodiment, two grinding devices 12 are provided, that is, double-head grinding is used in this embodiment, so the production capacity can be improved.
如图3所示,料盘2包括基板21和设置于基板21上的若干个用于容置PCB钻针22的容置槽23,基板21的两侧设置有定位滑轨24,基板21的另一侧设置有锥形定位块25;基板21上设置有至少一个容置块26,容置槽23为从容置块26的上表面垂直向下延伸的圆柱形孔,并且圆柱形孔的下端与基板21接触。本实施例中,料盘可以一次性上1250只PCB钻针22,从而可以节省人力。具体而言,本实施例中,容置块26的数量为25个,每个容置块26上设置的容置槽23为50个,这样,整个料盘的容量达到1250支,即一次上料可以让机器工作1.5小时,从而可以大大节约操作人员的时间。在锥形定位块25和定位滑轨24的共同定位作用下,可以实现整个料盘2的精确定位、准确摆放,从而提高研磨精度,同时防止由于料盘2位置偏移而引起的钻针废品率的提高,进而降低了研磨成本。As shown in FIG. 3 , the tray 2 includes a base plate 21 and several accommodating grooves 23 for accommodating PCB drills 22 arranged on the base plate 21 , positioning slide rails 24 are arranged on both sides of the base plate 21 , and the base plate 21 The other side is provided with a tapered positioning block 25; the base plate 21 is provided with at least one accommodating block 26, the accommodating groove 23 is a cylindrical hole extending vertically downward from the upper surface of the accommodating block 26, and the lower end of the cylindrical hole contact with the substrate 21. In this embodiment, 1250 PCB drills 22 can be loaded on the tray at one time, thus saving manpower. Specifically, in this embodiment, the number of housing blocks 26 is 25, and the number of housing grooves 23 provided on each housing block 26 is 50. In this way, the capacity of the entire tray reaches 1250, that is, one time The material can make the machine work for 1.5 hours, which can greatly save the operator's time. Under the joint positioning of the conical positioning block 25 and the positioning slide rail 24, the precise positioning and placement of the entire material tray 2 can be realized, thereby improving the grinding accuracy, and at the same time preventing the drill needle from being damaged due to the position deviation of the material tray 2. The scrap rate is increased, which in turn reduces the grinding cost.
如图4所示,倒刀机构5包括基座51、倒刀马达52、同步带53、转动轮54、松钻头机构55、松钻头气缸56、抱紧机构57、钻针夹持装置58和顶杆59,顶杆59设置于基座51上,同步带53的一端绕设于倒刀马达52的输出轴上,同步带53的另一端绕设于转动轮54的外围,抱紧机构57与转动轮54连接,松钻头机构55位于抱紧机构57的上方,松钻头气缸56与松钻头机构55连接,钻针夹持装置58的底部与基座51通过万向节连接。As shown in Fig. 4, the knife-reversing mechanism 5 comprises a base 51, a knife-reversing motor 52, a synchronous belt 53, a rotating wheel 54, a loose drill mechanism 55, a loose drill cylinder 56, a clamping mechanism 57, a drill pin clamping device 58 and Push rod 59, push rod 59 is arranged on the base 51, and one end of synchronous belt 53 is wound on the output shaft of reversing knife motor 52, and the other end of synchronous belt 53 is wound on the periphery of rotating wheel 54, and holding mechanism 57 Connected with the rotating wheel 54, the loose drill bit mechanism 55 is located above the clamping mechanism 57, the loose drill bit cylinder 56 is connected with the loose drill bit mechanism 55, and the bottom of the drill pin clamping device 58 is connected with the base 51 by a universal joint.
使用时,在松钻头气缸56的作用下,松钻头机构55开始运动,松开钻针夹持装置58,由于钻针夹持装置58的底部与基座51通过万向节连接,此时,钻针夹持装置58会向前倒下,此时,倒刀马达52开始动作,带动同步带53运动,进而带动转动轮54和抱紧机构57动作,当钻针夹持装置58倒下的角度接近90°时,抱紧机构57被顶杆59顶开,从而使钻针夹持装置58和钻嘴处于相对自由的状态,进而可以提高钻嘴的动态稳定性。松钻头机构55的顶部设置有有刀传感器510,其可以感应松钻头机构55旁是否有直立的PCB钻针22。During use, under the action of the loose drill bit cylinder 56, the loose drill bit mechanism 55 starts to move, unclamps the drill pin clamping device 58, because the bottom of the drill pin clamping device 58 is connected with the base 51 by a universal joint, at this moment, The drill pin clamping device 58 will fall forward. At this time, the tool reversing motor 52 starts to move, driving the synchronous belt 53 to move, and then driving the rotating wheel 54 and the holding mechanism 57 to move. When the drill pin clamping device 58 falls down When the angle is close to 90°, the clamping mechanism 57 is pushed away by the ejector rod 59, so that the drill clamping device 58 and the drill bit are in a relatively free state, thereby improving the dynamic stability of the drill bit. The top of the loose drill mechanism 55 is provided with a knife sensor 510 , which can sense whether there is an upright PCB drill needle 22 next to the loose drill mechanism 55 .
转动轮54安装于固定板511上,固定板511上还设置有平衡块512,平衡块512和转动轮54分设于固定板511的两侧,平衡块512是用于平衡倒刀马达52的力矩,防止倒刀马达52过早受损。The rotating wheel 54 is installed on the fixed plate 511, and the fixed plate 511 is also provided with a balance weight 512. The balance weight 512 and the rotating wheel 54 are respectively located on both sides of the fixed plate 511. The balance weight 512 is used to balance the torque of the knife motor 52. , to prevent premature damage to the knife motor 52.
如图5所示,抱紧机构57包括固定块571、转轴572、摆离臂573、夹持块574、拉簧575和立板576,固定块571的一端固定于转动块上,固定块571的另一端通过转轴572与摆离臂573的一端连接,摆离臂573的另一端位于顶杆579的上方,摆离臂573上设置有第一凸起柱,立板576上设置有第二凸起柱,拉簧575的一端钩在第一凸起柱上,拉簧575的另一端钩在第二凸起柱上。转动块转动时,固定块571跟着转动,从而带着摆离臂573一起转动,使拉簧575的另一端钩在第二凸起柱上,实现抱紧动作,在钻针夹持装置58倒下90度时,仅抱紧万向节前端,从而可减轻旋转机构的重量。在此之前,当钻针夹持装置58倒下的角度接近90°时,抱紧机构57被顶杆59顶开,从而使钻针夹持装置58和钻嘴处于相对自由的状态,进而可以提高钻嘴的动态稳定性。As shown in Figure 5, the holding mechanism 57 comprises a fixed block 571, a rotating shaft 572, a swing arm 573, a clamping block 574, an extension spring 575 and a vertical plate 576, and one end of the fixed block 571 is fixed on the rotating block, and the fixed block 571 The other end of the swing arm 573 is connected to one end of the swing arm 573 through the rotating shaft 572. The other end of the swing arm 573 is located above the push rod 579. The swing arm 573 is provided with a first protruding column, and the vertical plate 576 is provided with a second One end of the extension spring 575 is hooked on the first protrusion post, and the other end of the extension spring 575 is hooked on the second protrusion post. When the rotating block rotates, the fixed block 571 rotates accordingly, thereby rotating together with the swinging arm 573, so that the other end of the extension spring 575 is hooked on the second protruding post to realize the action of holding tightly. When lowering 90 degrees, only the front end of the universal joint is hugged tightly, so that the weight of the rotating mechanism can be reduced. Prior to this, when the angle at which the drill clamping device 58 fell was close to 90°, the holding mechanism 57 was pushed away by the ejector rod 59, so that the drill clamping device 58 and the drill bit were in a relatively free state, and then they could Improve the dynamic stability of the drill bit.
钻针夹持装置58包括夹头581和连接杆582,连接杆582的一端通过万向节与基座51连接,夹头581套设于连接杆582的另一端上,PCB钻针22夹持于夹头581内,连接杆582的外围围设有弹簧583。弹簧583的设置可以起到防震的作用,以防止在研磨过程中PCB钻针22的震动而引起的研磨精度的下降。The drill clamping device 58 includes a collet 581 and a connecting rod 582, one end of the connecting rod 582 is connected to the base 51 through a universal joint, the collet 581 is set on the other end of the connecting rod 582, and the PCB drill 22 clamps Inside the chuck 581 , a spring 583 is disposed around the outer periphery of the connecting rod 582 . The setting of the spring 583 can play a role of anti-vibration, so as to prevent the decrease of the grinding accuracy caused by the vibration of the PCB drill 22 during the grinding process.
压刀机构6包括压板61、固定座62、四连杆机构63、用于放置PCB钻针22的V槽64、支撑座65、支撑柱66和支撑臂67,固定座62设置于支撑座65上,支撑柱66设置于固定座62上,四连杆机构63设置于支撑臂67的下方,V槽64设置于支撑臂67的上端,压板61的一端位于V槽64的上方,压板61的另一端与支撑柱66连接。整个压刀结构安装调节方便,空间紧凑,反应快速。The knife pressing mechanism 6 includes a pressing plate 61, a fixed seat 62, a four-bar linkage mechanism 63, a V groove 64 for placing the PCB drill needle 22, a support seat 65, a support column 66 and a support arm 67, and the fixed seat 62 is arranged on the support seat 65 Above, the supporting column 66 is arranged on the fixed seat 62, the four-bar linkage mechanism 63 is arranged under the supporting arm 67, the V groove 64 is arranged on the upper end of the supporting arm 67, one end of the pressing plate 61 is located above the V groove 64, and the pressing plate 61 The other end is connected with the support column 66 . The entire press knife structure is easy to install and adjust, the space is compact, and the response is fast.
压板61的位于V槽64的上方的一端的下表面上设置有钨钢片68。钨钢片68具有硬度高、耐磨、强度和韧性较好、耐热、耐腐蚀等一系列优良性能。A tungsten steel sheet 68 is provided on the lower surface of one end of the pressing plate 61 above the V-groove 64 . Tungsten steel sheet 68 has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance and corrosion resistance.
四连杆机构63连接有气缸69,在气缸69的作用下,四连杆机构63可以带着支撑臂68及其上的V槽65和PCB钻针22向上或向下运动,从而使得PCB钻针22靠近或远离压板61。在压刀过程中,气缸69向上顶住四连杆机构63,四连杆机构63则向上托住V槽65,钨钢片68则在压板61的压力作用下压向V槽65,V槽65与钨钢片68的配合使得PCB钻针22的钻嘴在V槽65中的位置固定,从而可以提高固定精度,降低研磨成本。气缸69加上四连杆机构63的缓冲作用可以减少整个压刀机构的震动,提高固定精度。The four-bar linkage mechanism 63 is connected with a cylinder 69. Under the action of the cylinder 69, the four-bar linkage mechanism 63 can move up or down with the support arm 68 and the V groove 65 on it and the PCB drill needle 22, thereby making the PCB drill The needle 22 approaches or moves away from the pressure plate 61 . During the knife pressing process, the air cylinder 69 supports the four-bar linkage mechanism 63 upwards, and the four-bar linkage mechanism 63 supports the V-groove 65 upwards. The cooperation of 65 and tungsten steel sheet 68 makes the position of the drill bit of PCB drill 22 fixed in the V groove 65, thereby improving the fixing accuracy and reducing the grinding cost. The cushioning effect of the cylinder 69 and the four-bar linkage mechanism 63 can reduce the vibration of the whole knife pressing mechanism and improve the fixing accuracy.
磨削进给机构7包括基座71和滑轨72,基座71滑动设置于滑轨72上,基座71上还连接有可推动基座71在滑轨72上滑动的第一气缸73,基座71还连接有用于调节进给量的第二气缸74。在第一气缸73和第二气缸74的共同作用下,整个基座71可以沿着滑轨72滑动,并调节到合适的进给量,以将PCB钻针22送至砂轮处进行研磨或将研磨完毕的PCB钻针22从砂轮处移开。The grinding feeding mechanism 7 includes a base 71 and a slide rail 72, the base 71 is slidably arranged on the slide rail 72, and the base 71 is also connected with a first cylinder 73 that can push the base 71 to slide on the slide rail 72, The base 71 is also connected with a second air cylinder 74 for adjusting the feeding amount. Under the joint action of the first air cylinder 73 and the second air cylinder 74, the entire base 71 can slide along the slide rail 72, and adjust to a suitable feed rate, so as to send the PCB drill 22 to the grinding wheel for grinding or to The ground PCB drill bit 22 is removed from the grinding wheel.
清洁机构10安装在一滑动导轨上,滑动导轨设置于刃面检测CCD 9和PCB钻针22之间,清洁机构10在滑动导轨上往复移动。Cleaning mechanism 10 is installed on a sliding guide rail, and sliding guide rail is arranged between blade surface detection CCD 9 and PCB drill pin 22, and cleaning mechanism 10 reciprocates on sliding guide rail.
研磨装置12包括砂轮121,砂轮调整机构13包括主轴131、主轴固定座132、固定座133、直线调节机构134和微分头135,主轴131和直线调节机构134均设置于主轴固定座132内,砂轮121设置于主轴131的一端,主轴固定座132通过固定座设133置于机架1上,微分头135设置于直线调节机构134的一端。主轴131由变频器控制,变频器与控制系统连接,变频器向主轴131发送变频信号,使主轴131带动砂轮121旋转,实现对PCB钻针22的研磨。微分头135利用螺旋副原理,对测微螺杆轴向移动量进行读数,通过调节微分头135,可以调节直线调节机构134的位置,使得主轴固定座132在直线调节机构134上发生相应的移动,从而调节主轴131的位置,进而调节砂轮121所在位置,因此,本发明可以实现砂轮121位置的精确调整,从而提高研磨精度,降低研磨成本。Grinding device 12 comprises emery wheel 121, and emery wheel adjustment mechanism 13 comprises main shaft 131, main shaft fixed seat 132, fixed seat 133, linear adjustment mechanism 134 and differential head 135, and main shaft 131 and linear adjustment mechanism 134 are all arranged in main shaft fixed seat 132, and emery wheel 121 is set at one end of the main shaft 131 , the main shaft fixing seat 132 is placed on the frame 1 through the fixing seat 133 , and the differential head 135 is set at one end of the linear adjustment mechanism 134 . The main shaft 131 is controlled by a frequency converter, and the frequency converter is connected with the control system. The frequency converter sends a frequency conversion signal to the main shaft 131, so that the main shaft 131 drives the grinding wheel 121 to rotate, so as to realize the grinding of the PCB drill 22 . The differential head 135 uses the principle of the screw pair to read the axial movement of the micrometer screw. By adjusting the differential head 135, the position of the linear adjustment mechanism 134 can be adjusted, so that the spindle fixing seat 132 moves correspondingly on the linear adjustment mechanism 134. Therefore, the position of the main shaft 131 is adjusted, and further the position of the grinding wheel 121 is adjusted. Therefore, the present invention can realize the precise adjustment of the position of the grinding wheel 121, thereby improving the grinding precision and reducing the grinding cost.
总之,本发明能够实现PCB钻针22的自动上料、对刀补偿、角度补偿、研磨、清洁、检测和下料,即能够实现PCB钻针研磨的全程自动化,避免了半自动钻针加工的人为误差,提高了钻针良率和研磨效率。而且,本发明单取刀平台,给双研磨机构上下料,效率匹配合理,从而能够提高产能,而且本发明能够一次性大量上料,因此能够提高上料效率。In a word, the present invention can realize automatic loading, tool setting compensation, angle compensation, grinding, cleaning, detection and blanking of PCB drill 22, that is, it can realize the whole process of PCB drill grinding automation, avoiding the artificiality of semi-automatic drill processing. error, improving drill yield and grinding efficiency. Moreover, the single knife-taking platform of the present invention feeds and unloads the double grinding mechanism, and the efficiency is matched reasonably, so that the production capacity can be improved, and the present invention can feed a large amount of materials at one time, so the feeding efficiency can be improved.
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行适当的变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对本发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。According to the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make appropriate changes and modifications to the above embodiment. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.
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