CN115532200A - Photocatalytic fluorination reaction process - Google Patents
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- 230000001699 photocatalysis Effects 0.000 title claims abstract description 78
- 238000003682 fluorination reaction Methods 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims abstract description 42
- 230000008569 process Effects 0.000 title claims abstract description 33
- 239000012025 fluorinating agent Substances 0.000 claims abstract description 56
- 239000010702 perfluoropolyether Substances 0.000 claims abstract description 47
- 238000006243 chemical reaction Methods 0.000 claims abstract description 35
- 239000003921 oil Substances 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 230000035484 reaction time Effects 0.000 claims abstract description 9
- 239000007789 gas Substances 0.000 claims description 106
- 239000007788 liquid Substances 0.000 claims description 23
- 150000001265 acyl fluorides Chemical class 0.000 claims description 16
- 238000013032 photocatalytic reaction Methods 0.000 claims description 12
- 239000011261 inert gas Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract description 3
- 230000006641 stabilisation Effects 0.000 description 18
- 238000011105 stabilization Methods 0.000 description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 10
- 229910052731 fluorine Inorganic materials 0.000 description 10
- 239000011737 fluorine Substances 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 9
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 7
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- 125000002843 carboxylic acid group Chemical group 0.000 description 6
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- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 3
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- 239000000126 substance Substances 0.000 description 3
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- 238000004334 fluoridation Methods 0.000 description 1
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- 238000011031 large-scale manufacturing process Methods 0.000 description 1
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Abstract
本发明公开了一种光催化氟化反应工艺,在紫外光照射下,使不稳定全氟聚醚原料与氟化剂气体进行氟化反应,控制反应温度为80~150℃,压力为0~0.5MPa,反应时间为5~40h,反应结束后,获得全氟聚醚油。本发明通过光催化氟化反应使不稳定全氟聚醚原料实现端基稳定化,可提高现有使用氟化剂进行氟化时存在的反应时间长、反应效率低等缺陷。
The invention discloses a photocatalytic fluorination reaction process. Under the irradiation of ultraviolet light, the unstable perfluoropolyether raw material is fluorinated with fluorinating agent gas, and the reaction temperature is controlled at 80-150°C and the pressure is 0-150°C. 0.5MPa, the reaction time is 5-40h, and after the reaction is completed, perfluoropolyether oil is obtained. The invention stabilizes the end group of the unstable perfluoropolyether raw material through the photocatalytic fluorination reaction, and can improve the defects of long reaction time and low reaction efficiency existing in the conventional fluorination by using a fluorinating agent.
Description
技术领域technical field
本发明是一种光催化氟化反应工艺,具体涉及一种光催化氟化不稳定全氟聚醚实现端基稳定化的反应工艺,属于氟化工技术领域。The invention relates to a photocatalytic fluorination reaction process, in particular to a reaction process for photocatalytic fluorination of unstable perfluoropolyether to stabilize end groups, and belongs to the technical field of fluorine chemical industry.
背景技术Background technique
全氟聚醚是一类综合了优异的耐高低温、不燃、高耐热氧、高化学惰性、低挥发、优异介电、无毒及优异的粘温特性等众多性能的一类氟代聚合物材料,在航空航天、国防装备、电子、核能等领域被广泛用作润滑油、润滑脂、高真空泵油、热传导液、绝缘液、冷却液等。现有技术中,不论是Solvay的Fomblin Y型、Z型分子链结构的全氟聚醚,还是Chemours的Krytox(K型),或者日本大金公司的Demnum型(D型)全氟聚醚,它们都来自于分子链端基为高反应活性的聚醚酰氟或者聚醚羧酸。在生产过程中,必须将聚醚酰氟或者聚醚羧酸通过氟化处理工艺转化为稳定的分子链端基结构才能满足性能要求。Perfluoropolyether is a kind of fluorinated polymer that combines excellent high and low temperature resistance, non-combustibility, high heat resistance to oxygen, high chemical inertness, low volatility, excellent dielectric, non-toxic and excellent viscosity-temperature characteristics, etc. It is widely used as lubricating oil, grease, high vacuum pump oil, heat transfer fluid, insulating fluid, cooling fluid, etc. in aerospace, national defense equipment, electronics, nuclear energy and other fields. In the prior art, whether it is Solvay’s Fomblin Y-type, Z-type perfluoropolyether with molecular chain structure, or Chemours’ Krytox (K-type), or Japan’s Daikin’s Demnum-type (D-type) perfluoropolyether, They all come from polyether acyl fluoride or polyether carboxylic acid with highly reactive molecular chain end groups. In the production process, polyether acid fluoride or polyether carboxylic acid must be converted into a stable molecular chain end group structure through a fluorination process to meet performance requirements.
目前,成功应用于氟化处理的工艺技术主要有三种。一种是Simons电解氟化技术,该技术是以无水氟化氢为溶剂和氟源,待氟化处理物溶解其中并于电解槽中通直流电进行电解氟化实现氟化处理。受限于无水氟化氢的溶解性能,电解氟化技术比较常见应用于对小分子化合物氟化处理。同时,大量无水氟化氢使用也带来较大的安全风险,而且还需要进行复杂的分离纯化处理,因此电解氟化技术在不稳定全氟聚醚端基稳定化处理上的应用存在问题。第二种是含氟盐催化氟化技术,使用氟盐为CoF3、AlF3、SbF5等氟化剂,该技术一般需要在270~400℃高温条件下才能有较好的氟化效果,高温氟化对过程控制以及配套设备投入带来挑战和困难。而且,这些氟化剂价格都较高,分离困难,产品品质难于得到保证。第三种是采用氟化试剂进行元素氟化,氟化试剂包括氟气、SF4、SF6、BF3等。该技术的优势是所得产品后处理简单、产品品质高。但由于氟化剂如氟气是气体形态,在不稳定全氟聚醚中溶解度低,是气液非均相反应过程,经常存在分散不均匀、气液接触不充分等原因造成氟化剂利用效率较低、常常需要氟气用量是理论用量10倍以上,常见氟化反应时间超长、反应成本高、尾气处理量大、环保压力大等等系列问题。At present, there are mainly three kinds of process technologies successfully applied in fluoridation treatment. One is the Simons electrolytic fluorination technology, which uses anhydrous hydrogen fluoride as a solvent and a fluorine source, dissolves the fluoridated substance in it, and conducts electrolytic fluorination in an electrolytic cell to realize fluorination. Limited by the solubility of anhydrous hydrogen fluoride, electrolytic fluorination technology is more commonly used in the fluorination of small molecular compounds. At the same time, the use of a large amount of anhydrous hydrogen fluoride also brings great safety risks, and also requires complicated separation and purification treatment. Therefore, there are problems in the application of electrolytic fluorination technology in the stabilization treatment of unstable perfluoropolyether end groups. The second is the catalytic fluorination technology of fluorine-containing salts, using fluorine salts as fluorinating agents such as CoF 3 , AlF 3 , SbF 5 , etc. This technology generally requires a high temperature of 270~400°C to have a good fluorination effect. High-temperature fluorination brings challenges and difficulties to process control and supporting equipment investment. Moreover, the prices of these fluorinating agents are relatively high, the separation is difficult, and the product quality is difficult to be guaranteed. The third is element fluorination by using fluorinating reagents, including fluorine gas, SF 4 , SF 6 , BF 3 and so on. The advantage of this technology is that the post-processing of the obtained product is simple and the product quality is high. However, because fluorinating agents such as fluorine gas are in the form of gases, their solubility in unstable perfluoropolyether is low, and it is a gas-liquid heterogeneous reaction process. There are often reasons such as uneven dispersion and insufficient gas-liquid contact that cause the utilization of fluorinating agents. The efficiency is low, and the amount of fluorine gas is often required to be more than 10 times the theoretical amount. The common fluorination reaction time is too long, the reaction cost is high, the tail gas treatment volume is large, and the environmental protection pressure is high, etc. A series of problems.
为解决上述工艺技术存在的问题,公开号为CN110092901A的发明专利公开了一种全氟聚醚不稳定端基的氟化工艺的发明专利,该氟化工艺通过配套使用的鼓泡塔式反应器,提高了气液两相反应物料的接触面积和传质能力,从而提高了氟化反应的速率,解决了现有工艺技术中物料分散不均匀、气液接触不充分等缺陷,极大提高了氟气的利用效率以及全氟聚醚的转化率。除此之外,公开号为CN112876669A的发明专利公开了一种全氟聚醚端基氟化的方法,采用紫外光照射氟气和惰性气体的混合气,使其活化后再通入装有全氟聚醚酰氟的反应釜中进行反应,得到端基氟化的全氟聚醚,可以使氟化反应在常温下进行,得到的产品处理容易,氟化后产品结构、平均分子量、粘度等不发生改变。In order to solve the problems existing in the above-mentioned process technology, the invention patent with the publication number CN110092901A discloses an invention patent for a fluorination process of unstable terminal groups of perfluoropolyether. , improving the contact area and mass transfer capacity of gas-liquid two-phase reaction materials, thereby increasing the rate of fluorination reaction, solving the defects of uneven material dispersion and insufficient gas-liquid contact in the existing technology, and greatly improving the Utilization efficiency of fluorine gas and conversion rate of perfluoropolyether. In addition, the invention patent with the publication number CN112876669A discloses a method for fluorinating the end groups of perfluoropolyether, which uses ultraviolet light to irradiate the mixed gas of fluorine gas and inert gas to activate it and then pass it into the The reaction is carried out in the reaction kettle of fluoropolyether acid fluoride to obtain perfluoropolyether with fluorinated terminal group, which can make the fluorination reaction proceed at room temperature, and the product obtained is easy to handle. After fluorination, the product structure, average molecular weight, viscosity, etc. No change occurs.
发明内容Contents of the invention
本发明的目的在于提供一种光催化氟化反应工艺,通过光催化氟化反应使不稳定全氟聚醚原料实现端基稳定化,可提高现有使用氟化剂进行氟化时存在的反应时间长、反应效率低等缺陷。The purpose of the present invention is to provide a photocatalytic fluorination reaction process, which stabilizes the terminal group of the unstable perfluoropolyether raw material through the photocatalytic fluorination reaction, and can improve the existing reaction when using a fluorinating agent for fluorination. Defects such as long time and low reaction efficiency.
本发明通过下述技术方案实现:一种光催化氟化反应工艺,在紫外光照射下,使不稳定全氟聚醚原料与氟化剂气体进行氟化反应,控制反应温度为80~150℃,压力为0~0.5MPa,反应时间为5~40h,反应结束后,获得全氟聚醚油。The present invention is realized through the following technical scheme: a photocatalytic fluorination reaction process, under the irradiation of ultraviolet light, the unstable perfluoropolyether raw material and fluorinating agent gas are subjected to fluorination reaction, and the reaction temperature is controlled at 80-150°C , the pressure is 0-0.5MPa, and the reaction time is 5-40h. After the reaction is completed, perfluoropolyether oil is obtained.
所述紫外光照射时,控制辐照功率为300~800W,辐照时间为5~40h,辐照波长大于300nm。When the ultraviolet light is irradiated, the irradiation power is controlled to be 300-800W, the irradiation time is 5-40h, and the irradiation wavelength is greater than 300nm.
所述不稳定全氟聚醚原料与氟化剂气体的摩尔比控制在1:(20~1)。The molar ratio of the unstable perfluoropolyether raw material to the fluorinating agent gas is controlled at 1: (20-1).
所述不稳定全氟聚醚所述氟化剂气体选自F2和N2的混合气、SF4、SF6、BF3中的至少一种。The fluorinating agent gas of the unstable perfluoropolyether is at least one selected from a mixed gas of F 2 and N 2 , SF 4 , SF 6 , and BF 3 .
所述氟化剂气体为F2和N2的混合气,控制混合气中F2的质量浓度为20~50%。 The fluorinating agent gas is a mixed gas of F2 and N2 , and the mass concentration of F2 in the mixed gas is controlled to be 20-50 %.
所述氟化反应在光催化反应釜中进行,于光催化反应釜的下部设气体分布器,氟化剂气体经气体分布器送入光催化反应釜。The fluorination reaction is carried out in a photocatalytic reaction kettle, and a gas distributor is arranged at the lower part of the photocatalytic reaction kettle, and the fluorinating agent gas is sent into the photocatalytic reaction kettle through the gas distributor.
控制所述光催化反应釜内的物料进行循环,包括将光催化反应釜上部的气体经冷凝、增压后再由气体分布器送入光催化反应釜;将光催化反应釜底部的液体经循环泵由光催化反应釜顶部送入。Controlling the circulation of the materials in the photocatalytic reactor includes condensing and pressurizing the gas on the upper part of the photocatalytic reactor and then sending it into the photocatalytic reactor through a gas distributor; circulating the liquid at the bottom of the photocatalytic reactor The pump is sent in from the top of the photocatalytic reactor.
所述氟化剂气体通过气体流量计间隔送至气体分布器,当压力下降到初始压力1/3~1/4时,开启放空阀排出非活性惰性气体后,再控制氟化剂气体的加入。The fluorinating agent gas is sent to the gas distributor at intervals through the gas flow meter. When the pressure drops to 1/3~1/4 of the initial pressure, the vent valve is opened to discharge the inert inert gas, and then the addition of the fluorinating agent gas is controlled. .
所述氟化反应过程中,控制控制反应温度为100~120℃,压力为0.1~0.3MPa,反应时间为10~30h。During the fluorination reaction process, the reaction temperature is controlled to be 100-120° C., the pressure is 0.1-0.3 MPa, and the reaction time is 10-30 hours.
本发明与现有技术相比,具有以下优点及有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
(1)本发明通过光催化氟化对全氟聚醚的不稳定端基进行处理,在氟化反应过程中,不仅能促进氟化剂对不稳定全氟聚醚进行氟化反应的效果,还能提高对不稳定全氟聚醚端基稳定化的处理效率。(1) The present invention treats the unstable end group of perfluoropolyether by photocatalytic fluorination, and in the process of fluorination reaction, it can not only promote the effect of fluorinating agent on the fluorination reaction of unstable perfluoropolyether, It also improves the treatment efficiency for the stabilization of unstable perfluoropolyether end groups.
(2)本发明在氟化反应过程中引入紫外光辐照,可对氟化反应过程起到光催化效果,在控制辐照功率为300~800W,辐照波长大于300nm,可实现氟化反应在80~150℃,压力为0~0.5MPa下反应5~40h,即可获得端基稳定化的全氟聚醚油,大幅度的缩小了氟化反应时间,提高了反应效率。(2) The present invention introduces ultraviolet light irradiation in the fluorination reaction process, which can play a photocatalytic effect on the fluorination reaction process. When the irradiation power is controlled at 300-800W, and the irradiation wavelength is greater than 300nm, the fluorination reaction can be realized Reaction at 80-150° C. and pressure of 0-0.5 MPa for 5-40 hours can obtain end group-stabilized perfluoropolyether oil, which greatly shortens the fluorination reaction time and improves the reaction efficiency.
(3)本发明采用紫外光辐照催化结合循环鼓泡式反应对不稳定全氟聚醚实现高效的端基稳定化处理。氟气作为氟化剂从反应釜下部以细微气泡进入反应器,结合气相、液相双循环,可大大提高气液两相反应物料的均匀分散、接触效果和传质能力;提高氟化效率和氟化剂的利用效率,减少氟化剂用量;缩短氟化反应时间,减轻尾气处理压力。(3) The present invention uses ultraviolet light irradiation catalysis combined with cyclic bubbling reaction to achieve efficient terminal group stabilization treatment for unstable perfluoropolyether. As a fluorinating agent, fluorine gas enters the reactor with fine bubbles from the lower part of the reactor. Combined with the double circulation of gas phase and liquid phase, it can greatly improve the uniform dispersion, contact effect and mass transfer capacity of the gas-liquid two-phase reaction materials; improve the fluorination efficiency and Improve the utilization efficiency of fluorinating agent, reduce the dosage of fluorinating agent; shorten the fluorinating reaction time and reduce the pressure of tail gas treatment.
综上所述,本发明通过紫外光催化氟化和循环鼓泡式反应的结合,可大幅度提高不稳定全氟聚醚实现端基稳定化处理能力,且工艺控制简单,适宜于规模化生产。In summary, the present invention can greatly improve the ability of unstable perfluoropolyether to achieve terminal group stabilization through the combination of ultraviolet photocatalytic fluorination and cyclic bubbling reaction, and the process control is simple, which is suitable for large-scale production .
附图说明Description of drawings
图1为本发明中光催化反应釜的结构示意图。Fig. 1 is a structural schematic diagram of the photocatalytic reactor in the present invention.
图2为不稳定全氟聚醚原料的红外分析谱图。Figure 2 is an infrared analysis spectrum of an unstable perfluoropolyether raw material.
图3为稳定化处理后的全氟聚醚油的红外分析谱图。Fig. 3 is the infrared analysis spectrogram of the stabilized perfluoropolyether oil.
其中,1—光催化反应釜,2—紫外光发生器,3—气体分布器,4—冷凝器、5—气体增压泵,6—喷淋吸收塔,7—放空阀,8—液体循环泵,9—气体流量计,10—单向阀,11—F2/N2钢瓶,12—压力控制阀。Among them, 1—photocatalytic reactor, 2—ultraviolet light generator, 3—gas distributor, 4—condenser, 5—gas booster pump, 6—spray absorption tower, 7—vent valve, 8—liquid circulation Pump, 9—gas flow meter, 10—one-way valve, 11—F 2 /N 2 cylinder, 12—pressure control valve.
具体实施方式detailed description
下面结合实施例对本发明作进一步地详细说明,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.
实施例1:Example 1:
本实施例是一种光催化氟化反应工艺。This embodiment is a photocatalytic fluorination reaction process.
采用图1所示光催化反应釜1,于光催化反应釜1上设进气通道、气体循环通道和液体循环通道,于光催化反应釜1内设紫外光发生器2,于光催化反应釜1底部设气体分布器3。Using the
进气通道用于将氟化剂通过气体分布器3送入光催化反应釜1中。紫外光发生器2设于光催化反应釜1内部,在氟化反应过程中,紫外光对氟气稳定化处理具有催化效果,可提高对不稳定全氟聚醚端基稳定化处理效率。除此之外,通过气体循环通道和液体循环通道的设置,可实现氟化反应过程中气液两相的双循环,提高气液接触效率并提高氟化剂利用率。其中,气体循环通道为控制氟化剂气体由光催化反应釜1的顶部向光催化反应釜1的底部循环的气相流道,如图1所示,气体循环通道上设冷凝器4和气体增压泵5,光催化反应釜1上部的氟化剂气体依次经冷凝、增压后送至气体分布器3送入光催化反应釜1中,以提高氟化剂气体的利用效率。液体循环通道为控制液体由光催化反应釜1的低部向光催化反应釜1的顶部循环的液相流道,于液体循环通道上设液体循环泵8。液体循环泵8可将液体物料自下而上进行输送循环,由上部喷淋返回光催化反应釜1内,通过循环实现无搅拌物料的均匀效果,提高与氟化剂气体的接触效果。The air inlet channel is used to send the fluorinating agent into the
图1所示的光催化反应釜1还包括尾气处理系统,该尾气处理系统接于冷凝器4和气体增压泵5之间的气体循环通道上,包括喷淋吸收塔6,喷淋吸收塔6与气体循环通道之间的管道上依次设压力控制阀和放空阀7。通过压力控制阀可以控制氟化反应的系统压力。
采用图1所示光催化反应釜1,光催化氟化反应工艺步骤如下:Using the
S1.将30L六氟丙烯光氧化聚合所得含酰氟端基的不稳定全氟聚醚(原料取样进行红外测试,如图2所示,表明原料含不稳定的酰氟端基),40℃,粘度为30sct,从加料口加入光催化反应釜1,用惰性气体置换抽真空,然后将光催化反应釜1加热控温到100℃。S1. Unstable perfluoropolyether containing acyl fluoride end groups obtained by photooxidative polymerization of 30L hexafluoropropylene (raw material sampling for infrared testing, as shown in Figure 2, indicating that the raw materials contain unstable acyl fluoride end groups), 40°C , the viscosity is 30 sct, put into the
S2.采用F2和N2的混合气作为氟化剂(混合气中F2的质量浓度为20%),开启单向阀10,通过气体流量计9间歇定期地将F2/ N2钢瓶11内的氟化剂气体经气体分布器3送入光催化反应釜1,压力控制阀控制系统压力在0.1MPa,全氟聚醚酰氟与氟化剂的摩尔比控制在1:20。S2. adopt the mixed gas of F2 and N2 as the fluorinating agent ( the mass concentration of F2 in the mixed gas is 20 %), open the
S3.开启紫外光发生器2、气体循环泵和液体循环泵8进行光催化氟化反应,调节紫外光发生器2的辐照功率500W,辐照波长300nm,控制反应持续进行25h后,停止反应。S3. Turn on the ultraviolet light generator 2, the gas circulation pump and the liquid circulation pump 8 to carry out the photocatalytic fluorination reaction, adjust the irradiation power of the ultraviolet light generator 2 to 500W, and the irradiation wavelength to 300nm, and control the reaction to continue for 25 hours before stopping the reaction .
S4. 进行降温和氮气吹扫,出料得到端基稳定化处理产品全氟聚醚油,取样进行红外测试表明产品不含酰氟或者羧酸基团(1766cm-1),100%实现端基稳定化处理,如图3所示。S4. Perform cooling and nitrogen purging, and discharge the end group stabilization treatment product perfluoropolyether oil. Sampling and infrared testing show that the product does not contain acyl fluoride or carboxylic acid groups (1766cm -1 ), and 100% end group realization Stabilization treatment, as shown in Figure 3.
氟化反应过程中,压力控制阀可以控制氟化反应的系统压力,因此,在上述光催化氟化反应工艺过程中,步骤S2中,氟化剂在通过气体循环泵一段时间循环反应被消耗,当系统压力下降到相对初始压力1/3~1/4时,通过放空阀7排出非活性的气体成分,再次做新氟化剂的添加以实现氟化剂利用效率的提高,并减小尾气处理系统中喷淋吸收塔6处理的负荷压力。During the fluorination reaction, the pressure control valve can control the system pressure of the fluorination reaction. Therefore, in the above-mentioned photocatalytic fluorination reaction process, in step S2, the fluorination agent is consumed by the gas circulation pump for a period of time. When the system pressure drops to 1/3~1/4 relative to the initial pressure, the inactive gas components are discharged through the vent valve 7, and a new fluorinating agent is added again to improve the utilization efficiency of the fluorinating agent and reduce the tail gas The load pressure handled by the spray absorption tower 6 in the processing system.
实施例2:Example 2:
本实施例是一种光催化氟化反应工艺。This embodiment is a photocatalytic fluorination reaction process.
采用实施例1相同光催化反应釜1,具体工艺步骤如下:Using the same
S1.将30L六氟丙烯光氧化聚合所得含酰氟端基的不稳定全氟聚醚,40℃,粘度为30sct,从加料口加入光催化反应釜1,用惰性气体置换抽真空,然后将光催化反应釜1加热控温到120℃。S1. Add the unstable perfluoropolyether containing acyl fluoride end groups obtained by photooxidative polymerization of 30L hexafluoropropylene, at 40°C, with a viscosity of 30sct, into the
S2.采用F2和N2的混合气作为氟化剂(混合气中F2的质量浓度为20%),开启单向阀10,通过气体流量计9间歇定期地将F2/ N2钢瓶11内的氟化剂气体经气体分布器3送入光催化反应釜1,压力控制阀控制系统压力在0.1MPa(当系统压力下降到相对初始压力1/3~1/4时,通过放空阀7排出非活性的气体成分,再次做新氟化剂的添加),全氟聚醚酰氟与氟化剂的摩尔比控制在1:10。S2. adopt the mixed gas of F2 and N2 as the fluorinating agent ( the mass concentration of F2 in the mixed gas is 20 %), open the
S3.开启紫外光发生器2、气体循环泵和液体循环泵8进行光催化氟化反应,调节紫外光发生器2的辐照功率800W,辐照波长300nm,控制反应持续进行20h后,停止反应。S3. Turn on the ultraviolet light generator 2, the gas circulation pump and the liquid circulation pump 8 to carry out the photocatalytic fluorination reaction, adjust the irradiation power of the ultraviolet light generator 2 to 800W, and the irradiation wavelength to 300nm, and control the reaction to continue for 20 hours before stopping the reaction .
S4. 进行降温和氮气吹扫,出料得到端基稳定化处理产品全氟聚醚油,取样进行红外测试表明产品不含酰氟或者羧酸基团(1766cm-1),100%实现端基稳定化处理。S4. Perform cooling and nitrogen purging, and discharge the end group stabilization treatment product perfluoropolyether oil. Sampling and infrared testing show that the product does not contain acyl fluoride or carboxylic acid groups (1766cm -1 ), and 100% end group realization stabilization treatment.
实施例3:Example 3:
本实施例是一种光催化氟化反应工艺。This embodiment is a photocatalytic fluorination reaction process.
采用实施例1相同光催化反应釜1,具体工艺步骤如下:Using the same
S1.将30L六氟丙烯光氧化聚合所得含酰氟端基的不稳定全氟聚醚,40℃,粘度为30sct,从加料口加入光催化反应釜1,用惰性气体置换抽真空,然后将光催化反应釜1加热控温到150℃。S1. Add the unstable perfluoropolyether containing acyl fluoride end groups obtained by photooxidative polymerization of 30L hexafluoropropylene, at 40°C, with a viscosity of 30sct, into the
S2.采用F2和N2的混合气作为氟化剂(混合气中F2的质量浓度为20%),开启单向阀10,通过气体流量计9间歇定期地将F2/ N2钢瓶11内的氟化剂气体经气体分布器3送入光催化反应釜1,压力控制阀控制系统压力在0.5MPa(当系统压力下降到相对初始压力1/3~1/4时,通过放空阀7排出非活性的气体成分,再次做新氟化剂的添加),全氟聚醚酰氟与氟化剂的摩尔比控制在1:5。S2. adopt the mixed gas of F2 and N2 as the fluorinating agent ( the mass concentration of F2 in the mixed gas is 20 %), open the
S3.开启紫外光发生器2、气体循环泵和液体循环泵8进行光催化氟化反应,调节紫外光发生器2的辐照功率800W,辐照波长300nm,控制反应持续进行18h后,停止反应。S3. Turn on the ultraviolet light generator 2, the gas circulation pump and the liquid circulation pump 8 to carry out the photocatalytic fluorination reaction, adjust the irradiation power of the ultraviolet light generator 2 to 800W, and the irradiation wavelength to 300nm, and control the reaction to continue for 18 hours before stopping the reaction .
S4. 进行降温和氮气吹扫,出料得到端基稳定化处理产品全氟聚醚油,取样进行红外测试表明产品不含酰氟或者羧酸基团(1766cm-1),100%实现端基稳定化处理。S4. Perform cooling and nitrogen purging, and discharge the end group stabilization treatment product perfluoropolyether oil. Sampling and infrared testing show that the product does not contain acyl fluoride or carboxylic acid groups (1766cm -1 ), and 100% end group realization stabilization treatment.
实施例4:Example 4:
本实施例是一种光催化氟化反应工艺。This embodiment is a photocatalytic fluorination reaction process.
采用实施例1相同光催化反应釜1,具体工艺步骤如下:Using the same
S1.将30L六氟丙烯光氧化聚合所得含酰氟端基的不稳定全氟聚醚,40℃,粘度为30sct,从加料口加入光催化反应釜1,用惰性气体置换抽真空,然后将光催化反应釜1加热控温到80℃。S1. Add the unstable perfluoropolyether containing acyl fluoride end groups obtained by photooxidative polymerization of 30L hexafluoropropylene, at 40°C, with a viscosity of 30sct, into the
S2.采用F2和N2的混合气作为氟化剂(混合气中F2的质量浓度为50%),开启单向阀10,通过气体流量计9间歇定期地将F2/ N2钢瓶11内的氟化剂气体经气体分布器3送入光催化反应釜1,压力控制阀控制系统压力在0MPa(当系统压力下降到相对初始压力1/3~1/4时,通过放空阀7排出非活性的气体成分,再次做新氟化剂的添加),全氟聚醚酰氟与氟化剂的摩尔比控制在1:1。S2. adopt the mixed gas of F2 and N2 as the fluorinating agent ( the mass concentration of F2 in the mixed gas is 50%), open the
S3.开启紫外光发生器2、气体循环泵和液体循环泵8进行光催化氟化反应,调节紫外光发生器2的辐照功率300W,辐照波长320nm,控制反应持续进行40h后,停止反应。S3. Turn on the ultraviolet light generator 2, the gas circulation pump and the liquid circulation pump 8 to carry out the photocatalytic fluorination reaction, adjust the irradiation power of the ultraviolet light generator 2 to 300W, and the irradiation wavelength to 320nm, and control the reaction to continue for 40h before stopping the reaction .
S4. 进行降温和氮气吹扫,出料得到端基稳定化处理产品全氟聚醚油,取样进行红外测试表明产品不含酰氟或者羧酸基团(1766cm-1),100%实现端基稳定化处理。S4. Perform cooling and nitrogen purging, and discharge the end group stabilization treatment product perfluoropolyether oil. Sampling and infrared testing show that the product does not contain acyl fluoride or carboxylic acid groups (1766cm -1 ), and 100% end group realization stabilization treatment.
实施例5:Example 5:
本实施例是一种光催化氟化反应工艺。This embodiment is a photocatalytic fluorination reaction process.
采用实施例1相同光催化反应釜1,具体工艺步骤如下:Using the same
S1.将30L六氟丙烯光氧化聚合所得含酰氟端基的不稳定全氟聚醚,40℃,粘度为30sct,从加料口加入光催化反应釜1,用惰性气体置换抽真空,然后将光催化反应釜1加热控温到150℃。S1. Add the unstable perfluoropolyether containing acyl fluoride end groups obtained by photooxidative polymerization of 30L hexafluoropropylene, at 40°C, with a viscosity of 30sct, into the
S2.采用SF4作为氟化剂,开启单向阀10,通过气体流量计9间歇定期地将氟化剂气体经气体分布器3送入光催化反应釜1,压力控制阀控制系统压力在0.4MPa(当系统压力下降到相对初始压力1/3~1/4时,通过放空阀7排出非活性的气体成分,再次做新氟化剂的添加),全氟聚醚酰氟与氟化剂的摩尔比控制在1:8。S2. Use SF4 as the fluorinating agent, open the one-
S3.开启紫外光发生器2、气体循环泵和液体循环泵8进行光催化氟化反应,调节紫外光发生器2的辐照功率600W,辐照波长300nm,控制反应持续进行5h后,停止反应。S3. Turn on the ultraviolet light generator 2, the gas circulation pump and the liquid circulation pump 8 to carry out the photocatalytic fluorination reaction, adjust the irradiation power of the ultraviolet light generator 2 to 600W, and the irradiation wavelength to 300nm, and control the reaction to continue for 5 hours before stopping the reaction .
S4. 进行降温和氮气吹扫,出料得到端基稳定化处理产品全氟聚醚油,取样进行红外测试表明产品不含酰氟或者羧酸基团(1766cm-1),100%实现端基稳定化处理。S4. Perform cooling and nitrogen purging, and discharge the end group stabilization treatment product perfluoropolyether oil. Sampling and infrared testing show that the product does not contain acyl fluoride or carboxylic acid groups (1766cm -1 ), and 100% end group realization stabilization treatment.
实施例6:Embodiment 6:
本实施例是一种光催化氟化反应工艺。This embodiment is a photocatalytic fluorination reaction process.
采用实施例1相同光催化反应釜1,具体工艺步骤如下:Using the same
S1.将30L六氟丙烯光氧化聚合所得含酰氟端基的不稳定全氟聚醚,40℃,粘度为30sct,从加料口加入光催化反应釜1,用惰性气体置换抽真空,然后将光催化反应釜1加热控温到140℃。S1. Add the unstable perfluoropolyether containing acyl fluoride end groups obtained by photooxidative polymerization of 30L hexafluoropropylene, at 40°C, with a viscosity of 30sct, into the
S2.采用SF6和BF3的混合气作为氟化剂(混合气中BF3的质量浓度为40%),开启单向阀10,通过气体流量计9间歇定期地将氟化剂气体经气体分布器3送入光催化反应釜1,压力控制阀控制系统压力在0.3MPa(当系统压力下降到相对初始压力1/3~1/4时,通过放空阀7排出非活性的气体成分,再次做新氟化剂的添加),全氟聚醚酰氟与氟化剂的摩尔比控制在1:3。S2. Use the mixed gas of SF 6 and BF 3 as the fluorinating agent (the mass concentration of BF 3 in the mixed gas is 40%), open the
S3.开启紫外光发生器2、气体循环泵和液体循环泵8进行光催化氟化反应,调节紫外光发生器2的辐照功率600W,辐照波长350nm,控制反应持续进行15h后,停止反应。S3. Turn on the ultraviolet light generator 2, the gas circulation pump and the liquid circulation pump 8 to carry out the photocatalytic fluorination reaction, adjust the irradiation power of the ultraviolet light generator 2 to 600W, and the irradiation wavelength to 350nm, and control the reaction to continue for 15 hours before stopping the reaction .
S4. 进行降温和氮气吹扫,出料得到端基稳定化处理产品全氟聚醚油,取样进行红外测试表明产品不含酰氟或者羧酸基团(1766cm-1),100%实现端基稳定化处理。S4. Perform cooling and nitrogen purging, and discharge the end group stabilization treatment product perfluoropolyether oil. Sampling and infrared testing show that the product does not contain acyl fluoride or carboxylic acid groups (1766cm -1 ), and 100% end group realization stabilization treatment.
以上所述,仅是本发明的较佳实施例,并非对本发明做任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化,均落入本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications and equivalent changes made to the above embodiments according to the technical essence of the present invention all fall within the scope of the present invention. within the scope of protection.
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