CN115502706A - Automatic assembly machine for faucet hose - Google Patents
Automatic assembly machine for faucet hose Download PDFInfo
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- CN115502706A CN115502706A CN202211043112.6A CN202211043112A CN115502706A CN 115502706 A CN115502706 A CN 115502706A CN 202211043112 A CN202211043112 A CN 202211043112A CN 115502706 A CN115502706 A CN 115502706A
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- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
本发明提供一种水龙头软管自动组装机,属于水龙头组装设备技术领域。本软管自动组装机包括架、运输线、软管上料装置、拧紧装置和软管取料装置,进行水龙头软管组装时,人工将软管放置于软管上料装置上,运输线将待组装软管的水龙头运输至机架一侧,软管通过软管上料装置将软管逐根输出,软管取料装置将软管上料装置输出的软管转移至拧紧装置上,拧紧装置将软管组装至水龙头上,完成整个水龙头软管的组装。本软管自动组装机通过运输线、软管上料装置、拧紧装置和软管取料装置全自动机械组装水龙头软管,避免人力组装,保证水龙头软管的组装质量,提高组装合格率。
The invention provides an automatic assembly machine for faucet hose, which belongs to the technical field of faucet assembly equipment. The hose automatic assembly machine includes a frame, a transportation line, a hose feeding device, a tightening device and a hose retrieving device. When assembling the faucet hose, the hose is manually placed on the hose feeding device, and the transportation line will The faucet of the hose to be assembled is transported to the side of the frame, the hose is output one by one through the hose feeding device, and the hose retrieving device transfers the hose output from the hose feeding device to the tightening device for tightening The device assembles the hose to the faucet to complete the assembly of the entire faucet hose. The hose automatic assembly machine automatically assembles the faucet hose through the transportation line, hose feeding device, tightening device and hose retrieving device, avoiding manual assembly, ensuring the assembly quality of the faucet hose, and improving the qualified rate of assembly.
Description
技术领域technical field
本发明属于水龙头组装设备技术领域,具体涉及一种水龙头软管自动组装机。The invention belongs to the technical field of faucet assembly equipment, and in particular relates to an automatic assembly machine for faucet hoses.
背景技术Background technique
水龙头软管组装为水龙头装配中的核心工序,需保证软管组装到阀座的位置一致,需软管末端的O型圈完全安装至阀座孔内。目前,大部分软管组装为人工组装,人手组装软管时易将软管末端的O型圈拧不到位,且人工组装难度大,劳动强度高。The assembly of the faucet hose is the core process in the assembly of the faucet. It is necessary to ensure that the position of the assembly of the hose to the valve seat is consistent, and the O-ring at the end of the hose needs to be completely installed in the hole of the valve seat. At present, most hoses are assembled manually. When assembling the hoses manually, the O-ring at the end of the hose is easy to be screwed in place, and the manual assembly is difficult and labor-intensive.
发明内容Contents of the invention
有鉴于此,为了解决现有技术中的问题,本发明提出一种水龙头软管自动组装机,本发明所要解决的技术问题是:如何实现水龙头软管自动组装,提高组装合格率。In view of this, in order to solve the problems in the prior art, the present invention proposes an automatic assembly machine for faucet hoses. The technical problem to be solved by the present invention is: how to realize the automatic assembly of faucet hoses and improve the qualified rate of assembly.
本发明通过以下技术手段解决上述问题:The present invention solves the above problems by the following technical means:
一种水龙头软管自动组装机,包括:An automatic assembly machine for faucet hose, comprising:
机架;frame;
运输线,所述运输线位于所述机架的前侧,所述运输线用于运输待组装软管的水龙头;a transportation line, the transportation line is located on the front side of the frame, and the transportation line is used to transport the faucet of the hose to be assembled;
软管上料装置,所述软管上料装置安装于所述机架上,所述软管上料装置用于将软管逐根输出;A hose feeding device, the hose feeding device is installed on the frame, and the hose feeding device is used to output the hoses one by one;
拧紧装置,所述拧紧装置安装于所述机架上,所述拧紧装置用于将软管组装至水龙头上;a tightening device, the tightening device is installed on the frame, and the tightening device is used to assemble the hose to the faucet;
软管取料装置,所述软管取料装置安装于所述机架上,所述软管取料装置用于将所述软管上料装置输出的软管转移至所述拧紧装置上。A hose retrieving device, the hose retrieving device is installed on the frame, and the hose retrieving device is used to transfer the hose output by the hose feeding device to the tightening device.
在上述的一种水龙头软管自动组装机中,所述机架包括底座和支架板,所述支架板固定连接于所述底座上。In the above-mentioned automatic assembly machine for faucet hoses, the frame includes a base and a support plate, and the support plate is fixedly connected to the base.
在上述的一种水龙头软管自动组装机中,所述软管上料装置包括上料支架、软管架、推动机构和阻挡机构;所述软管架安装于所述上料支架上,所述软管架呈倾斜设置,所述软管架的底部设置有卡块,所述软管的一端卡于软管架内,且软管可沿卡块滑落;所述推动机构包括支撑架、第一滑轨、推块、配重块和连接绳,所述第一滑轨安装于所述软管架内,所述推块滑动连接于所述第一滑轨上,且所述推块与所述软管架上最外侧的软管相抵靠,所述支撑架安装于所述机架上,所述连接绳的一端固定于所述推块上,所述连接绳的另一端延伸至所述支撑架的外侧并与所述配重块固定连接;所述阻挡机构包括第二滑轨、移动块和挡板,所述第二滑轨安装于所述支撑架上,所述移动块滑动连接于所述第二滑轨上,所述挡板固定连接于所述移动块上,所述挡板可封堵所述软管架的出口。In the above-mentioned automatic assembly machine for faucet hose, the hose feeding device includes a feeding bracket, a hose rack, a pushing mechanism and a blocking mechanism; the hose rack is installed on the feeding bracket, so The hose rack is inclined, the bottom of the hose rack is provided with a block, one end of the hose is stuck in the hose rack, and the hose can slide down along the block; the pushing mechanism includes a support frame, A first slide rail, a push block, a counterweight and a connecting rope, the first slide rail is installed in the hose rack, the push block is slidably connected to the first slide rail, and the push block Abut against the outermost hose on the hose rack, the support frame is installed on the frame, one end of the connecting rope is fixed on the push block, and the other end of the connecting rope extends to The outer side of the support frame is fixedly connected with the counterweight; the blocking mechanism includes a second slide rail, a moving block and a baffle, the second slide rail is installed on the support frame, and the moving block The baffle is slidably connected to the second slide rail, the baffle is fixedly connected to the moving block, and the baffle can block the outlet of the hose rack.
在上述的一种水龙头软管自动组装机中,所述软管取料装置包括取料安装板、移动机构和抓夹机构;所述取料安装板滑动连接于所述支架板上;所述移动机构包括驱动电机和第一丝杆,所述驱动电机安装于所述取料安装板的一侧,所述驱动电机的输出端设置有第一主动轮,所述第一丝杆安装于所述取料安装板的另一侧,所述第一丝杆的端部设置有第一被动轮,所述第一主动轮通过皮带与第一被动轮驱动连接;所述抓夹机构包括滑块、L型板、旋转组件和两组抓手组件,所述滑块滑动连接于所述第一丝杆上,所述L型板固定连接于所述滑块上,所述旋转组件包括旋转气缸和旋转板,所述旋转气缸安装于所述L型板上,所述旋转板安装于所述旋转气缸的输出端,两组抓手组件分别安装于所述旋转板的两端,所述抓手组件包括抓手气缸和抓手,所述抓手气缸安装于所述旋转板上,所述抓手安装于所述抓手气缸的输出端。In the above-mentioned automatic assembly machine for faucet hose, the hose retrieving device includes a retrieving mounting plate, a moving mechanism and a gripping mechanism; the retrieving mounting plate is slidably connected to the bracket plate; the The moving mechanism includes a drive motor and a first screw rod, the drive motor is installed on one side of the pick-up mounting plate, the output end of the drive motor is provided with a first driving wheel, and the first screw rod is installed on the On the other side of the material taking installation plate, the end of the first screw mandrel is provided with a first driven wheel, and the first driving wheel is driven and connected with the first driven wheel through a belt; the clamping mechanism includes a slider , L-shaped plate, rotating assembly and two sets of gripper assemblies, the slider is slidably connected to the first screw rod, the L-shaped plate is fixedly connected to the sliding block, and the rotating assembly includes a rotating cylinder and a rotary plate, the rotary cylinder is mounted on the L-shaped plate, the rotary plate is mounted on the output end of the rotary cylinder, two sets of gripper assemblies are respectively mounted on both ends of the rotary plate, and the gripper The hand assembly includes a gripper cylinder and a gripper, the gripper cylinder is mounted on the rotating plate, and the gripper is mounted on an output end of the gripper cylinder.
在上述的一种水龙头软管自动组装机中,所述软管取料装置还包括升降机构,所述升降机构包括升降电机、第二丝杆、升降块;所升降电机和第二丝杆均安装于所述支架板上,所述升降电机的输出端设置有第三主动轮,所述第二丝杆的端部设置有第三被动轮,所述第三主动轮通过皮带与所述第三被动轮传动连接,所述升降块的一侧固定连接于所述取料安装板上,所述滑动块滑动连接于所述第二丝杆上。In the above-mentioned automatic assembly machine for faucet hose, the hose retrieving device also includes a lifting mechanism, and the lifting mechanism includes a lifting motor, a second screw rod, and a lifting block; the lifting motor and the second screw rod are both Installed on the support plate, the output end of the lifting motor is provided with a third driving wheel, and the end of the second screw rod is provided with a third driven wheel, and the third driving wheel is connected to the first driving wheel through a belt. The three driven wheels are connected by transmission, one side of the lifting block is fixedly connected to the picking mounting plate, and the sliding block is slidably connected to the second screw rod.
在上述的一种水龙头软管自动组装机中,所述拧紧装置包括拧紧电机、拧紧安装板、轴承、旋转轴和气爪组件;所述拧紧安装板滑动连接于所述支架板上,所述拧紧电机安装于所述拧紧安装板的电机安装架上,所述轴承安装于所述拧紧安装板上,所述旋转轴转动连接于所述轴承的轴承孔内,所述拧紧电机的输出端设置有第五主动轮,所述旋转轴的一端设置有第五被动轮,所述第五主动轮通过皮带与所述第五被动轮传动连接;所述气爪组件包括气爪气缸和气爪,所述气缸安装于所述旋转轴远离所述第五被动轮的一端,所述气爪安装于所述气爪气缸的输出端。In the above-mentioned automatic assembly machine for faucet hose, the tightening device includes a tightening motor, a tightening mounting plate, a bearing, a rotating shaft and an air claw assembly; the tightening mounting plate is slidably connected to the bracket plate, and the tightening The motor is installed on the motor mounting frame of the tightening mounting plate, the bearing is installed on the tightening mounting plate, the rotating shaft is rotatably connected in the bearing hole of the bearing, and the output end of the tightening motor is provided with The fifth driving wheel, one end of the rotating shaft is provided with a fifth driven wheel, and the fifth driving wheel is connected to the fifth driven wheel through a belt; the air claw assembly includes an air claw cylinder and an air claw, and the The air cylinder is installed on the end of the rotating shaft away from the fifth driven wheel, and the air claw is installed on the output end of the air claw cylinder.
在上述的一种水龙头软管自动组装机中,所述拧紧装置还包括滑动机构,所述滑动机构包括滑动电机、第三丝杆、滑动块;所滑动电机和第三丝杆均安装于所述支架板上,所述滑动电机的输出端设置有第四主动轮,所述第三丝杆的端部设置有第四被动轮,所述第四主动轮通过皮带与所述第四被动轮传动连接,所述滑动块的一侧固定连接于所述拧紧安装板上,所述滑动块滑动连接于所述第三丝杆上。In the above-mentioned automatic assembly machine for faucet hose, the tightening device further includes a sliding mechanism, and the sliding mechanism includes a sliding motor, a third screw rod, and a sliding block; the sliding motor and the third screw rod are installed on the On the support plate, the output end of the sliding motor is provided with a fourth driving wheel, and the end of the third screw rod is provided with a fourth driven wheel, and the fourth driving wheel is connected to the fourth driven wheel through a belt. Transmission connection, one side of the sliding block is fixedly connected to the tightening mounting plate, and the sliding block is slidingly connected to the third screw rod.
在上述的一种水龙头软管自动组装机中,所述软管自动组装机还包括定位装置,所述定位装置安装于所述机机架上,所述定位装置用于组装水龙头和软管时,对软管进行定位;所述定位装置包括定位安装板、定位板、第一压板组件和第二压板组件;所述定位安装板滑动连接于所述支架板上,所述定位板固定连接于所述定位安装板上;所述第一压板组件包括第一压板和第一压板气缸,所述第一压板滑动连接于所述定位板上,所述第一压板设置有第一压块,所述第一压块上设置有第一卡槽,所述第一压板气缸安装于所述定位板上,所述第一压板气缸的输出端与所述第一压板相连接;所述第二定位板组件包括第二压板和第二压板气缸,所述第二压板滑动连接于所述第一压板上,所述第二压板上设置有第二压块,所述第二压块上设置有第二卡槽,所述第二压板气缸安装于所述第一压板上,所述第二压板气缸的输出端与所述第二压板相连接;所述第一卡槽与所述第二卡槽相对设置,当所述第一卡槽和第二卡槽合拢时,第一卡槽和第二卡槽形成一导向槽,所述软管的端部可沿导向槽向下移动至水龙头的阀座内。In the above-mentioned automatic hose assembly machine for faucets, the automatic hose assembly machine further includes a positioning device, the positioning device is installed on the frame of the machine, and the positioning device is used for assembling the faucet and the hose. , to position the hose; the positioning device includes a positioning mounting plate, a positioning plate, a first pressing plate assembly and a second pressing plate assembly; the positioning mounting plate is slidably connected to the bracket plate, and the positioning plate is fixedly connected to The positioning mounting plate; the first pressing plate assembly includes a first pressing plate and a first pressing plate cylinder, the first pressing plate is slidably connected to the positioning plate, the first pressing plate is provided with a first pressing block, and The first pressing block is provided with a first card slot, the first pressing plate cylinder is installed on the positioning plate, and the output end of the first pressing plate cylinder is connected with the first pressing plate; the second positioning The plate assembly includes a second pressing plate and a second pressing plate cylinder, the second pressing plate is slidably connected to the first pressing plate, the second pressing plate is provided with a second pressing block, and the second pressing block is provided with a first Two card slots, the second clamping plate cylinder is installed on the first clamping plate, the output end of the second clamping plate cylinder is connected to the second clamping plate; the first clamping slot and the second clamping slot Relatively arranged, when the first draw-in slot and the second draw-in slot are closed, the first draw-in slot and the second draw-in slot form a guide groove, and the end of the hose can move down to the valve of the faucet along the guide groove seat.
在上述的一种水龙头软管自动组装机中,所述定位装置还包括移动组件,所述移动组件包括移动电机、第四丝杆和驱动块,所述移动电机和第四丝杆均安装与所述支架板上,所述移动电机的输出端与所述第四丝杆传动连接,所述驱动块的一侧固定连接于所述定位安装板上,所述驱动块滑动连接于所述第四丝杆上。In the above-mentioned automatic assembly machine for faucet hose, the positioning device also includes a moving assembly, and the moving assembly includes a moving motor, a fourth screw rod and a driving block, and the moving motor and the fourth screw rod are installed with On the support plate, the output end of the moving motor is connected to the fourth screw rod in transmission, one side of the driving block is fixedly connected to the positioning mounting plate, and the driving block is slidingly connected to the first on four screw rods.
在上述的一种水龙头软管自动组装机中,所述软管自动组装机还包括机罩和操作面板,所述机罩盖设于所述机架上,所述操作面板安装于所述机架的一侧,所述操作面板用于控制所述软管自动组装机工作。In the above-mentioned automatic hose assembly machine for faucets, the automatic hose assembly machine also includes a machine cover and an operation panel, the machine cover is arranged on the frame, and the operation panel is installed on the machine One side of the frame, the operation panel is used to control the work of the hose automatic assembly machine.
与现有技术相比,本发明的优点如下:Compared with prior art, advantage of the present invention is as follows:
本软管自动组装机进行水龙头软管组装时,人工将软管放置于软管上料装置上,运输线将待组装软管的水龙头运输至机架一侧,软管通过软管上料装置将软管逐根输出,软管取料装置将软管上料装置输出的软管转移至拧紧装置上,拧紧装置将软管组装至水龙头上,完成整个水龙头软管的组装。本软管自动组装机通过运输线、软管上料装置、拧紧装置和软管取料装置全自动机械组装水龙头软管,避免人力组装,保证水龙头软管的组装质量,提高组装合格率。When the hose automatic assembly machine assembles the faucet hose, the hose is manually placed on the hose feeding device, and the transportation line transports the faucet to be assembled to the side of the frame, and the hose passes through the hose feeding device The hoses are output one by one, and the hose retrieving device transfers the hoses output by the hose feeding device to the tightening device, and the tightening device assembles the hoses to the faucet to complete the assembly of the entire faucet hose. The hose automatic assembly machine automatically assembles the faucet hose through the transportation line, hose feeding device, tightening device and hose retrieving device, avoiding manual assembly, ensuring the assembly quality of the faucet hose, and improving the qualified rate of assembly.
附图说明Description of drawings
图1是本自动组装机的结构示意图;Fig. 1 is the structural representation of this automatic assembly machine;
图2是软管上料装置的结构示意图;Fig. 2 is a structural schematic diagram of a hose feeding device;
图3是软管上料装置另一视角的结构示意图;Fig. 3 is a structural schematic diagram of another viewing angle of the hose feeding device;
图4是图2中A部的放大图;Fig. 4 is an enlarged view of part A in Fig. 2;
图5是软管取料装置的结构示意图;Fig. 5 is a structural schematic diagram of a hose retrieving device;
图6是软管取料装置另一视角的结构示意图;Fig. 6 is a structural schematic view of another viewing angle of the hose retrieving device;
图7是旋转组件和抓手组件的结构示意图;Fig. 7 is a structural schematic diagram of a rotating assembly and a gripper assembly;
图8是图1中B部放大图;Fig. 8 is an enlarged view of part B in Fig. 1;
图9是拧紧装置安装于支架板上的结构示意图;Fig. 9 is a structural schematic view of the tightening device installed on the bracket plate;
图10是定位装置的结构示意图;Figure 10 is a schematic structural view of the positioning device;
图11是定位装置另一视角的结构示意图;Fig. 11 is a structural schematic diagram of another viewing angle of the positioning device;
图12是本自动组装机盖上机罩的结构示意图。Fig. 12 is a schematic structural view of the machine cover on the automatic assembly machine cover.
图中,1、机架;2、运输线;3、软管上料装置;4、拧紧装置;5、软管取料装置;6、底座;7、支架板;8、上料支架;9、软管架;10、推动机构;11、阻挡机构;12、卡块;13、支撑架;14、第一滑轨;15、推块;16、配重块;17、连接绳;18、第二滑轨;19、移动块;20、挡板;21、取料安装板;22、移动机构;23、抓夹机构;24、驱动电机;25、第一丝杆;26、第一主动轮;27、第一被动轮;28、滑块;29、L型板;30、旋转组件;31、抓手组件;32、旋转气缸;33、旋转板;34、抓手气缸;35、抓手;36、升降机构;37、升降电机;38、第二丝杆;39、升降块;40、第三主动轮;41、第三被动轮;42、拧紧电机;43、拧紧安装板;44、轴承;45、旋转轴;46、气爪组件;47、第五主动轮;48、第五被动轮;49、气爪气缸;50、气爪;51、滑动机构;53、滑动电机;54、第三丝杆;56、第四主动轮;57、第四被动轮;58、定位装置;59、定位安装板;60、定位板;61、第一压板组件;62、第二压板组件;63、第一压板;64、第一压板气缸;65、第一压块;66、第一卡槽;67、第二压板;68、第二压板气缸;69、第二压块;70、第二卡槽;71、移动组件;72、移动电机;73、第四丝杆;74、驱动块;75、机罩;76、操作面板;77、水龙头;78、软管。In the figure, 1. Rack; 2. Transportation line; 3. Hose feeding device; 4. Tightening device; 5. Hose retrieving device; 6. Base; 7. Support plate; 8. Feeding bracket; 1. Hose frame; 10. Pushing mechanism; 11. Blocking mechanism; 12. Block; 13. Support frame; 14. First slide rail; 15. Push block; 16. Counterweight; 17. Connecting rope; 18. The second slide rail; 19, the moving block; 20, the baffle; 21, the feeding installation plate; 22, the moving mechanism; 23, the clamping mechanism; 24, the driving motor; 25, the first screw rod; Wheel; 27, the first passive wheel; 28, slider; 29, L-shaped plate; 30, rotating assembly; 31, gripper assembly; 32, rotating cylinder; 33, rotating plate; 34, gripper cylinder; 35, grasping Hand; 36, lifting mechanism; 37, lifting motor; 38, the second screw mandrel; 39, lifting block; 40, the third driving wheel; 41, the third driven wheel; 42, tightening motor; 43, tightening mounting plate; 44 , bearing; 45, rotating shaft; 46, air claw assembly; 47, fifth driving wheel; 48, fifth driven wheel; 49, air claw cylinder; 50, air claw; 51, sliding mechanism; 53, sliding motor; 54 , the third screw mandrel; 56, the fourth driving wheel; 57, the fourth driven wheel; 58, the positioning device; 59, the positioning mounting plate; 60, the positioning plate; 61, the first pressing plate assembly; 62, the second pressing plate assembly; 63, the first pressing plate; 64, the first pressing plate cylinder; 65, the first pressing block; 66, the first card slot; 67, the second pressing plate; 68, the second pressing plate cylinder; 69, the second pressing block; 70, the first 71, moving assembly; 72, moving motor; 73, the fourth screw rod; 74, driving block; 75, machine cover; 76, operation panel; 77, faucet; 78, hose.
具体实施方式detailed description
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图1所示,本软管自动组装机包括机架1、运输线2、软管上料装置3、拧紧装置4和软管取料装置5,所述运输线2位于所述机架1的前侧,所述运输线2用于运输待组装软管的水龙头;所述软管上料装置3安装于所述机架1上,所述软管上料装置3用于将软管逐根输出;所述拧紧装置4安装于所述机架1上,所述拧紧装置4用于将软管组装至水龙头上;所述软管取料装置5安装于所述机架1上,所述软管取料装置5用于将所述软管上料装置3输出的软管转移至所述拧紧装置4上。As shown in Figure 1, the hose automatic assembly machine includes a frame 1, a
本软管自动组装机中,进行水龙头软管组装时,人工将软管放置于软管上料装置3上,运输线2将待组装软管的水龙头运输至机架1一侧,软管通过软管上料装置3将软管逐根输出,软管取料装置5将软管上料装置3输出的软管转移至拧紧装置4上,拧紧装置4将软管组装至水龙头上,完成整个水龙头软管的组装。本软管自动组装机通过运输线2、软管上料装置3、拧紧装置4和软管取料装置5全自动机械组装水龙头软管,避免人力组装,保证水龙头软管的组装质量,提高组装合格率。In this hose automatic assembly machine, when assembling the faucet hose, the hose is manually placed on the
如图1所示,本实施例中,所述机架1包括底座6和支架板7,所述支架板7固定连接于所述底座6上。As shown in FIG. 1 , in this embodiment, the frame 1 includes a
如图1-4所示,本实施例中,所述软管上料装置3包括上料支架8、软管架9、推动机构10和阻挡机构11;所述软管架9安装于所述上料支架8上,所述软管架9呈倾斜设置,所述软管架9的底部设置有卡块12,所述软管的一端卡于软管架9内,且软管可沿卡块12滑落;所述推动机构10包括支撑架13、第一滑轨14、推块15、配重块16和连接绳17,所述第一滑轨14安装于所述软管架9内,所述推块15滑动连接于所述第一滑轨14上,且所述推块15与所述软管架9上最外侧的软管相抵靠,所述支撑架13安装于所述机架1上,所述连接绳17的一端固定于所述推块15上,所述连接绳17的另一端延伸至所述支撑架13的外侧并与所述配重块16固定连接;所述阻挡机构11包括第二滑轨18、移动块19和挡板20,所述第二滑轨18安装于所述支撑架13上,所述移动块19滑动连接于所述第二滑轨18上,所述挡板20固定连接于所述移动块19上,所述挡板20可封堵所述软管架9的出口。As shown in Figures 1-4, in this embodiment, the hose feeding device 3 includes a feeding bracket 8, a hose rack 9, a pushing mechanism 10 and a blocking mechanism 11; the hose rack 9 is installed on the On the feeding bracket 8, the hose rack 9 is arranged obliquely, and the bottom of the hose rack 9 is provided with a block 12, and one end of the hose is stuck in the hose rack 9, and the hose can be clamped along the The block 12 slides down; the pushing mechanism 10 includes a support frame 13, a first slide rail 14, a push block 15, a counterweight 16 and a connecting rope 17, and the first slide rail 14 is installed in the hose rack 9, The push block 15 is slidably connected to the first slide rail 14, and the push block 15 abuts against the outermost hose on the hose rack 9, and the support frame 13 is installed on the frame 1, one end of the connecting rope 17 is fixed on the push block 15, and the other end of the connecting rope 17 extends to the outside of the support frame 13 and is fixedly connected with the counterweight 16; the blocking The mechanism 11 includes a second slide rail 18, a moving block 19 and a baffle plate 20, the second slide rail 18 is installed on the support frame 13, the moving block 19 is slidably connected to the second slide rail 18, The baffle 20 is fixedly connected to the moving block 19 , and the baffle 20 can block the outlet of the hose holder 9 .
软管上料装置3具体实施过程如下:软管架9内放置成排的软管,软管架9的底部设置有卡块12,软管的一端卡于软管架9内,由于软管架9呈倾斜设置,软管可沿卡块12滑落;软管架9内安装有第一滑轨14,推块15滑动连接于第一滑轨14上,推块15与所述软管架9上最外侧的软管相抵靠,连接绳17的一端固定于推块15上,连接绳17的另一端配重块16固定连接,再配重块16的作用下,推块15沿着第一滑轨14滑动,由于推块15最外侧的软管相抵靠,即推块15推动软管朝向软管架9的出口移动;移动块19滑动连接于第二滑轨18上,挡板20固定连接于移动块19上,挡板20可封堵软管架9的出口,即需要输出软管时,驱动移动块19向外移动,挡板20随着移动块19向外移动,挡板20从软管架9的出口移开,软管在推块15的推动下实现从软管架9出口自动逐一输出。在另一种实施例中,软管架9放置有两排软管,推动机构10有两组,分别推动两排软管,可提高软管的输出效率。The specific implementation process of the
如图1、5-8所示,本实施例中,所述软管取料装置5包括取料安装板21、移动机构22和抓夹机构23;所述取料安装板21滑动连接于所述支架板7上;所述移动机构22包括驱动电机24和第一丝杆25,所述驱动电机24安装于所述取料安装板21的一侧,所述驱动电机24的输出端设置有第一主动轮26,所述第一丝杆25安装于所述取料安装板21的另一侧,所述第一丝杆25的端部设置有第夹机构23包括滑块28、L型板29、旋转组件30和两组抓手组件31,所述滑块28滑动连接于所述第一丝杆25上,所述L型板29固定连接于所述滑块28上,所述旋转组件30包括旋转气缸32和旋转板33,所述旋转气缸32安装于所述L型板29上,所述旋转板33安装于所述旋转气缸32的输出端,两组抓手组件31分别安装于所述旋转板33的两端,所述抓手组件包括抓手气缸34和抓手35,所述抓手气缸34安装于所述旋转板33上,所述抓手35安装于所述抓手气缸34的输出端。该结构中,抓手35具体包括第一爪子和第二爪子,第一爪子和第二爪子相对设置,抓取软管时,第一爪子和第二爪子将软管围合在中间。As shown in Figures 1 and 5-8, in this embodiment, the hose retrieving device 5 includes a retrieving mounting plate 21, a moving mechanism 22 and a gripper mechanism 23; the retrieving mounting plate 21 is slidably connected to the On the support plate 7; the moving mechanism 22 includes a driving motor 24 and a first screw mandrel 25, the driving motor 24 is installed on one side of the taking-up mounting plate 21, and the output end of the driving motor 24 is provided with The first driving wheel 26, the first screw mandrel 25 is installed on the other side of the material taking installation plate 21, the end of the first screw mandrel 25 is provided with the first clip mechanism 23 comprising a slider 28, L-shaped Plate 29, rotating assembly 30 and two groups of gripper assemblies 31, the slider 28 is slidably connected to the first screw rod 25, the L-shaped plate 29 is fixedly connected to the slider 28, and the rotating The assembly 30 includes a rotary cylinder 32 and a rotary plate 33, the rotary cylinder 32 is mounted on the L-shaped plate 29, the rotary plate 33 is mounted on the output end of the rotary cylinder 32, and two groups of gripper assemblies 31 are respectively installed At both ends of the rotating plate 33, the gripper assembly includes a gripper cylinder 34 and a gripper 35, the gripper cylinder 34 is installed on the rotating plate 33, and the gripper 35 is installed on the gripper The output end of hand cylinder 34. In this structure, the
软管取料装置5的具体实施过程如下:驱动电机24的输出端设置有第一主动轮26,第一丝杆25的端部设置有第一被动轮27,第一主动轮26通过皮带与第一被动轮27驱动连接;滑块28滑动连接于第一丝杆25上L型板29固定连接于滑块28上;旋转气缸32安装于L型板29上,旋转板33安装于旋转气缸32的输出端,抓手气缸34安装于旋转板33上,抓手35安装于抓手气缸34的输出端;启动驱动电机24带动第一丝杆25转动,滑块28沿着丝杆移动,驱动L型板29和抓手35机构靠向拧紧装置4移动;启动旋转气缸32,旋转气缸32将旋转板33旋转180度,将抓手35抓取的软管移送至拧紧装置4上,实现软管自动输料。The specific implementation process of the hose retrieving device 5 is as follows: the output end of the
如图1、5-8所示,本实施例中,所述软管取料装置5还包括升降机构36,所述升降机构36包括升降电机37、第二丝杆38、升降块39;所升降电机37和第二丝杆38均安装于所述支架板7上,所述升降电机37的输出端设置有第三主动轮40,所述第二丝杆38的端部设置有第三被动轮41,所述第三主动轮40通过皮带与所述第三被动轮41传动连接,所述升降块39的一侧固定连接于所述取料安装板21上,所述滑动块滑动连接于所述第二丝杆38上。该机构中,升降电机37的输出端设置有第三主动轮40,第二丝杆38的端部设置有第三被动轮41,第三主动轮40通过皮带与第三被动轮41传动连接,升降块39的一侧固定连接于取料安装板21上,滑动块滑动连接于所述第二丝杆38上,启动升降电机37,带动第二丝杆38转动,从而驱动升降块39沿着第二丝杆38上下滑动,实现取料安装板21上下升降,保证软管取料装置5抓取软管时可以准确输送软管至拧紧装置4上。As shown in Figures 1 and 5-8, in this embodiment, the hose retrieving device 5 also includes a
如图1和9所示,本实施例中,所述拧紧装置4包括拧紧电机42、拧紧安装板43、轴承44、旋转轴45和气爪50组件46;所述拧紧安装板43滑动连接于所述支架板7上,所述拧紧电机42安装于所述拧紧安装板43的电机安装架上,所述轴承44安装于所述拧紧安装板43上,所述旋转轴45转动连接于所述轴承44的轴承44孔内,所述拧紧电机42的输出端设置有第五主动轮47,所述旋转轴45的一端设置有第五被动轮48,所述第五主动轮47通过皮带与所述第五被动轮48传动连接;所述气爪50组件46包括气爪50气缸49和气爪50,所述气缸安装于所述旋转轴45远离所述第五被动轮48的一端,所述气爪50安装于所述气爪气缸49的输出端。该结构中,气爪50的具体结构包括三个均匀安装于气爪气缸49输出端的爪子,三个爪子可夹紧软管端部的连接头。As shown in Figures 1 and 9, in this embodiment, the tightening device 4 includes a tightening
拧紧装置4的具体实施过程如下:气爪气缸49启动气爪50张开,软管取料装置5将软管运送并对准气爪50,气爪气缸49驱动气爪50抓紧软管端部的连接头,运输线2将水龙头运输至气爪50抓紧的软管的正下方,由于拧紧安装板43滑动连接于支架板7上,拧紧安装板43向下滑动,软管远离气爪50的一端慢慢进入水龙头的阀座中,此时启动拧紧电机42,由于拧紧电机42的输出端设置有第五主动轮47,旋转轴45的一端设置有第五被动轮48,第五主动轮47通过皮带与所述第五被动轮48传动连接,拧紧电机42驱动软管转动,即软管对准水龙头的阀座并旋进拧紧,实现水龙头软管的自动拧紧。The specific implementation process of the tightening device 4 is as follows: the
如图1和9所示,本实施例中,所述拧紧装置4还包括滑动机构51,所述滑动机构51包括滑动电机53、第三丝杆54、滑动块;所滑动电机53和第三丝杆54均安装于所述支架板7上,所述滑动电机53的输出端设置有第四主动轮56,所述第三丝杆54的端部设置有第四被动轮57,所述第四主动轮56通过皮带与所述第四被动轮57传动连接,所述滑动块的一侧固定连接于所述拧紧安装板43上,所述滑动块滑动连接于所述第三丝杆54上。该结构中,滑动电机53的输出端设置有第四主动轮56,第三丝杆54的端部设置有第四被动轮57,第四主动轮56通过皮带与第四被动轮57传动连接,滑动块的一侧固定连接于拧紧安装板43上,滑动块滑动连接于所述第三丝杆54上,启动滑动电机53,滑动电机53驱动第三丝杆54转动,从而实现滑动块上下滑动,即拧紧安装板43可在滑动电机53的驱动下上下移动。As shown in Figures 1 and 9, in the present embodiment, the tightening device 4 also includes a sliding
如图1、10和11所示,本实施例中,所述软管自动组装机还包括定位装置58,所述定位装置58安装于所述机机架1上,所述定位装置58用于组装水龙头和软管时,对软管进行定位;所述定位装置58包括定位安装板59、定位板60、第一压板组件61和第二压板组件62;所述定位安装板59滑动连接于所述支架板7上,所述定位板60固定连接于所述定位安装板59上;所述第一压板组件61包括第一压板63和第一压板气缸64,所述第一压板63滑动连接于所述定位板60上,所述第一压板63设置有第一压块65,所述第一压块65上设置有第一卡槽66,所述第一压板气缸64安装于所述定位板60上,所述第一压板气缸64的输出端与所述第一压板63相连接;所述第二定位板60组件包括第二压板67和第二压板气缸68,所述第二压板67滑动连接于所述第一压板63上,所述第二压板67上设置有第二压块69,所述第二压块69上设置有第二卡槽70,所述第二压板气缸68安装于所述第一压板63上,所述第二压板气缸68的输出端与所述第二压板67相连接;所述第一卡槽66与所述第二卡槽70相对设置,当所述第一卡槽66和第二卡槽70合拢时,第一卡槽66和第二卡槽70形成一导向槽,所述软管的端部可沿导向槽向下移动至水龙头的阀座内。As shown in Figures 1, 10 and 11, in this embodiment, the hose automatic assembly machine also includes a positioning device 58, which is installed on the machine frame 1, and the positioning device 58 is used for When assembling the faucet and the hose, the hose is positioned; the positioning device 58 includes a positioning mounting plate 59, a positioning plate 60, a first pressing plate assembly 61 and a second pressing plate assembly 62; the positioning mounting plate 59 is slidably connected to the On the support plate 7, the positioning plate 60 is fixedly connected to the positioning mounting plate 59; the first pressing plate assembly 61 includes a first pressing plate 63 and a first pressing plate cylinder 64, and the first pressing plate 63 is slidably connected to the On the positioning plate 60, the first pressing plate 63 is provided with a first pressing block 65, and the first pressing block 65 is provided with a first clamping groove 66, and the first pressing plate cylinder 64 is installed on the positioning plate 60, the output end of the first platen cylinder 64 is connected to the first platen 63; the assembly of the second positioning plate 60 includes a second platen 67 and a second platen cylinder 68, and the second platen 67 slides Connected to the first pressing plate 63, the second pressing plate 67 is provided with a second pressing block 69, the second pressing block 69 is provided with a second card slot 70, and the second pressing plate cylinder 68 is installed on On the first pressing plate 63, the output end of the second pressing plate cylinder 68 is connected to the second pressing plate 67; When the first card slot 66 and the second card slot 70 are closed, the first card slot 66 and the second card slot 70 form a guide slot, and the end of the hose can move down along the guide slot into the valve seat of the faucet.
定位装置58的具体实施过程如下:定位安装板59滑动连接于支架板7上,定位板60固定连接于定位安装板59上,第一压板63滑动连接于定位板60上,第一压板63设置有第一压块65,第一压块65上设置有第一卡槽66,第一压板气缸64安装于定位板60上,第一压板气缸64的输出端与第一压板63相连接,第二压板67滑动连接于第一压板63上,第二压板67上设置有第二压块69,第二压块69上设置有第二卡槽70,第二压板67气缸安装于第一压板63上,第二压板67气缸的输出端与第二压板67相连接,第一卡槽66与所述第二卡槽70相对设置;需要拧紧软管时,第一压板气缸64和第二压板气缸68驱动第一压块65和第二压块69相对移动,第一卡槽66和第二卡槽70张开,待组装的软管通过滑动机构51将其往下移送,穿过第一卡槽66和第二卡槽70之间,然后第一压板气缸64和第二压板气缸68驱动第一压块65和第二压块69相向移动,第一卡槽66和第二卡槽70围合,软管可在第一卡槽66和第二卡槽70围合的导向槽中转动,保证软管组装时能够准确对准水龙头,提高水龙头软管的安装质量。The specific implementation process of the positioning device 58 is as follows: the positioning mounting plate 59 is slidably connected to the support plate 7, the positioning plate 60 is fixedly connected to the positioning mounting plate 59, the first pressing plate 63 is slidingly connected to the positioning plate 60, and the first pressing plate 63 is set There is a first pressing block 65, the first pressing block 65 is provided with a first card groove 66, the first pressing plate cylinder 64 is installed on the positioning plate 60, the output end of the first pressing plate cylinder 64 is connected with the first pressing plate 63, the second The second pressure plate 67 is slidably connected to the first pressure plate 63, the second pressure plate 67 is provided with a second pressure block 69, the second pressure block 69 is provided with a second card slot 70, and the cylinder of the second pressure plate 67 is installed on the first pressure plate 63 Above, the output end of the cylinder of the second pressure plate 67 is connected to the second pressure plate 67, and the first clamping groove 66 is set opposite to the second clamping groove 70; when the hose needs to be tightened, the first clamping plate cylinder 64 and the second clamping plate cylinder 68 drives the first pressing block 65 and the second pressing block 69 to move relatively, the first card slot 66 and the second card slot 70 are opened, and the hose to be assembled is moved downward through the sliding mechanism 51 and passes through the first card slot. Between the
如图1、10和11所示,本实施例中,所述定位装置58还包括移动组件71,所述移动组件71包括移动电机72、第四丝杆73和驱动块74,所述移动电机72和第四丝杆73均安装与所述支架板7上,所述移动电机72的输出端与所述第四丝杆73传动连接,所述驱动块的一侧固定连接于所述定位安装板59上,所述驱动块74滑动连接于所述第四丝杆73上。该机构中,移动电机72的输出端与第四丝杆73传动连接,驱动块的一侧固定连接于所述定位安装板59上,驱动块74滑动连接于所述第四丝杆73上,启动移动电机72,移动电机72驱动第四丝杆73转动,从而驱动定位安装板59上下移动,方便软管对准水龙头。As shown in Figures 1, 10 and 11, in this embodiment, the
如图12所示,本实施例中,所述软管自动组装机还包括机罩75和操作面板76,所述机罩75盖设于所述机架1上,所述操作面板76安装于所述机架1的一侧,所述操作面板76用于控制所述软管自动组装机工作,操作面板76提供人机交互界面。As shown in Figure 12, in this embodiment, the hose automatic assembly machine also includes a
如图1所示,本实施例中,运输线2为市面上常见的运输线2,运输线2能够运送水龙头即可,可以是皮带运输线2或直线模组,在此不做限定,且运输线2的结构均为公知,在此亦不再赘述。As shown in Figure 1, in this embodiment, the
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
Claims (10)
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