CN115502496A - Sleeve-shaped electrolytic machining device for enhancing liquid supply through liquid-increasing holes - Google Patents
Sleeve-shaped electrolytic machining device for enhancing liquid supply through liquid-increasing holes Download PDFInfo
- Publication number
- CN115502496A CN115502496A CN202211131128.2A CN202211131128A CN115502496A CN 115502496 A CN115502496 A CN 115502496A CN 202211131128 A CN202211131128 A CN 202211131128A CN 115502496 A CN115502496 A CN 115502496A
- Authority
- CN
- China
- Prior art keywords
- liquid
- liquid supply
- increasing
- cathode
- sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 215
- 238000003754 machining Methods 0.000 title claims abstract description 35
- 230000002708 enhancing effect Effects 0.000 title claims abstract description 14
- 238000000926 separation method Methods 0.000 claims abstract description 19
- 239000003792 electrolyte Substances 0.000 claims abstract description 18
- 239000012212 insulator Substances 0.000 claims description 16
- 238000012545 processing Methods 0.000 abstract description 34
- 238000000034 method Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 3
- 239000013589 supplement Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000010405 anode material Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H3/00—Electrochemical machining, i.e. removing metal by passing current between an electrode and a workpiece in the presence of an electrolyte
- B23H3/10—Supply or regeneration of working media
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H11/00—Auxiliary apparatus or details, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H3/00—Electrochemical machining, i.e. removing metal by passing current between an electrode and a workpiece in the presence of an electrolyte
- B23H3/04—Electrodes specially adapted therefor or their manufacture
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Manufacturing & Machinery (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
本发明公开了一种增液孔强化供液的套形电解加工装置,包括阴极头、阴极座组件和供液组件,阴极头上设有第一仿形孔和若干增液孔,若干增液孔围绕第一仿形孔设置;阴极座组件限定出与第一仿形孔相对并贯通的供液通道,供液通道的至少一部分为与第一仿形孔对应的仿形结构,阴极座组件还限定出与增液孔相对并贯通的增液通道;供液组件用于向供液通道以及增液通道提供电解液。采用多路供液方式,增液孔的设计对加工区域流场低速区进行补充供液,改善了流场的均匀性和稳定性,有助于实现零件的高速套形电解加工。此外主路、增液路分离,可实现对主路和增液路进行单独调节,提升供液压力调节的灵活性,进一步强化增强供液对流场的改善效果。
The invention discloses a sleeve-shaped electrolytic processing device for enhancing liquid supply through liquid increasing holes, which comprises a cathode head, a cathode seat assembly and a liquid supply assembly. The hole is arranged around the first profiling hole; the cathode seat assembly defines a liquid supply channel that is opposite to and penetrates the first profiling hole, at least a part of the liquid supply channel is a profiling structure corresponding to the first profiling hole, and the cathode seat assembly A liquid-increasing channel opposite to and connected with the liquid-increasing hole is also defined; the liquid-supply assembly is used to provide electrolyte to the liquid-supply channel and the liquid-increasing channel. The multi-channel liquid supply method is adopted, and the design of the liquid increasing hole is designed to supplement the liquid supply to the low-velocity area of the flow field in the processing area, which improves the uniformity and stability of the flow field and helps to realize high-speed sleeve-shaped electrolytic machining of parts. In addition, the separation of the main road and the liquid-increasing road can realize the independent adjustment of the main road and the liquid-increasing road, improve the flexibility of the pressure adjustment of the liquid supply, and further strengthen the improvement effect of the liquid supply on the flow field.
Description
技术领域technical field
本发明涉及电解技术领域,尤其是涉及一种增液孔强化供液的套形电解加工装置。The invention relates to the technical field of electrolysis, in particular to a sleeve-shaped electrolytic processing device for enhancing liquid supply through a liquid-increasing hole.
背景技术Background technique
转子叶栅是航空发动机涡轮泵的关键部件,由叶片和盘体组成,为整体构件形式,多采用高温合金、钛合金、高强度不锈钢等难切削材料制造。叶栅展弦比小、排布密集、叶间间隙小,且具有高的型面轮廓精度和位置精度要求,因此制造工艺难度高。The rotor cascade is a key part of the aeroengine turbopump. It is composed of blades and discs. It is an integral component and is mostly made of difficult-to-cut materials such as high-temperature alloys, titanium alloys, and high-strength stainless steel. The cascade has a small aspect ratio, dense arrangement, small gaps between blades, and high profile accuracy and position accuracy requirements, so the manufacturing process is difficult.
套形电解加工是基于电化学阳极溶解原理实现材料蚀除的一种特种加工技术,加工过程中,仿形工具阴极在数控系统控制下向工件阳极进给,工件阳极材料逐渐溶解,实现工件加工成型。套形电解加工方法具有加工效率高、工具电极不损耗、无切削应力等优点,能够实现难切削材料的高效加工成型,特别是对实现难切削材料零件的高效、低成本、批量制造具有突出优势。但是相关技术中的套形电解加工装置及方法在叶栅套形电解加工领域还存在加工区电解液各向流场均匀性、稳定性不佳、水压调节不灵活的问题,影响叶栅的电解加工效率和加工质量。Sleeve-shaped electrolytic machining is a special processing technology based on the principle of electrochemical anodic dissolution to realize material erosion. During the processing process, the cathode of the profiling tool is fed to the anode of the workpiece under the control of the numerical control system, and the anode material of the workpiece is gradually dissolved to realize the processing of the workpiece. forming. The sleeve-shaped electrolytic machining method has the advantages of high processing efficiency, no loss of tool electrodes, no cutting stress, etc., and can realize efficient processing and molding of difficult-to-cut materials, especially for the realization of high-efficiency, low-cost, and batch manufacturing of difficult-to-cut materials. . However, the sleeve-shaped electrolytic machining device and method in the related art still have problems in the field of sleeve-shaped electrolytic machining of the cascade, such as the uniformity of the flow field of the electrolyte in the processing area, poor stability, and inflexible water pressure adjustment, which affect the performance of the cascade. ECM efficiency and machining quality.
发明内容Contents of the invention
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本发明的实施例提出一种增液孔强化供液的套形电解加工装置,实现对转子叶栅的高效电解加工。The present invention aims to solve one of the technical problems in the related art at least to a certain extent. For this reason, the embodiment of the present invention proposes a sleeve-shaped electrolytic machining device in which liquid-increasing holes strengthen liquid supply, so as to realize high-efficiency electrolytic machining of rotor blade cascades.
本发明实施例的增液孔强化供液的套形电解加工装置,包括阴极头,所述阴极头上设有第一仿形孔和若干增液孔,若干所述增液孔围绕所述第一仿形孔设置;阴极座组件,所述阴极座组件限定出与所述第一仿形孔相对并贯通的供液通道,所述供液通道的至少一部分为与所述第一仿形孔对应的仿形结构,所述阴极座组件还限定出与所述增液孔相对并贯通的增液通道;供液组件,所述供液组件用于向所述供液通道以及所述增液通道提供电解液。The sleeve-shaped electrolytic processing device for strengthening the liquid supply through the liquid-increasing hole of the embodiment of the present invention includes a cathode head, and the cathode head is provided with a first profiling hole and a number of liquid-increasing holes, and several of the liquid-increasing holes surround the first hole. A profiling hole is set; the cathode seat assembly defines a liquid supply channel that is opposite to and passes through the first profiling hole, at least a part of the liquid supply channel is in line with the first profiling hole Corresponding profiling structure, the cathode seat assembly also defines a liquid increasing channel that is opposite to and penetrates the liquid increasing hole; a liquid supply component is used to supply the liquid supply channel and the liquid increasing channel The channels provide electrolyte.
本发明实施例提供的增液孔强化供液的套形电解加工装置采用多路供液方式,阴极头上的增液孔的设计对加工区域流场低速区进行补充供液,改善了流场的均匀性和稳定性,有助于实现零件的高速套形电解加工。并且供液组件对供液通道和增液通道分别进行供液,实现了主路、增液路分离,可对主路和增液路进行单独调节,提升供液压力调节的灵活性,进一步强化了增强供液对流场的改善效果。The sleeve-shaped electrolytic processing device provided by the embodiment of the present invention adopts a multi-channel liquid supply mode, and the design of the liquid-increasing hole on the cathode head provides supplementary liquid supply to the low-velocity area of the flow field in the processing area, improving the flow field The uniformity and stability of the parts are helpful to realize the high-speed sleeve-shaped electrolytic machining of parts. In addition, the liquid supply component supplies liquid to the liquid supply channel and the liquid increase channel separately, realizing the separation of the main circuit and the liquid increase channel, and can separately adjust the main channel and the liquid increase channel, which improves the flexibility of the liquid supply pressure adjustment and further strengthens the In order to enhance the improvement effect of the liquid supply on the flow field.
可选地,所述阴极座组件包括阴极安装座和多路供液绝缘件,所述阴极头安装在所述阴极安装座的前端,所述多路供液绝缘件夹设于所述阴极安装座和所述阴极头之间。Optionally, the cathode seat assembly includes a cathode mounting base and a multi-channel liquid supply insulator, the cathode head is installed on the front end of the cathode mounting base, and the multi-channel liquid supply insulator is clamped on the cathode mounting between the seat and the cathode tip.
可选地,所述多路供液绝缘件设有第一仿形开口,所述第一仿形开口与所述第一仿形孔对应且相接。Optionally, the multi-channel liquid supply insulator is provided with a first contoured opening, and the first contoured opening corresponds to and connects with the first contoured hole.
可选地,所述阴极安装座设有第二仿形开口,所述第二仿形开口与所述第一仿形开口对应且相接。Optionally, the cathode mounting seat is provided with a second shaped opening, and the second shaped opening corresponds to and connects with the first shaped opening.
可选地,所述多路供液绝缘件设有第一增液口,所述第一增液口与所述若干增液孔均相接。Optionally, the multi-channel liquid supply insulator is provided with a first liquid increase port, and the first liquid increase port is connected to the plurality of liquid increase holes.
可选地,所述阴极安装座设有第二增液口,所述第二增液口与所述第一增液口相接。Optionally, the cathode mounting base is provided with a second liquid increasing port, and the second liquid increasing port is connected to the first liquid increasing port.
可选地,所述供液组件包括分液引电座,所述分液引电座与电源负极相接,所述分液引电座位于所述阴极座组件的后侧并与其相连,所述分液引电座具有与所述供液通道连通的第一导流槽以及与所述增液通道连通的第二导流槽。Optionally, the liquid supply assembly includes a liquid separation lead base, the liquid separation lead base is connected to the negative pole of the power supply, and the liquid separation lead base is located at the rear side of the cathode base assembly and connected thereto, so The liquid distribution lead base has a first diversion groove communicated with the liquid supply channel and a second diversion groove communicated with the liquid increasing channel.
可选地,所述分液引电座具有第一供液接口和第二供液接口,所述第一供液接口与所述第一导流槽连通,所述第二供液接口与所述第二导流槽连通。Optionally, the liquid separation lead base has a first liquid supply interface and a second liquid supply interface, the first liquid supply interface communicates with the first diversion groove, and the second liquid supply interface communicates with the The second diversion groove is connected.
可选地,若干所述增液孔分别位于所述第一仿形孔的两侧。Optionally, several of the liquid-increasing holes are respectively located on both sides of the first profiling hole.
可选地,所述阴极头包括阴极片、第一连接部和第二连接部,所述第一仿形孔和所述增液孔均设在所述阴极片上,所述第一连接部和所述第二连接部位于所述阴极片的两侧用于与所述阴极座组件相连,所述套型电解加工装置还包括两个绝缘防护件,两个所述绝缘防护件分别设在所述第一连接部的前侧和所述第二连接部的前侧。Optionally, the cathode head includes a cathode sheet, a first connecting portion and a second connecting portion, the first profiling hole and the liquid increasing hole are both arranged on the cathode sheet, the first connecting portion and the The second connection part is located on both sides of the cathode sheet for connecting with the cathode seat assembly. The sleeve-type electrolytic processing device also includes two insulating protection parts, and the two insulation protection parts are respectively arranged on the The front side of the first connection part and the front side of the second connection part.
附图说明Description of drawings
图1是本发明实施例提供的套形电解加工装置的结构示意图。Fig. 1 is a schematic structural diagram of a sleeve-shaped electrolytic machining device provided by an embodiment of the present invention.
图2是本发明实施例提供的套形电解加工装置的爆炸示意图。Fig. 2 is an exploded schematic diagram of a sleeve-shaped electrolytic processing device provided by an embodiment of the present invention.
图3是本发明实施例提供的套形电解加工装置的电解液流道示意图。Fig. 3 is a schematic diagram of the electrolyte flow path of the sleeve-shaped electrolytic machining device provided by the embodiment of the present invention.
图4是本发明实施例提供的阴极头的结构示意图。Fig. 4 is a schematic structural diagram of a cathode head provided by an embodiment of the present invention.
附图标记:Reference signs:
套型电解加工装置100、Sleeve type electrolytic processing device 100,
阴极头1、第一仿形孔11、增液孔12、阴极片13、第一连接部14、第二连接部15、供液通道20、增液通道30、
阴极安装座2、第二仿形开口21、第二增液口22、
多路供液绝缘件3、第一仿形开口31、第一增液口32、Multi-channel
分液引电座4、第一导流槽41、第二导流槽42、The liquid-distributing
第一绝缘防护件51、第二绝缘防护件52、The first
工件6。
具体实施方式detailed description
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
下面根据图1-图2描述本发明实施例提供的增液孔强化供液的套形电解加工装置100。套形电解加工装置100包括:阴极头1、阴极座组件和供液组件。The sleeve-shaped electrolytic machining device 100 provided by the embodiment of the present invention for enhancing liquid supply through the liquid-increasing hole is described below with reference to FIGS. 1-2 . The sleeve-shaped electrolytic processing device 100 includes: a
阴极头1上设有第一仿形孔11和若干增液孔12,若干增液孔12围绕第一仿形孔11设置。阴极头1与阴极座组件相连,阴极座组件限定出与第一仿形孔11相对并贯通的供液通道20,供液通道20的至少一部分为与第一仿形孔11对应的仿形结构,即供液通道20的至少一部分为仿形段。阴极座组件还限定出与增液孔12相对并贯通的增液通道30。供液组件用于向供液通道20以及增液通道30提供电解液。The
如图1所示,工件6位于阴极头1的前侧,供液通道20中的电解液作为主路电解液向前流动,并通过阴极头1上的第一仿形孔11进入加工区域对工件6进行电解加工,最终从加工区域边缘流出。增液通道30中的电解液作为增液路电解液向前流动,并通过阴极头1上的若干增液孔12进入加工区域的低流速区域,对该区域进行补充供液并参与电解反应,最终从加工区域边缘流出。As shown in Figure 1, the
本发明实施例提供的增液孔强化供液的套形电解加工装置采用多路供液方式,阴极头上的增液孔的设计对加工区域流场低速区进行补充供液,改善了流场的均匀性和稳定性,有助于实现零件的高速套形电解加工。并且供液组件对供液通道和增液通道分别进行供液,实现了主路、增液路分离,可对主路和增液路进行单独调节,提升供液压力调节的灵活性,进一步强化了增强供液对流场的改善效果。The sleeve-shaped electrolytic processing device provided by the embodiment of the present invention adopts a multi-channel liquid supply mode, and the design of the liquid-increasing hole on the cathode head provides supplementary liquid supply to the low-velocity area of the flow field in the processing area, improving the flow field The uniformity and stability of the parts are helpful to realize the high-speed sleeve-shaped electrolytic machining of parts. In addition, the liquid supply component supplies liquid to the liquid supply channel and the liquid increase channel separately, realizing the separation of the main circuit and the liquid increase channel, and can separately adjust the main channel and the liquid increase channel, which improves the flexibility of the liquid supply pressure adjustment and further strengthens the In order to enhance the improvement effect of the liquid supply on the flow field.
本发明实施例提供的增液孔强化供液的套形电解加工装置尤其适用于叶片排布密集、叶间间隙小的叶片类零件(如转子叶栅)的电解加工。The sleeve-shaped electrolytic machining device provided by the embodiment of the present invention with enhanced liquid supply through the liquid-increasing hole is especially suitable for electrolytic machining of blade-like parts (such as rotor cascades) with densely arranged blades and small gaps between blades.
下面根据图1-图4进一步描述本发明提供的具体实施例中的套形电解加工装置100的结构特征。The structural features of the sleeve-shaped electrolytic machining device 100 in a specific embodiment provided by the present invention will be further described below with reference to FIGS. 1-4 .
如图1所示,工件6位于套形电解加工装置100的前侧,与阴极头1相对。工件6经电解加工形成叶栅。在一些实施例中,套形电解加工装置100还包括用于夹设工件6的工件夹具(图中未示出)。As shown in FIG. 1 , the
本实施例中,工件6固定设置,阴极头1和阴极座组件在前后方向上靠近或远离工件6。在对工件6进行加工时,阴极头1和阴极座组件沿前后方向逐渐靠近工件夹具1,使工件6逐渐伸入阴极头1上的第一仿形孔11中,继续进给,在电解液的腐蚀作用下,工件6作为阳极材料逐渐溶解成型为已成型叶片,继续进给,已成型叶片逐渐伸入供液通道20的仿形段内。In this embodiment, the
如图1和图2所示,阴极座组件包括阴极安装座2和多路供液绝缘件3,阴极头1安装在阴极安装座2的前端,多路供液绝缘件3夹设于阴极安装座2和阴极头1之间。在图1所示的实施例中,阴极安装座2为框型结构,多路供液绝缘件3位于阴极安装座2的框型结构内,其前端与阴极头1的后端紧密贴合,后端与阴极安装座2紧密贴合。在本实施例中,阴极安装座2和多路供液绝缘件3共同限定出供液通道20和增液通道30。As shown in Figure 1 and Figure 2, the cathode seat assembly includes a
具体地,如图2和图3所示,多路供液绝缘件3设有第一仿形开口31,第一仿形开口31在前后方向上与第一仿形孔11对应且相接,即第一仿形开口31的前端与第一仿形孔11的后端相接。多路供液绝缘件3的第一仿形开口31作为供液通道20的仿形段与第一仿形孔11对应,在工件1加工过程中,已成型叶片可以逐渐伸入多路供液绝缘件3的第一仿形开口31内。阴极安装座2与多路供液绝缘件3的后端面相抵,其设有与第一仿形开口31的后端相对并相接的供液开口。Specifically, as shown in FIG. 2 and FIG. 3 , the multi-channel
作为示例,如图2所示,阴极安装座2上的所述供液开口为第二仿形开口21,第二仿形开口21的前端与第一仿形开口31的后端对应且相接,即第二仿形开口21的横截面为与第一仿形开口31横截面类似的仿形结构,在该实施例中,供液通道20整体均为仿形结构。第一仿形孔11、第一仿形开口31、第二仿形开口21在从前向后方向上依次对应且相接,加工过程中,已成型叶片依次穿过第一仿形孔11、第一仿形开口31、第二仿形开口21并被承托,仿形结构对已成型叶片进行支撑,避免已成型叶片发生颤振,有利于提高叶片的刚性和扰度,避免已成型叶片的变形,增强了工件在电解加工过程中的稳定性。As an example, as shown in FIG. 2 , the liquid supply opening on the
如图2所示,多路供液绝缘件3设有第一增液口32,第一增液口32与若干增液孔12均相接。阴极安装座2设有第二增液口22,第二增液口22与第一增液口32相接。As shown in FIG. 2 , the multi-channel
具体地,在本实施例中,如图3和图4所示,阴极头1上的多个增液孔12分布在第一仿形孔11的两侧。多路供液绝缘件3设有两个第一增液口32,两个第一增液口32分别位于第一仿形开口31的两侧,其中一个第一增液口32与对应侧的多个增液孔12相对并贯通,另一个第一增液口32与另一侧的多个增液孔12相对并贯通。阴极安装座2设有两个第二增液口22,两个第二增液口22的前端与两个第一增液口32的后端一一对应地连通。Specifically, in this embodiment, as shown in FIG. 3 and FIG. 4 , a plurality of liquid increasing
可选地,增液孔12为直径是0.05-1mm的圆形孔,其对称分布在第一仿形孔11的两侧,并且依据流场仿真结果优化设定增液孔12的数量和分布位置,使从增液孔12流出的电解液能够起到对加工区域的低流速区进行补充供液的作用。Optionally, the liquid-increasing
如图3所示,供液通道20和增液通道30均沿前后方向延伸。As shown in FIG. 3 , both the
如图1和图2所示,供液组件包括分液引电座4,分液引电座4与电源负极相接,分液引电座4位于阴极安装座2的后侧并与其相连,分液引电座4通过阴极安装座2向阴极头1供电。分液引电座4具有与供液通道20连通的第一导流槽41以及与增液通道30连通的第二导流槽42。As shown in Figures 1 and 2, the liquid supply assembly includes a liquid-separating lead-in
分液引电座4具有第一供液接口(图中未示出)和第二供液接口(图中未示出),第一供液接口与第一导流槽41连通,第二供液接口与第二导流槽42连通。The liquid-distributing
主路电解液通过第一供液接口进入第一导流槽41,通过供液通道20从第一仿形孔11流出,进入加工区域参与电解加工,最终从加工区域边缘流出。增液路电解液通过第二供液接口进入第二导流槽42,通过增液通道30从增液孔12流出,进入加工区域的低流速区域,对该区域进行补充供液并参与电解反应,最终从加工区域边缘流出。The electrolyte in the main circuit enters the
作为示例,如图3和图4所示,分液引电座4的第一导流槽41为一个,第一导流槽41的出口与阴极安装座2上的第二仿形开口21在前后方向上相对并相接。分液引电座4的第二导流槽42为两个,两个第二导流槽42的出口分别与阴极安装座2上的两个第二增液口22相对并相接。As an example, as shown in Fig. 3 and Fig. 4, there is one first
如图3和图4所示,分液引电座4的第一供液接口位于其底部,第一导流槽41从下至上延伸,且其出口与第二仿形开口21的入口相对。分液引电座4的第二导流槽42为贯穿槽,沿前后方向贯穿分液引电座4,分液引电座4的第二供液接口设在分液引电座4的后侧,第二供液接口与分液引电座4上的两个第二导流槽42的入口均连通。As shown in FIG. 3 and FIG. 4 , the first liquid supply interface of the liquid
分液引电座4通过第一导流槽41和第二导流槽42对供液通道20和增液通道30分别进行供液,实现了主路、增液路分离供液,以便对供液通道20和增液通道30的供液压力进行单独调节,实现供液压力的灵活调节,强化了增强供液对流场的改善效果,解决了相关技术中存在的加工区电解液各向流场均匀性不佳的问题,有利于实现对转子叶栅类零件的高效、低成本、批量电解加工成型。The liquid-separating lead-in
如图2-图4所示,阴极头1具体包括阴极片13、第一连接部14和第二连接部15,第一仿形孔11和增液孔12均设在阴极片13上,第一连接部14和第二连接部15分别位于阴极片13的两侧,第一连接部14和第二连接部15用于与阴极安装座2相连。套型电解加工装置100还包括第一绝缘防护件51和第二绝缘防护件52,第一绝缘防护件51设在第一连接部14的前侧,第二绝缘防护件52设在第二连接部15的前侧。在本实施例中,第一绝缘防护件51和第二绝缘防护件52均为半包覆结构,从前向后分别扣设在第一连接部14和第二连接部15上。第一绝缘防护件51和第二绝缘防护件52为非金属绝缘部件,用于屏蔽阴极头1对工件6非加工区域的杂散腐蚀,改善工件成型后的精度和表面质量。As shown in Figures 2-4, the
采用本发明实施例提供的套形电解加工装置100对工件6进行电解加工,生产转子叶栅的过程包括以下步骤:Using the sleeve-shaped electrolytic machining device 100 provided by the embodiment of the present invention to perform electrolytic machining on the
步骤一:依次安装阴极头1、阴极安装座2、多路供液绝缘件3、分液引电座4和第一绝缘防护件51、第二绝缘防护件52;Step 1: Install the
步骤二:将阴极整体安装在机床上;Step 2: Install the cathode as a whole on the machine tool;
步骤三:使用三爪装夹工件6;Step 3: Use three claws to clamp the
步骤四:将主供液电解液管路与分液引电座4的第一供液接口相连,将增强供液电解液管路与分液引电座4的第二供液接口相连;Step 4: Connect the main liquid supply electrolyte pipeline to the first liquid supply interface of the liquid-separating
步骤五:连接电源阴极于分液引电座4,电源阳极于工件6;Step 5: Connect the cathode of the power supply to the liquid
步骤六:调整阴极头1至加工工位;Step 6: Adjust the
步骤七:启动电源与电解液循环系统;Step 7: Start the power supply and electrolyte circulation system;
步骤八:启动数控机床运行程序,阴极头1和阴极座组件沿叶片轴线方向进给,阴极头1与工件6之间形成端面间隙,在电解腐蚀作用下,电解反应开始,工件阳极材料逐渐溶解去除,叶片逐渐成型;继续进给,已成型叶片通过第一仿形孔11伸入第一仿形开口31和第二仿形开口21中,直至完成单个叶片加工;Step 8: Start the operation program of the CNC machine tool, the
步骤九:启动数控机床运行工件旋转程序,到位后重复步骤八,直至完成整个转子叶栅加工;Step 9: Start the CNC machine tool to run the workpiece rotation program, and repeat step 8 when in place, until the entire rotor cascade is processed;
步骤十:加工结束后,断电,关闭电解液循环系统,拆下转子叶栅并清洗。Step 10: After processing, turn off the power, close the electrolyte circulation system, remove the rotor blade grid and clean it.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", The orientation or positional relationship indicated by "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or element Must be in a particular orientation, be constructed in a particular orientation, and operate in a particular orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; can be mechanically connected, can also be electrically connected or can communicate with each other; can be directly connected, can also be indirectly connected through an intermediary, can be the internal communication of two components or the interaction relationship between two components, Unless expressly defined otherwise. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本发明中,术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。As used herein, the terms "one embodiment," "some embodiments," "example," "specific examples," or "some examples" mean specific features, structures, materials, or features described in connection with the embodiment or example. A feature is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管已经示出和描述了上述实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域普通技术人员对上述实施例进行的变化、修改、替换和变型均在本发明的保护范围内。Although the above-mentioned embodiments have been shown and described, it can be understood that the above-mentioned embodiments are exemplary, and should not be construed as limitations on the present invention. Changes, modifications, substitutions and variations made by those skilled in the art to the above-mentioned embodiments All within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211131128.2A CN115502496A (en) | 2022-09-16 | 2022-09-16 | Sleeve-shaped electrolytic machining device for enhancing liquid supply through liquid-increasing holes |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211131128.2A CN115502496A (en) | 2022-09-16 | 2022-09-16 | Sleeve-shaped electrolytic machining device for enhancing liquid supply through liquid-increasing holes |
Publications (1)
Publication Number | Publication Date |
---|---|
CN115502496A true CN115502496A (en) | 2022-12-23 |
Family
ID=84504127
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211131128.2A Pending CN115502496A (en) | 2022-09-16 | 2022-09-16 | Sleeve-shaped electrolytic machining device for enhancing liquid supply through liquid-increasing holes |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115502496A (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3637481A (en) * | 1968-09-24 | 1972-01-25 | Anocut Eng Co | Electrolytic demetallizing apparatus having electrolyte-pressure-responsive load-compensating means |
CN104001996A (en) * | 2014-05-27 | 2014-08-27 | 南京航空航天大学 | Dynamic auxiliary electrolyte feeding clamp and electrolyte feeding way for electrolytic machining of vane cascade channel of blisk |
CN111037014A (en) * | 2019-11-22 | 2020-04-21 | 南京航空航天大学 | Nesting electrochemical machining device and method for inward blades of multistage rectifying stator |
CN212239492U (en) * | 2020-05-11 | 2020-12-29 | 西安工程大学 | A positive flow three-side feeding cathode device for electrolytic machining |
CN113333878A (en) * | 2021-05-31 | 2021-09-03 | 中国航空制造技术研究院 | Electrochemical sleeve shape processing device for bending-torsion variable-section blade |
-
2022
- 2022-09-16 CN CN202211131128.2A patent/CN115502496A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3637481A (en) * | 1968-09-24 | 1972-01-25 | Anocut Eng Co | Electrolytic demetallizing apparatus having electrolyte-pressure-responsive load-compensating means |
CN104001996A (en) * | 2014-05-27 | 2014-08-27 | 南京航空航天大学 | Dynamic auxiliary electrolyte feeding clamp and electrolyte feeding way for electrolytic machining of vane cascade channel of blisk |
CN111037014A (en) * | 2019-11-22 | 2020-04-21 | 南京航空航天大学 | Nesting electrochemical machining device and method for inward blades of multistage rectifying stator |
CN212239492U (en) * | 2020-05-11 | 2020-12-29 | 西安工程大学 | A positive flow three-side feeding cathode device for electrolytic machining |
CN113333878A (en) * | 2021-05-31 | 2021-09-03 | 中国航空制造技术研究院 | Electrochemical sleeve shape processing device for bending-torsion variable-section blade |
Non-Patent Citations (1)
Title |
---|
陵川机械厂技术科: ""异形零件的套型电解加工工艺"", 电加工与模具, no. 1, 29 February 1976 (1976-02-29), pages 32 - 33 * |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN210817827U (en) | Precise electrolytic machining device for large-distortion blade | |
CN101633066A (en) | Vacuum backflow electrolysis processing method and vacuum backflow electrolysis processing device | |
CN103386521A (en) | Micro-hole electric discharge and electrolytic combined machining multi-channel symmetrical flushing device and method | |
CN110000434A (en) | Sandwich-type cathode assembly, cathode group hole Electrolyzed Processing frock clamp and process | |
CN109277654A (en) | Device and method for sealing liquid in spin electrolytic machining | |
CN111730155B (en) | Multi-blade Nesting Electrolysis Cathode Fixture Device and Its Application | |
CN111687504B (en) | Special-shaped group-seam type cathode arc surface outer groove electrolytic machining device and method | |
CN110605447A (en) | Precise electrolytic machining device and process method for large-distortion blade | |
CN116586701A (en) | Electrolytic arc composite/electrolytic integrated milling device and method | |
CN111390310B (en) | Cathode structure and electrolytic machining method for diesel engine fuel injection bodies | |
CN110340469A (en) | Gas-liquid combined electrode and electrolytic processing method | |
CN216729956U (en) | Clamp for electrolytic machining of complex-surface blade | |
CN106925850B (en) | A kind of type chamber electrolytic machining device | |
CN115502496A (en) | Sleeve-shaped electrolytic machining device for enhancing liquid supply through liquid-increasing holes | |
CN110340467A (en) | Device and method for open symmetrical cathode tenon and groove electrolytic machining | |
CN113333878B (en) | Electrochemical sleeve shape processing device for bending-torsion variable-section blade | |
CN111805025B (en) | Rod-plate combined electrolytic machining cathode system and its processing method | |
CN119016816A (en) | A multi-channel electric spark-electrolysis composite cutting machining electrode and cutting method thereof | |
CN114043021A (en) | A device for electrolytic machining of grooves in pipe fittings | |
CN110814452B (en) | An electrolytic machining device for tooth flank staggered grooves | |
CN216421340U (en) | ECM tool | |
CN116586702A (en) | Micro-milling auxiliary electrolytic composite machining tool and machining method | |
CN115502493A (en) | High aspect ratio straight grain blade sleeve-shaped electrolytic machining device | |
CN115464223B (en) | Composite fluid insulation protection blade jacking electrolytic machining device and working method | |
CN115502495A (en) | Sleeve-shaped electrolytic machining device with main flushing and auxiliary flushing liquid supply |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |