CN115492771A - Novel shaftless silent magnetic transmission double-suction rotary shell pump - Google Patents
Novel shaftless silent magnetic transmission double-suction rotary shell pump Download PDFInfo
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- CN115492771A CN115492771A CN202210677023.0A CN202210677023A CN115492771A CN 115492771 A CN115492771 A CN 115492771A CN 202210677023 A CN202210677023 A CN 202210677023A CN 115492771 A CN115492771 A CN 115492771A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D1/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D1/006—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps double suction pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/06—Lubrication
- F04D29/061—Lubrication especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
- F04D29/086—Sealings especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
- F04D29/4293—Details of fluid inlet or outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/445—Fluid-guiding means, e.g. diffusers especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/669—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for liquid pumps
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- General Engineering & Computer Science (AREA)
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Abstract
Description
技术领域technical field
本发明涉及一种旋壳泵,尤其是涉及一种用于石油化工、造纸、食品等领域流体输送的新型无轴静音磁力传动双吸旋壳泵。The invention relates to a rotary casing pump, in particular to a novel shaftless silent magnetic drive double-suction rotary casing pump used for fluid transportation in petrochemical, papermaking, food and other fields.
背景技术Background technique
旋壳泵是一种单级的、悬臂式小流量高扬程的泵,目前主要运用在石油化工、造纸、食品等领域,用于输送清洁的液体或含固体颗粒的液体。此后,旋壳泵因其结构简单、体积小、运行稳定、转速低、抗汽蚀性能良好、密封性能好,及其在这些领域的良好声誉和强劲的后续发展,使它获得了更广泛的应用。旋壳泵目前已经成为汽车制造业钻孔冲洗系统输液泵、碳黑生产线供料泵,并已成为化学工厂深井废料处理领域的首选设备,食品加工、制造业车间以及造纸工业等高压清洗系统的标配设备。Rotary casing pump is a single-stage, cantilever type pump with small flow and high head. It is mainly used in petrochemical, papermaking, food and other fields to transport clean liquid or liquid containing solid particles. Since then, due to its simple structure, small size, stable operation, low speed, good anti-cavitation performance, good sealing performance, and its good reputation and strong follow-up development in these fields, it has gained wider popularity. application. Rotary casing pumps have become infusion pumps for drilling flushing systems in the automobile industry, feed pumps for carbon black production lines, and have become the preferred equipment for deep well waste treatment in chemical factories, and the preferred choice for high-pressure cleaning systems in food processing, manufacturing workshops, and paper industries. Standard equipment.
在这些实际的工程应用中这种单吸、悬臂式的旋壳泵已经拥有了非常出色的性能,但我们在实际使用的过程当中也发现了其存在的不足,限制了其使用过程中的最大流量和运行中的稳定性,另外这种电机与泵体一起的结构在安装使用时仍然具有较大的体积和安装空间,尤其轴向尺寸因电机的存在较长。同时由于采用机械密封,在输水的过程中存在泄漏。In these practical engineering applications, this single-suction, cantilever-type rotary casing pump already has very good performance, but we also found its shortcomings in the actual use process, which limits its maximum use. In addition, the structure of the motor and the pump body still has a large volume and installation space when installed and used, especially the axial dimension is longer due to the existence of the motor. At the same time, due to the mechanical seal, there is leakage in the process of water delivery.
发明内容Contents of the invention
为了克服背景技术中现有旋壳泵的不足,在背景技术下和结合实际生产遇到的问题,针对这种单吸小流量和悬臂式壳体旋壳泵的不足,做出了一些技术上的改进和优化,本发明人发明了一种新型无轴静音磁力传动双吸旋壳泵。In order to overcome the shortcomings of the existing rotary casing pumps in the background technology, and in combination with the problems encountered in the actual production under the background technology, in view of the shortcomings of this single-suction small flow and cantilever casing rotary casing pumps, some technical solutions have been made. The inventors have invented a novel shaftless silent magnetic drive double-suction rotary casing pump.
本发明可用于石油化工、造纸、食品等领域流体输送。本发明与传统的旋壳泵相比,该装置提高了旋壳泵的最大输送流量,取消电机驱动,采用磁力驱动,有效减少旋壳泵的重量和整体轴向长度,尺寸更小,重量更轻。提高旋壳泵整体的静音效果,使流场的流态更好的同时延长了使用的寿命;The invention can be used for fluid transportation in petrochemical, papermaking, food and other fields. Compared with the traditional rotary casing pump, the present invention improves the maximum delivery flow rate of the rotary casing pump, cancels the motor drive, adopts magnetic drive, effectively reduces the weight and the overall axial length of the rotary casing pump, and has smaller size and heavier weight. light. Improve the overall mute effect of the rotary casing pump, make the flow state of the flow field better and prolong the service life;
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
本发明包括主轴、泵外壳、左叶轮、线圈绕组、永磁磁钢、转子腔壳、集流管和右叶轮;泵外壳一端外壁连接安装轴承箱,轴承箱内布置主轴,主轴端部伸入到泵外壳内,泵外壳内部空腔中安装有分流内壳,分流内壳的内腔中固定布置泵壳体,泵壳体内布置转子腔壳,转子腔壳和泵壳体以沿主轴轴向的铰接轴铰接;转子腔壳的外周面镶嵌有永磁磁钢,和永磁磁钢圆周对应的泵壳体的内周面镶嵌有线圈绕组;分流内壳、泵壳体和转子腔壳的两侧分别开设有同轴于主轴轴向的用于主轴和集流管穿设过的通孔,主轴穿设于分流内壳、泵壳体和转子腔壳的一侧通孔内布置;转子腔壳内部空腔中安装有集流管,集流管包括轴部和径部,轴部从泵外壳外伸入到泵外壳内,再穿设过分流内壳、泵壳体和转子腔壳的另一侧通孔后伸入到转子腔壳内,轴部和主轴同轴布置但不相连,轴部在伸入到转子腔壳内的末端连接径部,径部相垂直于轴部且从轴部端部起沿径向方向延伸布置,轴部和径部相连接形成L形;转子腔壳内腔中设有左叶轮和右叶轮,主轴端部伸入到泵外壳内且穿过分流内壳、泵壳体和转子腔壳一侧通孔后的端部再与左叶轮同轴固定连接,右叶轮通过水润滑轴承同轴活动装在集流管的轴部,左叶轮和右叶轮的周围边缘均固定连接于转子腔壳的内周面,使得转子腔壳、左叶轮和右叶轮形成整体并绕主轴和集流管轴部旋转。The invention includes a main shaft, a pump casing, a left impeller, a coil winding, a permanent magnetic steel, a rotor chamber casing, a collecting pipe and a right impeller; the outer wall of one end of the pump casing is connected with a bearing box, and the main shaft is arranged inside the bearing box, and the end of the main shaft extends into the Into the pump casing, a shunt inner casing is installed in the inner cavity of the pump casing, the pump casing is fixedly arranged in the inner cavity of the shunt inner casing, and the rotor chamber casing is arranged in the pump casing, and the rotor chamber casing and the pump casing are aligned along the axis of the main shaft. The hinge shaft is hinged; the outer peripheral surface of the rotor chamber shell is inlaid with permanent magnetic steel, and the inner peripheral surface of the pump housing corresponding to the permanent magnet steel circumference is inlaid with coil windings; the shunt inner shell, pump housing and rotor cavity shell On both sides, there are through holes coaxial with the axis of the main shaft for the main shaft and the collecting pipe to pass through. A collecting pipe is installed in the inner cavity of the chamber shell. The collecting pipe includes a shaft part and a diameter part. The shaft part extends from the outside of the pump casing into the pump casing, and then passes through the shunt inner casing, the pump casing and the rotor chamber casing. The other side of the through hole extends into the rotor cavity shell. The shaft part and the main shaft are arranged coaxially but not connected. The end of the shaft part extending into the rotor cavity shell is connected to the diameter part. Extending from the end of the shaft in the radial direction, the shaft and the diameter are connected to form an L shape; a left impeller and a right impeller are arranged in the inner cavity of the rotor cavity, and the end of the main shaft extends into the pump casing and passes through The end of the shunt inner shell, the pump shell and the through hole on one side of the rotor cavity shell are coaxially fixedly connected with the left impeller, and the right impeller is coaxially mounted on the shaft of the header through a water-lubricated bearing. The left impeller and the right The peripheral edges of the impellers are all fixedly connected to the inner peripheral surface of the rotor chamber casing, so that the rotor chamber casing, the left impeller and the right impeller form a whole and rotate around the main shaft and the shaft of the collector.
所述的泵外壳顶端开设进液口,分流内壳沿主轴轴向的两端分别和泵外壳内部空腔的内壁之间均具有和进液口连通的间隙并分别作为两个独立的竖直流道,集流管的轴部和主轴分别和分流内壳、泵壳体、转子腔壳两侧的通孔孔壁之间均具有间隙并分别作为左水平流道、右水平流道,转子腔壳在靠近左叶轮一侧的内端面和左叶轮之间、转子腔壳在靠近右叶轮一侧的内端面和右叶轮之间均具有间隙并分别作为左、右环形流道;左叶轮和右叶轮之间的转子腔壳内腔部分作为转子腔,左叶轮、右叶轮对应的两个环形流道的外圈部分经左叶轮、右叶轮周围边缘和转子腔壳内周面之间的镂空通槽与转子腔连通,左叶轮、右叶轮对应的两个环形流道的内圈部分分别经主轴和集流管轴部对应的左水平流道、右水平流道与两个竖直流道连通。The top of the pump casing is provided with a liquid inlet, and there are gaps communicating with the liquid inlet between the two ends of the splitter inner casing along the axial direction of the main shaft and the inner wall of the inner cavity of the pump casing, and they are respectively used as two independent vertical There are gaps between the flow channel, the shaft and the main shaft of the collector and the through-hole walls on both sides of the shunt inner casing, the pump casing, and the rotor cavity casing, and they are respectively used as the left horizontal flow path, the right horizontal flow path, and the rotor There are gaps between the inner end surface of the cavity shell near the left impeller and the left impeller, and between the inner end surface of the rotor cavity shell close to the right impeller and the right impeller, which serve as left and right annular flow channels respectively; the left impeller and The inner part of the rotor cavity shell between the right impeller is used as the rotor cavity, and the outer ring part of the two annular flow passages corresponding to the left impeller and the right impeller passes through the hollow between the peripheral edge of the left impeller and the right impeller and the inner peripheral surface of the rotor cavity shell. The through groove communicates with the rotor cavity, and the inner ring parts of the two annular flow passages corresponding to the left impeller and the right impeller pass through the left horizontal flow passage, the right horizontal flow passage and the two vertical flow passages corresponding to the shaft of the main shaft and the collector pipe respectively. connected.
流体从进液口流入后流入到分流内壳沿主轴轴向前后端的两个竖直流道中,两个竖直流道再分别经左水平流道、右水平流道后流入到左叶轮、右叶轮对应的两个环形流道,再经左叶轮、右叶轮周围边缘和转子腔壳内周面之间的镂空通槽流入转子腔中。The fluid flows in from the liquid inlet and then flows into the two vertical flow channels at the front and rear ends of the splitter inner casing along the axial direction of the main shaft. The two vertical flow channels then flow into the left impeller and the right The two annular flow passages corresponding to the impellers flow into the rotor cavity through the hollow channel between the peripheral edges of the left impeller and the right impeller and the inner peripheral surface of the rotor cavity shell.
所述的进液口正对的分流内壳的顶面设置成山脊形的表面作为进口段壁面。The top surface of the split flow inner casing facing the liquid inlet is provided with a ridge-shaped surface as the wall surface of the inlet section.
所述的集流管径部位于转子腔中,集流管径部的末端沿切向垂直弯折形成弯折部,集流管弯折部垂直弯折的切向方向和转子腔壳、左叶轮和右叶轮形成的整体并绕主轴和集流管轴部旋转的时针切向方向相反;集流管的内部开设有中空通道,中空通道从集流管的轴部经由径部连通到弯折部,且中空通道的两端均分别贯穿出集流管轴部和弯折部的端面,中空通道在集流管轴部的端口作为出液口;转子腔中的流体经集流管弯折部端面的中空通道入口流入,从集流管轴部端面的中空通道出口流出。The radial part of the collecting pipe is located in the rotor cavity, and the end of the radial part of the collecting pipe is bent vertically along the tangential direction to form a bent part. The impeller and the right impeller form a whole and rotate around the main shaft and the shaft of the collector in the opposite tangential direction; there is a hollow channel inside the collector, and the hollow channel is connected from the shaft of the collector to the bend through the diameter. part, and the two ends of the hollow channel respectively go through the end faces of the shaft of the collector and the bending part, and the port of the hollow channel on the shaft of the collector is used as a liquid outlet; the fluid in the rotor cavity is bent through the collector The inlet of the hollow channel on the end face of the header flows in, and the outlet flows out from the outlet of the hollow channel on the end face of the header shaft.
集流管通过机械密封的方式防止流体介质的泄露。机械密封主要是指集流管和转子之间的结构,这就防止了在运行的流体的泄露,密封的可靠性很好。The header prevents the leakage of the fluid medium by means of a mechanical seal. The mechanical seal mainly refers to the structure between the collector and the rotor, which prevents the leakage of the running fluid, and the reliability of the seal is very good.
所述的主轴的中部穿出泵外壳后经轴承支撑套装在轴承箱中,轴承箱内充满润滑油,主轴的另一端与轴承箱相连,并在通过轴承箱中的润滑油进行自润滑。The middle part of the main shaft passes through the pump shell and is set in the bearing box through the bearing support. The bearing box is filled with lubricating oil, and the other end of the main shaft is connected with the bearing box, and is self-lubricated by the lubricating oil in the bearing box.
所述的轴承箱的顶部开设有注油通孔,注油通孔中安装有油塞,轴承箱的底部安装有油标。The top of the bearing box is provided with an oil injection hole, an oil plug is installed in the oil injection hole, and an oil mark is installed at the bottom of the bearing box.
所述的转子腔壳、左叶轮、右叶轮是一体铸造而成。The rotor chamber shell, the left impeller and the right impeller are integrally cast.
所述的转子腔壳和泵壳体之间通过线圈绕组和永磁磁钢的磁力传动连接,即给线圈绕组通电,通过线圈绕组产生磁场驱动永磁磁钢旋转,进而带动转子腔壳在泵壳体中旋转。The rotor cavity shell and the pump shell are connected through the magnetic transmission of the coil winding and the permanent magnet steel, that is, the coil winding is energized, and the magnetic field is generated through the coil winding to drive the permanent magnet steel to rotate, thereby driving the rotor cavity shell in the pump. Rotate in the housing.
本发明的进口段壁面和左右流道是指流体介质在进液口竖直往下流动时,由于进口段壁面的作用使得流体分别从左右两个通道流进转子腔。左通道是指主轴和转子腔壳构成的,右通道是指集流管和转子腔壳构成。The wall surface of the inlet section and the left and right flow channels in the present invention mean that when the fluid medium flows vertically downward at the liquid inlet, the fluid flows into the rotor cavity from the left and right channels respectively due to the effect of the wall surface of the inlet section. The left channel is composed of the main shaft and the rotor cavity shell, and the right channel is composed of the collector tube and the rotor cavity shell.
转子腔壳的外周向镶嵌有永磁磁钢,线圈绕组安装在泵壳体中。旋壳泵依靠外接三相电源通过电线与线圈绕组相连形成一个围绕泵壳体的环形旋转变化磁场,驱动转子腔壳中的永磁磁钢旋转。The outer circumference of the rotor chamber casing is inlaid with permanent magnetic steel, and the coil winding is installed in the pump casing. The rotary casing pump relies on an external three-phase power supply connected to the coil winding through wires to form a circular rotating and changing magnetic field around the pump casing, which drives the permanent magnet in the rotor cavity to rotate.
流体介质通过进液口流入,进液口设置在转子腔的竖直方向上,在转子腔和进液口之间,从内到外依次分别是转子腔壳、两端固定支撑转子腔壳用的泵壳体、内腔和进行流动分离的进口段壁面,流体在进口段壁面的作用下左右流动分离,由于叶轮与转子腔壳相连,在磁力作用下转子腔壳带动叶轮旋转,通过左右叶轮的离心力的作用下流体从左右两边进入高速同步旋转的转子腔,使得转子腔内四周的液体具有很高的压力,高速的液体流入静止的收集管中,流管相当于普通离心泵的压水室,具有扩压作用,将速度能转化为压力能,最终通过集流管输出高压液体。The fluid medium flows in through the liquid inlet, and the liquid inlet is set in the vertical direction of the rotor chamber. Between the rotor chamber and the liquid inlet, from the inside to the outside, there are respectively the rotor chamber shell and the two ends for fixedly supporting the rotor chamber shell. The pump casing, inner cavity and the wall of the inlet section for flow separation, the fluid flows left and right under the action of the wall of the inlet section and separates, because the impeller is connected with the rotor cavity shell, the rotor cavity shell drives the impeller to rotate under the action of magnetic force, and passes through the left and right impellers Under the action of the centrifugal force, the fluid enters the high-speed synchronously rotating rotor chamber from the left and right sides, so that the liquid around the rotor chamber has a high pressure, and the high-speed liquid flows into the stationary collection pipe, and the flow pipe is equivalent to the pressurized water of an ordinary centrifugal pump. The chamber has the function of diffusing, which converts velocity energy into pressure energy, and finally outputs high-pressure liquid through the header.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
本发明采用双吸入口,相比于传统旋壳泵,输送介质时对汽蚀敏感,因此入口流速不易过大,从而限制了旋壳泵可输送的最大流量,采用本装置后,将原来的单吸入口改为双吸,入口速度降为单吸时的一半,可大大提升旋壳泵的抗汽蚀性能;同时在相同汽蚀余量要求下,还能增加旋壳泵的最大输送流量,双吸入口还能够使得旋壳泵的轴向力自平衡。The invention adopts double suction ports. Compared with the traditional rotary casing pump, it is sensitive to cavitation when conveying the medium, so the inlet flow rate is not easy to be too large, thereby limiting the maximum flow that the rotary casing pump can deliver. After using this device, the original The single suction inlet is changed to double suction, and the inlet speed is reduced to half of that of single suction, which can greatly improve the anti-cavitation performance of the rotary casing pump; at the same time, under the same NPSH requirements, the maximum delivery flow of the rotary casing pump can also be increased , the double suction port can also make the axial force of the rotary casing pump self-balancing.
本发明的旋壳泵取消电机驱动,采用无轴电磁驱动,有效减少旋壳泵的重量和整体轴向长度,尺寸更小,重量更轻。相比于传统的电机驱动,无轴电磁驱动泵可以降低噪声,改善内部流态,减少流动损失。The rotary casing pump of the present invention cancels the motor drive, adopts the shaftless electromagnetic drive, effectively reduces the weight and the overall axial length of the rotary casing pump, and is smaller in size and lighter in weight. Compared with traditional motor drive, shaftless electromagnetic drive pump can reduce noise, improve internal flow state and reduce flow loss.
附图说明Description of drawings
图1是本发明的剖视图;Fig. 1 is a sectional view of the present invention;
图2是集流管的三维图;Fig. 2 is a three-dimensional diagram of a header;
图3是叶轮的剖视图。Fig. 3 is a sectional view of the impeller.
图中:1、油标,2、轴承,3、主轴,4、轴承箱,5、油塞,6、毛毡圈,7、泵外壳,8、左水平流道,9、左叶轮,10、进液口,11、进口段壁面,12、内腔,13、泵壳体,14、线圈绕组,15、永磁磁钢,16、转子腔壳,17、集流管,18、水润滑轴承,19、填料密封,20、右水平流道,21、出液口,22、右叶轮,23、转子腔。In the figure: 1. Oil mark, 2. Bearing, 3. Main shaft, 4. Bearing box, 5. Oil plug, 6. Felt ring, 7. Pump casing, 8. Left horizontal channel, 9. Left impeller, 10. Liquid inlet, 11. Wall surface of inlet section, 12. Inner chamber, 13. Pump casing, 14. Coil winding, 15. Permanent magnetic steel, 16. Rotor cavity shell, 17. Collector, 18. Water lubricated bearing , 19, packing seal, 20, right horizontal flow channel, 21, liquid outlet, 22, right impeller, 23, rotor cavity.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,具体实施的泵包括主轴3、泵外壳7、左叶轮9、线圈绕组14、永磁磁钢15、转子腔壳16、集流管17和右叶轮22。As shown in FIG. 1 , the concretely implemented pump includes a
泵外壳7一端外壁同轴连接安装轴承箱4,轴承箱4内同轴通过轴承2布置主轴3,主轴3端部伸入到泵外壳7内,主轴3穿过泵外壳7时安装有毛毡圈6以密封。泵外壳7内部空腔中安装有分流内壳,分流内壳底部固定于泵外壳7底部,分流内壳的内腔12中固定布置泵壳体13,泵壳体13内布置转子腔壳16,转子腔壳16和泵壳体13以沿主轴3轴向的铰接轴铰接,转子腔壳16通过填料密封19可旋转地和泵壳体13铰接,转子腔壳16和分流内壳的两端底部、泵外壳7内腔底部之间密封地转动连接。具体地,转子腔壳16两端通孔的孔端面分别和分流内壳的两端底部、泵外壳7底部之间通过填料密封19地转动连接。One end of the
如图1所示,具体实施中,分流内壳内腔内安装泵壳体13,泵壳体13套装在集流管17和主轴3上方的转子腔壳16外,泵壳体13内表面和转子腔壳16外表面转动配合连接,转子腔壳16在固定支撑用泵壳体13作用下两端轴向固定,使得转子腔壳16左右两端均能很好轴向固定,能保证转子腔壳16在旋转过程中的稳定性。As shown in Figure 1, in specific implementation, a
转子腔壳16的外周面镶嵌有环形的永磁磁钢15,线圈绕组14安装在泵壳体13中,和永磁磁钢15圆周对应的泵壳体13的内周面镶嵌有环形的线圈绕组14,转子腔壳16和泵壳体13之间通过线圈绕组14和永磁磁钢15的磁力传动连接,即给线圈绕组14通电,通过线圈绕组14产生磁场驱动永磁磁钢15旋转,进而带动转子腔壳16在泵壳体13中旋转。The outer peripheral surface of the
分流内壳、泵壳体13和转子腔壳16的两侧分别开设有同轴于主轴3轴向的用于主轴3和集流管17穿设过的通孔,主轴3穿设于分流内壳、泵壳体13和转子腔壳16的一侧通孔内布置。The two sides of the shunt inner casing, the
转子腔壳16内部空腔中安装有集流管17,集流管17包括轴部和径部,轴部从泵外壳7外伸入到泵外壳7内,轴部穿设过泵外壳7时和泵外壳7固定连接,再穿设过分流内壳、泵壳体13和转子腔壳16的另一侧通孔后伸入到转子腔壳16内,轴部和主轴3同轴布置但不相连,相对布置在分流内壳、泵壳体13和转子腔壳16的两侧,轴部在伸入到转子腔壳16内的末端连接径部,径部相垂直于轴部且从轴部端部起沿径向方向延伸布置,轴部和径部相连接形成L形。A collecting
转子腔壳16内腔中设有左叶轮9和右叶轮22,主轴3端部伸入到泵外壳7内且穿过分流内壳、泵壳体13和转子腔壳16一侧通孔后的端部再与左叶轮9同轴固定连接,左叶轮9和主轴3之间通过圆头平键同轴套装固定,右叶轮22通过水润滑轴承18同轴活动装在集流管17的轴部,左叶轮9和右叶轮22的周围边缘均固定连接于转子腔壳16的内周面,使得转子腔壳16、左叶轮9和右叶轮22形成整体并绕主轴3和集流管17轴部旋转。A
泵外壳7顶端开设进液口10,分流内壳沿主轴3轴向的两端分别和泵外壳7内部空腔的内壁之间均具有和进液口10连通的间隙并分别作为两个独立的竖直流道,集流管17的轴部和主轴3分别和分流内壳、泵壳体13、转子腔壳16两侧的通孔孔壁之间均具有间隙并分别作为左水平流道8、右水平流道20,转子腔壳16在靠近左叶轮9一侧的内端面和左叶轮9之间、转子腔壳16在靠近右叶轮22一侧的内端面和右叶轮22之间均具有间隙并分别作为左、右环形流道。The top of the
如图3所示,左叶轮9、右叶轮22周围外边缘在和转子腔壳16内周面之间均设有镂空通槽,左叶轮9和右叶轮22之间的转子腔壳16内腔部分作为转子腔23,左叶轮9、右叶轮22对应的两个环形流道的外圈部分经左叶轮9、右叶轮22周围边缘和转子腔壳16内周面之间的镂空通槽与转子腔23连通,左叶轮9、右叶轮22对应的两个环形流道的内圈部分分别经主轴3和集流管17轴部对应的左水平流道8、右水平流道20与分流内壳和泵外壳7之间的两个竖直流道连通。As shown in Figure 3, the outer edges around the
流体从进液口10流入后在进口段壁面11的引导作用下,流入到分流内壳沿主轴3轴向前后端的两个竖直流道中,两个竖直流道再分别经左水平流道8、右水平流道20后流入到左叶轮9、右叶轮22对应的两个环形流道,再经左叶轮9、右叶轮22周围边缘和转子腔壳16内周面之间的镂空通槽流入转子腔23中。After the fluid flows in from the
进液口10正对的分流内壳的顶面设置成山脊形的表面作为进口段壁面11,进液口10流入的流体冲击到进口段壁面11。进口段壁面11作为流体介质的流道,表面做光滑处理并做防腐蚀处理。The top surface of the split inner shell facing the
如图2所示,集流管17径部位于转子腔23中,集流管17径部的末端沿切向垂直弯折形成弯折部,集流管17弯折部垂直弯折的切向方向和转子腔壳16、左叶轮9和右叶轮22形成的整体并绕主轴3和集流管17轴部旋转的时针切向方向相反;集流管17的内部开设有中空通道,中空通道从集流管17的轴部经由径部连通到弯折部,且中空通道的两端均分别贯穿出集流管17轴部和弯折部的端面,中空通道在集流管17轴部的端口作为出液口21;转子腔23中的流体经集流管17弯折部端面的中空通道入口流入,从集流管17轴部端面的中空通道出口流出,集流管17轴部端面固定于泵外壳7。集流管17轴部端面的中空通道作为双吸旋壳泵的出液口21。As shown in Figure 2, the radial part of the
进液口10在进口段壁面11的作用下使得流体介质流动分离,分别从左右的竖直流道、水平流道、环形流道依次连接构成的左右流道一起在左叶轮9和右叶轮22的作用下进入转子腔23,使得流体从左右两侧进入转子腔23,最后通过集流管17从出液口21流出。The
主轴3的中部穿出泵外壳7后经轴承2支撑套装在轴承箱4中,轴承箱4内充满润滑油,主轴3的另一端与轴承箱4相连,并在通过轴承箱4中的润滑油进行自润滑。The middle part of the
轴承箱4的顶部开设有用于轴承箱4向轴承箱4注油的注油通孔,注油通孔中安装有油塞5,轴承箱4的底部安装有用于监测轴承箱4内油量的油标1,这样可以更加方便润滑油的添加和监测。The top of the
转子腔壳16两端通孔的孔端面分别和分流内壳的两端底部、泵外壳7底部之间通过填料密封19地转动连接。主轴3和泵外壳7的之间连接安装有毛毡圈6以密封。The hole end surfaces of the through holes at both ends of the
左边的主轴和右边的集流管17都是通过填料密封19的方式密封防止流体介质的泄露,使得泵壳体13和分流内壳之间的内腔12没有流体进入;集流管17和右叶轮22之间间隙充满水流,是通过水润滑轴承18连接,一方便可以让右轴承更好的转动,另一方面可以使集流管和转子腔之间更好的密封。而主轴3和泵外壳7之间压力不高,选择的是毛毡圈8密封,而不是一般旋壳泵选择的机械密封,这就防止了在运行的流体的泄露,使得密封的可靠性很好。The main shaft on the left and the
转子腔壳16、左叶轮9、右叶轮22是一体铸造而成。主轴与左叶轮是通过键连接在一起的,左右叶轮和整个转子腔壳是一体的,这使得二者在安装拆卸,前者更加容易、方便一些。而传统的旋壳泵是转子腔壳和主轴通过螺钉连接在一起的叶轮和壳也是一体的,解决了无法方便拆卸和安装的问题。The
转子腔壳16和泵壳体13之间通过线圈绕组14和永磁磁钢15的磁力传动连接,即给线圈绕组14通电,通过线圈绕组14产生磁场驱动永磁磁钢15旋转,进而带动转子腔壳16在泵壳体13中旋转。The
泵壳体13套装在转子腔壳16外,泵壳体13内表面和转子腔壳16外表面通过磁力传动连接。旋壳泵依靠外接三相电源通过电线与线圈绕组14相连形成一个围绕泵壳体的环形旋转变化磁场,驱动转子腔壳16中的永磁磁钢15旋转,进而带动左右叶轮运行;转子腔壳16内的流体经叶轮蜗壳增速加压后,从集流管17的出液口21流出。The
这样实现了无轴电磁驱动,实现了降低噪声和改善内部流态减少流动损失。In this way, the shaftless electromagnetic drive is realized, the noise is reduced, the internal flow state is improved and the flow loss is reduced.
本发明通过进口段壁面的分离和左右叶轮的作用实现了旋壳泵的双吸,通过取消电机驱动,采用无轴电磁驱动,有效降低噪声,改善内部流态,减少流动损失,减少旋壳泵的重量和整体轴向长度,尺寸更小,重量更轻。The invention realizes the double suction of the rotary casing pump through the separation of the wall surface of the inlet section and the action of the left and right impellers. By canceling the motor drive and adopting the shaftless electromagnetic drive, the noise is effectively reduced, the internal flow state is improved, the flow loss is reduced, and the rotary casing pump is reduced. The weight and the overall axial length, the size is smaller and the weight is lighter.
具体实施中,如图1所示,本发明的工作过程如下:In concrete implementation, as shown in Figure 1, working process of the present invention is as follows:
首先将旋壳泵安装到管路中调试完毕之后,给线圈绕组14通入三相交流电,这样会在线圈绕组14中形成一个围绕泵壳体的环形旋转变化磁场。当转子腔壳外周向的永磁钢铁15感应到其变化磁场后会产生感应电流,在磁场中受洛伦兹力作用进行旋转,因永磁钢铁15镶嵌在转子腔壳16的外周向且左叶轮9及右叶轮22和转子腔壳16相连,所以带动叶轮整体进行旋转。Firstly, after installing the rotary casing pump in the pipeline and finishing debugging, the coil winding 14 is supplied with three-phase alternating current, so that a circular rotating and changing magnetic field around the pump casing will be formed in the coil winding 14 . When the
在转子腔壳16、左叶轮9、右叶轮22形成的整体旋转过程中,流体介质通过进液口10进入泵外壳7的内部,在进口段壁面11的作用下顺着进口段壁面11分别从主轴侧的竖直流道和集流管侧的竖直流道后分别进入主轴侧的左水平流道8和集流管侧的右水平流道20,再分别进入主轴侧的环形流道和集流管侧的环形流道的内圈部分后流入转子腔23内;During the overall rotation process formed by the
两个叶轮和转子腔壳16转动产生离心力的作用,带动转子腔23内的流体介质从转子腔23的中心甩向转子腔23的外缘,速度增大,具有一定的压力,并具有很高的速度能,由于左右叶轮的转动,使得左右流道的流体都具有很高的速度能,这样就可以实现左右两侧的双吸,提高了旋壳泵的最大流量。The rotation of the two impellers and the
由于集流管17径部末端的弯折部所弯折的切向方向与两个叶轮和转子腔壳16转动方向相反,在转子腔23外缘的旋转流动的流体进入集流管17弯折部端面的中空通道入口,进而从集流管17轴部端面的中空通道出口流出。Since the tangential direction bent by the bending part at the radial end of the
由此实施可见,本发明设计了进口段壁面形成的双吸入口和依靠磁力传动带动转子腔壳和叶轮转动的结构,并充分利用分离腔壳形成的双吸入口这样结构,提高了旋壳泵的最大流量,取消了电机驱动,通过电磁驱动实现无轴驱动,提高旋壳泵整体的静音效果,使流场的流态更好的同时延长了使用的寿命;有效减少旋壳泵的重量和整体轴向长度,尺寸更小,重量更轻。It can be seen from this implementation that the present invention has designed the double suction inlet formed by the wall surface of the inlet section and the structure that relies on the magnetic drive to drive the rotor chamber shell and the impeller to rotate, and makes full use of the structure of the double suction inlet formed by the separation chamber shell to improve the rotary casing pump. The maximum flow rate, the motor drive is canceled, and the shaftless drive is realized through electromagnetic drive, which improves the overall quiet effect of the rotary casing pump, makes the flow state of the flow field better and prolongs the service life; effectively reduces the weight and cost of the rotary casing pump. Overall axial length, smaller size and lighter weight.
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CN117386633A (en) * | 2023-12-12 | 2024-01-12 | 烟台恒邦泵业有限公司 | Leakless magnetic rotary jet pump |
CN117386633B (en) * | 2023-12-12 | 2024-03-01 | 烟台恒邦泵业有限公司 | Leakless magnetic rotary jet pump |
CN118442354A (en) * | 2024-05-09 | 2024-08-06 | 成都市鸿枫机电工程有限公司 | Mute transmission booster pump |
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