CN115401314A - A kind of processing equipment and processing method of metal mask plate - Google Patents
A kind of processing equipment and processing method of metal mask plate Download PDFInfo
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- CN115401314A CN115401314A CN202211160721.XA CN202211160721A CN115401314A CN 115401314 A CN115401314 A CN 115401314A CN 202211160721 A CN202211160721 A CN 202211160721A CN 115401314 A CN115401314 A CN 115401314A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/062—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
- B23K26/0622—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/062—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
- B23K26/0626—Energy control of the laser beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
- B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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Abstract
本发明公开了一种金属掩模版的加工设备及加工方法,其中,加工设备,包括:光源组件,用于出射激光光束,激光光束单脉冲能量大于或等于200uJ,脉冲宽度范围为400‑800fs,波长为1030nm;光束整形组件,位于激光光束传输的路径上,用于对激光光束进行整形,形成整形激光光束;加工组件,位于整形激光光束传输的路径上,用于调整整形激光光束的方向,并出射整形激光光束至待加工金属掩模版,以在待加工金属掩模版上形成预设掩模图形,金属掩模版的厚度范围为0.05‑1mm。本发明实施例解决了传统光纤激光切割掩模版的设备易出现边缘烧黑,卷曲变形等问题。提升了掩模版加工边缘品质。
The invention discloses a metal mask processing equipment and processing method, wherein the processing equipment includes: a light source assembly for emitting a laser beam, the single pulse energy of the laser beam is greater than or equal to 200uJ, and the pulse width range is 400-800fs, The wavelength is 1030nm; the beam shaping component is located on the transmission path of the laser beam, and is used to shape the laser beam to form a shaped laser beam; the processing component is located on the transmission path of the shaped laser beam, and is used to adjust the direction of the shaped laser beam. And output the shaped laser beam to the metal mask to be processed to form a preset mask pattern on the metal mask to be processed, the thickness of the metal mask is in the range of 0.05-1mm. The embodiment of the present invention solves the problems that the traditional optical fiber laser cutting reticle equipment is prone to burnt edges, curling and deformation, and the like. Improved edge quality of reticle processing.
Description
技术领域technical field
本发明涉及激光切割技术领域,尤其涉及一种金属掩模版的加工设备及加工方法。The invention relates to the technical field of laser cutting, in particular to a metal mask processing equipment and processing method.
背景技术Background technique
在光伏太阳能领域,光伏硅片需要在表面进行各类膜层的蒸镀及印刷,在这类制作过程中,大量的使用到掩模版。金属掩模版的制作可以是CNC加工,电蚀刻加工,激光切割等。其中因激光切割的高效性及灵活性,被大量采用。In the field of photovoltaic solar energy, photovoltaic silicon wafers need to be evaporated and printed with various film layers on the surface. In this kind of production process, a large number of masks are used. The production of the metal mask can be CNC processing, electro-etching processing, laser cutting, etc. Among them, laser cutting is widely used because of its high efficiency and flexibility.
但其存在的问题是,当前行业内的激光通常使用光纤激光,只能切割0.2mm厚度左右的掩模版。对于目前行业内对掩模版越来越薄,越来越精密的追求,如使用光纤激光切割易出现边缘烧黑,卷曲变形等情况,无法满足加工需求,导致掩模版最终无法使用。However, the existing problem is that the current lasers in the industry usually use fiber lasers, which can only cut masks with a thickness of about 0.2mm. For the current pursuit of thinner and more precise reticles in the industry, for example, the use of fiber laser cutting is prone to black edges, curling and deformation, which cannot meet the processing requirements, resulting in the unusable reticles.
发明内容Contents of the invention
本发明提供了一种金属掩模版的加工设备及加工方法,以实现对较薄掩模版的切割,提高掩模版边缘的切割品质。The invention provides a metal mask plate processing equipment and a processing method to realize the cutting of a thin mask plate and improve the cutting quality of the edge of the mask plate.
根据本发明的一方面,提供了一种金属掩模版的加工设备,其中包括:According to an aspect of the present invention, a metal mask processing equipment is provided, which includes:
光源组件,用于出射激光光束,激光光束单脉冲能量大于或等于200uJ,脉冲宽度范围为400-800fs,波长为1030nm;The light source component is used to emit the laser beam, the single pulse energy of the laser beam is greater than or equal to 200uJ, the pulse width range is 400-800fs, and the wavelength is 1030nm;
光束整形组件,位于激光光束传输的路径上,用于对激光光束进行整形,形成整形激光光束;The beam shaping component is located on the transmission path of the laser beam and is used to shape the laser beam to form a shaped laser beam;
加工组件,位于整形激光光束传输的路径上,用于调整整形激光光束的方向,并出射整形激光光束至待加工金属掩模版,以在待加工金属掩模版上形成预设掩模图形,金属掩模版的厚度范围为0.05-1mm。The processing component is located on the transmission path of the shaped laser beam, and is used to adjust the direction of the shaped laser beam, and emit the shaped laser beam to the metal mask to be processed, so as to form a preset mask pattern on the metal mask to be processed, the metal mask The thickness of the stencil is in the range of 0.05-1mm.
根据本发明的一个实施例,所述金属掩模版的加工设备,其中,加工组件包括振镜、场镜和第一控制器;According to an embodiment of the present invention, the metal mask processing equipment, wherein the processing component includes a vibrating mirror, a field mirror and a first controller;
振镜位于整形激光光束传输的路径上;The galvanometer is located on the path of the shaped laser beam transmission;
场镜位于振镜近邻待加工金属掩模版的一侧;The field lens is located on the side of the galvanometer adjacent to the metal mask to be processed;
第一控制器与振镜连接,用于基于预设掩模图形控制振镜的角度,以调整整形激光光束入射至待加工掩模版上的位置。The first controller is connected with the vibrating mirror, and is used for controlling the angle of the vibrating mirror based on the preset mask pattern, so as to adjust the incident position of the shaped laser beam on the reticle to be processed.
根据本发明的一个实施例,所述金属掩模版的加工设备,其中,加工组件还包括图像采集单元、位移台和第二控制器,图像采集单元和位移台分别与第二控制器连接;According to an embodiment of the present invention, the metal mask processing equipment, wherein the processing component further includes an image acquisition unit, a translation stage, and a second controller, and the image acquisition unit and the translation platform are respectively connected to the second controller;
图像采集单元用于采集待加工金属掩模版的图像,位移台用于承载待加工金属掩模版,第二控制器用于根据待加工金属掩模版的图像以及加工组件的加工范围控制位移台的位移。The image acquisition unit is used to collect images of the metal mask to be processed, the translation stage is used to carry the metal mask to be processed, and the second controller is used to control the displacement of the translation table according to the image of the metal mask to be processed and the processing range of the processing components.
根据本发明的一个实施例,所述金属掩模版的加工设备,其中,光束整形组件包括扩束镜,位于光源组件至加工组件之间的光束传播路径上,用于对激光光束进行准直。According to an embodiment of the present invention, in the metal reticle processing equipment, the beam shaping component includes a beam expander, which is located on the beam propagation path between the light source component and the processing component, and is used to collimate the laser beam.
根据本发明的一个实施例,所述金属掩模版的加工设备,其中,光束整形组件还包括反射镜组,包括至少一个反射镜,反射镜组位于扩束镜至加工组件之间的光束传播路径上,和/或,反射镜组位于光源组件至扩束镜之间的光束传播路径上。According to an embodiment of the present invention, in the metal reticle processing equipment, the beam shaping component further includes a mirror group, including at least one mirror, and the mirror group is located on the beam propagation path between the beam expander and the processing component On, and/or, the mirror group is located on the beam propagation path between the light source assembly and the beam expander.
根据本发明的一个实施例,所述金属掩模版的加工设备,其中,激光光束的频率范围为100-200KHz,功率范围为20-40W。According to an embodiment of the present invention, in the metal reticle processing equipment, the frequency range of the laser beam is 100-200KHz, and the power range is 20-40W.
为实现上述目的,本发明第二方面实施例提出了一种金属掩模版的加工方法,基于如前所述的金属掩模版的加工设备实现,In order to achieve the above-mentioned purpose, the embodiment of the second aspect of the present invention proposes a method for processing a metal mask, which is realized based on the metal mask processing equipment mentioned above,
其中包括:These include:
以预设掩模图形调整整形激光光束的方向;Adjust the direction of the shaped laser beam with a preset mask pattern;
控制整形激光光束以不同入射角度入射并扫描待加工金属掩模版,以在待加工金属掩模版上形成预设掩模图形扫描路径;Control the shaped laser beam to be incident at different incident angles and scan the metal reticle to be processed to form a preset mask pattern scanning path on the metal reticle to be processed;
多次执行以上步骤,对预设掩模图形围成的区域进行切割,待加工金属掩模版上形成镂空掩模图形,完成加工。Perform the above steps multiple times to cut the area surrounded by the preset mask pattern, form a hollow mask pattern on the metal mask to be processed, and complete the processing.
根据本发明的一个实施例,加工组件还包括图像采集单元和位移台,在以预设掩模图形调整整形激光光束的方向之前还包括:According to an embodiment of the present invention, the processing assembly further includes an image acquisition unit and a translation stage, and before adjusting the direction of the shaped laser beam with a preset mask pattern, it also includes:
获取待加工金属掩模版的图像;Obtain an image of the metal mask to be processed;
根据待加工金属掩模版的图像以及加工组件的加工范围对待加工金属掩模版划分区域;According to the image of the metal mask to be processed and the processing range of the processing components, the area of the metal mask to be processed is divided;
控制位移台移动,以控制待加工掩模版中的一个未加工区域进入加工组件的加工范围。The movement of the translation stage is controlled to control an unprocessed area in the reticle to be processed to enter the processing range of the processing component.
根据本发明的一个实施例,在加工组件对一个未加工区域完成加工之后还包括:According to an embodiment of the present invention, after the processing component finishes processing an unprocessed area, it further includes:
控制位移台移动,控制待加工掩模版中的下一个未加工区域进入加工组件的加工范围;Control the movement of the translation stage, and control the next unprocessed area in the mask to be processed to enter the processing range of the processing component;
执行金属掩模版的加工方法的步骤;performing the steps of the metal mask processing method;
依次循环上述步骤,直至所有未加工区域完成加工。Repeat the above steps in turn until all unprocessed areas are processed.
根据本发明的一个实施例,在加工组件对一个未加工区域完成加工之后,控制位移台移动,控制待加工掩模版中的下一个未加工区域进入加工组件的加工范围之前还包括:According to an embodiment of the present invention, after the processing component finishes processing an unprocessed area, controlling the movement of the translation stage, and controlling the next unprocessed area in the reticle to be processed to enter the processing range of the processing component also includes:
获取已加工完成区域中镂空区域的图像;Obtain an image of the hollowed-out area in the processed area;
根据镂空区域的图像获取镂空区域的坐标;Obtain the coordinates of the hollowed-out area according to the image of the hollowed-out area;
判断镂空区域的坐标是否与预设掩模图形的坐标一致,若不一致,则获取镂空区域的坐标与预设掩模图形的坐标之间的偏差;Judging whether the coordinates of the hollowed out area are consistent with the coordinates of the preset mask pattern, if not, obtaining the deviation between the coordinates of the hollowed out area and the coordinates of the preset mask pattern;
并根据偏差对位移台和/或预设掩模图形的坐标进行校正。And correct the coordinates of the translation stage and/or the preset mask pattern according to the deviation.
本发明实施例的技术方案,通过使用飞秒激光配合高速振镜实现对较薄掩模版的切割,解决了光纤激光切割时出现的边缘烧黑和锯齿,翘曲,残渣等问题,提升了掩模版加工边缘品质和加工效率。The technical solution of the embodiment of the present invention uses a femtosecond laser to cooperate with a high-speed vibrating mirror to realize the cutting of a thinner mask, which solves the problems of blackened edges, sawtooth, warping, and residues that occur during fiber laser cutting, and improves the mask quality. Stencil processing edge quality and processing efficiency.
应当理解,本部分所描述的内容并非旨在标识本发明的实施例的关键或重要特征,也不用于限制本发明的范围。本发明的其它特征将通过以下的说明书而变得容易理解。It should be understood that the content described in this section is not intended to identify key or important features of the embodiments of the present invention, nor is it intended to limit the scope of the present invention. Other features of the present invention will be easily understood from the following description.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是本发明一个实施例的金属掩模版的加工设备方框示意图;FIG. 1 is a schematic block diagram of a processing device for a metal mask according to an embodiment of the present invention;
图2是现有技术中的切割效果图;Fig. 2 is a cutting effect diagram in the prior art;
图3是本实施例中的切割效果图;Fig. 3 is the cutting effect figure among the present embodiment;
图4是本发明一个实施例的金属掩模版的加工设备的加工组件结构示意图;FIG. 4 is a schematic structural diagram of processing components of a metal mask processing device according to an embodiment of the present invention;
图5是本发明一个实施例的金属掩模版的加工设备光束整形组件结构示意图;5 is a schematic structural diagram of a beam shaping component of a metal mask processing device according to an embodiment of the present invention;
图6是本发明一个实施例提出的金属掩模版的加工方法的流程图;FIG. 6 is a flowchart of a metal mask processing method proposed by an embodiment of the present invention;
图7是本发明一个实施例提出的金属掩模版的加工方法的流程图;FIG. 7 is a flowchart of a metal mask processing method proposed by an embodiment of the present invention;
图8是本发明一个实施例提出的金属掩模版的加工方法的流程图。FIG. 8 is a flowchart of a metal mask processing method proposed by an embodiment of the present invention.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only It is an embodiment of a part of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the description and claims of the present invention and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.
图1是本发明一个实施例的金属掩模版的加工设备方框示意图,如图1所示,该金属掩模板的加工设备,包括:光源组件101、光束整形组件102和加工组件103。FIG. 1 is a schematic block diagram of a metal mask processing equipment according to an embodiment of the present invention. As shown in FIG. 1 , the metal mask processing equipment includes: a
光源组件101,用于出射激光光束,激光光束单脉冲能量大于或等于200uJ,脉冲宽度范围为400-800fs,波长为1030nm;The
其中,光源组件101为出射激光光束的硬件设备,优选的,可以为飞秒激光器。Wherein, the
光束整形组件102,位于激光光束传输的路径上,(如图1所示)用于对激光光束进行整形,形成整形激光光束。The
其中,整形激光光束可以理解为改变光束直径或发射散角的光束,本发明实施例对此不作限定。Wherein, shaping the laser beam may be understood as changing the beam diameter or emitting the beam, which is not limited in the embodiment of the present invention.
加工组件103,位于整形激光光束传输的路径上,(如图1所示)用于调整整形激光光束的方向,并出射整形激光光束至待加工金属掩模版,以在待加工金属掩模版上形成预设掩模图形,金属掩模版的厚度范围为0.05-1mm。The
具体的,光源组件101出射单脉冲能量大于或等于200uJ,脉冲宽度范围为400-800fs,波长为1030nm的激光光束,该激光光束经过传播路径上的光束整形组件102,被整形后形成整形激光光束,经过传播路径上的加工组件103,被调整方向并出射至厚度范围为0.05-1mm的待加工金属掩模版,最终在所述待加工金属掩模版上形成预设掩模图形。Specifically, the
可选的,金属掩模版的加工设备,其中,激光光束的频率范围为100-200KHz,功率范围为20-40W。通过上述参数的激光器对厚度范围为0.05-1mm的待加工金属掩模版进行切割时,单脉冲能量大,脉宽小,切割金属掩模版边缘无发黑以及残渣等问题。图2为现有技术中的切割效果图,图3为本实施例中的切割效果图,如图2和图3所示,图3中的切割效果明显要比图2中的整齐,并且几乎没有焦黑。Optionally, the metal mask processing equipment, wherein the frequency range of the laser beam is 100-200KHz, and the power range is 20-40W. When the laser with the above parameters cuts the metal mask to be processed with a thickness range of 0.05-1mm, the single pulse energy is large, the pulse width is small, and there is no blackening and residue on the edge of the metal mask. Fig. 2 is a cutting effect diagram in the prior art, and Fig. 3 is a cutting effect diagram in this embodiment, as shown in Fig. 2 and Fig. 3, the cutting effect in Fig. 3 is obviously neater than that in Fig. 2, and almost No scorching.
本发明实施例的技术方案,通过使用飞秒激光配合高速振镜进行金属掩模版的加工,解决了光纤激光切割易出现边缘烧黑,卷曲变形等情况,无法满足加工需求,导致掩模版最终无法使用的问题,实现了对较薄掩模版的切割,提高掩模版边缘的切割品质。In the technical solution of the embodiment of the present invention, by using femtosecond laser and high-speed vibrating mirror to process the metal mask, it solves the situation that fiber laser cutting is prone to edge blackening, curling and deformation, etc., which cannot meet the processing requirements, resulting in the final failure of the mask. The use of the problem realizes the cutting of the thinner reticle and improves the cutting quality of the edge of the reticle.
图4是本发明一个实施例的金属掩模版的加工设备的加工组件结构示意图,如图4所示,加工组件103还包括振镜104,场镜105和第一控制器106。振镜104位于整形激光光束传输的路径上;场镜105位于振镜104近邻待加工金属掩模版120的一侧;第一控制器106与振镜104连接,用于基于预设掩模图形控制振镜104的角度,以调整整形激光光束入射至待加工掩模版120上的位置。FIG. 4 is a schematic structural diagram of a processing assembly of a metal reticle processing device according to an embodiment of the present invention. As shown in FIG. 4 , the
示例性的,若预设图形形状为一条横线,则第一控制器106可以控制调节振镜104的角度,示例性的,可以从30°调整到60°,使得经过振镜104的整形激光光束从一个点移动到另一个点,在待加工掩模版120形成横线图形形状。Exemplarily, if the preset graphic shape is a horizontal line, the
可以理解的是,在第一控制器106中,可以预存相应的图形对应相应的振镜104摆动角度。当待加工金属掩模版120上需要形成某一种图形时,第一控制器106对应的控制振镜104的摆动角度,通过改变入射到待加工金属掩模版120上的位置,来形成该种图形。其中,预设图形可以是矩形、棱形、圆形等形状,可以根据待加工金属掩模版120的图形需求来定,本发明对此不作具体限定。It can be understood that, in the
如图4所示,加工组件103还包括,图像采集单元107,位移台108,第二控制器109。图像采集单元107和位移台108分别与第二控制器109连接;As shown in FIG. 4 , the
图像采集单元107用于采集待加工金属掩模版120的图像,位移台108用于承载待加工金属掩模版120,第二控制器109用于根据待加工金属掩模版120的图像以及加工组件103的加工范围控制位移台108的位移。The
其中,第一控制器106和第二控制器109可以分开独立设置,也可以集成在一个控制器中。下面以集成在一个控制器200中为例来说明。Wherein, the
图像采集单元107可以为配置在加工组件103中的一种硬件设备,示例性的,可以为CCD系统或者CMOS系统。The
具体的,图像采集单元107在采集待加工金属掩模版120的图像后,控制器200可以根据该图像定位掩模版的XY边界,并与预存在控制器200中的成品样本相比,确定加工路径。示例性的,可以将待加工金属掩模版120划分为棋盘格形状,比如有第一、二、......、N区域,每个区域被加工组件103加工时均能处于加工组件103(场镜105)的加工范围内。Specifically, after the
示例性的,控制器200控制位移台108移动,第一区域位于加工组件103的加工范围内,控制器200可以调整振镜104的角度,以在第一区域形成预设掩模图形,并且图像采集单元107采集待加工金属掩模版120的图像,当第一区域的掩模图形与预设掩模图形还未完全相同时,控制器200控制位移台108保持不动,当第一区域的掩模图形与预设掩模图形相同时,完成加工,此时控制器200根据当前完成加工情况控制位移台108移动第二区域进入场镜105的加工范围进行加工,依次类推,直至最后一区域加工结束。Exemplarily, the
需要说明的是,一个加工区域中可以仅包括一个掩模图形,也可以包括一个掩模图形的部分,也可以包括多个掩模图形,即一个加工区域中的掩模图形的数量跟加工范围的大小以及图形本身的大小相关。It should be noted that a processing area may only include one mask pattern, or may include a part of a mask pattern, or may include multiple mask patterns, that is, the number of mask patterns in a processing area and the processing range is related to the size of the graph itself.
根据本实施例的技术方案,通过在加工组件103中增加了位移台108,控制器200和图像采集单元107,实现了对大于加工范围的待加工金属掩模版120的加工。According to the technical solution of this embodiment, by adding a
图5是本发明一个实施例的金属掩模版的加工设备光束整形组件结构示意图,如图5所示,光束整形组件102还包括扩束镜110,位于光源组件101至加工组件103之间的光束传播路径上,用于对激光光束进行扩束准直。FIG. 5 is a schematic structural diagram of a beam shaping component of a processing equipment for a metal mask according to an embodiment of the present invention. As shown in FIG. On the propagation path, it is used to expand and collimate the laser beam.
光束整形组件102还包括反射镜组111,包括至少一个反射镜,反射镜组111位于扩束镜110至加工组件103之间的光束传播路径上,和/或,反射镜组111位于光源组件101至扩束镜110之间的光束传播路径上。The
具体的,当反射镜组111位于扩束镜110至加工组件103之间的光束传播路径上,以及反射镜组111位于光源组件101至扩束镜110之间的光束传播路径上时,如图5所示,反射镜组111包括第一反射镜1111和第二反射镜1112,激光光束从光源组件101发射出后,经过第一反射镜1111反射到扩束镜110中,改变了激光的光束直径和发射散角,使其成为整形激光光束,有利于加工组件103的加工精准度的提高,从扩束镜110射出后,经过第二反射镜1112反射到加工组件103中,通过第一反射镜1111和第二反射镜1112的设置,改变了整个设备的光路传播方向,使得整个设备中各元器件设置更加集中,缩小了整个设备的体积。Specifically, when the
在其他的实施例中,可以根据实际需求,在光源组件101与扩束镜110之间设置至少一个反射镜,或者,在扩束镜110与加工组件103之间设置至少一个反射镜。本发明对此不作具体限制,主要目的以实现整体设备的体积小型化为准。In other embodiments, at least one reflective mirror may be provided between the
图6是本发明一个实施例提出的金属掩模版的加工方法的流程图,该方法基于如前所述的金属掩模版的加工设备实现,如图6所示,加工方法包括以下步骤:FIG. 6 is a flow chart of a metal mask processing method proposed by an embodiment of the present invention. The method is implemented based on the aforementioned metal mask processing equipment. As shown in FIG. 6 , the processing method includes the following steps:
S110、以预设掩模图形调整整形激光光束的方向。S110, adjusting the direction of the shaped laser beam with a preset mask pattern.
其中,预设掩模图形可以理解为根据实际加工需要,预先设置好在第一控制器中的图像形状,本发明实施例对此不进行限制。整形激光光束可以理解为改变光束直径或发射散角的激光光束。Wherein, the preset mask pattern can be understood as an image shape preset in the first controller according to actual processing requirements, which is not limited in the embodiment of the present invention. Shaping a laser beam can be understood as a laser beam that changes the beam diameter or emission divergence.
具体的,根据实际加工情况的需要,可提前在第一控制器中设置好掩模图形。飞秒激光器发射出激光光束,经过光束整形组件整形后,形成整形激光光束。第一控制器根据预设掩模图形获取待加工掩模版需要被切割的位置,并通过加工组件来调整整形激光光束的出射方向。Specifically, according to the needs of actual processing conditions, the mask pattern can be set in the first controller in advance. The femtosecond laser emits a laser beam, which is shaped by a beam shaping component to form a shaped laser beam. The first controller acquires the position where the reticle to be processed needs to be cut according to the preset mask pattern, and adjusts the outgoing direction of the shaped laser beam through the processing component.
S120、控制整形激光光束以不同入射角度入射并扫描待加工金属掩模版,以在待加工金属掩模版上形成预设掩模图形扫描路径。S120. Control the shaped laser beam to be incident at different incident angles and scan the metal reticle to be processed, so as to form a preset mask pattern scanning path on the metal reticle to be processed.
其中,待加工金属掩模版可以理解为还未加工的掩模版。预设掩模图形扫描路径可以理解为根据预设掩模图形形状,激光扫描形成的通路。Wherein, the metal reticle to be processed can be understood as an unprocessed reticle. The preset mask pattern scanning path can be understood as a path formed by laser scanning according to the shape of the preset mask pattern.
具体的,第一控制器根据预设掩模图形的形状向加工组件发出相应指令,控制与振镜连接的电机工作,调整整形激光光束的方向,以使整形激光光束从不同角度入射至扫描待加工金属掩模版,并在待加工金属掩模版上形成预设掩模图形扫描路径。Specifically, the first controller sends corresponding instructions to the processing components according to the shape of the preset mask pattern, controls the operation of the motor connected to the vibrating mirror, and adjusts the direction of the shaped laser beam so that the shaped laser beam is incident on the scanning target from different angles. The metal mask is processed, and a preset mask pattern scanning path is formed on the metal mask to be processed.
示例性的,若预设图形形状为一条横线,则第一控制器可以控制调节振镜的角度,示例性的,可以从30°调整到60°,使得经过振镜的整形激光光束从一个点移动到另一个点,在待加工掩模版形成横线图形形状。Exemplarily, if the preset graphic shape is a horizontal line, the first controller can control and adjust the angle of the vibrating mirror, for example, it can be adjusted from 30° to 60°, so that the shaped laser beam passing through the vibrating mirror changes from one The point moves to another point to form a horizontal line graphic shape on the mask plate to be processed.
可以理解的是,在第一控制器中,可以预存相应的图形对应相应的振镜摆动角度。当待加工金属掩模版上需要形成某一种图形时,第一控制器对应的控制振镜的摆动角度,通过改变入射到待加工金属掩模版上的位置,来形成该种图形。It can be understood that, in the first controller, corresponding graphs corresponding to corresponding oscillating angles of the vibrating mirrors may be prestored. When a certain pattern needs to be formed on the metal mask to be processed, the first controller correspondingly controls the swing angle of the vibrating mirror to form the pattern by changing the incident position on the metal mask to be processed.
S130、多次执行以上步骤,对预设掩模图形围成的区域进行切割,待加工金属掩模版上形成镂空掩模图形,完成加工。S130 , performing the above steps multiple times, cutting the area surrounded by the preset mask pattern, forming a hollow mask pattern on the metal mask to be processed, and completing the processing.
其中,镂空掩模图形可以理解为加工完成后,在掩模版上由激光雕刻的预设掩模图形。Wherein, the hollowed-out mask pattern can be understood as a preset mask pattern engraved by laser on the reticle after the processing is completed.
具体的,在待加工金属掩模版上形成的预设掩模图形扫描路径上,重复使用激光扫描切割该路径,直至预设掩模图形围成的区域与金属掩模版分离,在待加工金属掩模版上形成镂空掩模图形。Specifically, on the scanning path of the preset mask pattern formed on the metal mask to be processed, the path is repeatedly used to scan and cut the path until the area surrounded by the preset mask pattern is separated from the metal mask. A hollow mask pattern is formed on the stencil.
在本发明实施例中,通过使用飞秒激光配合高速振镜进行金属掩模版的加工,解决了光纤激光切割易出现边缘烧黑,卷曲变形等情况,无法满足加工需求,导致掩模版最终无法使用的问题,实现了对较薄掩模版的切割,提高掩模版边缘的切割品质。In the embodiment of the present invention, by using a femtosecond laser and a high-speed vibrating mirror to process the metal mask, it solves the problem that the fiber laser cutting is prone to edge blackening, curling and deformation, etc., which cannot meet the processing requirements, resulting in the mask being unusable in the end. The problem of cutting the thinner reticle is realized, and the cutting quality of the edge of the reticle is improved.
图7是本发明一个实施例提出的金属掩模版的加工方法的流程图,该方法基于如前所述的金属掩模版的加工设备实现,在上述基础上,加工组件还包括图像采集单元和位移台,如图7所示,在以预设掩模图形调整所述整形激光光束的方向之前还包括以下步骤:Fig. 7 is a flow chart of a method for processing a metal reticle proposed by an embodiment of the present invention. The method is implemented based on the processing equipment for a metal reticle as described above. On the basis of the above, the processing component also includes an image acquisition unit and a displacement The platform, as shown in Figure 7, also includes the following steps before adjusting the direction of the shaped laser beam with a preset mask pattern:
S210、获取待加工金属掩模版的图像。S210. Acquiring an image of the metal mask to be processed.
其中,获取方式可以为拍照。Wherein, the acquisition method may be taking a photo.
S220、根据待加工金属掩模版的图像以及加工组件的加工范围对待加工金属掩模版划分区域。S220. Divide regions of the metal mask to be processed according to the image of the metal mask to be processed and the processing range of the processing components.
具体的,图像采集单元在采集待加工金属掩模版的图像后,第二控制器可以根据该图像定位掩模版的XY边界,并与预存在第二控制器中的成品样本相比,确定加工路径。示例性的,可以将待加工金属掩模版划分为棋盘格形状,比如有第一、二、......、N区域,每个区域被加工组件加工时均能处于加工组件(场镜)的加工范围内。Specifically, after the image acquisition unit acquires the image of the metal reticle to be processed, the second controller can locate the XY boundary of the reticle according to the image, and compare it with the finished product sample pre-stored in the second controller to determine the processing path . Exemplarily, the metal mask to be processed can be divided into checkerboard shapes, for example, there are first, second, ..., N areas, and each area can be in the processing assembly (field mirror) when it is processed by the processing assembly. ) within the processing range.
S230、控制位移台移动,以控制待加工掩模版中的一个未加工区域进入加工组件的加工范围。S230. Control the displacement stage to move, so as to control an unprocessed area in the mask plate to be processed to enter the processing range of the processing component.
具体的,待加工金属掩模版划分区域后,根据划分的待加工区域信息,第二控制器控制位移台,将一区域待加工金属掩模版移动到加工范围内。通过步骤S110-S130对该区域进行加工,加工完成后,执行步骤S240。Specifically, after the metal mask to be processed is divided into regions, according to the information of the divided region to be processed, the second controller controls the displacement stage to move the metal mask to be processed in a region into the processing range. The region is processed through steps S110-S130, and after the processing is completed, step S240 is executed.
S240、控制位移台移动,控制待加工掩模版中的下一个未加工区域进入加工组件的加工范围。S240. Control the movement of the displacement stage, and control the next unprocessed area in the mask plate to be processed to enter the processing range of the processing component.
S250、以预设掩模图形调整所述整形激光光束的方向。S250. Adjust the direction of the shaped laser beam with a preset mask pattern.
S260、控制整形激光光束以不同入射角度入射并扫描待加工金属掩模版,以在待加工金属掩模版上形成预设掩模图形扫描路径。S260. Control the shaped laser beam to be incident at different incident angles and scan the metal reticle to be processed, so as to form a preset mask pattern scanning path on the metal reticle to be processed.
S270、多次执行以上步骤,对所述预设掩模图形围成的区域进行切割,所述待加工金属掩模版上形成镂空掩模图形,完成加工。S270, performing the above steps multiple times, cutting the area surrounded by the preset mask pattern, forming a hollow mask pattern on the metal mask to be processed, and completing the processing.
S280、依次循环上述步骤,直至所有未加工区域完成加工。S280. Repeat the above steps in sequence until all unprocessed areas are processed.
示例性的,控制器控制位移台移动,第一区域位于加工组件的加工范围内,控制器可以调整振镜的角度,以在第一区域形成预设掩模图形,并且图像采集单元采集待加工金属掩模版的图像,当第一区域的掩模图形与预设掩模图形还未完全相同时,控制器控制位移台保持不动,当第一区域的掩模图形与预设掩模图形相同时,完成加工,此时控制器根据当前完成加工情况控制位移台移动第二区域进入场镜的加工范围进行加工,依次类推,直至最后一区域加工结束。Exemplarily, the controller controls the displacement stage to move, the first area is located within the processing range of the processing assembly, the controller can adjust the angle of the vibrating mirror to form a preset mask pattern in the first area, and the image acquisition unit collects the image to be processed For the image of the metal mask plate, when the mask pattern in the first area is not exactly the same as the preset mask pattern, the controller controls the displacement stage to keep still, and when the mask pattern in the first area is the same as the preset mask pattern At the same time, the processing is completed. At this time, the controller controls the displacement table to move the second area into the processing range of the field mirror according to the current processing situation, and so on until the processing of the last area is completed.
本发明实施例通过利用位移台和图像采集单元加工掩模版,通过在加工组件中增加了位移台,第二控制器和图像采集单元,实现了对大于加工范围的待加工金属掩模版的加工。The embodiments of the present invention process the reticle by using the translation stage and the image acquisition unit, and by adding the translation platform, the second controller and the image acquisition unit to the processing assembly, the processing of the metal reticle to be processed that is larger than the processing range is realized.
图8为本发明一个实施例提出的金属掩模版加工方法的流程图,该方法基于如前所述的金属掩模版的加工设备实现。如图8所示,在加工组件对一个未加工区域完成加工之后,控制位移台移动,控制待加工掩模版中的下一个未加工区域进入加工组件的加工范围之前还包括:FIG. 8 is a flow chart of a method for processing a metal reticle proposed by an embodiment of the present invention. The method is implemented based on the above-mentioned metal reticle processing equipment. As shown in Figure 8, after the processing component completes the processing of an unprocessed area, control the movement of the translation stage, and control the next unprocessed area in the mask to be processed before entering the processing range of the processing component:
S310、加工组件对一个未加工区域完成加工。S310. The processing component finishes processing an unprocessed area.
S320、获取已加工完成区域中镂空区域的图像。S320. Obtain an image of the hollowed-out area in the processed area.
S330、根据所镂空区域的图像获取镂空区域的坐标。S330. Acquire the coordinates of the hollowed-out area according to the image of the hollowed-out area.
S340、判断镂空区域的坐标是否与预设掩模图形的坐标一致,若不一致,则获取镂空区域的坐标与预设掩模图形的坐标之间的偏差。S340. Determine whether the coordinates of the hollowed-out area are consistent with the coordinates of the preset mask pattern, and if not, acquire the deviation between the coordinates of the hollowed-out area and the coordinates of the preset mask pattern.
S350、并根据偏差对位移台和/或预设掩模图形的坐标进行校正。S350, and correct the coordinates of the translation stage and/or the preset mask pattern according to the deviation.
S360、控制位移台移动,以控制待加工掩模版中的一个未加工区域进入加工组件的加工范围。S360. Control the movement of the translation stage, so as to control an unprocessed area in the mask plate to be processed to enter the processing range of the processing component.
具体的,在加工组件对一个未加工区域完成加工之后,图像采集单元采集该区域的镂空区域的图像,进行分析获取镂空区域坐标并记录下来。将镂空区域的坐标与预设掩模图形的坐标进行对比,判断两个区域是否一致,若不一致,说明该加工区域的加工路径具有偏差,获取两个坐标之间的偏差数值并记录下来,根据偏差值对位移台和/或预设掩模图形的坐标进行校正,以校正偏差。从而在第二控制器控制位移台移动,控制待加工掩模版中的一个未加工区域进入加工组件的加工范围之后,加工组件可以实施精确加工。Specifically, after the processing component completes the processing of an unprocessed area, the image acquisition unit collects the image of the hollowed out area of the area, analyzes and obtains the coordinates of the hollowed out area and records them. Compare the coordinates of the hollowed-out area with the coordinates of the preset mask graphics to determine whether the two areas are consistent. If they are inconsistent, it means that the processing path of the processing area has deviations. Obtain the deviation value between the two coordinates and record it. According to The offset value corrects the coordinates of the translation stage and/or the preset mask pattern to correct for offset. Therefore, after the second controller controls the displacement stage to move, and controls an unprocessed area in the mask plate to be processed to enter the processing range of the processing assembly, the processing assembly can perform precise processing.
本发明实施例的技术方案,通过图像采集单元,获取加工完成区域中镂空区域的坐标,并与预设掩模图形的坐标进行对比,校正偏差,提升了加工的精确度。In the technical solution of the embodiment of the present invention, the coordinates of the hollowed-out area in the processed area are obtained by the image acquisition unit, and compared with the coordinates of the preset mask pattern, the deviation is corrected, and the processing accuracy is improved.
应该理解,可以使用上面所示的各种形式的流程,重新排序、增加或删除步骤。例如,本发明中记载的各步骤可以并行地执行也可以顺序地执行也可以不同的次序执行,只要能够实现本发明的技术方案所期望的结果,本文在此不进行限制。It should be understood that steps may be reordered, added or deleted using the various forms of flow shown above. For example, each step described in the present invention may be executed in parallel, sequentially, or in a different order, as long as the desired result of the technical solution of the present invention can be achieved, there is no limitation herein.
上述具体实施方式,并不构成对本发明保护范围的限制。本领域技术人员应该明白的是,根据设计要求和其他因素,可以进行各种修改、组合、子组合和替代。任何在本发明的精神和原则之内所作的修改、等同替换和改进等,均应包含在本发明保护范围之内。The above specific implementation methods do not constitute a limitation to the protection scope of the present invention. It should be apparent to those skilled in the art that various modifications, combinations, sub-combinations and substitutions may be made depending on design requirements and other factors. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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